JP5887828B2 - Hot water storage type water heater and manufacturing method of molded heat insulating material - Google Patents

Hot water storage type water heater and manufacturing method of molded heat insulating material Download PDF

Info

Publication number
JP5887828B2
JP5887828B2 JP2011230701A JP2011230701A JP5887828B2 JP 5887828 B2 JP5887828 B2 JP 5887828B2 JP 2011230701 A JP2011230701 A JP 2011230701A JP 2011230701 A JP2011230701 A JP 2011230701A JP 5887828 B2 JP5887828 B2 JP 5887828B2
Authority
JP
Japan
Prior art keywords
heat insulating
insulating material
hot water
water storage
molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2011230701A
Other languages
Japanese (ja)
Other versions
JP2013088079A (en
Inventor
稔則 杉木
稔則 杉木
忠明 柳
忠明 柳
古川 浩勝
浩勝 古川
久枝 阿久津
久枝 阿久津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2011230701A priority Critical patent/JP5887828B2/en
Publication of JP2013088079A publication Critical patent/JP2013088079A/en
Application granted granted Critical
Publication of JP5887828B2 publication Critical patent/JP5887828B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Thermal Insulation (AREA)
  • Details Of Fluid Heaters (AREA)

Description

本発明は、貯湯式給湯機および成形断熱材の製造方法に関する。   The present invention relates to a hot water storage type hot water heater and a method for manufacturing a molded heat insulating material.

ヒートポンプユニット等の熱源によって水を加熱して得られた高温の湯を貯湯タンクに貯留し、この貯湯タンクから必要時に湯を取り出して給湯端末に供給するように構成された貯湯式給湯機が広く用いられている。貯湯タンクからの放熱ロスを抑えるため、貯湯タンクの周囲には断熱材が配置される。断熱材としては、例えば発泡ポリスチレン等の発泡性成形断熱材が従来より用いられているが、貯湯タンクの保温性能を更に向上するため、より断熱性能の高い真空断熱材を用いる技術が提案されている。真空断熱材は、発泡体、粉体、繊維体等をシート状に加工してなる芯材(コア材)を、ガスバリア性フィルム(プラスチックフィルム、プラスチック金属ラミネートフィルム等)で包んで内部を真空状態とし、ガスバリア性フィルムの周縁部を熱溶着して密封した構成となっている。真空断熱材は、極めて高い断熱性能を有しているが、ガスバリア性フィルムに穴が開いて内部の真空状態が損なわれると、断熱性能が大きく低下する。このように、真空断熱材は、破損し易いため、製造時や運搬時、貯湯タンクユニットへの組立時等の取り扱いが難しいという問題がある。   There are a wide range of hot water storage water heaters configured to store hot water obtained by heating water with a heat source such as a heat pump unit in a hot water storage tank, take out hot water from this hot water storage tank when necessary, and supply it to a hot water supply terminal It is used. In order to suppress heat dissipation loss from the hot water storage tank, a heat insulating material is disposed around the hot water storage tank. As the heat insulating material, for example, a foamed heat insulating material such as expanded polystyrene has been used conventionally, but in order to further improve the heat insulation performance of the hot water storage tank, a technique using a vacuum heat insulating material with higher heat insulating performance has been proposed. Yes. The vacuum insulation material is a vacuum state in which a core material (core material) formed by processing foam, powder, fiber, etc. into a sheet is wrapped in a gas barrier film (plastic film, plastic metal laminate film, etc.). And the peripheral part of the gas barrier film is heat sealed and sealed. The vacuum heat insulating material has an extremely high heat insulating performance, but when the gas barrier film is perforated and the internal vacuum state is impaired, the heat insulating performance is greatly deteriorated. Thus, since a vacuum heat insulating material is easy to be damaged, there exists a problem that handling at the time of manufacture, conveyance, the assembly to a hot water storage tank unit, etc. is difficult.

この問題を解決するため、真空断熱材を発泡性成形断熱材と一体成形し、発泡性成形断熱材内に真空断熱材を内蔵させる技術が提案されている(例えば、特許文献1参照)。   In order to solve this problem, a technique has been proposed in which a vacuum heat insulating material is integrally formed with a foamable heat insulating material, and the vacuum heat insulating material is incorporated in the foamable heat insulating material (see, for example, Patent Document 1).

特開2007−131329号公報JP 2007-131329 A

しかしながら、上記従来の技術では、発泡性成形断熱材内へ真空断熱材をインサート成形する場合の成形時や、運搬時、または貯湯タンクユニットへの組立時に真空断熱材の真空破損があったとしても、その破損を発見することができない。このため、真空断熱材の破損が見逃され、真空断熱材の断熱性能低下により貯湯タンクの保温性能が大きく低下した貯湯式給湯機が製品として出荷されてしまう可能性がある。   However, in the above-mentioned conventional technology, even if the vacuum heat insulating material is broken during insert molding of the vacuum heat insulating material into the foamable heat insulating material, during transportation, or when assembled in the hot water storage tank unit, Unable to find that damage. For this reason, the breakage of the vacuum heat insulating material is overlooked, and there is a possibility that the hot water storage type hot water heater in which the heat insulation performance of the hot water storage tank is greatly reduced due to the deterioration of the heat insulating performance of the vacuum heat insulating material will be shipped as a product.

本発明は、上述のような課題を解決するためになされたもので、貯湯タンクを断熱するための成形断熱材内に内蔵された真空断熱材の破損の有無を容易に確認することのできる貯湯式給湯機およびその成形断熱材の製造方法を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and is capable of easily confirming whether or not the vacuum heat insulating material incorporated in the molded heat insulating material for insulating the hot water storage tank is damaged. An object of the present invention is to provide a water heater and a method for producing a molded heat insulating material thereof.

本発明に係る貯湯式給湯機は、貯湯タンクと、貯湯タンクの外側を覆う成形断熱材と、成形断熱材に内蔵された真空断熱材と、を備えた貯湯式給湯機であって、成形断熱材は、内蔵された真空断熱材の一部を露出させる確認部を有し、確認部から真空断熱材の一部を目視可能であり、確認部は、成形断熱材を貯湯タンクに装着した際に内側となる成形断熱材の内面側に設けられている。
また、本発明に係る貯湯式給湯機は、貯湯タンクと、貯湯タンクの外側を覆う成形断熱材と、成形断熱材に内蔵された真空断熱材と、を備えた貯湯式給湯機であって、成形断熱材は、内蔵された真空断熱材の一部を露出させる確認部を有し、確認部から真空断熱材の一部を目視可能であり、確認部は、成形断熱材を貯湯タンクに装着した際に内側となる成形断熱材の内面側と、成形断熱材を貯湯タンクに装着した際に外側となる成形断熱材の外面側との両方に設けられている。
また、本発明に係る貯湯式給湯機は、貯湯タンクと、貯湯タンクの外側を覆う成形断熱材と、成形断熱材に内蔵された真空断熱材と、を備えた貯湯式給湯機であって、成形断熱材は、内蔵された真空断熱材の一部を露出させる確認部を有し、確認部から真空断熱材の一部を目視可能であり、真空断熱材が破損した場合に、真空断熱材の膨張により確認部の周辺の成形断熱材が変形するように、成形断熱材の確認部の周辺に、該成形断熱材のその他の部分よりも機械的強度を低下させた部位を設けたものである
た、本発明に係る成形断熱材の製造方法は、上記貯湯式給湯機の成形断熱材を製造するに際し、金型内に真空断熱材を配置し、金型内で真空断熱材を支持する支持手段を確認部に相当する位置に配置して成形を行うものである。

A hot water storage type hot water heater according to the present invention is a hot water storage type hot water heater comprising a hot water storage tank, a molded heat insulating material covering the outside of the hot water storage tank, and a vacuum heat insulating material incorporated in the molded heat insulating material. The material has a confirmation part that exposes a part of the built-in vacuum heat insulating material, and a part of the vacuum heat insulating material can be visually observed from the confirmation part. Is provided on the inner surface side of the molded heat insulating material which is the inner side.
Further, a hot water storage type hot water heater according to the present invention is a hot water storage type hot water heater provided with a hot water storage tank, a molded heat insulating material covering the outside of the hot water storage tank, and a vacuum heat insulating material built in the molded heat insulating material, The molded insulation has a confirmation part that exposes a part of the built-in vacuum insulation, and a part of the vacuum insulation is visible from the confirmation part, and the confirmation part attaches the molded insulation to the hot water storage tank. When the molded heat insulating material is attached to the hot water storage tank, it is provided on both the inner surface side of the molded heat insulating material which is the inner side and the outer surface side of the molded heat insulating material which is the outer side.
Further, a hot water storage type hot water heater according to the present invention is a hot water storage type hot water heater provided with a hot water storage tank, a molded heat insulating material covering the outside of the hot water storage tank, and a vacuum heat insulating material built in the molded heat insulating material, The molded insulation has a confirmation part that exposes a part of the built-in vacuum insulation, and a part of the vacuum insulation is visible from the confirmation part, and when the vacuum insulation is damaged, the vacuum insulation A part having a lower mechanical strength than the other part of the molded heat insulating material is provided around the confirmation part of the molded heat insulating material so that the molded heat insulating material around the confirmed part is deformed by the expansion of There is .
Also, a manufacturing method of forming heat-insulating material according to the present invention, when producing shaped heat-insulating material of the hot-water storage type water heater, the vacuum heat insulating material was placed in a mold, which supports the vacuum heat insulating material in the mold Molding is performed by arranging the support means at a position corresponding to the confirmation portion.

本発明によれば、貯湯タンクを断熱するための成形断熱材内に内蔵された真空断熱材の破損の有無を容易に確認することが可能となる。   ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to confirm easily the presence or absence of the damage of the vacuum heat insulating material incorporated in the shaping | molding heat insulating material for heat-insulating a hot water storage tank.

本発明の実施の形態1の貯湯式給湯機を示す構成図である。It is a block diagram which shows the hot water storage type water heater of Embodiment 1 of this invention. 本発明の実施の形態1の貯湯式給湯機の貯湯タンクユニットの断面図である。It is sectional drawing of the hot water storage tank unit of the hot water storage type water heater of Embodiment 1 of this invention. 本発明の実施の形態1の貯湯式給湯機の貯湯タンクとこれを覆う成形断熱材を示す分解斜視図である。It is a disassembled perspective view which shows the hot water storage tank of the hot water storage type water heater of Embodiment 1 of this invention, and the shaping | molding heat insulating material which covers this. 本発明の実施の形態1の貯湯式給湯機の成形断熱材を示す斜視図である。It is a perspective view which shows the shaping | molding heat insulating material of the hot water storage type water heater of Embodiment 1 of this invention. 本発明の実施の形態1の貯湯式給湯機の成形断熱材を内周面側から見た図である。It is the figure which looked at the shaping | molding heat insulating material of the hot water storage type water heater of Embodiment 1 of this invention from the inner peripheral surface side. 図5中のA−A線断面図である。It is the sectional view on the AA line in FIG. 本発明の実施の形態2の貯湯式給湯機における成形断熱材を示す斜視図である。It is a perspective view which shows the shaping | molding heat insulating material in the hot water storage type water heater of Embodiment 2 of this invention. 本発明の実施の形態3の貯湯式給湯機における外郭ケース側面および外郭ケース天板を取り外した状態の貯湯タンクユニット30を示す側面図である。It is a side view which shows the hot water storage tank unit 30 of the state which removed the outer case side surface and outer case top plate in the hot water storage type water heater of Embodiment 3 of this invention.

以下、図面を参照して本発明の実施の形態について説明する。なお、各図において共通する要素には、同一の符号を付して、重複する説明を省略する。   Embodiments of the present invention will be described below with reference to the drawings. In addition, the same code | symbol is attached | subjected to the element which is common in each figure, and the overlapping description is abbreviate | omitted.

実施の形態1.
図1は、本発明の実施の形態1の貯湯式給湯機を示す構成図である。図1に示すように、本実施形態の貯湯式給湯機は、貯湯タンクユニット30と、加熱手段4とを有している。貯湯タンクユニット30の外郭ケース内には、略円筒形の貯湯タンク1と、ポンプ類、弁類、追焚き用熱交換器等の各種機器とが収容されている。貯湯タンク1は、雰囲気への放熱を防ぐために、後述する断熱材で覆われた状態となっている。外郭ケースの下方には複数本のタンクユニット脚12が設置されており、これらのタンクユニット脚12により貯湯タンクユニット30が地面または台座に対し支持固定されている。
Embodiment 1 FIG.
FIG. 1 is a configuration diagram illustrating a hot water storage type water heater according to Embodiment 1 of the present invention. As shown in FIG. 1, the hot water storage type water heater of this embodiment includes a hot water storage tank unit 30 and a heating means 4. The outer case of the hot water storage tank unit 30 accommodates a substantially cylindrical hot water storage tank 1 and various devices such as pumps, valves, and a heat exchanger for reheating. The hot water storage tank 1 is covered with a heat insulating material to be described later in order to prevent heat dissipation to the atmosphere. A plurality of tank unit legs 12 are installed below the outer case, and the hot water storage tank unit 30 is supported and fixed to the ground or a pedestal by these tank unit legs 12.

貯湯タンク1には、給水配管2を介して水が供給されている。貯湯タンク1内の水は、貯湯タンク1の下部に接続されている入水配管3を介して加熱手段4へ搬送される。加熱手段4は、例えば、冷凍サイクルを用いて水を加熱するヒートポンプユニットで構成される。加熱手段4に搬送された水は、加熱手段4により加熱され、高温の湯となる。この高温の湯は、加熱手段4と貯湯タンク1の上部とを接続する出湯配管5により、貯湯タンク1に搬送され、貯湯タンク1内に貯留される。貯湯タンク1内に貯留された湯は、風呂給湯配管6を介して、お風呂の浴槽40へ供給され、あるいは、給湯配管7を介して、シャワー、台所、洗面所の蛇口などの給湯端末へ供給される。   Water is supplied to the hot water storage tank 1 through a water supply pipe 2. The water in the hot water storage tank 1 is transported to the heating means 4 through the incoming water pipe 3 connected to the lower part of the hot water storage tank 1. The heating means 4 is comprised with the heat pump unit which heats water using a refrigerating cycle, for example. The water conveyed to the heating means 4 is heated by the heating means 4 and becomes hot water. The hot water is conveyed to the hot water storage tank 1 and stored in the hot water storage tank 1 through a hot water discharge pipe 5 that connects the heating means 4 and the upper part of the hot water storage tank 1. Hot water stored in the hot water storage tank 1 is supplied to a bath tub 40 through a bath hot water supply pipe 6 or to a hot water supply terminal such as a shower, a kitchen, and a bathroom faucet through the hot water supply pipe 7. Supplied.

なお、本発明の貯湯式給湯機は、上述した構成に限定されるものではなく、例えば電気ヒータ等の加熱手段を貯湯タンク1内に配置したものであってもよい。   The hot water storage type water heater of the present invention is not limited to the above-described configuration, and may be one in which heating means such as an electric heater is disposed in the hot water storage tank 1, for example.

図2は、本発明の実施の形態1の貯湯式給湯機の貯湯タンクユニット30を示す断面図である。図3は、本発明の実施の形態1の貯湯式給湯機の貯湯タンク1とこれを覆う成形断熱材を示す分解斜視図である。図4は、本発明の実施の形態1の貯湯式給湯機の成形断熱材を示す斜視図である。図5は、本発明の実施の形態1の貯湯式給湯機の成形断熱材を内周面側から見た図である。図6は、図5中のA−A線断面図である。   FIG. 2 is a cross-sectional view showing a hot water storage tank unit 30 of the hot water storage type water heater according to Embodiment 1 of the present invention. FIG. 3 is an exploded perspective view showing a hot water storage tank 1 of the hot water storage type hot water supply apparatus according to Embodiment 1 of the present invention and a molded heat insulating material covering the hot water storage tank 1. FIG. 4 is a perspective view showing a molded heat insulating material of the hot water storage type water heater according to Embodiment 1 of the present invention. FIG. 5 is a view of the molded heat insulating material of the hot water storage type water heater according to Embodiment 1 of the present invention as viewed from the inner peripheral surface side. 6 is a cross-sectional view taken along line AA in FIG.

図2に示すように、貯湯タンク1は、所定形状に成形された成形断熱材14,15,16,17により覆われている。これらの成形断熱材14,15,16,17は、例えば発泡ポリスチレン等で構成された発泡性成形断熱材であることが望ましい。これらの成形断熱材14,15,16,17により覆われた貯湯タンク1を取り囲むように配置された底板9、外郭ケース側面10、外郭ケース天板11等により、外郭ケースが構成されている。貯湯タンク1は、複数本のタンク脚8により、底板9上に支持されている。底板9の下方には、複数本のタンクユニット脚12が設置されている。   As shown in FIG. 2, the hot water storage tank 1 is covered with molded heat insulating materials 14, 15, 16, and 17 that are molded into a predetermined shape. These molded heat insulating materials 14, 15, 16, and 17 are desirably foamed molded heat insulating materials made of, for example, expanded polystyrene. The outer case is constituted by the bottom plate 9, the outer case side surface 10, the outer case top plate 11 and the like arranged so as to surround the hot water storage tank 1 covered with these molded heat insulating materials 14, 15, 16 and 17. The hot water storage tank 1 is supported on the bottom plate 9 by a plurality of tank legs 8. A plurality of tank unit legs 12 are installed below the bottom plate 9.

成形断熱材14は、貯湯タンク1の上部を覆う略お椀状の形状をなしている。成形断熱材15は、貯湯タンク1の下部を覆う略お椀状の形状をなしている。図3に示すように、成形断熱材16,17は、それぞれ、略半円筒状の形状をなしており、この両者を組み合わせることによって貯湯タンク1の胴部(側面部)がほぼ全周に渡り覆われている。なお、本実施形態における成形断熱材16,17は、互いにほぼ同様の構成であるので、図4乃至図6では、成形断熱材16,17のうちの一方のみを示す。   The molded heat insulating material 14 has a substantially bowl-like shape covering the upper part of the hot water storage tank 1. The molded heat insulating material 15 has a substantially bowl-like shape covering the lower part of the hot water storage tank 1. As shown in FIG. 3, the molded heat insulating materials 16 and 17 each have a substantially semi-cylindrical shape. By combining both, the body (side surface) of the hot water storage tank 1 extends over the entire circumference. Covered. In addition, since the shaping | molding heat insulating materials 16 and 17 in this embodiment are the mutually substantially the same structure, in FIG. 4 thru | or FIG. 6, only one of the shaping | molding heat insulating materials 16 and 17 is shown.

成形断熱材16,17内には、それぞれ、真空断熱材13が内蔵されている。すなわち、真空断熱材13は成形断熱材16,17と一体化され、真空断熱材13の表面の大部分は成形断熱材16,17により覆われている。真空断熱材13は、例えば発泡体、粉体、繊維体等をシート状に加工してなる芯材(コア材)を、ガスバリア性フィルム(プラスチックフィルム、プラスチック金属ラミネートフィルム等)で包んで内部を真空状態(減圧状態)とし、ガスバリア性フィルムの周縁部を熱溶着して密封した構成となっている。このため、真空断熱材13は、芯材を内蔵した本体部分の外周部に、ガスバリア性フィルムが熱溶着されてなる溶着フィルム部が張り出した構成となっている。   A vacuum heat insulating material 13 is built in each of the molded heat insulating materials 16 and 17. That is, the vacuum heat insulating material 13 is integrated with the molded heat insulating materials 16 and 17, and most of the surface of the vacuum heat insulating material 13 is covered with the molded heat insulating materials 16 and 17. The vacuum heat insulating material 13 is formed by, for example, wrapping a core material (core material) formed by processing foam, powder, fiber, or the like into a sheet shape with a gas barrier film (plastic film, plastic metal laminate film, etc.). A vacuum state (reduced pressure state) is employed, and the peripheral portion of the gas barrier film is heat-sealed and sealed. For this reason, the vacuum heat insulating material 13 has a configuration in which a welded film portion formed by thermally welding a gas barrier film protrudes from an outer peripheral portion of a main body portion containing a core material.

図4に示すように、真空断熱材13は、成形断熱材16,17の円筒面に沿った曲面状(略半円筒状)をなした状態で成形断熱材16,17内に内蔵されている。図示の構成では、成形断熱材16,17内に各1個の真空断熱材13が内蔵されているが、1個の成形断熱材内に複数の真空断熱材を内蔵させてもよい。その場合、複数の真空断熱材を重ねてもよいし、領域を分けて複数の真空断熱材を配置してもよい。真空断熱材13を内蔵した成形断熱材16,17を製造する方法としては、成形断熱材16,17を成形する金型内に真空断熱材13を配置し、真空断熱材13を取り囲むようにして成形断熱材16,17を一体成形する、すなわちインサート成形を行うことにより、容易に製造することができる。   As shown in FIG. 4, the vacuum heat insulating material 13 is built in the molded heat insulating materials 16 and 17 in a state of a curved surface (substantially semi-cylindrical) along the cylindrical surface of the molded heat insulating materials 16 and 17. . In the illustrated configuration, one vacuum heat insulating material 13 is built in each of the molded heat insulating materials 16 and 17, but a plurality of vacuum heat insulating materials may be built in one molded heat insulating material. In that case, a plurality of vacuum heat insulating materials may be stacked, or a plurality of vacuum heat insulating materials may be arranged in divided regions. As a method of manufacturing the molded heat insulating materials 16 and 17 including the vacuum heat insulating material 13, the vacuum heat insulating material 13 is arranged in a mold for forming the molded heat insulating materials 16 and 17 so as to surround the vacuum heat insulating material 13. The molded heat insulating materials 16 and 17 can be easily manufactured by integrally molding, that is, by insert molding.

一般に真空断熱材は、ガスバリア性フィルムに穴が開いて内部の真空状態が損なわれると、断熱性能が大きく低下する。このため、製造時や運搬時、組立時には、ガスバリア性フィルムを傷つけて穴を開けることのないよう、細心の注意を払う必要があり、取り扱いが困難である。これに対し、本実施形態では、成形断熱材16,17に真空断熱材13を内蔵させたことにより、成形断熱材16,17によって真空断熱材13が保護されているので、成形断熱材16,17を製造した後の運搬時や貯湯タンクユニット30への組立時に、真空断熱材13のガスバリア性フィルムを誤って傷つけて穴を開けることを確実に抑制することができる。また、貯湯タンクユニット30の組立作業も容易となる。   Generally, the heat insulation performance of the vacuum heat insulating material is greatly reduced when a hole is opened in the gas barrier film and the internal vacuum state is impaired. For this reason, when manufacturing, transporting, and assembling, it is necessary to pay close attention so as not to damage the gas barrier film and make a hole, and handling is difficult. On the other hand, in this embodiment, since the vacuum heat insulating material 13 is built in the molded heat insulating materials 16 and 17, the vacuum heat insulating material 13 is protected by the molded heat insulating materials 16 and 17. It is possible to surely prevent the gas barrier film of the vacuum heat insulating material 13 from being damaged by mistake during the transportation after assembling 17 or the assembly into the hot water storage tank unit 30. Moreover, the assembly work of the hot water storage tank unit 30 is also facilitated.

図2乃至図6に示すように、成形断熱材16,17には、内蔵された真空断熱材13の一部を露出させる確認部としての穴部18b,18cが設けられている。穴部18bは、成形断熱材16,17を貯湯タンク1に装着した際に内側となる成形断熱材16,17の内周面側に設けられている。穴部18cは、成形断熱材16,17を貯湯タンク1に装着した際に外側となる成形断熱材16,17の外周面側に設けられている。穴部18b,18cは、真空断熱材13を覆う成形断熱材16,17の壁面を窓状にくり抜いた形状となっている。図示の構成では、穴部18b,18cは、長方形をなしているが、形状はこれに限定されるものではなく、例えば円形、楕円形、三角形などであってもよい。   As shown in FIGS. 2 to 6, the formed heat insulating materials 16 and 17 are provided with holes 18 b and 18 c as confirmation portions for exposing a part of the built-in vacuum heat insulating material 13. The hole 18b is provided on the inner peripheral surface side of the molded heat insulating materials 16 and 17 that are inside when the molded heat insulating materials 16 and 17 are attached to the hot water storage tank 1. The hole 18c is provided on the outer peripheral surface side of the molded heat insulating materials 16 and 17 which are outside when the molded heat insulating materials 16 and 17 are attached to the hot water storage tank 1. The holes 18b and 18c have a shape in which the wall surfaces of the molded heat insulating materials 16 and 17 covering the vacuum heat insulating material 13 are cut out in a window shape. In the illustrated configuration, the holes 18b and 18c are rectangular, but the shape is not limited to this, and may be, for example, a circle, an ellipse, or a triangle.

本実施形態では、成形断熱材16,17の外部から、このような穴部18b,18cを介して、真空断熱材13の一部の領域を目視することができる。真空断熱材13のガスバリア性フィルムが破損して内部の真空状態が損なわれると、芯材に作用していた大気圧による圧縮力が無くなるので、芯材の弾性復元力により、真空断熱材13は膨張する。このため、真空断熱材13が膨張しているかどうかを穴部18b,18cから目視で確認することにより、真空断熱材13の破損の有無を容易且つ確実に確認することができる。前述したように、真空断熱材13は成形断熱材16,17によって覆われて保護されているが、成形断熱材16,17の成形時に真空断熱材13が破損する可能性がある。また、運搬時や組立時にも、何らかの理由により、真空断熱材13が破損する可能性がある。本実施形態によれば、真空断熱材13が万一破損した場合、成形断熱材16,17の成形後や、運搬時、組立時において、穴部18b,18cから真空断熱材13の膨張の有無を目視で確認することにより、真空断熱材13の真空破損を容易に発見することが可能である。これにより、真空断熱材13の破損が見逃されて貯湯タンク1の断熱性(保温性能)が低下した製品が出荷されてしまうことを確実に抑制することができる。   In the present embodiment, a partial region of the vacuum heat insulating material 13 can be visually observed from the outside of the molded heat insulating materials 16 and 17 through the holes 18b and 18c. When the gas barrier film of the vacuum heat insulating material 13 is damaged and the internal vacuum state is impaired, the compressive force due to the atmospheric pressure acting on the core material is lost, so that the vacuum heat insulating material 13 is Inflate. For this reason, whether or not the vacuum heat insulating material 13 is damaged can be easily and surely confirmed by visually confirming whether or not the vacuum heat insulating material 13 is expanded from the holes 18b and 18c. As described above, the vacuum heat insulating material 13 is covered and protected by the molded heat insulating materials 16 and 17, but the vacuum heat insulating material 13 may be damaged when the molded heat insulating materials 16 and 17 are formed. Moreover, the vacuum heat insulating material 13 may be damaged for some reason during transportation and assembly. According to the present embodiment, if the vacuum heat insulating material 13 is damaged, whether the vacuum heat insulating material 13 has expanded from the holes 18b and 18c after the forming heat insulating materials 16 and 17 are formed, during transportation, and during assembly. By visually confirming the above, it is possible to easily find the vacuum breakage of the vacuum heat insulating material 13. Thereby, it can suppress reliably that the failure | damage of the vacuum heat insulating material 13 is overlooked and the product in which the heat insulation (thermal insulation performance) of the hot water storage tank 1 fell is shipped.

穴部18b,18cのような確認部の大きさ(面積)は、特に限定されないが、真空断熱材13が破損した場合の真空断熱材13の膨張を目視により確実に確認可能な大きさを有することが望ましい。また、運搬時や組立時に穴部18b,18cから露出した部分の真空断熱材13に不用意に何かが接触することによる真空断熱材13の破損を避けることができるように、穴部18b,18cのような確認部の大きさ(面積)は、必要以上に大きくないことが望ましい。また、真空断熱材13は、穴部18b,18cのような確認部以外の箇所では、成形断熱材16,17に覆われ、外部に対し露出していないことが望ましい。   The size (area) of the confirmation portion such as the holes 18b and 18c is not particularly limited, but has a size that allows the visual confirmation of the expansion of the vacuum heat insulating material 13 when the vacuum heat insulating material 13 is damaged. It is desirable. Further, in order to avoid damage to the vacuum heat insulating material 13 due to something inadvertently contacting with the vacuum heat insulating material 13 exposed from the holes 18b, 18c during transportation or assembly, the hole 18b, It is desirable that the size (area) of the confirmation part such as 18c is not larger than necessary. In addition, it is desirable that the vacuum heat insulating material 13 is covered with the molded heat insulating materials 16 and 17 and not exposed to the outside in places other than the confirmation portions such as the hole portions 18b and 18c.

図示の構成では、成形断熱材16,17の内周面側と外周面側との両方に確認部(内周面側の穴部18bと外周面側の穴部18c)を設けたことにより、成形断熱材16,17が部品として保管されている時の向きに関係なく、容易に真空断熱材13の破損の有無を確認することが可能である。また、組立後(貯湯タンク1に装着した後)においても、真空断熱材13の破損の有無を確認することが可能である。   In the configuration shown in the figure, the confirmation portions (the hole portion 18b on the inner peripheral surface side and the hole portion 18c on the outer peripheral surface side) are provided on both the inner peripheral surface side and the outer peripheral surface side of the molded heat insulating materials 16 and 17, Regardless of the orientation when the molded heat insulating materials 16 and 17 are stored as parts, it is possible to easily confirm whether or not the vacuum heat insulating material 13 is damaged. Further, it is possible to confirm whether or not the vacuum heat insulating material 13 is damaged even after assembly (after being mounted on the hot water storage tank 1).

ただし、成形断熱材16,17の内周面側と外周面側との一方のみに確認部を設けるようにしてもよい。成形断熱材16,17の内周面側のみに確認部(穴部18b)を設けた場合には、組立後(貯湯タンク1に装着した後)は、穴部18bから露出する真空断熱材13に他の部品等が干渉して真空断熱材13を損傷する可能性を無くすことができるので、真空断熱材13をより確実に保護することができる。これに対し、成形断熱材16,17の外周面側のみに確認部(穴部18c)を設けた場合には、組立後(貯湯タンク1に装着した後)においても真空断熱材13の破損の有無を確認することが可能であるという利点がある。   However, the confirmation part may be provided only on one of the inner peripheral surface side and the outer peripheral surface side of the molded heat insulating materials 16 and 17. When the confirmation part (hole 18b) is provided only on the inner peripheral surface side of the molded heat insulating materials 16 and 17, the vacuum heat insulating material 13 exposed from the hole 18b after assembly (after mounting in the hot water storage tank 1). In addition, the possibility of damaging the vacuum heat insulating material 13 due to interference of other components or the like can be eliminated, so that the vacuum heat insulating material 13 can be more reliably protected. On the other hand, when the confirmation part (hole 18c) is provided only on the outer peripheral surface side of the molded heat insulating materials 16 and 17, the vacuum heat insulating material 13 is damaged even after assembly (after being mounted on the hot water storage tank 1). There is an advantage that the presence or absence can be confirmed.

また、本実施形態では、確認部を窓状の穴部18b、18cで構成したことにより、真空断熱材13の大きさに対してごく小さい一部の領域のみが穴部18b,18cから露出するだけであるので、運搬時や組立時に穴部18b,18cから露出した真空断熱材13に何かが接触しないように容易に留意することができる。このため、不注意で真空断熱材13を破損することをより確実に抑制することができる。   Moreover, in this embodiment, since the confirmation part was comprised by the window-shaped hole parts 18b and 18c, only the one part area | region very small with respect to the magnitude | size of the vacuum heat insulating material 13 is exposed from the hole parts 18b and 18c. Therefore, it can be easily taken care that nothing touches the vacuum heat insulating material 13 exposed from the holes 18b and 18c during transportation or assembly. For this reason, it can suppress more reliably that the vacuum heat insulating material 13 is damaged carelessly.

また、本実施形態では、図3および図5に示すように、穴部18b,18cは、それぞれ、成形断熱材16,17の円周方向に沿って間隔を置いて複数箇所(図示の構成では3箇所)に設けられている。このため、真空断熱材13の破損の有無をより容易且つ確実に確認することが可能である。   In the present embodiment, as shown in FIGS. 3 and 5, the holes 18b and 18c are provided at a plurality of locations (in the illustrated configuration, at intervals along the circumferential direction of the molded heat insulating materials 16 and 17, respectively). 3 places). For this reason, it is possible to more easily and reliably confirm whether or not the vacuum heat insulating material 13 is damaged.

また、図3に示すように、成形断熱材16,17の欠損部分としての穴部18cを塞ぐための封止部材19を用意し、組立後(貯湯タンク1に装着した後)または組立前であって真空断熱材13に破損が無いことを確認した後に、穴部18cに封止部材19を装着するようにしてもよい。これにより、封止部材19を装着した後は、穴部18cから真空断熱材13が露出しなくなるので、他の部品等が干渉することによって真空断熱材13を損傷するおそれが無くなり、真空断熱材13をより確実に保護することができる。また、成形断熱材16,17の欠損部分が塞がれることにより、貯湯タンク1の保温性能を向上することができる。封止部材19は、断熱性を有する材料で構成されていることが好ましく、成形断熱材16,17と同材料で構成されていることがより好ましい。また、封止部材19は、穴部18cに対応した形状に形成され、穴部18cに対し圧入して固定可能とされていることが好ましい。なお、図3では、中央の1箇所の穴部18cに対する封止部材19のみを示し、残りの穴部18cに対する封止部材19を省略している。また、成形断熱材16,17の内周面側の穴部18bにも同様の封止部材を装着するようにしてもよい。   Further, as shown in FIG. 3, a sealing member 19 is prepared for closing the hole 18c as a defective portion of the molded heat insulating materials 16 and 17, and after assembly (after mounting on the hot water storage tank 1) or before assembly. After confirming that the vacuum heat insulating material 13 is not damaged, the sealing member 19 may be attached to the hole 18c. Thereby, after the sealing member 19 is mounted, the vacuum heat insulating material 13 is not exposed from the hole 18c, so that there is no possibility of damaging the vacuum heat insulating material 13 due to interference with other parts, and the vacuum heat insulating material. 13 can be protected more reliably. Moreover, the heat insulation performance of the hot water storage tank 1 can be improved by closing the missing portions of the molded heat insulating materials 16 and 17. The sealing member 19 is preferably made of a material having heat insulation properties, and more preferably made of the same material as the molded heat insulating materials 16 and 17. Moreover, it is preferable that the sealing member 19 is formed in a shape corresponding to the hole 18c and can be fixed by being press-fitted into the hole 18c. In FIG. 3, only the sealing member 19 for the central hole 18c is shown, and the sealing member 19 for the remaining hole 18c is omitted. Moreover, you may make it mount | wear with the same sealing member also in the hole 18b by the side of the internal peripheral surface of the shaping | molding heat insulating materials 16 and 17. FIG.

また、穴部18b,18cの周辺の成形断熱材16,17の機械的強度を調整することにより、真空断熱材13が破損した場合に、真空断熱材13の膨張に伴って穴部18b,18cの周辺の成形断熱材16,17が変形する(膨らむ)ように構成してもよい。例えば、穴部18b,18cの周辺の成形断熱材16,17に、他の部分よりも肉厚の薄い部分を設けたり、中空部を設けたり、穴部18b,18cに近づくにつれてテーパー状に肉厚を薄くしたりするなど、機械的強度を弱める構成を設けることにより、真空断熱材13が破損・膨張した際に穴部18b,18cの周辺の成形断熱材16,17が変形する(膨らむ)ように構成することができる。このような構成によれば、真空断熱材13が破損した際、その破損をより容易且つ確実に発見することが可能となる。   Moreover, when the vacuum heat insulating material 13 is damaged by adjusting the mechanical strength of the molded heat insulating materials 16 and 17 around the hole portions 18b and 18c, the hole portions 18b and 18c are accompanied by the expansion of the vacuum heat insulating material 13. You may comprise so that the shaping | molding heat insulating materials 16 and 17 of the periphery of may deform | transform (expand). For example, the molded heat insulating materials 16 and 17 around the holes 18b and 18c are provided with portions thinner than the other portions, hollow portions, or tapered toward the holes 18b and 18c. By providing a structure that weakens the mechanical strength such as reducing the thickness, the molded heat insulating materials 16 and 17 around the holes 18b and 18c are deformed (expanded) when the vacuum heat insulating material 13 is damaged or expanded. It can be constituted as follows. According to such a configuration, when the vacuum heat insulating material 13 is broken, the breakage can be found more easily and reliably.

また、穴部18b,18cのような確認部の周辺の成形断熱材16,17上に、確認部の位置を表示する目印(刻印等)を設けるようにしてもよい。これにより、真空断熱材13の破損の有無の確認作業をより容易に行うことが可能となる。   Moreover, you may make it provide the mark (marking etc.) which displays the position of a confirmation part on the shaping | molding heat insulating materials 16 and 17 of the periphery of confirmation parts like the hole parts 18b and 18c. This makes it possible to more easily check whether the vacuum heat insulating material 13 is damaged.

成形断熱材16,17は、前述したようなインサート成形により製造することができるが、そのインサート成形に際しては、金型内に真空断熱材13を配置して金型内で真空断熱材13を支持する必要がある。その場合、金型内で真空断熱材13を支持する支持手段を、穴部18b,18c(確認部)に相当する位置に配置して成形を行うことが好ましい。穴部18b,18c(確認部)に相当する位置には、成形断熱材16,17の材料である成形材料を流し込む必要がないので、上記支持手段を容易に配置することが可能である。このようにして成形を行うことにより、金型内での真空断熱材13の保持が容易となり、製造(成型)性が向上する。また、本実施形態では、成形断熱材16,17の円周方向に沿って間隔を置いて複数箇所(図示の構成では3箇所)に穴部18b,18cを設けているので、上記支持手段も円周方向に沿って複数箇所で真空断熱材13を保持することができる。このため、金型内での真空断熱材13の保持が更に容易となる。   The molded heat insulating materials 16 and 17 can be manufactured by insert molding as described above, but when the insert molding is performed, the vacuum heat insulating material 13 is disposed in the mold and the vacuum heat insulating material 13 is supported in the mold. There is a need to. In that case, it is preferable to perform molding by arranging support means for supporting the vacuum heat insulating material 13 in the mold at positions corresponding to the hole portions 18b and 18c (confirmation portions). Since it is not necessary to pour the molding material, which is the material of the molding heat insulating materials 16 and 17, into the positions corresponding to the holes 18b and 18c (confirmation unit), the support means can be easily arranged. By performing the molding in this manner, the vacuum heat insulating material 13 can be easily held in the mold, and the manufacturing (molding) property is improved. In the present embodiment, since the holes 18b and 18c are provided at a plurality of locations (three locations in the illustrated configuration) at intervals along the circumferential direction of the molded heat insulating materials 16 and 17, the support means is also provided. The vacuum heat insulating material 13 can be held at a plurality of locations along the circumferential direction. For this reason, holding | maintenance of the vacuum heat insulating material 13 in a metal mold | die becomes still easier.

実施の形態2.
次に、図7を参照して、本発明の実施の形態2について説明するが、上述した実施の形態1との相違点を中心に説明し、同一部分または相当部分は同一符号を付し説明を省略する。
Embodiment 2. FIG.
Next, a second embodiment of the present invention will be described with reference to FIG. 7. The description will focus on the differences from the first embodiment described above, and the same or corresponding parts will be denoted by the same reference numerals. Is omitted.

図7は、本発明の実施の形態2の貯湯式給湯機における成形断熱材16を示す斜視図である。図7に示すように、本実施形態の成形断熱材16には、内蔵された真空断熱材13の一部を露出させる確認部として、実施の形態1の穴部18b,18cに代えて、切欠き部18dが設けられている。切欠き部18dは、成形断熱材16の上端部の一部を切り欠いた形状に形成された部分である。切欠き部18dは、成形断熱材16の円周方向に沿って間隔を置いて複数箇所(図示の構成では3箇所)に設けられている。切欠き部18dからは、成形断熱材16に内蔵された真空断熱材13の端部の一部が露出している。切欠き部18dから露出した真空断熱材13の部分には、ガスバリア性フィルムが溶着されてなる溶着フィルム部だけでなく、芯材を内蔵した本体部分が含まれる。本実施形態によれば、真空断熱材13が万一破損した場合、成形断熱材16の成形後や、運搬時、組立時において切欠き部18dから真空断熱材13の膨張の有無を目視で確認することにより、真空断熱材13の真空破損を容易に発見することが可能となる。   FIG. 7 is a perspective view showing the molded heat insulating material 16 in the hot water storage type water heater according to the second embodiment of the present invention. As shown in FIG. 7, in the molded heat insulating material 16 of the present embodiment, instead of the holes 18b and 18c of the first embodiment, as a confirmation portion for exposing a part of the built-in vacuum heat insulating material 13, it is cut. A notch 18d is provided. The notch portion 18d is a portion formed in a shape in which a part of the upper end portion of the molded heat insulating material 16 is notched. The notches 18d are provided at a plurality of locations (three locations in the illustrated configuration) at intervals along the circumferential direction of the molded heat insulating material 16. A part of the end of the vacuum heat insulating material 13 built in the molded heat insulating material 16 is exposed from the notch 18d. The portion of the vacuum heat insulating material 13 exposed from the notch 18d includes not only a welded film portion formed by welding a gas barrier film but also a main body portion containing a core material. According to the present embodiment, in the unlikely event that the vacuum heat insulating material 13 is damaged, the presence or absence of expansion of the vacuum heat insulating material 13 is visually confirmed from the notched portion 18d after the molding heat insulating material 16 is molded, transported, or assembled. By doing so, it becomes possible to easily find the vacuum breakage of the vacuum heat insulating material 13.

本実施形態では、確認部を窓状の切欠き部18dで構成したことにより、真空断熱材13の端部が全長に渡り露出するのではなく、真空断熱材13の端部の一部のみが切欠き部18dから露出するだけであるので、運搬時や組立時に切欠き部18dから露出した真空断熱材13に何かが接触しないように容易に留意することができる。このため、不注意で真空断熱材13を破損することをより確実に抑制することができる。   In the present embodiment, since the confirmation part is configured by the window-shaped notch 18d, the end of the vacuum heat insulating material 13 is not exposed over the entire length, but only a part of the end of the vacuum heat insulating material 13 is exposed. Since it is only exposed from the notch 18d, it can be easily taken care that something does not contact the vacuum heat insulating material 13 exposed from the notch 18d during transportation or assembly. For this reason, it can suppress more reliably that the vacuum heat insulating material 13 is damaged carelessly.

また、切欠き部18dから露出する真空断熱材13は、成形断熱材16の内周面側と外周面側との両側から目視可能であるので、容易に真空断熱材13の破損の有無を確認することが可能である。また、組立後(貯湯タンク1に装着した後)においても、真空断熱材13の破損の有無を確認することが可能である。なお、切欠き部18dの形成箇所は、成形断熱材16の上端部に限定されるものではなく、成形断熱材16の下端部あるいは鉛直方向に沿った端部に同様の切欠き部を設けてもよい。また、実施の形態1で述べたのと同様に、成形断熱材16の欠損部分としての切欠き部18dを塞ぐための封止部材を用意し、真空断熱材13に破損が無いことを確認した後にその封止部材を切欠き部18dに装着するようにしてもよい。   Moreover, since the vacuum heat insulating material 13 exposed from the notch 18d is visible from both the inner peripheral surface side and the outer peripheral surface side of the molded heat insulating material 16, it is easily confirmed whether the vacuum heat insulating material 13 is damaged. Is possible. Further, it is possible to confirm whether or not the vacuum heat insulating material 13 is damaged even after assembly (after being mounted on the hot water storage tank 1). In addition, the formation part of the notch 18d is not limited to the upper end of the molded heat insulating material 16, but a similar notch is provided at the lower end of the molded heat insulating material 16 or the end along the vertical direction. Also good. Further, as described in the first embodiment, a sealing member for closing the notch portion 18d as a defective portion of the molded heat insulating material 16 was prepared, and it was confirmed that the vacuum heat insulating material 13 was not damaged. The sealing member may be attached to the notch 18d later.

実施の形態3.
次に、図8を参照して、本発明の実施の形態3について説明するが、上述した実施の形態1との相違点を中心に説明し、同一部分または相当部分は同一符号を付し説明を省略する。
Embodiment 3 FIG.
Next, a third embodiment of the present invention will be described with reference to FIG. 8. The description will focus on the differences from the first embodiment described above, and the same or corresponding parts will be denoted by the same reference numerals. Is omitted.

図8は、本発明の実施の形態3の貯湯式給湯機における外郭ケース側面10および外郭ケース天板11を取り外した状態の貯湯タンクユニット30を示す側面図である。図8に示すように、本実施形態の成形断熱材16には、確認部としての穴部18eが設けられている。成形断熱材16内には、真空断熱材13aと真空断熱材13bとが並べて内蔵されている。穴部18eからは、真空断熱材13aの一部と、真空断熱材13bの一部とが露出している。また、真空断熱材13aと真空断熱材13bとの間には、隙間が設けられている。このため、穴部18e内の真空断熱材13a,13bの隙間の部分は、成形断熱材16の内周面と外周面との間を貫通している。貯湯タンク1の表面には、タンク内の水温を検出する温度センサとしてのサーミスタ21が取り付けられている。穴部18eは、このサーミスタ21の取り付け位置に対応した位置に設けられている。このため、成形断熱材16を貯湯タンク1から取り外すことなく、穴部18eの上記貫通部分を介して、サーミスタ21を目視することができる。   FIG. 8 is a side view showing the hot water storage tank unit 30 with the outer case side surface 10 and the outer case top plate 11 removed in the hot water storage type hot water heater of Embodiment 3 of the present invention. As shown in FIG. 8, the molded heat insulating material 16 of this embodiment is provided with a hole 18e as a confirmation portion. In the molded heat insulating material 16, a vacuum heat insulating material 13a and a vacuum heat insulating material 13b are arranged side by side. A part of the vacuum heat insulating material 13a and a part of the vacuum heat insulating material 13b are exposed from the hole 18e. In addition, a gap is provided between the vacuum heat insulating material 13a and the vacuum heat insulating material 13b. For this reason, the part of the gap between the vacuum heat insulating materials 13 a and 13 b in the hole 18 e penetrates between the inner peripheral surface and the outer peripheral surface of the molded heat insulating material 16. A thermistor 21 as a temperature sensor for detecting the water temperature in the tank is attached to the surface of the hot water storage tank 1. The hole 18e is provided at a position corresponding to the attachment position of the thermistor 21. For this reason, the thermistor 21 can be visually observed through the said penetration part of the hole 18e, without removing the shaping | molding heat insulating material 16 from the hot water storage tank 1. FIG.

本実施形態によれば、真空断熱材13a,13bが万一破損した場合、成形断熱材16の成形後や、運搬時、組立時において穴部18eから真空断熱材13a,13bの膨張の有無を目視で確認することにより、真空断熱材13a,13bの真空破損を容易に発見することが可能となる。また、成形断熱材16を貯湯タンク1から取り外すことなく、穴部18eの上記貫通部分を介して、サーミスタ21を点検したり、サーミスタ21が故障した際のサーミスタ21の交換等を行うことができる。   According to the present embodiment, if the vacuum heat insulating materials 13a and 13b are damaged, whether or not the vacuum heat insulating materials 13a and 13b are expanded from the hole 18e after the molding heat insulating material 16 is molded, transported, or assembled. By visual confirmation, it becomes possible to easily find the vacuum breakage of the vacuum heat insulating materials 13a and 13b. Further, without removing the molded heat insulating material 16 from the hot water storage tank 1, the thermistor 21 can be inspected, or the thermistor 21 can be replaced when the thermistor 21 breaks down, through the penetrating portion of the hole 18e. .

なお、真空断熱材13の破損有無を確認する別手段として、穴部18b,18c,18eや切欠き部18dを含めた周辺部を、貯湯状態など保温が必要な状態でサーモビュアー等で表面温度分布を測定することにより実施してもよい。これにより、穴部や切欠き部とその他の部位との温度差の状態から真空断熱材13の破損の有無が、例えば給湯機が実際に設置され使用されている状態においても容易に確認することが可能となる。   As another means for confirming whether or not the vacuum heat insulating material 13 is damaged, the surface temperature of the peripheral portion including the holes 18b, 18c, 18e and the notch 18d is measured with a thermoviewer or the like in a state where heat storage is required, such as hot water storage. You may implement by measuring distribution. Thereby, the presence or absence of breakage of the vacuum heat insulating material 13 can be easily confirmed from the state of the temperature difference between the hole or notch and other parts even in a state where the water heater is actually installed and used, for example. Is possible.

1 貯湯タンク
2 給水配管
3 入水配管
4 加熱手段
5 出湯配管
6 風呂給湯配管
7 給湯配管
8 タンク脚
9 底板
10 外郭ケース側面
11 外郭ケース天板
12 タンクユニット脚
13,13a,13b 真空断熱材
14,15,16,17 成形断熱材
18b,18c,18e 穴部
18d 切欠き部
19 封止部材
21 サーミスタ
30 貯湯タンクユニット
DESCRIPTION OF SYMBOLS 1 Hot water storage tank 2 Water supply piping 3 Water supply piping 4 Heating means 5 Hot water supply piping 6 Bath hot water supply piping 7 Hot water supply piping 8 Tank leg 9 Bottom plate 10 Outer case side surface 11 Outer case top plate 12 Tank unit legs 13, 13a, 13b Vacuum heat insulating material 14, 15, 16, 17 Molded heat insulating materials 18b, 18c, 18e Hole 18d Notch 19 Sealing member 21 Thermistor 30 Hot water storage tank unit

Claims (11)

貯湯タンクと、
前記貯湯タンクの外側を覆う成形断熱材と、
前記成形断熱材に内蔵された真空断熱材と、
を備えた貯湯式給湯機であって、
前記成形断熱材は、前記内蔵された前記真空断熱材の一部を露出させる確認部を有し、前記確認部から前記真空断熱材の一部を目視可能であり、
前記確認部は、前記成形断熱材を前記貯湯タンクに装着した際に内側となる前記成形断熱材の内面側に設けられている貯湯式給湯機。
A hot water storage tank,
A molded insulation covering the outside of the hot water storage tank;
A vacuum heat insulating material incorporated in the molded heat insulating material;
A hot water storage water heater equipped with
The molded heat insulating material has a confirmation part that exposes a part of the built-in vacuum heat insulating material, and a part of the vacuum heat insulating material is visible from the confirmation part,
The said confirmation part is the hot water storage type hot water supply machine provided in the inner surface side of the said shaping | molding heat insulating material which becomes an inner side when the said shaping | molding heat insulating material is mounted in the said hot water storage tank.
貯湯タンクと、
前記貯湯タンクの外側を覆う成形断熱材と、
前記成形断熱材に内蔵された真空断熱材と、
を備えた貯湯式給湯機であって、
前記成形断熱材は、前記内蔵された前記真空断熱材の一部を露出させる確認部を有し、前記確認部から前記真空断熱材の一部を目視可能であり、
前記確認部は、前記成形断熱材を前記貯湯タンクに装着した際に内側となる前記成形断熱材の内面側と、前記成形断熱材を前記貯湯タンクに装着した際に外側となる前記成形断熱材の外面側との両方に設けられている貯湯式給湯機。
A hot water storage tank,
A molded insulation covering the outside of the hot water storage tank;
A vacuum heat insulating material incorporated in the molded heat insulating material;
A hot water storage water heater equipped with
The molded heat insulating material has a confirmation part that exposes a part of the built-in vacuum heat insulating material, and a part of the vacuum heat insulating material is visible from the confirmation part,
The confirmation part includes an inner surface side of the molded heat insulating material that becomes an inner side when the molded heat insulating material is attached to the hot water storage tank, and an outer surface of the molded heat insulating material that becomes the outer side when the molded heat insulating material is attached to the hot water storage tank. Hot water storage type water heater provided on both the outer surface side of the.
貯湯タンクと、
前記貯湯タンクの外側を覆う成形断熱材と、
前記成形断熱材に内蔵された真空断熱材と、
を備えた貯湯式給湯機であって、
前記成形断熱材は、前記内蔵された前記真空断熱材の一部を露出させる確認部を有し、前記確認部から前記真空断熱材の一部を目視可能であり、
前記真空断熱材が破損した場合に、前記真空断熱材の膨張により前記確認部の周辺の前記成形断熱材が変形するように、前記成形断熱材の前記確認部の周辺に、該成形断熱材のその他の部分よりも機械的強度を低下させた部位を設けた貯湯式給湯機。
A hot water storage tank,
A molded insulation covering the outside of the hot water storage tank;
A vacuum heat insulating material incorporated in the molded heat insulating material;
A hot water storage water heater equipped with
The molded heat insulating material has a confirmation part that exposes a part of the built-in vacuum heat insulating material, and a part of the vacuum heat insulating material is visible from the confirmation part,
When the vacuum heat insulating material is damaged, the molded heat insulating material is formed around the confirmation portion of the formed heat insulating material so that the molded heat insulating material around the confirmation portion is deformed by expansion of the vacuum heat insulating material. A hot water storage type hot water supply machine with a part that has lower mechanical strength than other parts.
前記確認部は、前記成形断熱材を前記貯湯タンクに装着した際に外側となる前記成形断熱材の外面側に設けられている請求項3記載の貯湯式給湯機。 The confirmation unit, hot-water storage type water heater according to claim 3 Symbol mounting is provided on the outer surface side of the molded heat insulator consisting the outer upon mounting the molded heat insulating material to the hot water storage tank. 前記確認部は、前記真空断熱材を覆う前記成形断熱材の壁面に設けられた窓状の穴部で構成される請求項1乃至の何れか1項記載の貯湯式給湯機。 The hot water storage type water heater according to any one of claims 1 to 4 , wherein the confirmation unit is configured by a window-like hole provided in a wall surface of the molded heat insulating material that covers the vacuum heat insulating material. 前記確認部は、前記成形断熱材の端部の一部を切り欠いた切欠き部で構成される請求項3記載の貯湯式給湯機。 The confirmation unit, hot-water storage type water heater according to claim 3 Symbol mounting constituted by the shaped insulation portion is cut out notch of the end of the member. 前記確認部を構成する前記成形断熱材の欠損部分を塞ぐように前記確認部に装着可能な封止部材を備える請求項1乃至の何れか1項記載の貯湯式給湯機。 The hot water storage type hot water supply device according to any one of claims 1 to 6 , further comprising a sealing member that can be attached to the confirmation portion so as to close a defective portion of the molded heat insulating material constituting the confirmation portion. 前記確認部の周辺の前記成形断熱材上に、前記確認部の位置を表示する目印が設けられている請求項1乃至の何れか1項記載の貯湯式給湯機。 The hot water storage type hot water heater according to any one of claims 1 to 7 , wherein a mark for indicating a position of the confirmation portion is provided on the molded heat insulating material around the confirmation portion. 前記貯湯タンクに設置されたタンク内水温センサを備え、
前記確認部は、前記タンク内水温センサに対応する位置に形成され、前記成形断熱材を貫通する部分を有する請求項1乃至の何れか1項記載の貯湯式給湯機。
A tank water temperature sensor installed in the hot water storage tank;
The hot water storage type hot water heater according to any one of claims 1 to 8 , wherein the confirmation unit is formed at a position corresponding to the water temperature sensor in the tank and has a portion penetrating the molded heat insulating material.
前記成形断熱材の円周方向に沿って前記確認部が複数箇所に設けられている請求項1乃至の何れか1項記載の貯湯式給湯機。 The hot water storage type hot water heater according to any one of claims 1 to 9 , wherein the confirmation portion is provided at a plurality of locations along a circumferential direction of the molded heat insulating material. 請求項1乃至1の何れか1項記載の貯湯式給湯機の前記成形断熱材を製造するに際し、金型内に前記真空断熱材を配置し、前記金型内で前記真空断熱材を支持する支持手段を前記確認部に相当する位置に配置して成形を行う成形断熱材の製造方法。 Upon manufacturing the molded heat insulating material according to claim 1 1 0 hot-water storage type water heater according to any one of the vacuum insulation material is placed in a mold, supporting the vacuum heat insulating material in the mold The manufacturing method of the shaping | molding heat insulating material which arrange | positions the support means to do in the position corresponded to the said confirmation part, and shape | molds.
JP2011230701A 2011-10-20 2011-10-20 Hot water storage type water heater and manufacturing method of molded heat insulating material Active JP5887828B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011230701A JP5887828B2 (en) 2011-10-20 2011-10-20 Hot water storage type water heater and manufacturing method of molded heat insulating material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011230701A JP5887828B2 (en) 2011-10-20 2011-10-20 Hot water storage type water heater and manufacturing method of molded heat insulating material

Publications (2)

Publication Number Publication Date
JP2013088079A JP2013088079A (en) 2013-05-13
JP5887828B2 true JP5887828B2 (en) 2016-03-16

Family

ID=48532162

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011230701A Active JP5887828B2 (en) 2011-10-20 2011-10-20 Hot water storage type water heater and manufacturing method of molded heat insulating material

Country Status (1)

Country Link
JP (1) JP5887828B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5928012B2 (en) * 2012-03-08 2016-06-01 三菱電機株式会社 Hot water storage water heater
CN103626094A (en) * 2013-11-18 2014-03-12 江苏华宇飞凌包装机械有限公司 Constant-temperature storage tank device for hot filling of drinks
JP6237455B2 (en) * 2014-05-12 2017-11-29 三菱電機株式会社 Hot water storage water heater
JP6759033B2 (en) * 2016-09-29 2020-09-23 株式会社ノーリツ Insulation material and hot water storage device equipped with this
JP7375557B2 (en) * 2020-01-09 2023-11-08 三菱電機株式会社 Hot water storage type water heater

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10114245A (en) * 1996-10-09 1998-05-06 Hino Shatai Kogyo Kk Heat insulating panel for cargo box of insulated van
JP2007139072A (en) * 2005-11-18 2007-06-07 Corona Corp Heat insulating material for storage tank
JP5315630B2 (en) * 2007-05-21 2013-10-16 株式会社デンソー Hot water storage hot water heater
JP4955472B2 (en) * 2007-07-04 2012-06-20 株式会社コロナ Hot water storage water heater
JP2009047333A (en) * 2007-08-17 2009-03-05 Corona Corp Hot water storage type water heater
JP2009047375A (en) * 2007-08-21 2009-03-05 Mitsubishi Electric Corp Hot water storage tank
JP5182749B2 (en) * 2008-03-26 2013-04-17 アキレス株式会社 Manufacturing method of vacuum insulation panel
JP2011111754A (en) * 2009-11-25 2011-06-09 Sharp Corp Heat insulating panel and method for manufacturing the same
JP5195773B2 (en) * 2010-01-19 2013-05-15 ダイキン工業株式会社 Hot water storage tank

Also Published As

Publication number Publication date
JP2013088079A (en) 2013-05-13

Similar Documents

Publication Publication Date Title
JP5887828B2 (en) Hot water storage type water heater and manufacturing method of molded heat insulating material
JP2007139072A (en) Heat insulating material for storage tank
JP5673412B2 (en) Hot water storage water heater
JP2020176758A (en) Hot water storage type water heater
WO2019176097A1 (en) Storage-type water heater
JP5953892B2 (en) Heat insulation structure for hot water storage type hot water heater and method for manufacturing the same
JP5928007B2 (en) Thermal insulation for hot water storage tank and hot water storage type water heater
JP2013194985A (en) Storage type water heater
JP2013253727A (en) Heat insulation type hot water storage device and storage type water heater
JP5928012B2 (en) Hot water storage water heater
JP2011117631A (en) Storage water heater
JP2000028080A (en) Fluid insulating transport tube
JP2017096539A (en) Hot water storage type water heater
JP6334425B2 (en) Hot water storage water heater and method of assembling hot water storage water heater
JP6958364B2 (en) Hot water storage type water heater
JP6089936B2 (en) Hot water storage water heater
JP2014081179A (en) Storage type water heater
JP7207126B2 (en) Storage hot water heater
JP6500803B2 (en) Hot water storage type hot water heater
JP6844387B2 (en) Hot water storage type water heater
JP6405250B2 (en) Hot water storage water heater
JP2011080706A (en) Hot water storage type water heater
JP2011080697A (en) Hot water storage tank unit for water heater
JP2007278650A (en) Hot water supplier
JP6252366B2 (en) Hot water storage water heater

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20140624

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150227

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150303

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150407

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150804

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150827

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160119

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160201

R150 Certificate of patent or registration of utility model

Ref document number: 5887828

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250