JP2015101367A - Packaging apparatus for precision apparatus - Google Patents

Packaging apparatus for precision apparatus Download PDF

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Publication number
JP2015101367A
JP2015101367A JP2013242604A JP2013242604A JP2015101367A JP 2015101367 A JP2015101367 A JP 2015101367A JP 2013242604 A JP2013242604 A JP 2013242604A JP 2013242604 A JP2013242604 A JP 2013242604A JP 2015101367 A JP2015101367 A JP 2015101367A
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Japan
Prior art keywords
door
precision
box
packaging box
precision equipment
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JP2013242604A
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Japanese (ja)
Inventor
潔 山田
Kiyoshi Yamada
潔 山田
知大 児玉
Tomohiro Kodama
知大 児玉
正郎 米沢
Masaro Yonezawa
正郎 米沢
真衣 堀田
Mai Hotta
真衣 堀田
昭智 小泉
Akitomo Koizumi
昭智 小泉
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2013242604A priority Critical patent/JP2015101367A/en
Priority to PCT/JP2014/080749 priority patent/WO2015076329A1/en
Publication of JP2015101367A publication Critical patent/JP2015101367A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/26Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with extensions of opposite sides mutually interlocking to lie against other sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/46Handles
    • B65D5/46072Handles integral with the container
    • B65D5/4608Handgrip holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/56Linings or internal coatings, e.g. pre-formed trays provided with a blow- or thermoformed layer
    • B65D5/566Linings made of relatively rigid sheet material, e.g. carton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0413Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • B65D77/042Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton the inner container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a packaging apparatus for precision apparatus, which can be assembled from a small number of components, has a high protective function for an accommodated precision apparatus, and is easily assembled or disassembled, and from which the precision apparatus can safely and easily be taken out.SOLUTION: A packaging box 1 for a precision apparatus comprises an outer box 2 and an inner material 3, each of which is formed by folding one sheet of thin plate material having thickness and cushion as of corrugated board. The outer box 2 has a rectangular bottom part 10, four side parts 11A, 11C, and upper lids 21C, 21D. The two side parts 11A are composed as a collapsible outer door. Inside doors 14A, 14B, forming a double door, are provided inside the side parts 11A. By folding the foldable parts 18A, 18B inside, the side parts 11A and inside doors 14A, 14B are made non-separable. The inside material 3 has a central plate part 30 placed over the bottom part 10, and two upward extending parts 31C, 31D placed over the inside of the side parts 11C.

Description

この発明は、外形が略円柱状で径方向寸法に比べて軸方向寸法が長い、軸受等の精密機器の梱包に用いられる精密機器用梱包箱に関する。   The present invention relates to a packaging box for precision equipment used for packaging precision equipment such as a bearing whose outer shape is substantially cylindrical and whose axial dimension is longer than the radial dimension.

外形が略円柱状で径方向寸法に比べて軸方向寸法が長い精密機器、例えば鉄道車両用車軸軸受を製造元から納入先へ送る場合、精密機器を複数の所定個数ずつ木箱に容れるか、または1個ずつ段ボール紙等からなる板紙製の梱包箱に容れて搬送している。   When sending precision equipment that has a substantially cylindrical shape and a long axial dimension compared to the radial dimension, for example, rolling stock axle bearings from a manufacturer to a delivery destination, a plurality of precision instruments can be contained in a wooden box, or One by one is transported in a cardboard box made of corrugated paper.

精密機器50を容れる板紙製の梱包箱としては、図12のような、上蓋60が開閉する直方体形状のものが一般的である。また、精密機器50の保護と強度向上のために、図13のように、外箱61の内側に上下に貫通した角筒状の内側材62を嵌め込んだものもある(精密機器は省略)。いずれの梱包箱も、上蓋60を開けて上方から精密機器50を出し入れする。   As a packaging box made of paperboard that can accommodate the precision device 50, a rectangular box having an upper lid 60 that opens and closes as shown in FIG. 12 is generally used. Further, in order to protect and improve the strength of the precision device 50, there is a case in which a rectangular tube-shaped inner material 62 penetrating vertically is fitted inside the outer box 61 as shown in FIG. 13 (the precision device is omitted). . In any packing box, the upper lid 60 is opened and the precision device 50 is taken in and out from above.

精密機器以外の梱包に用いられる包装箱では、以下の各提案がなされている。特許文献1は、被包装物の取り出しを容易にするために、箱にミシン目を入れて側面部を開口可能としている。特許文献2は、箱の側面部を観音開き状に開閉可能としている。また、特許文献3に開示されているようなケーキ等の包装箱には、外側の倒伏可能な前後壁と、内側の観音開き状に開くフラップとで、箱の側面を開閉する構造が採用されている。   The following proposals have been made for packaging boxes used for packaging other than precision equipment. In Patent Document 1, in order to make it easy to take out an object to be packaged, a side perforation can be opened by putting a perforation in a box. In Patent Document 2, the side part of the box can be opened and closed in a double-spreading manner. Moreover, the structure which opens and closes the side surface of a box with the outside front-and-back wall which can be laid down, and the flap which opens in an inner side opening shape is employ | adopted for packaging boxes, such as the cake currently disclosed by patent document 3. Yes.

特昭63−317480号公報Japanese Patent Publication No. Sho 63-317480 特昭64−317480号公報Japanese Patent Publication No. 64-317480 特開2003−226325号公報JP 2003-226325 A

木箱は、精密機器を複数個ずつ梱包したとしても、段ボール紙製の梱包箱に比べて、精密機器1個当たりのコストが高くつく。また、木箱に精密機器を複数個ずつ梱包すると、全体の重量が非常に重くなり取扱いが難しく、保管にかさばるという問題がある。さらに、木箱は、使用後の解体、処分等の処理が面倒である。   Even if a plurality of precision instruments are packed in a wooden box, the cost per precision instrument is higher than that of a corrugated cardboard packaging box. In addition, when a plurality of precision instruments are packed in a wooden box, the overall weight becomes very heavy, making it difficult to handle and bulky storage. Furthermore, the wooden box is troublesome to dismantle and dispose of after use.

これに対し、段ボール紙製の梱包箱は、精密機器1個当たりのコストを低く抑えることができるうえ、精密機器を1個ずつ梱包するので取扱性が良いという利点がある。しかし、強度的には木箱に比べて劣るため、鉄道車両用軸受等の精密機器を収容する場合には、箱の中に段ボール紙等からなる緩衝材を別途入れる必要がある。そのため、梱包手段の全体としての部品点数が多くなり、部品管理が面倒である。   On the other hand, the packaging box made of corrugated paper has the advantage that the cost per precision instrument can be kept low, and the precision equipment is packed one by one, so that it is easy to handle. However, since it is inferior to a wooden box in strength, it is necessary to put a cushioning material made of corrugated cardboard or the like in the box when accommodating precision equipment such as railcar bearings. Therefore, the number of parts as a whole of the packing means increases, and parts management is troublesome.

さらに問題となるのは、精密機器の出し入れについてである。図12、図13に示すような従来の段ボール紙製の梱包箱は、重量物である精密機器を上に持ち上げて取り出す方式であるため、取出しが困難で、しかも危険を伴う。そこで、実際の現場では、梱包箱をカッターナイフ等で切断して側面の一部を開き、そこから精密機器を横に滑らして取り出すことが多い。この取り出し方は、梱包箱を解体するときにカッターナイフで精密機器を傷つけないように細心の注意を払う必要があるうえ、切断に手間がかかる。また、梱包箱を倒して中の精密機器を引きずり出すことも一部で行われているが、この方法は、精密機器の取扱い方として問題がある。   A further problem is with precision equipment. The conventional packaging boxes made of corrugated paper as shown in FIG. 12 and FIG. 13 are a system in which a heavy precision instrument is lifted and taken out, so that it is difficult to take out and is dangerous. Therefore, in an actual site, the packing box is often cut with a cutter knife or the like to open a part of the side surface, and the precision instrument is slid sideways from there. This method of taking out requires careful attention not to damage the precision instrument with a cutter knife when the packaging box is disassembled, and it takes time to cut. In addition, some methods have been carried out by pulling out the precision equipment inside by defeating the packing box, but this method has a problem in handling the precision equipment.

加えて、従来の段ボール紙製の梱包箱は、段ボールシートの接合箇所を鉄ピン等で結合していたため、解体時に上記鉄ピン等を外さなければならず時間がかかる。また、解体後に段ボール紙以外のゴミが多く出て、後片付けが面倒である。   In addition, since the conventional corrugated cardboard packaging box has joined the corrugated sheet joints with iron pins or the like, it takes time to disassemble the iron pins and the like at the time of disassembly. In addition, a lot of garbage other than corrugated paper comes out after dismantling, and the rear cleaning is troublesome.

上記課題を解決するために、図14のように、梱包箱を、精密機器50を載せる下箱62と、この下箱62に対して上から被せる上箱63とで構成し、下箱62および上箱63を外からバンド(図示せず)で結束する方式を検討した。しかし、この方式は、一度バンドを切断してしまうと、再度梱包し直すことができない。そのため、商品確認等のために一旦開梱すると、その後、精密機器50を梱包箱に容れて移動することが難しい。また、新しい精密機器を取り出した後の梱包箱を、古い精密機器の回収に利用することもできない。さらに、上箱63を上に引き抜く際に、重量物である精密機器50が倒れる危険がある。   In order to solve the above-described problem, as shown in FIG. 14, the packaging box includes a lower box 62 on which the precision device 50 is placed and an upper box 63 that covers the lower box 62 from above. A method of binding the upper box 63 from the outside with a band (not shown) was examined. However, this method cannot be re-packed once the band is cut. For this reason, once unpacking for product confirmation or the like, it is difficult to move the precision device 50 in a packing box. In addition, the packaging box after the new precision instrument is taken out cannot be used to collect the old precision instrument. Further, when the upper box 63 is pulled out, there is a risk that the heavy precision instrument 50 may fall down.

この発明の目的は、少ない部品点数で組み立てることができ、収容された精密機器に対する保護機能が高く、組立て・解体が簡単で、精密機器を安全かつ容易に取り出すことができる精密機器用梱包箱を提供することである。   The object of the present invention is to provide a precision instrument packaging box which can be assembled with a small number of parts, has a high protection function for stored precision instruments, is easy to assemble and disassemble, and can be taken out safely and easily. Is to provide.

この発明の精密機器用梱包箱は、外形が略円柱状で径方向寸法に比べて軸方向寸法が長い精密機器の梱包に用いられる精密機器用梱包箱であって、前記精密機器を軸方向が上下になるようにして収容する外箱と、この外箱と前記精密機器の間に介在させる内側材とからなり、これら外箱および内側材は、いずれも段ボール状の厚さおよびクッション性を有する1枚の薄板材を折り曲げて形成したものである。
前記外箱は、矩形の底面部と、この底面部の各辺から上方へ延びる4面の側面部とを有し、これら4面の側面部のうちの1面または互いに対向する2面は、その上端が前記底面部と同程度の高さ位置になるまで倒伏可能な外扉として構成され、この外扉の両側に隣合う2面の側面部に、前記外扉の内側に折り曲げられ互いに対となる扉部材がそれぞれ設けられ、これら一対の扉部材で、前記外扉が倒伏した状態において外側へ観音開き状に開放可能な内扉を構成し、前記4面の側面部のうち前記外扉でない側面部の上端に、前記底面部と4面の側面部とで囲まれた空間の上部を閉ざす上蓋が設けられ、前記内側材は、前記外箱の前記底面部の上に重ねられる中央板部と、この中央板部の対向する2辺からそれぞれ上方へ立ち上がり、前記外箱の前記扉部材が設けられた2面の側面部の内側に重ねられる2つの立上り部とを有し、前記外扉および前記内扉の少なくとも一方に、これら外扉と内扉を互いに分離可能に固定する固定手段を設けたことを特徴とする。
A packaging box for precision equipment according to the present invention is a packaging box for precision equipment used for packaging precision equipment having a substantially cylindrical outer shape and a longer axial dimension than a radial dimension. It consists of an outer box that is housed in an up-and-down manner, and an inner material that is interposed between the outer box and the precision device, and both the outer box and the inner material have a cardboard-like thickness and cushioning properties. One thin plate is formed by bending.
The outer box has a rectangular bottom surface portion and four side surface portions extending upward from each side of the bottom surface portion, and one of these four side surface portions or two surfaces facing each other are: The outer door is configured as an outer door that can be laid down until its upper end is at the same height as the bottom surface. The two side surfaces adjacent to both sides of the outer door are folded inwardly of the outer door. Each of the door members is provided, and the pair of door members constitutes an inner door that can be opened outwardly in a double-sided manner when the outer door is lying down, and is not the outer door among the four side surfaces. An upper lid that closes an upper portion of a space surrounded by the bottom surface portion and the four side surface portions is provided at an upper end of the side surface portion, and the inner plate is a central plate portion that is overlaid on the bottom surface portion of the outer box And rises upward from two opposite sides of the central plate portion, and the outer box Two rising portions that are overlapped on the inside of the two side surfaces provided with the door member, and the outer door and the inner door are separably fixed to at least one of the outer door and the inner door. The fixing means is provided.

この構成によると、精密機器を梱包した状態において、精密機器用梱包箱は外形が直方体形状となる。その4つの側面のうち、1面または互いに対向する2面は、外扉である側面部、および内扉からなる2重構造である。残りの互いに対向する2面は、外箱の外扉でない側面部、および内側材の立上り部からなる2重構造である。また、精密機器用梱包箱の底面は、外箱の底面部、および内側材の中央板部からなる2重構造である。このように、クッション性を有する薄板材で精密機器を2重に保護するので、収容されている精密機器に対する保護機能が高い。   According to this structure, in the state which packed the precision instrument, the external shape of the packaging box for precision instruments becomes a rectangular parallelepiped shape. Of the four side surfaces, one surface or two surfaces facing each other has a double structure including a side surface portion that is an outer door and an inner door. The remaining two surfaces facing each other have a double structure including a side surface portion that is not an outer door of the outer box and a rising portion of the inner material. In addition, the bottom surface of the packaging box for precision equipment has a double structure including a bottom surface portion of the outer box and a central plate portion of the inner material. As described above, since the precision device is double-protected by the thin plate material having the cushioning property, the protection function for the stored precision device is high.

精密機器を取り出すには、まず上蓋を開く。次に、固定手段を外して、外扉と内扉を互いに分離可能とする。そして、外扉を倒伏させて開く。さらに、内扉を観音開き状に開く。これにより、外扉と内扉とで閉じられていた側面が開放される。この開放された側面から、中の精密機器を側方にスライドさせて取り出す。精密機器だけを取り出しても良く、内側材ごと精密機器を取り出しても良い。この取り出しの際、倒伏した外扉の上を滑らして精密機器を移動させると、精密機器を安全かつ容易に取り出すことができる。   To remove the precision instrument, first open the top lid. Next, the fixing means is removed so that the outer door and the inner door can be separated from each other. Then, open the outer doors with lying down. In addition, the inner door is opened in a double door. Thereby, the side surface closed by the outer door and the inner door is opened. From this open side, slide the precision instrument inside to the side. Only precision equipment may be taken out, or precision equipment may be taken out together with the inner material. At the time of taking out, if the precision device is moved by sliding on the fallen outer door, the precision device can be taken out safely and easily.

この構成の精密機器用梱包箱は、外箱と内側材とからなり、これら外箱および内側材は、いずれも1枚の薄板材を折り曲げて形成されている。このため、部品点数が少なくて済み、組立て・解体が簡単である。   The packaging box for precision equipment having this configuration includes an outer box and an inner member, and both the outer box and the inner member are formed by bending one thin plate member. For this reason, the number of parts is small, and assembly / disassembly is simple.

この発明において、前記固定手段は、前記外扉の上端に設けられた折返し部を前記内扉の上端を越えて内側に折り返すことにより、前記外扉と前記内扉とが互いに組み合わされた状態とする構成であると良い。
この構成であると、外箱の組立てのために、鉄ピン等の止め具を必要としない。このため、より一層、部品点数が少なくて済み、組立て・解体が簡単である。
In this invention, the fixing means is a state in which the outer door and the inner door are combined with each other by folding the folded portion provided at the upper end of the outer door inward beyond the upper end of the inner door. It is good to have a configuration to do.
With this configuration, a fastener such as an iron pin is not required for assembling the outer box. For this reason, the number of parts can be further reduced, and assembly and disassembly are simple.

この発明において、前記内側材の前記立上り部の先端に内側へ折り曲げ可能な中蓋をそれぞれ設け、各中蓋に取っ手孔をそれぞれ形成すると良い。
中蓋が設けられていると、精密機器用梱包箱の上面が外箱の上蓋、および内側材の中蓋からなる2重構造となり、精密機器に対する上側面の保護機能が高まる。また、中蓋に取っ手孔が形成されていると、梱包時に、取っ手孔にロープ、バンド等を通すか、またはフックを引っ掛けることにより、クレーン等で内側材ごと精密機器を吊り下げて外箱の中に入れることができる。これにより、重量物である精密機器を作業者が直接扱わなくてもよく、安全である。
In the present invention, it is preferable that an inner lid that can be bent inward is provided at the tip of the rising portion of the inner member, and a handle hole is formed in each inner lid.
When the inner lid is provided, the upper surface of the packaging box for precision equipment has a double structure consisting of the upper lid of the outer box and the inner lid of the inner material, and the protection function of the upper side against the precision equipment is enhanced. In addition, if a handle hole is formed in the inner lid, a rope, a band, or the like is passed through the handle hole or a hook is hooked at the time of packing, so that the precision device is hung together with the inner material by a crane or the like. Can be put inside. Thereby, it is not necessary for the operator to directly handle heavy precision equipment, which is safe.

この発明において、前記一対の扉部材は、蟻溝状の凹部および凸部を互いに噛み合わせることで、これら凹部および凸部の接触面の摩擦抵抗により前記内扉を閉じた状態に保持すると良い。
凹部および凸部を蟻溝状とすることで、内扉を閉じた状態に保つ保持力を適度に高められる。これにより、外扉による外側からの拘束がない状態でも内扉を閉じた状態に保持することができ、かつ人手で一対の扉部材を引き離して内扉を開くことができる。
In the present invention, the pair of door members preferably hold the inner door closed by frictional resistance of the contact surfaces of the concave and convex portions by engaging the dovetail concave and convex portions with each other.
By making the concave portion and the convex portion into a dovetail shape, the holding force for keeping the inner door closed can be appropriately increased. Accordingly, the inner door can be held in a closed state even when there is no restriction from the outside by the outer door, and the inner door can be opened by manually pulling the pair of door members apart.

この発明において、前記立上り部の側部に、前記折返し部を内側に折り返すとき、または折り返しを戻すときにこの折返し部と干渉することを回避するための側部切欠きを設けると良い。
内側材の立上り部に側部切欠きが設けられていると、折返し部が立上り部と干渉することがなく、外扉の開閉を円滑に行える。
In the present invention, a side notch for avoiding interference with the folded portion when the folded portion is folded inward or when the folded portion is returned may be provided on the side portion of the rising portion.
When the side notch is provided in the rising portion of the inner material, the folded portion does not interfere with the rising portion, and the outer door can be opened and closed smoothly.

この発明において、前記外箱の前記外扉でない側面部に、前記内側材の前記立上り部により内側から塞がれる手掛け孔を設けると良い。
手掛け孔が設けられていると、外箱の持ち運びが容易である。精密機器を梱包した状態では、手掛け孔が内側材の前記立上り部により内側から塞がれるため、箱内の密封性が保たれる。
In this invention, it is preferable to provide a handle hole that is closed from the inside by the rising portion of the inner member on the side surface portion of the outer box that is not the outer door.
When the handle hole is provided, it is easy to carry the outer box. In a state in which the precision instrument is packed, the handle hole is closed from the inside by the rising portion of the inner material, so that the hermeticity in the box is maintained.

この発明において、前記内側材の前記折返し部の先端部に、この折返し部の折り返しを戻すときに、内部に収容されている前記精密機器と干渉するのを回避するための先端部切欠きを設けると良い。
先端部切欠きが設けられていると、外扉の折返し部を箱内から引き出して折り返しを戻すときに、折返し部が精密機器と干渉することがなく、開梱作業を円滑に行える。
In the present invention, a tip notch for avoiding interference with the precision instrument housed therein is provided at the tip of the folded portion of the inner material when returning the folded portion. And good.
When the front end cutout is provided, when the folded portion of the outer door is pulled out from the box to return the folded portion, the folded portion does not interfere with the precision device and the unpacking operation can be performed smoothly.

この発明において、前記固定手段は、前記外扉および前記内扉の少なくとも一方に設けられ、これら外扉と内扉を互いに固定する粘着テープまたは面ファスナーであっても良い。   In this invention, the fixing means may be an adhesive tape or a hook-and-loop fastener that is provided on at least one of the outer door and the inner door and fixes the outer door and the inner door to each other.

この発明の精密機器用梱包箱は、外形が略円柱状で径方向寸法に比べて軸方向寸法が長い精密機器の梱包に用いられる精密機器用梱包箱であって、前記精密機器を軸方向が上下になるようにして収容する外箱と、この外箱と前記精密機器の間に介在させる内側材とからなり、これら外箱および内側材は、いずれも段ボール状の厚さおよびクッション性を有する1枚の薄板材を折り曲げて形成したものであり、前記外箱は、矩形の底面部と、この底面部の各辺から上方へ延びる4面の側面部とを有し、これら4面の側面部のうちの1面または互いに対向する2面は、その上端が前記底面部と同程度の高さ位置になるまで倒伏可能な外扉として構成され、この外扉の両側に隣合う2面の側面部に、前記外扉の内側に折り曲げられ互いに対となる扉部材がそれぞれ設けられ、これら一対の扉部材で、前記外扉が倒伏した状態において外側へ観音開き状に開放可能な内扉を構成し、前記4面の側面部のうち前記外扉でない側面部の上端に、前記底面部と4面の側面部とで囲まれた空間の上部を閉ざす上蓋が設けられ、前記内側材は、前記外箱の前記底面部の上に重ねられる中央板部と、この中央板部の対向する2辺からそれぞれ上方へ立ち上がり、前記外箱の前記扉部材が設けられた2面の側面部の内側に重ねられる2つの立上り部とを有し、前記外扉および前記内扉の少なくとも一方に、これら外扉と内扉を互いに分離可能に固定する固定手段を設けたため、少ない部品点数で組み立てることができ、収容されている精密機器に対する保護機能が高く、組立て・解体が簡単で、精密機器を安全かつ容易に取り出すことができる。   A packaging box for precision equipment according to the present invention is a packaging box for precision equipment used for packaging precision equipment having a substantially cylindrical outer shape and a longer axial dimension than a radial dimension. It consists of an outer box that is housed in an up-and-down manner, and an inner material that is interposed between the outer box and the precision device, and both the outer box and the inner material have a cardboard-like thickness and cushioning properties. The outer box has a rectangular bottom surface portion and four side surface portions extending upward from each side of the bottom surface portion, and the side surfaces of these four surfaces are formed by bending one thin plate material. One of the two surfaces or two surfaces facing each other is configured as an outer door that can be laid down until its upper end is at the same height as the bottom surface, and two adjacent surfaces on both sides of the outer door. Doors that are folded inside the outer door and paired with each other on the side surface A pair of door members is provided, and the pair of door members constitutes an inner door that can be opened outwardly in a double-sided manner when the outer door is lying down. An upper lid is provided at the upper end to close the upper portion of the space surrounded by the bottom surface portion and the four side surface portions, and the inner material is a central plate portion overlaid on the bottom surface portion of the outer box, Two rising portions that rise upward from two opposite sides of the central plate portion and are overlapped on the inner side of the two side surfaces provided with the door member of the outer box, and the outer door and the inner At least one of the doors is provided with a fixing means that fixes the outer door and the inner door so that they can be separated from each other. Therefore, the door can be assembled with a small number of parts, and it has a high protection function for the precision equipment that is housed. Easy and precision equipment It can be taken out all and easily.

この発明の一実施形態にかかる精密機器用梱包箱の分解斜視図である。It is a disassembled perspective view of the packaging box for precision instruments concerning one Embodiment of this invention. 同精密機器用梱包箱の破断正面図である。It is a fracture front view of the packaging box for precision instruments. 同精密機器用梱包箱の破断側面図である。It is a fracture side view of the packaging box for precision instruments. 同精密機器用梱包箱の外箱の展開図である。It is an expanded view of the outer box of the packaging box for precision instruments. 同精密機器用梱包箱の内側材の展開図である。It is an expanded view of the inner side material of the packaging box for precision instruments. 同精密機器用梱包箱に精密機器を入れる作業の説明図である。It is explanatory drawing of the operation | work which puts a precision instrument in the packaging box for the precision instruments. 同精密機器用梱包箱から精密機器を取り出す手順の説明図である。It is explanatory drawing of the procedure which takes out a precision instrument from the packaging box for the precision instruments. 同精密機器用梱包箱の要部の破断側面図である。It is a fractured side view of the principal part of the packaging box for precision instruments. 同精密機器用梱包箱の要部の一部を省略した平面図である。It is the top view which abbreviate | omitted a part of principal part of the packaging box for precision instruments. 同精密機器用梱包箱の外箱の異なる例の展開図である。It is an expanded view of the example from which the outer box of the packaging box for precision devices differs. 固定手段の異なる例を示す外箱の一部の破断側面図である。It is a fracture side view of a part of the outer box showing a different example of the fixing means. 従来の精密機器用梱包箱の斜視図である。It is a perspective view of the conventional packaging box for precision instruments. 従来の異なる精密機器用梱包箱の分解斜視図である。It is a disassembled perspective view of the conventional different precision equipment packaging box. 検討例の精密機器用梱包箱の斜視図である。It is a perspective view of the packaging box for precision instruments of the examination example.

以下、この発明の一実施形態を図面と共に説明する。
図1は、この実施形態にかかる精密機器用梱包箱の分解斜視図である。この精密機器用梱包箱1は、外形が略円柱状で径方向寸法に比べて軸方向寸法が長い精密機器50、例えば鉄道車両用車軸軸受を運搬するための梱包箱であって、基本的には外箱2と内側材3とでなる。他に、精密機器50を包むビニール製の保護袋40(図2、図3)、内側材3と精密機器50を固定する粘着テープ41(図7)、すきまを埋める緩衝材43(図2、図3)、梱包用の粘着テープ44(図2)等を必要に応じて使用する。これらについては、後で説明する。精密機器用梱包箱1は、組み上がると、図2および図3の断面図に示すような直方体の形状となる。なお、図2は図3のIII−III断面図であり、図3は図2のII−II断面図である。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is an exploded perspective view of a packaging box for precision equipment according to this embodiment. This precision equipment packaging box 1 is a packaging box for carrying a precision equipment 50, for example, a railcar axle bearing, whose outer shape is substantially cylindrical and whose axial dimension is longer than its radial dimension. Consists of an outer box 2 and an inner material 3. In addition, a vinyl protective bag 40 (FIGS. 2 and 3) for enclosing the precision device 50, an adhesive tape 41 (FIG. 7) for fixing the inner material 3 and the precision device 50, and a cushioning material 43 (FIG. 2, FIG. 2). 3), packing adhesive tape 44 (FIG. 2) and the like are used as necessary. These will be described later. When assembled, the precision instrument packaging box 1 has a rectangular parallelepiped shape as shown in the cross-sectional views of FIGS. 2 and 3. 2 is a cross-sectional view taken along the line III-III in FIG. 3, and FIG. 3 is a cross-sectional view taken along the line II-II in FIG.

外箱2および内側材3は、いずれもクッション性を有する1枚の薄板材、例えば段ボールシートを折り曲げて形成される。図4は外箱用の段ボールシート2Sを示し、図5は内側材用の段ボールシート3Sを示す。各図の破線は折り曲げ線である。   Both the outer box 2 and the inner member 3 are formed by bending a thin sheet material having cushioning properties, for example, a cardboard sheet. 4 shows a corrugated cardboard sheet 2S for the outer box, and FIG. 5 shows a corrugated cardboard sheet 3S for the inner material. The broken line in each figure is a fold line.

外箱2は、図1〜図3および図4の展開図に示すように、矩形の底面部10と、この底面部10の各辺から上方(組立時)へ延びる4面の側面部11A,11B,11C,11Dとを有する。これら4面の側面部11A〜11Dのうち互いに対向する2面の側面部11A,11Bは、その上端が底面部10と同程度の高さ位置になるまで倒伏可能な外扉として構成されている(以下、「側面部11A,11B」を「外扉11A,11B」とする)。また、外扉11A,11Bの両側に隣合う2面の側面部11C,11Dの両側端に、外扉11A,11Bの内側に折り曲げられ互いに対となる扉部材12,13がそれぞれ設けられている。これら一対の扉部材12,13で、外扉11A,11Bが倒伏した状態において外側へ観音開き状に開放可能な内扉14A,14Bを構成する。   As shown in the developed views of FIGS. 1 to 3 and 4, the outer box 2 includes a rectangular bottom surface portion 10 and four side surface portions 11 </ b> A extending upward (during assembly) from each side of the bottom surface portion 10. 11B, 11C, and 11D. The two side surfaces 11A and 11B facing each other among these four side surfaces 11A to 11D are configured as outer doors that can fall down until their upper ends are at the same height as the bottom surface 10. (Hereinafter, “side portions 11A and 11B” are referred to as “outer doors 11A and 11B”). In addition, door members 12 and 13 that are bent inwardly of the outer doors 11A and 11B and are paired with each other are provided on both side ends of the two side surfaces 11C and 11D adjacent to both sides of the outer doors 11A and 11B, respectively. . The pair of door members 12 and 13 constitute inner doors 14A and 14B that can be opened outwardly in a double door manner when the outer doors 11A and 11B are lying down.

扉部材12,13の互いに対向する縁部に、蟻溝状の凹部15と凸部16が交互に並んで設けられている。扉部材12の凹部15と扉部材13の凸部16とが互いに対応する位置関係にあり、かつ扉部材12の凸部16と扉部材13の凹部15とが互いに対応する位置関係にある。一対の扉部材15,16の凹部15と凸部16とを互いに噛み合わせることで、これら凹部15および凸部16の接触面の摩擦抵抗により内扉14A,14Bを閉じた状態に保持する。凹部15および凸部16は蟻溝状であるため、互いに噛み合った状態でくさび作用が働き、大きな保持力が得られる。   The dovetail recesses 15 and the projections 16 are provided alternately at the opposite edges of the door members 12 and 13. The concave portion 15 of the door member 12 and the convex portion 16 of the door member 13 have a corresponding positional relationship, and the convex portion 16 of the door member 12 and the concave portion 15 of the door member 13 have a corresponding positional relationship. By engaging the concave portion 15 and the convex portion 16 of the pair of door members 15 and 16 with each other, the inner doors 14A and 14B are held closed by the frictional resistance of the contact surfaces of the concave portion 15 and the convex portion 16. Since the concave portion 15 and the convex portion 16 have a dovetail shape, a wedge action works in a state where they are engaged with each other, and a large holding force is obtained.

外扉11A,11Bと内扉14A,14Bを互いに分離可能に固定する固定手段として、外扉11A,11Bの上端に、中間水平部17A,17Bを介して、内側に折り返される折返し部18A,18Bが設けられている。この折返し部18A,18Bを、内扉14A,14Bの上端を越えて内側に折り返すことにより、外扉11A,11Bと内扉14A,14Bとが互いに組み合わされた状態に固定する。このとき、中間水平部17A,17Bは、内扉14A,14Bの上方位置で水平姿勢となる。折返し部18A,18Bの先端には、外側へ張り出したフック部18aが設けられており、このフック部18aを側面部11C,11Dのスリット19に差し込むことで、折返し部18A,18Bが折り返し位置で拘束される。   As fixing means for fixing the outer doors 11A and 11B and the inner doors 14A and 14B to be separable from each other, folded portions 18A and 18B that are folded back to the upper ends of the outer doors 11A and 11B via intermediate horizontal portions 17A and 17B. Is provided. The folded portions 18A and 18B are folded inward beyond the upper ends of the inner doors 14A and 14B, thereby fixing the outer doors 11A and 11B and the inner doors 14A and 14B in a combined state. At this time, the intermediate horizontal portions 17A and 17B are in a horizontal posture at positions above the inner doors 14A and 14B. A hook portion 18a projecting outward is provided at the tip of the folded portions 18A, 18B. By inserting the hook portion 18a into the slit 19 of the side surface portions 11C, 11D, the folded portions 18A, 18B are at the folded position. Be bound.

この実施形態の折返し部18A,18Bは、その先端部に、端縁が円弧状の先端部切欠き20が設けられている。この先端部切欠き20は、折返し部18A,18Bの折り返しを戻すときに、精密機器用梱包箱1の内部に収容されている精密機器50と干渉するのを回避するために設けてある。精密機器50に対して折返し部18A,18Bが斜めになっている状態でも、精密機器50と折返し部18A,18Bの干渉が回避されるように、先端部切欠き20の円弧の半径は精密機器50の半径よりも大きくしてある。   The folded portions 18A and 18B of this embodiment are provided with a tip notch 20 having an arcuate edge at the tip. The front end cutout 20 is provided to avoid interference with the precision device 50 housed in the precision device packaging box 1 when the turn-back portions 18A and 18B are turned back. The radius of the arc of the tip notch 20 is a precision device so that interference between the precision device 50 and the turn-back portions 18A and 18B is avoided even when the folded portions 18A and 18B are inclined with respect to the precision device 50. It is larger than the radius of 50.

外扉でない側面部11C,11Dの上端に、底面部10と4面の側面部11A,11B,11C,11Dとで囲まれた空間の上部を閉ざす上蓋21C,21Dが設けられている。また、上記側面部11C,11Dの上部に、手掛け孔22が形成されている。   Upper lids 21C and 21D are provided at the upper ends of the side surfaces 11C and 11D that are not outer doors, and close the upper part of the space surrounded by the bottom surface 10 and the four side surfaces 11A, 11B, 11C, and 11D. A handle hole 22 is formed in the upper part of the side surface parts 11C and 11D.

内側材3は、図1〜図3および図5の展開図に示すように、外箱2の底面部10の上に重ねられる中央板部30と、この中央板部30の対向する2辺から上方(組立時)へ立ち上がり、前記外扉でない側面部11C,11Dの内側にそれぞれ重ねられる2つの立上り部31C,31Dとを有する。さらに、立上り部31C,31Dの先端に、内側へ折り曲げ可能な中蓋32C,32Dがそれぞれ設けられている。各中蓋32C,32Dには、取っ手孔33が形成されている。また、立上り部31C,31Dの両側の上部に、端縁が円弧状の側部切欠き34が設けられている。この側部切欠き34は、外扉11A,11Bの折返し部18A,18Bを内側に折り返すとき、または折り返しを戻すときに、この折返し部18A,18Bと干渉することを回避するためのものである。   As shown in the developed views of FIGS. 1 to 3 and FIG. 5, the inner member 3 includes a central plate portion 30 that is overlaid on the bottom surface portion 10 of the outer box 2 and two opposite sides of the central plate portion 30. It has two rising portions 31C and 31D that rise upward (during assembly) and overlap each other inside the side portions 11C and 11D that are not the outer doors. Furthermore, inner lids 32C and 32D that can be bent inward are provided at the tips of the rising portions 31C and 31D, respectively. A handle hole 33 is formed in each of the inner lids 32C and 32D. Further, side cutouts 34 having arcuate edges are provided on the upper portions on both sides of the rising portions 31C and 31D. The side cutouts 34 are for avoiding interference with the folded portions 18A and 18B when the folded portions 18A and 18B of the outer doors 11A and 11B are folded inside or returned. .

この精密機器用梱包箱1による精密機器50の梱包方法を説明する。
まず、外箱2を組み立てる。すなわち、底面部10に対して側面部11C,11Dを起立させた後、内扉14A,14Bを閉じると共に、外扉11A,11Bを閉じる。内扉14A,14Bは、一対の扉部材12,13の凹部15と凸部16を互いに噛み合わせることで、適度の保持力で閉じた状態に保持される。また、外扉11A,11Bは、折返し部18A,18Bを内扉14A,14Bの上端を越えて内側に折り返し、フック部18aをスリット19に差し込むことで、側面部11C,11Dに結合され、かつ内扉14A,14Bに対して分離不能に組み合わされる。この組立構造であると、外箱2は、1枚の段ボールシート2Sを組み立てただけにもかかわらず、高い強度を有する。組み立てられた外箱2は、手掛け孔22に手を掛けて持ち運びすることができる。
A method for packing the precision device 50 using the precision device packaging box 1 will be described.
First, the outer box 2 is assembled. That is, after the side surface portions 11C and 11D are erected with respect to the bottom surface portion 10, the inner doors 14A and 14B are closed and the outer doors 11A and 11B are closed. Inner door 14A, 14B is hold | maintained in the closed state by moderate holding force by meshing | combining the recessed part 15 and the convex part 16 of a pair of door members 12 and 13 mutually. Further, the outer doors 11A and 11B are joined to the side surface parts 11C and 11D by folding the folded parts 18A and 18B inwardly beyond the upper ends of the inner doors 14A and 14B, and inserting the hook parts 18a into the slits 19, respectively. The inner doors 14A and 14B are combined in an inseparable manner. With this assembly structure, the outer box 2 has high strength even though only one cardboard sheet 2S is assembled. The assembled outer box 2 can be carried by placing a hand on the handle hole 22.

次に、外箱2から離れた位置に置かれた内側材3の中央板部30の上に、ビニール製の保護袋40等で包装された精密機器50を、軸方向が上下を向くように載置する。そして、内側材3の立上り部31C,31Dを起こし、これら立上り部31C,31Dの周囲に梱包用の粘着テープ41等を巻いて、内側材3と精密機器50を固定する。中蓋32C,32Dに設けられた取っ手孔33を利用して精密機器50ごと内側材3を持ち上げて、外箱2の中に入れる。このとき、内側材3の立上り部31C,31Dが外箱2の側面部11C,11Dの内側に重なるように、内側材3の向きを定める。   Next, a precision device 50 wrapped with a protective bag 40 made of vinyl or the like is placed on the central plate portion 30 of the inner member 3 placed at a position away from the outer box 2 so that the axial direction is vertically directed. Place. Then, the rising portions 31C and 31D of the inner member 3 are raised, and the packing material tape 41 and the like are wound around the rising portions 31C and 31D to fix the inner member 3 and the precision device 50. Using the handle holes 33 provided in the inner lids 32C and 32D, the inner member 3 is lifted together with the precision device 50 and placed in the outer box 2. At this time, the orientation of the inner member 3 is determined so that the rising portions 31C and 31D of the inner member 3 overlap the inner sides of the side portions 11C and 11D of the outer box 2.

図6に示すように、取っ手孔33にロープ、ベルト等42を通すか、またはフック(図示せず)を引っ掛けて、クレーン等で内側材3ごと精密機器50を吊り下げて外箱2の中に入れるようにすれば、重量物である精密機器50を作業者が直接扱わなくてもよく、安全である。   As shown in FIG. 6, a rope, a belt 42 or the like 42 is passed through the handle hole 33, or a hook (not shown) is hooked, and the precision device 50 is suspended together with the inner material 3 with a crane or the like. In this case, the precision instrument 50, which is a heavy object, does not have to be handled directly by the operator and is safe.

精密機器50のサイズに応じて、精密機器用梱包箱1と精密機器50のすきまを埋める緩衝材43を詰める。図2、図3に図示されている緩衝材43は、精密機器50と中蓋32C,32Dとの間のすきまを埋めるものであり、ダンボール紙を折り曲げて成形されている。必要に応じて、精密機器50の四方の周囲のすきまを埋める緩衝材(図示せず)を詰めても良い。緩衝材43を詰めた後、中蓋32C,32Dおよび上蓋21C,21Dを閉じ、上蓋21C,21Dの突合せ部、ならびに上蓋21C,21Dと外扉11A,11Bの接合部を粘着テープ44(図2)で接合して、梱包が完成する。   In accordance with the size of the precision device 50, the cushioning material 43 that fills the gap between the precision device packaging box 1 and the precision device 50 is packed. The cushioning material 43 shown in FIGS. 2 and 3 fills the gap between the precision device 50 and the inner lids 32C and 32D, and is formed by bending corrugated cardboard. If necessary, a cushioning material (not shown) that fills the clearances around the four sides of the precision device 50 may be packed. After the cushioning material 43 is packed, the inner lids 32C and 32D and the upper lids 21C and 21D are closed, the butted portions of the upper lids 21C and 21D, and the joints between the upper lids 21C and 21D and the outer doors 11A and 11B are adhesive tape 44 (FIG. 2). ) To complete the packaging.

この精密機器用梱包箱1は、外箱2と内側材3とからなり、これら外箱2および内側材3は、いずれも1枚のダンボールシート2S,3Sを折り曲げて形成されている。また、折返し部18A,18Bを内側に折り返して外扉11A,11Bと内扉14A,14Bとが互いに分離不能に組み合わされた状態とすることにより、精密機器用梱包箱1が組み立てられた状態に保たれる。そのため、組立に鉄ピン等の止め具を必要としない。よって、部品点数が少なくて済み、組立て・解体が簡単である。さらに、解体後に段ボール紙以外のゴミが出ず、後片付けが容易である。   The precision equipment packaging box 1 includes an outer box 2 and an inner material 3, and both the outer box 2 and the inner material 3 are formed by bending one cardboard sheet 2S, 3S. Moreover, the folded-back portions 18A and 18B are folded inward so that the outer doors 11A and 11B and the inner doors 14A and 14B are inseparably combined with each other, so that the precision instrument packaging box 1 is assembled. Kept. Therefore, a fastener such as an iron pin is not required for assembly. Therefore, the number of parts is small, and assembly / disassembly is easy. Furthermore, no dust other than corrugated paper is produced after dismantling, and it is easy to clean up.

図2および図3に示すように、精密機器50を梱包した状態では、外形が直方体形状である精密機器用梱包箱1の6面の外面はすべて2重構造となる。すなわち、互いに対向する2面の側面は、外扉11A,11Bと内扉14A,14Bとが重なる。残りの互いに対向する2面の側面は、外箱2の側面部11C,11Dと内側材3の立上り部31C,31Dとが重なる。底面は、外箱2の底面部10と内側材3の中央板部30とが重なる。また、上面は、外箱2の上蓋21C,21Dと内側材3の中蓋32C,32Dとが重なる。このように精密機器50の周囲6面のすべてを、クッション性を有する段ボール材により2重に保護するので、収容されている精密機器50に対する保護機能が高い。   As shown in FIGS. 2 and 3, in a state where the precision device 50 is packed, all six outer surfaces of the precision device packaging box 1 whose outer shape is a rectangular parallelepiped shape have a double structure. That is, the outer doors 11A and 11B and the inner doors 14A and 14B overlap each other on the two side surfaces facing each other. The remaining two side surfaces facing each other overlap the side portions 11C and 11D of the outer box 2 and the rising portions 31C and 31D of the inner member 3. At the bottom, the bottom 10 of the outer box 2 and the central plate 30 of the inner member 3 overlap. Moreover, the upper lids 21C and 21D of the outer box 2 and the inner lids 32C and 32D of the inner member 3 overlap on the upper surface. As described above, since all of the six surfaces around the precision instrument 50 are double protected by the corrugated cardboard material having cushioning properties, the protection function for the precision instrument 50 accommodated therein is high.

梱包状態では、精密機器50、緩衝材43等により内側材3の立上り部31C,31Dが外側に押され、この立上り部31C,31Dにより外箱2の手掛け孔22が内側から塞がれる。そのため、箱内の密封性が保たれ、精密機器50に悪影響を与えない。   In the packed state, the rising portions 31C and 31D of the inner member 3 are pushed outward by the precision device 50, the buffer material 43, etc., and the handle holes 22 of the outer box 2 are closed from the inside by the rising portions 31C and 31D. Therefore, the sealing performance in the box is maintained and the precision instrument 50 is not adversely affected.

精密機器用梱包箱1からの精密機器50の取出方法を、図7と共に説明する。なお、図7では、保護袋40および緩衝材43が省略されている。
精密機器50を取り出すには、まず、上蓋21C,21Dを結合している粘着テープ44(図2)を剥がして、図7(A)のように、上蓋21C,21Dおよび中蓋32C,32Dを開く。次に、図7(B)のように、いずれか片方の外扉11Aの折返し部18Aを箱内から引き出して折り返しを戻し、外扉11Aと内扉14Bとを分離可能とする。
A method for taking out the precision instrument 50 from the precision instrument packaging box 1 will be described with reference to FIG. In FIG. 7, the protective bag 40 and the buffer material 43 are omitted.
In order to take out the precision instrument 50, first, the adhesive tape 44 (FIG. 2) connecting the upper lids 21C and 21D is peeled off, and the upper lids 21C and 21D and the inner lids 32C and 32D are removed as shown in FIG. open. Next, as shown in FIG. 7B, the folded-back portion 18A of either one of the outer doors 11A is pulled out from the box to return the folded-back so that the outer door 11A and the inner door 14B can be separated.

図8は、折返し部18Aを箱内から引き出す動作の説明図である。同図(A)のように側面部11C,11Dのスリット19にフック部18aが係合している折返し部18Aを、例えば先端部切欠き20に指を掛けて上に引くことにより、フック部18aが弾性変形することでフック部18aとスリット19の係合が外れる。さらに、折返し部18Aを上に引くと、同図(B),(C)のように、水平板部17Aの回転動作および外扉18Aの倒伏動作を伴いながら、折返し部18Aの先端が曲線の軌跡を描いて折返し部18Aが引き出される。このとき、折返し部18Aは、内側材3の立上り部31C,31Dの側部に設けられた側部切欠き34内を通るため、折返し部18Aが立上り部31C,31Dと干渉せず、円滑に折返し部18Aを引き出すことができる。組立て時に折返し部18Aを折り返す場合も同様である。   FIG. 8 is an explanatory diagram of the operation of pulling out the folded portion 18A from the box. As shown in FIG. 5A, the folded portion 18A, in which the hook portion 18a is engaged with the slit 19 of the side surface portions 11C and 11D, is hooked up, for example, by hooking a finger on the notch 20 at the tip portion. The hook portion 18a and the slit 19 are disengaged due to the elastic deformation of the 18a. Further, when the folded portion 18A is pulled upward, the tip of the folded portion 18A is curved while accompanied by the rotating operation of the horizontal plate portion 17A and the falling operation of the outer door 18A as shown in FIGS. The folding part 18A is drawn out while drawing a trajectory. At this time, since the folded portion 18A passes through the side cutouts 34 provided on the side portions of the rising portions 31C and 31D of the inner member 3, the folded portion 18A does not interfere with the rising portions 31C and 31D, and smoothly The folded portion 18A can be pulled out. The same applies to the case where the folded portion 18A is folded at the time of assembly.

また、折返し部18Aに先端部切欠き20が設けられているため、図9に示すように、折返し部18Aを引き出すときに、この折返し部18Aが精密機器50と干渉するのを回避できる。なお、折返し部18Aは弾性を有するため、少し程度なら折返し部18Aが精密機器50に接触しても、折返し部18Aを撓ませて引き出すことができる。先端部切欠き20は、精密機器50の軸方向寸法が長く、精密機器50の上部に折返し部18Aが干渉する場合に設けられる。   Moreover, since the front-end | tip part notch 20 is provided in the folding | returning part 18A, when pulling out the folding | returning part 18A, as shown in FIG. 9, it can avoid that this folding | returning part 18A interferes with the precision instrument 50. In addition, since the folding | returning part 18A has elasticity, even if the folding | returning part 18A contacts the precision instrument 50 if it is a little, the folding | returning part 18A can be bent and pulled out. The front end notch 20 is provided when the precision device 50 has a long axial dimension and the folded portion 18A interferes with the upper portion of the precision device 50.

精密機器50の軸方向寸法が短く、先端部切欠き20が無くても折返し部18Aが精密機器50と干渉しない場合は、図10に示す外箱用の段ボールシート2Sのように先端部切欠き20が無いものを使用してよい。その場合、緩衝材43の上下厚みを調整することで、精密機器50の上方のすきまを埋める。つまり、この精密機器用梱包箱1は、折返し部18Aに先端部切欠き20を設けるか否かのわずかな変更だけで、軸方向寸法の異なる複数種の精密機器50に対応することができる。   When the precision device 50 has a short axial dimension and the folded portion 18A does not interfere with the precision device 50 even without the front end cutout 20, the front end cutout as in the corrugated cardboard sheet 2S for the outer box shown in FIG. Those without 20 may be used. In that case, the clearance above the precision device 50 is filled by adjusting the vertical thickness of the cushioning material 43. That is, the precision instrument packaging box 1 can be used for a plurality of precision instruments 50 having different axial dimensions by only a slight change in whether or not the tip notch 20 is provided in the folded portion 18A.

外扉11Aと内扉14Aとを分離可能とした後、図7(C)のように、外扉11Aを倒伏させて開く。さらに、図7(D)のように、内扉14Aを観音開き状に開く。これにより、外扉11Aと内扉14Aとで閉じられていた側面が開放される。この開放された側面から、中の精密機器50を側方にスライドさせて取り出す。その際、図7(E)のように、内側材3ごと精密機器50を、倒伏した外扉11Aの上を滑らすようにスライドさせると、精密機器50を安全かつ容易に取り出すことができる。場合によっては、精密機器50だけをスライドさせて取り出しても良い。   After making the outer door 11A and the inner door 14A separable, the outer door 11A is laid down and opened as shown in FIG. Further, as shown in FIG. 7D, the inner door 14A is opened in a double-spread shape. Thereby, the side surface closed by the outer door 11A and the inner door 14A is opened. From the opened side surface, the precision instrument 50 inside is slid sideways and taken out. At that time, as shown in FIG. 7E, when the precision device 50 is slid on the inside material 3 so as to slide on the overturned outer door 11A, the precision device 50 can be taken out safely and easily. In some cases, only the precision device 50 may be slid out.

上の説明では、外扉11Aおよび内扉14Aを開いて図7の手前側に精密機器50を取り出す場合を示したが、外扉11Bおよび内扉14Bを開いて図7の奥側に精密機器50を取り出しても良い。その場合も、前記同様に、簡単に開梱して、精密機器50を安全かつ容易に取り出すことができる。   In the above description, the case where the outer door 11A and the inner door 14A are opened and the precision device 50 is taken out in front of FIG. 7 is shown. However, the outer door 11B and the inner door 14B are opened and the precision device 50 is opened in the rear side in FIG. 50 may be taken out. Even in that case, similarly to the above, it is possible to simply unpack and remove the precision instrument 50 safely and easily.

この実施形態は、4面の側面における互いに対向する2面に外扉11A,11Bおよび内扉14A,14Bが設けられているため、精密機器50を互いに対向する2方向に取り出すことが可能であり、精密機器50の取出現場におけるレイアウトの融通性が高い。また、互いに対向する2面に外扉11A,11Bおよび内扉14A,14Bを設け、折返し部18A,18Bを折り返して外扉11A,11Bと内扉14A,14Bとを互いに分離不能とすることで、固定用の金具等を用いることなく、外箱2を組み立てることを可能としている。
場合によっては、4面の側面のうちの1面にだけ外扉11A(11B)および内扉14A(14B)を設けた構成としても良い。
In this embodiment, since the outer doors 11A and 11B and the inner doors 14A and 14B are provided on two surfaces facing each other on the four side surfaces, the precision device 50 can be taken out in two directions facing each other. Moreover, the flexibility of the layout in the take-out site of the precision instrument 50 is high. Further, the outer doors 11A, 11B and the inner doors 14A, 14B are provided on the two surfaces facing each other, and the folded portions 18A, 18B are folded back so that the outer doors 11A, 11B and the inner doors 14A, 14B cannot be separated from each other. The outer box 2 can be assembled without using a fixing metal fitting or the like.
In some cases, the outer door 11A (11B) and the inner door 14A (14B) may be provided on only one of the four side surfaces.

外扉11A,11Bと内扉14A,14Bを互いに分離不能に固定する固定手段として、上記実施形態の折返し部18A,18Bに代えて、粘着テープまたは面ファスナーを用いても良い。例えば、図11(A)のように、内扉14A(14B)の上端に一端が自由端45aとなった粘着テープ45を取り付けておき、同図(B)のように、前記粘着テープ45の自由端45aを起立した外扉11A(11B)の上端に貼り付けることで、外扉11A(11B)と内扉14A(14B)を互いに固定する。粘着テープ45を剥がせば、外扉11A(11B)と内扉14A(14B)を分離することができる。なお、粘着テープ45の自由端45aに剥離紙46が貼られていて、自由端45aを外扉11A(11B)に貼り付けるときに前記剥離紙46を剥がすようになっている。
固定手段を面ファスナーとする場合は、例えば、外扉11A(11B)および内扉14A(14B)の組立時に互いに対向する面に、一対で一組となる面ファスナーのうちの片方の面ファスナーおよびもう一方の面ファスナーをそれぞれ個別に取り付ける(図示せず)。また、面ファスナーの代わりに、外扉11A(11B)および内扉14A(14B)の組立時に互いに対向する面の片方に、両面の粘着テープを取り付けても良い(図示せず)。
As a fixing means for fixing the outer doors 11A and 11B and the inner doors 14A and 14B so as not to be separated from each other, an adhesive tape or a hook-and-loop fastener may be used instead of the folded portions 18A and 18B of the above embodiment. For example, as shown in FIG. 11A, an adhesive tape 45 whose one end is a free end 45a is attached to the upper end of the inner door 14A (14B), and as shown in FIG. By sticking the free end 45a to the upper end of the upright outer door 11A (11B), the outer door 11A (11B) and the inner door 14A (14B) are fixed to each other. If the adhesive tape 45 is peeled off, the outer door 11A (11B) and the inner door 14A (14B) can be separated. The release paper 46 is attached to the free end 45a of the adhesive tape 45, and the release paper 46 is peeled off when the free end 45a is attached to the outer door 11A (11B).
When the fixing means is a hook-and-loop fastener, for example, one of the hook-and-loop fasteners of the pair of hook-and-loop fasteners and The other hook-and-loop fasteners are individually attached (not shown). Moreover, you may attach a double-sided adhesive tape to one of the surfaces which mutually oppose at the time of the assembly of outer door 11A (11B) and inner door 14A (14B) instead of a hook-and-loop fastener (not shown).

1…精密機器用梱包箱
2…外箱
2S…外箱用段ボールシート(薄板材)
3…内側材
3S…内側材用段ボールシート(薄板材)
10…底面部
11A,11B…側面部(外扉)
11C,11D…側面部
12,13…扉部材
15…凹部
16…凸部
18A,18B…折返し部(固定手段)
20…先端部切欠き
21C,21D…上蓋
22…手掛け孔
30…中央板部
31C,31D…立上り部
32C,32D…中蓋
33…取っ手孔
34…側部切欠き
45…粘着テープ(固定手段)
50…精密機器
1 ... Packing box for precision equipment 2 ... Outer box 2S ... Cardboard sheet for outer box (thin plate)
3 ... Inner material 3S ... Corrugated sheet for inner material (thin plate)
10 ... bottom part 11A, 11B ... side part (outer door)
11C, 11D ... side face parts 12, 13 ... door member 15 ... concave part 16 ... convex part 18A, 18B ... folded part (fixing means)
20 ... tip end cutouts 21C and 21D ... upper lid 22 ... handle hole 30 ... center plate parts 31C and 31D ... rising part 32C and 32D ... inner lid 33 ... handle hole 34 ... side cutout 45 ... adhesive tape (fixing means)
50 ... Precision equipment

Claims (8)

外形が略円柱状で径方向寸法に比べて軸方向寸法が長い精密機器の梱包に用いられる精密機器用梱包箱であって、
前記精密機器を軸方向が上下になるようにして収容する外箱と、この外箱と前記精密機器の間に介在させる内側材とからなり、これら外箱および内側材は、いずれも段ボール状の厚さおよびクッション性を有する1枚の薄板材を折り曲げて形成したものであり、
前記外箱は、矩形の底面部と、この底面部の各辺から上方へ延びる4面の側面部とを有し、これら4面の側面部のうちの1面または互いに対向する2面は、その上端が前記底面部と同程度の高さ位置になるまで倒伏可能な外扉として構成され、この外扉の両側に隣合う2面の側面部に、前記外扉の内側に折り曲げられ互いに対となる扉部材がそれぞれ設けられ、これら一対の扉部材で、前記外扉が倒伏した状態において外側へ観音開き状に開放可能な内扉を構成し、前記4面の側面部のうち前記外扉でない側面部の上端に、前記底面部と4面の側面部とで囲まれた空間の上部を閉ざす上蓋が設けられ、
前記内側材は、前記外箱の前記底面部の上に重ねられる中央板部と、この中央板部の対向する2辺からそれぞれ上方へ立ち上がり、前記外箱の前記扉部材が設けられた2面の側面部の内側に重ねられる2つの立上り部とを有し、
前記外扉および前記内扉の少なくとも一方に、これら外扉と内扉を互いに分離可能に固定する固定手段を設けたことを特徴とする精密機器用梱包箱。
It is a packaging box for precision equipment that is used for the packaging of precision equipment whose outer shape is substantially cylindrical and whose axial dimension is longer than the radial dimension,
It consists of an outer box that accommodates the precision instrument in an axial direction and an inner material interposed between the outer box and the precision instrument. Both the outer box and the inner material are cardboard-shaped. It is formed by bending one thin plate material having thickness and cushioning properties,
The outer box has a rectangular bottom surface portion and four side surface portions extending upward from each side of the bottom surface portion, and one of these four side surface portions or two surfaces facing each other are: The outer door is configured as an outer door that can be laid down until its upper end is at the same height as the bottom surface. The two side surfaces adjacent to both sides of the outer door are folded inwardly of the outer door. Each of the door members is provided, and the pair of door members constitutes an inner door that can be opened outwardly in a double-sided manner when the outer door is lying down, and is not the outer door among the four side surfaces. An upper lid is provided at the upper end of the side surface portion to close the upper portion of the space surrounded by the bottom surface portion and the four side surface portions,
The inner material rises upward from two opposite sides of the central plate portion that is superimposed on the bottom surface portion of the outer box, and the two surfaces on which the door member of the outer box is provided. Two rising parts that are overlapped inside the side part of the
A packaging box for precision equipment, characterized in that at least one of the outer door and the inner door is provided with a fixing means for detachably fixing the outer door and the inner door.
請求項1に記載の精密機器用梱包箱において、前記固定手段は、前記外扉の上端に設けられた折返し部を前記内扉の上端を越えて内側に折り返すことにより、前記外扉と前記内扉とが互いに組み合わされた状態とする精密機器用梱包箱。   The packaging box for precision equipment according to claim 1, wherein the fixing means is configured to fold back a folded portion provided at an upper end of the outer door inward beyond the upper end of the inner door, thereby Precision equipment packaging box with doors combined with each other. 請求項1または請求項2に記載の精密機器用梱包箱において、前記内側材の前記立上り部の先端に内側へ折り曲げ可能な中蓋をそれぞれ設け、各中蓋に取っ手孔をそれぞれ形成した精密機器用梱包箱。   3. The precision instrument packaging box according to claim 1 or 2, wherein an inner lid that can be bent inward is provided at the tip of the rising portion of the inner member, and a handle hole is formed in each inner lid. Packing box. 請求項1ないし請求項3のいずれか1項に記載の精密機器用梱包箱において、前記一対の扉部材は、蟻溝状の凹部および凸部を互いに噛み合わせることで、これら凹部および凸部の接触面の摩擦抵抗により前記内扉を閉じた状態に保持する精密機器用梱包箱。   The precision equipment packaging box according to any one of claims 1 to 3, wherein the pair of door members are formed by engaging the dovetail recesses and projections with each other, thereby A packaging box for precision equipment that holds the inner door closed by the frictional resistance of the contact surface. 請求項1ないし請求項4のいずれか1項に記載の精密機器用梱包箱において、前記立上り部の側部に、前記折返し部を内側に折り返すとき、または折り返しを戻すときにこの折返し部と干渉することを回避するための側部切欠きを設けた精密機器用梱包箱。   5. The precision equipment packaging box according to claim 1, wherein when the folded portion is folded inward or returned to the side of the rising portion, the folded portion interferes with the folded portion. A precision equipment packaging box with side cutouts to avoid this. 請求項1ないし請求項5のいずれか1項に記載の精密機器用梱包箱において、前記外箱の前記外扉でない側面部に、前記内側材の前記立上り部により内側から塞がれる手掛け孔を設けた精密機器用梱包箱。   6. The precision instrument packaging box according to claim 1, wherein a handle hole that is blocked from the inside by the rising portion of the inner member is formed on a side surface portion of the outer box that is not the outer door. 7. A packaging box for precision equipment. 請求項1ないし請求項6のいずれか1項に記載の精密機器用梱包箱において、前記内側材の前記折返し部の先端部に、この折返し部の折り返しを戻すときに、内部に収容されている前記精密機器と干渉するのを回避するための先端部切欠きを設けた精密機器用梱包箱。   The packaging box for precision equipment according to any one of claims 1 to 6, wherein the folded portion is housed inside the folded portion of the inner material when the folded portion is returned. A packaging box for precision equipment provided with a notch at the tip for avoiding interference with the precision equipment. 請求項1に記載の精密機器用梱包箱において、前記固定手段は、前記外扉および前記内扉の少なくとも一方に設けられ、これら外扉と内扉を互いに固定する粘着テープまたは面ファスナーである精密機器用梱包箱。   2. The precision instrument packaging box according to claim 1, wherein the fixing means is an adhesive tape or a hook-and-loop fastener that is provided on at least one of the outer door and the inner door and fixes the outer door and the inner door to each other. Equipment packaging box.
JP2013242604A 2013-11-25 2013-11-25 Packaging apparatus for precision apparatus Pending JP2015101367A (en)

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