JP2015212584A - Exhaust heat recovery boiler - Google Patents

Exhaust heat recovery boiler Download PDF

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JP2015212584A
JP2015212584A JP2014094338A JP2014094338A JP2015212584A JP 2015212584 A JP2015212584 A JP 2015212584A JP 2014094338 A JP2014094338 A JP 2014094338A JP 2014094338 A JP2014094338 A JP 2014094338A JP 2015212584 A JP2015212584 A JP 2015212584A
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exhaust gas
guide plate
heat recovery
boiler body
boiler
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JP6289251B2 (en
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太希 菊池
Taiki Kikuchi
太希 菊池
重俊 高畠
Shigetoshi Takahata
重俊 高畠
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SAMSON CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an exhaust heat recovery boiler for heating a water pipe provided in a boiler body part by flowing exhaust gas through the boiler body, in which an absorption amount of heat in the boiler body increases.SOLUTION: The exhaust heat recovery boiler comprises an inlet duct 3 and an outlet duct 4 provided at positions on the opposite sides of the boiler body 1, and is configured to heat the water pipe provided in the boiler body part by the exhaust gas. The exhaust heat recovery boiler is provided with: a lower guide plate 11 extending in a direction parallel to the water pipe, and having a surface for blocking the flow of exhaust gas in the lower portion of an exhaust gas flow path of the boiler body 1; and an upper guide plate 7 extending in the direction parallel to the water pipe, and having a surface for blocking the flow of exhaust gas in the upper portion of the exhaust gas flow path of the boiler body. The lower guide plate 11 and the upper guide plate 7 are arranged at intervals in the flow direction of exhaust gas so that a stream of the exhaust gas flowing through the boiler body 1 meanders.

Description

本発明は、ガスエンジンなどから排出された高温の排気ガスから熱を回収する排熱回収ボイラに関するものであり、より詳しくはボイラ本体の側部に入口ダクト、入口ダクトとは反対側のボイラ本体側部に出口ダクトを設け、入口ダクトより高温の排気ガスを導入し、ボイラ本体部分に設けている垂直水管に対して交差方向に排気ガスを流すことによって加熱を行い、排気ガスは出口ダクトを通して排出する構成としている排熱回収ボイラに関するものである。 The present invention relates to an exhaust heat recovery boiler that recovers heat from high-temperature exhaust gas discharged from a gas engine or the like. More specifically, the present invention relates to an inlet duct on the side of the boiler body, and a boiler body on the opposite side of the inlet duct An outlet duct is provided at the side, heating is performed by introducing exhaust gas at a higher temperature than the inlet duct, and flowing the exhaust gas in a crossing direction with respect to the vertical water pipe provided in the boiler body, and the exhaust gas passes through the outlet duct. The present invention relates to an exhaust heat recovery boiler configured to exhaust.

ガスエンジンなどで燃焼を行って発電を行い、ガスエンジンなどから排出される排気ガスは排熱回収ボイラへ供給し、排熱回収ボイラで排気ガスから熱の回収を行うようにしたコージェネレーションが近年増加している。この場合の排熱回収ボイラは、特開2001−124301号公報に記載しているように、ボイラ本体の側部に入口ダクト、ボイラ本体の入口ダクトとは反対側に出口ダクトを設置しておき、排気ガスをボイラ本体の一端から他端へ流すようにしている。 In recent years, cogeneration has been carried out, in which exhaust gas emitted from a gas engine or the like is generated by combustion in a gas engine or the like, supplied to an exhaust heat recovery boiler, and heat is recovered from the exhaust gas by an exhaust heat recovery boiler. It has increased. In this case, the exhaust heat recovery boiler has an inlet duct on the side of the boiler body and an outlet duct on the side opposite to the inlet duct of the boiler body, as described in JP-A-2001-124301. The exhaust gas is allowed to flow from one end of the boiler body to the other end.

図4に記載しているような排熱回収ボイラでは、入口ダクト3の上部に排気ガス入口5を設けており、入口ダクト3には下向きに排気ガスを導入する。入口ダクトと隣り合う位置にボイラ本体1を設けており、入口ダクト3とボイラ本体4は側面を開口してつなげておくことで、入口ダクト内に入った排気ガスは入口ダクトの側面からボイラ本体の伝熱部へ入る。排気ガスの流れは入口ダクト内を下向きに流れ、入口ダクト内の底部まで達すると流れの方向を90度変化させ、ボイラ本体側へ向けて流れる。 In the exhaust heat recovery boiler as shown in FIG. 4, an exhaust gas inlet 5 is provided in the upper part of the inlet duct 3, and the exhaust gas is introduced downward into the inlet duct 3. The boiler main body 1 is provided at a position adjacent to the inlet duct, and the inlet duct 3 and the boiler main body 4 are connected by opening the side surfaces so that the exhaust gas entering the inlet duct is discharged from the side surfaces of the inlet duct. Enter the heat transfer section. The flow of the exhaust gas flows downward in the inlet duct, and when it reaches the bottom of the inlet duct, the flow direction is changed by 90 degrees and flows toward the boiler body.

ボイラ本体1部分では、上部に上部管寄せ、下部に下部管寄せを設けており、上下の管寄せ間に多数の垂直水管8を設ける。ボイラ本体部分での排気ガスは、垂直水管8を設けた部分を横向きに流れる。排気ガスを垂直水管に接触させると、排気ガスは垂直水管を加熱し、水管内の缶水を加熱して蒸気を発生する。ボイラ本体の入口ダクトとは逆側の側面には出口ダクト4を設けており、ボイラ本体部分を通過した排気ガスは出口ダクト内に入る。出口ダクト4にも上部に排気ガス出口6を設けているため、出口ダクト内に入った排気ガスは、出口ダクト内で流れ方向を再び変更し、上向きの流れとなって出口ダクトから出ていく。 In the boiler body 1 part, an upper header is provided in the upper part and a lower header is provided in the lower part, and a number of vertical water pipes 8 are provided between the upper and lower headers. Exhaust gas in the boiler body part flows sideways through the part where the vertical water pipe 8 is provided. When the exhaust gas is brought into contact with the vertical water pipe, the exhaust gas heats the vertical water pipe and heats the can water in the water pipe to generate steam. An outlet duct 4 is provided on the side surface opposite to the inlet duct of the boiler body, and the exhaust gas that has passed through the boiler body portion enters the outlet duct. Since the exhaust gas outlet 6 is also provided in the upper part of the outlet duct 4, the exhaust gas that has entered the outlet duct changes its flow direction again in the outlet duct and flows upward from the outlet duct. .

この場合、ボイラ本体部分を流れる排気ガスは、ボイラ本体での排気ガス流路の全体を均一に流れることが理想であり、排気ガスの流れに片寄りが発生し、排気ガス流れの多い部分と少ない部分ができると、熱の吸収効率が低下することになる。しかし図4に記載の排熱回収ボイラでは、入口ダクト3に入った排気ガスは入口ダクト内で下向きに流れ、多くの排気ガスは入口ダクトの底面まで達する。排気ガスは入口ダクトの底面に衝突した後にボイラ本体方向へ流れの向きを変えるため、ボイラ本体部分での排気ガスは、流路の下方部に多く流れ、ボイラ本体部分の上方部では排気ガスの流れが少なくなるデッドスペース9ができていた。ボイラ本体部分において、排気ガスの流量が少ないデッドスペース9ができると、熱の吸収量が低下することになっていた。 In this case, it is ideal that the exhaust gas flowing through the boiler body part flows uniformly throughout the entire exhaust gas flow path in the boiler body. If there are few parts, the heat absorption efficiency will decrease. However, in the exhaust heat recovery boiler shown in FIG. 4, the exhaust gas that has entered the inlet duct 3 flows downward in the inlet duct, and much of the exhaust gas reaches the bottom surface of the inlet duct. Since the exhaust gas collides with the bottom surface of the inlet duct and changes the flow direction toward the boiler body, a lot of exhaust gas in the boiler body part flows in the lower part of the flow path, and the exhaust gas in the upper part of the boiler body part There was a dead space 9 where the flow decreased. If the dead space 9 with a small exhaust gas flow rate is formed in the boiler body, the amount of heat absorbed is reduced.

また、このような排熱回収ボイラでは、伝熱面積を大きくすれば排気ガスから水管に移動する熱の量が多くなる。そのため水管の設置本数を多くし、ボイラ本体を大きくすることによってボイラ本体での熱吸収量を増加することができる。ただし、水管の設置本数を多くすることは装置コストの増大に直結するため、水管の設置本数を無闇に増加することはできなかった。 In such an exhaust heat recovery boiler, if the heat transfer area is increased, the amount of heat transferred from the exhaust gas to the water pipe increases. Therefore, the amount of heat absorption in the boiler body can be increased by increasing the number of installed water tubes and enlarging the boiler body. However, increasing the number of installed water pipes directly increases the cost of the apparatus, so the number of installed water pipes could not be increased in a dark manner.

特開2001−124301号公報JP 2001-124301 A

本発明が解決しようとする課題は、
ボイラ本体の側部に入口ダクト、入口ダクトとは反対側のボイラ本体側部に出口ダクトを設け、入口ダクトより高温の排気ガスを導入し、ボイラ本体部分に排気ガスを流すことでボイラ本体に設けている水管の加熱を行い、水管の加熱に使用した排気ガスは出口ダクトを通して排出する構成としている排熱回収ボイラにおいて、ボイラ本体部分における熱の吸収量を増加することのできる排熱回収ボイラを提供することにある。
The problem to be solved by the present invention is:
An inlet duct is provided on the side of the boiler body, an outlet duct is provided on the side of the boiler body opposite to the inlet duct, hot exhaust gas is introduced from the inlet duct, and exhaust gas is allowed to flow through the boiler body to the boiler body. An exhaust heat recovery boiler that can increase the amount of heat absorbed in the boiler body in an exhaust heat recovery boiler that heats the water pipes provided and exhausts the exhaust gas used to heat the water pipes through the outlet duct. Is to provide.

請求項1に記載の発明は、
ガスエンジンなどから排出される高温の排気ガスからの熱回収を行う排熱回収ボイラであって、ボイラ本体部の対向する位置に入口ダクトと出口ダクトを設け、入口ダクトを通して導入した高温の排気ガスを入口ダクトからボイラ本体部を通して出口ダクトへ流し、ボイラ本体部分に設けた水管を前記排気ガスによって加熱するようにしている排熱回収ボイラにおいて、
ボイラ本体部分の排気ガス流路下方部に、前記水管と平行方向に延びるものであって排気ガスの流れを遮る面を持った下部案内板、
ボイラ本体部分の排気ガス流路上方部に、前記水管と平行方向に延びるものであって排気ガスの流れを遮る面を持った上部案内板をそれぞれ設け、
下部案内板と上部案内板は排気ガスの流動方向に間隔を開けて設置しておくことで、ボイラ本体部分を流れる排気ガス流を蛇行させることを特徴とする。
The invention described in claim 1
An exhaust heat recovery boiler that recovers heat from high-temperature exhaust gas discharged from a gas engine or the like, and is provided with an inlet duct and an outlet duct at opposite positions of the boiler body, and introduced through the inlet duct In the exhaust heat recovery boiler that flows from the inlet duct to the outlet duct through the boiler body, the water pipe provided in the boiler body is heated by the exhaust gas.
A lower guide plate having a surface that extends in a direction parallel to the water pipe at the lower part of the exhaust gas flow path of the boiler body part and blocks the flow of exhaust gas,
An upper guide plate having a surface extending in a direction parallel to the water pipe and blocking the flow of exhaust gas is provided on the upper part of the exhaust gas flow path of the boiler body part,
The lower guide plate and the upper guide plate are installed with an interval in the flow direction of the exhaust gas so that the exhaust gas flow flowing through the boiler body portion is meandered.

請求項2に記載の発明は、前記の排熱回収ボイラにおいて、下部案内板及び/又は上部案内板には部分的に開口穴を設けており、一部の排気ガス流は案内板の開口穴を通して案内板の裏面へ流れるようにしていることを特徴とする。
請求項3に記載の発明は、前記の排熱回収ボイラにおいて、入口ダクトは上部に排気ガス入口、出口ダクトも上部に排気ガス出口を持つものであり、ボイラ本体に設けている最も入口ダクトに近い水管よりも入口ダクト側に下部案内板、ボイラ本体に設けている最も出口ダクトに近い水管よりも出口ダクト側に上部案内板を設けるようにしていることを特徴とする。
請求項4に記載の発明は、前記の排熱回収ボイラにおいて、
上部案内板と下部案内板はそれぞれ複数設けており、上部案内板と下部案内板は交互に配置していることを特徴とする。
請求項5に記載の発明は、前記の排熱回収ボイラにおいて、
前記の下部案内板及び/又は上部案内板は先端側が出口ダクトの方向に近づくように傾斜を設けていることを特徴とする。
請求項6に記載の発明は、前記の排熱回収ボイラにおいて、
前記の下部案内板及び/又は上部案内板はボイラ本体の排気ガス流下流側に設置する案内板ほど先端までの長さを長くしていることを特徴とする。
According to a second aspect of the present invention, in the exhaust heat recovery boiler, the lower guide plate and / or the upper guide plate are partially provided with an opening hole, and a part of the exhaust gas flow is provided in the opening hole of the guide plate. It is characterized by flowing through the back of the guide plate.
According to a third aspect of the present invention, in the exhaust heat recovery boiler, the inlet duct has an exhaust gas inlet at an upper portion, and an outlet duct also has an exhaust gas outlet at an upper portion. A lower guide plate is provided closer to the inlet duct than the closer water pipe, and an upper guide plate is provided closer to the outlet duct than the water pipe closest to the outlet duct provided in the boiler body.
Invention of Claim 4 in the said waste heat recovery boiler,
A plurality of upper guide plates and lower guide plates are provided, and the upper guide plates and the lower guide plates are alternately arranged.
The invention according to claim 5 is the exhaust heat recovery boiler,
The lower guide plate and / or the upper guide plate are provided with an inclination so that the tip side approaches the direction of the outlet duct.
The invention according to claim 6 is the exhaust heat recovery boiler,
The lower guide plate and / or upper guide plate is characterized in that the guide plate installed on the downstream side of the exhaust gas flow of the boiler body has a longer length to the tip.

本発明を実施することにより、ボイラ本体部分を流れる排気ガスは大きく蛇行しながら流れ、ボイラ本体に排気ガスのデッドスペースはできにくくなり、ボイラ本体の全体で熱を吸収することができる。そのため、ボイラ本体では排気ガスからより多くの熱を吸収することができる。 By carrying out the present invention, the exhaust gas flowing through the boiler main body part flows while meandering, and it becomes difficult to form a dead space for the exhaust gas in the boiler main body, so that the entire boiler main body can absorb heat. Therefore, the boiler body can absorb more heat from the exhaust gas.

本発明を実施している排熱回収ボイラの排気ガスフローを示した説明図Explanatory drawing which showed the exhaust gas flow of the waste heat recovery boiler which is implementing this invention 図1のA−Aにおける断面平面図1 is a cross-sectional plan view taken along line AA in FIG. 本発明を実施している排熱回収ボイラの第2の実施例を示した説明図Explanatory drawing which showed the 2nd Example of the waste heat recovery boiler which is implementing this invention 本発明を実施していない排熱回収ボイラにおける排気ガスフローを示した説明図Explanatory drawing which showed the exhaust gas flow in the exhaust heat recovery boiler which has not implemented this invention

本発明の一実施例を図面を用いて説明する。図1は本発明を実施している排熱回収ボイラの排気ガスフローを示した説明図、図2は図1のA−Aにおける断面を示した平面図である。実施例のボイラは、ガスエンジンなどから排出されている高温の排気ガスから熱を回収して蒸気を発生する排熱回収ボイラである。
発電を行うガスエンジンなどの燃焼装置と、燃焼装置から排出される排気ガスを熱源とした排熱回収ボイラからなるコジェレーションシステムは、エネルギの有効活用が図れるために近年増加傾向にある。排熱回収ボイラの構成は大きく分けると、高温の排気ガスを導入する入口ダクト3、導入した排気ガスの熱によってボイラ水の加熱を行うボイラ本体1、ボイラ本体を通過した排気ガスをボイラから取り出す出口ダクト4からなる。
An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing an exhaust gas flow of an exhaust heat recovery boiler embodying the present invention, and FIG. 2 is a plan view showing a cross section taken along the line AA of FIG. The boiler according to the embodiment is an exhaust heat recovery boiler that generates steam by recovering heat from high-temperature exhaust gas discharged from a gas engine or the like.
A combustion system including a combustion device such as a gas engine that generates power and an exhaust heat recovery boiler that uses exhaust gas discharged from the combustion device as a heat source has been increasing in recent years because energy can be effectively used. The configuration of the exhaust heat recovery boiler can be roughly divided into an inlet duct 3 for introducing high-temperature exhaust gas, a boiler body 1 for heating boiler water by the heat of the introduced exhaust gas, and exhaust gas passing through the boiler body is taken out from the boiler. It consists of an outlet duct 4.

入口ダクト3は、上部に排気ガス入口5を持ち、入口ダクト3の側面で接しているボイラ本体1との間は開口するようにしている。
ボイラ本体1には、上部に上部管寄せ、下部に下部管寄せを設け、上下の管寄せ間に多数の垂直水管8を設置している。
垂直水管8の外側表面には、熱吸収用のフィンを多数設けることで伝熱面積を拡大している。
入口ダクト3から入った排気ガスはボイラ本体1で垂直水管8と熱交換を行い、垂直水管8内の缶水を加熱することで蒸気を発生する。ボイラ本体1で垂直水管8の加熱を行うことで温度の低下した排気ガスは、ボイラ本体1の下流側に設けている出口ダクト4へ送られ、出口ダクト4の排気ガス出口6からボイラ外へ排出する。
The inlet duct 3 has an exhaust gas inlet 5 in the upper part, and is open to the boiler body 1 that is in contact with the side surface of the inlet duct 3.
The boiler body 1 is provided with an upper header at the upper part and a lower header at the lower part, and a number of vertical water pipes 8 are installed between the upper and lower headers.
On the outer surface of the vertical water pipe 8, the heat transfer area is expanded by providing a large number of heat absorbing fins.
Exhaust gas entering from the inlet duct 3 exchanges heat with the vertical water pipe 8 in the boiler body 1, and steam is generated by heating the can water in the vertical water pipe 8. Exhaust gas whose temperature has been lowered by heating the vertical water pipe 8 in the boiler body 1 is sent to the outlet duct 4 provided on the downstream side of the boiler body 1, and from the exhaust gas outlet 6 of the outlet duct 4 to the outside of the boiler. Discharge.

出口ダクト4には、ボイラ本体部分での熱交換を終えた後の排気ガスとボイラ給水の間で熱交換を行う給水予熱装置2を設けている。
給水予熱装置2は、排気ガス通路内に水平方向に延びる多数の給水予熱管からなる。給水予熱管は出口ダクト4内を通る排気ガス流とは交差するように設置しており、給水予熱管の外側表面には熱吸収用のフィンを多数設けることで伝熱面積を拡大している。多数の給水予熱管は、連結することによって長い流路を形成しており、給水予熱管内にボイラ給水を通すと、ボイラ給水は排気ガスの熱を吸収することで温度が上昇する。給水予熱装置2で温度を上昇させたボイラ給水は、ボイラ本体1に供給する。
The outlet duct 4 is provided with a feed water preheating device 2 that performs heat exchange between the exhaust gas after the heat exchange in the boiler body and the boiler feed water.
The feed water preheating device 2 is composed of a large number of feed water preheating pipes extending horizontally in the exhaust gas passage. The feed water preheating pipe is installed so as to intersect the exhaust gas flow passing through the outlet duct 4, and the heat transfer area is expanded by providing a large number of heat absorbing fins on the outer surface of the feed water preheating pipe. . A large number of feed water preheating pipes are connected to form a long flow path. When boiler feed water is passed through the feed water preheating pipe, the temperature of the boiler feed water rises by absorbing the heat of the exhaust gas. Boiler feed water whose temperature has been raised by the feed water preheating device 2 is supplied to the boiler body 1.

ボイラ本体1と入口ダクト3の境界部分には、下方部に下部案内板11を設けている。
入口ダクト3との境界部分に設けている下部案内板11は、垂直水管8と平行な方向に延びる板であり、入口ダクト3から出口ダクト4へ流れる排気ガスの流れに対して交差する大きな面を持ち、排気ガスの流れを遮るようにしている。
下部案内板11は下端で排気ガス流路の底面に接しており、下部案内板11の上方は排気ガス流路の天井面との間が大きく開いている。下部案内板11はパンチング板を使用しており、下部案内板11の排気ガス流を遮る面には多数のパンチング穴10を開けている。
A lower guide plate 11 is provided in the lower part at the boundary between the boiler body 1 and the inlet duct 3.
The lower guide plate 11 provided at the boundary portion with the inlet duct 3 is a plate extending in a direction parallel to the vertical water pipe 8, and is a large surface that intersects the flow of exhaust gas flowing from the inlet duct 3 to the outlet duct 4. To block the flow of exhaust gas.
The lower guide plate 11 is in contact with the bottom surface of the exhaust gas passage at the lower end, and the upper portion of the lower guide plate 11 is widely open from the ceiling surface of the exhaust gas passage. The lower guide plate 11 uses a punching plate, and a number of punching holes 10 are formed on the surface of the lower guide plate 11 that blocks the exhaust gas flow.

ボイラ本体1の入口ダクト3との境界から出口ダクト4の方向へ少し入った部分、図では垂直水管8の入口ダクト側から2列目と3列目の間には、上方部に上部案内板7を設けている。この上部案内板7も下部案内板11と同様に、垂直水管8とは平行な方向に延びる板であり、入口ダクト3から出口ダクト4へ流れる排気ガスの流れに対して交差する大きな面を持ち、排気ガスの流れを遮るようにしている。
そして上部案内板7は上端で排気ガス流路の天井面に接しており、上部案内板7の下方は排気ガス流路の底面との間が大きく開いている。
この上部案内板7もパンチング板を使用しており、上部案内板7の排気ガス流を遮る面には多数のパンチング穴10を開けている。
A portion of the boiler body 1 that is slightly inserted in the direction of the outlet duct 4 from the boundary with the inlet duct 3, in the figure, between the second row and the third row from the inlet duct side of the vertical water pipe 8, the upper guide plate is located at the upper portion. 7 is provided. Like the lower guide plate 11, the upper guide plate 7 is a plate extending in a direction parallel to the vertical water pipe 8, and has a large surface that intersects the flow of exhaust gas flowing from the inlet duct 3 to the outlet duct 4. The flow of exhaust gas is blocked.
The upper guide plate 7 is in contact with the ceiling surface of the exhaust gas passage at the upper end, and the lower portion of the upper guide plate 7 is widely open from the bottom surface of the exhaust gas passage.
The upper guide plate 7 also uses a punching plate, and a number of punching holes 10 are formed on the surface of the upper guide plate 7 that blocks the flow of exhaust gas.

そして実施例では、排気ガス流の更に下流側である垂直水管8の4列目と5列目の間に下部案内板11を設け、最下流の垂直水管8の下流側に上部案内板7を設けている。そして二段目の下部案内板11はパンチング板であってパンチング穴10を開けているが、最下流段に設けている上部案内板7のみ、パンチング穴10を開けていない平板を使用している。複数枚設けている案内板は、排気ガス流の下流側ほど先端までの長さを大きくしており、下流側の案内板の方が排気ガス流を遮る面積を大きくしている。 In the embodiment, the lower guide plate 11 is provided between the fourth row and the fifth row of the vertical water pipe 8 that is further downstream of the exhaust gas flow, and the upper guide plate 7 is provided downstream of the most downstream vertical water pipe 8. Provided. The second lower guide plate 11 is a punching plate and has a punching hole 10, but only the upper guide plate 7 provided at the most downstream stage uses a flat plate without the punching hole 10. The plurality of guide plates provided have a length up to the tip toward the downstream side of the exhaust gas flow, and the downstream guide plate has a larger area for blocking the exhaust gas flow.

排気ガスの流れを説明する。
入口ダクト3は上部に排気ガス入口5を設けているため、排気ガス入口から入ってきた排気ガスは入口ダクト3内を下向きに流れる。排気ガスが入口ダクト3の底部に衝突すると、流動方向をボイラ本体1の方向へ変え、ボイラ本体1との境界部分に設けている下部案内板11へ向けて流れる。
Exhaust gas flow will be described.
Since the inlet duct 3 is provided with the exhaust gas inlet 5 in the upper part, the exhaust gas that has entered from the exhaust gas inlet flows downward in the inlet duct 3. When the exhaust gas collides with the bottom of the inlet duct 3, the flow direction is changed to the direction of the boiler body 1 and flows toward the lower guide plate 11 provided at the boundary portion with the boiler body 1.

入口ダクト3との境界に設けている下部案内板11は、多数の穴を開けたパンチング板であるため、排気ガスがこの下部案内板11に衝突すると、一部の排気ガスは入口ダクト3の下方部からパンチング穴を通してボイラ本体の下方部へ入るが、制限された量となる。下部案内板11は、上方に大きく開いた開口部があるため、入口ダクト3の下方まで達した排気ガス流のうち、下部案内板11によってボイラ本体1の下方部へ入ることが遮られた排気ガスは下部案内板11の上方を通ってボイラ本体1の上方部に入ることになる。
この場合、入口ダクト3に近い部分の垂直水管8においては、上部には下部案内板11の上側を乗り越えた排気ガスが流れ、下部には下部案内板11のパンチング穴10を抜けた排気ガスが流れることになる。
そのため、排気ガスの流動量が少なくなるデッドスペース9はできず、垂直水管8の全体で熱の吸収を行うことができる。
また、排気ガス流がパンチング穴10を抜ける際には乱流を発生することになり、乱流は垂直水管8への伝熱効率を向上させることになる。
Since the lower guide plate 11 provided at the boundary with the inlet duct 3 is a punching plate having a large number of holes, when the exhaust gas collides with the lower guide plate 11, a part of the exhaust gas passes through the inlet duct 3. Although it enters the lower part of the boiler body through the punching hole from the lower part, the amount is limited. Since the lower guide plate 11 has an opening that is wide open upward, the exhaust gas flow that reaches the lower part of the inlet duct 3 is blocked by the lower guide plate 11 from entering the lower part of the boiler body 1. The gas passes through the upper part of the lower guide plate 11 and enters the upper part of the boiler body 1.
In this case, in the vertical water pipe 8 near the inlet duct 3, the exhaust gas that has passed over the upper side of the lower guide plate 11 flows in the upper part, and the exhaust gas that has passed through the punching hole 10 of the lower guide plate 11 flows in the lower part. Will flow.
Therefore, the dead space 9 in which the flow rate of the exhaust gas is reduced cannot be formed, and heat can be absorbed by the entire vertical water pipe 8.
Further, when the exhaust gas flow passes through the punching hole 10, a turbulent flow is generated, and the turbulent flow improves the heat transfer efficiency to the vertical water pipe 8.

しかし、下部案内板11にはパンチング穴10を開けていても、下部案内板11の裏側に送られる排気ガス量は全体の一部であって、下部案内板上方の開口部を通る排気ガス量に比べて少なくなる。そのため、下部案内板11のパンチング穴10を抜ける排気ガス量のみでは、下部案内板11の裏側となる垂直水管8の下部での熱吸収量が減少することになる。
この場合、下部案内板11の下流側に上部案内板7を設けていると、
入口ダクト3からボイラ本体1の上方部に入った排気ガス流は、出口ダクト4の方向へ向けて流れることになるが、上部案内板7によってここでも排気ガスの流れ方向の変更が行われる。この上部案内板7もパンチング穴10を開けているため、一部の排気ガス流は上部案内板7の裏側へ流れるが、上部案内板7の遮蔽面によって遮られた排気ガスの多くは、上部案内板7の下方に大きく空いている開口部へ向けて流れるために下向きの流れとなる。ここで下向きの流れになった排気ガス流は、さきほどの下部案内板11の裏側にあたる垂直水管8の下方部にも送られることになり、この部分における熱吸収量を増加することができる。またボイラ本体1部分で排気ガスを上下方向に流すと、排気ガス流の乱流促進を図ることができ、このことによっても垂直水管8での熱吸収量が増加する。ボイラ本体の下方部に達した排気ガス流は、上部案内板7の下方を通って出口ダクト4の方向へ流れる。
However, even if the lower guide plate 11 has the punching hole 10, the exhaust gas amount sent to the back side of the lower guide plate 11 is a part of the whole and the exhaust gas amount passing through the opening above the lower guide plate 11 Less than Therefore, only by the amount of exhaust gas passing through the punching hole 10 of the lower guide plate 11, the amount of heat absorption at the lower portion of the vertical water pipe 8 on the back side of the lower guide plate 11 is reduced.
In this case, when the upper guide plate 7 is provided on the downstream side of the lower guide plate 11,
The exhaust gas flow that has entered the upper portion of the boiler body 1 from the inlet duct 3 flows toward the outlet duct 4, but the flow direction of the exhaust gas is also changed here by the upper guide plate 7. Since this upper guide plate 7 also has a punching hole 10, a part of the exhaust gas flow flows to the back side of the upper guide plate 7, but most of the exhaust gas blocked by the shielding surface of the upper guide plate 7 Since it flows toward the opening which is largely open below the guide plate 7, the flow is downward. Here, the exhaust gas flow which has become a downward flow is also sent to the lower part of the vertical water pipe 8 which is the back side of the lower guide plate 11, and the heat absorption amount in this part can be increased. Further, when exhaust gas is caused to flow in the vertical direction in the boiler body 1, turbulence of the exhaust gas flow can be promoted, and this also increases the amount of heat absorbed in the vertical water pipe 8. The exhaust gas flow that has reached the lower part of the boiler body flows in the direction of the outlet duct 4 through the lower part of the upper guide plate 7.

更にその下流には2枚目の下部案内板11を設けているため、ここでも同様に排気ガスの流れ方向の変更が行われる。この下部案内板11もパンチング穴10を開けているため、一部の排気ガス流は下部案内板11の裏側へ流れる。そして下部案内板11の場合は上方に大きな開口があるため、下部案内板11で流れを遮られた排気ガス流はここで上向きの流れとなり、流路の上方を通って出口ダクト4の方向へ流れる。
ここでも流路の上方部に排気ガスを送ることにより、先の上部案内板7の裏側にも排気ガスを供給することになるため、上部案内板7の裏側まで十分な量の排ガスを供給することができる。
Further, since the second lower guide plate 11 is provided downstream thereof, the flow direction of the exhaust gas is similarly changed here. Since this lower guide plate 11 also has a punching hole 10, a part of the exhaust gas flow flows to the back side of the lower guide plate 11. In the case of the lower guide plate 11, since there is a large opening on the upper side, the exhaust gas flow blocked by the lower guide plate 11 becomes an upward flow here, and passes upward of the flow path toward the outlet duct 4. Flowing.
In this case as well, exhaust gas is supplied to the back side of the upper guide plate 7 by sending exhaust gas to the upper part of the flow path, so that a sufficient amount of exhaust gas is supplied to the back side of the upper guide plate 7. be able to.

ボイラ本体1の最下流部に設けている上部案内板7は、それまでの3枚の案内板とは違ってパンチング穴10を開けていない。
そのためにこの上部案内板7の部分に達した排気ガス流は、パンチング穴10を通して上部案内板7の裏側へ流れるということはなく、全て上部案内板7の下方へ流れる。上流側3枚の案内板でパンチング穴10を設けていた理由は、パンチング穴10を通して案内板の裏側へも一定量の排気ガスを送ることで、垂直水管8の案内板のすぐ裏側となる部分でも熱の吸収を行うためである。出口ダクト4の場合、給水予熱装置2を設けているために上部案内板7の裏側へも排気ガスを送る必要があるという点では、先に説明した3枚の案内板と同じである。しかし、出口ダクト4では、排気ガス出口6を上部に設けているため、排気ガスの全てを出口ダクト4の下方へ送り込むようにしても、出口ダクト4内で排気ガスは上向きの流れとなり、上部案内板7の裏側にも流れる。そのために、上部案内板7にパンチング穴10を設ける必要ない。そして排気ガス流の全てを下方へ向けて流すことで、ボイラ本体1での最下流の垂直水管8での熱吸収量を増加することができる。
また、もしこの最下流の上部案内板7にパンチング穴10を設けた場合には、パンチング穴10を通して送られた排気ガス流は、給水予熱装置2の上部からすぐに排気ガス出口6へ流れることになる。そうなると、給水予熱装置2での熱吸収量が減少することになるため、その点からも、最下流の上部案内板7ではパンチング穴10は開けない方が好ましい。
Unlike the three guide plates so far, the upper guide plate 7 provided at the most downstream portion of the boiler body 1 does not have a punching hole 10.
Therefore, the exhaust gas flow that has reached the portion of the upper guide plate 7 does not flow to the back side of the upper guide plate 7 through the punching holes 10, but all flows below the upper guide plate 7. The reason why the punching hole 10 is provided by the three upstream guide plates is that a certain amount of exhaust gas is sent to the back side of the guide plate through the punching hole 10 so that the portion immediately behind the guide plate of the vertical water pipe 8 But to absorb heat. In the case of the outlet duct 4, since the feed water preheating device 2 is provided, it is the same as the three guide plates described above in that the exhaust gas needs to be sent to the back side of the upper guide plate 7. However, since the exhaust gas outlet 6 is provided in the upper part in the outlet duct 4, even if all of the exhaust gas is sent to the lower side of the outlet duct 4, the exhaust gas flows upward in the outlet duct 4, and the upper part. It also flows to the back side of the guide plate 7. Therefore, it is not necessary to provide the punching hole 10 in the upper guide plate 7. Then, by flowing all of the exhaust gas flow downward, the heat absorption amount in the vertical water pipe 8 at the most downstream side in the boiler body 1 can be increased.
Further, if the punching hole 10 is provided in the most downstream upper guide plate 7, the exhaust gas flow sent through the punching hole 10 immediately flows from the upper part of the feed water preheating device 2 to the exhaust gas outlet 6. become. In this case, the amount of heat absorbed by the feed water preheating device 2 is reduced. From this point of view, it is preferable that the punching hole 10 is not formed in the uppermost guide plate 7 on the most downstream side.

以上のように、ボイラ本体1に下部案内板11と上部案内板7を交互に設置しておくと、ボイラ本体1内を入口ダクト3側から出口ダクト4へ向けて流れる排気ガス流は、上部案内板7及び下部案内板11に流れを遮られる。そして、上部案内板7では流路の下方部、下部案内板11では流路の上方部は大きく開口しているため、排気ガス流は、上部案内板7又は下部案内板11に衝突後は、大きく空いている開口へ向けて流れ、上部案内板7の下側や下部案内板11の上側を流れていく。
このように排気ガスの流れには、上向きの流れと下向きの流れを繰り返す蛇行が発生することになると、案内板の裏側にも十分な量の排気ガスが流れるために垂直水管8が排気ガス流から吸収する熱量を増加することができる。
As described above, when the lower guide plate 11 and the upper guide plate 7 are alternately installed in the boiler body 1, the exhaust gas flow flowing in the boiler body 1 from the inlet duct 3 side toward the outlet duct 4 The flow is blocked by the guide plate 7 and the lower guide plate 11. And since the lower part of the flow path in the upper guide plate 7 and the upper part of the flow path in the lower guide plate 11 are largely open, the exhaust gas flow after the collision with the upper guide plate 7 or the lower guide plate 11 It flows toward a large vacant opening and flows below the upper guide plate 7 and above the lower guide plate 11.
In this way, when the meandering of the upward flow and the downward flow occurs in the exhaust gas flow, a sufficient amount of exhaust gas flows also on the back side of the guide plate. The amount of heat absorbed from can be increased.

図4に記載しているように、下部案内板11及び上部案内板7がない場合には、入口ダクト3からボイラ本体1内の下部に入った排気ガスは、入口ダクト3から出口ダクト4へ向けて直線状に流れる。この場合、排気ガス流には片寄りが発生し、ボイラ本体部分の全体における熱の吸収量が少なくなっていた。上部案内板7及び下部案内板11を設けてボイラ本体部分を流す排気ガスを蛇行させすることで、ボイラ本体での熱吸収効率を向上させることができる。 As shown in FIG. 4, when there is no lower guide plate 11 and upper guide plate 7, exhaust gas that has entered the lower part of the boiler body 1 from the inlet duct 3 flows from the inlet duct 3 to the outlet duct 4. Flows in a straight line. In this case, the exhaust gas flow is deviated, and the amount of heat absorbed in the entire boiler body is small. By providing the upper guide plate 7 and the lower guide plate 11 and causing the exhaust gas flowing through the boiler main body portion to meander, the heat absorption efficiency in the boiler main body can be improved.

また、ボイラ本体1内を流れている排気ガス流は、垂直水管8との間で熱交換を行いながら流れているため、温度は徐々に低下していく。排気ガスの温度が低下すると、排気ガスの容積も低下するため、排気ガス流では下流ほど容積が小さくなっていく。排気ガスの容積が小さくなると垂直水管8との間での伝熱量は小さくなるが、案内板の長さを下流側で長くしておくと、案内板の先側にできる開口部の大きさが小さくなり、排気ガスによる垂直水管8への伝熱量を多くすることができる。 Further, since the exhaust gas flow flowing in the boiler body 1 flows while exchanging heat with the vertical water pipe 8, the temperature gradually decreases. When the temperature of the exhaust gas decreases, the volume of the exhaust gas also decreases, so that the exhaust gas flow becomes smaller in volume downstream. When the volume of the exhaust gas is reduced, the amount of heat transfer between the vertical water pipes 8 is reduced. As a result, the heat transfer amount to the vertical water pipe 8 by the exhaust gas can be increased.

図3は本発明の第2の実施例に関するものである。
図1に記載した実施例との違いは、図1の下部案内板11及び上部案内板7ではほぼ垂直に設置していたのに対し、第2の実施例では下部案内板11及び上部案内板7は先側が出口ダクト4に近づく方向に傾斜させている点で異なっている。ボイラ本体1部分での排気ガス流は、大きくは入口ダクト3から出口ダクト4の方向へ流れている。下部案内板11及び上部案内板7を垂直方向から下流側へ傾斜させると、排気ガス流が下部案内板11及び上部案内板7に衝突した際に、排気ガス流は下部案内板11及び上部案内板7が抵抗となり難くなるため、圧力損失をあまり発生させることなく流すことができる。
FIG. 3 relates to a second embodiment of the present invention.
The difference from the embodiment shown in FIG. 1 is that the lower guide plate 11 and the upper guide plate 7 of FIG. 1 are installed almost vertically, whereas in the second embodiment, the lower guide plate 11 and the upper guide plate. 7 differs in that the front side is inclined in a direction approaching the outlet duct 4. Exhaust gas flow in the boiler body 1 portion largely flows from the inlet duct 3 to the outlet duct 4. When the lower guide plate 11 and the upper guide plate 7 are inclined from the vertical direction to the downstream side, when the exhaust gas flow collides with the lower guide plate 11 and the upper guide plate 7, the exhaust gas flow is changed to the lower guide plate 11 and the upper guide plate. Since it becomes difficult for the plate 7 to become a resistance, it can flow without causing much pressure loss.

なお、本発明は以上説明した実施例に限定されるものではなく、多くの変形が本発明の技術的思想内で当分野において通常の知識を有する者により可能である。 The present invention is not limited to the embodiments described above, and many modifications can be made by those having ordinary knowledge in the art within the technical idea of the present invention.

1 ボイラ本体
2 給水予熱装置
3 入口ダクト
4 出口ダクト
5 排気ガス入口
6 排気ガス出口
7 上部案内板
8 垂直水管
9 デッドスペース
10 パンチング穴
11 下部案内板


1 Boiler body
2 Water supply preheating device 3 Inlet duct 4 Outlet duct 5 Exhaust gas inlet 6 Exhaust gas outlet 7 Upper guide plate 8 Vertical water pipe 9 Dead space 10 Punching hole 11 Lower guide plate


Claims (6)

ガスエンジンなどから排出される高温の排気ガスからの熱回収を行う排熱回収ボイラであって、ボイラ本体部の対向する位置に入口ダクトと出口ダクトを設け、入口ダクトを通して導入した高温の排気ガスを入口ダクトからボイラ本体部を通して出口ダクトへ流し、ボイラ本体部分に設けた水管を前記排気ガスによって加熱するようにしている排熱回収ボイラにおいて、
ボイラ本体部分の排気ガス流路下方部に、前記水管と平行方向に延びるものであって排気ガスの流れを遮る面を持った下部案内板、
ボイラ本体部分の排気ガス流路上方部に、前記水管と平行方向に延びるものであって排気ガスの流れを遮る面を持った上部案内板をそれぞれ設け、
下部案内板と上部案内板は排気ガスの流動方向に間隔を開けて設置しておくことで、ボイラ本体部分を流れる排気ガス流を蛇行させることを特徴とする排熱回収ボイラ。
An exhaust heat recovery boiler that recovers heat from high-temperature exhaust gas discharged from a gas engine or the like, and is provided with an inlet duct and an outlet duct at opposite positions of the boiler body, and introduced through the inlet duct In the exhaust heat recovery boiler that flows from the inlet duct to the outlet duct through the boiler body, the water pipe provided in the boiler body is heated by the exhaust gas.
A lower guide plate having a surface that extends in a direction parallel to the water pipe at the lower part of the exhaust gas flow path of the boiler body part and blocks the flow of exhaust gas,
An upper guide plate having a surface extending in a direction parallel to the water pipe and blocking the flow of exhaust gas is provided on the upper part of the exhaust gas flow path of the boiler body part,
An exhaust heat recovery boiler characterized in that the lower guide plate and the upper guide plate are installed with a space in the exhaust gas flow direction to meander the exhaust gas flow flowing through the boiler body.
請求項1に記載の排熱回収ボイラにおいて、前記の下部案内板及び/又は上部案内板には部分的に開口穴を設けており、一部の排気ガス流は案内板の開口穴を通して案内板の裏面へ流れるようにしていることを特徴とする排熱回収ボイラ。 2. The exhaust heat recovery boiler according to claim 1, wherein the lower guide plate and / or the upper guide plate are partially provided with an opening hole, and a part of the exhaust gas flow passes through the opening hole of the guide plate. An exhaust heat recovery boiler characterized by flowing to the back of the boiler. 請求項1又は2に記載の排熱回収ボイラにおいて、
入口ダクトは上部に排気ガス入口、出口ダクトも上部に排気ガス出口を持つものであり、
ボイラ本体に設けている最も入口ダクトに近い水管よりも入口ダクト側に下部案内板、
ボイラ本体に設けている最も出口ダクトに近い水管よりも出口ダクト側に上部案内板を設けるようにしていることを特徴とする排熱回収ボイラ。
In the exhaust heat recovery boiler according to claim 1 or 2,
The inlet duct has an exhaust gas inlet at the top, and the outlet duct has an exhaust gas outlet at the top.
A lower guide plate on the inlet duct side than the water pipe closest to the inlet duct provided in the boiler body,
An exhaust heat recovery boiler characterized in that an upper guide plate is provided on the outlet duct side of the water pipe closest to the outlet duct provided in the boiler body.
請求項1から3のいずれかに記載の排熱回収ボイラにおいて、
上部案内板と下部案内板はそれぞれ複数設けており、上部案内板と下部案内板は交互に配置していることを特徴とする排熱回収ボイラ。
In the exhaust heat recovery boiler according to any one of claims 1 to 3,
An exhaust heat recovery boiler, wherein a plurality of upper guide plates and lower guide plates are provided, and the upper guide plates and the lower guide plates are alternately arranged.
請求項1から4のいずれかに記載の排熱回収ボイラにおいて、
前記の下部案内板及び/又は上部案内板は先端側が出口ダクトの方向に近づくように傾斜を設けていることを特徴とする排熱回収ボイラ。
In the exhaust heat recovery boiler according to any one of claims 1 to 4,
The exhaust heat recovery boiler according to claim 1, wherein the lower guide plate and / or the upper guide plate are provided with an inclination so that a distal end side thereof approaches a direction of the outlet duct.
請求項1から5のいずれかに記載の排熱回収ボイラにおいて、
前記の下部案内板及び/又は上部案内板はボイラ本体の排気ガス流下流側に設置する案内板ほど先端までの長さを長くしていることを特徴とする排熱回収ボイラ。
In the exhaust heat recovery boiler according to any one of claims 1 to 5,
In the exhaust heat recovery boiler, the lower guide plate and / or the upper guide plate has a longer length to the tip as the guide plate is installed on the exhaust gas flow downstream side of the boiler body.
JP2014094338A 2014-05-01 2014-05-01 Waste heat recovery boiler Active JP6289251B2 (en)

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JP2018031502A (en) * 2016-08-23 2018-03-01 株式会社サムソン Boiler with feed water and preheater
JP2018036014A (en) * 2016-09-01 2018-03-08 東邦瓦斯株式会社 Waste heat recovery boiler

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US4442800A (en) * 1982-05-03 1984-04-17 The Babcock & Wilcox Company Single drum all-welded boiler
JPS5952103A (en) * 1982-09-20 1984-03-26 バブコツク日立株式会社 Economizer in which adhesion of dust is reduced
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JP2010032200A (en) * 2008-06-25 2010-02-12 Noritz Corp Water heater
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Publication number Priority date Publication date Assignee Title
JP2018031502A (en) * 2016-08-23 2018-03-01 株式会社サムソン Boiler with feed water and preheater
JP2018036014A (en) * 2016-09-01 2018-03-08 東邦瓦斯株式会社 Waste heat recovery boiler

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