JP2015123574A5 - - Google Patents
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- JP2015123574A5 JP2015123574A5 JP2013272234A JP2013272234A JP2015123574A5 JP 2015123574 A5 JP2015123574 A5 JP 2015123574A5 JP 2013272234 A JP2013272234 A JP 2013272234A JP 2013272234 A JP2013272234 A JP 2013272234A JP 2015123574 A5 JP2015123574 A5 JP 2015123574A5
- Authority
- JP
- Japan
- Prior art keywords
- angle
- cutter
- outer peripheral
- comparative example
- chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000000052 comparative effect Effects 0.000 description 8
- 230000002093 peripheral Effects 0.000 description 8
- 230000037250 Clearance Effects 0.000 description 3
- 230000035512 clearance Effects 0.000 description 3
- 235000020639 clam Nutrition 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Description
(試験例)
実施例のカッター10と比較例のカッターとについて、実際にワーク(アルミナ含有ガラスエポキシ材からなるプリント基板)Wに、深さ0.5mmのV字状の溝Waを切削加工する試験を行い、両者の耐久性を比較した。実施例のカッター10および比較例のカッターは、外径(直径)が120mmで、歯数が24個に設定され、厚さ2mmの炭素工具鋼からなる台金12の外周部に設けられた歯体14の夫々にチップ20,50が接合された、チップソーとも呼ばれるものである。実施例のチップ20および比較例のチップ50は、超硬合金からなる基層に、多結晶ダイヤモンド(PCD:40μm+16μmの混合粒)からなる表層が積層された複合材である。実施例のチップ20に設けられた切削刃22は、各利き刃32のアサリ角が−17.5°で(先端のV角度:35°)、刃先30を構成するすくい面28のすくい角が−15°で、該すくい面28のリード角が10°に設定されている。実施例の切削刃22は、外周逃げ面26が2段で形成されており、刃先30を構成する第1の外周逃げ面26Aの延在長さが0.2mmで、その外周逃げ角γ1が1°に設定されると共に、第1の外周逃げ面26Aに連なる第2の外周逃げ面26Bの外周逃げ角γ2が10°に設定されている。比較例のチップ50(図6参照)は、各側面52のアサリ角が−17.5°で(先端のV角度:35°)、刃先を構成するすくい面54のすくい角が+5°で、該すくい面54のリード角が0°に設定されている。すなわち、比較例のチップ50は、リードが設定されていない。比較例のチップ50は、外周逃げ面56が1段で形成されており、刃先を構成する外周逃げ面56の外周逃げ角が10°に設定されている。実施例のカッター10および比較例のカッターを加工装置に夫々セットし、回転数等の加工条件を同じに設定して、前記ワークWにV字状の溝Waを切削したところ、実施例のカッター10は比較例のカッターと比べて10倍の耐久性を有していることが確認された。
(Test example)
About the cutter 10 of the example and the cutter of the comparative example, a test for actually cutting a V-shaped groove Wa having a depth of 0.5 mm is performed on a work (printed substrate made of an alumina-containing glass epoxy material) W. The durability of both was compared. The cutter 10 of the example and the cutter of the comparative example have an outer diameter (diameter) of 120 mm, the number of teeth is set to 24, and teeth provided on the outer peripheral portion of the base metal 12 made of carbon tool steel having a thickness of 2 mm. This is also called a chip saw in which the chips 20 and 50 are joined to each of the bodies 14. The chip 20 of the example and the chip 50 of the comparative example are composite materials in which a surface layer made of polycrystalline diamond (PCD: mixed particles of 40 μm + 16 μm) is laminated on a base layer made of cemented carbide. Cutting blade 22 provided on the chip 20 of the embodiment, clam angle of each handed blades 32 - in 17.5 ° (V angle of the tip: 35 °), the rake angle of the rake face 28 constituting a cutting edge 30 At -15 °, the lead angle of the rake face 28 is set to 10 °. In the cutting blade 22 of the embodiment, the outer peripheral flank 26 is formed in two stages, the extending length of the first outer flank 26A constituting the cutting edge 30 is 0.2 mm, and the outer flank angle γ1 is In addition to being set to 1 °, the outer peripheral clearance angle γ2 of the second outer peripheral clearance surface 26B connected to the first outer peripheral clearance surface 26A is set to 10 °. Comparative Example chip 50 (see FIG. 6) is, clam angle of each side 52 - 17.5 at ° (V angle of the tip: 35 °), with rake angle + 5 ° for the rake face 54 constituting a cutting edge, The lead angle of the rake face 54 is set to 0 °. That is, the lead of the chip 50 of the comparative example is not set. The tip 50 of the comparative example has an outer peripheral flank 56 formed in a single stage, and the outer peripheral flank angle of the outer peripheral flank 56 constituting the cutting edge is set to 10 °. When the cutter 10 of the example and the cutter of the comparative example were respectively set in the processing apparatus, the processing conditions such as the number of rotations were set to be the same, and the V-shaped groove Wa was cut into the workpiece W, the cutter of the example 10 was confirmed to be 10 times more durable than the cutter of the comparative example.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013272234A JP2015123574A (en) | 2013-12-27 | 2013-12-27 | Cutter |
PCT/JP2014/080458 WO2015098360A1 (en) | 2013-12-27 | 2014-11-18 | Cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013272234A JP2015123574A (en) | 2013-12-27 | 2013-12-27 | Cutter |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2015123574A JP2015123574A (en) | 2015-07-06 |
JP2015123574A5 true JP2015123574A5 (en) | 2016-09-01 |
Family
ID=53478235
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2013272234A Pending JP2015123574A (en) | 2013-12-27 | 2013-12-27 | Cutter |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2015123574A (en) |
WO (1) | WO2015098360A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6577293B2 (en) * | 2015-08-24 | 2019-09-18 | 兼房株式会社 | Circular saw blade with insert |
JP6583921B2 (en) * | 2016-06-30 | 2019-10-02 | 株式会社谷テック | Chip saw for composite material |
JP2018043304A (en) * | 2016-09-13 | 2018-03-22 | 川崎重工業株式会社 | Cutting method and cutting system of metal-containing material |
DE102018123117A1 (en) * | 2018-09-20 | 2020-03-26 | Leitz Gmbh & Co. Kg | Tangentially tipped circular saw blade and process for resharpening it |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000052140A (en) * | 1998-08-05 | 2000-02-22 | Fuji Giken Kogyo Kk | Circular cutter |
JP4144863B2 (en) * | 2003-01-31 | 2008-09-03 | 株式会社アライドマテリアル | Cutting material with rotary saw |
JP5305108B2 (en) * | 2010-10-15 | 2013-10-02 | 修 小林 | Rotating tool |
-
2013
- 2013-12-27 JP JP2013272234A patent/JP2015123574A/en active Pending
-
2014
- 2014-11-18 WO PCT/JP2014/080458 patent/WO2015098360A1/en active Application Filing
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