JP2015119657A - Concentrated tea extract by freeze concentration method and manufacturing method of extract - Google Patents

Concentrated tea extract by freeze concentration method and manufacturing method of extract Download PDF

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JP2015119657A
JP2015119657A JP2013264978A JP2013264978A JP2015119657A JP 2015119657 A JP2015119657 A JP 2015119657A JP 2013264978 A JP2013264978 A JP 2013264978A JP 2013264978 A JP2013264978 A JP 2013264978A JP 2015119657 A JP2015119657 A JP 2015119657A
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tea extract
extract
concentration
tea
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JP6444028B2 (en
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拓也 西森
Takuya Nishimori
拓也 西森
優 荒木
Masaru Araki
優 荒木
秀弥 田中
Hideya Tanaka
秀弥 田中
瀬戸 龍太
Ryuta Seto
龍太 瀬戸
田中 哲
Satoru Tanaka
哲 田中
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Mitsui Norin Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a freeze concentration method for efficiently manufacturing a concentrated tea extract excellent in flavor with overcoming a problem of concentration of tea extract by a freeze concentration method which can manufacture an extract maintaining excellent flavor where pure ice crystal and the extract cannot be separated because formation of ice containing a tea solid content occurs with rapid.SOLUTION: By adjusting an extract of teas to Brix 7.3% or more with adding dextrin, a high quality concentrated teas extract excellent in flavor can be efficiently provided.

Description

本発明は、デキストリンの添加によって茶抽出液をBrix7.3%以上に調整した後、凍結濃縮を行う、豊かな香味を維持した濃縮茶抽出液及び抽出物の製造方法に関する。   The present invention relates to a concentrated tea extract that maintains a rich flavor and a method for producing an extract, wherein the tea extract is adjusted to Brix 7.3% or more by addition of dextrin and then freeze-concentrated.

茶抽出液を濃縮する方法としては、加熱や減圧による蒸発を利用した旋回式真空蒸発装置による濃縮(フラッシュエバポレーター濃縮)、プレート式濃縮装置による濃縮(PHE濃縮)、遠心式薄膜真空蒸発装置による濃縮(TFE濃縮)、逆浸透膜や限外ろ過膜による濃縮(RO膜やUF膜濃縮)、凍結濃縮(FC)などが従来技術として知られている。
蒸発による濃縮は、香気成分が加熱により変性・分解・酸化等し易いため、風味の劣化や、香気成分の組成変化、蒸発に伴う香気成分の著しい減少が避けられない。膜による濃縮方法も香気成分が膜に吸着して香気成分の組成が変化したり、透過液と共に排出されて香味を損なったりしてしまう。
Methods for concentrating tea extract include concentrating with a rotary vacuum evaporator (flash evaporator concentration) using evaporation by heating or reduced pressure, concentrating with a plate type concentrating device (PHE concentration), and concentrating with a centrifugal thin film vacuum evaporator. (TFE concentration), concentration by reverse osmosis membrane or ultrafiltration membrane (RO membrane or UF membrane concentration), freeze concentration (FC), etc. are known as conventional techniques.
Concentration by evaporation is unavoidable that the flavor component is easily denatured, decomposed, oxidized, etc. by heating, so that the flavor is deteriorated, the composition of the flavor component is changed, and the aromatic component is significantly reduced due to evaporation. In the concentration method using a membrane, the fragrance component is adsorbed on the membrane and the composition of the fragrance component is changed, or it is discharged together with the permeate to impair the flavor.

これらの濃縮方法に対し、凍結濃縮は、投入した溶液を冷却し、液中の水分を純粋な氷晶とし、この氷晶を液から分離するため、熱や減圧、膜などによる物理的な負荷を濃縮液に与えることがないので、濃縮前の香味バランスや、香気成分の量を保持した濃縮液を得ることができる。
しかしながら、通常、茶抽出液を凍結濃縮法により濃縮すると、茶固形分を含んだ氷の形成が急激に起こり、純粋な氷晶と濃縮液に分離することが出来ないという問題がある。
In contrast to these concentration methods, freeze concentration cools the charged solution, turns the water in the solution into pure ice crystals, and separates the ice crystals from the solution. Is not given to the concentrated solution, so that a concentrated solution that retains the flavor balance before concentration and the amount of aroma components can be obtained.
However, normally, when a tea extract is concentrated by a freeze concentration method, there is a problem that ice containing tea solids is rapidly formed and cannot be separated into pure ice crystals and concentrate.

上記問題を解決するために、特許文献1には、凍結濃縮工程の前に限外ろ過の形の分離方法を接続し、例えば重合体分子などの凍結濃縮中の濃縮物の粘度上昇の原因となり、ひいてはまたこの濃縮工程の能力も低下させる凍結濃縮法限定因子を除去する方法が開示されている。 In order to solve the above problem, Patent Document 1 is connected to a separation method in the form of ultrafiltration before the freeze concentration step, which causes an increase in viscosity of the concentrate during freeze concentration, for example, polymer molecules. Thus, a method of removing freeze concentration limiting factors that also reduces the ability of this concentration step is disclosed.

特許文献2には、ティークリームの生成により、従来凍結濃縮法に適さないとされてきた茶類抽出液を予めタンナーゼ処理してから凍結することにより速やかに氷晶が生成し、容易に凍結濃縮できる方法が開示されている。 According to Patent Document 2, ice crystals are quickly produced by freezing tea extracts that have been considered unsuitable for freeze-concentration methods by tannase treatment in advance. A possible method is disclosed.

特許文献3には、緑茶に対しては濃縮効率が悪く、実用的ではないとされていた凍結濃縮法において、苦味成分であるタンニンを予め除去することよって、凍結濃縮の濃縮効率を実用的レベルまで上げる方法が開示されている。 Patent Document 3 discloses that the concentration efficiency of freeze-concentration is reduced to a practical level by removing tannin, which is a bitter component, in advance in the freeze-concentration method, which is considered to be impractical for green tea. Is disclosed.

しかしながら、上記文献記載の技術は、いずれも茶抽出液の成分を除去もしくは分解することを必須としており、凍結濃縮後の濃縮茶抽出液の香味への悪影響を避けることができなかった。 However, all of the techniques described in the above documents require that the components of the tea extract be removed or decomposed, and the adverse effects on the flavor of the concentrated tea extract after freeze concentration could not be avoided.

したがって、効率よく濃縮前の茶抽出液と同等の香味を保持した濃縮茶抽出液を製造する方法の提供が求められていた。 Therefore, provision of a method for efficiently producing a concentrated tea extract having the same flavor as the tea extract before concentration has been demanded.

特開昭56-089802JP 56-089802 特開平05-328901JP 05-328901 特開2002-238458JP2002-238458

凍結濃縮は、優れた香味を保持した濃縮液を調製することができる。しかしながら、通常、茶抽出液を凍結濃縮法により濃縮すると、茶固形分を含んだ氷の形成が急激に起こり、純粋な氷晶と濃縮液に分離することが出来ないという問題があった。 Freeze concentration can prepare a concentrated solution having an excellent flavor. However, usually, when a tea extract is concentrated by a freeze concentration method, the formation of ice containing tea solids occurs rapidly, and there is a problem that it cannot be separated into pure ice crystals and concentrate.

したがって、本発明の目的は、香味の優れた濃縮茶抽出液を効率的に製造する凍結濃縮法を提供することにある。 Accordingly, an object of the present invention is to provide a freeze concentration method for efficiently producing a concentrated tea extract having an excellent flavor.

本発明者は、茶抽出液が凍結濃縮法において正常に濃縮できない原因を検討したところ、ドブ漬抽出、向流抽出、シャワー式抽出など、一般工業的手法により得られる茶抽出液の濃度はBrix6.0%以下(1.0〜6.0%程度)と低いことが原因であることが明らかになった。
凍結濃縮の前に茶抽出液のBrixを高めるために、茶抽出液に対して予備濃縮工程としてTFE濃縮やRO膜濃縮を試みたところ、凍結濃縮は成功したが、この場合、予備濃縮工程における香味の損失、香気成分の組成変化や香気量減少が避けられないことや、予備濃縮装置を設備しなければならないこと、予備濃縮工程に要する時間的損失などが問題となった。
そこで、鋭意工夫を重ねた結果、デキストリンの添加によって茶類の抽出液をBrix7.3%以上に調整したところ、意外にも予備濃縮工程を必要としない茶抽出液の凍結濃縮が可能となった。よって、本製造方法によれば香味に優れた高品質な濃縮茶類抽出液を効率的に得ることができるという知見に至り本発明を完成した。
The present inventor examined the reason why the tea extract cannot be normally concentrated in the freeze concentration method. As a result, the concentration of the tea extract obtained by a general industrial method such as dough pickling, countercurrent extraction, shower type extraction, etc. is Brix6. It became clear that the cause was as low as 0.0% or less (about 1.0 to 6.0%).
In order to increase the Brix of the tea extract prior to freeze concentration, TFE concentration or RO membrane concentration was attempted as a preconcentration step for the tea extract, and freeze concentration was successful, but in this case, in the preconcentration step, Loss of flavor, change in composition of fragrance components and decrease in fragrance amount, inevitable provision of a pre-concentration device, time loss required for the pre-concentration step, and other problems.
Therefore, as a result of repeated ingenuity, the tea extract was adjusted to Brix 7.3% or more by addition of dextrin, and it was possible to freeze and concentrate the tea extract that did not require a preconcentration step. . Therefore, according to this production method, the inventors have reached the knowledge that a high-quality concentrated tea extract excellent in flavor can be efficiently obtained, and the present invention has been completed.

即ち、本願請求範囲に係る発明は、デキストリンの添加によって茶抽出液をBrix7.3%以上に調整した後、凍結濃縮する濃縮茶抽出液の製造方法に関するものである。 That is, the invention according to the claims of the present application relates to a method for producing a concentrated tea extract in which the tea extract is adjusted to Brix 7.3% or more by addition of dextrin and then freeze-concentrated.

本発明によれば、香味の損失が抑えられた効率的な凍結濃縮法、及び香味の損失が抑えられた濃縮茶抽出液が得られる。   According to the present invention, an efficient freeze-concentration method with reduced flavor loss and a concentrated tea extract with reduced flavor loss are obtained.

本発明は、デキストリンの添加によりBrixを7.3%以上に調整した茶抽出液を凍結濃縮により濃縮するものである。   In the present invention, a tea extract whose Brix is adjusted to 7.3% or more by addition of dextrin is concentrated by freeze concentration.

茶抽出液とは、茶樹(Camellia sinensis var.sinensisやCamellia sinensis var.assamica、またはこれらの雑種)の生葉や生茎、あるいはこれらを一次原料として製造された茶葉(例えば、煎茶、玉露、かぶせ茶、番茶、釜炒り緑茶等の不発酵茶、不発酵茶に花の香りを移したジャスミン茶等の花茶、白茶等の弱発酵茶、烏龍茶等の半発酵茶、紅茶等の発酵茶、プアール茶等の後発酵茶等)を原料またはその一部として抽出した液を意味する。茶葉の他に、玄米、大麦、小麦、ハト麦、とうもろこし、アマランサス、キヌア、ナンバンキビ、モズク、甘草、ハス、シソ、マツ、オオバコ、ローズマリー、桑、ケツメイシ、大豆、昆布、霊芝、熊笹、柿、ゴマ、紅花、アシタバ、陳皮、グァバ、アロエ、ギムネマ、杜仲、ドクダミ、チコリー、月見草、ビワ等の各種植物の葉、茎、根、果実、種子等を併用して得られるものであっても良い。 The tea extract means fresh leaves and fresh stems of tea trees (Camelia sinensis var. Sinensis and Camellia sinensis var. Assamica, or hybrids thereof), or tea leaves (for example, sencha, gyokuro, kabusecha) produced using these as primary materials. Non-fermented tea such as bancha, roasted green tea, flower tea such as jasmine tea that has been moved to non-fermented tea, weakly fermented tea such as white tea, semi-fermented tea such as oolong tea, fermented tea such as black tea, puer tea It means a liquid obtained by extracting post-fermented tea etc.) as a raw material or a part thereof. Besides tea leaves, brown rice, barley, wheat, pigeons, corn, amaranth, quinoa, scallop, mozuku, licorice, lotus, perilla, pine, psyllium, rosemary, mulberry, ketsumeishi, soy, kelp, ganoderma, urchin, It is obtained by using leaves, stems, roots, fruits, seeds, etc. of various plants such as persimmon, sesame, safflower, ashitaba, cheng, guava, aloe, gymnema, tochu, dokudami, chicory, evening primrose, loquat, etc. Also good.

茶の抽出方法としては、ニーダーや抽出用タンク等を用いたバッチ式抽出法や抽出塔を用いたカラム式抽出法、シャワー式抽出法等の公知の方法が挙げられる。抽出の条件は原料茶葉の種類、抽出機の種類、風味等により適宜選択されるものであるが、例えば原料茶葉1重量部に対して3〜50重量部の抽出溶媒を用いれば良く、4〜30重量部が抽出効率、製造コストおよび品質等の点で好ましい。抽出溶媒は水、温水、熱水を用いるのが、安全上問題がなく好ましい。抽出温度は特に制限されないが、不発酵茶や弱発酵茶では50〜90℃が好ましく、60〜80℃がより好ましい。半発酵茶、発酵茶、後発酵茶では60〜100℃が好ましく、80〜100℃がより好ましい。抽出時間は抽出溶媒の量や抽出温度にも依存するが、30秒〜6時間、好ましくは3分〜3時間、さらに好ましくは4分〜1時間が良い。抽出時は常圧、加圧または減圧下で必要に応じて撹拌を行い、上記抽出工程の後にカートリッジフィルター、ネルろ布、ろ過板、ろ紙、ろ過助剤を併用したフィルタープレス等のろ過や遠心分離等により固液分離して茶抽出液を得るようにすれば良い。また、抽出工程においては茶抽出液の酸化を抑制するために酸化防止剤を添加しても良い。酸化防止剤としては、食品添加物として認められているアスコルビン酸、エリソルビン酸またはそれらの金属塩等が挙げられる。 Examples of the tea extraction method include known methods such as a batch extraction method using a kneader or an extraction tank, a column extraction method using an extraction tower, and a shower extraction method. The extraction conditions are appropriately selected depending on the type of raw tea leaves, the type of extractor, the flavor, etc. For example, 3 to 50 parts by weight of extraction solvent may be used for 1 part by weight of raw tea leaves. 30 parts by weight is preferable in terms of extraction efficiency, manufacturing cost, quality, and the like. It is preferable to use water, warm water, or hot water as the extraction solvent because there is no problem in safety. The extraction temperature is not particularly limited, but is preferably 50 to 90 ° C and more preferably 60 to 80 ° C for non-fermented tea and weakly fermented tea. For semi-fermented tea, fermented tea, and post-fermented tea, 60 to 100 ° C is preferable, and 80 to 100 ° C is more preferable. Although the extraction time depends on the amount of extraction solvent and the extraction temperature, it is 30 seconds to 6 hours, preferably 3 minutes to 3 hours, and more preferably 4 minutes to 1 hour. During extraction, stirring is performed as necessary under normal pressure, increased pressure, or reduced pressure. After the above extraction process, filtration or centrifugation using a filter press or the like combined with a cartridge filter, flannel filter cloth, filter plate, filter paper, and filter aid is used. The tea extract may be obtained by solid-liquid separation by separation or the like. In the extraction step, an antioxidant may be added in order to suppress oxidation of the tea extract. Examples of the antioxidant include ascorbic acid, erythorbic acid or their metal salts that are recognized as food additives.

濃縮茶抽出液とは、茶抽出液の水分の一部を取り除いたものであり、濃縮処理によって濃縮された状態の茶抽出液を意味するものである。
濃縮の程度は特に制限しないが、濃縮茶抽出液のBrixは20.0%以上であることが好ましい。Brix25.0%以上がより好ましく、30.0%以上が最も好ましい。
なお、本発明におけるBrixは、振動式密度比重計(京都電子工業:DA−300)による測定で得た数値を表す。
The concentrated tea extract is one obtained by removing a part of the water from the tea extract and means a tea extract in a state of being concentrated by a concentration process.
The degree of concentration is not particularly limited, but the Brix of the concentrated tea extract is preferably 20.0% or more. More preferably, Brix is 25.0% or more, and most preferably 30.0% or more.
In addition, Brix in this invention represents the numerical value obtained by the measurement by a vibration type density specific gravity meter (Kyoto Electronics Industry: DA-300).

凍結濃縮とは、低温(氷点下)かつ密閉系で、母液から水分を氷の形で取り出すという原理により、温度上昇による原料の物理化学的変性と香気成分の損失が少ないことを特徴とした濃縮方法である。従って、低沸点・低分子成分の残存率が極めて高く、原料と同品質の高品質の濃縮液をつくることが可能である。本発明の凍結濃縮は、条件に特別の制約はなく、市販の一般的な凍結濃縮装置をそのまま利用することができるが、例えばグレンコ社製の場合、大きく分けて以下のような三つの装置で構成されている。
1)表面かき取り式熱交換器(Scraped Surface Heat Exchanger)
2)再結晶装置(Recrystallizer)
3)洗浄式分離筒(wash Column)
そして、表面かき取り式熱交換器で氷の核となる部分を作り、再結晶装置でその氷を成長させ、洗浄式分離筒で氷と濃縮液を分離する構造をとっている。
Freeze concentration is a concentration method characterized by low temperature (below freezing point) and a closed system, with the principle that water is extracted from the mother liquor in the form of ice. It is. Therefore, it is possible to produce a high-quality concentrate having the same quality as the raw material with a very low residual ratio of low boiling point and low molecular components. The freeze concentration of the present invention is not particularly limited in conditions, and a commercially available general freeze concentration device can be used as it is. For example, in the case of a product manufactured by Glenco, it can be roughly divided into the following three devices. It is configured.
1) Surface scraped heat exchanger (Scraped Surface Heat Exchanger)
2) Recrystallizer
3) Washing column (wash Column)
Then, the surface scraping type heat exchanger is used to make the ice core, the ice is grown by the recrystallization apparatus, and the ice and the concentrated liquid are separated by the washing type separation cylinder.

凍結濃縮に供する茶抽出液はその凝固点が純水よりも低いことが効率の良い凍結濃縮の要件である。純水との凝固点差(Δt℃)が0.4℃以上ある時に効率良く氷晶が形成されるため好ましい。Δtが0.4℃より小さいと、茶固形分を含んだ氷の形成が急激に起こり、液体全体が氷塊となるため、純粋な氷晶と濃縮液に分離することが出来ない。即ち、Δtが小さいと濃縮が出来ない。よって、Δtを大きくするためには、凍結濃縮に供する液体のBrixを高めることが必要である。 The requirement for efficient freeze concentration is that the tea extract to be subjected to freeze concentration has a freezing point lower than that of pure water. It is preferable because ice crystals are formed efficiently when the freezing point difference (Δt ° C.) with pure water is 0.4 ° C. or more. When Δt is less than 0.4 ° C., ice containing tea solids is rapidly formed and the whole liquid becomes an ice lump, so that it cannot be separated into pure ice crystals and concentrated liquid. That is, if Δt is small, concentration cannot be performed. Therefore, in order to increase Δt, it is necessary to increase the Brix of the liquid used for freeze concentration.

デキストリンとは、澱粉を糊化して、もしくは糊化しながらα−アミラーゼ又は塩酸やシュウ酸等の酸で分解したものを称し、マルトデキストリンやサイクロデキストリン、分枝デキストリン等が挙げられる。
通常、澱粉加水分解物はその分解度をデキストロース当量(DE)で表し、DEが5〜21程度に分解されたものをマルトデキストリンと呼ぶ。本発明では、DE5〜21であるマルトデキストリンを使用することが価格、香味に対する悪影響がない点で好ましく、DE16〜21のものが保存安定性の観点からさらに好ましい。
The dextrin refers to a starch that has been gelatinized or decomposed with an acid such as α-amylase or hydrochloric acid or oxalic acid while gelatinizing, and examples thereof include maltodextrin, cyclodextrin, and branched dextrin.
Usually, a starch hydrolyzate expresses the degree of degradation in dextrose equivalent (DE), and a product in which DE is degraded to about 5 to 21 is called maltodextrin. In the present invention, it is preferable to use maltodextrins having DE5 to 21 in terms of no adverse effects on price and flavor, and those having DE16 to 21 are more preferable from the viewpoint of storage stability.

デキストリンは、凍結濃縮工程前であれば製造工程のどの段階で茶抽出液に添加してもよいが、水性溶媒にデキストリンを添加して抽出や濃縮を行う方が、工程中での香気成分の変性や損失による香味の損失を抑制できるため好ましい。 Dextrin may be added to the tea extract at any stage of the manufacturing process as long as it is before the freeze-concentration process. It is preferable because flavor loss due to modification or loss can be suppressed.

デキストリンはその他の炭水化物と組み合わせて添加してもよい。例えば、単糖、複合多糖、オリゴ糖、糖アルコール又はそれらの混合物を含むものである。単糖の例としてはテトロース、ペントース、ヘキソース及びケトヘキソースがある。ヘキソースの例は、ブドウ糖として知られるグルコースのようなアルドヘキソースである。果糖として知られるフルクトースはケトヘキソースである。単糖類としては、コーンシロップ、高フルクトースコーンシロップ、果糖ブドウ糖液糖、ブドウ糖果糖液糖、アガペエキス、蜂蜜等の混合単糖も使用できる。さらに、多価アルコール、例えばグリセロール類も本発明で用いることができる。 Dextrin may be added in combination with other carbohydrates. For example, those containing monosaccharides, complex polysaccharides, oligosaccharides, sugar alcohols or mixtures thereof. Examples of monosaccharides are tetrose, pentose, hexose and ketohexose. An example of a hexose is an aldohexose such as glucose known as glucose. Fructose, known as fructose, is a ketohexose. As monosaccharides, mixed monosaccharides such as corn syrup, high fructose corn syrup, fructose glucose liquid sugar, glucose fructose liquid sugar, agape extract, and honey can also be used. In addition, polyhydric alcohols such as glycerol can be used in the present invention.

デキストリンの添加により調整された茶抽出液のBrixは7.3%以上であることが好ましい。Brix12.0%以上がより好ましく。15.0%以上が更に好ましい。茶類の抽出液のBrixが7.3%以上であると凍結濃縮を開始した際に茶抽出液から純粋な氷晶が生成・分離し易くなるため、効率よく濃縮を開始することができる。Brixが7.3%未満であると茶抽出液全体が氷結し、純粋な氷晶ができないため凍結濃縮を開始することができない。デキストリンによりBrixが45.0%を超えると低温では高粘度となり凍結濃縮処理に不都合になる場合がある。 The Brix of the tea extract adjusted by the addition of dextrin is preferably 7.3% or more. More preferably, Brix is 12.0% or more. 15.0% or more is more preferable. When the Brix of the tea extract is 7.3% or more, pure ice crystals are easily generated and separated from the tea extract when freeze concentration is started, so that the concentration can be efficiently started. If the Brix is less than 7.3%, the entire tea extract freezes and pure ice crystals cannot be formed, so that freeze concentration cannot be started. When Brix exceeds 45.0% due to dextrin, the viscosity becomes high at low temperatures, which may be inconvenient for freeze concentration treatment.

デキストリンの添加量は、茶抽出液のBrixを濃縮可能な濃度に調整する量であれば特に限定はしないが、茶固形分1重量部に対して0.4〜4.0重量部であることが好ましい。0.6〜3.0重量部がより好ましく、0.8〜2.0重量部がさらに好ましい。茶種や抽出条件にもよるがデキストリンの添加が0.4重量部に満たない量ではBrixが充分に高められず、4.0重量部を越えて多くなるとデキストリン自体がもつ特有の香味の影響で、茶抽出液の香味がデンプン臭く劣ったものになる場合がある。
なお、本発明における茶固形分とは、デキストリンなどの添加物を添加していない茶抽出液のBrixから(Brix×液量/100)の式により導かれる値である。
The amount of dextrin added is not particularly limited as long as it is an amount that adjusts Brix of the tea extract to a concentration that can be concentrated, but it is 0.4 to 4.0 parts by weight with respect to 1 part by weight of tea solids. Is preferred. 0.6-3.0 weight part is more preferable, and 0.8-2.0 weight part is further more preferable. Although the amount of dextrin added is less than 0.4 parts by weight, depending on the tea type and extraction conditions, Brix cannot be sufficiently increased, and if it exceeds 4.0 parts by weight, the effect of the unique flavor of dextrin itself In some cases, the flavor of the tea extract is inferior to starch.
In addition, the tea solid content in the present invention is a value derived from the Brix of a tea extract to which an additive such as dextrin is not added by the formula (Brix × liquid amount / 100).

上記濃縮工程に先立って、茶抽出液をタンナーゼで処理してもよい。茶抽出液をタンナーゼで処理することにより、凍結濃縮装置内におけるクリームダウンの発生を防止でき、配管、バルブ、送液ポンプの閉塞、動作不良、フィルターの目詰まり等の機械的不具合を防止する他、氷晶と濃縮液の分離を容易にすることで、濃縮前後の茶抽出液の成分比を保った濃縮に寄与し、高濃度の濃縮を可能にし、氷晶の洗浄効率を上げることで生産効率の向上を生み、歩留まりの低下を防ぐこと等ができる。 Prior to the concentration step, the tea extract may be treated with tannase. By treating the tea extract with tannase, it is possible to prevent the occurrence of cream-down in the freeze concentrator, and prevent mechanical problems such as clogging of piping, valves, liquid pumps, malfunctions, filter clogging, etc. By making it easy to separate the ice crystals from the concentrated liquid, it contributes to the concentration of tea extract components before and after concentration, enabling high concentration, and increasing the efficiency of washing ice crystals. This can improve efficiency and prevent a decrease in yield.

凍結濃縮工程において、茶抽出液を凍結濃縮装置に連続的または間欠的に投入することで濃縮茶抽出液を連続的に製造することができる。デキストリンによりBrix7.3%以上に調整した茶抽出液を追加することにより、香味に優れた濃縮茶抽出液を連続的に製造することができる。また、デキストリンを添加した茶抽出液を連続して用いることで凍結濃縮装置内におけるクリームダウンの発生を防止でき、フィルターの目詰まり等の不具合を防止することができる。   In the freeze concentration step, the concentrated tea extract can be continuously produced by continuously or intermittently charging the tea extract into the freeze concentration apparatus. By adding a tea extract adjusted to Brix 7.3% or more with dextrin, a concentrated tea extract excellent in flavor can be continuously produced. Further, by continuously using the tea extract to which dextrin is added, the occurrence of cream down in the freeze concentration apparatus can be prevented, and problems such as clogging of the filter can be prevented.

上記した方法により得られる本発明の濃縮茶抽出液は、そのまま液体の状態として使用することもできるが、所望により適宜な乾燥処理を採用して粉末もしくはブロック状の茶抽出物の状態にすることもできる。乾燥処理においては、噴霧乾燥、真空乾燥、凍結乾燥等が挙げられ、コスト面では噴霧乾燥が好ましく、香気成分保持の観点からは茶抽出液を凍結させ、減圧によって氷を昇華させて水分を取り除く凍結乾燥が好ましい。 The concentrated tea extract of the present invention obtained by the above-described method can be used as it is in a liquid state, but if necessary, an appropriate drying treatment is adopted to form a powder or block tea extract. You can also. Examples of the drying process include spray drying, vacuum drying, freeze drying, and the like. In terms of cost, spray drying is preferable. From the viewpoint of maintaining aroma components, the tea extract is frozen and the water is sublimated by sublimating the ice to reduce moisture. Freeze drying is preferred.

濃縮茶抽出液および茶抽出物は、茶飲料等の飲食品を製造するために用いることができる。濃縮茶抽出液および茶抽出物は、多量の水分を含む前記茶抽出液をそのまま輸送したり保管したりするよりも輸送コストや保管コストの低減を容易に図れるという利点があり、主にその目的のために調製されるが、そのまま他の飲食品等に添加して用いることもできる。なお、前記茶飲料は、前記濃縮茶抽出液および茶抽出物を飲用に適した濃度まで還元(希釈)した後に殺菌処理等を行うことにより製品化することができる。 The concentrated tea extract and tea extract can be used for producing food and drink such as tea beverages. Concentrated tea extract and tea extract have the advantage that the transportation cost and storage cost can be reduced more easily than the transport and storage of the tea extract containing a large amount of water as it is. However, it can be used as it is by adding it to other food and drink. The tea beverage can be commercialized by reducing (diluting) the concentrated tea extract and tea extract to a concentration suitable for drinking and then performing sterilization treatment or the like.

本発明の実施形態によれば、凍結濃縮の前処理として他の濃縮工程を必要としないため、香気成分の減少が抑えられた茶類の抽出液を提供することができる。そのため、本発明の凍結濃縮処理を行った濃縮茶抽出液または茶抽出物を用いて香味に優れた飲食品を提供することができる。飲食品の例としては、茶類飲料、スポーツ飲料、炭酸飲料、果汁飲料、乳飲料、酒類、粉末飲料等の飲料類;アイスクリーム類、シャーベット類、アイスキャンディー類等の冷菓類;和・洋菓子、チューインガム類、チョコレート類、パン類等の嗜好品類;各種のスナック類等、各種の機能性が付与された飲食品類を提供することができる。 According to the embodiment of the present invention, since no other concentration step is required as a pretreatment for freeze concentration, it is possible to provide a tea extract in which a decrease in aroma components is suppressed. Therefore, the food / beverage products excellent in flavor can be provided using the concentrated tea extract or tea extract which performed the freeze concentration process of this invention. Examples of food and beverage include beverages such as tea beverages, sports beverages, carbonated beverages, fruit juice beverages, milk beverages, alcoholic beverages, powdered beverages; frozen confectioneries such as ice creams, sherbets and ice candy; Japanese and Western confectionery It is possible to provide foods and drinks to which various functionalities such as chewing gums, chocolates, breads and the like; various snacks and the like are provided.

以下に実施例を挙げ、本発明をさらに詳しく説明する。ただし、本発明はこれに限定されるものではない。 The following examples further illustrate the present invention. However, the present invention is not limited to this.

<紅茶抽出液の製造>
10kgの紅茶葉(三井農林:ディンブラ90%+ブレンド10%)を85℃のイオン交換水90Lで40分抽出後、50メッシュろ過および遠心分離を行いBrix5.3%の紅茶抽出液を55kg得た。
<Manufacture of tea extract>
10 kg of black tea leaves (Mitsui Norin: 90% Dimbra + 10% blend) were extracted with 90 L of ion-exchanged water at 85 ° C. for 40 minutes, filtered by 50 mesh and centrifuged to obtain 55 kg of Brix 5.3% black tea extract. .

<紅茶抽出液の濃縮>
比較品1 <TFE濃縮>
実施例1と同様の工程を3回繰り返し、Brix5.3%の紅茶抽出液を163kg得た。
この抽出液を遠心薄膜濃縮機(大川原製作所:CEP−5S)により、液温28〜32℃、加熱温度76〜84℃、回転数790rpm、真空度4〜5kPaの条件で濃縮し、Brix30.2%の濃縮液を20kg得た。
<Concentration of black tea extract>
Comparative product 1 <TFE concentration>
The same process as in Example 1 was repeated three times to obtain 163 kg of Brix 5.3% black tea extract.
This extract was concentrated with a centrifugal thin film concentrator (Okawara Seisakusho: CEP-5S) under the conditions of a liquid temperature of 28 to 32 ° C., a heating temperature of 76 to 84 ° C., a rotation speed of 790 rpm, and a vacuum of 4 to 5 kPa. 20 kg of% concentrated solution was obtained.

比較品2 <RO膜濃縮>
実施例1と同様の工程を2回繰り返し、Brix5.4%の紅茶抽出液を110kg得た。
この抽出液を逆浸透膜(日東電工:NTR−759HG)により、液温35℃、圧力2.0MPa、循環流速10L/hrの条件下で濃縮し、Brix29.7%の濃縮液を15kg得た。
Comparative product 2 <RO membrane concentration>
The same process as Example 1 was repeated twice to obtain 110 kg of Brix 5.4% black tea extract.
This extract was concentrated with a reverse osmosis membrane (Nitto Denko: NTR-759HG) under conditions of a liquid temperature of 35 ° C., a pressure of 2.0 MPa, and a circulation flow rate of 10 L / hr to obtain 15 kg of a Brix 29.7% concentrate. .

比較品3 <FC>
実施例1と同様の工程を4回繰り返し、Brix5.2%の紅茶抽出液を220kg得た。
この抽出液を凍結濃縮機(GEA Niro:NFC−W6)により、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件(抽出液温度−1.1℃、冷却溶媒温度−7.1℃程度)で濃縮を試みた。しかしながら、抽出液のBrixが低いため、氷晶が発生せず濃縮ができなかった。
Comparison product 3 <FC>
The same process as in Example 1 was repeated four times to obtain 220 kg of Brix 5.2% black tea extract.
The extract is subjected to a freeze concentrator (GEA Niro: NFC-W6) under conditions where the difference between the extract temperature in the apparatus and the cooling solvent temperature is 5 to 7 ° C. (extract solution temperature −1.1 ° C., cooling solvent temperature At about −7.1 ° C., concentration was attempted. However, since the Brix of the extract was low, ice crystals were not generated and concentration was not possible.

比較品4 <TFE予備濃縮⇒FC>
実施例1と同様の工程を6回繰り返し、Brix5.2%の紅茶抽出液を338kg得た。
この抽出液を遠心薄膜濃縮機(大川原製作所:CEP−5S)により、液温28〜33℃、加熱温度76〜80℃、回転数803rpm、真空度4〜5kPaの条件で濃縮し、Brixを10.6%まで高めた濃縮液158kg得た。
ついで、この濃縮液を初期投入液とし凍結濃縮機(GEA Niro:NFC−W6)で濃縮を開始した。氷晶作製したあとの追加投入液は実施例1と同様の工程を6回繰り返し得たBrix5.2%の抽出液325kgを用いた。運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。この濃縮によってBrix29.6%の濃縮液を70kg得た。
Comparison product 4 <TFE preconcentration ⇒FC>
The same steps as in Example 1 were repeated 6 times to obtain 338 kg of Brix 5.2% black tea extract.
This extract was concentrated with a centrifugal thin film concentrator (Okawara Seisakusho: CEP-5S) under the conditions of a liquid temperature of 28 to 33 ° C., a heating temperature of 76 to 80 ° C., a rotation speed of 803 rpm, and a vacuum of 4 to 5 kPa. 158 kg of concentrated liquid increased to 6%.
Subsequently, concentration was started with a freeze concentrator (GEA Niro: NFC-W6) using the concentrated solution as an initial charging solution. As the additional input liquid after forming the ice crystals, 325 kg of Brix 5.2% extract obtained by repeating the same process as Example 1 6 times was used. The operation was performed such that the ice crystal ratio in the apparatus was 30 to 50% under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. By this concentration, 70 kg of Brix 29.6% concentrate was obtained.

比較品5 <RO膜予備濃縮⇒FC>
実施例1と同様の工程を6回繰り返し、Brix5.2%の紅茶抽出液を331kg得た。
この抽出液を逆浸透膜(日東電工社製:NTR−759HG、液温35℃、圧力2.0MPa、循環流速10L/hr)で濃縮しBrix10.9%の濃縮液を150kg得た。
ついで、この濃縮液を初期投入液とし凍結濃縮機(GEA Niro:NFC−W6)で濃縮を開始した。氷晶作製したあとの追加投入液は実施例1と同様の工程を6回繰り返し得たBrix5.3%の抽出液340kgを用いた。凍結濃縮機の運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。この濃縮によってBrix30.3%の濃縮液を80kg得た。
Comparative product 5 <RO membrane preconcentration ⇒FC>
The same process as Example 1 was repeated 6 times to obtain 331 kg of Brix 5.2% black tea extract.
This extract was concentrated with a reverse osmosis membrane (manufactured by Nitto Denko Corporation: NTR-759HG, liquid temperature 35 ° C., pressure 2.0 MPa, circulation flow rate 10 L / hr) to obtain 150 kg of Brix 10.9% concentrate.
Subsequently, concentration was started with a freeze concentrator (GEA Niro: NFC-W6) using the concentrated solution as an initial charging solution. As the additional input liquid after forming the ice crystals, 340 kg of Brix 5.3% extract obtained by repeating the same process as in Example 1 6 times was used. The freeze concentrator was operated under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. so that the ice crystal ratio in the apparatus was 30 to 50%. By this concentration, 80 kg of Brix 30.3% concentrate was obtained.

<デキストリン添加した紅茶抽出液の濃縮>
比較品6 <TFE濃縮>
実施例1と同様の工程を2回繰り返し、Brix5.3%の紅茶抽出液を111kg得た。この抽出液に、DE17〜21のマルトデキストリン(サンエイ糖化:NSD700)を茶固形分の2倍量加えて撹拌溶解した。溶液のBrixは14.0%、重量は123kgであった。この溶液を遠心薄膜濃縮機(大川原製作所:CEP−5S)により、液温30〜32℃、加熱温度76〜80℃、回転数803rpm、真空度4〜5kPaの条件で濃縮し、Brix31.7%の濃縮液を40kg得た。
<Concentration of black tea extract added with dextrin>
Comparative product 6 <TFE concentration>
The same process as in Example 1 was repeated twice to obtain 111 kg of Brix 5.3% black tea extract. To this extract, maltodextrin of DE 17-21 (San-ei saccharification: NSD700) was added in twice the amount of tea solids and dissolved by stirring. The solution had a Brix of 14.0% and a weight of 123 kg. This solution was concentrated with a centrifugal thin film concentrator (Okawara Seisakusho: CEP-5S) under the conditions of a liquid temperature of 30 to 32 ° C., a heating temperature of 76 to 80 ° C., a rotation speed of 803 rpm, and a vacuum of 4 to 5 kPa, and Brix 31.7% 40 kg of a concentrated solution was obtained.

比較品7 <RO膜濃縮>
実施例1と同様の工程を2回繰り返し、Brix5.2%の紅茶抽出液を116kg得た。この抽出液に、DE17〜21のマルトデキストリン(サンエイ糖化:NSD700)を茶固形分の2倍量加えて撹拌溶解した。溶液のBrixは14.1%、重量は123kgであった。この溶液を逆浸透膜(日東電工:NTR−759HG、液温35℃、圧力2.0MPa、循環流速10L/hr)で濃縮し、Brix29.1%の濃縮液を55kg得た。
Comparative product 7 <RO membrane concentration>
The same steps as in Example 1 were repeated twice to obtain 116 kg of Brix 5.2% black tea extract. To this extract, maltodextrin of DE 17-21 (San-ei saccharification: NSD700) was added in twice the amount of tea solids and dissolved by stirring. The solution had a Brix of 14.1% and a weight of 123 kg. This solution was concentrated with a reverse osmosis membrane (Nitto Denko: NTR-759HG, liquid temperature 35 ° C., pressure 2.0 MPa, circulation flow rate 10 L / hr) to obtain 55 kg of Brix 29.1% concentrate.

実施品1 <FC>
実施例1と同様の工程を4回繰り返し、Brix5.2%の紅茶抽出液を224kg得た。この抽出液に、DE17〜21のマルトデキストリン(サンエイ糖化:NSD700)を茶固形分の2倍量加えて撹拌溶解した。溶液のBrixは13.7%、重量は256kgであった。この溶液を凍結濃縮機(GEA Niro:NFC−W6)で濃縮した。凍結濃縮機の運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。この濃縮によってBrix30.3%の濃縮液を80kg得た。
Implemented product 1 <FC>
The same steps as in Example 1 were repeated 4 times to obtain 224 kg of Brix 5.2% black tea extract. To this extract, maltodextrin of DE 17-21 (San-ei saccharification: NSD700) was added in twice the amount of tea solids and dissolved by stirring. The Brix of the solution was 13.7% and the weight was 256 kg. This solution was concentrated with a freeze concentrator (GEA Niro: NFC-W6). The freeze concentrator was operated under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. so that the ice crystal ratio in the apparatus was 30 to 50%. By this concentration, 80 kg of Brix 30.3% concentrate was obtained.

<香気成分の測定方法>
上記実施例で得られた紅茶抽出液の香気成分の測定を行った。
水で茶抽出液もしくは濃縮茶抽出液を茶固形分100mg/10mLになるよう希釈した液10mL(内部標準物質としてシクロヘプタノールを終濃度で50ppbとなるように添加)を、予め3gの塩化ナトリウムを入れた20mLバイアルに入れ、固相マイクロ抽出法(SolidPhase Micro Extraction:SPME)を用いたGC/MS分析に供した。
(SPME−GC/MS条件)
装置:TRACE GC ULTRA、TSQ QUANTUM XLS(Thermo)
SPMEファイバー:50/30μm Divinylbenzene/Carboxen/Polydimethylsiloxane StableFlex
抽出:60℃、30分
カラム:SUPELCO WAX10(0.25mmI.D.×60m×0.25μm、SUPELCO)
オーブンプログラム:40℃(2分保持)〜3℃/min〜160℃〜10℃/min〜280℃
キャリアーガス:ヘリウム(100kPa、一定圧力)
インジェクター:スプリットレス、240℃
イオン化:電子イオン化
イオン化電圧:70eV
数値はGC-MSピーク面積比(各香気成分/シクロヘプタノール50ppb)
測定した茶抽出液の香気成分の結果を表1に示す。
<Measurement method of aroma components>
The aroma component of the black tea extract obtained in the above example was measured.
10 g of a solution obtained by diluting a tea extract or concentrated tea extract with water to 100 mg / 10 mL of tea solids (adding cycloheptanol as an internal standard substance so that the final concentration is 50 ppb) was added in advance to 3 g of sodium chloride. The sample was placed in a 20 mL vial containing, and subjected to GC / MS analysis using a solid phase micro extraction (SPME).
(SPME-GC / MS conditions)
Equipment: TRACE GC ULTRA, TSQ QUANTUM XLS (Thermo)
SPME fiber: 50/30 μm Divinylbenzene / Carboxen / Polydimethylsiloxane StableFlex
Extraction: 60 ° C., 30 minutes Column: SUPELCO WAX10 (0.25 mm ID × 60 m × 0.25 μm, SUPELCO)
Oven program: 40 ° C. (2 minutes hold) to 3 ° C./min to 160 ° C. to 10 ° C./min to 280 ° C.
Carrier gas: Helium (100 kPa, constant pressure)
Injector: Splitless, 240 ° C
Ionization: Electron ionization Ionization voltage: 70 eV
Numerical values are GC-MS peak area ratios (each aroma component / cycloheptanol 50 ppb)
The results of the aroma components of the measured tea extract are shown in Table 1.

表1では、実施例で得られた紅茶抽出液の香気成分量に基づき、n−hexanal、(E)−2−hexen−1−al、n−hexanol、(Z)−3−hexen−1−olおよび(E)−2−hexen−1−olについてはA:グリーン系香気成分として、β−myrcene、D−limonene、cis−β−ocimene、trans−β−ocimene、6−methyl−5−hepten−2−one、(E.Z)−3,5−octadien−2−one、(E,E)−3,5−octadien−2−one、β−cyclocitralおよびmethyl salicylateについてはB:フルーティー系香気成分として、linalool oxide(trans−franoid)、linalool oxide(cis−franoid)、linalool、α−terpineol、linalool oxide(cis−pyranoid)、linalool oxide(trans−pyranoid)、β−damascenone、geraniolおよびβ−iononeはC:フローラル系香気成分としてそれぞれの合計値を示した。
また、測定した全香気成分の合計値、および濃縮前の茶抽出液の香気成分量に対する濃縮工程後の香気成分の保持率(%)を表1に示す。
In Table 1, based on the amount of aroma components in the tea extract obtained in the examples, n-hexanal, (E) -2-hexen-1-al, n-hexanol, (Z) -3-hexen-1- ol and (E) -2-hexen-1-ol: A: β-myrcene, D-limonene, cis-β-ocinene, trans-β-ocinene, 6-methyl-5-hepten as a green fragrance component For 2-one, (E.Z) -3,5-octadien-2-one, (E, E) -3,5-octadien-2-one, β-cyclocyclic and methyl salicylate, B: fruity fragrance As components, linalool oxide (trans-franoid), linalool oxide (ci s-franoid), linalool, α-terpineol, linalool oxide (cis-pyranoid), linalool oxide (trans-pyranoid), β-damascenee, geraniol, and β-ionone are C It was.
In addition, Table 1 shows the total value of all the aroma components measured and the retention rate (%) of the aroma component after the concentration step with respect to the aroma component amount of the tea extract before concentration.

<官能評価>
実施例1〜3で得られた茶抽出液および濃縮茶抽出液の官能評価を行った。
それぞれの茶抽出液および濃縮茶抽出物を蒸留水によりBrix0.5%に希釈し、飲用濃度にして官能評価を行った。その際、デキストリンを添加した濃縮茶抽出液に関しては、デキストリン添加分のBrixを差し引き、茶由来成分によるBrixが0.5%相当となるように調製した。濃縮前の抽出液を希釈した飲料をコントロールの5点として、パネラー5人で、香味について5段階評価(最も良い場合5点、最も悪い場合を1点)を行い、その平均値で表した。結果を表1に示す。
<Sensory evaluation>
Sensory evaluation of the tea extract and concentrated tea extract obtained in Examples 1 to 3 was performed.
Each tea extract and concentrated tea extract was diluted to 0.5% Brix with distilled water and subjected to sensory evaluation at a drinking concentration. At that time, the concentrated tea extract to which dextrin was added was prepared so that Brix corresponding to the dextrin addition was subtracted and Brix based on the tea-derived component was equivalent to 0.5%. The beverage obtained by diluting the extract before concentration was set as 5 points of control, 5 panelists evaluated the flavor (5 points for the best case and 1 point for the worst case), and expressed as an average value. The results are shown in Table 1.

表1の結果より、
TFE濃縮より得られた濃縮紅茶抽出液は、香気成分の保持率がデキストリン無添加の比較品1で3.7%、デキストリンを添加した比較品6で25.7%であり著しく減少していた。官能評価における評価点数は、それぞれ2.0および2.8であり、著しく香味が損失していることが確認された。
RO膜濃縮に関しては、香気成分の保持率は、デキストリン無添加の比較品2で64.7%、デキストリンを添加した比較品7で58.2%であり、TFE濃縮に比べれば高い結果であったが、官能評価が2.6および3.6でありコントロールである茶抽出液や実施品1に比べて明らかに香味が損失していた。また、デキストリンを添加した比較品7よりもデキストリン無添加の比較品2の方が、香気成分の保持率が高かった。これより、RO膜濃縮においては、デキストリンが濃縮工程における香気成分の保持に直接関与していないことが明らかになった。
抽出液のBrixを高めるためにTFE濃縮もしくはRO膜濃縮した後、凍結濃縮を行った比較品4および5は、いずれも予備濃縮工程において香気成分が損失していた。比較品5の香気成分の保持率が79.6%と実施品1の次に高い結果となったが、3.6という官能評価の点数からも予備濃縮工程によって香味が損失していることは明らかであり、実施品1に対し明らかに香味が優れなかった。
デキストリンによりBrixを調整せずに茶抽出液の凍結濃縮を試みた比較品3は、再結晶装置内で氷晶と濃縮液の分離が起こらず、正常に濃縮を行うことができなかった。
これら比較品に対し、デキストリンを添加して凍結濃縮を行った実施品1は、濃縮前の抽出液と比較しても98.3%の香気成分を保持しており、官能評価においても4.8とコントロールと比べてほとんど香味の損失が感じられなかった。また実施品1は、フローラル系香気成分が濃縮前の抽出液よりも増加しており、官能評価の際に華やかな香りが際立って感じられた。これより、デキストリンを添加して凍結濃縮を行う工程が最も優れた茶抽出液の濃縮手段であることが示された。
From the results in Table 1,
Concentrated black tea extract obtained by TFE concentration had a significant decrease in retention of aromatic components in Comparative Product 1 without addition of dextrin (3.7%) and Comparative Product 6 with dextrin (25.7%). . The evaluation scores in the sensory evaluation were 2.0 and 2.8, respectively, and it was confirmed that the flavor was significantly lost.
Regarding the RO membrane concentration, the retention rate of the aroma component was 64.7% for Comparative Product 2 without dextrin and 58.2% for Comparative Product 7 with dextrin, which was higher than TFE concentration. However, the sensory evaluation was 2.6 and 3.6, and the flavor was clearly lost as compared with the tea extract or the control product 1 as a control. In addition, the comparative product 2 without addition of dextrin had a higher retention of aroma components than the comparative product 7 with addition of dextrin. From this, in RO membrane concentration, it became clear that dextrin is not directly involved in retention of aroma components in the concentration step.
In Comparative Products 4 and 5, which were freeze-concentrated after TFE concentration or RO membrane concentration in order to increase the Brix of the extract, both aroma components were lost in the preliminary concentration step. Although the retention rate of the aromatic component of the comparative product 5 was 79.6%, which was the second highest result of the practical product 1, the flavor was lost by the preconcentration step from the sensory evaluation score of 3.6. It was clear and the flavor was clearly not excellent with respect to the product 1.
Comparative product 3, which attempted to freeze and concentrate the tea extract without adjusting Brix with dextrin, did not cause ice crystals and concentrate to separate in the recrystallization apparatus, and could not be normally concentrated.
In comparison with the comparative product, the product 1 in which dextrin was added and freeze-concentrated retained 98.3% of the fragrance component even in comparison with the extract before concentration, and in sensory evaluation, 4. No loss of flavor was felt compared to 8 and control. Further, in the product 1, the floral fragrance component was increased from the extract before concentration, and a gorgeous fragrance was noticeably felt during sensory evaluation. From this, it was shown that the process of adding freeze-dextrin and performing freeze concentration is the most excellent tea extract concentration means.

<茶抽出液のBrixの調整>
実施例1と同様の工程で得られたBrix5.3%の紅茶抽出液をデキストリン添加により、それぞれBrix6.3、7.3、9.0、15.0、20.0および25.0%に調整する以外は、実施品1と同じ凍結濃縮工程によって濃縮茶抽出液を調製した(比較品8、実施品2〜6)。茶固形分1重量部当たりのデキストリンの添加量(重量部)および官能評価の結果を表2に示す。
<Adjustment of Brix of tea extract>
By adding dextrin, the Brix 5.3% black tea extract obtained in the same process as Example 1 was added to Brix 6.3, 7.3, 9.0, 15.0, 20.0 and 25.0%, respectively. Except for adjustment, a concentrated tea extract was prepared by the same freeze-concentration step as that of Example Product 1 (Comparative Product 8, Example Products 2 to 6). Table 2 shows the amount of dextrin added per part by weight of tea solids (parts by weight) and the results of sensory evaluation.

表2より、茶抽出液をデキストリンによりBrix7.3%以上に調整した後に凍結濃縮を行うことで香味に優れた濃縮茶抽出液が製造できることが示された。抽出液のBrixが6.3%である比較品8は、比較品3と同様に抽出液のBrixが低いため、氷晶と濃縮液の分離が起こらず、濃縮ができなかった。
また、抽出液へのデキストリン添加量は、茶固形分1重量部当たり0.4から3.5重量部であれば優れた香味を有することが示された。一方、デキストリンを茶固形分1重量部当たり4.3重量部添加した実施品6は、デキストリンの風味が感じられたため、官能評価が4.2と他の実施品に比べて若干劣っていた。
Table 2 shows that a concentrated tea extract excellent in flavor can be produced by freeze concentration after adjusting the tea extract to Brix 7.3% or more with dextrin. Comparative product 8 with an extract Brix of 6.3%, like Comparative product 3, had a low Brix extract, so that the ice crystals and the concentrate did not separate and could not be concentrated.
Moreover, it was shown that the amount of dextrin added to the extract has an excellent flavor as long as it is 0.4 to 3.5 parts by weight per 1 part by weight of tea solids. On the other hand, the product 6 in which 4.3 parts by weight of dextrin was added per 1 part by weight of tea solids was slightly inferior to the other products with sensory evaluation 4.2 because the flavor of dextrin was felt.

<FC⇒凍結乾燥による茶抽出物の製造>
実施例1と同様の工程を4回繰り返し、Brix5.3%の紅茶抽出液を218kg得た。この抽出液に、DE16〜19のマルトデキストリン(松谷化学工業:TK16)を茶固形分の2倍量加えて撹拌溶解した。溶液のBrixは14.3%、重量は241kgであった。この溶液を凍結濃縮機(GEA Niro:NFC−W6)で濃縮した。運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。この濃縮によってBrix31.0の濃縮液を80kg得た。
この濃縮茶抽出液の一部を凍結乾燥機(EYELA社:FDU−2100)により乾燥させ茶抽出物を得た。
この茶抽出物を水で溶解し、前記紅茶抽出液と同様の方法で官能評価を行ったところ、実施品1と同様に香味に優れていた。
<FC⇒Manufacture of tea extract by freeze drying>
The same steps as in Example 1 were repeated 4 times to obtain 218 kg of Brix 5.3% black tea extract. To this extract, maltodextrin of DE16-19 (Matsutani Chemical Industry: TK16) was added in twice the amount of tea solids and dissolved by stirring. The solution had a Brix of 14.3% and a weight of 241 kg. This solution was concentrated with a freeze concentrator (GEA Niro: NFC-W6). The operation was performed such that the ice crystal ratio in the apparatus was 30 to 50% under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. By this concentration, 80 kg of Brix 31.0 concentrate was obtained.
A part of this concentrated tea extract was dried with a freeze dryer (EYELA: FDU-2100) to obtain a tea extract.
When this tea extract was dissolved in water and subjected to sensory evaluation in the same manner as the black tea extract, the flavor was excellent as in the case of Example Product 1.

<濃縮緑茶抽出液の製造>
緑茶葉5kgを60℃のイオン交換水50Lで30分抽出し、50メッシュ濾過、遠心分離を行う工程を4回繰り返し、Brix2.9%の緑茶抽出液を160kg得た。この抽出液に対し、Brixが10.2%となるようDE17〜21のマルトデキストリン(サンエイ糖化:NSD700)を加え撹拌溶解した。溶液重量は172kgであった。
この溶液を初期投入液とし凍結濃縮機(GEA Niro:NFC−W6)で濃縮を開始した。運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。氷晶作製した後の追加投入液は、上記と同様の工程を5回繰り返し得たBrix2.9%の緑茶抽出液203kgにBrixが7.5%になるようマルトデキストリンを添加したものを用いた。この濃縮によって、Brix26.0%の濃縮液を80kg得た。
前記濃縮紅茶抽出液と同様の方法で官能評価を行ったところ、実施品1と同様に香味に優れていた。
<Manufacture of concentrated green tea extract>
Extracting 5 kg of green tea leaves with 50 L of ion-exchanged water at 60 ° C. for 30 minutes, repeating 50 mesh filtration and centrifuging 4 times, 160 kg of Brix 2.9% green tea extract was obtained. To this extract, DE 17-21 maltodextrin (Seiei saccharification: NSD700) was added and dissolved with stirring so that Brix would be 10.2%. The solution weight was 172 kg.
Using this solution as an initial charging solution, concentration was started with a freeze concentrator (GEA Niro: NFC-W6). The operation was performed such that the ice crystal ratio in the apparatus was 30 to 50% under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. The additional charge after the ice crystals were prepared was obtained by adding maltodextrin so that Brix would be 7.5% to 203 kg of Brix 2.9% green tea extract obtained by repeating the same process five times. . By this concentration, 80 kg of Brix 26.0% concentrate was obtained.
When sensory evaluation was performed in the same manner as the concentrated black tea extract, it was excellent in flavor as in the case of Example 1.

<濃縮ジャスミン茶抽出液の製造>
ジャスミン茶葉8kgを85℃のイオン交換水70Lで40分抽出し、50メッシュ濾過、遠心分離を行う工程を6回繰り返しBrix3.7%のジャスミン茶抽出液を273kg得た。この抽出液に、DE17〜21のマルトデキストリン(サンエイ糖化:NSD700)を茶固形分の2倍量加えて撹拌溶解した。溶液のBrixは10.3%、重量は294kgであった。この溶液を凍結濃縮機(GEA Niro:NFC−W6)で濃縮した。凍結濃縮機の運転は、装置内の抽出液温度と冷却溶媒温度の差が5〜7℃となる条件で、装置内氷晶割合:30〜50%となるように行った。この濃縮によってBrix25.1%の濃縮液を90kg得た。
前記濃縮紅茶抽出液と同様の方法で官能評価を行ったところ、実施品1と同様に香味に優れていた。
<Manufacture of concentrated jasmine tea extract>
The process of extracting 8 kg of jasmine tea leaves with 70 L of ion exchanged water at 85 ° C. for 40 minutes, 50 mesh filtration, and centrifugal separation was repeated 6 times to obtain 273 kg of Bris 3.7% jasmine tea extract. To this extract, maltodextrin of DE 17-21 (San-ei saccharification: NSD700) was added in twice the amount of tea solids and dissolved by stirring. The solution had a Brix of 10.3% and a weight of 294 kg. This solution was concentrated with a freeze concentrator (GEA Niro: NFC-W6). The freeze concentrator was operated under the condition that the difference between the temperature of the extract in the apparatus and the temperature of the cooling solvent was 5 to 7 ° C. so that the ice crystal ratio in the apparatus was 30 to 50%. This concentration yielded 90 kg of Brix 25.1% concentrate.
When sensory evaluation was performed in the same manner as the concentrated black tea extract, it was excellent in flavor as in the case of Example 1.

デキストリンの添加によって茶類の抽出液をBrix7.3%以上に調整することにより、香味の損失を伴うTFE濃縮やRO膜濃縮等の予備濃縮工程を必要としない凍結濃縮を実施することができる。

By adjusting the tea extract to Brix 7.3% or more by the addition of dextrin, freeze concentration that does not require a preconcentration step such as TFE concentration or RO membrane concentration with loss of flavor can be performed.

Claims (11)

デキストリンの添加によって茶抽出液をBrix7.3%以上に調整した後、凍結濃縮する濃縮茶抽出液の製造方法。 A method for producing a concentrated tea extract in which a tea extract is adjusted to Brix 7.3% or more by addition of dextrin and then freeze-concentrated. デキストリンがマルトデキストリンである請求項1に記載の製造方法。 The production method according to claim 1, wherein the dextrin is maltodextrin. マルトデキストリンのDEが16〜21である請求項1または2に記載の製造方法。 The process according to claim 1 or 2, wherein the maltodextrin has a DE of 16 to 21. デキストリンの添加量が茶固形分1重量部に対して0.4〜4.0重量部である請求項1から3のいずれか一項に記載の製造方法。 The production method according to any one of claims 1 to 3, wherein the amount of dextrin added is 0.4 to 4.0 parts by weight with respect to 1 part by weight of tea solids. 茶が紅茶である請求項1から4のいずれか一項に記載の製造方法。 The production method according to any one of claims 1 to 4, wherein the tea is black tea. 請求項1から5のいずれか一項に記載の製造方法により得られる濃縮茶抽出液を乾燥させる茶抽出物の製造方法。 The manufacturing method of the tea extract which dries the concentrated tea extract obtained by the manufacturing method as described in any one of Claim 1 to 5. 乾燥処理が凍結乾燥である請求項6に記載の製造方法。 The production method according to claim 6, wherein the drying treatment is freeze-drying. 請求項1から7のいずれか一項に記載の製造方法によって得られる濃縮茶抽出液または茶抽出物。 The concentrated tea extract or tea extract obtained by the manufacturing method as described in any one of Claim 1 to 7. デキストリンの添加によって茶抽出液をBrix7.3%以上に調整した後、凍結濃縮する濃縮茶抽出液の濃縮時の香味損失抑制方法。 A method for suppressing flavor loss during concentration of a concentrated tea extract that is freeze-concentrated after adjusting the tea extract to Brix 7.3% or more by addition of dextrin. デキストリンがマルトデキストリンである請求項9に記載の方法。 The method according to claim 9, wherein the dextrin is maltodextrin. マルトデキストリンのDEが16〜21である請求項9または10に記載の方法。

The method according to claim 9 or 10, wherein maltodextrin has a DE of 16 to 21.

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WO2021065718A1 (en) * 2019-09-30 2021-04-08 サントリーホールディングス株式会社 Solid composition containing linalool, geraniol, and dextrin
WO2022215744A1 (en) * 2021-04-08 2022-10-13 ザ コカ・コーラ カンパニー Freeze-dried beverage solidified product
JP2022161382A (en) * 2021-04-08 2022-10-21 ザ コカ・コーラ カンパニー Lyophilized solid beverage
JP7354178B2 (en) 2021-04-08 2023-10-02 ザ コカ・コーラ カンパニー Freeze-dried beverage solids

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