JP2015214927A - Compressor, and refrigeration cycle device using the same - Google Patents
Compressor, and refrigeration cycle device using the same Download PDFInfo
- Publication number
- JP2015214927A JP2015214927A JP2014098342A JP2014098342A JP2015214927A JP 2015214927 A JP2015214927 A JP 2015214927A JP 2014098342 A JP2014098342 A JP 2014098342A JP 2014098342 A JP2014098342 A JP 2014098342A JP 2015214927 A JP2015214927 A JP 2015214927A
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- Prior art keywords
- temperature
- compressor
- refrigerant
- refrigeration cycle
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
本発明は、R1123を含む作動流体を用いる圧縮機およびそれを用いた冷凍サイクル装置に関する。 The present invention relates to a compressor using a working fluid containing R1123 and a refrigeration cycle apparatus using the compressor.
一般に、冷凍サイクル装置は、圧縮機、必要に応じて四方弁、放熱器(または凝縮器)、キャピラリーチューブや膨張弁等の減圧器、蒸発器、等を配管接続して冷凍サイクルを構成し、その内部に冷媒を循環させることにより、冷却または加熱作用を行っている。 In general, the refrigeration cycle apparatus comprises a compressor, a four-way valve if necessary, a radiator (or a condenser), a decompressor such as a capillary tube or an expansion valve, an evaporator, etc., and constitutes a refrigeration cycle. Cooling or heating action is performed by circulating a refrigerant inside.
これらの冷凍サイクル装置における冷媒としては、フロン類(フロン類はR○○またはR○○○と記すことが、米国ASHRAE34規格により規定されている。以下、R○○またはR○○○と示す)と呼ばれるメタンまたはエタンから誘導されたハロゲン化炭化水素が知られている。 As refrigerants in these refrigeration cycle apparatuses, chlorofluorocarbons (fluorocarbons are described as ROO or ROOXX are defined by the US ASHRAE 34 standard. Hereinafter, they are indicated as ROO or RXX. ) Or halogenated hydrocarbons derived from methane or ethane are known.
上記のような冷凍サイクル装置用冷媒としては、R410Aが多く用いられているが、R410A冷媒の地球温暖化係数(GWP)は1730と大きく、地球温暖化防止の観点から問題がある。 R410A is often used as the refrigerant for the refrigeration cycle apparatus as described above, but the global warming potential (GWP) of the R410A refrigerant is as large as 1730, which is problematic from the viewpoint of preventing global warming.
そこで、地球温暖化防止の観点からは、GWPの小さな冷媒として、例えば、R1123(1,1,2−トリフルオロエチレン)や、R1132(1,2−ジフルオロエチレン)が提案されている(例えば特許文献1または特許文献2)。 Thus, from the viewpoint of preventing global warming, for example, R1123 (1,1,2-trifluoroethylene) and R1132 (1,2-difluoroethylene) have been proposed as refrigerants having a small GWP (for example, patents). Document 1 or Patent document 2).
しかしながら、R1123(1,1,2−トリフルオロエチレン)や、R1132(1,2−ジフルオロエチレン)は、R410Aなどの従来の冷媒に比べて安定性が低く、ラジカルを生成した場合、不均化反応により別の化合物に変化する恐れがある。不均化反応は大きな熱放出を伴うため、圧縮機や冷凍サイクル装置の信頼性を低下させる恐れがある。このため、R1123やR1132を圧縮機や冷凍サイクル装置に用いる場合には、この不均化反応を抑制する必要がある。 However, R1123 (1,1,2-trifluoroethylene) and R1132 (1,2-difluoroethylene) are less stable than conventional refrigerants such as R410A and disproportionate when they generate radicals. There is a possibility of changing to another compound by the reaction. Since the disproportionation reaction involves a large heat release, the reliability of the compressor and the refrigeration cycle apparatus may be reduced. For this reason, when using R1123 and R1132 for a compressor and a refrigerating cycle device, it is necessary to suppress this disproportionation reaction.
本発明は、上記従来のこのような課題を考慮し、たとえば、空気調和機などの用途に用いられる圧縮機において、R1123を含む作動流体を用いるのにより適した圧縮機の形態を特定したものである。また、R1123を含む作動流体を用いるのにより適した潤滑油を特定したものである。また、R1123を含む作動流体を用いるのにより適した冷凍サイクル装置を提供するものである。 In consideration of the above-described conventional problems, the present invention specifies, for example, a compressor that is more suitable for using a working fluid including R1123 in a compressor used for an application such as an air conditioner. is there. In addition, the lubricating oil more suitable for using the working fluid containing R1123 is specified. In addition, the present invention provides a refrigeration cycle apparatus more suitable for using a working fluid containing R1123.
前記従来の課題を解決するために、本発明は、1,1,2−トリフルオロエチレンを含む冷媒を作動流体として用い、ポリビニルエーテル油を圧縮機用潤滑油として用い、鏡板から渦巻き状のラップが立ち上がる固定スクロール及び旋回スクロールを噛み合わせて双方向に形成される圧縮室を備え、前記圧縮室にインジェクション孔を設けたものである。 In order to solve the above-described conventional problems, the present invention uses a refrigerant containing 1,1,2-trifluoroethylene as a working fluid, uses polyvinyl ether oil as a lubricating oil for a compressor, and forms a spiral wrap from the end plate. A compression chamber formed in both directions by meshing the fixed scroll and the orbiting scroll, and the injection hole is provided in the compression chamber.
本発明は、R1123を含む作動流体を用いるのにより適した圧縮機および冷凍サイクル装置を得ることができる。 The present invention can provide a compressor and a refrigeration cycle apparatus more suitable for using a working fluid containing R1123.
第1の発明は、1,1,2−トリフルオロエチレンを含む冷媒を作動流体として用い、ポリビニルエーテル油を圧縮機用潤滑油として用い、鏡板から渦巻き状のラップが立ち上がる固定スクロール及び旋回スクロールを噛み合わせて双方向に形成される圧縮室を備え、前記圧縮室にインジェクション孔を設けたものである。これによれば、圧縮途中の温度上昇した冷媒に対して、インジェクション孔から低温の冷媒が合流することで、圧縮室全体の冷媒温度が低下し、結果として吐出口から噴出する直前の冷媒温度上昇を抑制することができるので、R1123の不均化反応を抑制できる。また、ポリビニルエーテル油は相対的に極性が低く、添加剤による摺動性改善の効果が発揮しやすいため、摺動部での局所的発熱を抑制でき、R1123の自己分解反応を抑制できる。 The first invention uses a refrigerant including 1,1,2-trifluoroethylene as a working fluid, polyvinyl ether oil as a lubricant for a compressor, and a fixed scroll and an orbiting scroll in which a spiral wrap rises from an end plate A compression chamber formed in both directions by meshing is provided, and an injection hole is provided in the compression chamber. According to this, the refrigerant temperature of the compression chamber as a whole decreases as a result of the low-temperature refrigerant joining from the injection hole to the refrigerant whose temperature has increased in the middle of compression, and as a result, the refrigerant temperature rises immediately before being ejected from the discharge port. Therefore, the disproportionation reaction of R1123 can be suppressed. Moreover, since polyvinyl ether oil has relatively low polarity and easily exhibits the effect of improving the slidability by the additive, local heat generation at the sliding portion can be suppressed, and the self-decomposing reaction of R1123 can be suppressed.
第2の発明は、第1の発明において、前記作動流体は、ジフルオロメタンを含む混合作動流体であって、前記ジフルオロメタンは30重量%以上60重量%以下である、または、テトラフルオロエタンを含む混合作動流体であって、前記テトラフルオロエタンは30重量%以上60重量%以下である、または、ジフルオロメタンとテトラフルオロエタンを含む混合作動流体であって、前記ジフルオロメタンとテトラフルオロエタンとを混合し、前記ジフルオロメタンとテトラフルオロエタンを合わせた混合割合は30重量%以上60重量%以下であるものである。これによれば、R1123の不均化反応を抑制するとともに、冷凍能力やCOPを向上できる。 According to a second invention, in the first invention, the working fluid is a mixed working fluid containing difluoromethane, and the difluoromethane is 30% by weight to 60% by weight, or contains tetrafluoroethane. A mixed working fluid, wherein the tetrafluoroethane is 30 wt% to 60 wt%, or a mixed working fluid containing difluoromethane and tetrafluoroethane, wherein the difluoromethane and tetrafluoroethane are mixed. The mixing ratio of the difluoromethane and tetrafluoroethane is 30% by weight or more and 60% by weight or less. According to this, while suppressing the disproportionation reaction of R1123, a refrigerating capacity and COP can be improved.
第3の発明は、第1または第2の発明において、前記ポリビニルエーテル油が、リン酸エステル系摩耗防止剤を含有するものである。これによれば摩耗防止剤が摺動部表面に吸着し摩擦を低減することで発熱を抑制することで、R1123冷媒の自己分解反応を抑制する。 According to a third invention, in the first or second invention, the polyvinyl ether oil contains a phosphate ester-based antiwear agent. According to this, the anti-decomposition reaction of the R1123 refrigerant is suppressed by suppressing the heat generation by adsorbing the antiwear agent on the surface of the sliding portion and reducing friction.
第4の発明は、第1または第2の発明において、前記ポリビニルエーテル油が、フェノール系酸化防止剤を含有するものである。これによればフェノール系酸化防止剤が摺動部
にて発生したラジカルを速やかに捕捉するため、ラジカルが冷媒R1123と反応するのを防止する。
According to a fourth invention, in the first or second invention, the polyvinyl ether oil contains a phenolic antioxidant. According to this, since the phenol-based antioxidant quickly captures radicals generated at the sliding portion, the radicals are prevented from reacting with the refrigerant R1123.
第5の発明は、第1または第2の発明において、前記ポリビニルエーテル油が、1%以上50%未満のテルペン類またはテルペノイド類に基油より高粘度の潤滑油を混ぜるか、もしくはテルペン類またはテルペノイド類と同等量以上の超高粘度の潤滑油をあらかじめ混ぜて基油と同等の粘度に調整した添加油を基油と混合した潤滑油であるものである。これによれば、R1123の不均化反応を抑制できる。 According to a fifth invention, in the first or second invention, the polyvinyl ether oil is mixed with a terpene or terpenoid having a viscosity of 1% to less than 50% with a lubricating oil having a viscosity higher than that of the base oil, or a terpene or It is a lubricating oil in which an additive oil adjusted to a viscosity equivalent to that of a base oil by mixing an ultrahigh viscosity lubricating oil equivalent to or more than that of a terpenoid is mixed with the base oil. According to this, the disproportionation reaction of R1123 can be suppressed.
第6の発明は、第1または第2の発明において、前記モータは、熱硬化性絶縁材が導体上に絶縁被膜を介して塗布焼き付けされてなる電線をコイルに用いたものである。これによれば、圧縮機内の電動機用コイルの巻線に熱硬化性絶縁材を塗布することで、コイルが液冷媒に浸漬した状態でも巻線間の抵抗を高いまま保ち、放電を抑制しその結果R1123冷媒の分解を抑制できる。 According to a sixth invention, in the first or second invention, the motor uses, as a coil, an electric wire in which a thermosetting insulating material is applied and baked on a conductor via an insulating film. According to this, by applying a thermosetting insulating material to the winding of the motor coil in the compressor, the resistance between the windings remains high even when the coil is immersed in liquid refrigerant, and the discharge is suppressed. As a result, the decomposition of the R1123 refrigerant can be suppressed.
第7の発明は、第1または第2の発明において、前記密閉容器は、口部に絶縁部材を介して設置された給電ターミナルと、前記給電ターミナルをリード線と接続するための接続端子を有し、前記密閉容器の内側の給電ターミナル上に前記絶縁部材に密着させてドーナツ状の絶縁部材を配接するものである。これによれば、金属筐体内側の給電ターミナルに絶縁物を付加したため、導体間の最短距離を延長することで給電ターミナルの絶縁不良を抑制することができ、R1123の放電エネルギーによる着火を防止する。また、R1123が分解した際に発生するフッ化水素がガラス絶縁物と接触することを防止し、ガラス絶縁物が腐食して破損することを防止する。 According to a seventh invention, in the first or second invention, the hermetic container has a power supply terminal installed at an opening portion via an insulating member, and a connection terminal for connecting the power supply terminal to a lead wire. The doughnut-shaped insulating member is arranged on the power supply terminal inside the closed container in close contact with the insulating member. According to this, since the insulator is added to the power supply terminal inside the metal casing, it is possible to suppress insulation failure of the power supply terminal by extending the shortest distance between the conductors, and to prevent ignition due to the discharge energy of R1123. . Further, hydrogen fluoride generated when R1123 is decomposed is prevented from coming into contact with the glass insulator, and the glass insulator is prevented from being corroded and broken.
第8の発明は、第1〜7のいずれか1つの発明の圧縮機と、前記圧縮機により圧縮されて高圧になった冷媒ガスを冷却する凝縮器と、前記凝縮器により液化された高圧冷媒を減圧する第1の絞り機構と、第1の絞り機構により減圧された冷媒を気相と液相とに分離する気液分離器と、前記気液分離器により分離された液相の冷媒を減圧する第2の絞り機構と、前記第2の絞り機構によりさらに減圧された冷媒をガス化する蒸発器と、を配管により連結して構成するとともに、前記気液分離器と前記インジェクション孔とを連結するインジェクション回路を備えたものである。これによれば、圧縮途中の冷媒に、低温の冷媒を合流させることで、吐出温度を抑制できるので、R1123の不均化反応を抑制できる。 An eighth invention is the compressor according to any one of the first to seventh inventions, a condenser for cooling the refrigerant gas compressed by the compressor to a high pressure, and the high-pressure refrigerant liquefied by the condenser. A first throttle mechanism for decompressing the gas, a gas-liquid separator for separating the refrigerant decompressed by the first throttle mechanism into a gas phase and a liquid phase, and a liquid-phase refrigerant separated by the gas-liquid separator. A second throttle mechanism for reducing pressure and an evaporator for gasifying the refrigerant further reduced in pressure by the second throttle mechanism are connected by a pipe, and the gas-liquid separator and the injection hole are provided. An injection circuit to be connected is provided. According to this, since the discharge temperature can be suppressed by combining the low-temperature refrigerant with the refrigerant in the middle of compression, the disproportionation reaction of R1123 can be suppressed.
第9の発明は、第8の発明において、凝縮器に設けられた凝縮温度検知手段を備え、前記作動流体の臨界温度と前記凝縮温度検知手段で検知される凝縮温度の差が、5K以上になるように、前記第1の絞り機構および第2の絞り機構の開度を制御するものである。これによれば、温度検知手段によって測定される作動流体温度をその圧力に相当するとして、臨界圧力から安全性の余裕を考えた5K以上に高圧側作動流体温度(圧力)を制限するように、第1の絞り機構および第2の絞り機構の開度を制御することで、より高圧の凝縮圧力を過度に高まらないようにできるので、過度の圧力上昇の結果(分子間距離が近接した結果)、発生する恐れのある不均化反応を抑制することができ、装置の信頼性を確保することが可能となる。 A ninth invention comprises the condensation temperature detection means provided in the condenser according to the eighth invention, wherein the difference between the critical temperature of the working fluid and the condensation temperature detected by the condensation temperature detection means is 5K or more. Thus, the opening degree of the first throttle mechanism and the second throttle mechanism is controlled. According to this, assuming that the working fluid temperature measured by the temperature detecting means corresponds to the pressure, the high pressure side working fluid temperature (pressure) is limited to 5K or more considering safety margin from the critical pressure. By controlling the opening degree of the first throttle mechanism and the second throttle mechanism, it is possible to prevent excessively high condensing pressure from being excessively increased. As a result of excessive pressure rise (result of close intermolecular distance) The disproportionation reaction that may occur can be suppressed, and the reliability of the apparatus can be ensured.
第10の発明は、第8の発明において、圧縮機の吐出部と前記第1絞り機構の入口との間に設けられた高圧側圧力検知手段を備え、前記作動流体の臨界圧力と前記高圧側圧力検知手段で検知される圧力との差が、0.4MPa以上となるように、前記第1の絞り機構および前記第2の絞り機構の開度を制御するものである。これによれば、R1123を含む作動流体について、特に、温度勾配が大きい非共沸冷媒を使用する場合において、冷媒圧力をより正確に検知できること、さらには、その検知結果を用いて、前記第1の絞り機
構と前記第2の絞り機構の弁開度制御を行い、冷凍サイクル装置内の高圧側圧力(凝縮圧力)を下げることができるので、不均化反応を抑制でき、装置の信頼性を向上することが可能となる。
A tenth aspect of the invention is the eighth aspect of the invention, comprising high-pressure side pressure detection means provided between a discharge portion of the compressor and an inlet of the first throttle mechanism, and the critical pressure of the working fluid and the high-pressure side The opening degree of the first throttle mechanism and the second throttle mechanism is controlled so that the difference from the pressure detected by the pressure detection means is 0.4 MPa or more. According to this, with respect to the working fluid including R1123, particularly when a non-azeotropic refrigerant having a large temperature gradient is used, the refrigerant pressure can be detected more accurately, and further, the first result can be obtained using the detection result. The valve opening control of the second throttle mechanism and the second throttle mechanism can be performed to reduce the high-pressure side pressure (condensation pressure) in the refrigeration cycle apparatus, so that the disproportionation reaction can be suppressed and the reliability of the apparatus can be improved. It becomes possible to improve.
第11の発明は、第8の発明において、凝縮器と前記第1の絞り機構との間に設けられた凝縮器出口温度検知手段を備え、前記凝縮温度検知手段で検知される凝縮温度と前記凝縮器出口温度検知手段で検知される凝縮器出口温度の差が15K以下にするように、前記第1の絞り機構および前記第2の絞り機構の開度を制御するものである。 An eleventh invention is the eighth invention, comprising a condenser outlet temperature detection means provided between the condenser and the first throttling mechanism, wherein the condensation temperature detected by the condensation temperature detection means and the The opening degree of the first throttling mechanism and the second throttling mechanism is controlled so that the difference in the condenser outlet temperature detected by the condenser outlet temperature detecting means is 15K or less.
これによれば、凝縮温度検知手段と凝縮器出口温度検知手段との差で示される過冷度の検知結果を用いて前記第1の絞り機構と前記第2の絞り機構の開度制御を行うことで、冷凍サイクル装置内の作動流体の過度な圧力上昇を防ぐことができるので、不均化反応を抑制でき、装置の信頼性を向上することができる。 According to this, the opening degree control of the first throttle mechanism and the second throttle mechanism is performed using the detection result of the degree of supercooling indicated by the difference between the condensation temperature detection means and the condenser outlet temperature detection means. As a result, an excessive increase in the pressure of the working fluid in the refrigeration cycle apparatus can be prevented, so that the disproportionation reaction can be suppressed and the reliability of the apparatus can be improved.
第12の発明は、第8の発明において、前記凝縮器で熱交換する第1媒体を搬送する第1搬送手段と、前記蒸発器で熱交換する第2媒体を搬送する第2搬送手段と、前記凝縮器に設けられた凝縮温度検知手段と、前記凝縮器に流入する前の第1の媒体の温度を検知する第1媒体温度検知手段と、前記蒸発器に流入する前の第2の媒体の温度を検知する第2媒体温度検知手段とを備え、前記圧縮機の入力の単位時間あたりの変化量、前記第1搬送手段の入力の単位時間当たりの変化量、前記第2搬送手段の入力の単位時間当たりの変化量があらかじめ定めた所定値より小さい場合に、前記凝縮温度検知手段で検知される凝縮温度の単位時間当たりの変化量が、前記第1媒体温度検知手段で検知される第1媒体の温度の単位時間当たりの変化量と、前記第2媒体温度検知手段で検知される第2媒体の温度の単位時間当たりの変化量のいずれよりも大きい場合には、前記第1絞り機構と前記第2の絞り機構の弁を開方向に制御するものである。これによれば、周囲媒体の様相が変化しない場合に、凝縮温度に急峻な変化が生じた場合には、不均化反応による圧力上昇が生じたと考えられるので、絞り機構の開度を開く方向に制御する。そうすることで、装置の信頼性を向上することが可能となる。 In a twelfth aspect based on the eighth aspect, the first conveying means for conveying the first medium to be heat-exchanged by the condenser, the second conveying means for conveying the second medium to be heat-exchanged by the evaporator, Condensation temperature detection means provided in the condenser, first medium temperature detection means for detecting the temperature of the first medium before flowing into the condenser, and second medium before flowing into the evaporator Second medium temperature detecting means for detecting the temperature of the compressor, a change amount per unit time of the input of the compressor, a change amount per unit time of the input of the first transport means, and an input of the second transport means When the amount of change per unit time is smaller than a predetermined value, the amount of change per unit time of the condensation temperature detected by the condensation temperature detection means is detected by the first medium temperature detection means. The amount of change per unit time of the temperature of one medium When the amount of change per unit time in the temperature of the second medium detected by the second medium temperature detecting means is larger than the amount of change, the valves of the first throttle mechanism and the second throttle mechanism are opened in the opening direction. It is something to control. According to this, when the appearance of the surrounding medium does not change, and when the condensing temperature changes suddenly, it is considered that the pressure increase due to the disproportionation reaction has occurred. To control. By doing so, it becomes possible to improve the reliability of the apparatus.
第13の発明は、第8〜12のいずれか1つの発明において、冷凍サイクルを構成する配管の継手の外周を、重合促進剤を含んだシール剤で覆ったものである。これによれば、継手から作動流体が漏れた場合には、シール剤に含まれる重合促進剤と、R1123を含む作動流体とが重合反応をして、重合生成物が発生するので、視覚的に漏れを確認しやすくなるとともに、その重合生成物が外部へ放出される冷媒流の妨げとして作用し、冷媒漏えい抑制が可能となる。 In a thirteenth invention according to any one of the eighth to twelfth inventions, the outer periphery of a joint of a pipe constituting the refrigeration cycle is covered with a sealing agent containing a polymerization accelerator. According to this, when the working fluid leaks from the joint, the polymerization accelerator contained in the sealant and the working fluid containing R1123 undergo a polymerization reaction to generate a polymerization product. Leakage can be easily confirmed, and the polymerization product acts as a hindrance to the refrigerant flow released to the outside, and refrigerant leakage can be suppressed.
以下、本発明の実施の形態について図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.
(実施の形態1)
図2は、本発明の第1の実施の形態にかかる圧縮機を用いた冷凍サイクル装置のシステム構成図を示している。
(Embodiment 1)
FIG. 2 shows a system configuration diagram of a refrigeration cycle apparatus using the compressor according to the first embodiment of the present invention.
図2に示されるように、本実施の形態の冷凍サイクル装置は、例えば冷房専用のサイクルとして説明した場合、主として圧縮機61、凝縮器62、第1の絞り機構63、気液分離器64、第2の絞り機構65および蒸発器66から構成されており、これらの機器は配管により作動流体(冷媒)が循環するように連結されている。また、気液分離器64と圧縮機61とを連結するインジェクション回路67を備えている。 As shown in FIG. 2, the refrigeration cycle apparatus according to the present embodiment is mainly composed of a compressor 61, a condenser 62, a first throttling mechanism 63, a gas-liquid separator 64, A second throttle mechanism 65 and an evaporator 66 are included, and these devices are connected by piping so that a working fluid (refrigerant) circulates. In addition, an injection circuit 67 that connects the gas-liquid separator 64 and the compressor 61 is provided.
以上のように構成された冷凍サイクル装置においては、冷媒は加圧、冷却により液体に
変化し減圧、加熱により気体に変化する。圧縮機61はモータにより駆動され、低温低圧の気体冷媒を高温高圧の気体冷媒に加圧し凝縮器62に搬送される。凝縮器62においてはファン等により送風される空気により冷却され凝縮し低温高圧の液体冷媒になる。この液体冷媒は第1の絞り機構63により減圧されて一部は低温低圧の気体冷媒(気相)に、残りは低温低圧の液体冷媒(液相)となって、気液分離器64に搬送される。気液分離器64では、冷媒は気相と液相とに分離される。気液分離器64で分離された液体冷媒(液相)は、第2の絞り機構65によりさらに減圧され、蒸発器66に搬送される。蒸発器66においてファン等により送風される空気により加熱されて蒸発し、低温低圧の気体冷媒となって再び圧縮機61に吸入され加圧されるサイクルを繰り返す。また、気液分離器64で分離された気体冷媒(気相)は、インジェクション回路67を介して、圧縮機61の加圧過程(圧縮過程)の途中に導入される。
In the refrigeration cycle apparatus configured as described above, the refrigerant changes to liquid by pressurization and cooling, and changes to gas by depressurization and heating. The compressor 61 is driven by a motor, pressurizes the low-temperature and low-pressure gas refrigerant into a high-temperature and high-pressure gas refrigerant, and is conveyed to the condenser 62. The condenser 62 is cooled and condensed by air blown by a fan or the like, and becomes a low-temperature and high-pressure liquid refrigerant. This liquid refrigerant is depressurized by the first throttle mechanism 63 and partly becomes low-temperature and low-pressure gas refrigerant (gas phase) and the rest becomes low-temperature and low-pressure liquid refrigerant (liquid phase) and is conveyed to the gas-liquid separator 64. Is done. In the gas-liquid separator 64, the refrigerant is separated into a gas phase and a liquid phase. The liquid refrigerant (liquid phase) separated by the gas-liquid separator 64 is further depressurized by the second throttling mechanism 65 and conveyed to the evaporator 66. The evaporator 66 is heated and evaporated by air blown by a fan or the like, and becomes a low-temperature and low-pressure gaseous refrigerant, and is repeatedly sucked into the compressor 61 and pressurized. The gas refrigerant (gas phase) separated by the gas-liquid separator 64 is introduced through the injection circuit 67 during the pressurization process (compression process) of the compressor 61.
また、上記実施の形態では冷房専用の冷凍サイクル装置として説明したが、四方弁等を介して暖房サイクル装置として作動させて実施できることはもちろん可能である。 In the above embodiment, the refrigeration cycle apparatus dedicated to cooling has been described. However, it is of course possible to operate the apparatus as a heating cycle apparatus via a four-way valve or the like.
なお、凝縮器62、蒸発器66の少なくともいずれか一方の熱交換器の冷媒流路を構成する伝熱管は、アルミニウム又はアルミニウム合金を含むアルミニウム製冷媒管であることが望ましく、特に、複数の冷媒流通孔を備えた偏平管であることが、凝縮温度を低下させる、または、蒸発温度を上昇させる上で望ましい。 The heat transfer tube constituting the refrigerant flow path of at least one of the condenser 62 and the evaporator 66 is preferably an aluminum refrigerant tube containing aluminum or an aluminum alloy. A flat tube having a flow hole is desirable for reducing the condensation temperature or raising the evaporation temperature.
本実施の形態の冷凍サイクル装置に封入される作動流体(冷媒)は、(1)R1123(1,1,2−トリフルオロエチレン)と、(2)R32(ジフオロメタン)からなる2成分系の混合作動流体であり、特に、R32が30重量%以上60重量%以下の混合作動流体である。 The working fluid (refrigerant) sealed in the refrigeration cycle apparatus according to the present embodiment is a two-component mixture composed of (1) R1123 (1,1,2-trifluoroethylene) and (2) R32 (difluoromethane). In particular, it is a mixed working fluid having R32 of 30 wt% or more and 60 wt% or less.
後述する圧縮機への適用においては、R1123にR32を30重量%以上混合することで、R1123の不均化反応を抑制できる。また、R32の濃度が高いほど不均化反応をより抑制できる。これは、R32のフッ素原子への分極が小さいことによる不均化反応を緩和する作用と、R1123とR32は物理特性が似ていることから凝縮・蒸発など相変化時の挙動が一体となることによる不均化の反応機会を減少させる作用とにより、R1123の不均化反応を抑制することができる。 In application to a compressor described later, the disproportionation reaction of R1123 can be suppressed by mixing R32 with 30 wt% or more of R1123. Further, the higher the concentration of R32, the more the disproportionation reaction can be suppressed. This is because the action of mitigating the disproportionation reaction due to the small polarization of R32 to the fluorine atom and the behavior at the time of phase change such as condensation and evaporation are integrated because R1123 and R32 have similar physical characteristics. The disproportionation reaction of R1123 can be suppressed by the action of reducing the disproportionation reaction opportunity due to.
また、R1123とR32の混合冷媒は、R32が30重量%、R1123が70%で共沸点を持ち、温度すべりがなくなる為、単一冷媒と同様な取り扱いが可能である。つまり、R32を60重量%以上混合すると、温度すべりが大きくなり、単一冷媒と同様な取り扱いが困難となる可能性があるため、R32を60重量%以下で混合することが望ましい。特に、不均化を防止するとともに、共沸点に近づくため温度すべりをより小さくし、機器の設計が容易とするために、R32を40重量%以上50重量%以下で混合することが望ましい。 Further, the mixed refrigerant of R1123 and R32 has an azeotropic boiling point with R32 being 30% by weight and R1123 being 70%, and there is no temperature slip, so that it can be handled in the same manner as a single refrigerant. That is, if R32 is mixed by 60% by weight or more, temperature slip increases, and handling similar to that of a single refrigerant may be difficult. Therefore, it is desirable to mix R32 at 60% by weight or less. In particular, it is desirable to mix R32 in an amount of 40 wt% to 50 wt% in order to prevent disproportionation and to make the temperature slip smaller because it approaches the azeotropic point and to facilitate device design.
表1、表2は、R1123とR32の混合作動流体のうち、R32が30重量%以上60重量%以下となる混合割合での、冷凍サイクルの圧力、温度、圧縮機の押しのけ容積が同じ場合の冷凍能力およびサイクル効率(COP)を計算し、R410AとR1123と比較したものである。 Tables 1 and 2 show that in the mixed working fluid of R1123 and R32, the pressure, temperature, and compressor displacement of the refrigeration cycle are the same when R32 is 30 wt% to 60 wt%. Refrigeration capacity and cycle efficiency (COP) are calculated and compared with R410A and R1123.
まず、表1、表2の計算条件について説明する。近年、機器のサイクル効率を向上するため、熱交換器の高性能化が進み、実際の運転状態では、凝縮温度は低下し、蒸発温度は上昇する傾向にあり、吐出温度も低下する傾向にある。このため、実際の運転条件を考慮し、表1の冷房計算条件は、空気調和機器の冷房運転時(室内乾球温度 27℃、湿球温度 19℃、室外乾球温度 35℃)に対応し、蒸発温度は15℃、凝縮温度は45℃、
圧縮機の吸入冷媒の過熱度は5℃、凝縮器出口の過冷却度は8℃とした。また、表2の暖房計算条件は、空気調和機器の暖房運転時(室内乾球温度 20℃、室外乾球温度 7℃、湿球温度 6℃)に対応した計算条件で、蒸発温度は2℃、凝縮温度は38℃、圧縮機の吸入冷媒の過熱度は2℃、凝縮器出口の過冷却度は12℃とした。
First, calculation conditions in Tables 1 and 2 will be described. In recent years, in order to improve the cycle efficiency of equipment, the performance of heat exchangers has increased, and in actual operating conditions, the condensation temperature tends to decrease, the evaporation temperature tends to increase, and the discharge temperature also tends to decrease . Therefore, considering the actual operating conditions, the cooling calculation conditions in Table 1 correspond to the cooling operation of the air conditioner (indoor dry bulb temperature 27 ° C, wet bulb temperature 19 ° C, outdoor dry bulb temperature 35 ° C). The evaporation temperature is 15 ° C, the condensation temperature is 45 ° C,
The superheat degree of the refrigerant sucked into the compressor was 5 ° C., and the supercool degree at the condenser outlet was 8 ° C. The heating calculation conditions in Table 2 are the calculation conditions corresponding to the heating operation of the air conditioner (indoor dry bulb temperature 20 ° C, outdoor dry bulb temperature 7 ° C, wet bulb temperature 6 ° C), and the evaporation temperature is 2 ° C. The condensation temperature was 38 ° C., the superheat degree of the refrigerant sucked into the compressor was 2 ° C., and the supercool degree at the condenser outlet was 12 ° C.
以上説明したように、R1123とR32の2成分系において、不均化の防止、温度すべりの大きさ、冷房運転時・暖房運転時の能力、COPを総合的に鑑みると(すなわち、後述する圧縮機を用いた空気調和機器に適した混合割合を特定すると)、30重量%以上60重量%以下のR32を含む混合物が望ましく、さらに望ましくは、40重量%以上50重量%以下のR32を含む混合物が望ましい。 As described above, in the two-component system of R1123 and R32, taking into consideration the prevention of disproportionation, the magnitude of temperature slip, the capacity during cooling operation / heating operation, and COP (that is, compression described later) When a mixing ratio suitable for an air-conditioning apparatus using an air conditioner is specified, a mixture containing 30% by weight or more and 60% by weight or less R32 is desirable, and a mixture containing 40% by weight or more and 50% by weight or less R32 is more desirable. Is desirable.
<作動流体の変形例1>
本実施の形態の冷凍サイクル装置に封入される作動流体は、(1)R1123(1,1,2−トリフルオロエチレン)と、(2)R125(テトラフオロエタン)からなる2成分系の混合作動流体であり特に、R125が30重量%以上60重量%以下の混合作動流体であってもよい。
<Modification 1 of working fluid>
The working fluid sealed in the refrigeration cycle apparatus of the present embodiment is a two-component mixing operation consisting of (1) R1123 (1,1,2-trifluoroethylene) and (2) R125 (tetrafluoroethane). In particular, it may be a mixed working fluid in which R125 is 30 wt% or more and 60 wt% or less.
後述する圧縮機への適用においては、R125を30重量%以上混合することで、R1123の不均化反応を抑制できる。また、R125の濃度が高いほど不均化反応をより抑制できる。これは、R125のフッ素原子への分極が小さいことによる不均化反応を緩和する作用と、R1123とR125は物理特性が似ていることから凝縮・蒸発など相変化時の挙動が一体となることによる不均化の反応機会を減少させる作用とにより、R1123の不均化反応を抑制することができる。また、R125は不燃性冷媒であるため、R1
25はR1123の燃焼性を低減できる。
In application to a compressor described later, the disproportionation reaction of R1123 can be suppressed by mixing R125 in an amount of 30% by weight or more. Further, the higher the concentration of R125, the more the disproportionation reaction can be suppressed. This is because the disproportionation reaction due to the small polarization of R125 to fluorine atoms and the behavior during phase change such as condensation and evaporation are integrated because R1123 and R125 have similar physical characteristics. The disproportionation reaction of R1123 can be suppressed by the action of reducing the disproportionation reaction opportunity due to. Moreover, since R125 is a nonflammable refrigerant, R1
25 can reduce the combustibility of R1123.
表3、表4は、R1123とR125の混合作動流体のうち、R125が30重量%以上60重量%以下となる混合割合での、冷凍サイクルの圧力、温度、圧縮機の押しのけ容積が同じ場合の冷凍能力およびサイクル効率(COP)を計算し、R410AとR1123と比較したものである。なお、計算条件については、表1、表2と同様である。 Tables 3 and 4 show that, in the mixed working fluid of R1123 and R125, the pressure, temperature of the refrigeration cycle, and the displacement of the compressor are the same at a mixing ratio where R125 is 30 wt% or more and 60 wt% or less. Refrigeration capacity and cycle efficiency (COP) are calculated and compared with R410A and R1123. The calculation conditions are the same as those in Tables 1 and 2.
特に、R125を40重量%以上50重量%以下で混合することにより、R1123の不均化を防止するとともに、吐出温度を低減できるため、吐出温度が上昇する高付加運転時や冷凍冷蔵機器の設計が容易となる。さらに、温暖化係数はR410Aの50〜100%に低減できる。 In particular, by mixing R125 at 40 wt% or more and 50 wt% or less, it is possible to prevent disproportionation of R1123 and to reduce the discharge temperature. Becomes easy. Furthermore, the warming potential can be reduced to 50-100% of R410A.
以上説明したように、R1123とR125の2成分系において、不均化の防止、燃焼性の低減、冷房運転時・暖房運転時の能力、COP、吐出温度を総合的に鑑みると(すなわち、後述する圧縮機を用いた空気調和機器に適した混合割合を特定すると)、30重量%以上60重量%以下のR125を含む混合物が望ましく、さらに望ましくは、40重量%以上50重量%以下のR125を含む混合物が望ましい。 As described above, in the two-component system of R1123 and R125, when considering disproportionation, reduction in combustibility, ability during cooling operation / heating operation, COP, and discharge temperature (that is, described later) When a mixing ratio suitable for an air-conditioning apparatus using a compressor is specified, a mixture containing 30 wt% or more and 60 wt% or less of R125 is desirable, and more desirably 40 wt% or more and 50 wt% or less of R125. Mixtures containing are desirable.
<作動流体の変形例2>
本実施の形態の冷凍サイクル装置に封入される作動流体は、(1)R1123(1,1,2−トリフルオロエチレン)と、(2)R32(ジフオロメタン)、(3)R125(テトラフオロエタン)からなる3成分系の混合作動流体であり、特に、R32とR125を合わせた混合割合が30以上60重量%未満であり、R1123の混合割合が40重量
%以上70重量%未満である混合作動流体であってもよい。
<Modification 2 of working fluid>
The working fluid sealed in the refrigeration cycle apparatus of the present embodiment includes (1) R1123 (1,1,2-trifluoroethylene), (2) R32 (difluoromethane), and (3) R125 (tetrafluoroethane). In particular, a mixed working fluid in which the mixing ratio of R32 and R125 is 30 or more and less than 60% by weight and the mixing ratio of R1123 is 40% or more and less than 70% by weight. It may be.
後述する圧縮機への適用においては、R32とR125を合わせた混合割合が30重量%以上で、R1123の不均化反応を抑制できる。また、R32とR125を合わせた混合割合が高いほど不均化反応をより抑制できる。また、R125はR1123の燃焼性を低減する。 In application to a compressor, which will be described later, the mixing ratio of R32 and R125 is 30% by weight or more, and the disproportionation reaction of R1123 can be suppressed. Further, the higher the mixing ratio of R32 and R125, the more the disproportionation reaction can be suppressed. R125 also reduces the combustibility of R1123.
表5、表6は、R32とR125の混合割合をそれぞれ50重量%と固定し、R1123と混合した場合の冷凍サイクルの圧力、温度、圧縮機の押しのけ容積が同じ場合の冷凍能力およびサイクル効率(COP)を計算し、R410AとR1123と比較したものである。なお、計算条件については、表1、表2と同様である。 Tables 5 and 6 show that refrigeration capacity and cycle efficiency when the mixing ratio of R32 and R125 is fixed to 50% by weight and the pressure, temperature, and displacement of the compressor when the mixture is mixed with R1123 are the same ( COP) is calculated and compared with R410A and R1123. The calculation conditions are the same as those in Tables 1 and 2.
特に、R32とR125を合わせた混合割合が40重量%以上50重量%以下で、不均化を防止するとともに、吐出温度を低減でき、燃焼性も低減できる。さらに、温暖化係数はR410Aの60〜30%に低減できる。 In particular, when the mixing ratio of R32 and R125 is 40% by weight or more and 50% by weight or less, disproportionation can be prevented, discharge temperature can be reduced, and combustibility can also be reduced. Furthermore, the warming potential can be reduced to 60-30% of R410A.
なお、<作動流体の変形例2>では、3成分系の作動流体のR32とR125の混合割合をそれぞれ50重量%として説明したが、R32の混合割合を0重量%以上100重量%以下でとしてもよく、冷凍能力を増加させたい場合はR32の混合割合を増加させ、反対にR32の混合割合を減少させ、R125の混合割合を増加させると、吐出温度を低減させ、そして燃焼性を低減さることができる。 In <Working fluid modification 2>, the mixing ratio of R32 and R125 of the three-component working fluid is described as 50% by weight, but the mixing ratio of R32 is set to 0% by weight to 100% by weight. If it is desired to increase the refrigerating capacity, increasing the mixing ratio of R32, conversely decreasing the mixing ratio of R32, and increasing the mixing ratio of R125 will reduce the discharge temperature and reduce the combustibility. be able to.
以上説明したように、R1123とR32とR125の3成分系において、不均化の防止、燃焼性の低減、冷房運転時・暖房運転時の能力、COP、吐出温度を総合的に鑑みると(すなわち、後述する圧縮機を用いた空気調和機器に適した混合割合を特定すると)、R32とR125を混合し、R32とR125との和を30重量%以上60重量%以下とした混合物が望ましく、さらに望ましくは、R32とR125との和を40重量%以上50重量%以下を含む混合物が望ましい。 As described above, in the three-component system of R1123, R32, and R125, when taking into consideration comprehensively the prevention of disproportionation, reduction of combustibility, ability during cooling operation / heating operation, COP, and discharge temperature (that is, When a mixing ratio suitable for an air conditioner using a compressor described later is specified), a mixture in which R32 and R125 are mixed and the sum of R32 and R125 is 30 wt% or more and 60 wt% or less is desirable. Desirably, a mixture containing 40 wt% or more and 50 wt% or less of the sum of R32 and R125 is desirable.
図1は、本発明の第1の実施の形態に係るスクロール圧縮機の縦断面図である。以下、スクロール圧縮機について、その動作、作用を説明する。 FIG. 1 is a longitudinal sectional view of a scroll compressor according to the first embodiment of the present invention. Hereinafter, operation | movement and an effect | action are demonstrated about a scroll compressor.
図1に示すように本発明の実施の形態1のスクロール圧縮機は、密閉容器7と、その内部にモータ部(電動機)8と、圧縮機構9を備えて構成されている。圧縮機構9は、電動機(モータ部)8により駆動されるクランク軸10と、旋回スクロール11と、固定スクロール12と、旋回スクロール11を固定スクロール12に対して自転させずに旋回運動させるように支持するオルダムリング13と、このオルダムリング13を前記支持のために移動できるように支持するフレーム14で構成されている。 As shown in FIG. 1, the scroll compressor according to the first embodiment of the present invention includes a hermetic container 7, a motor unit (electric motor) 8 inside, and a compression mechanism 9. The compression mechanism 9 is supported so that the crankshaft 10 driven by the electric motor (motor unit) 8, the orbiting scroll 11, the fixed scroll 12, and the orbiting scroll 11 do not rotate with respect to the fixed scroll 12. The Oldham ring 13 and a frame 14 which supports the Oldham ring 13 so that the Oldham ring 13 can be moved for the support.
クランク軸10はフレーム14の軸受16および軸受17によって支持されている。旋回スクロール11はその軸11aがクランク軸10のクランク部10aに設けられた軸受10cで支持され、一方固定スクロール12と互いに噛み合わされて圧縮室15を形成している。なお、18は吸込口であり、19は吐出口である。 The crankshaft 10 is supported by bearings 16 and 17 of the frame 14. A shaft 11 a of the orbiting scroll 11 is supported by a bearing 10 c provided on the crank portion 10 a of the crankshaft 10, and is engaged with the fixed scroll 12 to form a compression chamber 15. In addition, 18 is a suction inlet and 19 is a discharge outlet.
密閉容器7の16は吸入管であり、蒸発器66に接続され、23は吐出管であり、凝縮器62に接続されている。24はインジェクション管であり、密閉容器7を介して気液分離器64と圧縮機構9の圧縮室15を接続している。 Reference numeral 16 of the sealed container 7 is a suction pipe connected to the evaporator 66, and 23 is a discharge pipe connected to the condenser 62. An injection tube 24 connects the gas-liquid separator 64 and the compression chamber 15 of the compression mechanism 9 via the sealed container 7.
密閉容器7内の最下部には油溜め20が設けられ、油溜め20内の圧縮機用潤滑油(潤滑油)21はクランク軸10の油供給路10bを通じて潤滑対象部へ供給されるが、軸受16には油供給穴10dより供給される。 An oil sump 20 is provided in the lowermost part of the sealed container 7, and the compressor lubricating oil (lubricating oil) 21 in the oil sump 20 is supplied to the lubrication target portion through the oil supply passage 10 b of the crankshaft 10. The bearing 16 is supplied from the oil supply hole 10d.
以上のように構成されたスクロール圧縮機について、以下その動作、作用を説明する。 About the scroll compressor comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.
電動機(モータ部)8に駆動されてクランク軸10が回転すると、オルダムリング13を介し旋回スクロール11が旋回運動し、ガス冷媒を吸込管22から吸込口18へと吸入する。圧縮室15において、ガス冷媒は吸込口18に通じる外周側から吐出口19に通じる内周側に移動されながらその容積を縮小して圧縮され、吐出口19から密閉容器7内に吐出される。高温高圧のガス冷媒は、吐出管23から冷凍サイクルに供給されるが、凝縮器62で液化され、第1の絞り機構63で減圧され二相となり、気液分離器64に至る。ここで、冷媒は分離されて液冷媒は、第2の絞り機構65で更に減圧され、蒸発器66にてガス化されてスクロール圧縮機1の吸入管22に至る。一方、気液分離機で分離されたガス冷媒はインジェクション回路67、インジェクション管24を経て、圧縮機構9の圧縮室15に導入され、吸入ガス冷媒と共に圧縮される。 When the crankshaft 10 is rotated by being driven by the electric motor (motor unit) 8, the orbiting scroll 11 is orbited through the Oldham ring 13 and sucks the gas refrigerant from the suction pipe 22 to the suction port 18. In the compression chamber 15, the gas refrigerant is compressed by reducing its volume while being moved from the outer peripheral side leading to the suction port 18 to the inner peripheral side leading to the discharge port 19, and discharged from the discharge port 19 into the sealed container 7. The high-temperature and high-pressure gas refrigerant is supplied to the refrigeration cycle from the discharge pipe 23, but is liquefied by the condenser 62, depressurized by the first throttle mechanism 63 to become two-phase, and reaches the gas-liquid separator 64. Here, the refrigerant is separated, and the liquid refrigerant is further decompressed by the second throttle mechanism 65, gasified by the evaporator 66, and reaches the suction pipe 22 of the scroll compressor 1. On the other hand, the gas refrigerant separated by the gas-liquid separator is introduced into the compression chamber 15 of the compression mechanism 9 through the injection circuit 67 and the injection pipe 24, and is compressed together with the suction gas refrigerant.
本実施の形態では、圧縮室15にインジェクション孔を設け、インジェクション管24を介して、ガス冷媒を圧縮過程に導入するようにしている。これにより圧縮途中の温度上昇した冷媒に対して、インジェクション孔から低温の冷媒が合流することで、圧縮室全体の冷媒温度が低下し、結果として吐出口19から噴出する直前の冷媒温度上昇を抑制することができるので、R1123の不均化反応を抑制できる。 In the present embodiment, an injection hole is provided in the compression chamber 15, and the gas refrigerant is introduced into the compression process via the injection pipe 24. As a result, the refrigerant temperature in the compression chamber is combined with the low-temperature refrigerant from the injection hole, so that the refrigerant temperature in the entire compression chamber is lowered, and as a result, the refrigerant temperature rise immediately before being ejected from the discharge port 19 is suppressed. Therefore, the disproportionation reaction of R1123 can be suppressed.
また、本実施の形態の圧縮機は、圧縮機用潤滑油として、ポリビニルエーテル油が使用
されている。また、圧縮機用潤滑油に添加される添加剤としては、リン酸エステル系摩耗防止剤とフェノール系酸化防止剤のうち少なくとも1種類の添加剤を含有する。
In the compressor of the present embodiment, polyvinyl ether oil is used as the lubricating oil for the compressor. Moreover, as an additive added to the lubricating oil for compressors, at least 1 type of additive is contained among a phosphate ester type | system | group antiwear agent and a phenolic antioxidant.
リン酸エステル系摩耗防止剤として具体的にはトリブチルホスフェート、トリペンチルホスフェート、トリヘキシルホスフェート、トリヘプチルホスフェート、トリオクチルホスフェート、トリノニルホスフェート、トリデシルホスフェート、トリウンデシルホスフェート、トリドデシルホスフェート、トリトリデシルホスフェート、トリテトラデシルホスフェート、トリペンタデシルホスフェート、トリヘキサデシルホスフェート、トリヘプタデシルホスフェート、トリオクタデシルホスフェート、トリオレイルホスフェート、トリフェニルホスフェート、トリクレジルホスフェート、トリキシレニルホスフェート、クレジルジフェニルホスフェート、キシレニルジフェニルホスフェート等が挙げられる。通常、リン酸エステル系摩耗防止剤は冷凍機油中に0.1〜3wt%添加することで、摺動部表面に効率的に吸着して摺動面でせん断力の小さな膜を作成することで摩耗防止効果が得られる。 Specific phosphate ester antiwear agents include tributyl phosphate, tripentyl phosphate, trihexyl phosphate, triheptyl phosphate, trioctyl phosphate, trinonyl phosphate, tridecyl phosphate, triundecyl phosphate, tridodecyl phosphate, tritridecyl Phosphate, tritetradecyl phosphate, tripentadecyl phosphate, trihexadecyl phosphate, triheptadecyl phosphate, trioctadecyl phosphate, trioleyl phosphate, triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, xyl Examples include lenyl diphenyl phosphate. Normally, phosphate ester antiwear agent is added to the refrigerating machine oil in an amount of 0.1 to 3 wt%, so that it can be effectively adsorbed on the surface of the sliding part to create a film with small shearing force on the sliding surface. Abrasion prevention effect is obtained.
これによれば、摩耗防止剤による摺動性改善効果により、摺動部の局所的発熱を抑制することで、R1123冷媒の自己分解反応を抑制する効果が得られる。 According to this, the effect of suppressing the self-decomposition reaction of the R1123 refrigerant can be obtained by suppressing the local heat generation of the sliding portion due to the sliding property improving effect by the antiwear agent.
また、フェノール系酸化防止剤としては、具体的にプロピルガレート、2,4,5−トリヒドロキシブチロフェノン、t−ブチルヒドロキノン、ノルジヒドログアイヤレチン酸、ブチルヒドロキシアニソール、4−ヒドロキシメチル−2,6−ジ−t−ブチルフェノール、オクチルガレート、ブチルヒドロキシトルエン、ドデシルガレート等を用いることができる。これら酸化防止剤は基油に対して0.1〜1wt%添加することでラジカルを効率的に捕捉し反応を防止することができる。また酸化防止剤による基油自体の着色を最小限に抑えることができる。 Specific examples of phenolic antioxidants include propyl gallate, 2,4,5-trihydroxybutyrophenone, t-butylhydroquinone, nordihydroguaiaretic acid, butylhydroxyanisole, 4-hydroxymethyl-2,6. -Di-t-butylphenol, octyl gallate, butylhydroxytoluene, dodecyl gallate and the like can be used. By adding 0.1 to 1 wt% of these antioxidants with respect to the base oil, radicals can be efficiently captured and reaction can be prevented. Further, coloring of the base oil itself by the antioxidant can be minimized.
これによれば、フェノール系酸化防止剤が、密閉容器7内で発生したラジカルを効率的に捕捉することで、R1123の分解反応を抑制する効果が得られる。 According to this, the phenolic antioxidant efficiently captures radicals generated in the sealed container 7, thereby obtaining an effect of suppressing the decomposition reaction of R1123.
またR1123のような2重結合とフッ素原子を含む反応性の高い分子の反応を防ぐために、R1123の冷媒量に対して5%程度のリモネンを添加してもよい。本発明の圧縮機およびそれを用いた冷凍サイクル装置は密閉系であり、前述したように潤滑油が基油として封入されている。一般的にこのような圧縮機に封入される基油となる潤滑油の粘度は32mm2/sから68mm2/s程度が一般的であり、一方リモネンの粘度は0.8mm2/s程度とかなり低粘度であり、5%程度混ぜた場合には60mm2/s、15%混ぜた場合には48mm2/s、35%混ぜた場合には32mm2/sと急激に粘度が下がる。そのためR1123の反応を防ぐために多量のリモネンを混ぜると、潤滑油の粘度低下から潤滑不良による磨耗や、摺動面の金属接触による金属せっけんの生成など、圧縮機や冷凍サイクル装置の信頼性に影響する。 In order to prevent a reaction of a highly reactive molecule containing a double bond and a fluorine atom such as R1123, about 5% of limonene may be added to the refrigerant amount of R1123. The compressor of the present invention and the refrigeration cycle apparatus using the compressor are closed systems, and as described above, lubricating oil is enclosed as a base oil. Generally, the viscosity of the lubricating oil which is the base oil enclosed in such a compressor is generally about 32 mm2 / s to 68 mm2 / s, while the viscosity of limonene is about 0.8 mm2 / s, which is a considerably low viscosity. When about 5% is mixed, the viscosity is drastically reduced to 60 mm2 / s, when 15% is mixed, 48 mm2 / s, and when 35% is mixed, 32 mm2 / s. Therefore, mixing a large amount of limonene to prevent the reaction of R1123 will affect the reliability of compressors and refrigeration cycle equipment, such as wear due to poor lubrication due to lowering of the viscosity of the lubricating oil and generation of metal soap due to metal contact with the sliding surface. To do.
本実施の形態の圧縮機の潤滑油は、反応を防ぐに適した量のリモネンの混合によって生じる基油の粘度低下を補うために、あらかじめ高粘度の潤滑油をベースにするか、リモネンの混合量と同等以上の量の超高粘度の潤滑油を混ぜることによって適正な潤滑油粘度を確保するものである。 The lubricating oil of the compressor according to the present embodiment is preliminarily based on a high-viscosity lubricating oil or a mixture of limonene in order to compensate for a decrease in the viscosity of the base oil caused by the mixing of an amount of limonene suitable for preventing reaction. An appropriate lubricating oil viscosity is ensured by mixing an ultra-high viscosity lubricating oil in an amount equal to or greater than the amount.
具体的には5%リモネンを混合する場合の潤滑油の粘度は78mm2/s、35%リモネンを混合する場合の潤滑油の粘度は230mm2/s程度のものを選択すれば68mm2/sを確保できる。なおリモネンによるR1123の反応を防ぐ効果を最大とするため、リモネンの混合量を70%や80%に増やすなど極端な例も考えられるが、ベースとなる高粘度の潤滑油の粘度がそれぞれ8500mm2/sや25000mm2/sとなりI
SO規格の最大値である3200mm2/sを超え、またリモネンとの均一な混合も難しく実用的な適用は困難と考えられる。
Specifically, the viscosity of the lubricating oil when mixing 5% limonene is 78 mm2 / s, and the viscosity of the lubricating oil when mixing 35% limonene is about 230 mm2 / s, so that 68 mm2 / s can be secured. . In order to maximize the effect of preventing the reaction of R1123 by limonene, extreme examples such as increasing the mixing amount of limonene to 70% or 80% are conceivable, but the viscosity of the base high-viscosity lubricating oil is 8500 mm 2/2 respectively. s and 25000mm2 / s and I
It exceeds 3200 mm2 / s, which is the maximum value of the SO standard, and it is difficult to achieve uniform application with limonene, making practical application difficult.
また超高粘度潤滑油をリモネンと等量混合する場合には、800mm2/sから1000mm2/sの潤滑油を混合すれば32mm2/sから68mm2/sの粘度が得られる。なお、粘度差の異なるリモネンと超高粘度油を混合する場合に、リモネンに超高粘度油を少量ずつ添加しながら混合すれば比較的均一な組成粘度の潤滑油が得られる。 In addition, when mixing an equal amount of ultrahigh viscosity lubricating oil with limonene, a viscosity of 32 mm2 / s to 68 mm2 / s can be obtained by mixing a lubricating oil of 800 mm2 / s to 1000 mm2 / s. When mixing limonene and an ultra-high viscosity oil having different viscosity differences, a lubricating oil having a relatively uniform composition viscosity can be obtained by mixing the limonene while adding the ultra-high viscosity oil little by little.
なお本実施の形態ではリモネンを例にしたが、テルペン類またはテルペノイド類ならば同様の効果が得られ、例えばヘミテルペン類のイソプレン、プレノール、3−メチルブタン酸やモノテルペン類のゲラニル二リン酸、シネオール、ピネンやセスキテルペン類のファルネシル二リン酸、アーテミシニン、ビサボロール、ジテルペン類のゲラニルゲラニル二リン酸、レチノール、レチナール、フィトール、パクリタキセル、ホルスコリン、アフィジコリンやトリテルペン類のスクアレン、ラノステロールなど圧縮機や冷凍サイクル装置の使用温度や要求される潤滑油粘度に応じて選択することができる。 In this embodiment, limonene is used as an example. However, similar effects can be obtained if terpenes or terpenoids are used. Compressors and refrigeration cycle equipment such as farnesyl diphosphate of pinene and sesquiterpenes, artemisinin, bisabolol, geranylgeranyl diphosphate of diterpenes, retinol, retinal, phytol, paclitaxel, forskolin, squalene and lanosterol of aphidicolin and triterpenes It can be selected according to the operating temperature and the required lubricating oil viscosity.
また、例記した粘度については高圧容器を有する圧縮機での具体例であり、さらに5mm2/sから32mm2/sの低い潤滑油の粘度で使用される低圧容器の圧縮機でも同様の実施が可能であり、同様の効果が得られることは言うまでもない。 In addition, the illustrated viscosity is a specific example in a compressor having a high-pressure vessel, and the same implementation is possible with a compressor in a low-pressure vessel that is used at a low lubricating oil viscosity of 5 mm2 / s to 32 mm2 / s. Needless to say, the same effect can be obtained.
なお、リモネンなどのテルペン類とテルペノイド類はプラスチックに対して溶解性を有するが、30%以下程度の混合ならばその影響は僅かであり、圧縮機内のプラスチックに要求される電気絶縁性が問題となるレベルではない。しかし長期的な信頼性が要求される場合や、常時使用温度が高い場合など、問題がある場合には耐薬品性を有するポリイミド、ポリイミドアミドやポリフェニレンスルファイドを使用することが望ましい。 Note that terpenes such as limonene and terpenoids have solubility in plastics, but if they are mixed at about 30% or less, the effect is slight, and the electrical insulation required for the plastics in the compressor is a problem. It is not a level. However, it is desirable to use polyimide, polyimide amide, or polyphenylene sulfide having chemical resistance when there is a problem such as when long-term reliability is required or when the use temperature is constantly high.
また、本実施の形態の圧縮機のモータ2の巻き線は、ワニス(熱硬化性絶縁材)が、導体上に絶縁被膜を介して塗布焼き付けされている。熱硬化性絶縁材は、ポリイミド樹脂、エポキシ樹脂、不飽和ポリエステル樹脂などが挙げられる。この中でポリイミド樹脂は、前駆体であるポリアミド酸の状態で塗布し300℃前後で焼き付けることによりポリイミド化することができる。イミド化反応はアミンとカルボン酸無水物の反応により起こることが知られている。R1123冷媒は電極間のショートでも反応する可能性があるため、モータ巻線上に芳香族ジアミンと芳香族テトラカルボン酸二無水物とを反応させてできるポリイミド前駆体を主成分とするポリイミド酸ワニスを塗布することで電極間のショートを防止できる。 Moreover, as for the winding of the motor 2 of the compressor of this Embodiment, the varnish (thermosetting insulating material) is apply | coated and baked through the insulating film on the conductor. Examples of the thermosetting insulating material include a polyimide resin, an epoxy resin, and an unsaturated polyester resin. Among these, the polyimide resin can be converted into a polyimide by coating in the state of polyamic acid as a precursor and baking at around 300 ° C. It is known that the imidization reaction occurs by a reaction between an amine and a carboxylic anhydride. Since the R1123 refrigerant may react even in a short circuit between electrodes, a polyimide acid varnish mainly composed of a polyimide precursor formed by reacting an aromatic diamine and an aromatic tetracarboxylic dianhydride on a motor winding is used. By applying, a short circuit between electrodes can be prevented.
このため、モータ2のコイルが液冷媒に浸漬した状態でも巻線間の抵抗を高いままに保つことが可能になり、巻線間の放電を抑制しその結果R1123冷媒の自己分解反応を抑制する効果が得られる。 For this reason, even when the coil of the motor 2 is immersed in the liquid refrigerant, it becomes possible to keep the resistance between the windings high, thereby suppressing the discharge between the windings and consequently suppressing the self-decomposition reaction of the R1123 refrigerant. An effect is obtained.
図3は本実施の形態に係る圧縮機の給電ターミナル付近の構造を示した部分断面図である。図3において、71は給電ターミナル、72はガラス絶縁物、73は給電用端子を保持する金属製蓋体、74は給電ターミナルに接続した旗型端子、75はリード線である。本実施の形態に係る圧縮機では、圧縮機の密閉容器7の内側の給電ターミナル上に前記絶縁部材と密着させたドーナツ状の絶縁部材76を配接している。ドーナツ状の絶縁部材は絶縁性を保つものでフッ酸に耐性を有するものが最適である。たとえば、セラミック製ガイシやHNBRゴム製ドーナツ型スペーサなどが挙げられる。ドーナツ状の絶縁部材はガラス絶縁物と密着することは必須であるが、接続端子とも密着している方が好ましい。 FIG. 3 is a partial cross-sectional view showing the structure near the power supply terminal of the compressor according to the present embodiment. In FIG. 3, 71 is a power supply terminal, 72 is a glass insulator, 73 is a metal lid for holding a power supply terminal, 74 is a flag terminal connected to the power supply terminal, and 75 is a lead wire. In the compressor according to the present embodiment, a donut-shaped insulating member 76 that is in close contact with the insulating member is disposed on a power supply terminal inside the sealed container 7 of the compressor. The most suitable donut-shaped insulating member is an insulating member that is resistant to hydrofluoric acid. Examples thereof include ceramic insulators and HNBR rubber donut spacers. Although it is essential that the doughnut-shaped insulating member is in close contact with the glass insulator, it is preferable that the donut-like insulating member is also in close contact with the connection terminal.
このように構成された給電ターミナルは、ドーナツ状の絶縁部材により給電端子と蓋体
の圧縮機内面での沿面距離が長くなっており、ターミナルトラッキングを防止しR1123の放電エネルギーによる着火を防止することができる。またR1123の分解により発生したフッ酸がガラス絶縁物を腐食することを防止する。
The power supply terminal configured in this manner has a long creepage distance between the power supply terminal and the inner surface of the compressor due to the donut-shaped insulating member, thereby preventing terminal tracking and preventing ignition due to the discharge energy of R1123. Can do. Further, hydrofluoric acid generated by the decomposition of R1123 is prevented from corroding the glass insulator.
なお、本実施の形態の圧縮機は、吐出口19が密閉容器7内に開放され、密閉容器7内が圧縮室15で圧縮された冷媒で満たされる、いわゆる高圧シェル型の圧縮機でもよいが、吸込口18が密閉容器7内に開放され、密閉容器7内が圧縮室15で圧縮される前の冷媒で満たされる、いわゆる低圧シェル型の圧縮機であれば、密閉容器7内で加熱されて圧縮室15内に導入されるまでの間に温度上昇が生じやすい構成において、圧縮室15での低温冷媒導入による低温化がより顕著となり、R1123の不均化反応を抑制する上で望ましい。 The compressor of the present embodiment may be a so-called high-pressure shell type compressor in which the discharge port 19 is opened in the sealed container 7 and the inside of the sealed container 7 is filled with the refrigerant compressed in the compression chamber 15. In the case of a so-called low pressure shell type compressor in which the suction port 18 is opened in the hermetic container 7 and the inside of the hermetic container 7 is filled with the refrigerant before being compressed in the compression chamber 15, it is heated in the hermetic container 7. In the configuration in which the temperature is likely to rise before being introduced into the compression chamber 15, the temperature reduction due to the introduction of the low-temperature refrigerant in the compression chamber 15 becomes more remarkable, which is desirable for suppressing the disproportionation reaction of R1123.
また、高圧シェル型の圧縮機でも、吐出口19から吐出された冷媒をモータ部8の周囲を通過させ、密閉容器7内でモータ部8で加熱された後に、吐出管23から密閉容器7の外へ吐出されるように構成してもよい。これによれば、吐出管23から吐出される冷媒の温度が同等としても、圧縮室15での冷媒温度を低下させることができるため、R1123の不均化反応を抑制する上で望ましい。 Further, even in a high-pressure shell type compressor, the refrigerant discharged from the discharge port 19 passes through the periphery of the motor unit 8 and is heated by the motor unit 8 in the sealed container 7. You may comprise so that it may discharge outside. According to this, even if the temperature of the refrigerant discharged from the discharge pipe 23 is equal, the refrigerant temperature in the compression chamber 15 can be lowered, which is desirable in suppressing the disproportionation reaction of R1123.
(実施の形態2)
図4に、本発明の第2の実施の形態に係る冷凍サイクル装置101を示す。本実施の形態の冷凍サイクル装置101は、圧縮機102、凝縮器103、第1絞り機構104a、気液分離器64、第2絞り機構104b、蒸発器105の順に冷媒配管106で接続し、冷凍サイクル回路を構成している。気液分離器64で分離されたガス冷媒はインジェクション回路67を経て、圧縮機102の圧縮室に導入され、吸入ガス冷媒と共に圧縮される。当然、冷凍サイクル回路内には、作動流体(冷媒)が封入されている。
(Embodiment 2)
FIG. 4 shows a refrigeration cycle apparatus 101 according to the second embodiment of the present invention. In the refrigeration cycle apparatus 101 of the present embodiment, a compressor 102, a condenser 103, a first throttle mechanism 104a, a gas-liquid separator 64, a second throttle mechanism 104b, and an evaporator 105 are connected in this order through a refrigerant pipe 106, A cycle circuit is configured. The gas refrigerant separated by the gas-liquid separator 64 is introduced into the compression chamber of the compressor 102 through the injection circuit 67 and compressed together with the suction gas refrigerant. Naturally, working fluid (refrigerant) is enclosed in the refrigeration cycle circuit.
次に、冷凍サイクル装置の構成について説明する。 Next, the configuration of the refrigeration cycle apparatus will be described.
凝縮器103、蒸発器105には、周囲媒体が空気の場合には、フィンアンドチューブ型熱交換器やパラレルフロー形(マイクロチューブ型)熱交換器などが用いられる。 For the condenser 103 and the evaporator 105, when the surrounding medium is air, a fin and tube heat exchanger, a parallel flow type (microtube type) heat exchanger, or the like is used.
一方、周囲媒体がブライン、もしくは、二元式冷凍サイクルの冷媒の場合の凝縮器103、蒸発器105には、二重管熱交換器やプレート式熱交換器、シェルアンドチューブ熱交換器が用いられる。 On the other hand, when the surrounding medium is brine or a refrigerant of a binary refrigeration cycle, the condenser 103 and the evaporator 105 are a double tube heat exchanger, a plate heat exchanger, or a shell and tube heat exchanger. It is done.
絞り機構である、第1絞り機構104a、第2絞り機構104bには、例えば、パルスモータ駆動方式の電子膨張弁などが使用される。 For example, a pulse motor drive type electronic expansion valve is used for the first diaphragm mechanism 104a and the second diaphragm mechanism 104b, which are the diaphragm mechanisms.
冷凍サイクル装置101には、凝縮器103において、冷媒と熱交換する周囲媒体(第1の媒体)を、凝縮器103の熱交換面へと駆動(流動)する流体機械(第1搬送手段)107aが設置されている。また、冷凍サイクル装置101には、蒸発器105において、冷媒と熱交換する周囲媒体(第2の媒体)を、蒸発器105の熱交換面へと駆動(流動)する流体機械(第2搬送手段)107bが設置されている。 The refrigeration cycle apparatus 101 includes a fluid machine (first conveying means) 107 a that drives (flows) an ambient medium (first medium) that exchanges heat with refrigerant in the condenser 103 to a heat exchange surface of the condenser 103. Is installed. Further, the refrigeration cycle apparatus 101 includes a fluid machine (second transport means) that drives (flows) an ambient medium (second medium) that exchanges heat with the refrigerant in the evaporator 105 to a heat exchange surface of the evaporator 105. 107b is installed.
周囲媒体としては、大気中の空気が用いられることもあれば、水、もしくは、エチルグリコールなどのブラインが用いられる場合もあるし、冷凍サイクル装置101が二元式冷凍サイクルの場合には、冷凍サイクルおよび作動温度域に好ましい冷媒、例えば、ハイドロフルオロカーボン(HFC)、ハイドロカーボン(HC)、二酸化炭素などが用いられる。 As the surrounding medium, air in the atmosphere may be used, or water or brine such as ethyl glycol may be used. In the case where the refrigeration cycle apparatus 101 is a two-way refrigeration cycle, refrigeration is performed. Preferred refrigerants for the cycle and operating temperature range, such as hydrofluorocarbon (HFC), hydrocarbon (HC), carbon dioxide, etc. are used.
周囲媒体を駆動する流体機械107a、bには、周囲媒体が空気の場合、プロペラファンなどの軸流送風機、横流送風機、ターボ送風機などの遠心送風機が使用され、周囲媒体がブラインの場合には、遠心ポンプなどが使用される。 In the fluid machines 107a and 107b for driving the surrounding medium, when the surrounding medium is air, an axial flow fan such as a propeller fan, a cross flow fan, a centrifugal blower such as a turbo blower is used, and when the surrounding medium is brine, A centrifugal pump or the like is used.
なお、冷凍サイクル装置101が二元式冷凍サイクルの場合には、周囲媒体搬送用の流体機械107a、107bは圧縮機がその役目を負う。 When the refrigeration cycle apparatus 101 is a two-way refrigeration cycle, the compressor is responsible for the fluid machines 107a and 107b for transporting the surrounding medium.
凝縮器103において、その内部を流れる冷媒が二相(ガスと液が混合した状態)で流れる箇所(以下、本明細書では「凝縮器の二相管」と称する)には、凝縮温度検知手段110aが設置されており、冷媒温度が測定可能となっている。 In the condenser 103, a condensing temperature detecting means is provided at a location where the refrigerant flowing in the condenser 103 flows in two phases (a state where gas and liquid are mixed) (hereinafter referred to as “two-phase tube of the condenser”). 110a is installed, and the refrigerant temperature can be measured.
また、凝縮器103出口と第1絞り機構104a入口との間には、凝縮器出口温度検知手段110bが設置されている。凝縮器出口温度検知手段110bは、第1絞り機構104a入口の過冷度(第1絞り機構入口温度から凝縮器温度を引いた値)を検出可能としている。 A condenser outlet temperature detection means 110b is installed between the outlet of the condenser 103 and the inlet of the first throttle mechanism 104a. The condenser outlet temperature detection means 110b can detect the degree of supercooling at the inlet of the first throttle mechanism 104a (a value obtained by subtracting the condenser temperature from the first throttle mechanism inlet temperature).
蒸発器105において、その内部を流れる冷媒が二相で流れる箇所(以下、本明細書では「蒸発器の二相管」と称する)には、蒸発温度検知手段110cが設けられ、蒸発器105内の冷媒の温度の計測が可能となっている。 In the evaporator 105, an evaporation temperature detecting means 110 c is provided at a location where the refrigerant flowing in the two-phase flows (hereinafter referred to as “two-phase pipe of the evaporator” in this specification). The temperature of the refrigerant can be measured.
圧縮機102吸入部(蒸発器105出口と圧縮機102入口との間)には、吸入温度検知手段110dが設けられている。これにより、圧縮機102に吸入される冷媒の温度(吸入温度)の計測が可能となっている。 A suction temperature detecting means 110d is provided in the compressor 102 suction section (between the evaporator 105 outlet and the compressor 102 inlet). Thereby, the temperature (intake temperature) of the refrigerant sucked into the compressor 102 can be measured.
温度検知手段110a〜110dには、例えば、冷媒が流れる配管や伝熱管の外管で接触接続された電子式サーモスタットが使用されている場合もあれば、直接、作動流体と接触するさや管方式の電子式サーモスタットが使用されている場合もある。 For the temperature detection means 110a to 110d, for example, an electronic thermostat that is contact-connected with a pipe through which a refrigerant flows or an outer pipe of a heat transfer pipe may be used, or a sheath pipe type that directly contacts the working fluid. In some cases, an electronic thermostat is used.
凝縮器103出口と第1絞り機構104a入口との間には、冷凍サイクルの高圧(圧縮機102出口から第1絞り機構104a入口までの冷媒が高圧で存在する領域)側の圧力を検知する高圧側圧力検知手段115aが設置されている。 Between the outlet of the condenser 103 and the inlet of the first throttle mechanism 104a, a high pressure for detecting the pressure on the high pressure side of the refrigeration cycle (the region where the refrigerant from the compressor 102 outlet to the inlet of the first throttle mechanism 104a exists at a high pressure). Side pressure detecting means 115a is installed.
第1絞り機構104a出口には、冷凍サイクルの低圧(膨張弁104出口から圧縮機102入口までの冷媒が低圧で存在する領域)側の圧力を検知する低圧側圧力検知手段115bが設置されている。 At the outlet of the first throttle mechanism 104a, a low pressure side pressure detecting means 115b for detecting the pressure on the low pressure side of the refrigeration cycle (the region where the refrigerant from the expansion valve 104 outlet to the compressor 102 inlet exists at a low pressure) is installed. .
圧力検知手段115a、115bとしては、例えば、ダイヤフラムの変位を電気的信号に変換するものなどが用いられる。なお、高圧側圧力検知手段115aと低圧側圧力検知手段115bに替えて、差圧計(膨張弁104出入口の圧力差を計測する計測手段)を使用してもよい。 As the pressure detection means 115a and 115b, for example, a device that converts the displacement of the diaphragm into an electrical signal is used. A differential pressure gauge (measuring means for measuring the pressure difference at the inlet / outlet of the expansion valve 104) may be used instead of the high pressure side pressure detecting means 115a and the low pressure side pressure detecting means 115b.
なお、以上の構成の説明において、温度検知手段110a〜110d、圧力検知手段115a、115bをすべて備えるものとして説明しているが、後述する制御において、検出値を用いない検知手段を省略できることは、いうまでもない。 In the above description of the configuration, the temperature detection units 110a to 110d and the pressure detection units 115a and 115b are described as being all provided. However, in the control described later, the detection unit that does not use the detection value can be omitted. Needless to say.
冷凍サイクル装置101の制御方法について説明する。まず、通常の運転時での制御について説明する。 通常の運転時には、吸入温度検知手段110dと蒸発温度検知手段110cとの温度差である、圧縮機102の吸入部での作動流体の過熱度を計算する。そして、この過熱度があらかじめ定められた目標過熱度(例えば、5K)となるように、第1絞り機構104a、第2絞り機構104bを制御する。 A control method of the refrigeration cycle apparatus 101 will be described. First, control during normal operation will be described. During normal operation, the degree of superheating of the working fluid at the suction portion of the compressor 102, which is the temperature difference between the suction temperature detection means 110d and the evaporation temperature detection means 110c, is calculated. Then, the first throttle mechanism 104a and the second throttle mechanism 104b are controlled so that the superheat degree becomes a predetermined target superheat degree (for example, 5K).
あるいは、圧縮機102の吐出部に吐出温度検知手段(図示せず)をさらに設け、その検出値を用いて、制御を行うことも可能である。この場合には、吐出温度検知手段と凝縮温度検知手段110aとの温度差である、圧縮機102の吐出部での作動流体の過熱度を計算する。そして、この過熱度があらかじめ定められた目標過熱度となるように、第1絞り機構104a、第2絞り機構104bを制御する。 Alternatively, it is also possible to further provide a discharge temperature detecting means (not shown) in the discharge portion of the compressor 102 and perform control using the detected value. In this case, the degree of superheat of the working fluid at the discharge portion of the compressor 102, which is the temperature difference between the discharge temperature detection means and the condensation temperature detection means 110a, is calculated. Then, the first throttle mechanism 104a and the second throttle mechanism 104b are controlled so that this superheat degree becomes a predetermined target superheat degree.
なお、気液分離器64内冷媒の中間圧力(凝縮圧力と蒸発圧力との間の値をとる)と気液分離器64から分離し、圧縮機102の圧縮室へ導入するインジェクションガス量は、第1絞り機構104aと、第2絞り機構104bとの双方の弁開度の制御によって、定めることができる。 The intermediate pressure of the refrigerant in the gas-liquid separator 64 (takes a value between the condensation pressure and the evaporation pressure) and the amount of injection gas separated from the gas-liquid separator 64 and introduced into the compression chamber of the compressor 102 are: It can be determined by controlling the valve openings of both the first throttle mechanism 104a and the second throttle mechanism 104b.
次に、不均化反応が起こる可能性が高まる特異な運転状態となった場合の制御について説明する。 Next, the control in the case of a unique operating state in which the possibility of the disproportionation reaction occurring will be described.
本実施の形態においては、凝縮温度検知手段110aの温度検出値が過大になった場合には、第1絞り機構104a、第2絞り機構104bの双方、もしくは、その一方(特に、第1絞り機構104aが凝縮圧力に大きく影響を与えるのでより好ましい)の弁を開き、冷凍サイクル装置101内の高圧側作動流体圧力・温度を下げる制御を行う。なお、以下で、単に「第1絞り機構104a、第2絞り機構104bの弁開度を制御(開く)」と記載している場合は、その全てにおいて、上記の記載(絞り機構双方、もしくは、一方の弁の場合で、特に第1絞り機構104aを制御することが好ましい)があてはまる。 In the present embodiment, when the temperature detection value of the condensation temperature detection means 110a becomes excessive, both the first diaphragm mechanism 104a and the second diaphragm mechanism 104b or one of them (in particular, the first diaphragm mechanism). The valve 104a is more preferable because it greatly affects the condensing pressure, and control is performed to lower the high-pressure working fluid pressure and temperature in the refrigeration cycle apparatus 101. In the following description, when it is simply described as “control (open) the valve opening degree of the first throttling mechanism 104a and the second throttling mechanism 104b”, the above description (both throttling mechanisms, or In the case of one valve, it is particularly preferable to control the first throttle mechanism 104a).
一般的に、二酸化炭素を除いた冷媒では、臨界点(後述の図5においてTcriと記載された点)を超えた超臨界条件とならないようにする必要がある。超臨界状態においては、物質はガスでも液体でもない状態となり、その挙動は不安定かつ活発である。 In general, in a refrigerant excluding carbon dioxide, it is necessary to prevent a supercritical condition from exceeding a critical point (a point described as Tcri in FIG. 5 described later). In the supercritical state, the substance is neither a gas nor a liquid, and its behavior is unstable and active.
ここで、本実施の形態においては、この臨界点での温度(臨界温度)を一つの目安として、この温度より、あらかじめ定められた値(5K)以内には凝縮温度が近づかないように、膨張弁104の開度を制御するものである。なお、R1123を含む作動流体(混合冷媒)を使用する場合には、その混合冷媒の臨界温度を用いて、作動流体の温度が(臨界温度−5)℃以上にならないように制御される。 Here, in the present embodiment, the temperature at the critical point (critical temperature) is taken as one guideline, and expansion is performed so that the condensation temperature does not approach within a predetermined value (5 K) from this temperature. The opening degree of the valve 104 is controlled. When a working fluid (mixed refrigerant) including R1123 is used, the temperature of the working fluid is controlled so as not to exceed (critical temperature−5) ° C. using the critical temperature of the mixed refrigerant.
具体的には、図5のモリエル線図を用いて説明する。図5において、不均化反応発生の原因となる過大な圧力条件下にある冷凍サイクルを実線(EP)で示し、破線(NP)で正常運転下にある冷凍サイクルを示す。なお、EP、NPの中間圧力は、上述の通り、第1絞り機構104aと、第2絞り機構104bとの双方の弁開度の制御によって決定され、図5で示したものに限定されない(後述の図6、図7のモリエル線図においても同様)。 Specifically, this will be described with reference to the Mollier diagram of FIG. In FIG. 5, a refrigeration cycle under an excessive pressure condition that causes a disproportionation reaction is indicated by a solid line (EP), and a refrigeration cycle under normal operation is indicated by a broken line (NP). As described above, the intermediate pressures of EP and NP are determined by controlling the valve opening degrees of both the first throttle mechanism 104a and the second throttle mechanism 104b, and are not limited to those shown in FIG. The same applies to the Mollier diagrams of FIGS. 6 and 7).
もし、凝縮器103の二相管に設けられた凝縮温度検知手段110aでの温度値が、あらかじめ制御装置に記憶された臨界温度に対して、5K以内となると(図5中のEP)、第1絞り機構104a、第2絞り機構104bの弁開度を開く側に制御する。その結果、図5のNPのように、冷凍サイクル装置101の高圧側である凝縮圧力が低下するので、冷媒圧力の過度な上昇によって生じる不均化反応を抑制することが可能となるか、不均化反応が生じた場合においては、圧力上昇を抑制することが可能となる。 If the temperature value in the condensing temperature detecting means 110a provided in the two-phase tube of the condenser 103 is within 5K with respect to the critical temperature stored in the control device in advance (EP in FIG. 5), The first throttle mechanism 104a and the second throttle mechanism 104b are controlled to open the valve openings. As a result, the condensing pressure on the high-pressure side of the refrigeration cycle apparatus 101 decreases as shown by NP in FIG. 5, so that it becomes possible to suppress the disproportionation reaction caused by excessive increase in the refrigerant pressure. In the case where the leveling reaction occurs, it is possible to suppress the pressure increase.
なお、凝縮温度検知手段110aによって計測された凝縮温度から、間接的に凝縮器103内圧力を把握し、第1絞り機構104a、第2絞り機構104bの弁開度を制御する上述の制御方法は、R1123を含んだ作動流体が共沸、もしくは、擬共沸で、凝縮器1
03内のR1123を含む作動流体の露点と沸点に温度差(温度勾配)がないか、小さい場合には、凝縮圧力の代わりに、凝縮温度を指標として用いることができるので、特に好ましい。
Note that the above-described control method for indirectly grasping the pressure in the condenser 103 from the condensation temperature measured by the condensation temperature detection means 110a and controlling the valve openings of the first throttle mechanism 104a and the second throttle mechanism 104b is as follows. , R1123 containing working fluid is azeotropic or pseudo-azeotropic, and the condenser 1
In the case where there is no or small temperature difference (temperature gradient) between the dew point and boiling point of the working fluid containing R1123 in 03, it is particularly preferable because the condensation temperature can be used as an index instead of the condensation pressure.
<制御方法の変形例1>
あるいは、上述のように、臨界温度と凝縮温度とを比較することで、間接的に、冷凍サイクル装置101の高圧(凝縮器内冷媒圧力)状態を検知して、適切な動作を第1絞り機構104a、第2絞り機構104bなどに指示する制御方法に替えて、直接測定した圧力を元にして、第1絞り機構104a、第2絞り機構104bの弁開度制御を行うものであってもよい。
<Modification 1 of Control Method>
Alternatively, as described above, by comparing the critical temperature and the condensation temperature, the high-pressure (refrigerant pressure in the condenser) state of the refrigeration cycle apparatus 101 is indirectly detected, and appropriate operation is performed by the first throttle mechanism. Instead of the control method instructing the 104a, the second throttle mechanism 104b, etc., the valve opening degree control of the first throttle mechanism 104a and the second throttle mechanism 104b may be performed based on the directly measured pressure. .
図6は、この制御動作をモリエル線図に示した図である。図6において、圧縮機吐出部から凝縮器、膨張弁入口にかけて、過度な圧力上昇が生じつつある状態の冷凍サイクルを実線(EP)で示し、破線(NP)で上述の過度な圧力状態から脱した状態の冷凍サイクルを示す。 FIG. 6 is a Mollier diagram showing this control operation. In FIG. 6, the refrigeration cycle in which an excessive pressure rise is occurring from the compressor discharge section to the condenser and the expansion valve inlet is indicated by a solid line (EP), and the above-described excessive pressure state is removed by a broken line (NP). The refrigeration cycle in the state is shown.
運転中において、あらかじめ制御装置に記憶された臨界点での圧力(臨界圧力)Pcriから、例えば高圧側圧力検知手段115aで検知される凝縮器出口圧力Pcondを引いた圧力差があらかじめ定められた値(Δp=0.4MPa)より小さくなった場合(図6中のEP)には、圧縮機102吐出から第1絞り機構104a入口にかけて、R1123を含む作動流体にて不均化反応が生じたか、もしくは、生じる恐れが高いと判定して、この高圧条件下の持続を避けるように、第1、第2絞り機構104a、104bの弁開度を開く側に制御する。 During operation, a pressure difference obtained by subtracting, for example, a condenser outlet pressure Pcond detected by the high-pressure side pressure detecting means 115a from a pressure (critical pressure) Pcri at a critical point stored in the control device in advance is a predetermined value. If it is smaller than (Δp = 0.4 MPa) (EP in FIG. 6), whether a disproportionation reaction has occurred in the working fluid containing R1123 from the compressor 102 discharge to the inlet of the first throttle mechanism 104a, Alternatively, it is determined that there is a high possibility that it will occur, and the valve opening degree of the first and second throttle mechanisms 104a and 104b is controlled to open so as to avoid sustaining under this high pressure condition.
その結果、図6中の冷凍サイクルは図中のNPのように高圧(凝縮圧力)が下がる側に作用し、不均化反応発生の原因となる、もしくは、不均化反応後生じる圧力上昇を抑制する。 As a result, the refrigeration cycle in FIG. 6 acts on the side where the high pressure (condensation pressure) decreases like NP in the figure, causing the disproportionation reaction to occur, or the pressure increase that occurs after the disproportionation reaction. Suppress.
本制御方法は、R1123を含む作動流体において、非共沸状態である場合、とりわけ、凝縮圧力において温度勾配が大きい場合に使用するのが好ましい。
<制御方法の変形例2>
あるいは、臨界温度や臨界圧力を基準とした制御方法に替えて、過冷度に基づく制御方法であってもよい。図7は、この制御動作をモリエル線図に示した図である。図7において、不均化反応発生の原因となる過大な圧力条件下にある冷凍サイクルをEPとし、実線で示し、破線は正常運転下にある冷凍サイクルをNPとし、破線で示す。
This control method is preferably used when the working fluid including R1123 is non-azeotropic, particularly when the temperature gradient is large at the condensation pressure.
<Modification 2 of control method>
Alternatively, instead of the control method based on the critical temperature or the critical pressure, a control method based on the degree of supercooling may be used. FIG. 7 is a Mollier diagram showing this control operation. In FIG. 7, a refrigeration cycle under an excessive pressure condition that causes a disproportionation reaction is denoted by EP and indicated by a solid line, and a broken line is denoted by NP and a refrigeration cycle under normal operation is denoted by a broken line.
一般に、冷凍サイクル装置において、絞り機構、圧縮機等の冷凍サイクルの適正な制御、熱交換器サイズ、冷媒充填量適正化によって、凝縮器内冷媒の温度は、周囲媒体に対して、一定程度温度が高くなるように設置される。過冷度については、5K程度の値をとるのが一般的である。同様の冷凍サイクル装置を使用するR1123を含む作動流体においても同様な措置がとられる。 In general, in the refrigeration cycle apparatus, the temperature of the refrigerant in the condenser is about a certain level with respect to the surrounding medium by appropriate control of the refrigeration cycle such as a throttle mechanism and a compressor, heat exchanger size, and refrigerant charge optimization. Is installed to be higher. The degree of supercooling generally takes a value of about 5K. Similar measures are taken in working fluids including R1123 using similar refrigeration cycle equipment.
上記のような措置がとられた冷凍サイクル装置において、もし、冷媒圧力が過度に高くなると、図7のEPに示す通り、第1絞り機構104a入口の過冷度も上昇する傾向がある。そこで、本実施の形態では、第1絞り機構104a入口の冷媒の過冷度を基準として、第1絞り機構104a、第2絞り機構104bの開度を制御している
なお、本実施形態においては、正常運転時の第1絞り機構104a入口での冷媒の過冷度を5Kと考え、その値の3倍の15Kを目安として、第1絞り機構104a、第2絞り機構104bの弁開度を制御することにしている。閾値とする過冷度を3倍としたのは、運転条件によっては、その範囲で過冷度が変化する可能性があるからである。
In the refrigeration cycle apparatus in which the above measures are taken, if the refrigerant pressure becomes excessively high, the degree of supercooling at the inlet of the first throttle mechanism 104a tends to increase as shown in EP of FIG. Therefore, in the present embodiment, the opening degree of the first throttle mechanism 104a and the second throttle mechanism 104b is controlled on the basis of the degree of supercooling of the refrigerant at the inlet of the first throttle mechanism 104a. The degree of supercooling of the refrigerant at the inlet of the first throttle mechanism 104a during normal operation is assumed to be 5K, and the valve openings of the first throttle mechanism 104a and the second throttle mechanism 104b are set to 15K which is three times the value as a guide. I am going to control it. The reason why the supercooling degree as the threshold is tripled is that the supercooling degree may change within the range depending on the operating conditions.
具体的に、まず、過冷度を凝縮温度検知手段110aと凝縮器出口温度検知手段110bの検出値から算出する。過冷度は、凝縮温度検知手段110aに検出値から凝縮器出口温度検知手段110bの検出値を引いた値である。そして、第1絞り機構104a入口での過冷度があらかじめ定められた値(15K)に達すると、第1絞り機構104a、第2絞り機構104bの弁開度を開く方向に動作し、冷凍サイクル装置101の高圧部分である凝縮圧力を下げる方向に制御する(図7の実線から破線)。凝縮圧力が低下することは、凝縮温度が低下することと同じであるので、凝縮温度Tcond1からTcond2へと減少し、第1絞り機構104a入口での過冷度は、Tcond1−Texin から、Tcond2−Texinへと過冷度が減少(ここで、第1絞り機構104a入口の作動流体温度は変わらずTexinであるとする)する。上述の通り、冷凍サイクル装置内の凝縮圧力低下に伴って過冷度も低下するので、過冷度を基準とした場合でも、冷凍サイクル装置内の凝縮圧力の制御が可能であることがわかる。 Specifically, first, the degree of supercooling is calculated from the detection values of the condensation temperature detection means 110a and the condenser outlet temperature detection means 110b. The degree of supercooling is a value obtained by subtracting the detection value of the condenser outlet temperature detection means 110b from the detection value of the condensation temperature detection means 110a. When the degree of supercooling at the inlet of the first throttle mechanism 104a reaches a predetermined value (15K), the first throttle mechanism 104a and the second throttle mechanism 104b operate to open the valve openings, and the refrigeration cycle The condensing pressure, which is the high pressure portion of the apparatus 101, is controlled to decrease (the broken line from the solid line in FIG. 7). Since the decrease in the condensation pressure is the same as the decrease in the condensation temperature, it decreases from the condensation temperature Tcond1 to Tcond2, and the degree of supercooling at the inlet of the first throttle mechanism 104a is changed from Tcond1-Texin to Tcond2-. The degree of supercooling decreases to Texin (here, it is assumed that the working fluid temperature at the inlet of the first throttle mechanism 104a remains Texin). As described above, since the degree of supercooling decreases as the condensation pressure in the refrigeration cycle apparatus decreases, it can be seen that the condensation pressure in the refrigeration cycle apparatus can be controlled even when the degree of supercooling is used as a reference.
図8には、本実施の形態の冷凍サイクルの配管の一部を構成する配管継手117を示す。本発明の冷凍サイクル装置101を、例えば、家庭用のスプリット型の空気調和装置(空調装置)に使用する場合、室外熱交換器を有する室外ユニットと室内熱交換器を有する室内ユニットから構成される。室外ユニットと室内ユニットはその構成上、一体とすることはできないので、図8に示したユニオンフレア111のような機械的継手を用いて、設置場所で接続される。 FIG. 8 shows a pipe joint 117 constituting a part of the pipe of the refrigeration cycle of the present embodiment. When the refrigeration cycle apparatus 101 of the present invention is used for, for example, a home-use split type air conditioner (air conditioner), the refrigeration cycle apparatus 101 includes an outdoor unit having an outdoor heat exchanger and an indoor unit having an indoor heat exchanger. . Since the outdoor unit and the indoor unit cannot be integrated due to their configuration, they are connected at the installation location using a mechanical joint such as the union flare 111 shown in FIG.
もし、作業の不手際などの原因によって、機械的継手の接続状態が悪くなると、継手部分から冷媒が漏えいし、機器性能に悪影響を及ぼす。また、R1123を含む作動流体自身は温暖化効果を有する温室効果ガスであるので、地球環境に悪い影響を与える恐れがある。それゆえ、冷媒漏えいを迅速に検知し、修繕することが求められる。 If the connection state of the mechanical joint is deteriorated due to a cause such as inadequate work, the refrigerant leaks from the joint part, which adversely affects the device performance. Moreover, since the working fluid itself containing R1123 is a greenhouse gas having a warming effect, there is a risk of adversely affecting the global environment. Therefore, it is required to quickly detect and repair the refrigerant leakage.
冷媒漏えいの検知には、検知剤を当該部位に塗布して、バブルが発生したら検知する方法や、検知センサーを用いる方法などがあるが、これらはいずれも作業の手間が大きい。 The detection of refrigerant leakage includes a method of applying a detection agent to the site and detecting when a bubble is generated, a method of using a detection sensor, and the like, all of which require a lot of work.
そこで、本実施の形態においては、ユニオンフレア111外周に重合促進剤を含んだシール112を巻くことで冷媒漏えい検知を容易にするとともに、漏れ量の低減を図っている。 Therefore, in the present embodiment, a seal 112 containing a polymerization accelerator is wound around the outer periphery of the union flare 111 to facilitate refrigerant leak detection and reduce the amount of leakage.
具体的には、R1123を含む作動流体において、重合反応が生じると、フッ素化炭素樹脂の一つであるポリテトラフルオロエチレンが発生することを利用する。R1123を含む作動流体と重合促進剤とを漏えい箇所で意図的に接触させて、当該漏えい箇所で、ポリテトラフルオロエチレンが析出・固化するようにしている。その結果、視覚的に漏れを容易に検知しやすくなるので、漏えいの発見と修繕までにかかる時間を短縮できる。 Specifically, the fact that polytetrafluoroethylene, which is one of the fluorinated carbon resins, is generated when a polymerization reaction occurs in the working fluid containing R1123 is utilized. The working fluid containing R1123 and the polymerization accelerator are intentionally brought into contact with each other at the leaked location, so that polytetrafluoroethylene precipitates and solidifies at the leaked location. As a result, it becomes easier to detect leaks visually, so the time taken to find and repair leaks can be reduced.
さらに、ポリテトラフルオロエチレンの発生部位は、R1123を含む作動流体の漏えい部位であるために、おのずと、漏えいを妨げる部位に重合生成物が発生・付着するので、漏れ量を抑止することもまた可能となる。 Furthermore, since the generation site of polytetrafluoroethylene is the leakage site of the working fluid containing R1123, the polymerization product is naturally generated and adhered to the site that prevents the leakage, so it is also possible to suppress the amount of leakage. It becomes.
(実施の形態3)
図9には、本発明の第3の実施の形態に係る冷凍サイクル装置130を示す。図9に示した冷凍サイクル装置130と実施の形態2の冷凍サイクル装置101との構成の差異は、新たに、第1絞り機構104a入口、第2絞り機構104b出口と接続された開閉弁を備えたバイパス管113が設置された点と、凝縮器103出口と第1絞り機構104a入口との間には、リリーフ弁114を有するパージラインが備えられている点である。そして、リリーフ弁114の開口側は室外に配置されている。なお、図9においては、図4を
用いて説明した温度検知手段110a〜d、圧力検知手段115a、115b等の記載は省略した。
(Embodiment 3)
FIG. 9 shows a refrigeration cycle apparatus 130 according to a third embodiment of the present invention. The difference in configuration between the refrigeration cycle apparatus 130 shown in FIG. 9 and the refrigeration cycle apparatus 101 of the second embodiment is newly provided with an on-off valve connected to the first throttle mechanism 104a inlet and the second throttle mechanism 104b outlet. In addition, a purge line having a relief valve 114 is provided between the point where the bypass pipe 113 is installed and the outlet of the condenser 103 and the inlet of the first throttle mechanism 104a. The opening side of the relief valve 114 is disposed outside the room. In FIG. 9, the description of the temperature detection means 110a to 110d, the pressure detection means 115a, 115b, etc. described with reference to FIG. 4 is omitted.
実施の形態2で説明した制御方法(例えば、R1123を含む作動流体の臨界温度から凝縮器103の二相管で測定される作動流体温度を差し引いた値が5K以上となるように、第1絞り機構104a、第2絞り機構104bの弁開度を制御する制御方法や、作動流体の臨界圧力と高圧側圧力検知手段115aで検知される圧力との差が、0.4MPa以上となるように制御する制御方法)を行い、第1絞り機構104a、第2絞り機構104b双方の弁開度を開いた場合においても、圧力降下に改善が見られない場合や、圧力降下速度を速めたい状況が生じる可能性がある。 The control method described in the second embodiment (for example, the first throttling so that the value obtained by subtracting the working fluid temperature measured by the two-phase pipe of the condenser 103 from the critical temperature of the working fluid including R1123 becomes 5K or more. Control method for controlling the valve opening degree of the mechanism 104a and the second throttle mechanism 104b, and control so that the difference between the critical pressure of the working fluid and the pressure detected by the high pressure side pressure detecting means 115a is 0.4 MPa or more. Even when the valve opening of both the first throttling mechanism 104a and the second throttling mechanism 104b is opened, there is a case where no improvement in pressure drop is observed or there is a situation where the pressure drop speed is desired to be increased. there is a possibility.
そこで、上記のような状況がもし発生した場合においては、本実施の形態のバイパス管113に設けた開閉弁を開き、バイパス管113に冷媒を流すことで、急速に高圧側の作動流体圧力を下げ、冷凍サイクル装置130の破損を抑制することが可能となる。 Therefore, if the above situation occurs, the on-off valve provided in the bypass pipe 113 of the present embodiment is opened and the refrigerant is allowed to flow through the bypass pipe 113, so that the working fluid pressure on the high pressure side can be rapidly increased. The breakage of the refrigeration cycle apparatus 130 can be suppressed.
さらに、第1絞り機構104a、第2絞り機構10b双方の弁開度の開度大とする制御と、バイパス管113に設けた開閉弁の制御に加えて、圧縮機102を非常停止すれば、冷凍サイクル装置130の破損を防ぐ上でさらに好ましい。なお、圧縮機102を非常停止する場合において、第1搬送手段117aや第2搬送手段117bは停止させないことが、急速に高圧側の作動流体圧力を下げる上で望ましい。 Furthermore, in addition to the control to increase the valve opening degree of both the first throttle mechanism 104a and the second throttle mechanism 10b and the control of the on-off valve provided in the bypass pipe 113, if the compressor 102 is emergency stopped, It is further preferable in preventing the refrigeration cycle apparatus 130 from being damaged. In the case of emergency stop of the compressor 102, it is desirable not to stop the first transport unit 117a and the second transport unit 117b in order to rapidly reduce the working fluid pressure on the high pressure side.
以上の対応を行った場合においても、なお不均化反応が抑制されなければ、具体的には、作動流体の臨界温度と凝縮温度検知手段110aで検知される凝縮温度の差が5K未満である、または、作動流体の臨界圧力と高圧側圧力検知手段115aで検知される圧力との差が、0.4MPa未満である、場合には、さらに冷凍サイクル装置130内の冷媒圧力が上昇してしまう恐れがあるので、高圧となった冷媒を外部に逃し、冷凍サイクル装置130の破損を防ぐ必要性が生じる。そこで、冷凍サイクル装置130内のR1123を含む作動流体を外部空間にパージするリリーフ弁114を開く。 Even when the above measures are taken, if the disproportionation reaction is not suppressed, specifically, the difference between the critical temperature of the working fluid and the condensation temperature detected by the condensation temperature detection means 110a is less than 5K. Or, in the case where the difference between the critical pressure of the working fluid and the pressure detected by the high-pressure side pressure detecting means 115a is less than 0.4 MPa, the refrigerant pressure in the refrigeration cycle apparatus 130 further increases. Therefore, there is a need to escape the high-pressure refrigerant to the outside and prevent the refrigeration cycle apparatus 130 from being damaged. Therefore, the relief valve 114 that purges the working fluid including R1123 in the refrigeration cycle apparatus 130 to the external space is opened.
リリーフ弁114の冷凍サイクル装置での設置位置は高圧側が好ましく、さらに、R1123の分子間距離が小さいか、分子運動が活発になる、本実施例で示した凝縮器出口から第1絞り機構入口(この位置で、作動流体は、高圧の過冷液状態であるので、不均化反応に伴う急峻な圧力上昇の結果生じる水撃作用が起こりやすい)にかけて設置するか、圧縮機吐出部から凝縮器入口(この位置で、作動流体は、高温高圧のガス状態であり、分子運動が活発になり、不均化反応そのものが発生しやすい)にかけての設置が特に好ましい。 The installation position of the relief valve 114 in the refrigeration cycle apparatus is preferably on the high pressure side, and further, the intermolecular distance of R1123 is small or the molecular motion becomes active, from the condenser outlet shown in this embodiment to the first throttle mechanism inlet ( At this position, since the working fluid is in a high pressure supercooled liquid state, it is likely to be installed over a water hammer effect resulting from a sudden pressure increase associated with the disproportionation reaction) or from the compressor discharge section to the condenser Installation at the inlet (at this position, the working fluid is in a high-temperature and high-pressure gas state, the molecular motion becomes active, and the disproportionation reaction itself easily occurs) is particularly preferable.
リリーフ弁114は、室外ユニット側に設けられている。この形態の場合、空調装置であれば、室内側の居住スペースへの作動流体放出がないように、冷凍冷蔵ユニットであれば、ショーケースなど商品陳列側への作動流体放出をしないようにする構成として、人間や商材や直接影響が及ぼさないように考慮されている。 The relief valve 114 is provided on the outdoor unit side. In the case of this form, if it is an air conditioner, the working fluid is not discharged to the indoor living space, and if it is a refrigeration unit, the working fluid is not discharged to the product display side such as a showcase. As such, it is considered not to have a direct influence on humans, merchandise, etc.
なお、リリーフ弁114を開くとともに、冷凍サイクル装置130を停止する、例えば、電源をOFFすることが、安全上望ましい。 It is desirable for safety to open the relief valve 114 and stop the refrigeration cycle apparatus 130, for example, to turn off the power.
(実施の形態4)
図10には、本発明の第4の実施の形態に係る冷凍サイクル装置140を示す。図10に示した冷凍サイクル装置140と実施の形態1の冷凍サイクル装置101との構成の差異は、凝縮器103に流入する前の第1の媒体の温度を検知する第1媒体温度検知手段110eと、蒸発器105に流入する前の第2の媒体の温度を検知する第2媒体温度検知手
段110fとを設けた点と、温度検知手段110a〜110f、圧力検知手段115a、115bの検出値や、圧縮機102、流体機械107a、107bの入力電力が一定時間、電子記録装置(図示せず)に記録される点である。
(Embodiment 4)
FIG. 10 shows a refrigeration cycle apparatus 140 according to a fourth embodiment of the present invention. The difference in configuration between the refrigeration cycle apparatus 140 shown in FIG. 10 and the refrigeration cycle apparatus 101 of the first embodiment is that the first medium temperature detection means 110e that detects the temperature of the first medium before flowing into the condenser 103. A second medium temperature detecting means 110f for detecting the temperature of the second medium before flowing into the evaporator 105, detection values of the temperature detecting means 110a to 110f, and the pressure detecting means 115a and 115b, The input power of the compressor 102 and the fluid machines 107a and 107b is recorded in an electronic recording device (not shown) for a certain period of time.
図11は、本実施の形態の冷凍サイクル装置140の動作をモリエル線図上に示した図である。図11において、EPで示した冷凍サイクルが不均化反応発生時の凝縮圧力、NPで示した冷凍サイクルが正常運転時の冷凍サイクルを示す。なお、図11において、凝縮圧力上昇時のサイクル変化(例:NPとEPの蒸発圧力や中間圧力の差異など)については、説明の簡単のため、記載していない。 FIG. 11 is a diagram showing the operation of the refrigeration cycle apparatus 140 of the present embodiment on a Mollier diagram. In FIG. 11, the refrigeration cycle indicated by EP indicates the condensation pressure when the disproportionation reaction occurs, and the refrigeration cycle indicated by NP indicates the refrigeration cycle during normal operation. In FIG. 11, the cycle change (for example, the difference between the evaporation pressure of NP and EP, the difference in intermediate pressure, etc.) when the condensing pressure rises is not described for the sake of simplicity.
凝縮器103内の二相管で測定されるR1123を含む作動流体の凝縮温度が急激に上昇する原因としては、(1)周囲媒体温度Tmcon, Tmevaの急激な上昇、(2)圧縮機102の動力上昇による昇圧作用、(3)周囲媒体の流動変化(周囲媒体を駆動する流体機械107a、107bのいずれかの動力上昇)が考えられる。これらの要因以外、R1123を含む作動流体特有の事象としては、(4)不均化反応による昇圧作用が挙げられる。そこで、不均化反応が生じたと特定するために、(1)から(3)の事象が生じていないことを判別して制御することが本実施の形態の特徴である。 The causes for the rapid increase in the condensation temperature of the working fluid including R1123 measured by the two-phase tube in the condenser 103 are (1) a rapid increase in the ambient medium temperatures Tmcon and Tmeva, and (2) the compressor 102 A pressurizing action due to a power increase, and (3) a change in the flow of the surrounding medium (an increase in power of one of the fluid machines 107a and 107b that drives the surrounding medium) can be considered. In addition to these factors, the action fluid-specific events including R1123 include (4) pressurization by disproportionation reaction. Therefore, in order to specify that the disproportionation reaction has occurred, it is a feature of the present embodiment that control is performed by determining that the events (1) to (3) have not occurred.
そこで、本実施の形態の制御方法としては、(1)〜(3)の温度あるいは入力電力の変化量に対して、R1123を含む作動流体の凝縮温度の変化量が大きい場合に第1絞り機構104a、第2絞り機構104bの弁を開く側に制御する。 Therefore, as a control method of the present embodiment, when the change amount of the condensation temperature of the working fluid including R1123 is large with respect to the change amount of the temperature or input power of (1) to (3), the first throttle mechanism. 104a and the second throttle mechanism 104b are controlled to open the valve.
以下に具体的な制御方法について説明する。まず、温度変化量と入力電力値の変化量とを同じ基準の下で比較するのは困難なので、温度変化量を計測する際は、入力電力が変化しないように制御する。つまり、温度変化量の計測時には、圧縮機102や流体機械107a、107bのモータ回転数を一定に保つ。 A specific control method will be described below. First, since it is difficult to compare the amount of change in temperature and the amount of change in input power value under the same standard, when measuring the amount of change in temperature, control is performed so that the input power does not change. That is, when measuring the amount of temperature change, the motor speed of the compressor 102 and the fluid machines 107a and 107b is kept constant.
例えば、温度変化量は、ある時間間隔で、例えば、10秒〜1分間計測される。この計測に先立って、たとえば、10秒〜1分程度前から、圧縮機102、および、流体機械107a、7bの入力電力量を一定値に保つ。このとき、圧縮機102、および、流体機械107a、107bの入力電力量の単位時間当たりの変化量は概ねゼロとなる。ここで、概ねゼロとしたのは、圧縮機102においては、冷媒偏りによる圧縮機吸入状態の変化や、流体機械107a、107bにおいては、第1、2媒体が周囲空気の場合には、風の吹き込み等の影響によって、入力電力に若干の変動が生じるためである。つまり、この概ねゼロとは、若干の変動を含んであらかじめ定めた所定値より小さいことを意味する。 For example, the temperature change amount is measured at a certain time interval, for example, for 10 seconds to 1 minute. Prior to this measurement, for example, about 10 seconds to 1 minute before, the input electric energy of the compressor 102 and the fluid machines 107a and 7b is kept at a constant value. At this time, the amount of change per unit time of the input electric energy of the compressor 102 and the fluid machines 107a and 107b is substantially zero. Here, the zero is generally set to zero in the compressor 102, and in the fluid machines 107a and 107b, when the first and second media are ambient air, This is because the input power slightly fluctuates due to the influence of blowing or the like. That is, this substantially zero means that it is smaller than a predetermined value including some fluctuations.
以上のような条件下において、凝縮温度検知手段110aで測定される凝縮温度の単位時間当たりの変化量が、第1媒体温度検知手段110eで検知される第1媒体の温度の単位時間当たりの変化量と、第2媒体温度検知手段110fで検知される第2媒体の温度の単位時間のいずれかよりも大きい場合には、不均化反応が発生したとみなして、第1絞り機構104a、第2絞り機構104bの弁を開方向に制御する。 Under the above conditions, the change amount per unit time of the condensation temperature measured by the condensation temperature detection unit 110a is the change per unit time of the temperature of the first medium detected by the first medium temperature detection unit 110e. If the amount is greater than either the unit time of the temperature of the second medium detected by the second medium temperature detecting means 110f, it is considered that a disproportionation reaction has occurred, and the first throttle mechanism 104a, The valve of the two-throttle mechanism 104b is controlled in the opening direction.
なお、第1絞り機構104a、第2絞り機構104bの弁開度制御のみで、不均化反応に伴って発生する圧力上昇が制御できない場合に備えて、実施の形態2で示したような、第1絞り機構104a、第2絞り機構104bと並列にバイパス管113を備えたり、圧縮機102の非常停止、さらに、外部への冷媒放出して圧力を下げるリリーフ弁114などの手段を設けてもよい。 In addition, as shown in the second embodiment, in case the pressure increase generated with the disproportionation reaction cannot be controlled only by the valve opening control of the first throttle mechanism 104a and the second throttle mechanism 104b, A bypass pipe 113 may be provided in parallel with the first throttle mechanism 104a and the second throttle mechanism 104b, or an emergency stop of the compressor 102, and a relief valve 114 for reducing the pressure by discharging refrigerant to the outside may be provided. Good.
また、本実施形態においては、凝縮器103の二相管に設置した温度検知手段の変化量を基準として実施する第1絞り機構104a、第2絞り機構104bの制御例を示したが
、圧縮機102吐出部から第1絞り機構104a入口にかけて、どこかのポイントでの圧力の変化量を基準としてもかまわないし、第1絞り機構104a入口の過冷度の変化量を基準としてもかまわない。
Further, in the present embodiment, the control example of the first throttle mechanism 104a and the second throttle mechanism 104b performed based on the change amount of the temperature detection unit installed in the two-phase tube of the condenser 103 is shown. The amount of change in pressure at some point from the 102 discharge section to the inlet of the first throttle mechanism 104a may be used as a reference, or the amount of change in the degree of supercooling at the inlet of the first throttle mechanism 104a may be used as a reference.
なお、本実施の形態を上述の本発明の実施の形態2または3のいずれかと組み合わせて用いると、さらなる信頼性の向上を得ることが可能となり好ましい。 Note that it is preferable to use this embodiment in combination with any of Embodiments 2 and 3 of the present invention described above because further reliability can be improved.
上述したように、本発明にかかる圧縮機や冷凍サイクル装置は、R1123を含む作動流体を用いるのに適しているため、給湯器、カーエアコン、冷凍冷蔵庫、除湿機等の用途にも適用できる。 As described above, since the compressor and the refrigeration cycle apparatus according to the present invention are suitable for using a working fluid containing R1123, the compressor and the refrigeration cycle apparatus can be applied to uses such as a water heater, a car air conditioner, a refrigerator-freezer, and a dehumidifier.
7 密閉容器
8 モータ部
9 圧縮機構
10 クランク軸
11 旋回スクロール
12 固定スクロール
13 オルダムリング
14 フレーム
15 圧縮室
16、17 軸受
18 吸込口
19 吐出口
21 潤滑油
61 圧縮機
62 凝縮器
63 第1の絞り機構
64 気液分離器
65 第2の絞り機構
66 蒸発器
67 インジェクション回路
71 給電ターミナル
72 ガラス絶縁物
73 給電用端子を保持する金属製蓋体
74 旗型端子
75 リード線
76 ドーナツ状の絶縁部材
101、130、140 冷凍サイクル装置
102 圧縮機
103 凝縮器
104a 第1絞り機構
104b 第2絞り機構
105 蒸発器
106 冷媒配管
107a、107b 流体機械
108 等温線
109 飽和液線、飽和蒸気線
110a 凝縮温度検知手段
110b 凝縮器出口温度検知手段
110c 蒸発温度検知手段
110d 吸入温度検知手段
110e 第1媒体温度検知手段
110f 第2媒体温度検知手段
111 ユニオンフレア
112 重合促進剤を含んだシール
113 バイパス管
114 リリーフ弁
115a 高圧側圧力検知手段
115b 低圧側圧力検知手段
116 周囲媒体の流路
117 配管継手
EP 過度な圧力条件下にある冷凍サイクルの状態変化
NP 正常運転時の冷凍サイクルの状態変化
DESCRIPTION OF SYMBOLS 7 Sealed container 8 Motor part 9 Compression mechanism 10 Crankshaft 11 Orbiting scroll 12 Fixed scroll 13 Oldham ring 14 Frame 15 Compression chamber 16, 17 Bearing 18 Suction port 19 Discharge port 21 Lubricating oil 61 Compressor 62 Condenser 63 First throttle Mechanism 64 Gas-liquid separator 65 Second throttle mechanism 66 Evaporator 67 Injection circuit 71 Power supply terminal 72 Glass insulator 73 Metal lid holding power supply terminal 74 Flag-type terminal 75 Lead wire 76 Donut-shaped insulating member 101 , 130, 140 Refrigeration cycle apparatus 102 Compressor 103 Condenser 104a First throttle mechanism 104b Second throttle mechanism 105 Evaporator 106 Refrigerant piping 107a, 107b Fluid machine 108 Isotherm 109 Saturated liquid line, saturated vapor line 110a Condensation temperature detection means 110b Condenser out Temperature detection means 110c Evaporation temperature detection means 110d Suction temperature detection means 110e First medium temperature detection means 110f Second medium temperature detection means 111 Union flare 112 Seal including a polymerization accelerator 113 Bypass pipe 114 Relief valve 115a High pressure side pressure detection means 115b Low pressure side pressure detection means 116 Flow path of surrounding medium 117 Pipe joint EP State change of refrigeration cycle under excessive pressure condition NP State change of refrigeration cycle during normal operation
Claims (13)
制御する請求項8に記載の冷凍サイクル装置。 A high-pressure side pressure detecting means provided between a discharge portion of the compressor and an inlet of the first throttle mechanism, wherein a critical pressure of the working fluid and a pressure detected by the high-pressure side pressure detecting means The refrigeration cycle apparatus according to claim 8, wherein the opening degree of the first throttle mechanism and the second throttle mechanism is controlled so that the difference is 0.4 MPa or more.
前記蒸発器で熱交換する第2媒体を搬送する第2搬送手段と、
前記凝縮器に設けられた凝縮温度検知手段と、
前記凝縮器に流入する前の第1の媒体の温度を検知する第1媒体温度検知手段と、
前記蒸発器に流入する前の第2の媒体の温度を検知する第2媒体温度検知手段とを備え、前記圧縮機の入力の単位時間あたりの変化量、前記第1搬送手段の入力の単位時間当たりの変化量、前記第2搬送手段の入力の単位時間当たりの変化量があらかじめ定めた所定値より小さい場合に、
前記凝縮温度検知手段で検知される凝縮温度の単位時間当たりの変化量が、
前記第1媒体温度検知手段で検知される第1媒体の温度の単位時間当たりの変化量と、
前記第2媒体温度検知手段で検知される第2媒体の温度の単位時間当たりの変化量のいずれよりも大きい場合には、前記第1の絞り機構および前記第2の絞り機構を開方向に制御する請求項8に記載の冷凍サイクル装置。 First transport means for transporting a first medium for heat exchange with the condenser;
Second transport means for transporting a second medium for heat exchange in the evaporator;
Condensing temperature detection means provided in the condenser;
First medium temperature detecting means for detecting the temperature of the first medium before flowing into the condenser;
Second medium temperature detecting means for detecting the temperature of the second medium before flowing into the evaporator, the amount of change per unit time of the input of the compressor, and the unit time of input of the first transport means When the amount of change per unit time and the amount of change per unit time of the input of the second transport means are smaller than a predetermined value,
The amount of change per unit time of the condensation temperature detected by the condensation temperature detection means is
The amount of change per unit time of the temperature of the first medium detected by the first medium temperature detecting means,
When the change amount per unit time of the temperature of the second medium detected by the second medium temperature detecting means is larger than the first medium mechanism, the first diaphragm mechanism and the second diaphragm mechanism are controlled in the opening direction. The refrigeration cycle apparatus according to claim 8.
The refrigeration cycle apparatus according to any one of claims 8 to 12, wherein an outer periphery of a joint of a pipe constituting the refrigeration cycle is covered with a sealing agent containing a polymerization accelerator.
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