JP2015113402A - Water-based coating material and coated article - Google Patents
Water-based coating material and coated article Download PDFInfo
- Publication number
- JP2015113402A JP2015113402A JP2013256518A JP2013256518A JP2015113402A JP 2015113402 A JP2015113402 A JP 2015113402A JP 2013256518 A JP2013256518 A JP 2013256518A JP 2013256518 A JP2013256518 A JP 2013256518A JP 2015113402 A JP2015113402 A JP 2015113402A
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- Prior art keywords
- coating material
- aqueous coating
- particles
- polymer
- parts
- Prior art date
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- 238000000576 coating method Methods 0.000 title claims abstract description 122
- 239000011248 coating agent Substances 0.000 title claims abstract description 119
- 239000000463 material Substances 0.000 title claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 229920000642 polymer Polymers 0.000 claims abstract description 73
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 70
- 239000002245 particle Substances 0.000 claims abstract description 69
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 34
- 239000002923 metal particle Substances 0.000 claims abstract description 28
- 239000000178 monomer Substances 0.000 claims description 66
- -1 aryl ether sulfate ester salt Chemical class 0.000 claims description 37
- 239000002736 nonionic surfactant Substances 0.000 claims description 20
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 18
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 14
- 239000003945 anionic surfactant Substances 0.000 claims description 14
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 13
- 150000004706 metal oxides Chemical class 0.000 claims description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 10
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- 229910000420 cerium oxide Inorganic materials 0.000 claims description 8
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 claims description 7
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- 230000000379 polymerizing effect Effects 0.000 claims description 5
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- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
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- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
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- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
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- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 3
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
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- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
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- AEZBIUBWOJAYOA-UHFFFAOYSA-N 2-[2-[2-[2-[1-(2-hydroxyethyl)-4,5-dihydroimidazol-2-yl]propan-2-yldiazenyl]propan-2-yl]-4,5-dihydroimidazol-1-yl]ethanol Chemical compound N=1CCN(CCO)C=1C(C)(C)N=NC(C)(C)C1=NCCN1CCO AEZBIUBWOJAYOA-UHFFFAOYSA-N 0.000 description 1
- VIYWVRIBDZTTMH-UHFFFAOYSA-N 2-[4-[2-[4-[2-(2-methylprop-2-enoyloxy)ethoxy]phenyl]propan-2-yl]phenoxy]ethyl 2-methylprop-2-enoate Chemical compound C1=CC(OCCOC(=O)C(=C)C)=CC=C1C(C)(C)C1=CC=C(OCCOC(=O)C(C)=C)C=C1 VIYWVRIBDZTTMH-UHFFFAOYSA-N 0.000 description 1
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- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 1
- 235000019187 sodium-L-ascorbate Nutrition 0.000 description 1
- 239000011755 sodium-L-ascorbate Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000010907 stover Substances 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- GSANOGQCVHBHIF-UHFFFAOYSA-N tetradecamethylcycloheptasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 GSANOGQCVHBHIF-UHFFFAOYSA-N 0.000 description 1
- GEKDEMKPCKTKEC-UHFFFAOYSA-N tetradecane-1-thiol Chemical compound CCCCCCCCCCCCCCS GEKDEMKPCKTKEC-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本願発明は水性被覆材、および前記水性被覆材から得られた塗膜を有する塗装物に関する。 The present invention relates to an aqueous coating material and a coated article having a coating film obtained from the aqueous coating material.
近年、塗料分野においては、環境保全、安全衛生の面から、有機溶剤系塗料から水系塗料への変換が図られている。しかし、水系塗料は有機溶剤系塗料に比べて、得られた塗膜の耐汚染性や耐久性などが低いという問題がある。そこで、親水性、光学特性、及び耐久性に優れた無機材料と水系塗料とを複合化することにより、塗膜表面に降雨等の水による自己浄化能を付与して耐汚染性を向上させたり、塗膜に紫外線吸収能などの光学特性を付与して耐久性を向上させたりすることが行われている。
例えば、特許文献1には、シリカ被覆酸化亜鉛粒子と水分散系重合体を含有する水性被覆材が開示されている。また、特許文献2にはコロイダルシリカおよびシリカ被覆酸化チタン粒子と水分散系重合体を含有する水性被覆材が開示さている。さらに、特許文献3には、コロイダルシリカと水分散系重合体を含有する水性被覆材が開示されている。
In recent years, in the paint field, conversion from organic solvent-based paints to water-based paints has been attempted from the viewpoints of environmental protection and safety and health. However, the water-based paint has a problem that the obtained coating film has low stain resistance and durability compared to the organic solvent-based paint. Therefore, by combining an inorganic material excellent in hydrophilicity, optical characteristics, and durability with water-based paint, the surface of the coating film is given self-cleaning ability by water such as rain, thereby improving stain resistance. In some cases, the coating film is imparted with optical properties such as ultraviolet absorption ability to improve durability.
For example, Patent Document 1 discloses an aqueous coating material containing silica-coated zinc oxide particles and an aqueous dispersion polymer. Patent Document 2 discloses an aqueous coating material containing colloidal silica and silica-coated titanium oxide particles and an aqueous dispersion polymer. Furthermore, Patent Document 3 discloses an aqueous coating material containing colloidal silica and an aqueous dispersion polymer.
しかし、特許文献1に記載の水性被覆材は、優れた紫外線吸収性を有するものの、水性被覆材中の無機粒子の含有量が高いため、重合体が持つ優れた柔軟性などが損なわれ、得られた塗膜の耐久性が低い場合があった。また、特許文献2に記載の水性被覆材は、得られた塗膜が優れた親水性を有するものの、紫外線吸収性などの光学特性は有していない。また、親水性に優れた塗膜を得るためには、やはり水性被覆材中に含まれる無機粒子の含有量を高める必要がある。
特許文献3には、無機粒子の含有量が少なくとも得られた塗膜が高い親水性を発現することが開示されているが、紫外線吸収性などの光学特性に劣るという問題がある。
また、このような無機粒子は、平均粒子径が比較的大きいと、紫外線を吸収、散乱させるだけでなく、可視光をも散乱させてしまい、これら無機粒子を含む水性被覆材より得られた塗膜は、白濁したり、ヘイズ値が高くなったりして透明性が低下してしまうという問題もある。
However, although the water-based coating material described in Patent Document 1 has excellent ultraviolet absorptivity, since the content of inorganic particles in the water-based coating material is high, the excellent flexibility and the like of the polymer are impaired. In some cases, the durability of the obtained coating film was low. Moreover, although the aqueous coating material described in Patent Document 2 has excellent hydrophilicity, the obtained coating film does not have optical properties such as ultraviolet absorption. Moreover, in order to obtain a coating film excellent in hydrophilicity, it is necessary to increase the content of inorganic particles contained in the aqueous coating material.
Patent Document 3 discloses that the coating film obtained with at least the content of inorganic particles exhibits high hydrophilicity, but has a problem of poor optical properties such as ultraviolet absorption.
In addition, if the average particle size is relatively large, such inorganic particles not only absorb and scatter ultraviolet rays, but also scatter visible light, and a coating obtained from an aqueous coating material containing these inorganic particles. There is also a problem that the film becomes cloudy or has a high haze value, resulting in a decrease in transparency.
本発明は、上記課題を鑑みてなされたものであり、優れた親水性、および光学特性を有し、更に透明性にも優れる塗膜が得られる水性被覆材、および前記水性被覆材を塗布して得られた塗膜を有する塗装物の提供を目的とする。 The present invention has been made in view of the above-described problems, and has an aqueous coating material that has excellent hydrophilicity and optical characteristics, and further has excellent transparency, and the aqueous coating material is applied. An object of the present invention is to provide a coated article having a coating film obtained in this way.
本発明は以下の態様を有する。
[1]重合体(I)と、金属粒子がシリカ層によって被覆された粒子(II)とを含む水性被覆材であって、前記重合体(I)100質量部に対して、前記粒子(II)を0.1〜13質量部含み、かつ前記粒子(II)のシリカ層の平均膜厚が1.0nm以上である、水性被覆材;
[2]前記粒子(II)の平均粒子径が2〜600nmである、[1]に記載の水性被覆材;
[3]前記金属粒子が、金属酸化物である、[1]又は[2]に記載の水性被覆材;
[4]前記金属酸化物が、酸化セリウム、酸化亜鉛、及び酸化チタンからなる群より選択される少なくとも1つである、[3]に記載の水性被覆材;
[5][1]〜[4]のいずれか一項に記載の水性被覆材であって、更にノニオン系界面活性剤を含み、前記重合体(I)100質量部に対して、前記ノニオン系界面活性剤を0.01〜3質量部含む、水性被覆材;
[6]前記ノニオン系界面活性剤のHLBが16以上である、[5]に記載の水性被覆材;
[7][1]〜[6]のいずれか一項に記載の水性被覆材であって、更にアニオン系界面活性剤を含み、前記アニオン系界面活性剤が、ポリオキシアルキレンアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアリールエーテルの硫酸エステル塩のホルマリン縮合物、およびポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩のホルマリン縮合物からなる群から選ばれる少なくとも1つのアニオン系界面活性剤である、水性被覆材;
[8]前記重合体(I)が、少なくとも2種類のラジカル重合性単量体(A)を重合して得られる共重合体である、[1]〜[7]のいずれか一項に記載の水性被覆材;
[9]前記ラジカル重合性単量体(A)が、分子内にラジカル重合性基を2つ以上有する単量体(a1)、及び分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2)からなる群より選択される少なくとも1つの単量体を含む、[8]に記載の水性被覆材;
[10][1]〜[9]のいずれか一項に記載の水性被覆材から得られた塗膜を有する、塗装物;
[11]塗装物表面の水接触角が60度以下である、[10]に記載の塗装物。
The present invention has the following aspects.
[1] An aqueous coating material containing a polymer (I) and particles (II) in which metal particles are coated with a silica layer, and the particles (II) with respect to 100 parts by mass of the polymer (I) ) In an amount of 0.1 to 13 parts by mass, and the average thickness of the silica layer of the particles (II) is 1.0 nm or more;
[2] The aqueous coating material according to [1], wherein the particles (II) have an average particle size of 2 to 600 nm;
[3] The aqueous coating material according to [1] or [2], wherein the metal particles are metal oxides;
[4] The aqueous coating material according to [3], wherein the metal oxide is at least one selected from the group consisting of cerium oxide, zinc oxide, and titanium oxide;
[5] The aqueous coating material according to any one of [1] to [4], further including a nonionic surfactant, and the nonionic system with respect to 100 parts by mass of the polymer (I). An aqueous coating material containing 0.01 to 3 parts by mass of a surfactant;
[6] The aqueous coating material according to [5], wherein the nonionic surfactant has an HLB of 16 or more;
[7] The aqueous coating material according to any one of [1] to [6], further comprising an anionic surfactant, wherein the anionic surfactant is a sulfate of polyoxyalkylene aryl ether At least one selected from the group consisting of a salt, a formalin condensate of a polyoxyalkylene alkylaryl ether sulfate, a polyoxyalkylene aryl ether sulfate, and a formalin condensate of a polyoxyalkylene alkylaryl ether sulfate. Water-based coatings that are two anionic surfactants;
[8] The polymer (I) according to any one of [1] to [7], wherein the polymer (I) is a copolymer obtained by polymerizing at least two types of radical polymerizable monomers (A). Water-based coating material;
[9] The radical polymerizable monomer (A) includes a monomer (a1) having two or more radical polymerizable groups in the molecule and a radical polymerizable monomer containing a hydrolyzable silyl group in the molecule. The aqueous coating material according to [8], comprising at least one monomer selected from the group consisting of a monomer (a2);
[10] A coated article having a coating film obtained from the aqueous coating material according to any one of [1] to [9];
[11] The painted product according to [10], wherein a water contact angle on the surface of the painted product is 60 degrees or less.
本発明の水性被覆材から得られる塗膜は、親水性、及び光学特性に優れ、更に透明性をも両立することができる。 The coating film obtained from the aqueous coating material of the present invention is excellent in hydrophilicity and optical properties, and can also achieve both transparency.
<水性被覆材>
本発明の水性被覆材は、重合体(I)と、金属粒子がシリカ層によって被覆された粒子(II)とを含み、前記重合体(I)100質量部に対して、前記粒子(II)を0.1〜13質量部含み、かつ前記粒子(II)のシリカ層の平均膜厚が1.0nm以上であることを特徴とする。
以下、本発明を詳細に説明する。
<Water-based coating material>
The aqueous coating material of the present invention includes a polymer (I) and particles (II) in which metal particles are coated with a silica layer, and the particles (II) with respect to 100 parts by mass of the polymer (I). 0.1 to 13 parts by mass, and the average film thickness of the silica layer of the particles (II) is 1.0 nm or more.
Hereinafter, the present invention will be described in detail.
[重合体(I)]
本発明の1つの態様において、重合体(I)は種々のラジカル重合性単量体(A)を重合することによって得られる。
[Polymer (I)]
In one embodiment of the present invention, the polymer (I) is obtained by polymerizing various radically polymerizable monomers (A).
(ラジカル重合性単量体(A))
重合体(I)を構成するラジカル重合性単量体(A)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、グリシジル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ステアリル(メタ)アクリレート等の炭素数が1〜18のアルキル基を有するアルキル(メタ)アクリレート類;2−ヒドロキシエチル(メタ)アクリレート等のヒドロキシル基含有ラジカル重合性単量体;ヒドロキシポリエチレンオキシドモノ(メタ)アクリレート、ヒドロキシポリプロピレンオキシドモノ(メタ)アクリレート等の末端ヒドロキシ型ポリアルキレンオキシド基含有ラジカル重合性単量体;メトキシポリエチレンオキシドモノ(メタ)アクリレート等のアルキル基末端型ポリアルキレンオキシド基含有ラジカル重合性単量体;グリシジル(メタ)アクリレート等のオキシラン基含有ラジカル重合性単量体;1,2,2,6,6−ペンタメチル−4−ピペリジル(メタ)アクリレート、2,2,6,6−ペンタメチル−4−ピペリジル(メタ)アクリレート等の光安定化作用を有する(メタ)アクリレート;2−[2’−ヒドロキシ−5’−(メタ)アクリロイルオキシエチルフェニル]−2H−ベンゾトリアゾール等の紫外線吸収性成分を有する(メタ)アクリレート;2−アミノエチル(メタ)アクリレート等のアミノアルキル(メタ)アクリレート類;(メタ)アクリルアミド等のアミド基含有ラジカル重合性単量体;(メタ)アクリロニトリル、ベンジル(メタ)アクリレート、イソボルニル(メタ)アクリレート、メトキシエチル(メタ)アクリレート等の(メタ)アクリル系単量体;スチレン、メチルスチレン等の芳香族ビニル系単量体;アクロレイン、ダイアセトンアクリルアミド、ホルミルスチロール、ビニルアルキルケトン等のカルボニル基および/またはアルデヒド基含有エチレン性不飽和単量体:1,3−ブタジエン、イソプレン等の共役ジエン系単量体;酢酸ビニル、塩化ビニル、エチレン等のラジカル重合性単量体が挙げられる。
これらラジカル重合体単量体(A)は2種類以上を併用して用いることが好ましい。
なお、本明細書において「(メタ)アクリレート」とは、「アクリレート」および/または「メタアクリレート」を意味する。
また、本発明の1つの態様において、重合体(I)の質量平均分子量は、5万〜500万であることが好ましく、10万〜400万であることがより好ましい。また、前記質量平均分子量は、ゲルパーミッションクロマトグラフィーで測定した値である。
(Radical polymerizable monomer (A))
Examples of the radical polymerizable monomer (A) constituting the polymer (I) include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, The carbon number of 1-18, such as sec-butyl (meth) acrylate, t-butyl (meth) acrylate, glycidyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, stearyl (meth) acrylate, etc. Alkyl (meth) acrylates having an alkyl group; hydroxyl group-containing radical polymerizable monomers such as 2-hydroxyethyl (meth) acrylate; hydroxypolyethylene oxide mono (meth) acrylate, hydroxypolypropylene oxide mono (meth) acrylate, etc. End Hydroxy type polyalkylene oxide group-containing radical polymerizable monomer; alkyl group-terminated polyalkylene oxide group-containing radical polymerizable monomer such as methoxypolyethylene oxide mono (meth) acrylate; oxirane group containing glycidyl (meth) acrylate and the like Photo-stabilizing action of radically polymerizable monomer; 1,2,2,6,6-pentamethyl-4-piperidyl (meth) acrylate, 2,2,6,6-pentamethyl-4-piperidyl (meth) acrylate (Meth) acrylate having a UV-absorbing component such as 2- [2′-hydroxy-5 ′-(meth) acryloyloxyethylphenyl] -2H-benzotriazole; 2-aminoethyl (meta) ) Aminoalkyl (meth) acrylates such as acrylate; ) Amide group-containing radical polymerizable monomers such as acrylamide; (Meth) acrylonitrile, benzyl (meth) acrylate, isobornyl (meth) acrylate, (meth) acrylic monomers such as methoxyethyl (meth) acrylate; styrene, Aromatic vinyl monomers such as methylstyrene; Carbonyl group and / or aldehyde group-containing ethylenically unsaturated monomers such as acrolein, diacetone acrylamide, formyl styrene, vinyl alkyl ketone, etc .: 1,3-butadiene, isoprene, etc. Conjugated diene monomers such as: radically polymerizable monomers such as vinyl acetate, vinyl chloride, and ethylene.
These radical polymer monomers (A) are preferably used in combination of two or more.
In the present specification, “(meth) acrylate” means “acrylate” and / or “methacrylate”.
Moreover, in one aspect of the present invention, the mass average molecular weight of the polymer (I) is preferably 50,000 to 5,000,000, and more preferably 100,000 to 4,000,000. The mass average molecular weight is a value measured by gel permeation chromatography.
(分子内にラジカル重合性カルボン酸を有する単量体(A1))
さらに、得られる水性被覆材の安定性の観点から、重合体(I)を構成するラジカル重合性単量体(A)として、分子内にラジカル重合性カルボン酸を有する単量体(A1)を含むことが好ましい。分子内にラジカル重合性カルボン酸を有する単量体(A1)としては、例えば、(メタ)アクリル酸、イタコン酸、シトラコン酸、マレイン酸、マレイン酸モノメチル、マレイン酸モノブチル、イタコン酸モノメチル、イタコン酸モノブチル、ビニル安息香酸、カルボン酸基とヒドロキシル基の両方を有する単量体としてシュウ酸モノヒドロキシエチル(メタ)アクリレート、テトラヒドロフタル酸モノヒドロキシエチル(メタ)アクリレート、テトラヒドロフタル酸モノヒドロキシプロピル(メタ)アクリレート、5−メチル−1,2−シクロヘキサンジカルボン酸モノヒドロキシエチル(メタ)アクリレート、フタル酸モノヒドロキシエチル(メタ)アクリレート、フタル酸モノヒドロキシプロピル(メタ)アクリレート、マレイン酸モノヒドロキシエチル(メタ)アクリレート、マレイン酸ヒドロキシプロピル(メタ)アクリレート、テトラヒドロフタル酸モノヒドロキシブチル(メタ)アクリレート等が挙げられる。このうち、アクリル酸、メタクリル酸が好ましい。これら分子内にラジカル重合性カルボン酸(A1)としては、1種単独で用いてもよいし、2種以上を併用してもよい。
(Monomer (A1) having radically polymerizable carboxylic acid in the molecule)
Furthermore, from the viewpoint of the stability of the resulting aqueous coating material, a monomer (A1) having a radically polymerizable carboxylic acid in the molecule is used as the radically polymerizable monomer (A) constituting the polymer (I). It is preferable to include. Examples of the monomer (A1) having a radical polymerizable carboxylic acid in the molecule include (meth) acrylic acid, itaconic acid, citraconic acid, maleic acid, monomethyl maleate, monobutyl maleate, monomethyl itaconic acid, and itaconic acid. Monobutyl, vinyl benzoic acid, monohydroxyethyl (meth) acrylate oxalate, monohydroxyethyl (meth) acrylate tetrahydrophthalate, monohydroxypropyl tetrahydrophthalate (meth) having both carboxylic acid group and hydroxyl group Acrylate, 5-hydroxy-1,2-cyclohexanedicarboxylic acid monohydroxyethyl (meth) acrylate, phthalate monohydroxyethyl (meth) acrylate, phthalate monohydroxypropyl (meth) acrylate, maleate Hydroxyethyl (meth) acrylate, maleic acid hydroxypropyl (meth) acrylate, tetrahydrophthalic acid mono-hydroxybutyl (meth) acrylate. Of these, acrylic acid and methacrylic acid are preferred. As the radical polymerizable carboxylic acid (A1) in these molecules, one kind may be used alone, or two or more kinds may be used in combination.
さらに、得られる塗膜の親水性の観点から、重合体(I)を構成するラジカル重合性単量体(A)として、分子内にラジカル重合性基を2つ以上有する単量体(a1)および分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2)からなる群より選択される少なくとも1つの単量体を含むことが好ましい。 Furthermore, from the viewpoint of the hydrophilicity of the resulting coating film, the monomer (a1) having two or more radically polymerizable groups in the molecule as the radically polymerizable monomer (A) constituting the polymer (I) And at least one monomer selected from the group consisting of radically polymerizable monomers (a2) containing hydrolyzable silyl groups in the molecule.
(分子内にラジカル重合性基を2つ以上有する単量体(a1))
分子内にラジカル重合性基を2つ以上有する単量体(a1)としては、例えば、エチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、1,3−ブチレングリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、2−ヒドロキシ−1,3−ジ(メタ)アクリロキシプロパン、2,2−ビス[4−(アクリロキシエトキシ)フェニル]プロパン、2,2−ビス[4−(メタクリロキシエトキシ)フェニル]プロパン、2,2−ビス[4−(アクリロキシ・ポリエトキシ)フェニル]プロパン、2,2−ビス[4−(メタクリロキシ・ポリエトキシ)フェニル]プロパン、2−ヒドロキシ−1−アクリロキシ−3−メタクリロキシプロパン、エチレンオキサイド変性ビスフェノールAジ(メタ)アクリレート、プロピレンオキサイド変性ビスフェノールAジ(メタ)アクリレート、エチレンオキサイド変性水添ビスフェノールAジ(メタ)アクリレート、プロピレンオキサイド変性水添ビスフェノールAジ(メタ)アクリレート、ビスフェノールAのジグリシジルエーテルにヒドロキシ(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレートを付加させたエポキシ(メタ)アクリレート、ポリオキシアルキレン化ビスフェノールAジ(メタ)アクリレート等のジオールと(メタ)アクリル酸のジエステル化合物;ジ(メタ)アクリル酸亜鉛等の金属含有ラジカル重合性単量体;トリメチロールプロパントリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールメタンテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等の1分子当たり3個以上の水酸基を有する化合物と(メタ)アクリル酸のポリエステル化合物;アリル(メタ)アクリレート、ジビニルベンゼン、トリアリル(イソ)シアヌレート、イソ(テレ)フタル酸ジアリル、イソシアヌル酸ジアリル、マレイン酸ジアリルトリス(2−アクリロイルオキシエチレン)イソシアヌレート、ε−カプロラクトン変性トリス(アクリロキシエチル)イソシアヌレートが挙げられる。このうち、エチレングリコールジ(メタ)アクリレート、アリル(メタ)アクリレート、又はトリアリル(イソ)シアヌレートが好ましい。これら分子内にラジカル重合性基を2つ以上有する単量体(a1)は、1種単独で用いてもよいし、2種以上を併用してもよい。
本発明の1つの態様において、前記単量体(a1)は、分子内にラジカル重合性基を2〜6つ有することが好ましく、2〜3つ有することがより好ましい。
(Monomer (a1) having two or more radically polymerizable groups in the molecule)
Examples of the monomer (a1) having two or more radically polymerizable groups in the molecule include ethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, and propylene glycol. Di (meth) acrylate, polypropylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 2-hydroxy -1,3-di (meth) acryloxypropane, 2,2-bis [4- (acryloxyethoxy) phenyl] propane, 2,2-bis [4- (methacryloxyethoxy) phenyl] propane, 2,2 -Bis [4- (acryloxy polyester Xyl) phenyl] propane, 2,2-bis [4- (methacryloxy polyethoxy) phenyl] propane, 2-hydroxy-1-acryloxy-3-methacryloxypropane, ethylene oxide modified bisphenol A di (meth) acrylate, propylene oxide Modified bisphenol A di (meth) acrylate, ethylene oxide-modified hydrogenated bisphenol A di (meth) acrylate, propylene oxide-modified hydrogenated bisphenol A di (meth) acrylate, diglycidyl ether of bisphenol A and hydroxy (meth) acrylate Diols such as epoxy (meth) acrylates to which alkyl (meth) acrylate is added, polyoxyalkylenated bisphenol A di (meth) acrylate, and (meth) acrylic acid Diester compounds; metal-containing radical polymerizable monomers such as zinc di (meth) acrylate; trimethylolpropane tri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, pentaerythritol Compounds having 3 or more hydroxyl groups per molecule such as tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and (meth) acrylic acid Polyester compounds of allyl (meth) acrylate, divinylbenzene, triallyl (iso) cyanurate, diallyl iso (tere) phthalate, diallyl isocyanurate, diallyl tris maleate (2-a (Acryloyloxyethylene) isocyanurate, ε-caprolactone-modified tris (acryloxyethyl) isocyanurate. Among these, ethylene glycol di (meth) acrylate, allyl (meth) acrylate, or triallyl (iso) cyanurate is preferable. These monomers (a1) having two or more radically polymerizable groups in the molecule may be used alone or in combination of two or more.
In one aspect of the present invention, the monomer (a1) preferably has 2 to 6 radical polymerizable groups in the molecule, and more preferably has 2 to 3 radical polymerizable groups.
(分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2))
分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2)としては、例えば、ビニルメチルジメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジクロロシラン、ビニルトリクロロシラン等のビニルシラン類;γ−アクリロイルオキシエチルメチルジメトキシシラン、γ−アクリロイルオキシエチルトリメトキシシラン、γ−アクリロイルオキシエチルトリエトキシシラン、γ−アクリロイルオキシプロピルメチルジメトキシシラン、γ−アクリロイルオキシプロピルトリメトキシシラン、γ−アクリロイルオキシプロピルトリエトキシシラン、γ−アクリロイルオキシエチルメチルジクロロシラン、γ−アクリロイルオキシエチルトリクロロシラン、γ−アクリロイルオキシプロピルメチルジクロロシラン、γ−アクリロイルオキシプロピルトリクロロシラン等のアクリロイルオキシアルキルシラン類;γ−メタクリロイルオキシエチルメチルジメトキシシラン、γ−メタクリロイルオキシエチルトリメトキシシラン、γ−メタクリロイルオキシエチルトリエトキシシラン、γ−メタクリロイルオキシプロピルメチルジメトキシシラン、γ−メタクリロイルオキシプロピルトリメトキシシラン、γ−メタクリロイルオキシプロピルトリエトキシシラン、γ−メタクリロイルオキシエチルメチルジクロロシラン、γ−メタクリロイルオキシエチルトリクロロシラン、γ−メタクリロイルオキシプロピルメチルジクロロシラン、γ−メタクリロイルオキシプロピルトリクロロシラン等のメタクリロイルオキシアルキルシラン類等が挙げられる。このうち、γ−メタクリロイルオキシプロピルメチルジメトキシシラン又はγ−メタクリロイルオキシプロピルトリメトキシシランが好ましい。これら分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2)は、1種単独で用いてもよいし、2種以上を併用してもよい。
(Radically polymerizable monomer containing hydrolyzable silyl group in the molecule (a2))
Examples of the radical polymerizable monomer (a2) containing a hydrolyzable silyl group in the molecule include vinylmethyldimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinylmethyldichlorosilane, vinyltrichlorosilane and the like. Vinyl silanes; γ-acryloyloxyethylmethyldimethoxysilane, γ-acryloyloxyethyltrimethoxysilane, γ-acryloyloxyethyltriethoxysilane, γ-acryloyloxypropylmethyldimethoxysilane, γ-acryloyloxypropyltrimethoxysilane, γ- Acryloyloxypropyltriethoxysilane, γ-acryloyloxyethylmethyldichlorosilane, γ-acryloyloxyethyltrichlorosilane, γ-acryloyloxypropylmethyldichlorosilane Acrylyloxyalkylsilanes such as rhosilane, γ-acryloyloxypropyltrichlorosilane; γ-methacryloyloxyethylmethyldimethoxysilane, γ-methacryloyloxyethyltrimethoxysilane, γ-methacryloyloxyethyltriethoxysilane, γ-methacryloyloxypropylmethyl Dimethoxysilane, γ-methacryloyloxypropyltrimethoxysilane, γ-methacryloyloxypropyltriethoxysilane, γ-methacryloyloxyethylmethyldichlorosilane, γ-methacryloyloxyethyltrichlorosilane, γ-methacryloyloxypropylmethyldichlorosilane, γ-methacryloyl And methacryloyloxyalkylsilanes such as oxypropyltrichlorosilane. Of these, γ-methacryloyloxypropylmethyldimethoxysilane or γ-methacryloyloxypropyltrimethoxysilane is preferred. These radically polymerizable monomers (a2) containing a hydrolyzable silyl group in the molecule may be used alone or in combination of two or more.
[金属粒子がシリカ層によって被覆された粒子(II)]
金属粒子がシリカ層によって被覆された粒子(II)は、金属粒子の表面に1.0nm以上の平均膜厚でシリカ層を被覆して得られた金属粒子のことを指す。前記粒子(II)を含むことにより、本願発明の水性被覆材から得られる塗膜は、親水性および紫外線吸収性などの光学特性を発現することができる。
本発明において、「親水性」とは、23℃雰囲気下において塗膜表面に蒸留水を滴下して、30秒経過した後の水接触角が60°以下であることを言う。
また、「光学特性に優れる」とは、分光光度計を用いて波長320nmの光線透過率を測定した際、前記光線透過率が90%以下であることを言う。
[Particle (II) in which metal particles are coated with silica layer]
Particle (II) in which metal particles are coated with a silica layer refers to metal particles obtained by coating a silica layer with an average film thickness of 1.0 nm or more on the surface of metal particles. By including the particles (II), the coating film obtained from the aqueous coating material of the present invention can exhibit optical properties such as hydrophilicity and ultraviolet absorption.
In the present invention, “hydrophilic” means that the contact angle of water after 30 seconds has elapsed after dropping distilled water on the surface of the coating film in an atmosphere of 23 ° C. is 60 ° or less.
Further, “excellent in optical properties” means that the light transmittance is 90% or less when the light transmittance at a wavelength of 320 nm is measured using a spectrophotometer.
水性被覆材中の粒子(II)の含有量は、重合体(I)100質量部に対して、固形分換算で0.1〜13質量部である。粒子(II)の含有量が0.1質量部以上であれば、得られる塗膜の親水性および紫外線吸収性などの光学特性が向上する。また、粒子(II)の前記含有量が13質量部以下であれば、得られる塗膜の透明性を低下させることなく、塗膜の親水性および紫外線吸収性を向上させることができる。前記粒子(II)の含有量は、好ましくは、重合体(I)100質量部に対して、0.5〜6質量部である。 Content of particle | grains (II) in an aqueous coating material is 0.1-13 mass parts in conversion of solid content with respect to 100 mass parts of polymers (I). If content of particle | grains (II) is 0.1 mass part or more, optical characteristics, such as the hydrophilic property of a coating film obtained and ultraviolet-ray absorption, will improve. Moreover, if the said content of particle | grains (II) is 13 mass parts or less, the hydrophilic property and ultraviolet-ray absorptivity of a coating film can be improved, without reducing the transparency of the coating film obtained. The content of the particles (II) is preferably 0.5 to 6 parts by mass with respect to 100 parts by mass of the polymer (I).
本発明において、「シリカ層の平均膜厚」とは、得られた粒子(II)が球であると仮定し、下記式(1)より算出した値のことを指す。
X3+3rX2+3r2X−Qr/Qx・w/(100−w)r3=0 ・・・(1)
上記式(3)における各記号の意味は以下の通りである。
X :シリカ層の平均膜厚
r :金属粒子の半径
Qr:金属粒子の密度
Qx:シリカ層の密度
w :粒子(II)におけるシリカ層の割合(wt%)(w=100・Mx/(Mx+Mr))
Mr:金属粒子の重量(Mr = Qr・Vr)
Vr:金属粒子の体積(Vr = 4/3・πr3)
Mx:シリカ層の重量(Mx =Qx・Vx)
Vx:シリカ層の体積(Vx = 4/3・π・(X+r)3−4/3・πr3)
ここで、金属粒子の半径rとは、用いた金属粒子が市販品の場合にはカタログ値、もしくは電界放出型走査電子顕微鏡や、透過型電子顕微鏡により測定された計測値のことである。電界放出型走査電子顕微鏡、もしくは透過型電子顕微鏡を用いて金属粒子の半径rを算出する場合、任意の200個の粒子に関して印画紙を用いた計測または三谷商事製、画像解析ソフトWinROOFなどを用いて測定することができる。
また、金属粒子の重量は、参考文献[(1)CRC Handbook of Chemistry and Physics、83rd Edition、D.R.Lide、2002、2)「ナノサイズ酸化チタンについて」日本酸化チタン工業会(2008.11.27)]などから得られる密度値、もしくは金属粒子の半径rから算出した値である。
具体的な値としては、酸化セリウム:7.65g/cm3、酸化チタン(ルチル型):4.27g/cm3、酸化チタン(アナターゼ):3.90g/cm3、酸化亜鉛:5.6g/cm3、シリカ:2.65g/cm3が例示できる。さらに、粒子(II)におけるシリカ層の割合(wt%)は、エネルギー分散X線分光法により測定した値のことを指す。
In the present invention, the “average film thickness of the silica layer” refers to a value calculated from the following formula (1) on the assumption that the obtained particles (II) are spheres.
X 3 + 3rX 2 + 3r 2 X-Qr / Qx · w / (100-w) r 3 = 0 (1)
The meaning of each symbol in the above formula (3) is as follows.
X: average thickness of silica layer r: radius of metal particle Qr: density of metal particle Qx: density of silica layer w: ratio (wt%) of silica layer in particle (II) (w = 100 · Mx / (Mx + Mr) ))
Mr: Weight of metal particles (Mr = Qr · Vr)
Vr: Volume of metal particles (Vr = 4/3 · πr 3 )
Mx: weight of the silica layer (Mx = Qx · Vx)
Vx: volume of the silica layer (Vx = 4/3 · π · (X + r) 3 −4 / 3 · πr 3 )
Here, the radius r of the metal particle is a catalog value or a measured value measured by a field emission scanning electron microscope or a transmission electron microscope when the metal particle used is a commercial product. When calculating the radius r of a metal particle using a field emission scanning electron microscope or a transmission electron microscope, measurement using photographic paper or image analysis software WinROOF, etc., for any 200 particles is used. Can be measured.
In addition, the weight of the metal particles can be obtained from the reference [[1] CRC Handbook of Chemistry and Physics, 83rd Edition, D.C. R. Lide, 2002, 2) “Nano-sized titanium oxide” is a density value obtained from the Japan Titanium Oxide Industry Association (2008.11.27)] or the like, or a value calculated from the radius r of the metal particles.
As a specific value, cerium oxide: 7.65 g / cm 3, a titanium oxide (rutile type): 4.27g / cm 3, a titanium oxide (anatase): 3.90g / cm 3, zinc oxide: 5.6 g / Cm 3 , silica: 2.65 g / cm 3 can be exemplified. Furthermore, the ratio (wt%) of the silica layer in the particles (II) refers to a value measured by energy dispersive X-ray spectroscopy.
シリカ層の平均膜厚が1.0nm以上であれば、粒子(II)が、得られた塗膜の表層に偏在化し、塗膜に優れた親水性および透明性を付与することができる。ここで、「塗膜の表層」とは、得られた塗膜の空気との界面から、100nmの深さまでの層のことを意味する。
また、塗膜の親水性および透明性の点から、前記シリカ層の平均膜厚は、好ましくは1.0〜10.0nmであり、より好ましくは1.0〜5.0nmである。
本発明において「透明性に優れる」とは、ヘイズメーターを用いてJIS K7136に準拠して測定したヘイズ値が、5%以下であることを意味する。
When the average film thickness of the silica layer is 1.0 nm or more, the particles (II) are unevenly distributed on the surface layer of the obtained coating film, and the hydrophilicity and transparency excellent in the coating film can be imparted. Here, the “surface layer of the coating film” means a layer from the interface with the air of the obtained coating film to a depth of 100 nm.
Moreover, the average film thickness of the said silica layer becomes like this. From the point of the hydrophilic property of a coating film, and transparency, Preferably it is 1.0-10.0 nm, More preferably, it is 1.0-5.0 nm.
In the present invention, “excellent in transparency” means that a haze value measured using a haze meter in accordance with JIS K7136 is 5% or less.
粒子(II)の金属粒子の種類としては、本発明の効果を有する限り特に制限されるものではないが、紫外線吸収性などの光学特性の観点から、酸化セリウム、酸化チタン、酸化亜鉛などの金属酸化物であることが好ましい。これら金属酸化物としては、得られる粒子(II)の平均粒子径を、後述する好ましい範囲とする観点から、2〜600nmであることが好ましく、より好ましくは5〜300nmであり、特に好ましくは5〜100nmである。
これらの金属酸化物の具体例としては、市販のものを用いることができ、例えばCE−20B(日産化学工業(株)製、酸化セリウムゾル、平均粒子径:5nm、固形分:20質量%)、TKS−203(テイカ(株)製、光触媒用酸化チタンゾル、平均粒子径:20nm、固形分:20質量%)、ZN−120(TECNAN社製、酸化亜鉛ゾル、平均粒子径:15nm、固形分:20質量%)などは比較的容易に入手することができる。
The type of the metal particles of the particles (II) is not particularly limited as long as it has the effect of the present invention. From the viewpoint of optical properties such as ultraviolet absorption, metals such as cerium oxide, titanium oxide, and zinc oxide are used. An oxide is preferable. These metal oxides are preferably 2 to 600 nm, more preferably 5 to 300 nm, and particularly preferably 5 from the viewpoint of setting the average particle diameter of the obtained particles (II) within a preferable range described later. ~ 100 nm.
As specific examples of these metal oxides, commercially available products can be used, for example, CE-20B (manufactured by Nissan Chemical Industries, Ltd., cerium oxide sol, average particle size: 5 nm, solid content: 20% by mass), TKS-203 (manufactured by Teika Co., Ltd., titanium oxide sol for photocatalyst, average particle size: 20 nm, solid content: 20% by mass), ZN-120 (manufactured by TECNAN, zinc oxide sol, average particle size: 15 nm, solid content: 20% by mass) can be obtained relatively easily.
また、粒子(II)の平均粒子径は、得られる塗膜の親水性、透明性および紫外線吸収性などの光学特性の観点から、2〜600nmであることが好ましく、より好ましくは5〜300nmであり、特に好ましくは5〜100nmである。ここで、粒子(II)の平均粒子径とは、粒度分布測定装置(製品名:ゼータサイザーナノZS、マルバーン社製)を用いた動的光散乱法(DLS:Dynamic Light Scattering)により求められた1次粒子または2次粒子のZ平均粒子径のことを意味する。具体的には、温度25℃の蒸留水に、粒子濃度が0.1〜0.001質量%となるように粒子(II)を加えて測定用試料を調整し、前記測定用試料を、超音波洗浄機(製品名:W−113、本多電子(株)製)を用いて、周波数28kHzで10分間超音波を照射した後、前述の粒度分布測定装置を用いて測定することにより算出できる。また、測定条件としては、ポリメタクリル酸メチル樹脂(PMMA)ディスポセルに試料を入れて装置にセットし、測定温度25℃、測定角度:173°後方散乱検出、測定時間:自動、測定回数4回の平均値として算出する方法が挙げられる。 In addition, the average particle diameter of the particles (II) is preferably 2 to 600 nm, more preferably 5 to 300 nm, from the viewpoint of optical properties such as hydrophilicity, transparency, and ultraviolet absorption of the obtained coating film. Yes, particularly preferably 5 to 100 nm. Here, the average particle size of the particles (II) was determined by a dynamic light scattering method (DLS: Dynamic Light Scattering) using a particle size distribution measuring device (product name: Zetasizer Nano ZS, manufactured by Malvern). It means the Z average particle diameter of primary particles or secondary particles. Specifically, the measurement sample is prepared by adding particles (II) to distilled water at a temperature of 25 ° C. so that the particle concentration is 0.1 to 0.001% by mass. Using a sonic cleaner (product name: W-113, manufactured by Honda Electronics Co., Ltd.), after irradiating ultrasonic waves at a frequency of 28 kHz for 10 minutes, it can be calculated by measuring using the particle size distribution measuring apparatus described above. . As measurement conditions, a sample was put in a polymethyl methacrylate resin (PMMA) disposable cell and set in an apparatus, measurement temperature 25 ° C., measurement angle: 173 ° backscattering detection, measurement time: automatic, number of measurements four times. The method of calculating as an average value of is mentioned.
[その他添加剤]
(界面活性剤(E))
本発明の1つの態様において、水性被覆材は界面活性剤(E)を含むことが好ましい。
得られる塗膜の親水性と耐久性の観点から、水性被覆材中の界面活性剤(E)の含有量は、重合体(I)100質量部に対して、0.01〜5質量部であることが好ましく、2〜4質量部であることがより好ましい。使用可能な界面活性剤(E)として、各種のアニオン性、カチオン性、又はノニオン性の界面活性剤、更には高分子乳化剤が挙げられる。本発明の1つの態様においては、得られる塗膜の親水性の観点から、水性被覆材は、ノニオン系界面活性剤(E1)を含むことが好ましく、ノニオン系界面活性剤(E1)とアニオン系界面活性剤(E2)とを含むことがより好ましい。
[Other additives]
(Surfactant (E))
In one aspect of the present invention, the aqueous coating material preferably contains a surfactant (E).
From the viewpoint of hydrophilicity and durability of the obtained coating film, the content of the surfactant (E) in the aqueous coating material is 0.01 to 5 parts by mass with respect to 100 parts by mass of the polymer (I). It is preferable that it is 2 to 4 parts by mass. Usable surfactants (E) include various anionic, cationic, or nonionic surfactants, and polymer emulsifiers. In one embodiment of the present invention, the aqueous coating material preferably contains a nonionic surfactant (E1) from the viewpoint of the hydrophilicity of the resulting coating film, and the nonionic surfactant (E1) and an anionic system are included. It is more preferable that surfactant (E2) is included.
(ノニオン系界面活性剤(E1))
ノニオン系界面活性剤(E1)としては、HLBが16以上のものがより好ましい。
HLB(Hydrophile−Lipophile Balance)とは、親水親油バランスのことであり、下記式(2)から求められるグリフィン法(全訂版 新・界面活性剤入門、p128)により算出した値である。
ノニオン系界面活性剤のHLB=(界面活性剤の親水基部分の分子量/界面活性剤の分子量)×20 ・・・(2)
前記ノニオン系界面活性剤(E1)のHLBは、より好ましくは17以上であり、18以上であると得られる塗膜表面の親水性がさらに高くなるため、さらに好ましい。
HLBが16以上のノニオン系界面活性剤としては、例えば、ポリオキシアルキレンアルキルエーテル、ポリオキシアルキレンアルキルフェノールエーテル、ポリオキシアルキレンアリールエーテル、ポリオキシアルキレンアルキルアリールエーテル、ソルビタン誘導体、ポリオキシアルキレンアリールエーテルのホルマリン縮合物、ポリオキシアルキレンアルキルアリールエーテルのホルマリン縮合物が挙げられる。中でも、ポリオキシアルキレンアルキルエーテルが特に好ましい。
ノニオン系界面活性剤(E1)におけるポリオキシアルキレンアルキルエーテルのアルキル部は、例えば、炭素数1〜36の直鎖型もしくは分岐型アルキル基が挙げられる。また、ポリオキシアルキレンアルキルエーテルのポリオキシアルキレン部は、特に優れた親水性と制電性を有する塗膜が得られる点から、ポリオキシエチレンであることが好ましい。また、ポリオキシエチレンの繰り返し単位数は、特に優れた耐汚染性を有する塗膜が得られる点から、30以上であることが好ましく、40以上であることがより好ましい。
(Nonionic surfactant (E1))
As the nonionic surfactant (E1), those having an HLB of 16 or more are more preferable.
HLB (Hydrophile-Lipophile Balance) is a hydrophilic / lipophilic balance, and is a value calculated by the Griffin method (all revised edition, introduction to surfactants, p128) obtained from the following formula (2).
Nonionic surfactant HLB = (molecular weight of hydrophilic group portion of surfactant / molecular weight of surfactant) × 20 (2)
The HLB of the nonionic surfactant (E1) is more preferably 17 or more, and more preferably 18 or more because the hydrophilicity of the resulting coating film surface is further increased.
Nonionic surfactants having an HLB of 16 or more include, for example, polyoxyalkylene alkyl ether, polyoxyalkylene alkyl phenol ether, polyoxyalkylene aryl ether, polyoxyalkylene alkyl aryl ether, sorbitan derivatives, and polyoxyalkylene aryl ether formalin. Examples include condensates and formalin condensates of polyoxyalkylene alkyl aryl ethers. Among these, polyoxyalkylene alkyl ether is particularly preferable.
Examples of the alkyl moiety of the polyoxyalkylene alkyl ether in the nonionic surfactant (E1) include a linear or branched alkyl group having 1 to 36 carbon atoms. Moreover, it is preferable that the polyoxyalkylene part of polyoxyalkylene alkyl ether is a polyoxyethylene from the point from which the coating film which has the especially outstanding hydrophilic property and antistatic property is obtained. Further, the number of repeating units of polyoxyethylene is preferably 30 or more, and more preferably 40 or more, from the viewpoint that a coating film having particularly excellent stain resistance can be obtained.
ポリオキシアルキレンアルキルエーテルのノニオン系界面活性剤のうち、特に好ましいのは下記式(3)で表される界面活性剤である。
R3O−(C2H40)m−H ・・・(3)
(ただし、mは正の整数であり、R3は炭素数1〜36の直鎖型もしくは分岐型アルキル基である。)
式(3)で表されるノニオン系界面活性剤の具体例としては、例えば、エマルゲン1150S−60(商品名、花王(株)製、R3:主に炭素数11のアルキル基、m=50、HLB=18.5)、エマルゲン1135S−70(商品名、花王(株)製、R3:主に炭素数11のアルキル基、m=35、HLB=17.9)、等が挙げられる。
水性被覆材中のノニオン系界面活性剤(E1)の含有量は、重合体(I)100質量部に対して、0.01〜3質量部であることが好ましく、0.1〜2質量部であることがより好ましい。ノニオン系界面活性剤(E1)の前記含有量が0.01質量部以上であれば、得られる塗膜の親水性および透明性が向上する。また、ノニオン系界面活性剤(E1)の含有量が3質量部以下であれば、水性被覆材としての安定性を損なうことなく、得られる塗膜の親水性および透明性が向上する。
Of the nonionic surfactants of polyoxyalkylene alkyl ether, particularly preferred is a surfactant represented by the following formula (3).
R 3 O— (C 2 H 4 0) m —H (3)
(However, m is a positive integer, and R 3 is a linear or branched alkyl group having 1 to 36 carbon atoms.)
Specific examples of the nonionic surfactant represented by the formula (3) include, for example, Emulgen 1150S-60 (trade name, manufactured by Kao Corporation, R 3 : mainly an alkyl group having 11 carbon atoms, m = 50. HLB = 18.5), Emulgen 1135S-70 (trade name, manufactured by Kao Corporation, R 3 : alkyl group mainly having 11 carbon atoms, m = 35, HLB = 17.9), and the like.
The content of the nonionic surfactant (E1) in the aqueous coating material is preferably 0.01 to 3 parts by mass, and 0.1 to 2 parts by mass with respect to 100 parts by mass of the polymer (I). It is more preferable that If the said content of nonionic surfactant (E1) is 0.01 mass part or more, the hydrophilic property and transparency of the coating film obtained will improve. Moreover, if content of nonionic surfactant (E1) is 3 mass parts or less, the hydrophilicity and transparency of the coating film obtained will improve, without impairing the stability as an aqueous coating material.
(アニオン系界面活性剤(E2))
アニオン系界面活性剤(E2)として、ポリオキシアルキレンアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアリールエーテルの燐酸エステル塩、ポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩およびポリオキシアルキレンアルキルアリールエーテルの燐酸エステル塩などの界面活性剤が挙げられる。これらのアニオン系界面活性剤(E2)は、1種のみを単独で使用してもよく、2種以上を併用してもよい。
なお、前述の硫酸エステル塩にはホルマリン縮合物も含む。
すなわち、アニオン系界面活性剤(E2)としては、ポリオキシアルキレンアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアリールエーテルの硫酸エステル塩のホルマリン縮合物、およびポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩のホルマリン縮合物からなる群から選ばれる少なくとも1つであることが好ましい。
アニオン系界面活性剤(E2)の具体例としては、例えば、ニューコール707SF(商品名、日本乳化剤(株)製、ポリオキシアルキレンアリールエーテルの硫酸エステル塩)、ラテムルE−1000A(商品名、花王(株)製、ポリオキシアルキレンアリールエーテルの硫酸エステル塩)等が挙げられる。
水性被覆材中のアニオン系界面活性剤(E2)の含有量としては、重合体(I)100質量部に対して、1〜5質量部であることが好ましく、1〜3質量部であることがより好ましい。
(Anionic surfactant (E2))
As anionic surfactant (E2), polyoxyalkylene aryl ether sulfate ester salt, polyoxyalkylene aryl ether phosphate ester salt, polyoxyalkylene alkyl aryl ether sulfate ester salt and polyoxyalkylene alkyl aryl ether phosphate ester Surfactants such as salts can be mentioned. These anionic surfactants (E2) may be used alone or in combination of two or more.
The aforementioned sulfate ester salt includes a formalin condensate.
That is, as the anionic surfactant (E2), polyoxyalkylene aryl ether sulfate ester salt, polyoxyalkylene alkyl aryl ether sulfate ester salt, polyoxyalkylene aryl ether sulfate ester salt formalin condensate, It is preferably at least one selected from the group consisting of a formalin condensate of a sulfate ester salt of an oxyalkylene alkylaryl ether.
Specific examples of the anionic surfactant (E2) include, for example, Nucor 707SF (trade name, manufactured by Nippon Emulsifier Co., Ltd., polyoxyalkylene aryl ether sulfate ester salt), Latemul E-1000A (trade name, Kao) And a sulfate ester salt of polyoxyalkylene aryl ether).
As content of the anionic surfactant (E2) in an aqueous coating material, it is preferable that it is 1-5 mass parts with respect to 100 mass parts of polymers (I), and it is 1-3 mass parts. Is more preferable.
本発明の水性被覆材には、コーティング材料として優れた性能を発現させる点から、さらに各種顔料、消泡剤、顔料分散剤、レベリング剤、たれ防止剤、艶消し剤、紫外線吸収剤、光安定化剤、酸化防止剤、耐熱性向上剤、スリップ剤、防腐剤、可塑剤、造膜助剤等の各種添加剤を含んでも良い。さらにポリエステル系樹脂、ポリウレタン系樹脂、アクリル系樹脂、アクリルシリコーン系樹脂、シリコーン系樹脂、フッ素系樹脂、エポキシ系樹脂等の他の水分散性樹脂、水溶性樹脂、粘性制御剤、メラミン類、イソシアネート類等の硬化剤が混合されていてもよい。 In the aqueous coating material of the present invention, various pigments, antifoaming agents, pigment dispersants, leveling agents, anti-sagging agents, matting agents, UV absorbers, and light stabilizers are used to exhibit excellent performance as coating materials. Various additives such as an agent, an antioxidant, a heat resistance improver, a slip agent, an antiseptic, a plasticizer, and a film forming aid may be included. Furthermore, other water dispersible resins such as polyester resins, polyurethane resins, acrylic resins, acrylic silicone resins, silicone resins, fluorine resins, epoxy resins, water soluble resins, viscosity control agents, melamines, isocyanates A curing agent such as a kind may be mixed.
<水性被覆材の調製方法>
以上説明したとおり、本願発明の水性被覆材は、重合体(I)と粒子(II)とを含むものである。
水性被覆材は、例えば以下の製造方法によって得られた重合体(I)の分散液と、粒子(II)の分散液とを、特定の配合比となるように混合することによって得ることができる。
<Method for preparing aqueous coating material>
As described above, the aqueous coating material of the present invention includes the polymer (I) and the particles (II).
The aqueous coating material can be obtained, for example, by mixing a dispersion liquid of the polymer (I) obtained by the following production method and a dispersion liquid of the particles (II) so as to have a specific blending ratio. .
[重合体(I)の製造方法]
重合体(I)の製造方法としては、乳化重合法、又は溶液重合後に重合体を水に分散させて重合体(I)を得る方法などを採用できる。
乳化重合法により重合体(I)を得る為には、例えば、界面活性剤の存在下、ラジカル重合性単量体(A)の混合物を重合系内に供給し、ラジカル重合開始剤(B)により重合を行わせる方法等の公知の方法を使用することができる。
使用する界面活性剤としては、前述の界面活性剤(E)において説明したものを適宜使用することができる。また、界面活性剤の添加量としては、重合体(I)を構成するラジカル重合性単量体(A)100質量部に対して、0.1〜10質量部であることが好ましい。界面活性剤の含有量を、ラジカル重合性単量体(A)100質量部に対して0.1質量部以上とすることによって、重合体(I)の重合安定性および水性被覆材の安定性が向上する。また、界面活性剤の添加量を、ラジカル重合性単量体(A)100質量部に対して10質量部以下とすることによって、耐水性などの塗膜性能を損なうことなく優れた安定性を維持することができる。より好ましい含有量は2〜5質量部である。
また、乳化重合法で重合体(I)を製造する場合、得られた重合体(I)の分散液に、塩基性化合物(C)を添加することにより、分散液のpHを8.5〜11.0の範囲に調整することが好ましい。前記分散液のpHとしては、より好ましくは、pH9.0〜10.0である。
[Production Method of Polymer (I)]
As a method for producing the polymer (I), an emulsion polymerization method or a method of obtaining the polymer (I) by dispersing the polymer in water after solution polymerization can be employed.
In order to obtain the polymer (I) by the emulsion polymerization method, for example, in the presence of a surfactant, a mixture of the radical polymerizable monomer (A) is supplied into the polymerization system and the radical polymerization initiator (B). A known method such as a method for carrying out polymerization can be used.
As the surfactant to be used, those described in the above-mentioned surfactant (E) can be appropriately used. Moreover, as addition amount of surfactant, it is preferable that it is 0.1-10 mass parts with respect to 100 mass parts of radically polymerizable monomers (A) which comprise polymer (I). By setting the content of the surfactant to 0.1 parts by mass or more with respect to 100 parts by mass of the radical polymerizable monomer (A), the polymerization stability of the polymer (I) and the stability of the aqueous coating material Will improve. In addition, by setting the addition amount of the surfactant to 10 parts by mass or less with respect to 100 parts by mass of the radical polymerizable monomer (A), excellent stability without impairing the coating performance such as water resistance. Can be maintained. A more preferable content is 2 to 5 parts by mass.
When the polymer (I) is produced by the emulsion polymerization method, the basic compound (C) is added to the obtained dispersion of the polymer (I) to adjust the pH of the dispersion to 8.5 to 8.5. It is preferable to adjust to the range of 11.0. The pH of the dispersion is more preferably 9.0 to 10.0.
(ラジカル重合開始剤(B))
ラジカル重合開始剤(B)としては、一般的にラジカル重合に用いられるものが使用可能であり、例えば、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の過硫酸塩類、アゾビスイソブチロニトリル、2,2’−アゾビス(2−メチルブチロニトリル)、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2−フェニルアゾ−4−メトキシ−2,4−ジメチルバレロニトリル等の油溶性アゾ化合物類;2,2’−アゾビス{2−メチル−N−[1,1−ビス(ヒドロキシメチル)−2−ヒドロキシエチル]プロピオンアミド}、2,2’−アゾビス{2−メチル−N−[2−(1−ヒドロキシエチル)]プロピオンアミド}、2,2’−アゾビス{2−メチル−N−[2−(1−ヒドロキシブチル)]プロピオンアミド}、2,2’−アゾビス[2−(5−メチル−2−イミダゾリン−2−イル)プロパン]およびその塩類、2,2’−アゾビス[2−(2−イミダゾリン−2−イル)プロパン]およびその塩類、2,2’−アゾビス[2−(3,4,5,6−テトラヒドロピリミジン−2−イル)プロパン]およびその塩類、2,2’−アゾビス(1−イミノ−1−ピロリジノ−2−メチルプロパン)およびその塩類、2,2’−アゾビス{2−[1−(2−ヒドロキシエチル)−2−イミダゾリン−2−イル]プロパン}およびその塩類、2,2’−アゾビス(2−メチルプロピオンアミジン)およびその塩類、2,2’−アゾビス[N−(2−カルボキシエチル)−2−メチルプロピオンアミジン]およびその塩類等の水溶性アゾ化合物;過酸化ベンゾイル、クメンハイドロパーオキサイド、t−ブチルハイドロパーオキサイド、t−ブチルパーオキシ−2−エチルヘキサノエート、t−ブチルパーオキシイソブチレート等の有機過酸化物類が挙げられる。
ラジカル重合開始剤(B)の添加量は、通常、重合体(I)を構成するラジカル重合性単量体(A)100質量部に対して0.01〜10質量部であるが、重合の進行や反応の制御を考慮に入れると、0.02〜5質量部であることが好ましい。
(Radical polymerization initiator (B))
As the radical polymerization initiator (B), those generally used for radical polymerization can be used. For example, persulfates such as potassium persulfate, sodium persulfate, ammonium persulfate, azobisisobutyronitrile, 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) Oil-soluble azo compounds such as 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile; 2,2′-azobis {2-methyl-N- [1,1-bis (hydroxymethyl) -2- Hydroxyethyl] propionamide}, 2,2′-azobis {2-methyl-N- [2- (1-hydroxyethyl)] propionamide}, 2,2′-azobis {2- Til-N- [2- (1-hydroxybutyl)] propionamide}, 2,2′-azobis [2- (5-methyl-2-imidazolin-2-yl) propane] and its salts, 2,2 ′ -Azobis [2- (2-imidazolin-2-yl) propane] and salts thereof, 2,2'-azobis [2- (3,4,5,6-tetrahydropyrimidin-2-yl) propane] and salts thereof 2,2′-azobis (1-imino-1-pyrrolidino-2-methylpropane) and its salts, 2,2′-azobis {2- [1- (2-hydroxyethyl) -2-imidazoline-2- Yl] propane} and salts thereof, 2,2′-azobis (2-methylpropionamidine) and salts thereof, 2,2′-azobis [N- (2-carboxyethyl) -2-methylpropionamidine And water-soluble azo compounds such as salts thereof; organics such as benzoyl peroxide, cumene hydroperoxide, t-butyl hydroperoxide, t-butylperoxy-2-ethylhexanoate, t-butylperoxyisobutyrate And peroxides.
The addition amount of the radical polymerization initiator (B) is usually 0.01 to 10 parts by mass with respect to 100 parts by mass of the radical polymerizable monomer (A) constituting the polymer (I). Taking the progress and reaction control into consideration, it is preferably 0.02 to 5 parts by mass.
(塩基性化合物(C))
塩基性化合物(C)としては、例えば、アンモニア、トリエチルアミン、プロピルアミン、ジブチルアミン、アミルアミン、1−アミノオクタン、2−ジメチルアミノエタノール、エチルアミノエタノール、2−ジエチルアミノエタノール、1−アミノ−2−プロパノール、2−アミノ−1−プロパノール、2−アミノ−2−メチル−1−プロパノール、3−アミノ−1−プロパノール、1−ジメチルアミノ−2−プロパノール、3−ジメチルアミノ−1−プロパノール、2−プロピルアミノエタノール、エトキシプロピルアミン、アミノベンジルアルコール、モルホリン、水酸化ナトリウム、水酸化カリウムが挙げられる。このうち、得られる塗膜の親水性の観点から、アンモニアが好ましい。塩基性化合物(C)としては、1種を単独で用いてもよく、2種類以上を併用してもよい。
(Basic compound (C))
Examples of the basic compound (C) include ammonia, triethylamine, propylamine, dibutylamine, amylamine, 1-aminooctane, 2-dimethylaminoethanol, ethylaminoethanol, 2-diethylaminoethanol, 1-amino-2-propanol. 2-amino-1-propanol, 2-amino-2-methyl-1-propanol, 3-amino-1-propanol, 1-dimethylamino-2-propanol, 3-dimethylamino-1-propanol, 2-propyl Examples include aminoethanol, ethoxypropylamine, aminobenzyl alcohol, morpholine, sodium hydroxide, and potassium hydroxide. Among these, ammonia is preferable from the viewpoint of hydrophilicity of the obtained coating film. As a basic compound (C), 1 type may be used independently and 2 or more types may be used together.
(分子量調整剤(D))
重合体(I)の分子量を調整する場合には、分子量調整剤(D)として、n−ドデシルメルカプタン、t−ドデシルメルカプタン、n−オクチルメルカプタン、n−テトラデシルメルカプタン、n−ヘキシルメルカプタン等のメルカプタン類;四塩化炭素、臭化エチレン等のハロゲン化合物;α−メチルスチレンダイマー等の公知の連鎖移動剤を用いてもよい。重合体(I)の製造時における、分子量調整剤(D)の使用量は、通常、重合体(I)を構成するラジカル重合性単量体(A)100質量部に対して1質量部以下であることが好ましい。
(Molecular weight regulator (D))
When adjusting the molecular weight of the polymer (I), as the molecular weight modifier (D), mercaptans such as n-dodecyl mercaptan, t-dodecyl mercaptan, n-octyl mercaptan, n-tetradecyl mercaptan, n-hexyl mercaptan, etc. A halogen compound such as carbon tetrachloride and ethylene bromide; a known chain transfer agent such as α-methylstyrene dimer may be used. The amount of the molecular weight modifier (D) used during the production of the polymer (I) is usually 1 part by mass or less with respect to 100 parts by mass of the radical polymerizable monomer (A) constituting the polymer (I). It is preferable that
(ポリオルガノシロキサン重合体(X))
また、本発明の1つの態様においては、ポリオルガノシロキサン重合体(X)を含む水性分散液中で、ラジカル重合性単量体(A)を重合してもよい。
具体的には、ポリオルガノシロキサン重合体(X)を含む組成物を予備混合し、ラジカル重合性単量体(A)を重合させて、ポリオルガノシロキサン共重合体水分散液を調製する工程を含む方法が例示できる。
ポリオルガノシロキサン重合体(X)としては、例えば、ジメチルジメトキシシラン、ジメチルジエトキシシラン等のジメチルジアルコキシシラン類や、ヘキサメチルシクロトリシロキサン、オクタメチルシクロテトラシロキサン、デカメチルシクロペンタシロキサン、ドデカメチルシクロヘキサシロキサン、テトラデカメチルシクロヘプタシロキサン、ジメチルサイクリックス(ジメチルシロキサン環状オリゴマー3〜7量体混合物)等のジメチルシロキサン環状オリゴマー類や、ジメチルジクロロシラン等を原料として合成することができる。得られる樹脂の熱安定性等の性能やコストに優れる点から、ジメチルシロキサン環状オリゴマーを用いることが好ましい。
本発明の1つの態様において、重合体(I)は、前記ポリオルガノシロキサン共重合体水分散液を含む混合物に、ラジカル重合性単量体(A)を複数回、好ましくは2〜3回に分けて仕込み、前記ポリオルガノシロキサン共重合体と、ラジカル重合性単量体(A)とを共重合させる工程を含むことが好ましい。
(Polyorganosiloxane polymer (X))
In one embodiment of the present invention, the radical polymerizable monomer (A) may be polymerized in an aqueous dispersion containing the polyorganosiloxane polymer (X).
Specifically, a step of preparing a polyorganosiloxane copolymer aqueous dispersion by premixing a composition containing the polyorganosiloxane polymer (X) and polymerizing the radical polymerizable monomer (A). The method of including can be illustrated.
Examples of the polyorganosiloxane polymer (X) include dimethyldialkoxysilanes such as dimethyldimethoxysilane and dimethyldiethoxysilane, hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, and dodecamethyl. It can be synthesized using dimethylsiloxane cyclic oligomers such as cyclohexasiloxane, tetradecamethylcycloheptasiloxane, dimethyl cyclic (dimethylsiloxane cyclic oligomer 3-7 mer mixture), dimethyldichlorosilane and the like as raw materials. It is preferable to use a dimethylsiloxane cyclic oligomer from the viewpoint of excellent performance such as thermal stability and cost of the obtained resin.
In one embodiment of the present invention, the polymer (I) is added to the mixture containing the polyorganosiloxane copolymer aqueous dispersion a plurality of times, preferably 2-3 times, of the radical polymerizable monomer (A). It is preferable to include a step of separately charging and copolymerizing the polyorganosiloxane copolymer and the radical polymerizable monomer (A).
[金属粒子がシリカ層によって被覆された粒子(II)の調製方法]
金属粒子がシリカ層によって被覆された粒子(II)を調製する方法としては、金属粒子そのもの、あるいはコロイド状の金属粒子を、水ガラス、有機ケイ素化合物等と混合した後、水ガラスの場合には塩酸などの酸を加えて、ケイ酸を生成させる方法が挙げられる。有機ケイ素化合物の場合にはストーバー法等(非特許文献1)により水と有機ケイ素化合物とを加水分解反応させる方法が挙げられる。
[Method for preparing particles (II) in which metal particles are coated with a silica layer]
As a method for preparing the particles (II) in which the metal particles are coated with the silica layer, the metal particles themselves or colloidal metal particles are mixed with water glass, an organosilicon compound, etc. An example is a method in which an acid such as hydrochloric acid is added to produce silicic acid. In the case of an organosilicon compound, a method in which water and an organosilicon compound are hydrolyzed by a Stover method or the like (Non-patent Document 1) can be mentioned.
これらの生成過程を超音波照射の直後、または同時に行うことによって、金属粒子の表面をシリカ層で被覆させた粒子(II)の良好な分散液が作製できる。
具体的には、金属酸化物と、界面活性剤と、酸溶液又はアルカリ溶液と、エタノール又はプロパノールと、水とを混合して金属酸化物を含む水溶液を調製し、更に前記水溶液に超音波照射器を用いて、周波数25k〜1MHzの超音波を、1〜60分間照射する。その後、有機ケイ素化合物と、分散媒とを含む混合物に、前記超音波を照射した後の水溶液を滴下して反応させた後、分散媒を除去し、更に濾過することによって粒子(II)を調製することができる。
シリカ層の平均膜厚は、有機ケイ素化合物の濃度によってコントロールすることができる。すなわち、シリカ層の平均膜厚を1nm以上とするためには、前記有機ケイ素化合物を含む混合物中の有機ケイ素化合物の濃度を、前述の式(1)に基づき、金属酸化物粒子の密度、半径、量から判断することができる。例えば、半径5nmの酸化セリウムを0.8g含むとすると、有機ケイ素化合物の濃度を0.0040mol〜0.04molとすることが好ましく、0.0048mol〜0.0192molとすることがより好ましい。
By performing these generation processes immediately after or simultaneously with the ultrasonic irradiation, a good dispersion of particles (II) in which the surfaces of the metal particles are coated with a silica layer can be produced.
Specifically, a metal oxide, a surfactant, an acid solution or an alkali solution, ethanol or propanol, and water are mixed to prepare an aqueous solution containing the metal oxide, and the aqueous solution is further irradiated with ultrasonic waves. Using an instrument, ultrasonic waves with a frequency of 25 k to 1 MHz are irradiated for 1 to 60 minutes. Thereafter, the aqueous solution after irradiating the ultrasonic wave is dropped into a mixture containing the organosilicon compound and the dispersion medium, and then reacted, and then the dispersion medium is removed and further filtered to prepare particles (II). can do.
The average film thickness of the silica layer can be controlled by the concentration of the organosilicon compound. That is, in order to set the average film thickness of the silica layer to 1 nm or more, the concentration of the organosilicon compound in the mixture containing the organosilicon compound is determined based on the above formula (1) based on the density and radius of the metal oxide particles. Can be judged from the amount. For example, when 0.8 g of cerium oxide having a radius of 5 nm is included, the concentration of the organosilicon compound is preferably 0.0040 mol to 0.04 mol, and more preferably 0.0048 mol to 0.0192 mol.
(有機ケイ素化合物)
有機ケイ素化合物としては、トリメチルメトキシシラン、トリメチルエトキシシラン、ジメチルジメトキシシラン、ジメチルジエトキシシラン、メチルトリメトキシシラン、テトラメトキシシラン、メチルトリエトキシシラン、テトラエトキシシラン、メチルジメトキシシラン、ジメチルエトキシシラン、ジメチルビニルメトキシシラン、ジメチルビニルエトキシシラン、メチルビニルジメトキシシラン、メチルビニルジエトキシシラン、ジフェニルジメトキシシラン、フェニルトリメトキシシラン、ジフェニルジエトキシシラン、フェニルトリエトキシシラン、ビニルトリエトキシシラン、γ−クロロプロピルトリメトキシシラン、γ−クロロプロピルメチルジクロロシラン、γ−クロロプロピルメチルジメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−(β−アミノエチル)−γ−アミノプロピルメチルジメトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリオキシプロピルメチルジメトキシシラン等が好適に用いられる。このうち、反応性と分散性の観点から、メチルトリエトキシシラン、又はテトラエトキシシランが好ましい。これら有機ケイ素化合物は1種単独で用いてもよく、2種以上を併用してもよい。
(Organic silicon compound)
Examples of organosilicon compounds include trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, methyltrimethoxysilane, tetramethoxysilane, methyltriethoxysilane, tetraethoxysilane, methyldimethoxysilane, dimethylethoxysilane, dimethyl Vinylmethoxysilane, dimethylvinylethoxysilane, methylvinyldimethoxysilane, methylvinyldiethoxysilane, diphenyldimethoxysilane, phenyltrimethoxysilane, diphenyldiethoxysilane, phenyltriethoxysilane, vinyltriethoxysilane, γ-chloropropyltrimethoxy Silane, γ-chloropropylmethyldichlorosilane, γ-chloropropylmethyldimethoxysilane, γ-aminopropy Triethoxysilane, N- (β-aminoethyl) -γ-aminopropylmethyldimethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ -Methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane and the like are preferably used. Of these, methyltriethoxysilane or tetraethoxysilane is preferred from the viewpoints of reactivity and dispersibility. These organosilicon compounds may be used alone or in combination of two or more.
以上説明したとおり、本発明の水性被覆材は、金属粒子がシリカ層によって被覆された粒子(II)とを含み、前記重合体(I)100質量部に対して、前記粒子(II)を0.1〜13質量部含み、かつ前記粒子(II)のシリカ層の平均膜厚が1.0nm以上であることを特徴とする。また、本発明の水性被覆材は、更に界面活性剤を含むことが好ましく、界面活性剤と水とを含むことがより好ましい。
また、前記重合体(I)は、種々のラジカル重合性単量体(A)を重合して得られた水分散液であることがより好ましい。更に、前記重合体(I)の水分散液中の固形分濃度は、20〜70質量%であることが好ましく、30〜60質量%であることがより好ましい。
As described above, the aqueous coating material of the present invention includes particles (II) in which metal particles are coated with a silica layer, and the amount of the particles (II) is 0 with respect to 100 parts by mass of the polymer (I). 0.1 to 13 parts by mass, and the average film thickness of the silica layer of the particles (II) is 1.0 nm or more. The aqueous coating material of the present invention preferably further contains a surfactant, and more preferably contains a surfactant and water.
The polymer (I) is more preferably an aqueous dispersion obtained by polymerizing various radical polymerizable monomers (A). Furthermore, the solid content concentration in the aqueous dispersion of the polymer (I) is preferably 20 to 70% by mass, and more preferably 30 to 60% by mass.
<塗装物>
本発明の水性被覆材は種々の物品(以下「基材」と称する。)に成膜して塗装物とすることができる。
基材としては、例えば、セメントモルタル、スレート板、石膏ボード、押し出し成形板、発泡性コンクリート、金属、ガラス、磁器タイル、アスファルト、木材、防水ゴム材、プラスチック、珪酸カルシウム基材、塩ビシート、FRP(Fiber Reinforced Plastics)等が挙げられる。
<Painted object>
The aqueous coating material of the present invention can be formed into a coated product by forming a film on various articles (hereinafter referred to as “base material”).
Examples of the base material include cement mortar, slate board, gypsum board, extruded board, expandable concrete, metal, glass, porcelain tile, asphalt, wood, waterproof rubber material, plastic, calcium silicate base material, polyvinyl chloride sheet, FRP (Fiber Reinforced Plastics) and the like.
本発明の水性被覆材から得られた塗膜を有する塗装物の具体例としては、例えば、建材、建物外装、建物内装、窓枠、窓ガラス、構造部材、板材、乗物の外装、機械装置や物品の外装、太陽電池カバー、テント、ビニールハウス等が挙げられる。
水性被覆材を各種基材の表面に塗布する方法としては、例えば、噴霧コート法、ローラーコート法、バーコート法、エアナイフコート法、刷毛塗り法、ディッピング法等の各種塗装法を適宜選択することができる。
Specific examples of the coated material having a coating film obtained from the aqueous coating material of the present invention include, for example, building materials, building exteriors, building interiors, window frames, window glass, structural members, plate materials, vehicle exteriors, mechanical devices, Examples include exteriors of articles, solar battery covers, tents, and greenhouses.
As a method of applying the aqueous coating material to the surface of various base materials, for example, various coating methods such as spray coating method, roller coating method, bar coating method, air knife coating method, brush coating method, dipping method, etc. may be appropriately selected. Can do.
また、本発明の水性被覆材を塗布した後は、常温乾燥、または40〜200℃で加熱乾燥することで塗膜を得ることができる。 Moreover, after apply | coating the aqueous coating material of this invention, a coating film can be obtained by normal temperature drying or heat drying at 40-200 degreeC.
以下、実施例および比較例を示して本発明を詳細に説明するが、本発明はこれら実施例に限定されるものではない。
尚、本実施例における「部」は「質量部」を意味する。また、本実施例における水性被覆材の物性試験は、以下に示す方法で行った。
EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated in detail, this invention is not limited to these Examples.
In the present embodiment, “part” means “part by mass”. Moreover, the physical property test of the aqueous coating material in a present Example was done by the method shown below.
[評価用試験サンプルの作製]
各水性被覆材に造膜助剤としてブチルセロソルブ12部を添加して試験用塗料を調製した。その後、ポリエチレンテレフタレート(PET)フィルム(東洋紡績(株)製、商品名、コスモシャインA4100、厚み188μm)に、各塗料をバーコーター#48にて塗工し、100℃で5分間乾燥したものを、評価用試験サンプルとした。
[Preparation of test samples for evaluation]
A coating material for test was prepared by adding 12 parts of butyl cellosolve as a film-forming aid to each aqueous coating material. After that, a polyethylene terephthalate (PET) film (manufactured by Toyobo Co., Ltd., trade name, Cosmo Shine A4100, thickness 188 μm) was coated with each paint with a bar coater # 48 and dried at 100 ° C. for 5 minutes. A test sample for evaluation was used.
[評価方法]
(1)親水性
自動接触角計DM500(協和界面科学(株)製)を用い、23℃雰囲気下において評価用試験サンプルに1μLの蒸留水を滴下し、30秒経過後の水接触角を測定し、以下の基準に従って評価した。
「a」:水接触角が40°以下
「b」:水接触角が40°より大きく60°以下
「c」:水接触角が60°より大きい
[Evaluation method]
(1) Hydrophilicity Using a direct contact angle meter DM500 (manufactured by Kyowa Interface Science Co., Ltd.), 1 μL of distilled water was dropped onto a test sample for evaluation in an atmosphere at 23 ° C., and the water contact angle after 30 seconds was measured. And evaluated according to the following criteria.
“A”: Water contact angle is 40 ° or less “b”: Water contact angle is greater than 40 ° and 60 ° or less “c”: Water contact angle is greater than 60 °
(2)透明性
ヘイズメーター(村上色彩技術研究所製、HM−65W型)を用い、JIS−K7136に準じて、評価用試験サンプルのヘイズを測定し、以下の基準に従って評価した。
「a」:ヘイズが2.5%以下
「b」:ヘイズが2.5%より大きく5.0%以下
「c」:ヘイズが5.0%より大きい
(2) Transparency Using a haze meter (manufactured by Murakami Color Research Laboratory, model HM-65W), the haze of the test sample for evaluation was measured according to JIS-K7136, and evaluated according to the following criteria.
"A": Haze is 2.5% or less "b": Haze is greater than 2.5% and 5.0% or less "c": Haze is greater than 5.0%
(3)紫外線吸収性
分光光度計(日立ハイテクノロジーズ(株)製、U−1900形レシオビーム分光光度計)を用いて波長320nmの光線透過率を測定し、以下の基準に従って評価した。
「a」:光線透過率が70%以下
「b」:光線透過率が70%より大きく90%以下
「c」:光線透過率が90%より大きい
(3) Ultraviolet Absorbance Light transmittance at a wavelength of 320 nm was measured using a spectrophotometer (U-1900 type ratio beam spectrophotometer manufactured by Hitachi High-Technologies Corporation), and evaluated according to the following criteria.
“A”: Light transmittance is 70% or less “b”: Light transmittance is greater than 70% and 90% or less “c”: Light transmittance is greater than 90%
<重合体(I)の製造>
(製造例1) ポリオルガノシロキサン重合体水分散液の調製
環状ジメチルシロキサンオリゴマーの3〜7量体混合物98部と、γ−メタクリロイルオキシプロピルメチルジメトキシシラン(分子内に加水分解性シリル基を含有するラジカル重合性単量体(a2))2部と、脱イオン水310部と、ドデシルベンゼンスルホン酸ナトリウム0.7部とをホモミキサーで予備混合し、圧力式ホモジナイザーを用いて200kg/cm2の圧力で強制乳化して、原料となるプレエマルションを得た。
次いで、水90部、およびドデシルベンゼンスルホン酸10部を、攪拌機、還流冷却管、温度制御装置および滴下ポンプを備えたフラスコに仕込み、攪拌しながら、フラスコの内温を85℃に保ちつつ、前記プレエマルションを4時間かけて滴下した。
滴下終了後、さらに1時間重合を行い、冷却して、水酸化ナトリウム1.5部を、脱イオン水30部に溶解させた水酸化ナトリウム溶液を加えてポリオルガノシロキサン共重合体水分散液(SiEm)を調製した。前記ポリオルガノシロキサン共重合体水分散液の固形分は18質量%であった。
<Production of polymer (I)>
(Production Example 1) Preparation of polyorganosiloxane polymer aqueous dispersion 98 parts of 3- to 7-mer mixture of cyclic dimethylsiloxane oligomer and γ-methacryloyloxypropylmethyldimethoxysilane (containing hydrolyzable silyl group in the molecule) 2 parts of radically polymerizable monomer (a2)), 310 parts of deionized water and 0.7 part of sodium dodecylbenzenesulfonate were premixed with a homomixer and 200 kg / cm 2 using a pressure type homogenizer. It was forcibly emulsified with pressure to obtain a pre-emulsion as a raw material.
Next, 90 parts of water and 10 parts of dodecylbenzenesulfonic acid were charged into a flask equipped with a stirrer, a reflux condenser, a temperature control device and a dropping pump, and while maintaining the internal temperature of the flask at 85 ° C. while stirring, The pre-emulsion was added dropwise over 4 hours.
After completion of the dropwise addition, polymerization was further carried out for 1 hour, the mixture was cooled, a sodium hydroxide solution in which 1.5 parts of sodium hydroxide was dissolved in 30 parts of deionized water was added, and an aqueous dispersion of polyorganosiloxane copolymer ( SiEm) was prepared. The solid content of the polyorganosiloxane copolymer aqueous dispersion was 18% by mass.
(製造例2) 重合体(I−1)の製造
攪拌機、還流冷却管、温度制御装置、および滴下ポンプを備えたフラスコに、前記製造例1で得られたSiEm(固形分:18%)5部、脱イオン水49部、ニューコール707SF(商品名、日本乳化剤(株)製、アニオン系界面活性剤(E2))2.5部と、メチルメタクリレート6部、2−エチルヘキシルアクリレート24部、グリシジルメタクリレート3部、2−ヒドロキシエチルメタクリレート1部、トリアリルシアヌレート1部を混合したラジカル重合性単量体混合物(A−I)からなる原料混合物を仕込み、フラスコの内温を40℃に昇温した後、硫酸鉄(II)七水和物0.0002部と、エチレンジアミン四酢酸0.00027部、L−アスコルビン酸ナトリウム0.12部、脱イオン水1部を混合した還元剤水溶液(Y−I)と、t−ブチルハイドロパーオキサイド(商品名:パーブチルH69、日本油脂(株)製)0.02部、脱イオン水1部を混合したラジカル重合開始剤水溶液(B−I)とを添加した。重合発熱によるピークトップ温度を確認後、フラスコの内温を75℃に保持した。
次いで、前記還元剤水溶液(Y−I)を添加してから0.5時間後に、メチルメタクリレート36.3部、n−ブチルメタクリレート22.33部、2−エチルヘキシルアクリレート3.2部、アクリル酸1.67部、ダイアセトンアクリルアミド1.5部、ニューコール707SF4.2部、脱イオン水20部を混合したラジカル重合性単量体混合物(A−II)を2.75時間かけて滴下した。さらに、前記ラジカル重合性単量体混合物(A−II)とは別の滴下ポンプから、0.03部のパーブチルH69と、脱イオン水5部とを混合したラジカル重合開始剤水溶液(B−II)を3時間かけて同時滴下した。これらの滴下中はフラスコの内温を75℃に保持し、滴下終了後は75℃で1時間保持した。
その後、フラスコを40℃まで冷却し、28%アンモニア水1.45部を添加後、アジピン酸ジヒドラジド0.7部、脱イオン水1.5部を混合したアジピン酸ジヒドラジド水分散液と、界面活性剤水溶液として、ニューコール707SF5.0部を順次添加して重合体(I−1)の水分散液を得た。重合体(I−1)の固形分は50.6%であった。
(Production Example 2) Production of polymer (I-1) SiEm (solid content: 18%) 5 obtained in Production Example 1 in a flask equipped with a stirrer, a reflux condenser, a temperature controller, and a dropping pump 5 Parts, 49 parts deionized water, 2.5 parts Newcol 707SF (trade name, manufactured by Nippon Emulsifier Co., Ltd., anionic surfactant (E2)), 6 parts methyl methacrylate, 24 parts 2-ethylhexyl acrylate, glycidyl A raw material mixture composed of a radical polymerizable monomer mixture (AI) in which 3 parts of methacrylate, 1 part of 2-hydroxyethyl methacrylate and 1 part of triallyl cyanurate were mixed was charged, and the internal temperature of the flask was raised to 40 ° C. After that, 0.0002 part of iron (II) sulfate heptahydrate, 0.00027 part of ethylenediaminetetraacetic acid, 0.12 part of sodium L-ascorbate, A reducing agent aqueous solution (YI) mixed with 1 part of distilled water, 0.02 part of t-butyl hydroperoxide (trade name: Perbutyl H69, manufactured by NOF Corporation) and 1 part of deionized water were mixed. A radical polymerization initiator aqueous solution (BI) was added. After confirming the peak top temperature due to the polymerization exotherm, the internal temperature of the flask was maintained at 75 ° C.
Next, 0.5 hours after the addition of the reducing agent aqueous solution (Y-I), 36.3 parts of methyl methacrylate, 22.33 parts of n-butyl methacrylate, 3.2 parts of 2-ethylhexyl acrylate, acrylic acid 1 A radical polymerizable monomer mixture (A-II) in which .67 parts, 1.5 parts of diacetone acrylamide, 4.2 parts of New Coal 707SF, and 20 parts of deionized water were added dropwise over 2.75 hours. Further, from an addition pump different from the radical polymerizable monomer mixture (A-II), 0.03 parts of perbutyl H69 and 5 parts of deionized water were mixed to form a radical polymerization initiator aqueous solution (B-II). ) Was simultaneously added dropwise over 3 hours. During the dropping, the internal temperature of the flask was maintained at 75 ° C., and after completion of the dropping, the temperature was maintained at 75 ° C. for 1 hour.
Thereafter, the flask was cooled to 40 ° C., 1.45 parts of 28% aqueous ammonia was added, and then an adipic acid dihydrazide aqueous dispersion in which 0.7 parts of adipic acid dihydrazide and 1.5 parts of deionized water were mixed, and the surface activity. As an aqueous agent solution, 5.0 parts of New Coal 707SF were sequentially added to obtain an aqueous dispersion of polymer (I-1). The solid content of the polymer (I-1) was 50.6%.
(製造例3) 重合体(I−2)の製造
SiEmの添加量、ラジカル重合性単量体混合物(A−I)、およびラジカル重合性単量体混合物(A−II)を表1に示す通りに変更した以外は、重合体(I−1)と同様にして重合体(I−2)の水分散液を得た。重合体(I−2)の固形分は、50.5質量%であった。
Production Example 3 Production of Polymer (I-2) Table 1 shows the amount of SiEm added, the radical polymerizable monomer mixture (AI), and the radical polymerizable monomer mixture (A-II). An aqueous dispersion of polymer (I-2) was obtained in the same manner as polymer (I-1) except that the procedure was changed as described above. The solid content of the polymer (I-2) was 50.5% by mass.
(製造例4) 重合体(I−3)の製造
攪拌機、還流冷却管、温度制御装置、および滴下ポンプを備えたフラスコに、前記製造例1で得られたSiEm(固形分:18%)5部、脱イオン水47部、ニューコール707SF3.5部と、表1に示すラジカル重合性単量体混合物(A−I)とを仕込み、フラスコの内温を40℃に昇温した後に、製造例1で用いた還元剤水溶液(Y−I)およびラジカル重合開始剤水溶液(B−I)を添加した。重合発熱によるピークトップ温度を確認後、フラスコの内温を75℃に保持した。
次いで、前記還元剤水溶液(Y−1)を添加してから0.5時間後に、脱イオン水21部、ニューコール707SF3.6部と表1に示すラジカル重合性単量体混合物(A−II)からなる原料混合物を2.5時間かけて滴下した後、脱イオン水4部、ニューコール707SF0.6部と、表1に示すラジカル重合性単量体混合物(A−III)からなる原料混合物を0.25時間かけて滴下した。さらに、これらの原料混合物とは別の滴下ポンプより、製造例1で用いたラジカル重合開始剤水溶液(B−II)を3.25時間かけて同時滴下した。これらの滴下中はフラスコの内温を75℃に保持し、滴下終了後は75℃で0.5時間保持した。
その後、28%アンモニア水0.85部を添加し、75℃で1時間保持した後、40℃まで冷却し、界面活性剤水溶液として、ニューコール707SF4.0部を添加して重合体(I−3)の水分散液を得た。前記重合体(I−3)の固形分は50.0%であった。
(Production Example 4) Production of polymer (I-3) SiEm (solid content: 18%) 5 obtained in Production Example 1 was added to a flask equipped with a stirrer, a reflux condenser, a temperature controller, and a dropping pump. , 47 parts of deionized water, 3.5 parts of New Coal 707SF, and the radical polymerizable monomer mixture (AI) shown in Table 1 were prepared, and the temperature inside the flask was raised to 40 ° C. The reducing agent aqueous solution (YI) and radical polymerization initiator aqueous solution (BI) used in Example 1 were added. After confirming the peak top temperature due to the polymerization exotherm, the internal temperature of the flask was maintained at 75 ° C.
Next, 0.5 hours after adding the reducing agent aqueous solution (Y-1), 21 parts of deionized water, 3.6 parts of Neucor 707SF and the radical polymerizable monomer mixture (A-II) shown in Table 1 were used. The raw material mixture consisting of 4 parts of deionized water, 0.6 part of New Coal 707SF, and the radical polymerizable monomer mixture (A-III) shown in Table 1 was added dropwise over 2.5 hours. Was added dropwise over 0.25 hours. Furthermore, the radical polymerization initiator aqueous solution (B-II) used in Production Example 1 was simultaneously dropped over 3.25 hours from a dropping pump different from these raw material mixtures. During the dropwise addition, the internal temperature of the flask was maintained at 75 ° C, and after completion of the dropwise addition, the temperature was maintained at 75 ° C for 0.5 hours.
Thereafter, 0.85 part of 28% ammonia water was added and held at 75 ° C. for 1 hour, then cooled to 40 ° C., 4.0 parts of Neucor 707SF was added as a surfactant aqueous solution, and the polymer (I- An aqueous dispersion of 3) was obtained. The solid content of the polymer (I-3) was 50.0%.
(製造例5) 重合体(I−4)の製造
攪拌機、還流冷却管、温度制御装置、および滴下ポンプを備えたフラスコに、脱イオン水65部、ニューコール707SF0.8部と、表1に示すラジカル重合性単量体混合物(A−I)とを仕込み、フラスコの内温を80℃に昇温した後に、硫酸アンモニウム1部、脱イオン水5部を混合したラジカル重合開始剤水溶液(B−2)を添加した。重合発熱によるピークトップ温度を確認後、フラスコの内温を80℃に保持した。
次いで、脱イオン水18部、ニューコール707SF5.7部と表1に示すラジカル重合性単量体混合物(A−II)からなる原料混合物を1.5時間かけて滴下し、更に脱イオン水18部、ニューコール707SF5.7部と、表1に示すラジカル重合性単量体混合物(A−III)を1.5時間かけて滴下した。これらの滴下中はフラスコの内温を80℃に保持し、滴下終了後は80℃で1時間保持した。
その後、40℃まで冷却し、28%アンモニア水2.1部を添加し、重合体(I−4)の水分散液を得た。重合体(I−4)の固形分は46.5%であった。
(Production Example 5) Production of polymer (I-4) In a flask equipped with a stirrer, a reflux condenser, a temperature controller, and a dropping pump, 65 parts deionized water, 0.8 part Newcor 707SF, and Table 1 A radical polymerization initiator aqueous solution (B-) containing 1 part of ammonium sulfate and 5 parts of deionized water after charging the radical polymerizable monomer mixture (AI) shown in FIG. 2) was added. After confirming the peak top temperature due to the polymerization exotherm, the internal temperature of the flask was maintained at 80 ° C.
Next, a raw material mixture composed of 18 parts of deionized water, 5.7 parts of New Coal 707SF and the radical polymerizable monomer mixture (A-II) shown in Table 1 was added dropwise over 1.5 hours. Part, 5.7 parts Newcol 707SF and the radical polymerizable monomer mixture (A-III) shown in Table 1 were added dropwise over 1.5 hours. During the dropping, the internal temperature of the flask was kept at 80 ° C., and after the dropping was kept at 80 ° C. for 1 hour.
Thereafter, the mixture was cooled to 40 ° C., and 2.1 parts of 28% ammonia water was added to obtain an aqueous dispersion of polymer (I-4). The solid content of the polymer (I-4) was 46.5%.
(製造例6) 重合体(I−5)の製造
ラジカル重合性単量体混合物(A−I)、およびラジカル重合性単量体混合物(A−II)を表1に示す通りに変更した以外は、重合体(I−1)と同様にして重合体(I−5)の水分散液を得た。重合体(I−5)の固形分は、50.2質量%であった。
(Production Example 6) Production of polymer (I-5) Except for changing radically polymerizable monomer mixture (AI) and radically polymerizable monomer mixture (A-II) as shown in Table 1. Obtained an aqueous dispersion of polymer (I-5) in the same manner as polymer (I-1). The solid content of the polymer (I-5) was 50.2% by mass.
表1中の略号は、以下の化合物を示す。
MMA:メチルメタクリレート
2−EHA:2−エチルヘキシルアクリレート
GMA:グリシジルメタクリレート
2−HEMA:2−ヒドロキシエチルメタクリレート
TAC:トリアリルシアヌレート
n−BA:n−ブチルアクリレート
n−BMA:n−ブチルメタクリレート
AA:アクリル酸
DAAm:ダイアセトンアクリルアミド
AMA:アリルメタクリレート
MAA:メタクリル酸
SZ−6030:γ−メタクリロイルオキシプロピルトリメトキシシラン(商品名、東レ・ダウコーニング・シリコーン(株)製)
The abbreviations in Table 1 indicate the following compounds.
MMA: methyl methacrylate 2-EHA: 2-ethylhexyl acrylate GMA: glycidyl methacrylate 2-HEMA: 2-hydroxyethyl methacrylate TAC: triallyl cyanurate n-BA: n-butyl acrylate n-BMA: n-butyl methacrylate AA: acrylic Acid DAAm: Diacetone acrylamide AMA: Allyl methacrylate MAA: Methacrylic acid SZ-6030: γ-Methacryloyloxypropyltrimethoxysilane (trade name, manufactured by Toray Dow Corning Silicone Co., Ltd.)
(製造例7) 金属粒子がシリカ層によって被覆された粒子(II-1)の製造
酸化セリウムゾル(平均粒子径:5nm、商品名:CE20B、日産化学工業(株)製)4部、ニューコール707SF(商品名、日本乳化剤(株)製)0.025部、28%アンモニア水50部、エタノール900部、脱イオン水360部を混合して、第1原料混合物を調製し、超音波照射器(商品名:ASU−10D、アズワン(株)製)を用いて、23kHzにて10分間超音波照射した後、43kHzにて10分間超音波照射した。
その後、テトラエトキシシラン(和光純薬(株)製)2部、エタノール180部を混合して第2原料混合物を調製し、室温下で、第2原料混合物を第1原料混合物に10分間かけて滴下しその後3時間攪拌した。
続いて、70〜80℃にて加熱し、エタノールを留去した後、限外濾過装置(旭化成ケミカルズ(株)製、ペンシル型モジュールおよび卓上濾過ユニット SIP0013)を用いて濃縮し、シリカ層で被覆された粒子(II-1)を得た。前記粒子(II−1)の固形分は1.57%であった。
(Production Example 7) Production of particles (II-1) in which metal particles are coated with a silica layer Cerium oxide sol (average particle size: 5 nm, trade name: CE20B, manufactured by Nissan Chemical Industries, Ltd.) 4 parts, Newcor 707SF (Trade name, manufactured by Nippon Emulsifier Co., Ltd.) 0.025 parts, 28% ammonia water 50 parts, ethanol 900 parts, deionized water 360 parts are mixed to prepare a first raw material mixture, and an ultrasonic irradiator ( Using a product name: ASU-10D, manufactured by ASONE Co., Ltd., ultrasonic irradiation was performed at 23 kHz for 10 minutes, and then ultrasonic irradiation was performed at 43 kHz for 10 minutes.
Thereafter, 2 parts of tetraethoxysilane (manufactured by Wako Pure Chemical Industries, Ltd.) and 180 parts of ethanol are mixed to prepare a second raw material mixture, and the second raw material mixture is added to the first raw material mixture over 10 minutes at room temperature. The solution was added dropwise and then stirred for 3 hours.
Subsequently, after heating at 70 to 80 ° C. to distill off ethanol, the solution was concentrated using an ultrafiltration device (manufactured by Asahi Kasei Chemicals Co., Ltd., pencil-type module and tabletop filtration unit SIP0013), and covered with a silica layer. Particles (II-1) were obtained. The solid content of the particles (II-1) was 1.57%.
(製造例8〜12) 粒子(II−2)〜(II−6)の製造
第1原料混合物および第2原料混合物を表2に示す通りに変更した以外は、製造例6と同様にして粒子(II-2)〜(II−6)を得た。
(Production Examples 8 to 12) Production of Particles (II-2) to (II-6) Particles were produced in the same manner as in Production Example 6 except that the first raw material mixture and the second raw material mixture were changed as shown in Table 2. (II-2) to (II-6) were obtained.
表2中の略号は、以下の化合物を示す
CE−20B:酸化セリウムゾル(平均粒子径:10nm)、日産化学工業(株)製
TKS−203:光触媒用酸化チタンゾル(平均粒子径:40nm)、テイカ(株)製
ZN−120:酸化亜鉛ゾル(平均粒子径:30nm)、TECNAN社製
Abbreviations in Table 2 indicate the following compounds: CE-20B: cerium oxide sol (average particle size: 10 nm), manufactured by Nissan Chemical Industries, Ltd. TKS-203: titanium oxide sol for photocatalyst (average particle size: 40 nm), Taca ZN-120: Zinc oxide sol (average particle size: 30 nm), manufactured by TECNAN
[実施例1]
(水性被覆材の調整)
得られた重合体(I)の水分散液に対し、金属粒子がシリカ層で被覆された粒子(II-1)、およびノニオン系界面活性剤(E1)としてエマルゲン1150S−60(商品名、花王(株)製)を、それぞれ重合体(I)100質量部に対して1質量部添加して水性被覆材を調製した。得られた水性被覆材から評価試験用サンプルを作製し、塗膜の親水性、透明性、及び紫外線吸収性について評価を行った。
[Example 1]
(Adjustment of water-based coating material)
With respect to the obtained aqueous dispersion of polymer (I), particles (II-1) in which metal particles are coated with a silica layer, and Emulgen 1150S-60 (trade name, Kao) as a nonionic surfactant (E1) An aqueous coating material was prepared by adding 1 part by mass to 100 parts by mass of the polymer (I). Samples for evaluation tests were prepared from the obtained aqueous coating materials, and the hydrophilicity, transparency, and ultraviolet absorption of the coating film were evaluated.
[実施例2〜13、比較例1〜2]
重合体(I)、粒子(II)、その他の無機粒子を表3および表4に示す通りに変更した以外は、実施例1と同様にして水性被覆材を調製した。得られた水性被覆材から評価試験用サンプルを作製し、実施例1と同様の測定、評価を行った。
[Examples 2 to 13, Comparative Examples 1 and 2]
An aqueous coating material was prepared in the same manner as in Example 1 except that the polymer (I), particles (II), and other inorganic particles were changed as shown in Tables 3 and 4. A sample for evaluation test was prepared from the obtained aqueous coating material, and the same measurement and evaluation as in Example 1 were performed.
表3および表4に示すように、本発明の実施例1〜13の水性被覆材より得られた塗膜は、優れた親水性、透明性、及び紫外線吸収性を有していた。 As shown in Table 3 and Table 4, the coating films obtained from the aqueous coating materials of Examples 1 to 13 of the present invention had excellent hydrophilicity, transparency, and ultraviolet absorption.
一方、比較例1の水性被覆材は、粒子(II)の含有量が、重合体(I)100質量部に対して、15質量部と過剰であったため、得られた塗膜の透明性に劣っていた。比較例2は粒子(II)のシリカ層の平均膜厚が1.0nm未満であったため、親水性に劣っていた。 On the other hand, in the aqueous coating material of Comparative Example 1, the content of the particles (II) was an excess of 15 parts by mass with respect to 100 parts by mass of the polymer (I). It was inferior. Since the average film thickness of the silica layer of particle | grains (II) was less than 1.0 nm, the comparative example 2 was inferior to hydrophilicity.
本発明の水性被覆材から得られる塗膜は、優れた親水性、透明性、及び光学特性を有する。そのため、建築物、土木構造物等の躯体保護を始めとする様々な被覆用途に用いることができ、工業上極めて有益である。 The coating film obtained from the aqueous coating material of the present invention has excellent hydrophilicity, transparency, and optical properties. Therefore, it can be used for various coating applications such as protection of building bodies, civil engineering structures, and the like, which is extremely useful industrially.
Claims (11)
前記重合体(I)100質量部に対して、前記ノニオン系界面活性剤を0.01〜3質量部含む、水性被覆材。 The aqueous coating material according to any one of claims 1 to 4, further comprising a nonionic surfactant,
An aqueous coating material comprising 0.01 to 3 parts by mass of the nonionic surfactant with respect to 100 parts by mass of the polymer (I).
前記アニオン系界面活性剤が、ポリオキシアルキレンアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩、ポリオキシアルキレンアリールエーテルの硫酸エステル塩のホルマリン縮合物、およびポリオキシアルキレンアルキルアリールエーテルの硫酸エステル塩のホルマリン縮合物からなる群から選ばれる少なくとも1つのアニオン系界面活性剤である、水性被覆材。 The aqueous coating material according to any one of claims 1 to 6, further comprising an anionic surfactant,
The anionic surfactant is a polyoxyalkylene aryl ether sulfate ester salt, a polyoxyalkylene alkyl aryl ether sulfate ester salt, a polyoxyalkylene aryl ether sulfate ester formalin condensate, and a polyoxyalkylene alkyl aryl ether. An aqueous coating material, which is at least one anionic surfactant selected from the group consisting of a formalin condensate of a sulfate ester salt.
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