JP2015150588A - Greensand molding type facility metal flask - Google Patents

Greensand molding type facility metal flask Download PDF

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Publication number
JP2015150588A
JP2015150588A JP2014026633A JP2014026633A JP2015150588A JP 2015150588 A JP2015150588 A JP 2015150588A JP 2014026633 A JP2014026633 A JP 2014026633A JP 2014026633 A JP2014026633 A JP 2014026633A JP 2015150588 A JP2015150588 A JP 2015150588A
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Prior art keywords
frame
liner
metal frame
roller
metal flask
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JP6206236B2 (en
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大野 泰嗣
Yasutsugu Ono
泰嗣 大野
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Sintokogio Ltd
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Sintokogio Ltd
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Priority to JP2014026633A priority Critical patent/JP6206236B2/en
Priority to CN201510066899.1A priority patent/CN104841892B/en
Publication of JP2015150588A publication Critical patent/JP2015150588A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a greensand molding type facility metal flask eliminating the whole interchange of a metal flask and the additional work of a transfer level of a transfer roller, even in the case where a metal flask transportation roller running face is worn.SOLUTION: A transporting roller running face 2, which is formed vertically of the two metal flask transfer ends, of a greensand type facility metal flask composed of an upper frame 1a and a lower frame 1b, is made to have a replaceable liner applied structure, so that only a liner 4 can be replaced when the wear occurs. The liner 4 is preferably attached to the transporting roller running face 2 by a bolt 6 having a pitch different from the pitch of a roller 3 of the metal flask transportation facility.

Description

本発明は、自動造型ライン等において用いられる生砂造型設備用金枠の改良に関するものである。   The present invention relates to improvement of a metal frame for fresh sand molding equipment used in an automatic molding line or the like.

生砂造型法では、上枠と下枠とからなる生砂造型設備用金枠の内部に、生砂を用いて鋳型が造型され、その内部に溶湯を注入して鋳造が行なわれる。この生砂造型設備用金枠は、例えば特許文献1に示されるようにローラコンベヤ上を進行し、搬送途中で上鋳型を反転させたのち上下の鋳型を枠合せし、注湯機により注湯される。   In the green sand molding method, a mold is formed using green sand inside a metal frame for a green sand molding facility composed of an upper frame and a lower frame, and casting is performed by pouring molten metal into the mold. For example, as shown in Patent Document 1, this metal frame for raw sand molding equipment is moved on a roller conveyor, the upper mold is reversed during conveyance, the upper and lower molds are aligned, and the pouring machine is poured by a pouring machine. Is done.

図5に、特許文献1の生砂造型設備用金枠を示す。図示のように、従来の生砂造型設備用金枠101では金枠搬送用ローラ走行面102を金枠の本体と一体構造としているため、金枠搬送用ローラ走行面102が摩耗した場合、金枠の全体を一式交換するか、金枠搬送用ローラ走行面102を追加工して、搬送用ローラ103の搬送レベルを追加工寸法に合わせて変更する改造が必要であったため、莫大な費用が発生するという問題があった。   In FIG. 5, the metal frame for fresh sand molding facilities of patent document 1 is shown. As shown in the drawing, in the conventional metal frame 101 for fresh sand molding equipment, since the metal frame conveying roller running surface 102 is integrated with the main body of the metal frame, when the metal frame conveying roller running surface 102 is worn, The entire frame must be replaced, or the metal frame transfer roller running surface 102 is additionally processed, and the transfer level of the transfer roller 103 needs to be changed in accordance with the additional processing size. There was a problem that occurred.

特開2010−69519号公報JP 2010-69519 A

従って本発明の目的は上記した従来の問題点を解決し、金枠搬送用ローラ走行面が摩耗した場合にも、金枠全体の一式交換や、搬送用ローラの搬送レベルを追加工する必要をなくした生砂造型設備用金枠を提供することである。   Therefore, the object of the present invention is to solve the above-mentioned conventional problems, and even when the running surface of the metal frame conveying roller is worn, it is necessary to replace the entire metal frame or to additionally process the conveying level of the conveying roller. It is to provide a metal frame for lost sand molding equipment.

上記の課題を解決するためになされた本発明の生砂造型設備用金枠は、上枠と下枠とからなる生砂造型設備用金枠において、上枠及び下枠の金枠搬送方向両端の上下に形成された搬送用ローラ走行面を、取り換え可能なライナ貼り構造としたことを特徴とするものである。   In order to solve the above-mentioned problems, a metal frame for fresh sand molding equipment according to the present invention is a metal frame for fresh sand molding equipment comprising an upper frame and a lower frame. The transport roller running surfaces formed on the upper and lower sides of the sheet have a replaceable liner bonding structure.

なお請求項2のように、前記ライナ貼り構造は、ライナを金枠搬送設備のローラピッチとは異なるピッチのボルトによって、搬送用ローラ走行面に取付けたものとすることが好ましい。   According to a second aspect of the present invention, it is preferable that the liner attaching structure is such that the liner is attached to the conveyance roller running surface with bolts having a pitch different from the roller pitch of the metal frame conveyance facility.

本発明の生砂造型設備用金枠は、金枠搬送設備のローラコンベヤ上を走行するものであり、長年の使用により金枠搬送用ローラ走行面が摩耗することは避けられない。しかし本発明では上枠及び下枠の金枠搬送方向両端の上下に形成された搬送用ローラ走行面を取り換え可能なライナ貼り構造としたので、ライナのみを交換すればよく、従来のように金枠全体の一式交換を行なう必要がない。また、搬送用ローラの搬送レベルの追加工も不要であるから、大幅なコストダウンを図ることができる。なお、上枠及び下枠は上下反転して搬送されるものであるが、上下の搬送用ローラ走行面をライナ貼り構造としたので、上下の何れの面が摩耗しても対応可能である。   The metal frame for fresh sand molding equipment of the present invention travels on a roller conveyor of a metal frame transport facility, and it is inevitable that the roller travel surface of the metal frame transport will wear due to long-term use. However, in the present invention, since the transfer roller running surface formed on the upper and lower ends of the upper frame and the lower frame in the metal frame conveyance direction is replaced with a liner-attached structure, only the liner needs to be replaced. There is no need to replace the entire frame. In addition, since additional processing of the transport level of the transport roller is not necessary, significant cost reduction can be achieved. The upper frame and the lower frame are conveyed while being turned upside down. However, since the upper and lower conveying roller running surfaces have a liner-attached structure, it is possible to cope with any wear of the upper and lower surfaces.

本発明において、ライナは搬送用ローラ走行面側からザグリ穴を通してボルトで取付けられるが、これらのザグリ穴部はローラ走行により他の部位に比べて局所摩耗が発生し易い。しかし請求項2の発明のように、ライナを金枠搬送設備のローラピッチとは異なるピッチのボルトによって、搬送用ローラ走行面に取付けた構造としておけば、1カ所のローラが局所摩耗部に来てもその両側のローラは局所摩耗部に来ることがなく、搬送レベルを一定に保つことができる。   In the present invention, the liner is attached with bolts through the counterbored holes from the conveying roller travel surface side, but these counterbored holes are likely to be locally worn by the roller travel compared to other parts. However, as in the second aspect of the invention, if the liner is mounted on the transport roller running surface with bolts having a pitch different from the roller pitch of the metal frame transport facility, one roller comes to the local wear portion. However, the rollers on both sides do not come to the local wear part, and the conveyance level can be kept constant.

実施形態の生砂造型設備用金枠の正面図である。It is a front view of the metal frame for fresh sand molding equipment of an embodiment. 実施形態の生砂造型設備用金枠の側面断面図である。It is side surface sectional drawing of the metal frame for fresh sand molding equipment of embodiment. 上枠の平面図である。It is a top view of an upper frame. 下枠の側面断面図である。It is side surface sectional drawing of a lower frame. 従来の生砂造型設備用金枠の側面断面図である。It is side surface sectional drawing of the conventional metal frame for fresh sand molding equipment.

以下に本発明の実施形態を説明する。
図1に示すように、本発明の生砂造型設備用金枠1は上枠1aと下枠1bとからなり、それらの内部に形成された空洞部に鋳型(図示せず)が造型されるものである。これらの上枠1aと下枠1bとからなる生砂造型設備用金枠1は、金枠搬送設備のローラコンベヤ上を図1の左右方向に搬送される。その際に搬送用ローラ3と接触するのが搬送用ローラ走行面2であり、図2、図4に示されるように、金枠本体の外側に一体的に形成された枠状体9の上下面が搬送用ローラ走行面2となっている。
Embodiments of the present invention will be described below.
As shown in FIG. 1, the metal frame 1 for fresh sand molding equipment according to the present invention comprises an upper frame 1a and a lower frame 1b, and a mold (not shown) is formed in a cavity formed inside them. Is. The fresh sand molding facility metal frame 1 composed of the upper frame 1a and the lower frame 1b is conveyed in the left-right direction in FIG. 1 on a roller conveyor of the metal frame conveyance facility. At that time, the conveyance roller running surface 2 comes into contact with the conveyance roller 3, and as shown in FIGS. 2 and 4, the upper surface of the frame body 9 integrally formed on the outer side of the metal frame main body. The lower surface is a transfer roller running surface 2.

生砂造型設備用金枠1は上枠1aも下枠1bも上下反転して搬送する必要があるため、搬送用ローラ走行面2は上枠1aと下枠1bの上下にそれぞれ形成されている。図1には、下枠1bの下側の搬送用ローラ走行面2が、搬送用ローラ3上を走行している状態が示されている。   The raw sand molding equipment metal frame 1 needs to be transported with both the upper frame 1a and the lower frame 1b turned upside down, so that the transport roller running surfaces 2 are formed above and below the upper frame 1a and the lower frame 1b, respectively. . FIG. 1 shows a state in which the conveying roller traveling surface 2 on the lower side of the lower frame 1 b is traveling on the conveying roller 3.

これらの搬送用ローラ走行面2は、取り換え可能なライナ貼り構造となっている。具体的には、ライナ4を多数のボルト6によって枠状体9に取付け、摩耗した際にはライナ4のみを容易に交換できる構造となっている。ライナ4は金枠の搬送方向の全長にわたって延びる細長い板状体であり、その材質は耐摩耗性に優れた金属製とすることが好ましい。しかしライナ4の材質は必ずしも金属に限定されるものではなく、アルミナ、ジルコニア等のセラミック製とすることもできる。   These conveying roller running surfaces 2 have a replaceable liner pasting structure. Specifically, the liner 4 is attached to the frame-like body 9 by a large number of bolts 6, and only the liner 4 can be easily replaced when worn. The liner 4 is an elongated plate-like body extending over the entire length in the conveyance direction of the metal frame, and the material thereof is preferably made of metal having excellent wear resistance. However, the material of the liner 4 is not necessarily limited to metal, and may be made of ceramic such as alumina or zirconia.

ライナ4には所定間隔でザグリ穴5が形成されており、前記の枠状体9の表面にローラ走行面側からボルト6で取付けられる。図4に示されるように、ボルト6の頭部はライナ4の表面から突出しないようにしておく。   Counterbore holes 5 are formed in the liner 4 at predetermined intervals, and are attached to the surface of the frame-like body 9 by bolts 6 from the roller running surface side. As shown in FIG. 4, the head of the bolt 6 should not protrude from the surface of the liner 4.

図1、図2に示されるように、本発明では搬送用ローラ走行面2に取付けられたライナ4の表面が搬送用ローラ3と接触しながら走行することとなる。このため摩耗が生じた際にはライナ4のみを取り換えればよく、従来のように金枠全体の一式交換を行なう必要がないから、大幅なコストダウンを図ることができる。また、金枠搬送用ローラ走行面を追加工する必要もない。   As shown in FIGS. 1 and 2, in the present invention, the surface of the liner 4 attached to the conveying roller traveling surface 2 travels while being in contact with the conveying roller 3. For this reason, when wear occurs, it is only necessary to replace the liner 4, and it is not necessary to replace the entire metal frame as in the conventional case, so that a significant cost reduction can be achieved. Further, there is no need to additionally process the metal frame conveying roller running surface.

上記したザグリ穴5の部分は、ライナ4のその他の部位に比べて局所摩耗が発生し易い。しかし、ライナ4を取付けるボルト6のピッチを金枠搬送設備の搬送用ローラ3のピッチとは異ならせておけば、図1に示すように1カ所の搬送用ローラ3が局所摩耗部に来てもその両側の搬送用ローラ3が同時に局所摩耗部に来ることがない。このため、ライナ4の局所摩耗部の凹部に金枠が落ち込むことがなくなり、搬送レベルを一定に保ち平滑に搬送することができるので、ライナ4の交換の周期を長くすることができる。またこれとともに、搬送中の振動を抑制することもできるので好ましい。   Compared with other portions of the liner 4, local wear is likely to occur in the counterbore hole 5 described above. However, if the pitch of the bolts 6 for attaching the liner 4 is different from the pitch of the conveying rollers 3 of the metal frame conveying facility, the conveying roller 3 at one location comes to the local wear portion as shown in FIG. However, the conveying rollers 3 on both sides do not come to the local wear portion at the same time. For this reason, the metal frame does not fall into the concave portion of the local wear portion of the liner 4 and can be smoothly transported while keeping the transport level constant, so that the replacement cycle of the liner 4 can be lengthened. Along with this, vibration during conveyance can also be suppressed, which is preferable.

なお図1に示すように、本実施形態では、上枠1aと下枠1bの中心部側面に、金枠位置決め用ライナ7が設けられている。これらの金枠位置決め用ライナ7も図3に示すようにザグリ穴を設け、ボルト10により前記の枠状体9の側面に固定されている。   As shown in FIG. 1, in this embodiment, a metal frame positioning liner 7 is provided on the side surfaces of the central portions of the upper frame 1a and the lower frame 1b. These metal frame positioning liners 7 are also provided with counterbore holes as shown in FIG. 3, and are fixed to the side surfaces of the frame body 9 by bolts 10.

これらの金枠位置決め用ライナ7は、図2に示すように搬送装置側に設けた金枠位置決め装置8により、搬送されてきた生砂造型設備用金枠の位置決めを行なう際に、金枠位置決め装置8が接触する部位に設けられ、摩耗したときには容易に交換できるようになっている。   As shown in FIG. 2, these metal frame positioning liners 7 are positioned when the metal frame positioning equipment 8 provided on the conveying device side positions the metal frame for fresh sand molding equipment that has been conveyed. It is provided at a site where the device 8 comes into contact, and can be easily replaced when worn.

以上に説明したように、本発明によれば、金枠搬送用ローラ走行面が摩耗した場合にも、金枠全体の一式交換や、搬送用ローラの搬送レベルの追加工する必要をなくし、大幅なコストダウンを図ることができる。   As described above, according to the present invention, even when the running surface of the roller for conveying the metal frame is worn, it is not necessary to replace the entire metal frame or to additionally process the conveyance level of the conveying roller. Cost reduction.

1 生砂造型設備用金枠
1a 上枠
1b 下枠
2 搬送用ローラ走行面
3 搬送用ローラ
4 ライナ
5 ザグリ穴
6 ボルト
7 金枠位置決め用ライナ
8 金枠位置決め装置
9 枠状体
10 ボルト
DESCRIPTION OF SYMBOLS 1 Metal frame for raw sand molding facilities 1a Upper frame 1b Lower frame 2 Rolling surface for conveyance 3 Roller for conveyance 4 Liner 5 Counterbored hole 6 Bolt 7 Liner for metal frame positioning 8 Metal frame positioning device 9 Frame body 10 Bolt

Claims (2)

上枠と下枠とからなる生砂造型設備用金枠において、上枠及び下枠の金枠搬送方向両端の上下に形成された搬送用ローラ走行面を、取り換え可能なライナ貼り構造としたことを特徴とする生砂造型設備用金枠。   In the fresh sand molding equipment metal frame consisting of an upper frame and a lower frame, the transfer roller running surfaces formed on the upper and lower ends of the metal frame conveyance direction of the upper frame and the lower frame have a replaceable liner pasting structure. A metal frame for green sand molding equipment characterized by 前記ライナ貼り構造は、ライナを金枠搬送設備のローラピッチとは異なるピッチのボルトによって、搬送用ローラ走行面に取付けたものであることを特徴とする請求項1記載の生砂造型設備用金枠。   2. The green sand molding facility gold according to claim 1, wherein the liner attaching structure is a liner attached to a transport roller running surface by a bolt having a pitch different from a roller pitch of the metal frame transport facility. frame.
JP2014026633A 2014-02-14 2014-02-14 Metal frame for green sand molding equipment Active JP6206236B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2014026633A JP6206236B2 (en) 2014-02-14 2014-02-14 Metal frame for green sand molding equipment
CN201510066899.1A CN104841892B (en) 2014-02-14 2015-02-09 Greensand mo(u)lding equipment metal flask

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Application Number Priority Date Filing Date Title
JP2014026633A JP6206236B2 (en) 2014-02-14 2014-02-14 Metal frame for green sand molding equipment

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JP2015150588A true JP2015150588A (en) 2015-08-24
JP6206236B2 JP6206236B2 (en) 2017-10-04

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Citations (11)

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Publication number Priority date Publication date Assignee Title
JPS50128306U (en) * 1974-03-29 1975-10-21
JPS5149716U (en) * 1974-10-14 1976-04-15
JPS59120046U (en) * 1983-01-29 1984-08-13 三菱重工業株式会社 Die cutting device
JPH03272960A (en) * 1990-03-22 1991-12-04 Fuji Photo Film Co Ltd Web guide roller
JPH05113728A (en) * 1991-10-21 1993-05-07 Ricoh Co Ltd Fixing device
JPH0634846U (en) * 1992-10-12 1994-05-10 日立金属株式会社 Forming machine
JPH0673062U (en) * 1993-03-17 1994-10-11 株式会社明電舎 Traveling rail for automatic carrier
US5853042A (en) * 1998-02-26 1998-12-29 Hunter Automated Machinery Corporation Drag mold release mechanism
JP2002028753A (en) * 2000-07-14 2002-01-29 Metal Eng Kk Method and device for molding casting mold
JP2007507379A (en) * 2003-10-02 2007-03-29 ハーゼンフス・ペーター Fully automatic transportation system
JP2013158788A (en) * 2012-02-03 2013-08-19 Sintokogio Ltd Surface plate truck for framed green sand mold conveyance

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50128306U (en) * 1974-03-29 1975-10-21
JPS5149716U (en) * 1974-10-14 1976-04-15
JPS59120046U (en) * 1983-01-29 1984-08-13 三菱重工業株式会社 Die cutting device
JPH03272960A (en) * 1990-03-22 1991-12-04 Fuji Photo Film Co Ltd Web guide roller
JPH05113728A (en) * 1991-10-21 1993-05-07 Ricoh Co Ltd Fixing device
JPH0634846U (en) * 1992-10-12 1994-05-10 日立金属株式会社 Forming machine
JPH0673062U (en) * 1993-03-17 1994-10-11 株式会社明電舎 Traveling rail for automatic carrier
US5853042A (en) * 1998-02-26 1998-12-29 Hunter Automated Machinery Corporation Drag mold release mechanism
JP2002028753A (en) * 2000-07-14 2002-01-29 Metal Eng Kk Method and device for molding casting mold
JP2007507379A (en) * 2003-10-02 2007-03-29 ハーゼンフス・ペーター Fully automatic transportation system
JP2013158788A (en) * 2012-02-03 2013-08-19 Sintokogio Ltd Surface plate truck for framed green sand mold conveyance

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