JP2015097594A - Medicine storage container and its manufacturing method - Google Patents

Medicine storage container and its manufacturing method Download PDF

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JP2015097594A
JP2015097594A JP2013238302A JP2013238302A JP2015097594A JP 2015097594 A JP2015097594 A JP 2015097594A JP 2013238302 A JP2013238302 A JP 2013238302A JP 2013238302 A JP2013238302 A JP 2013238302A JP 2015097594 A JP2015097594 A JP 2015097594A
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storage chamber
medicine
solution
drug
container
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久年 齊藤
Hisatoshi Saito
久年 齊藤
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INTER MEDIC CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a medicine storage container that is superior in adequacy and stabilization of a medicine concentration, and a manufacturing method of the medicine storage container having high accuracy of weighing medicines and high safety in the compounding of the medicines.SOLUTION: A medicine storage container includes a mouth member sealed up by a stopper at the side of a medicine storage chamber of a container body where the medicine storage chamber is continuously arranged with a solution storage chamber. A distal surface of the stopper is configured to become substantially flush with the distal surface of the mouth member in all loaded state to the mouth member of the stopper, and thereby the total amount of medicines dissolves to a solution and the adequacy of the medicinal solution concentration is secured. Also, in the manufacture of the medicine storage container, the medicine storage container is stored in a vacuum freeze dryer while the stopper is half-loaded in the mouth member and is subjected to the vacuum freeze-drying, and thereby the medicines are not exposed to the outside air and the radiation exposure in the compounding of the medicines is prevented.

Description

本願発明は、粉状又は固形状の真空凍結乾燥薬剤と溶解液を個別に収納し且つその使用に際しては該薬剤を溶解液に溶かして用いる薬剤の収納容器及びその製造方法に関するものである。   The present invention relates to a powder container or a solid-state vacuum freeze-dried drug and a solution, and to a drug container for use by dissolving the drug in a solution and a method for producing the same.

例えば、癌患者に対する治療法の一つとして、抗がん剤を患者に注射投与する薬物療法があるが、この薬物療法は新薬の開発とも相俟って、次第に増加する傾向にある。   For example, as one of the treatment methods for cancer patients, there is a drug therapy in which an anticancer drug is administered to a patient by injection, and this drug therapy tends to increase gradually in conjunction with the development of new drugs.

ところで、この抗がん剤は、そのほとんどが微量の真空凍結乾燥剤としてバイアル瓶に収納されており、患者への投与時には、アンプル瓶に入った溶解液をシリンジで吸い取り、これを抗がん剤が入ったバイアル瓶内に注入して該抗がん剤の薬液を得るとともに、患者の体重に合わせた投与量を計算し、シリンジによって上記バイアル瓶から所要量の薬液を吸い取り、これを点滴バッグに注入して点滴液とともに患者に投与する。   By the way, most of this anticancer drug is housed in a vial as a very small amount of vacuum freeze-dried agent, and when administered to a patient, the solution in the ampule bottle is sucked with a syringe, and this is anticancer. Injection into the vial containing the drug to obtain the drug solution of the anticancer drug, calculate the dose according to the patient's body weight, suck the required amount of drug solution from the vial with a syringe, and instill it It is injected into a bag and administered to a patient together with an infusion solution.

この場合、医薬品の組み合わせミスとか、投与量の計量ミスが生じると、患者の生命に係わるため、細心の注意が要求される。また、抗がん剤は、毒性の強い薬が多く、このため抗がん剤を調剤する薬剤師が薬から発生するガスを吸って吸引被曝するとか、薬液が手に付着して火傷状態になるなどの調剤に伴う事故が発生している。   In this case, if a combination mistake of medicines or a measurement error of a dose occurs, it will affect the life of the patient, and therefore careful attention is required. In addition, anticancer drugs are often highly toxic drugs. For this reason, pharmacists who dispense anticancer drugs inhale and inhalate gas generated from the drugs, or chemicals adhere to the hands and become burned. Accidents related to dispensing have occurred.

このような背景を踏まえた上で、医薬品の組み合わせミスとか投与量の計量ミスの防止、あるいは調剤に伴う事故を防止するための技術が提案されている(例えば、特許文献1、特許文献2参照)。   Based on such a background, techniques for preventing mistakes in combination of medicines, measurement errors in dosage, or accidents associated with dispensing have been proposed (see, for example, Patent Document 1 and Patent Document 2). ).

特許文献1には、液剤を収容する一方の室と粉末剤を収容する他方の室とを弱シール部で仕切るとともに、該他方の室側にゴム栓により密閉される口部を設けた可撓性を持つ複室容器が示されている。そして、この複室容器の上記一方の室に液剤が、他方の室に粉末剤がそれぞれ収容されており、患者への投与時には、上記複室容器の一方の室に手のひらで圧力を加えて上記弱シール部を剥離させて上記一方の室と他方の室を連通させ、上記液剤と粉末剤を無菌状態で混合させて所要の薬液を得る。しかる後、注射針を上記口部のゴム栓に刺通して上記複室容器内の薬液を取り出すようにしている。   Patent Document 1 discloses a flexible structure in which one chamber containing a liquid agent and the other chamber containing a powder agent are partitioned by a weak seal portion, and a mouth portion sealed by a rubber stopper is provided on the other chamber side. A multi-chamber container is shown. And the liquid agent is accommodated in the one chamber of the multi-chamber container, and the powder agent is accommodated in the other chamber, respectively, and at the time of administration to a patient, pressure is applied to the one chamber of the multi-chamber container with a palm. The weak seal portion is peeled off so that the one chamber communicates with the other chamber, and the liquid agent and the powder agent are mixed in an aseptic condition to obtain a required chemical solution. Thereafter, the injection needle is pierced through the rubber stopper of the mouth, and the chemical solution in the multi-chamber container is taken out.

一方、特許文献2には、真空凍結乾燥薬剤を溶解液に溶解させて使用するようにした輸液用容器が示されている。この輸液用容器は、上端側がゴム栓により密閉されるとともに下端側には連通孔が設けられた薬剤収納室と、上端が開口した可撓性のある溶解液収納室を備え、該薬剤収納室内には所定量の真空凍結乾燥薬剤が投入された小容器が収納される一方、上記溶解液収納室には所要量の溶解液が収容されている。そして、薬液投与時には、上記薬剤収納室と溶解液収納室を連通させて、上記小容器内の真空凍結乾燥薬剤を溶解液に溶解させるようになっている。   On the other hand, Patent Document 2 discloses an infusion container in which a vacuum freeze-dried drug is dissolved in a solution. The infusion container includes a drug storage chamber having an upper end sealed with a rubber stopper and a communication hole provided at the lower end, and a flexible solution storage chamber having an open upper end. Contains a small container filled with a predetermined amount of a vacuum freeze-dried drug, while the solution storage chamber stores a required amount of solution. When the drug solution is administered, the drug storage chamber and the solution storage chamber are communicated to dissolve the vacuum freeze-dried drug in the small container in the solution.

特開2004−329433号公報JP 2004-329433 A 特許第4617552号公報Japanese Patent No. 4617552

ところが、特許文献1に示される複室容器では、粉末剤を収容する室側に設けられた口部がシール部分を跨いで該室と外部を連通する比較的長尺の円筒体とされているのに対して、上記ゴム栓は上記口部の外端部分のみに装着されているため、上記口部の内部空間が上記粉末剤が収容される室に臨んで開口することになる。   However, in the multi-chamber container shown in Patent Document 1, the mouth portion provided on the chamber side containing the powder agent is a relatively long cylindrical body that communicates the chamber and the outside across the seal portion. On the other hand, since the rubber plug is attached only to the outer end portion of the mouth portion, the inner space of the mouth portion opens toward the chamber in which the powder agent is accommodated.

このため、例えば、複室容器の輸送時の振動等によって粉末剤が上記口部内に侵入して固結し、薬剤投与に際して粉末剤と液薬を混合して溶解液を作る場合に、上記口部内に侵入して固結した粉末剤が溶解液に溶解せずに残り、この結果、溶解液の薬剤濃度が当初設定の濃度よりも低下し、予定した投薬効果が得られないということが懸念される。   For this reason, for example, when the powder agent penetrates into the mouth part due to vibration during transportation of the multi-chamber container and solidifies, and the powder agent and the liquid medicine are mixed to make a solution during drug administration, the mouth is There is concern that the powder agent that has entered the inside and solidified remains in the solution without being dissolved, and as a result, the drug concentration of the solution is lower than the initially set concentration, and the planned dosing effect cannot be obtained. Is done.

一方、特許文献2に示される輸液用容器では、小容器内に液状の薬剤を投入し、これを別途設置された真空凍結乾燥機において真空凍結乾燥させた後、該真空凍結乾燥機から取り出して薬剤収納室に収容するものであるため、従来のバイアル瓶を用いる場合と同様に、薬剤の吸引被曝とか火傷の発生等が懸念されるものである。また、個別に形成された上記薬剤収納室と上記溶解液収納室を事後的に熱溶着して一体化する構成であることから、その製造作業が煩雑でコストアップを招来するという問題もある。   On the other hand, in the container for infusion shown in Patent Document 2, a liquid medicine is put into a small container, and after this is freeze-dried in a separately installed vacuum freeze-dryer, it is taken out from the vacuum freeze-dryer. Since the medicine is stored in the medicine storage chamber, there is a concern about the suction exposure of the medicine or the occurrence of burns as in the case of using the conventional vial. In addition, since the medicine storage chamber and the solution storage chamber formed separately are integrated by heat welding afterwards, there is a problem that the manufacturing work is complicated and the cost is increased.

そこで本願発明は、薬剤濃度の適正且つ安定化に優れた薬剤収納容器、及び薬剤の計量精度とか調剤時の安全性の高い薬剤収納容器の製造方法を提案することを目的としてなされたものである。   Accordingly, the present invention has been made for the purpose of proposing a drug storage container having an appropriate and stable drug concentration, and a method for manufacturing a drug storage container with high drug measurement accuracy and safety at the time of dispensing. .

本願発明ではかかる課題を解決するための具体的手段として次のような構成を採用している。   In the present invention, the following configuration is adopted as a specific means for solving such a problem.

本願の第1の発明では、薬剤が収納される薬剤収納室と溶解液が収納される溶解液収納室が弱シール部を介して連設された可撓性をもつ容器本体と、該容器本体の上記薬剤収納室に連通可能に取り付けられた円筒状の口部材と、該口部材にその外端側から装填されることで該口部材を密封する栓体を備えて構成される薬剤収納容器において、上記栓体を、上記口部材への半装填状態においては上記口部材の内周面との間に微小隙間を形成する一方、全装填状態においては上記口部材を密封するとともにその先端面が上記口部材の先端面と略面一となるように構成したことを特徴としている。   In the first invention of the present application, a flexible container main body in which a drug storage chamber for storing a drug and a solution storage chamber for storing a solution are connected via a weak seal portion, and the container main body A cylindrical mouth member attached to be communicable with the medicine housing chamber, and a medicine container comprising a stopper for sealing the mouth member by being loaded from the outer end side of the mouth member. In the half-loading state of the plug member, a small gap is formed between the plug member and the inner peripheral surface of the port member, while the port member is sealed and the front end surface in the full-loading state. Is configured to be substantially flush with the distal end surface of the mouth member.

本願の第2の発明に係る薬剤収納容器の製造方法では、上記第1の発明に係る薬剤収納容器の上記薬剤収納室に薬剤を、上記溶解液収納室に溶解液をそれぞれ収納して薬剤及び溶解液入りの薬剤収納容器を製造するに際して、上記薬剤収納容器を空の状態で殺菌する容器殺菌工程と、上記口部材を通して上記薬剤収納室内に液状薬剤を所定量投入する薬剤投入工程と、上記口部材に上記栓体を半装填した状態で上記薬剤収納容器を真空凍結乾燥機に収容し上記液状薬剤を凍結乾燥させて粉状又は固形状の薬剤を得る真空凍結乾燥工程と、水分の昇華により上記薬剤収納室内に生じた水蒸気を窒素ガス又は空気で置換するとともに、上記栓体を上記口部材に全装填して上記薬剤収納室を密封する第1の置換密封工程と、上記薬剤収納容器の上記溶解液収納室側の一部を開口させ、この開口部から上記溶解液収納室内に所定量の溶解液を投入する溶解液投入工程と、上記溶解液収納室内の空気を無菌空気又は無菌窒素ガスで置換したのち上記開口部を閉止して上記溶解液収納室を密封する第2の置換密封工程を経ることを特徴としている。   In the method for producing a medicine storage container according to the second invention of the present application, the medicine is stored in the medicine storage chamber of the medicine storage container according to the first invention, and the solution is stored in the solution storage chamber. When manufacturing a medicine storage container containing a solution, a container sterilization process for sterilizing the medicine storage container in an empty state, a medicine injection process for introducing a predetermined amount of liquid medicine into the medicine storage chamber through the mouth member, A vacuum freeze-drying process in which the medicine container is housed in a vacuum freeze-dryer with the plug half-loaded in the mouth member, and the liquid medicine is freeze-dried to obtain a powdery or solid medicine, and sublimation of moisture Replacing the water vapor generated in the drug storage chamber with nitrogen gas or air, and fully filling the plug member into the mouth member to seal the drug storage chamber, and the drug storage container Above A part of the solution storage chamber side is opened, a solution charging step for supplying a predetermined amount of the solution into the solution storage chamber from the opening, and the air in the solution storage chamber is aseptic air or aseptic nitrogen gas After the replacement, the second opening and closing step of closing the opening and sealing the solution storage chamber is performed.

本願発明では次のような効果が得られる。   In the present invention, the following effects can be obtained.

(a)本願の第1の発明
本願の第1の発明に係る薬剤収納容器によれば、上記栓体が、上記口部材への半装填状態においては上記口部材の内周面との間に微小隙間を形成するように構成されており、この微小隙間は真空凍結乾燥時に凍結乾燥物の水分が昇華して発生する水蒸気の排出路として機能し得ることから、上記薬剤収納容器の薬剤収納室に液状薬剤を投入し、そのまま該薬剤収納容器を真空凍結乾燥機に入れて真空凍結乾燥させて粉状又は固形状の薬剤を得ることが可能となり、延いては調剤作業の簡易化が促進される。
(A) 1st invention of this application According to the chemical | medical agent storage container which concerns on 1st invention of this application, in the half-loading state to the said mouth member, the said plug body is between the internal peripheral surfaces of the said mouth member. It is configured so as to form a minute gap, and this minute gap can function as a discharge path for water vapor generated by sublimation of the moisture of the freeze-dried product during vacuum freeze-drying. It is possible to obtain a powdery or solid medicine by putting the liquid medicine into the container and placing the medicine container in a vacuum freeze-dryer as it is and freeze-drying it in a vacuum, thus facilitating simplification of the dispensing operation. The

また、上記栓体が、上記口部材への全装填状態においては上記口部材を密封するとともにその先端面が上記口部材の先端面と略面一となるように構成されているので、上記薬剤収納室内に収納された薬剤が、上記薬剤収納容器の輸送時の振動等によって上記口部材の内部に侵入して固結すること、さらにはこの固結した薬剤が溶解液に溶解せずに残留しこれによって薬液濃度が低下するということが未然に且つ確実に防止され、この結果、上記薬剤収納室内に収納された薬剤の全量が溶解液に溶解することで薬液濃度の適正化が担保される。   In addition, since the plug body is configured so as to seal the mouth member in the fully loaded state of the mouth member and its distal end surface is substantially flush with the distal end surface of the mouth member. The medicine stored in the storage chamber enters the inside of the mouth member due to vibration during transportation of the medicine storage container and solidifies, and further, the solidified medicine remains in the solution without dissolving. As a result, it is possible to prevent the concentration of the chemical solution from being lowered and reliably prevented, and as a result, the entire amount of the drug stored in the drug storage chamber is dissolved in the solution, thereby ensuring the optimization of the chemical concentration. .

(b)本願の第2の発明
本願の第2の発明に係る薬剤収納容器の製造方法によれば、真空凍結乾燥工程においては、上記口部材に上記栓体を半装填した状態で上記薬剤収納容器を真空凍結乾燥機に収容し、上記液状薬剤を凍結乾燥させて粉状又は固形状の薬剤を得るようにしているため、例えば、従来のように別設置の真空凍結乾燥機において液状薬剤を真空凍結乾燥させて得た粉状又は固形状の薬剤を該真空凍結乾燥機から取り出して上記薬剤収納容器に収納する場合に比して、調剤操作の簡便化、低コスト化を図ることができる。
(B) 2nd invention of this application According to the manufacturing method of the chemical | medical agent storage container which concerns on 2nd invention of this application, in the vacuum freeze-drying process, the said chemical | medical agent accommodation is carried out in the state which the said plug member was half-loaded in the said mouth member. Since the container is housed in a vacuum freeze dryer and the liquid drug is freeze-dried to obtain a powdery or solid drug, for example, the liquid drug is placed in a separate vacuum freeze dryer as in the prior art. Compared with the case where a powdery or solid drug obtained by vacuum freeze-drying is taken out from the vacuum freeze-dryer and stored in the drug container, the dispensing operation can be simplified and the cost can be reduced. .

また、従来のような真空凍結乾燥機と薬剤収納容器と間における薬剤の移送作業が省略できることから、この薬剤の移送に伴うリスク(例えば、移送中の異物混入、作業者の被曝等)を無くすことができる。   Further, since the transfer work of the medicine between the conventional vacuum freeze dryer and the medicine storage container can be omitted, the risks (for example, contamination of foreign substances during the transfer, exposure of the worker, etc.) associated with the transfer of the medicine are eliminated. be able to.

さらに、投薬に際しては、予め計量して薬剤収納室に収納された液状薬剤を該薬剤収納室への収納状態のまま真空凍結乾燥させて得た薬剤と、予め上記溶解液収納室に所要量が収納された溶解液を上記薬剤収納容器1の内部において混合溶解させて所要量の薬液を得る構成であって、これら一連の調剤操作に人的な計量操作が存在せず、しかもこの一連の調剤操作が、上記薬剤収納容器内において外気に触れることなく行われることから、例えば、従来のように薬剤師がアンプル瓶からシリンジによって溶解液を取り出し、これをバイアル瓶に注入して薬剤を溶解させて所要の薬液を作るなど、シリンジによる人的な計量操作を必要とする場合のような、薬剤の計量ミスとか調剤時の吸引被曝等の発生が確実に防止される。   Furthermore, in the case of medication, the liquid medicine previously measured and stored in the medicine storage chamber is vacuum freeze-dried while being stored in the medicine storage chamber, and the required amount is stored in advance in the solution storage chamber. The stored solution is mixed and dissolved in the drug storage container 1 to obtain a required amount of drug solution, and there is no human measurement operation in these series of dispensing operations, and this series of dispensings Since the operation is performed without touching the outside air in the medicine container, for example, the pharmacist takes out the solution from the ampoule bottle with a syringe and injects it into the vial to dissolve the medicine. It is possible to reliably prevent the occurrence of drug measurement mistakes, suction exposure during dispensing, and the like, as in the case of requiring a manual measurement operation using a syringe, such as making a required chemical solution.

本願発明の実施の形態に係る薬剤収納容器の正面図である。It is a front view of the chemical | medical agent storage container which concerns on embodiment of this invention. 図1のA−A矢視図である。It is an AA arrow line view of FIG. 上記薬剤収納容器の口部材部分に取り付けられる栓体の側面図である。It is a side view of the stopper attached to the mouth member part of the medicine storage container. 図3のB−B矢視図である。It is a BB arrow line view of FIG. 薬剤収納容器の口部材に栓体を半装填した状態における縦断面図である。It is a longitudinal cross-sectional view in the state where the plug body was half-loaded to the mouth member of the medicine container. 上記栓体を口部材内に押し込んだ状態における縦断面図である。It is a longitudinal cross-sectional view in the state which pushed the said plug into the opening member. 上記栓体を口部材に溶着して密封した状態における縦断面図である。It is a longitudinal cross-sectional view in the state which welded and sealed the said plug body to the opening member. 薬剤等の収納前の空の薬剤収納容器の正面図である。It is a front view of the empty chemical | medical agent storage container before storage of a chemical | medical agent. 薬剤収納容器の薬剤収納室への液状薬剤の投入操作の説明図である。It is explanatory drawing of injection | pouring operation | movement of the liquid chemical | medical agent to the chemical | medical agent storage chamber of a chemical | medical agent storage container. 栓体を半装填位置として真空凍結乾燥を行う場合の説明図である。It is explanatory drawing in the case of performing vacuum freeze-drying with a stopper body as a half loading position. 真空凍結乾燥により薬剤収納室内に薬剤が生成された状態の説明図である。It is explanatory drawing of the state by which the chemical | medical agent was produced | generated in the chemical | medical agent storage chamber by vacuum freeze-drying. 薬剤収納容器の溶解液収納室への溶解液の投入操作の説明図である。It is explanatory drawing of injection | pouring operation | movement of the solution to the solution storage chamber of a chemical | medical agent storage container. 溶解液収納室の空気置換操作の説明図である。It is explanatory drawing of air replacement operation of a solution storage chamber. 投薬に際して薬剤を溶解液で溶解して薬液を生成した状態の説明図である。It is explanatory drawing of the state which melt | dissolved the chemical | medical agent with the solution at the time of dosing, and produced | generated the chemical solution. 薬剤収納容器からの薬液の抜出開始時の説明図である。It is explanatory drawing at the time of the extraction start of the chemical | medical solution from a chemical | medical agent storage container. 薬剤収納容器からの薬液の抜出操作の説明図である。It is explanatory drawing of extraction operation of the chemical | medical solution from a chemical | medical agent storage container. 抜き出された薬液を点滴バッグへの注入状態の説明図である。It is explanatory drawing of the injection | pouring state of the extracted chemical | medical solution to an infusion bag.

図1及び図2には、本願発明の実施形態に係る薬剤収納容器1を示している。この薬剤収納容器1は、粉状又は固形状の薬剤Ma(例えば、抗がん剤)と溶解液L(例えば、蒸留水)を個別に収納する容器本体2と、該容器本体2の端部に設けられた口部材3と、該口部材3に装填される栓体4を備えて構成されるものであって、後述するように、液状薬剤Mb(図9参照)を真空凍結乾燥して上記薬剤Maを得る真空凍結乾燥操作と、上記薬剤Maを上記溶解液Lに溶解させて薬液Mc(図14参照)を得る薬剤溶解操作の全てを該薬剤収納容器1内においてクローズド状態で行い得るようにしたものである。以下、これら容器本体2と口部材3及び栓体4をそれぞれ具体的に説明する。   1 and 2 show a medicine container 1 according to an embodiment of the present invention. The drug storage container 1 includes a container main body 2 that individually stores a powdered or solid drug Ma (for example, an anticancer drug) and a solution L (for example, distilled water), and an end of the container main body 2. The mouth member 3 provided in the mouth member 4 and the plug body 4 loaded in the mouth member 3 are configured by vacuum lyophilization of the liquid medicine Mb (see FIG. 9), as will be described later. The vacuum freeze-drying operation for obtaining the medicine Ma and the medicine dissolving operation for obtaining the medicine Mc (see FIG. 14) by dissolving the medicine Ma in the dissolution liquid L can be performed in a closed state in the medicine container 1. It is what I did. Hereinafter, the container main body 2, the mouth member 3, and the stopper 4 will be described in detail.

「容器本体2」
上記容器本体2は、例えば、可撓性をもつポリプロピレン系樹脂又はポリエチレン系樹脂からなる長矩形の多層フィルムを二枚合わせにし、その周縁を高温熱溶着して強シール部23とするとともに、その長手方向の中間位置を低温熱溶着して弱シール部24とし、該弱シール部24を挟んでその一方側に薬剤収納室21を、他方側に溶解液収納室22をそれぞれ形成している。また、上記薬剤収納室21の外端部には、上記強シール部23の形成時に次述の口部材3が溶着固定されている。
"Container body 2"
The container body 2 is made of, for example, two long rectangular multilayer films made of flexible polypropylene-based resin or polyethylene-based resin, and the periphery thereof is heat-sealed at a high temperature to form a strong seal portion 23. An intermediate position in the longitudinal direction is welded at a low temperature to form a weak seal portion 24, and a medicine storage chamber 21 is formed on one side of the weak seal portion 24, and a solution storage chamber 22 is formed on the other side. The mouth member 3 described below is welded and fixed to the outer end portion of the medicine storage chamber 21 when the strong seal portion 23 is formed.

なお、上記強シール部23と上記弱シール部24の両方を形成し易くするには、上記容器本体2を構成する多層フィルムの最内層を形成する樹脂として、融点が異なる複数の樹脂によって、いわゆる海島構造が形成された樹脂等を採用すればよい。   In order to make it easy to form both the strong seal portion 23 and the weak seal portion 24, the resin forming the innermost layer of the multilayer film constituting the container body 2 is a so-called multiple resins having different melting points. A resin having a sea-island structure may be used.

「口部材3」
上記口部材3は、図5に示すように、所定長さを有するとともに僅かに外端側に向けて拡径変化するテーパ状の円筒部31と、該円筒部31の外端部に連設されるとともにその上面(外端面)に環状の溝条33が設けられたフランジ部32からなるフランジ付き筒体であって、その先端面31bを上記強シール部23の内側縁23aと略同一位置に位置させた状態で上記容器本体2側に溶着されており、上記薬剤収納室21は上記口部材3を介して外部に連通している。なお、上記口部材3は、例えば、比較的硬質なポリエチレン系樹脂又はポリプロピレン系樹脂で形成される。
"Mouth member 3"
As shown in FIG. 5, the mouth member 3 includes a tapered cylindrical portion 31 that has a predetermined length and slightly increases in diameter toward the outer end side, and is connected to the outer end portion of the cylindrical portion 31. And a flanged cylinder comprising a flange portion 32 provided with an annular groove 33 on its upper surface (outer end surface), the tip surface 31b of which is substantially the same position as the inner edge 23a of the strong seal portion 23. The medicine storage chamber 21 is in communication with the outside through the mouth member 3. The mouth member 3 is made of, for example, a relatively hard polyethylene resin or polypropylene resin.

「栓体4」
図3〜図5に示す栓体4は、一般的な樹脂二色成形法により形成することが可能であり、最初に成形される端部材41と、該端部材41の内側に後から形成される弾性部材42を備えている。
但し、上記栓体4は、必ずしも樹脂二色成形法によって形成する必要はなく、別個に形成された端部材41と弾性部材42とを、接着剤を用いて接着し、あるいは、超音波シール機を用いて溶着するなどして形成してもよい。
"Plug 4"
The plug body 4 shown in FIG. 3 to FIG. 5 can be formed by a general resin two-color molding method. The end member 41 is formed first, and is formed later on the inner side of the end member 41. The elastic member 42 is provided.
However, the plug body 4 is not necessarily formed by the resin two-color molding method, and the end member 41 and the elastic member 42 formed separately are bonded using an adhesive, or an ultrasonic sealing machine. It may be formed by welding using, for example.

上記端部材41は、比較的硬質のポリエチレン系樹脂又はポリプロピレン系樹脂で形成されており、上記口部材3の外端部に弾圧嵌挿される円筒部41aと該円筒部41aの上端に連設されたフランジ部41bを備えるとともに、上記フランジ部41bの裏面側には、二重の環状突条、即ち、内側突条43と外側突条44を設けている。上記内側突条43は、上記口部材3該の上記溝条33に嵌合し得るようにその形成位置及び寸法が設定されている。また、外側突条44は、上記口部材3のフランジ部32に対する溶着部となる。   The end member 41 is formed of a relatively hard polyethylene-based resin or polypropylene-based resin, and is connected to the cylindrical portion 41a that is elastically fitted into the outer end portion of the mouth member 3 and the upper end of the cylindrical portion 41a. The flange portion 41b is provided with a double annular ridge, that is, an inner ridge 43 and an outer ridge 44 on the back side of the flange portion 41b. The formation position and dimensions of the inner protrusion 43 are set so that the inner protrusion 43 can be fitted into the groove 33 of the mouth member 3. Further, the outer protrusion 44 becomes a welded portion to the flange portion 32 of the mouth member 3.

上記弾性部材42は、弾力性のある熱可塑性合成樹脂又は加硫ゴム等で構成された棒状体であって、その外端面42b側が上記端部材41に内包固着される一方、その先端面42aの近傍位置には外周面42cから環状に隆起した圧接部46が設けられている。なお、上記弾性部材42の長さ寸法は、後述のように、上記口部材3の長さと相対的に設定される。   The elastic member 42 is a rod-like body made of elastic thermoplastic synthetic resin, vulcanized rubber, or the like, and the outer end surface 42b side is encapsulated and fixed to the end member 41, while the end surface 42a A press-contact portion 46 bulging annularly from the outer peripheral surface 42c is provided in the vicinity. The length dimension of the elastic member 42 is set relative to the length of the mouth member 3 as will be described later.

上記栓体4は、図5に示すように上記弾性部材42の圧接部46が上記口部材3の円筒部31の内周面31aに略接するとともに上記端部材41のフランジ部41bが上記口部材3のフランジ部32から軸方向へ適宜離間した「半装填位置」と、図7に示すように上記半装填位置からさらに上記栓体4を押し込んで上記端部材41の外側突条44を上記口部材3のフランジ部32に当接させた状態(図6参照)で、上記端部材41のフランジ部41bと上記口部材3のフランジ部32とを溶着固定してこれらを一体化した「全装填位置」に位置設定される。   As shown in FIG. 5, the plug body 4 is configured such that the pressure contact portion 46 of the elastic member 42 is substantially in contact with the inner peripheral surface 31 a of the cylindrical portion 31 of the mouth member 3 and the flange portion 41 b of the end member 41 is the mouth member. 3 and a “half-loading position” appropriately separated in the axial direction from the flange portion 32, and the plug body 4 is further pushed in from the half-loading position as shown in FIG. In a state in which the flange portion 32 of the member 3 is brought into contact with the flange portion 32 (see FIG. 6), the flange portion 41b of the end member 41 and the flange portion 32 of the mouth member 3 are welded and fixed to each other. Position is set to “Position”.

なお、上記端部材41のフランジ部41bと上記口部材3のフランジ部32溶着は、例えば、超音波溶着法にて行われるが、この溶着時には、上記口部材3側の上記溝条33に上記端部材41側の内側突条43が嵌入することで、該口部材3と栓体4との平面方向における位置決めがなされる。   The flange portion 41b of the end member 41 and the flange portion 32 of the mouth member 3 are welded by, for example, an ultrasonic welding method. At the time of this welding, the groove 33 on the mouth member 3 side has the above-mentioned groove 33. When the inner protrusion 43 on the end member 41 side is fitted, the mouth member 3 and the plug body 4 are positioned in the planar direction.

そして、図5に示す半装填位置では、上述のように上記弾性部材42の圧接部46が上記口部材3の円筒部31の内周面31aに略接するが、これら両者間が完全に密封されたわけではなく、ピンホール程度の微細隙間は存在しており、この微細隙間は真空凍結乾燥の際の凍結水分の昇華による水蒸気の排出路として機能する。   In the half-loading position shown in FIG. 5, the pressure contact portion 46 of the elastic member 42 is substantially in contact with the inner peripheral surface 31a of the cylindrical portion 31 of the mouth member 3, as described above. However, there are fine gaps as small as pinholes, and these fine gaps function as a water vapor discharge path by sublimation of frozen moisture during vacuum freeze-drying.

また、上記半装填位置において、上記口部材3の円筒部31の内周面31aのうち、上記弾性部材42の圧接部46が略接する部分を粗面状とし、あるいは溝条を設けておけば、上記微細隙間をより確実に形成することができるので好ましい。   In addition, in the half-loading position, a portion of the inner peripheral surface 31a of the cylindrical portion 31 of the mouth member 3 where the pressure contact portion 46 of the elastic member 42 is substantially in contact may be roughened or provided with a groove. The fine gap can be formed more reliably, which is preferable.

また、図7に示す全装填位置では、上記弾性部材42の上記圧接部46が上記口部材3の内周面31aに圧接されることでこれら両者間が封止されている。また、この場合、上記弾性部材42は、その先端面42aが上記口部材3の先端面31bと略面一となるようにその軸方向の長さが設定されている。このため、上記栓体4の全装填位置では、上記口部材3はその先端面31b側において上記弾性部材42によって閉塞された状態となっており、例えば、該口部材3内に上記薬剤収納室21内に収納された薬剤Maが侵入するということが確実に防止される。   In addition, at the full loading position shown in FIG. 7, the pressure contact portion 46 of the elastic member 42 is pressed against the inner peripheral surface 31 a of the mouth member 3, thereby sealing between the two. In this case, the length of the elastic member 42 in the axial direction is set so that the distal end surface 42 a thereof is substantially flush with the distal end surface 31 b of the mouth member 3. For this reason, at the full loading position of the plug 4, the mouth member 3 is closed by the elastic member 42 on the distal end surface 31 b side. For example, the medicine storage chamber is placed in the mouth member 3. Intrusion of the medicine Ma accommodated in 21 is reliably prevented.

さらに、上記弾性部材42の外端面42bの中心位置には、凹状の針刺部45が設けられている。また、この弾性部材42の上面側には、カバーフィルム5(図1参照)が装着されている。   Furthermore, a concave needle puncture portion 45 is provided at the center position of the outer end surface 42 b of the elastic member 42. A cover film 5 (see FIG. 1) is attached to the upper surface side of the elastic member 42.

なお、上記弾性部材42は、弾力性のある熱可塑性合成樹脂又は加硫ゴム等で構成されるが、熱可塑性合成樹脂としては、例えば、スチレン系、オレフィン系、ポリウレタン系、ポリエステル系、ポリ塩化ビニル系、ポリブタジエン系等の合成樹脂が適用可能であり、特に、針刺の容易さや、抜針後の再封性能の高さ等を考慮すれば、スチレン系熱可塑性エラストマーを使用することが望ましい。   The elastic member 42 is made of an elastic thermoplastic synthetic resin or vulcanized rubber. Examples of the thermoplastic synthetic resin include styrene, olefin, polyurethane, polyester, polychlorinated, and the like. Synthetic resins such as vinyl and polybutadiene are applicable, and it is desirable to use a styrenic thermoplastic elastomer, especially considering the ease of needle stick and the high resealability after needle removal. .

以上のように構成された上記薬剤収納容器1の上記薬剤収納室21には薬剤Maが、上記溶解液収納室22には溶解液Lがそれぞれ以下の手順で封入される。   The medicine storage chamber 21 of the medicine storage container 1 configured as described above is filled with the medicine Ma and the solution storage room 22 is filled with the solution L in the following procedure.

「薬剤Maの収納」
上記薬剤収納室21への薬剤Maの収納であるが、この実施形態では、従来のように別設置の真空凍結乾燥機において事前に真空凍結乾燥して得られた薬剤Maを収納するのではなく、液状薬剤Mb(真空凍結乾燥前の薬剤Maの水溶液)を上記薬剤収納室21内に収納し、これを該薬剤収納室21に収納したまま真空凍結乾燥させて粉状又は固形状の薬剤Maを得るようにしている。これを具体的に説明すると以下の通りである。
"Storage of drug Ma"
The medicine Ma is stored in the medicine storage chamber 21, but in this embodiment, the medicine Ma obtained by vacuum freeze-drying in advance in a separate vacuum freeze dryer as in the prior art is not stored. The liquid medicine Mb (the aqueous solution of the medicine Ma before vacuum freeze-drying) is stored in the medicine storage chamber 21 and is lyophilized while being stored in the medicine storage chamber 21 to be powdered or solid medicine Ma. Like to get. This will be specifically described as follows.

図8に示すように、上述のようにして製作された空の薬剤収納容器1を用意する。なお、上記説明においては、薬剤Ma等が収納される前の空の薬剤収納容器1の上記溶解液収納室22側の端縁は、他の端縁部分を同様に強シール部23としていたが、ここでは上記溶解液収納室22側の端縁を局部的に弱シール部26とした場合を例にとって説明する(なお、この弱シール部26は、後述するように、溶解液Lの収納後、再溶着によって強シール部23とされる)。また、この空の薬剤収納容器1では、上記口部材3から上記栓体4は取り外されており、これに代わって、上記口部材3の開口部はフィルム材(図示省略)によって封止されている(即ち、空の薬剤収納容器1は密封状態にある)。   As shown in FIG. 8, an empty medicine container 1 manufactured as described above is prepared. In the above description, the end edge on the side of the solution storage chamber 22 of the empty medicine container 1 before the medicine Ma or the like is stored has the other edge portion as the strong seal portion 23 in the same manner. Here, the case where the edge on the side of the solution storage chamber 22 is locally used as the weak seal portion 26 will be described as an example (note that the weak seal portion 26 is provided after the solution L is stored as described later. The strong seal portion 23 is obtained by re-welding). In the empty medicine container 1, the plug 4 is removed from the mouth member 3. Instead, the opening of the mouth member 3 is sealed with a film material (not shown). (That is, the empty medicine container 1 is in a sealed state).

まず初めに、空の薬剤収納容器1を殺菌する。ここで、この空の薬剤収納容器1の殺菌法としては、該薬剤収納容器1の熱変形を回避して該薬剤収納容器1の品質を維持する観点から、非加熱殺菌法であるパルス光殺菌によるのが望ましい。   First, the empty medicine container 1 is sterilized. Here, as the sterilization method of the empty medicine storage container 1, pulsed light sterilization which is a non-heat sterilization method from the viewpoint of maintaining the quality of the medicine storage container 1 by avoiding thermal deformation of the medicine storage container 1 Is desirable.

次に、図9に示すように、上記口部材3の開口部を封止しているフィルム材を除去し、該口部材3の開口部から上記薬剤収納室21側に注液ノズル36を差し込み、該注液ノズル36を通して上記薬剤収納室21内に所定量の液状薬剤Mbを充填する。なお、図9において、符号35は、上記薬剤収納容器1を保持する液状薬剤充填機(図示省略)側の保持クランプである。   Next, as shown in FIG. 9, the film material sealing the opening of the mouth member 3 is removed, and a liquid injection nozzle 36 is inserted from the opening of the mouth member 3 into the medicine storage chamber 21 side. The medicine storage chamber 21 is filled with a predetermined amount of the liquid medicine Mb through the liquid injection nozzle 36. In FIG. 9, reference numeral 35 denotes a holding clamp on the liquid medicine filling machine (not shown) side that holds the medicine container 1.

次に、上記注液ノズル36を上記口部材3部分から取り出した後、該口部材3に上記栓体4を軽く差し込んでこれを半装填位置に位置決めする。しかる後、上記薬剤収納容器1を上記クランプ35に保持されたまま真空凍結乾燥機(図示省略)の乾燥室に収納し、真空凍結乾燥を行わせる。   Next, after the liquid injection nozzle 36 is taken out from the mouth member 3 portion, the stopper 4 is lightly inserted into the mouth member 3 and positioned at the half-loading position. Thereafter, the medicine container 1 is stored in a drying chamber of a vacuum freeze dryer (not shown) while being held by the clamp 35, and vacuum freeze drying is performed.

真空凍結乾燥機においては、先ず、その乾燥室の温度を−40℃程度に設定して上記液状薬剤Mbを凍結させる。しかる後、乾燥室内を減圧して真空とすると、凍結している液状薬剤Mbの水分が昇華し水蒸気となって上記薬剤収納室21から外部へ排出され、上記薬剤収納室21内には乾燥した粉状又は固形状の薬剤Maが生成される。   In the vacuum freeze dryer, first, the temperature of the drying chamber is set to about −40 ° C. to freeze the liquid medicine Mb. Thereafter, when the inside of the drying chamber is depressurized and evacuated, the water in the frozen liquid medicine Mb sublimates and becomes water vapor and is discharged from the medicine storage chamber 21 to the outside. Powdered or solid drug Ma is produced.

この後、上記乾燥室内に窒素ガス又は空気を送給すると、この窒素ガス又は空気が上記薬剤収納室21内に吸入され、該薬剤収納室21の水蒸気は窒素ガス又は空気に置換され、該薬剤収納室21内には上記薬剤Maと窒素ガス又は空気が封入される。   Thereafter, when nitrogen gas or air is supplied into the drying chamber, the nitrogen gas or air is sucked into the medicine storage chamber 21, and the water vapor in the medicine storage chamber 21 is replaced with nitrogen gas or air. The storage chamber 21 is filled with the medicine Ma and nitrogen gas or air.

なお、上記薬剤収納室21からの水蒸気の排出と、上記薬剤収納室21への窒素ガス又は空気の送給は、共に半装填位置にある上記栓体4の上記弾性部材42と上記口部材3の内周面31aとの間の微小隙間を介して行われる。   It should be noted that both the discharge of water vapor from the medicine storage chamber 21 and the supply of nitrogen gas or air to the medicine storage chamber 21 are both the elastic member 42 and the mouth member 3 of the plug 4 in the half-loading position. This is carried out through a minute gap between the inner peripheral surface 31a of the two.

次に、図11に示すように、半装填位置にある上記栓体4をさらに押し込んで、上記口部材3のフランジ部32と上記栓体4の端部材41のフランジ部41bを溶着し、該栓体4を全装填位置で固定する。これにより、上記薬剤収納室21は上記栓体4により密封される。以上で、上記薬剤収納室21への上記薬剤Maの収納操作が完了する。   Next, as shown in FIG. 11, the plug body 4 in the half-loading position is further pushed in, and the flange portion 32 of the mouth member 3 and the flange portion 41b of the end member 41 of the plug body 4 are welded, The stopper 4 is fixed at all loading positions. Thereby, the medicine storage chamber 21 is sealed by the stopper 4. Thus, the storing operation of the medicine Ma in the medicine storage chamber 21 is completed.

このように、上記薬剤収納容器1の薬剤収納室21に液状薬剤Mbを投入し、しかる後、この薬剤収納容器1を真空凍結乾燥機に入れて真空凍結乾燥し、粉状又は固形状の薬剤Maを得るようにしたことで、調剤時に薬剤が外気に晒されることがなくなり、例えば、従来のように別設置の真空凍結乾燥機において液状薬剤を真空凍結乾燥させて得た粉状又は固形状の薬剤を該真空凍結乾燥機から取り出して上記薬剤収納容器に収納する場合のような調剤時の吸引被曝とか火傷等の発生が確実に防止される。   In this way, the liquid medicine Mb is charged into the medicine storage chamber 21 of the medicine storage container 1, and then the medicine storage container 1 is placed in a vacuum freeze dryer and vacuum freeze-dried to obtain a powdery or solid medicine. By obtaining Ma, the drug is not exposed to the outside air during dispensing. For example, a powder or solid obtained by vacuum freeze-drying a liquid drug in a separate vacuum freeze dryer as in the past Thus, it is possible to reliably prevent the occurrence of suction exposure, burns, etc. during dispensing as in the case of taking out the medicine from the vacuum freeze dryer and storing it in the medicine storage container.

「溶解液Lの収納」
上記溶解液収納室22への溶解液L(例えば、蒸留水)の収納に際しては、先ず、図12に示すように、上記薬剤収納室21に上記薬剤Maが収納された状態の上記薬剤収納容器1を上下逆にし、上記溶解液収納室22側の上記弱シール部26を上側に位置させる。しかる後、上記弱シール部26を破壊して開いて上記溶解液収納室22を開口させる。そして、この開口部に注液ノズル37を差し込み、該注液ノズル37を通して上記溶解液収納室22内に溶解液Lを所定量充填する。
"Storage of solution L"
When storing the solution L (for example, distilled water) in the solution storage chamber 22, first, as shown in FIG. 12, the drug storage container in which the drug Ma is stored in the drug storage chamber 21. 1 is turned upside down, and the weak seal portion 26 on the solution storage chamber 22 side is positioned on the upper side. Thereafter, the weak seal portion 26 is broken and opened to open the solution storage chamber 22. A liquid injection nozzle 37 is inserted into the opening, and a predetermined amount of the solution L is filled into the solution storage chamber 22 through the liquid injection nozzle 37.

なお、上述のように上記溶解液収納室22の一端部を弱シール部26とし、この弱シール部26を開いて上記溶解液収納室22を開口させる方法に代えて、例えば、上記弱シール部26を設けることなく上記薬剤収納容器1の周縁を全て強シール部23としておき、上記溶解液収納室22の開口に際しては、この強シール部23の一部を切り取って開口させるようにしても良い。   In addition, instead of the above-described method in which one end of the solution storage chamber 22 is used as the weak seal portion 26 and the weak seal portion 26 is opened to open the solution storage chamber 22, as described above, for example, the weak seal portion 26, the entire periphery of the medicine container 1 may be used as the strong seal portion 23, and a portion of the strong seal portion 23 may be cut off when the solution storage chamber 22 is opened. .

次に、図13に示すように、上記溶解液収納室22内にその開口部から二重管38を差し込み、該二重管38の内管を通して上記溶解液収納室22内の空気を外部に排出するとともに、外管を通して所定量の無菌空気あるいは無菌窒素ガスを上記溶解液収納室22内に送り込み、該溶解液収納室22の空気を無菌空気あるいは無菌窒素ガスに置換する。   Next, as shown in FIG. 13, a double tube 38 is inserted into the solution storage chamber 22 from the opening thereof, and the air in the solution storage chamber 22 is passed through the inner tube of the double tube 38 to the outside. While discharging, a predetermined amount of sterile air or sterile nitrogen gas is sent into the solution storage chamber 22 through the outer tube, and the air in the solution storage chamber 22 is replaced with sterile air or sterile nitrogen gas.

ここで、上記溶解液収納室22内に封入される無菌空気あるいは無菌窒素ガスの量であるが、この実施形態では図2に示すように、上記溶解液収納室22が、窒素ガス又は空気が封入された上記薬剤収納室21よりもさらに大きく膨らむような量に設定している。これは、通常、上記薬剤収納容器1は「縦横100mm×50mm程度」とされ、また上記溶解液収納室22は「縦横35mm×40mm程度」とされ、共に小さいので、この溶解液収納室22内に無菌空気あるいは無菌窒素ガスが十分に入っていないと、該溶解液収納室22を外部から押圧して内部の気体圧で上記弱シール部24を開かせることが困難となるため、上記溶解液収納室22内に無菌空気あるいは無菌窒素ガスを多目に入れたものである。   Here, the amount of sterile air or sterile nitrogen gas sealed in the solution storage chamber 22 is the amount of the sterile solution storage chamber 22, but in this embodiment, as shown in FIG. The amount is set so as to swell even larger than the enclosed medicine storage chamber 21. This is because the drug storage container 1 is usually “about 100 mm × 50 mm in length and width” and the solution storage chamber 22 is “about 35 mm × 40 mm in length and width”, both of which are small. If the sterilized air or the sterilized nitrogen gas is not sufficiently contained, it is difficult to press the lysate storage chamber 22 from the outside and open the weak seal portion 24 with the internal gas pressure. A large amount of sterile air or sterile nitrogen gas is put in the storage chamber 22.

上記溶解液収納室22内の脱気と、無菌空気あるいは無菌窒素ガスの充填と同時に、図13に示すように、上記二重管38の両側において上記薬剤収納容器1の端縁をヒートシールバー39によって挟着しこれを高温熱溶着により溶着する。しかる後、上記二重管38を取り出し、その状態で上記左右のシール部分をそれぞれ外側へ引くことで、上記二重管38の引き抜き穴が塞がれるので、再度この部分をヒートシールバー39によって高温熱溶着により溶着する。これで、上記溶解液収納室22の開口部が強シール部23として封止され、該溶解液収納室22が密封される。なお、必要に応じて、上記強シール部23部分に吊下げ孔25(図1参照)が設けられる。   Simultaneously with degassing of the solution storage chamber 22 and filling with sterile air or sterile nitrogen gas, as shown in FIG. It is sandwiched by 39 and welded by high temperature heat welding. Thereafter, the double pipe 38 is taken out, and the left and right seal portions are pulled outward in this state, so that the drawing hole of the double pipe 38 is closed. Weld by high temperature heat welding. Thus, the opening of the solution storage chamber 22 is sealed as the strong seal portion 23, and the solution storage chamber 22 is sealed. If necessary, a suspension hole 25 (see FIG. 1) is provided in the strong seal portion 23 portion.

以上で、上記溶解液収納室22への溶解液Lの収納操作が完了する。即ち、上記薬剤収納容器1の製造が完了する。   Thus, the storage operation of the solution L in the solution storage chamber 22 is completed. That is, the manufacture of the medicine container 1 is completed.

「薬剤収納容器1の使用方法」
続いて、上記薬剤収納容器1の使用方法について説明する。
"How to use the medicine container 1"
Then, the usage method of the said chemical | medical agent storage container 1 is demonstrated.

上記薬剤収納容器1の使用に際しては、先ず、図1に示す上記薬剤収納容器1において、その溶解液収納室22部分を手などによって押圧し、該溶解液収納室22内の気体圧によって上記弱シール部24を開き、図14に示すように、上記溶解液収納室22と薬剤収納室21を連通させ、薬剤Maを溶解液Lによって溶解して薬液Mcを得る。   In using the drug storage container 1, first, in the drug storage container 1 shown in FIG. 1, the dissolution liquid storage chamber 22 is pressed by hand or the like, and the weak pressure is generated by the gas pressure in the dissolution liquid storage chamber 22. As shown in FIG. 14, the seal portion 24 is opened, and the solution storage chamber 22 and the drug storage chamber 21 are communicated, and the drug Ma is dissolved by the solution L to obtain a drug solution Mc.

次に、図15に示すように、上記栓体4の針刺部45に針7を刺し、さらに図16に示すように、患者毎に設定された量の薬液Mcをシリンジ6により抜き出す。   Next, as shown in FIG. 15, the needle 7 is inserted into the needle puncture portion 45 of the plug 4, and the amount of the drug solution Mc set for each patient is extracted by the syringe 6 as shown in FIG. 16.

しかる後、図17に示すように、上記薬剤収納容器1側からシリンジ6により抜き出した薬液Mcを点滴バッグ8内に注入して点滴液Mdに混合させ、これを患者に点滴投与する。   Thereafter, as shown in FIG. 17, the drug solution Mc extracted from the drug storage container 1 side by the syringe 6 is injected into the infusion bag 8 and mixed with the infusion solution Md, and this is instilled into the patient.

この場合、上記薬剤収納容器1の薬剤収納室21側に上記口部材3が設けられているため、シリンジ6によって薬液Mcを抜き出すためには、上記弱シール部24を開いて上記薬剤収納室21と溶解液収納室22を連通させ、上記薬剤Maを溶解液Lで溶解させて薬液Mcを生成することが必須であり、例えば、上記薬剤Maを溶解液Lで溶解させることなく、該溶解液Lのみをシリンジ6によって抜き出して使用するというような調剤ミスが確実に防止される。   In this case, since the mouth member 3 is provided on the drug storage chamber 21 side of the drug storage container 1, in order to extract the drug solution Mc with the syringe 6, the weak seal portion 24 is opened and the drug storage chamber 21 is opened. And the solution storage chamber 22 are communicated, and the drug Ma is dissolved in the solution L to generate the drug solution Mc. For example, the solution Ma is dissolved in the solution L without dissolving the drug Ma. Dispensing mistakes in which only L is extracted by the syringe 6 and used are reliably prevented.

また、図14に示すように、上記薬剤収納容器1の弱シール部24を開いて上記薬剤収納室21と溶解液収納室22を連通させて薬剤Maを溶解液Lに溶解させて薬液Mcを得る場合、上述のように上記栓体4の全装填位置では上記口部材3がその先端面31b側において上記弾性部材42によって閉塞され、該口部材3内への薬剤Maの侵入が防止されているので、例えば、上記口部材3内に薬剤Maの一部が侵入して固結し、上記溶解液Lによって溶解されずに残り、その分だけ薬液Mcの薬剤濃度が低下するということが確実に防止され、薬剤濃度の適正及び安定性が担保される。   Further, as shown in FIG. 14, the weak seal portion 24 of the medicine container 1 is opened to allow the medicine storage chamber 21 and the solution storage chamber 22 to communicate with each other, thereby dissolving the medicine Ma in the solution L and supplying the medicine Mc. In the case of obtaining, the mouth member 3 is closed by the elastic member 42 on the distal end surface 31b side at the full loading position of the plug body 4 as described above, and entry of the medicine Ma into the mouth member 3 is prevented. Therefore, for example, it is certain that a part of the medicine Ma intrudes into the mouth member 3 and solidifies and remains undissolved by the dissolution liquid L, and the concentration of the medicine Mc decreases. Therefore, appropriateness and stability of the drug concentration are ensured.

なお、上記実施形態においては、薬剤Maを抗がん剤として説明したが、本願発明はこれに限定されるものではなく、真空凍結乾燥製剤に広く適用できるものである。   In the above embodiment, the drug Ma has been described as an anticancer agent, but the present invention is not limited to this and can be widely applied to vacuum freeze-dried preparations.

本願発明に係る薬剤収納容器及びその製造方法は、容器入り抗がん剤等の真空凍結乾燥製剤の製造分野において利用されるものである。   The drug storage container and the manufacturing method thereof according to the present invention are used in the field of manufacturing a vacuum freeze-dried preparation such as an anticancer drug in a container.

1 ・・薬剤収納容器
2 ・・容器本体
3 ・・口部材
4 ・・栓体
5 ・・カバーフィルム
6 ・・シリンジ
7 ・・針
8 ・・点滴バッグ
21 ・・薬剤収納室
22 ・・溶解液収納室
23 ・・強シール部
24 ・・弱シール部
25 ・・吊下げ孔
31 ・・円筒部
32 ・・フランジ部
33 ・・溝条
41 ・・端部材
42 ・・弾性部材
43 ・・内側突条
44 ・・外側突条
45 ・・針刺部
46 ・・圧接部
Ma ・・薬剤
L ・・溶解液
1 .. Drug storage container 2 .. Container body 3 .. Mouth member 4 .. Plug body 5 .. Cover film 6 .. Syringe 7 .. Needle 8 .. Infusion bag 21 .. Drug storage chamber 22. Storage chamber 23 .. Strong seal part 24 .. Weak seal part 25 .. Hanging hole 31 .. Cylindrical part 32 .. Flange part 33 .. Groove 41 .. End member 42 .. Elastic member 43. Strip 44 ··· Outer projection 45 ·· Needlestick portion 46 ·· Pressure contact portion Ma ·· Drug L ·· Solution

Claims (2)

薬剤が収納される薬剤収納室と溶解液が収納される溶解液収納室が弱シール部を介して連設された可撓性をもつ容器本体と、該容器本体の上記薬剤収納室に連通可能に取り付けられた円筒状の口部材と、該口部材にその外端側から装填されることで該口部材を密封する栓体を備えて構成される薬剤収納容器であって、
上記栓体が、上記口部材への半装填状態においては上記口部材の内周面との間に微小隙間を形成する一方、全装填状態においては上記口部材を密封するとともにその先端面が上記口部材の先端面と略面一となるように構成されていることを特徴とする薬剤収納容器。
A flexible container body in which a drug storage chamber for storing a drug and a solution storage chamber for storing a solution are connected via a weak seal portion, and can communicate with the drug storage chamber of the container body A medicine container that includes a cylindrical mouth member attached to the mouth member and a stopper that seals the mouth member by being loaded from the outer end side of the mouth member,
While the plug body forms a minute gap with the inner peripheral surface of the mouth member in a half-loading state to the mouth member, the mouth member seals the mouth member and has a front end surface in the full-loading state. A medicine container which is configured to be substantially flush with the distal end surface of the mouth member.
請求項1に記載の薬剤収納容器の上記薬剤収納室に薬剤を、上記溶解液収納室に溶解液をそれぞれ収納して薬剤及び溶解液入りの薬剤収納容器を製造する方法であって、
上記薬剤収納容器を空の状態で殺菌する容器殺菌工程と、
上記口部材を通して上記薬剤収納室内に液状薬剤を所定量投入する薬剤投入工程と、
上記口部材に上記栓体を半装填した状態で上記薬剤収納容器を真空凍結乾燥機に収容し上記液状薬剤を凍結乾燥させて粉状又は固形状の薬剤を得る真空凍結乾燥工程と、
水分の昇華により上記薬剤収納室内に生じた水蒸気を窒素ガス又は空気で置換するとともに、上記栓体を上記口部材に全装填して上記薬剤収納室を密封する第1の置換密封工程と、
上記薬剤収納容器の上記溶解液収納室側の一部を開口させ、この開口部から上記溶解液収納室内に所定量の溶解液を投入する溶解液投入工程と、
上記溶解液収納室内の空気を無菌空気又は無菌窒素ガスで置換したのち上記開口部を閉止して上記溶解液収納室を密封する第2の置換密封工程と、
を備えたことを特徴とする薬剤収納容器の製造方法。
A method for producing a medicine storage container containing a medicine and a solution by storing the medicine in the medicine storage chamber of the medicine storage container according to claim 1, and storing the solution in the solution storage room.
A container sterilization step of sterilizing the medicine container in an empty state;
A drug charging step of charging a predetermined amount of liquid drug into the drug storage chamber through the mouth member;
A vacuum lyophilization step of obtaining a powdery or solid drug by lyophilizing the liquid drug by storing the drug container in a vacuum freeze dryer with the plug half-loaded to the mouth member;
A first replacement sealing step of replacing the water vapor generated in the drug storage chamber by sublimation of moisture with nitrogen gas or air, and fully charging the plug member into the mouth member to seal the drug storage chamber;
Opening a part of the drug storage container on the side of the solution storage chamber, and charging a predetermined amount of the solution into the solution storage chamber from the opening;
A second replacement sealing step of replacing the air in the solution storage chamber with sterile air or sterile nitrogen gas and then closing the opening to seal the solution storage chamber;
The manufacturing method of the chemical | medical agent storage container characterized by the above-mentioned.
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JP2004329433A (en) * 2003-05-02 2004-11-25 Otsuka Pharmaceut Factory Inc Double chamber container

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* Cited by examiner, † Cited by third party
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JPH0630974A (en) * 1992-07-14 1994-02-08 Otsuka Pharmaceut Factory Inc Container for freeze-dried substance
JPH1085305A (en) * 1996-09-19 1998-04-07 Material Eng Tech Lab Inc Medical container
JP2000271229A (en) * 1999-03-23 2000-10-03 Kawasumi Lab Inc Mixed injection member and mouth, and medical device and drug container
JP2004329433A (en) * 2003-05-02 2004-11-25 Otsuka Pharmaceut Factory Inc Double chamber container

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