JP2015087400A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP2015087400A
JP2015087400A JP2013222879A JP2013222879A JP2015087400A JP 2015087400 A JP2015087400 A JP 2015087400A JP 2013222879 A JP2013222879 A JP 2013222879A JP 2013222879 A JP2013222879 A JP 2013222879A JP 2015087400 A JP2015087400 A JP 2015087400A
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intermediate transfer
transfer member
photoconductor
forming apparatus
image forming
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一樹 小堀
Kazuki Kobori
一樹 小堀
朋 北田
Tomo Kitada
朋 北田
小林 一敏
Kazutoshi Kobayashi
一敏 小林
英俊 野口
Hidetoshi Noguchi
英俊 野口
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Konica Minolta Inc
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Konica Minolta Inc
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Abstract

PROBLEM TO BE SOLVED: To prevent filming of attachments such as toner on the surface of an intermediate transfer body and adhesion of powder shaved from the surface of a photoreceptor to the surface of the intermediate transfer body, in an image forming apparatus in which a toner image formed on the surface of a rotationally driven photoreceptor is transferred to the surface of the intermediate transfer body coming into contact with the photoreceptor and rotationally driven.SOLUTION: In an image forming apparatus 1 in which the toner image formed on the surface of a rotationally driven photoreceptor 10 is transferred to the surface of an intermediate transfer body 15 that comes into contact with the photoreceptor and is rotationally driven, the photoreceptor whose surface hardness is lower than the surface hardness of the intermediate transfer body is used and a speed difference in moving speed between the photoreceptor and the intermediate transfer body is increased by moving speed control means 30 for controlling the moving speed of the photoreceptor and the intermediate transfer body, based on durability information on the depletion state of the photoreceptor and a filming state in the intermediate transfer body.

Description

本発明は、複写機,プリンター,ファクシミリ及びこれらの複合機等の画像形成装置に関するものである。特に、回転駆動される感光体の表面に形成されたトナー画像を、感光体と接触して回転駆動される中間転写体の表面に転写させる画像形成装置において、中間転写体の表面にトナー等の付着物がフィルミングされたり、感光体と接触して回転駆動される中間転写体により感光体の表面が削られて、中間転写体の表面に付着したりするのを適切に防止する点に特徴を有するものである。   The present invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile machine, and a multifunction machine of these. In particular, in an image forming apparatus that transfers a toner image formed on the surface of a rotationally driven photoreceptor to a surface of an intermediate transfer body that is rotationally driven in contact with the photoreceptor, toner or the like is applied to the surface of the intermediate transfer body. Characteristically, it prevents deposits from being deposited on the surface of the intermediate transfer member by the intermediate transfer member that is rotated and driven in contact with the photosensitive member. It is what has.

従来から、複写機,ファクシミリ,プリンター及びこれらの複合機等の画像形成装置としては、回転駆動される感光体の表面を帯電装置により帯電させ、帯電された感光体の表面に潜像形成装置により画像情報に応じた露光を行って、感光体の表面に静電潜像を形成し、現像装置により感光体の表面に形成された静電潜像にトナーを供給して感光体の表面にトナー画像を形成し、このように感光体の表面に形成されたトナー画像を、感光体と接触して回転駆動される中間転写ベルト等の中間転写体の表面に転写させた後、中間転写体の表面に転写されたトナー画像を記録シートに転写させるようにしたものが利用されている。   Conventionally, as an image forming apparatus such as a copying machine, a facsimile machine, a printer, and a complex machine of these, the surface of a rotationally driven photoconductor is charged by a charging device, and the surface of the charged photoconductor is formed by a latent image forming device. Exposure is performed in accordance with image information to form an electrostatic latent image on the surface of the photoconductor, and toner is supplied to the electrostatic latent image formed on the surface of the photoconductor by a developing device so that the toner is applied to the surface of the photoconductor. After forming an image and transferring the toner image formed on the surface of the photoreceptor in this way onto the surface of an intermediate transfer body such as an intermediate transfer belt that is driven to rotate in contact with the photoreceptor, the intermediate transfer body A toner image transferred on the surface is transferred to a recording sheet.

ここで、このような画像形成装置において、前記のように感光体の表面に形成されたトナー画像を中間転写体の表面に転写させ、この中間転写体の表面に転写されたトナー画像を記録シートに転写させるようにした場合、記録シートに転写されずに中間転写体の表面に残留するトナー等の残留物が次第に蓄積して、中間転写体の表面にフィルミングされ、これにより中間転写体から記録シートにトナー画像が適切に転写されなくなり、形成される画像に白スジ等の画像ノイズが発生するという問題があった。   In such an image forming apparatus, the toner image formed on the surface of the photosensitive member as described above is transferred to the surface of the intermediate transfer member, and the toner image transferred to the surface of the intermediate transfer member is recorded on the recording sheet. When the toner is transferred to the intermediate transfer member, the toner or other residue remaining on the surface of the intermediate transfer member is gradually accumulated and filmed on the surface of the intermediate transfer member. There is a problem in that the toner image is not properly transferred to the recording sheet, and image noise such as white stripes occurs in the formed image.

このため、従来においては、感光体の移動速度と中間転写体の移動速度との速度を異ならせ、中間転写体と接触して回転駆動される感光体により、中間転写体の表面にフィルミングされるトナー等の残留物を摺擦して除去し、形成される画像に白スジ等の画像ノイズが発生するのを防止するようにしていた。   For this reason, conventionally, the moving speed of the photosensitive member and the moving speed of the intermediate transfer member are made different from each other, and filming is performed on the surface of the intermediate transfer member by the photosensitive member that is driven to rotate in contact with the intermediate transfer member. Residues such as toner are removed by rubbing to prevent image noise such as white streaks from being generated in the formed image.

ここで、このように感光体により中間転写体の表面にフィルミングされるトナー等の残留物を摺擦して除去する場合、感光体の表面における感光層等が磨耗して、感光体の寿命が低下するのを防止するため、一般に、感光体の表面に保護層等を設け、感光体の表面硬度を中間転写体の表面硬度よりも高くして、感光体表面の耐磨耗性を高めるようにしていた。   Here, in the case where the residual material such as toner filmed on the surface of the intermediate transfer member by the photosensitive member is rubbed and removed, the photosensitive layer on the surface of the photosensitive member is worn and the life of the photosensitive member is removed. In general, a protective layer or the like is provided on the surface of the photoconductor, and the surface hardness of the photoconductor is higher than the surface hardness of the intermediate transfer body to improve the wear resistance of the photoconductor surface. It was like that.

しかし、このように感光体の表面硬度を高くして耐磨耗性を高めた場合、感光体の表面を帯電装置により帯電させる際に、感光体の表面に付着した放電生成物を、感光体の表面をクリーニングするクリーニング装置によって除去することが困難になり、高温多湿の環境下において画像形成を行った場合に、形成される画像に像流れが発生するという問題があった。   However, when the surface hardness of the photoconductor is increased to increase the wear resistance in this way, when the surface of the photoconductor is charged by the charging device, the discharge product adhering to the surface of the photoconductor is removed from the photoconductor. It is difficult to remove the surface by a cleaning device that cleans the surface of the image, and there is a problem that when an image is formed in a high-temperature and high-humidity environment, image flow occurs in the formed image.

このため、感光体の表面硬度を中間転写体の表面硬度よりも低くして、感光体の表面に付着した放電生成物をクリーニング装置等によって除去させるようにすると共に、感光体の表面における感光層の膜厚を厚くして、感光体の寿命を高めることが考えられる。   For this reason, the surface hardness of the photosensitive member is made lower than the surface hardness of the intermediate transfer member so that discharge products adhering to the surface of the photosensitive member can be removed by a cleaning device or the like, and the photosensitive layer on the surface of the photosensitive member It is conceivable to increase the lifetime of the photoreceptor by increasing the film thickness of the photosensitive member.

しかし、このように感光体の表面硬度を中間転写体の表面硬度よりも低くして画像形成を行った場合、形成された画像に白斑点等の画像ノイズが発生するという問題が生じた。   However, when image formation is performed with the surface hardness of the photoreceptor lower than the surface hardness of the intermediate transfer member, image noise such as white spots occurs in the formed image.

また、従来においては、特許文献1に示されるように、感光体の表面を研磨する摺擦ローラーと、感光体表面の摩擦抵抗値を検出する摩擦抵抗値検出手段とを設け、摩擦抵抗値検出手段によって所定の摩擦抵抗値より大きな値が検出された時に、摺擦ローラーの感光体に対する回転比を変更させ、摺擦ローラーによる感光体の表面に対する研磨性能を向上させて、感光体の表面に付着した放電生成物等を除去するようにしたものが提案されている。   Conventionally, as disclosed in Patent Document 1, a friction roller for polishing the surface of the photosensitive member and a friction resistance value detecting means for detecting a frictional resistance value on the surface of the photosensitive member are provided to detect the frictional resistance value. When a value larger than a predetermined frictional resistance value is detected by the means, the rotation ratio of the rubbing roller to the photoconductor is changed, and the polishing performance of the rubbing roller on the surface of the photoconductor is improved, so that the surface of the photoconductor is There has been proposed one that removes the attached discharge products and the like.

しかし、特許文献1に示されるものにおいては、感光体の表面に付着した放電生成物等を除去するために、感光体の表面を研磨する摺擦ローラーと、感光体表面の摩擦抵抗値を検出する摩擦抵抗値検出手段とを設けることが必要になり、コストが高くつくと共に、摺擦ローラーを感光体と接触して回転するように設けるため、感光体の周囲に摺擦ローラーを配置させるためのスペースを確保することが必要になり、装置が大型化するという問題があった。   However, in the technique disclosed in Patent Document 1, in order to remove discharge products and the like attached to the surface of the photoconductor, a friction roller for polishing the surface of the photoconductor and a frictional resistance value on the surface of the photoconductor are detected. It is necessary to provide a frictional resistance value detecting means, and the cost is high, and the rubbing roller is disposed around the photoconductor in order to rotate the rubbing roller in contact with the photoconductor. As a result, it is necessary to secure a sufficient space, and there is a problem that the apparatus becomes larger.

また、特許文献1に示されるものにおいては、前記のように中間転写体の表面に残留するトナー等の残留物が次第に蓄積して、中間転写体の表面にフィルミングされるのを防止すると共に、感光体の表面に付着した放電生成物等を除去するということについては一切示されておらず、これらの問題を同時に解決することはできないものであった。   In addition, in the device disclosed in Patent Document 1, as described above, residues such as toner remaining on the surface of the intermediate transfer member are gradually accumulated and prevented from being filmed on the surface of the intermediate transfer member. However, there is no indication of removing discharge products and the like adhering to the surface of the photoreceptor, and these problems cannot be solved at the same time.

特開2010−60679号公報JP 2010-60679 A

本発明は、前記のように感光体の移動速度と中間転写体の移動速度との速度を異ならせ、中間転写体と接触して回転駆動される感光体により、中間転写体の表面にフィルミングされるトナー等の残留物を除去させるようにすると共に、感光体の表面硬度を中間転写体の表面硬度よりも低くして、感光体の表面に付着した放電生成物をクリーニング装置等によって除去させるようにした場合において、形成される画像に白斑点等の画像ノイズが発生するのを防止することを課題とするものである。   In the present invention, as described above, the moving speed of the photosensitive member and the moving speed of the intermediate transfer member are made different, and the surface of the intermediate transfer member is filmed by the photosensitive member that is rotationally driven in contact with the intermediate transfer member. In addition to removing residual toner and the like, the surface hardness of the photosensitive member is made lower than the surface hardness of the intermediate transfer member, and discharge products adhering to the surface of the photosensitive member are removed by a cleaning device or the like. In such a case, it is an object to prevent image noise such as white spots from occurring in the formed image.

ここで、前記のように感光体の表面硬度を中間転写体の表面硬度よりも低くした場合において、形成される画像に白斑点等の画像ノイズが発生する原因を検討した結果、感光体の表面硬度を中間転写体の表面硬度よりも低くしたため、前記のように中間転写体と接触して回転駆動される感光体によって中間転写体の表面にフィルミングされるトナー等の残留物を摺擦して除去する際に、感光体の表面の一部が中間転写体により削られて粉が発生し、この粉が中間転写体の表面に付着したためであると考えられる。   Here, as a result of examining the cause of image noise such as white spots in the formed image when the surface hardness of the photoreceptor is lower than the surface hardness of the intermediate transfer body as described above, the surface of the photoreceptor is Since the hardness is lower than the surface hardness of the intermediate transfer member, the residual material such as toner filmed on the surface of the intermediate transfer member is rubbed by the photosensitive member rotated and driven in contact with the intermediate transfer member as described above. This is probably because part of the surface of the photoconductor was scraped by the intermediate transfer member to generate powder, and this powder adhered to the surface of the intermediate transfer member.

そして、本発明においては、感光体の移動速度と中間転写体の移動速度との速度を異ならせ、中間転写体と接触して回転駆動される感光体により、中間転写体の表面にフィルミングされるトナー等の残留物を除去させるにあたり、感光体の表面硬度を中間転写体の表面硬度よりも低くした場合においても、前記のように回転駆動される感光体によって中間転写体の表面にフィルミングされるトナー等の残留物を摺擦して除去する際に、感光体の表面の一部が中間転写体により削られて粉が発生するのを抑制し、形成される画像に白斑点等の画像ノイズが発生するのを防止することを課題としている。   In the present invention, the moving speed of the photosensitive member and the moving speed of the intermediate transfer member are made different, and filming is performed on the surface of the intermediate transfer member by the photosensitive member that is driven to rotate in contact with the intermediate transfer member. Even when the surface hardness of the photoconductor is lower than the surface hardness of the intermediate transfer member, the film on the surface of the intermediate transfer member is rotated by the photoconductor rotated as described above. When removing residual toner such as toner by rubbing, the surface of the photoreceptor is prevented from being scraped by the intermediate transfer member to generate powder, and white spots and the like are formed on the formed image. The object is to prevent the occurrence of image noise.

本発明に係る画像形成装置においては、前記の課題を解決するため、回転駆動される感光体の表面に形成されたトナー画像を、感光体と接触して回転駆動される中間転写体の表面に転写させる画像形成装置において、前記の中間転写体の表面硬度よりも表面硬度が低い感光体を用いると共に、前記の感光体及び/又は中間転写体の移動速度を制御する移動速度制御手段を設け、感光体の減耗状態及び/又は中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、前記の移動速度制御手段によって感光体と中間転写体の移動速度の速度差を増加させるようにした。   In the image forming apparatus according to the present invention, in order to solve the above-described problem, the toner image formed on the surface of the photosensitive member that is rotationally driven is applied to the surface of the intermediate transfer member that is rotationally driven in contact with the photosensitive member. In the image forming apparatus to be transferred, a photosensitive member whose surface hardness is lower than the surface hardness of the intermediate transfer member is used, and a moving speed control means for controlling the moving speed of the photosensitive member and / or the intermediate transfer member is provided. Based on the endurance information on the depleted state of the photosensitive member and / or the filming state of the intermediate transfer member, the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member is increased by the moving speed control means.

ここで、感光体や中間転写体が初期の状態では、感光体表面の磨耗が少なく、中間転写体の表面におけるトナー等の残留物の付着も少ないため、感光体と中間転写体の移動速度の速度差が少なくしても、中間転写体の表面にトナー等の残留物がフィルミングされることがなく、また感光体と中間転写体の移動速度の速度差が少なくすると、前記のように中間転写体の表面硬度よりも表面硬度が低い感光体を用いた場合においても、感光体の表面の一部が中間転写体により削られて粉が発生するということも少ない。そして、感光体の減耗状態及び/又は中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、前記の移動速度制御手段により感光体と中間転写体の移動速度の速度差を増加させると、耐久により中間転写体の表面にトナー等の残留物が蓄積されても、感光体と中間転写体の移動速度の速度差により、中間転写体の表面に付着したトナー等の残留物が、中間転写体の表面に接触して回転駆動される感光体により適切に摺擦されて除去されるようになると共に、耐久により感光体の表面が磨耗されているため、感光体と中間転写体との間の接触圧が減少し、感光体と中間転写体の移動速度の速度差を増加させても、感光体の表面が中間転写体により削られて粉が発生するのが抑制される。   Here, in the initial state of the photoconductor and the intermediate transfer body, the surface of the photoconductor and the intermediate transfer body are less worn, and the adhesion of the residue such as toner on the surface of the intermediate transfer body is also small. Even if the speed difference is small, no residue such as toner is filmed on the surface of the intermediate transfer member, and if the speed difference in the moving speed of the photosensitive member and the intermediate transfer member is small, the intermediate transfer as described above. Even when a photoconductor having a surface hardness lower than the surface hardness of the transfer body is used, a part of the surface of the photoconductor is hardly scraped by the intermediate transfer body to generate powder. Then, based on the endurance information on the depleted state of the photoconductor and / or the filming state in the intermediate transfer body, if the speed difference between the photoconductor and the intermediate transfer body is increased by the above moving speed control means, Even if toner or other residue is accumulated on the surface of the intermediate transfer member, the toner or other residue adhering to the surface of the intermediate transfer member is caused by the difference in moving speed between the photosensitive member and the intermediate transfer member. Since the surface of the photoconductor is worn due to durability while being appropriately rubbed and removed by the photoconductor driven to rotate in contact with the surface, the contact between the photoconductor and the intermediate transfer body Even if the pressure is decreased and the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member is increased, the surface of the photosensitive member is prevented from being scraped by the intermediate transfer member to generate powder.

また、このように感光体の減耗状態及び/又は中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、前記の移動速度制御手段により感光体と中間転写体の移動速度の速度差を増加させるにあたっては、この移動速度制御手段によって、感光体と中間転写体の移動速度の速度差を増加させるタイミング及び速度差を増加させる割合を制御することが好ましい。   Further, on the basis of the durability information regarding the depletion state of the photosensitive member and / or the filming state of the intermediate transfer member as described above, the moving speed control means increases the difference in moving speed between the photosensitive member and the intermediate transfer member. The moving speed control means preferably controls the timing for increasing the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member and the rate of increasing the speed difference.

そして、前記の感光体の減耗状態に関する耐久情報としては、感光体の磨耗に影響を及ぼすと考えられる、感光体を帯電させる帯電装置における帯電電圧や帯電電圧の周波数等の帯電条件と、感光体表面の移動距離とを参照することができる。なお、前記の帯電装置として、感光体の表面に接触して感光体を帯電させる帯電ローラーを用いた場合に、その帯電電圧及び帯電電圧の周波数が及ぼす影響が大きくなる。   The durability information on the depleted state of the photosensitive member includes charging conditions such as a charging voltage and a charging voltage frequency in a charging device for charging the photosensitive member, which are considered to affect the wear of the photosensitive member, and the photosensitive member. It is possible to refer to the moving distance of the surface. When a charging roller that contacts the surface of the photosensitive member and charges the photosensitive member is used as the charging device, the influence of the charging voltage and the frequency of the charging voltage is increased.

また、中間転写体におけるフィルミンク状態に関する耐久情報としては、中間転写体におけるフィルミンクに影響を及ぼすと考えられる、中間転写体に対するトナー画像の面積比率、温度や湿度等の環境条件、及び中間転写体表面の移動距離を参照することができる。   Further, the durability information regarding the filming state in the intermediate transfer member includes the area ratio of the toner image to the intermediate transfer member, the environmental conditions such as temperature and humidity, and the intermediate transfer, which are considered to affect the filming in the intermediate transfer member. The moving distance of the body surface can be referred to.

また、前記の画像形成装置においては、前記の中間転写体として、回転駆動される無端状の中間転写ベルトを用い、この中間転写ベルトを、複数の感光体の表面にそれぞれ一次転写ローラーにより押し付けて、各感光体の表面に形成されたトナー画像を、中間転写ベルトの表面に転写させるようにしたものを用いることができる。なお、この場合、各感光体の移動速度を変更させて、感光体と中間転写体の移動速度の速度差を制御することは面倒であるため、前記の移動速度制御手段により、中間転写体の移動速度を変更させて、感光体と中間転写体の移動速度の速度差を制御することが好ましい。   In the image forming apparatus, an endless intermediate transfer belt that is rotationally driven is used as the intermediate transfer member, and the intermediate transfer belt is pressed against the surfaces of a plurality of photoconductors by primary transfer rollers. A toner image formed on the surface of each photoreceptor can be transferred onto the surface of the intermediate transfer belt. In this case, it is troublesome to change the moving speed of each photoconductor to control the speed difference between the moving speed of the photoconductor and the intermediate transfer body. It is preferable to control the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member by changing the moving speed.

本発明の画像形成装置においては、前記のように感光体の減耗状態や中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、移動速度制御手段により、感光体と中間転写体の移動速度の速度差を増加させるようにしたため、耐久により中間転写体の表面にトナー等の残留物が蓄積されても、中間転写体の表面に付着したトナー等の残留物が、中間転写体の表面に接触して回転駆動される感光体により適切に摺擦されて除去されるようになり、中間転写体の表面に付着したトナー等の残留物がフィルミングされて、形成される画像に白スジ等の画像ノイズが発生するのが防止される。   In the image forming apparatus of the present invention, as described above, based on the durability information on the depleted state of the photosensitive member and the filming state of the intermediate transfer member, the moving speed control means causes the moving speed of the photosensitive member and the intermediate transfer member. Since the difference is increased, even if toner residue is accumulated on the surface of the intermediate transfer member due to durability, the toner residue remaining on the surface of the intermediate transfer member contacts the surface of the intermediate transfer member. Then, the toner is properly rubbed and removed by the rotationally driven photoconductor, and the residue such as toner adhering to the surface of the intermediate transfer member is filmed, and the image such as white streaks is formed on the formed image. Generation of noise is prevented.

また、前記のように感光体の表面硬度が中間転写体の表面硬度よりも低い感光体を用いた場合においても、初期の段階では、感光体と中間転写体の移動速度の速度差が少ないため、感光体の表面の一部が中間転写体により削られて粉が発生するということが少なく、また耐刷が進んだ段階では、感光体の表面が磨耗されているため、感光体と中間転写体との間の接触圧が減少し、感光体と中間転写体の移動速度の速度差を増加させても、感光体の表面が中間転写体により削られて粉が発生するのが抑制され、形成される画像に白斑点等の画像ノイズが発生するのが防止される。   Even when a photoconductor having a lower surface hardness than that of the intermediate transfer member is used as described above, there is little difference in the moving speed between the photoconductor and the intermediate transfer member in the initial stage. The surface of the photoconductor is less likely to be scraped off by the intermediate transfer member and powder is generated, and the surface of the photoconductor is worn at the stage where printing durability has advanced. Even if the contact pressure between the photosensitive member decreases and the speed difference between the photosensitive member and the intermediate transfer member increases, the surface of the photosensitive member is prevented from being scraped by the intermediate transfer member and generating powder. Generation of image noise such as white spots on the formed image is prevented.

本発明の実施形態に係る画像形成装置を用いて画像形成を行う状態を示した概略説明図である。1 is a schematic explanatory diagram illustrating a state in which image formation is performed using an image forming apparatus according to an embodiment of the present invention. 前記の実施形態に係る画像形成装置において、感光体の表面に、中間転写ベルトからなる中間転写体を一次転写ローラーにより所定の接触圧で接触させる状態を示し、(A)は正面側から見た概略説明図、(B)は側面側から見た概略説明図である。In the image forming apparatus according to the above-described embodiment, a state in which an intermediate transfer member composed of an intermediate transfer belt is brought into contact with the surface of the photosensitive member with a predetermined contact pressure by a primary transfer roller is shown, (A) is viewed from the front side. Schematic explanatory drawing, (B) is a schematic explanatory drawing seen from the side. 前記の実施形態に係る画像形成装置において、感光体の減耗状態や中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、移動速度制御手段によって感光体と中間転写体の移動速度の速度差を制御する状態を示した概略説明図である。In the image forming apparatus according to the above-described embodiment, the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member is controlled by the moving speed control unit based on the durability information regarding the depleted state of the photosensitive member and the filming state of the intermediate transfer member. It is the schematic explanatory drawing which showed the state to do. 前記の実施形態に係る画像形成装置において、感光体の移動速度vaと中間転写体の移動速度vbとの速度差|va−vb|と、画像形成枚数との関係において、白斑点が発生する速度差|va−vb|の白斑点限界ラインと白スジが発生する速度差|va−vb|の白スジ限界ラインとの間に適正領域が存在することを示したグラフである。In the image forming apparatus according to the above-described embodiment, the speed at which white spots occur in relation to the speed difference | va−vb | between the moving speed va of the photosensitive member and the moving speed vb of the intermediate transfer member, and the number of images formed. It is the graph which showed that the appropriate area | region exists between the white spot limit line of difference | va-vb |, and the white stripe limit line of speed difference | va-vb | which a white stripe generate | occur | produces.

次に、本発明の実施形態に係る画像形成装置を添付図面に基づいて具体的に説明すると共に、実験例に基づいて、本発明に係る画像形成装置においては、耐久時においても、白スジ等の画像ノイズや、白斑点等の画像ノイズが発生するのが防止されることを明らかにする。なお、本発明に係る画像形成装置は、下記の実施形態に示したものに限定されず、その要旨を変更しない範囲において適宜変更して実施できるものである。   Next, an image forming apparatus according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. Based on experimental examples, the image forming apparatus according to the present invention has white streaks or the like even during durability. It is clarified that generation of image noise and image noise such as white spots are prevented. Note that the image forming apparatus according to the present invention is not limited to those shown in the following embodiments, and can be implemented with appropriate modifications within a range not changing the gist thereof.

この実施形態における画像形成装置1においては、図1に示すように、その内部に4つの感光体10を設け、各感光体10の表面を帯電させる帯電装置11として、帯電ローラー11をそれぞれ感光体10の表面と接触するように設けると共に、各感光体10に対応させて、トナーとキャリアとを含む現像剤を収容させた4つの現像装置13を設け、各現像装置13においては、それぞれの現像剤におけるトナーの色彩を異ならせ、黒色,黄色,マゼンダ色,シアン色のトナーを用いるようにしている。   In the image forming apparatus 1 in this embodiment, as shown in FIG. 1, four photoconductors 10 are provided therein, and charging rollers 11 are used as charging devices 11 for charging the surface of each photoconductor 10. The four developing devices 13 that are provided so as to be in contact with the surface of the image sensor 10 and that contain a developer containing toner and a carrier are provided corresponding to the respective photoconductors 10. The color of the toner in the agent is made different so that black, yellow, magenta, and cyan toners are used.

そして、前記の各感光体10を回転させて、前記の帯電ローラー11に帯電用電源(図示せず)から所定の帯電バイアス電圧を印加させて、各帯電ローラー11により各感光体10の表面を帯電させ、このように帯電された各感光体10の表面に対して、潜像形成装置12によりそれぞれ画像形成情報に従った露光を行い、各感光体10の表面にそれぞれ画像形成情報に従った静電潜像を形成するようにしている。   Then, each of the photoconductors 10 is rotated, and a predetermined charging bias voltage is applied to the charging roller 11 from a charging power source (not shown). The surface of each photoconductor 10 charged in this way is exposed according to the image formation information by the latent image forming device 12, and the surface of each photoconductor 10 according to the image formation information. An electrostatic latent image is formed.

次いで、このように静電潜像が形成された各感光体10に対して、それぞれ対応する現像装置13から所定の色彩のトナーを各感光体10の静電潜像に供給して現像を行い、各感光体10の表面にそれぞれの色彩のトナー画像を形成するようにしている。   Next, for each photoconductor 10 on which the electrostatic latent image is formed in this manner, a toner of a predetermined color is supplied from the corresponding developing device 13 to the electrostatic latent image on each photoconductor 10 and development is performed. A toner image of each color is formed on the surface of each photoconductor 10.

そして、前記のように各色彩のトナー画像が形成された各感光体10の表面に、駆動ローラー14aと回転ローラー14bに架け渡されて回転駆動される無端状の中間転写ベルト15からなる中間転写体15を、それぞれ一次転写ローラー16により所定の接触圧で接触させ、各感光体10の表面に形成された各色彩のトナー画像を、回転駆動される中間転写体15の表面に前記の各一次転写ローラー16により順々に一次転写させて、この中間転写体15の表面に各色彩のトナー画像が合成されたトナー画像を形成するようにしている。また、前記の中間転写体15に転写されずに各感光体10の表面に残留しているトナー等の残留物を、それぞれ第1のクリーニング装置17に設けたクリーニングブレード17aによって各感光体10の表面から除去するようにしている。   Then, an intermediate transfer composed of an endless intermediate transfer belt 15 that is driven to rotate around a driving roller 14a and a rotating roller 14b on the surface of each photoconductor 10 on which a toner image of each color is formed as described above. The body 15 is brought into contact with the primary transfer roller 16 at a predetermined contact pressure, and each color toner image formed on the surface of each photoconductor 10 is transferred onto the surface of the intermediate transfer body 15 that is rotationally driven. The toner image is sequentially transferred by the transfer roller 16 in order to form a toner image in which the toner images of the respective colors are combined on the surface of the intermediate transfer body 15. Further, residual toner such as toner remaining on the surface of each photoconductor 10 without being transferred to the intermediate transfer body 15 is removed from each photoconductor 10 by a cleaning blade 17 a provided in the first cleaning device 17. It is removed from the surface.

そして、前記のようにして中間転写体15の上に形成されたトナー画像を、この中間転写体15により二次転写ローラー18と対向する位置に導くようにしている。   The toner image formed on the intermediate transfer member 15 as described above is guided to a position facing the secondary transfer roller 18 by the intermediate transfer member 15.

一方、画像形成装置1の下部に収容された記録シートSを、給紙ローラー19により給紙してタイミングローラー20に送り、このタイミングローラー20により記録シートSを中間転写体15と二次転写ローラー18との間に導き、中間転写体15の表面に形成されたトナー画像を前記の二次転写ローラー18により記録シートSに転写させるようにしている。また、記録シートSに転写されずに前記の中間転写体15の表面に残ったトナー等の残留物を、第2のクリーニング装置21に設けたクリーニングブレード21aによって中間転写体15の表面から除去するようにしている。   On the other hand, the recording sheet S accommodated in the lower part of the image forming apparatus 1 is fed by a sheet feeding roller 19 and sent to a timing roller 20, and the recording sheet S is fed to the intermediate transfer body 15 and a secondary transfer roller by the timing roller 20. 18, the toner image formed on the surface of the intermediate transfer member 15 is transferred to the recording sheet S by the secondary transfer roller 18. Further, a toner or other residue that is not transferred to the recording sheet S and remains on the surface of the intermediate transfer member 15 is removed from the surface of the intermediate transfer member 15 by the cleaning blade 21 a provided in the second cleaning device 21. I am doing so.

そして、前記のようにトナー画像が転写された記録シートSを定着装置22に導き、この定着装置22により、転写された前記のトナー画像を記録シートSに定着させた後、このようにトナー画像が定着された記録シートSを排紙ローラー23により排紙させるようにしている。   Then, the recording sheet S on which the toner image is transferred as described above is guided to the fixing device 22, and the toner image thus transferred is fixed on the recording sheet S by the fixing device 22. The recording sheet S on which is fixed is discharged by a discharge roller 23.

ここで、この画像形成装置1においては、前記の感光体10として、その表面硬度が前記の中間転写体15の表面硬度よりも低いものを用いている。   Here, in the image forming apparatus 1, the photoconductor 10 having a surface hardness lower than the surface hardness of the intermediate transfer body 15 is used.

また、この実施形態においては、前記のように感光体10の表面に、中間転写体15を一次転写ローラー16により所定の接触圧で接触させるにあたり、図2(A),(B)に示すように、この一次転写ローラー16の軸16aの両端部に設けた位置決めコロ16bを、感光体10や第1のクリーニング装置17等のハウジング24の上面に当接させて、一次転写ローラー16を感光体10の頂部からずれた位置にセットし、中間転写体15が感光体10に対して適当な食い込み量xになるようにし、この食い込み量xにより、感光体10の表面に接触させる中間転写体15の接触圧を調整するようにしている。   In this embodiment, as shown in FIGS. 2A and 2B, when the intermediate transfer member 15 is brought into contact with the surface of the photoconductor 10 with the primary transfer roller 16 at a predetermined contact pressure as described above. Further, the positioning rollers 16b provided at both ends of the shaft 16a of the primary transfer roller 16 are brought into contact with the upper surface of the housing 24 such as the photoconductor 10 and the first cleaning device 17, so that the primary transfer roller 16 is moved to the photoconductor. The intermediate transfer member 15 is set at a position shifted from the top of the intermediate member 15 so that the intermediate transfer member 15 has an appropriate biting amount x with respect to the photosensitive member 10, and the intermediate transfer member 15 brought into contact with the surface of the photosensitive member 10 by the biting amount x. The contact pressure is adjusted.

また、この実施形態においては、感光体10の移動速度vaや中間転写体15の移動速度vbを制御して、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を調整するにあたり、図3に示すように、移動速度制御手段30により、前記の駆動ローラー14aの回転速度を変更させて、中間転写体15の移動速度vbを変更させるようにしている。   In this embodiment, the speed difference between the moving speed va of the photoconductor 10 and the moving speed vb of the intermediate transfer body 15 is controlled by controlling the moving speed va of the photoconductor 10 and the moving speed vb of the intermediate transfer body 15. In adjusting va−vb |, as shown in FIG. 3, the moving speed control means 30 changes the rotational speed of the driving roller 14 a to change the moving speed vb of the intermediate transfer member 15. Yes.

ここで、前記の移動速度制御手段30により中間転写体15の移動速度を変更させて、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を調整するにあたっては、感光体10の減耗状態に関する耐久情報を記憶する第1耐久情報記憶手段31に対して、帯電ローラー11に印加させる帯電バイアス電圧における電圧値やその周波数等の帯電条件を設定する帯電条件設定手段31aから帯電条件に関する情報と、感光体10表面の移動距離を算出する感光体表面移動距離算出手段31bから感光体10の表面の移動距離に関する情報とを出力するようにしている。   Here, the moving speed control means 30 changes the moving speed of the intermediate transfer member 15 to adjust the speed difference | va−vb | between the moving speed va of the photosensitive member 10 and the moving speed vb of the intermediate transfer member 15. In performing the charging, the first durability information storage unit 31 that stores the durability information regarding the depletion state of the photoconductor 10 is used to set the charging condition such as the voltage value and the frequency of the charging bias voltage applied to the charging roller 11. Information on the charging condition is output from the condition setting unit 31a, and information on the movement distance of the surface of the photoconductor 10 is output from the photoconductor surface movement distance calculation unit 31b that calculates the movement distance of the surface of the photoconductor 10.

また、中間転写体15におけるフィルミンク状態に関する耐久情報を記憶する第2耐久情報記憶手段32に対して、中間転写体15に対するトナー画像の面積比率を算出する面積比率算出手段32aから中間転写体15に対するトナー画像の面積比率に関する情報と、温度及び湿度からなる環境条件を検出する環境条件検出手段32bから温度及び湿度からなる環境条件に関する情報と、中間転写体15表面の移動距離を算出する中間転写体表面移動距離算出手段32cから中間転写体15表面の移動距離に関する情報とを出力するようにしている。   In addition, the second endurance information storage unit 32 that stores endurance information regarding the filming state in the intermediate transfer body 15 is changed from the area ratio calculation unit 32a that calculates the area ratio of the toner image to the intermediate transfer body 15 to the intermediate transfer body 15. Information on the toner image area ratio, information on the environmental condition consisting of temperature and humidity from the environmental condition detection means 32b for detecting the environmental condition consisting of temperature and humidity, and intermediate transfer for calculating the moving distance of the surface of the intermediate transfer body 15 Information on the movement distance of the surface of the intermediate transfer body 15 is output from the body surface movement distance calculation means 32c.

そして、前記の移動速度制御手段30に対して、前記の第1耐久情報記憶手段31から感光体10の減耗状態に関する耐久情報を出力し、また前記の第2耐久情報記憶手段32から中間転写体15におけるフィルミンク状態に関する耐久情報を出力し、これらの耐久情報に基づいて、前記のように移動速度制御手段30により、駆動ローラー14aの回転速度を変更させて、中間転写体15の移動速度vbを変更させ、耐久が進むにつれて、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を、適当なタイミングで、適当な割合で増加させ、中間転写体15の表面に付着したトナー等の残留物を、中間転写体15の表面に接触して回転駆動される感光体10により除去させて、中間転写体15の表面に付着したトナー等の残留物がフィルミングされるのを防止すると共に、中間転写体15の表面硬度よりも表面硬度が低い感光体10の表面の一部が、中間転写体15により削られて粉が発生するのを防止するようにしている。   Then, endurance information on the depletion state of the photoconductor 10 is output from the first endurance information storage unit 31 to the moving speed control unit 30, and the intermediate transfer member is output from the second endurance information storage unit 32. 15 is output, and the rotation speed of the driving roller 14a is changed by the moving speed control means 30 as described above based on the durability information, and the moving speed vb of the intermediate transfer body 15 is changed. As the endurance progresses, the speed difference | va−vb | between the moving speed va of the photosensitive member 10 and the moving speed vb of the intermediate transfer member 15 is increased at an appropriate rate at an appropriate timing. Residues such as toner adhering to the surface of the body 15 are removed by the photoconductor 10 that is driven to rotate in contact with the surface of the intermediate transfer body 15 and attached to the surface of the intermediate transfer body 15. In addition to preventing the residual toner and the like from being filmed, a part of the surface of the photoconductor 10 having a surface hardness lower than the surface hardness of the intermediate transfer member 15 is scraped by the intermediate transfer member 15 to generate powder. It prevents it from occurring.

ここで、前記のように表面硬度が中間転写体15の表面硬度よりも低い感光体10を用い、感光体10に対する中間転写体15の初期の食い込み量xを所定の値に設定し、感光体10の表面と中間転写体15の表面との所定の接触圧で接触させた場合において、図4に示すように、画像形成を行う初期の段階では、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|が所定の値よりも大きくなると、感光体10の表面の一部が中間転写体15により削られて発生した粉が、中間転写体15の表面に付着して形成される画像に白斑点が発生するが、画像形成枚数が増加して感光体10の表面が磨耗されると、感光体10に対する中間転写体15の食い込み量xが小さくなって、感光体10の表面と中間転写体15の表面との接触圧が減少し、前記の速度差|va−vb|を所定の範囲で増加させても、感光体10の表面が削られて白斑点が発生するのが防止され、白斑点が発生する速度差|va−vb|の白斑点限界ラインは画像形成枚数の増加に伴って増加するようになる。   Here, as described above, the photosensitive member 10 having a surface hardness lower than the surface hardness of the intermediate transfer member 15 is used, and the initial biting amount x of the intermediate transfer member 15 with respect to the photosensitive member 10 is set to a predetermined value. When the surface 10 and the surface of the intermediate transfer member 15 are brought into contact with each other at a predetermined contact pressure, as shown in FIG. 4, at the initial stage of image formation, the moving speed va of the photosensitive member 10 and the intermediate transfer member When the speed difference | va-vb | with respect to the moving speed vb of 15 becomes larger than a predetermined value, a part of the surface of the photoconductor 10 is scraped by the intermediate transfer body 15 to generate powder on the intermediate transfer body 15. Although white spots occur in an image formed by adhering to the surface, if the number of images formed increases and the surface of the photoconductor 10 is worn, the amount x of the intermediate transfer member 15 biting into the photoconductor 10 becomes small. The surface of the photoreceptor 10 and the intermediate transfer member 5, even if the speed difference | va−vb | is increased within a predetermined range, the surface of the photoconductor 10 is prevented from being scraped and white spots are generated. The white spot limit line of the speed difference | va−vb | at which the dots are generated increases as the number of images formed increases.

一方、画像形成を行う初期の段階では、中間転写体15の表面にトナー等の残留物が付着していないため、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|が少なくても、中間転写体15の表面に付着したトナー等の残留物がフィルミングされて、形成される画像に白スジが発生するということがないが、画像形成枚数が増加して、中間転写体15の表面にトナー等の残留物が付着して蓄積される場合には、前記の速度差|va−vb|を増加させて、中間転写体15の表面に付着したトナー等の残留物を回転駆動される感光体10により除去させないと、形成される画像に白スジが発生するため、白スジが発生する速度差|va−vb|の白スジ限界ラインは画像形成枚数の増加に伴って増加する。そして、さらに画像形成枚数が増加して、中間転写体15の表面にトナー等の残留物がある程度付着され、新たに中間転写体15の表面に付着されるトナー等の残留物する量と、第2のクリーニング装置21等によって中間転写体15の表面から除去されるトナー等の残留物の量とが釣り合うと、白スジが発生する速度差|va−vb|の白スジ限界ラインはほぼ一定した速度差|va−vb|で維持されるようになる。   On the other hand, in the initial stage of image formation, since no residue such as toner adheres to the surface of the intermediate transfer member 15, the speed difference between the moving speed va of the photosensitive member 10 and the moving speed vb of the intermediate transfer member 15. Even if | va−vb | is small, a residue such as toner adhering to the surface of the intermediate transfer member 15 is not filmed and white streaks are not generated in the formed image. In the case where the residue such as toner adheres and accumulates on the surface of the intermediate transfer body 15 by increasing, the speed difference | va−vb | is increased to adhere to the surface of the intermediate transfer body 15. If residuals such as toner are not removed by the rotationally driven photoconductor 10, white stripes are generated in the formed image. Therefore, the white stripe limit line of the speed difference | va−vb | It increases as the number of sheets increases. Further, when the number of image formations is further increased, a residue such as toner adheres to the surface of the intermediate transfer member 15 to some extent, and the amount of residual toner such as toner newly attached to the surface of the intermediate transfer member 15 When the amount of residual toner such as toner removed from the surface of the intermediate transfer member 15 by the cleaning device 21 of FIG. 2 is balanced, the white stripe limit line of the speed difference | va−vb | The speed difference | va−vb | is maintained.

そして、この実施形態においては、図4に示す白斑点限界ラインで区画される白斑点発生領域と、白スジ限界ラインで区画される白スジ発生領域との間における適正領域になるように、前記の移動速度制御手段30により、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を、適当なタイミングで、適当な割合で増加させるようにしている。   In this embodiment, the white spot generation area defined by the white spot limit line shown in FIG. 4 and the white stripe generation area defined by the white stripe limit line are appropriate areas. The speed difference | va−vb | between the moving speed va of the photoconductor 10 and the moving speed vb of the intermediate transfer body 15 is increased at an appropriate rate at an appropriate timing. .

このようにすると、中間転写体15の表面に付着したトナー等の残留物がフィルミングされて、形成される画像に白スジ等の画像ノイズが発生したり、感光体の表面から削られた粉が中間転写体15に付着して、形成される画像に白斑点等の画像ノイズが発生したりするのが適切に防止される。   As a result, toner or other residue adhering to the surface of the intermediate transfer member 15 is filmed, and image noise such as white streaks is generated in the formed image, or powder scraped from the surface of the photosensitive member. Is prevented from adhering to the intermediate transfer member 15 and generating image noise such as white spots on the formed image.

次に、具体的な実験例に基づいて、感光体10の表面硬度が中間転写体15の表面硬度よりも低い場合において、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を適当なタイミングで増加させた場合に、中間転写体15の表面に付着したトナー等の残留物がフィルミングされるのが防止されると共に、感光体10の表面の一部が中間転写体15により削られて粉が発生するのが防止されることを明らかにする。なお、以下の実験例においては、前記のように中間転写体15の移動速度vbを変更させて、感光体10の移動速度vaと中間転写体15の移動速度vbとの速度差|va−vb|を変更させるようにし、両者の速度差|va−vb|を、感光体の移動速度vaに対する中間転写体15の移動速度vbの速度比θ(vb/va)で示すようにした。   Next, based on a specific experimental example, when the surface hardness of the photoconductor 10 is lower than the surface hardness of the intermediate transfer body 15, the movement speed va of the photoconductor 10 and the movement speed vb of the intermediate transfer body 15 are calculated. When the speed difference | va−vb | is increased at an appropriate timing, it is possible to prevent the residue such as toner adhering to the surface of the intermediate transfer member 15 from being filmed and It will be clarified that it is possible to prevent a part from being scraped by the intermediate transfer member 15 and generating powder. In the following experimental examples, the moving speed vb of the intermediate transfer body 15 is changed as described above, and the speed difference | va−vb between the moving speed va of the photoconductor 10 and the moving speed vb of the intermediate transfer body 15. The speed difference | va−vb | between the two is expressed by a speed ratio θ (vb / va) of the moving speed vb of the intermediate transfer member 15 to the moving speed va of the photosensitive member.

また、感光体10及び中間転写体15の表面硬度は、超微小硬度計H−100V(フィッシャー・インストルメンツ社製)を使用し、測定圧子にヴィッカース圧子を用い、環境条件20℃、60%RH、最大試験荷重2mN、荷重速度2mN/10秒、最大荷重クリープ時間5秒、除荷速度2mN/10秒の測定条件でユニバーサル硬度[N/mm]を測定し、幅方向に均等間隔で5点、周方向にランダムに5点、計25点で測定し、その平均値を感光体10及び中間転写体15の表面硬度として示した。 The surface hardness of the photosensitive member 10 and the intermediate transfer member 15 is an ultra-small hardness meter H-100V (manufactured by Fischer Instruments), a Vickers indenter is used as a measurement indenter, and environmental conditions are 20 ° C. and 60%. Universal hardness [N / mm 2 ] is measured under the measurement conditions of RH, maximum test load of 2 mN, load speed of 2 mN / 10 seconds, maximum load creep time of 5 seconds, and unloading speed of 2 mN / 10 seconds. Measurement was performed at 5 points and 5 points randomly in the circumferential direction, for a total of 25 points, and the average value was shown as the surface hardness of the photosensitive member 10 and the intermediate transfer member 15.

(実験1)
実験1においては、感光体に対する中間転写体の食い込み量xを0.15mmに設定すると共に、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θ(=vb/va)を1.06に設定し、表面硬度の異なる複数の感光体と中間転写体とを、下記の表1に示すように組み合わせてそれぞれ画像形成を行い、形成された画像において、感光体の削れに基づく白斑点の評価を行い、その結果を表1に示した。なお、白斑点の評価については、白斑点が発生しなかった場合を○、白斑点が発生した場合を×、白斑点の発生が著しい場合を××で示した。
(Experiment 1)
In Experiment 1, the amount x of the intermediate transfer member with respect to the photosensitive member is set to 0.15 mm, and the speed ratio θ (= vb / va) of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member is set to 1. .06, a plurality of photoconductors having different surface hardness and an intermediate transfer member are combined as shown in Table 1 to form images, and in the formed image, white spots based on the photoconductor shavings are formed. The points were evaluated and the results are shown in Table 1. Regarding the evaluation of white spots, the case where no white spots occurred was indicated by ◯, the case where white spots were generated was indicated by ×, and the case where white spots were markedly generated was indicated by XX.

Figure 2015087400
Figure 2015087400

この結果、前記の食い込み量x及び速度比θの条件の下では、中間転写体の表面硬度が感光体の表面硬度よりも高い場合、感光体が中間転写体に削られて白斑点が発生することが分かる。   As a result, under the conditions of the biting amount x and the speed ratio θ, when the surface hardness of the intermediate transfer member is higher than the surface hardness of the photosensitive member, the photosensitive member is scraped to the intermediate transfer member and white spots are generated. I understand that.

(実験2)
実験2においては、中間転写体の表面硬度が感光体の表面硬度よりも高い複数の中間転写体と感光体とを下記の表2〜表4に示すように組み合わせて使用し、前記の感光体に対する中間転写体の食い込み量xを0.10mm,0.15mm,0.20mmに設定した場合において、それぞれ感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θ(=vb/va)を変更させて画像形成を行い、前記の場合と同様にして、形成された画像における白斑点の評価を行い、食い込み量xを0.10mmにした場合の結果を表2に、食い込み量xを0.15mmにした場合の結果を表3に、食い込み量xを0.20mmにした場合の結果を表4に示した。
(Experiment 2)
In Experiment 2, a plurality of intermediate transfer members each having a surface hardness of the intermediate transfer member higher than that of the photosensitive member and a photosensitive member are used in combination as shown in Tables 2 to 4 below. Is set to 0.10 mm, 0.15 mm, and 0.20 mm, the speed ratio θ (= vb / va) of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member, respectively. In the same manner as described above, the white spots in the formed image are evaluated, and the results when the bite amount x is 0.10 mm are shown in Table 2, and the bite amount x Table 3 shows the results when 0.15 mm is set to 0.15 mm, and Table 4 shows the results when bite amount x is 0.20 mm.

Figure 2015087400
Figure 2015087400

Figure 2015087400
Figure 2015087400

Figure 2015087400
Figure 2015087400

この結果、中間転写体の表面硬度が感光体の表面硬度よりも高い場合であっても、感光体に対する中間転写体の食い込み量xを小さくした場合や、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θを小さくした場合には、白斑点の発生が抑制されることが分かる。   As a result, even when the surface hardness of the intermediate transfer member is higher than the surface hardness of the photosensitive member, the intermediate transfer member with respect to the moving speed va of the photosensitive member or when the biting amount x of the intermediate transfer member with respect to the photosensitive member is reduced. It can be seen that when the speed ratio θ of the moving speed vb is reduced, the occurrence of white spots is suppressed.

(実験3)
実験3においては、表面硬度が200N/mmの中間転写体と、表面硬度が中間転写体の表面硬度よりも低い180N/mmの感光体とを用い、前記の感光体に対する中間転写体の初期の食い込み量xを0.15mmにし、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θ(=vb/va)を下記の表5及び表6に示すように設定して、それぞれて耐刷試験を行い、所定枚数の画像形成を行った時点における画像において、中間転写体へのフィルミングに基づく白スジの発生状態及び感光体の削れに基づく白斑点の発生状態を調べた。
(Experiment 3)
In Experiment 3, an intermediate transfer member having a surface hardness of 200 N / mm 2 and a photosensitive member having a surface hardness of 180 N / mm 2 lower than the surface hardness of the intermediate transfer member were used. The initial biting amount x is set to 0.15 mm, and the speed ratio θ (= vb / va) of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member is set as shown in Tables 5 and 6 below. In each image, a printing durability test was performed, and in the image when a predetermined number of images were formed, the occurrence of white streaks due to filming on the intermediate transfer member and the occurrence of white spots due to photoconductor scraping were examined. It was.

そして、所定枚数の画像形成を行った時点における画像において、白スジの発生状態を調べた結果を表5に、また白斑点の発生状態を調べた結果を表6に示した。なお、表5においては、白スジが発生しなかった場合を○、白スジが発生した場合を×で示し、また表6においては、白斑点が発生しなかった場合を○、白斑点が発生した場合を×で示した。   Table 5 shows the results of examining the occurrence state of white streaks in the image when the predetermined number of images were formed, and Table 6 shows the result of examining the occurrence state of white spots. In Table 5, when white streaks did not occur, ○, when white streaks occurred, indicated by ×, and in Table 6, when white spots did not occur, ○, white spots occurred The case where it did is shown by x.

Figure 2015087400
Figure 2015087400

Figure 2015087400
Figure 2015087400

この結果、中間転写体へのフィルミングに基づく白スジについては、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θが1.06以上の場合には白スジの発生がなかったが、速度比θが1.03以下の場合には、耐刷枚数の増加により白スジが発生した。これは、速度比θが1.03以下で、感光体の移動速度vaと中間転写体の移動速度vbとの速度差|va−vb|が少ない場合には、中間転写体の表面に付着したトナー等の残留物を、この中間転写体の表面に接触して回転駆動される感光体によって適切に摺擦させて除去することができず、中間転写体の表面に付着したトナー等の残留物が蓄積されてフィルミングされたためであると考えられる。   As a result, with respect to white streaks based on filming on the intermediate transfer member, no white streak occurs when the speed ratio θ of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member is 1.06 or more. However, when the speed ratio θ was 1.03 or less, white streaks occurred due to an increase in the number of printing sheets. This is because when the speed ratio θ is 1.03 or less and the speed difference | va−vb | between the moving speed va of the photosensitive member and the moving speed vb of the intermediate transfer member is small, it adheres to the surface of the intermediate transfer member. Residue such as toner that cannot be removed by appropriately rubbing with a photoreceptor that is driven to rotate in contact with the surface of the intermediate transfer member, and remains on the surface of the intermediate transfer member. This is probably because the film was accumulated and filmed.

また、感光体の削れに基づく白斑点については、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θが1.03以下の場合には白斑点が発生しなかったが、速度比θが1.06以上で、感光体の移動速度vaと中間転写体の移動速度vbとの速度差|va−vb|が大きくなった場合には前記のように白斑点が発生した。なお、速度比θが1.06以上の場合においても、耐刷枚数が増加すると、白斑点の発生が抑制されるようになった。これは、耐刷枚数の増加に伴って、感光体の表面が次第に磨耗されて、感光体に対する中間転写体の食い込み量xが次第に減少し、感光体の表面に接触される中間転写体の接触圧が減少したためであると考えられる。   Further, with respect to white spots based on the photoconductor shaving, white spots did not occur when the speed ratio θ of the moving speed vb of the intermediate transfer member to the moving speed va of the photoconductor was 1.03 or less. When the ratio θ is 1.06 or more and the speed difference | va−vb | between the moving speed va of the photosensitive member and the moving speed vb of the intermediate transfer member becomes large, white spots are generated as described above. Even when the speed ratio θ is 1.06 or more, the occurrence of white spots is suppressed as the number of printing durability increases. This is because the surface of the photosensitive member is gradually worn with the increase in the number of printing durability, and the amount x of the intermediate transfer member with respect to the photosensitive member is gradually reduced, so that the contact of the intermediate transfer member that is in contact with the surface of the photosensitive member. This is probably because the pressure decreased.

(実験4)
実験4においても、表面硬度が200N/mmの中間転写体と、表面硬度が中間転写体の表面硬度よりも低い180N/mmの感光体とを用い、中間転写体におけるフィルミンク状態に関する耐久情報として、中間転写体におけるフィルミンクに影響を及ぼすと考えられる中間転写体に対するトナー画像の面積比率と、温度と、湿度と、中間転写体表面の移動距離とを参照するようにした。
(Experiment 4)
Also in Experiment 4, the durability of the intermediate transfer member in terms of the filming state using an intermediate transfer member having a surface hardness of 200 N / mm 2 and a photosensitive member having a surface hardness of 180 N / mm 2 lower than the surface hardness of the intermediate transfer member. As information, the area ratio of the toner image to the intermediate transfer body, which is considered to affect the filming on the intermediate transfer body, the temperature, the humidity, and the movement distance of the surface of the intermediate transfer body are referred to.

ここで、この実験においては、下記の式によりフィルミング値を求めた。
フィルミング値=中間転写体に対するトナー画像の面積比率(%)×温度(℃)×湿度(%)×中間転写体表面の移動距離(m)÷10000
Here, in this experiment, the filming value was obtained by the following equation.
Filming value = area ratio of toner image to intermediate transfer member (%) × temperature (° C.) × humidity (%) × movement distance of intermediate transfer member surface (m) ÷ 10000

そして、このフィルミング値を画像形成毎に算出して積算したフィルミング積算値を、中間転写体におけるフィルミンク状態に関する耐久情報として用いるようにした。   Then, the filming integrated value obtained by calculating and integrating the filming value for each image formation is used as the durability information regarding the filming state in the intermediate transfer member.

そして、前記の感光体に対する中間転写体の初期の食い込み量xを0.15mmにし、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θ(=vb/va)を下記の表7及び表8に示すように設定して、それぞれ耐刷試験を行い、前記のフィルミング積算値が所定の値になった時点における画像において、中間転写体へのフィルミングに基づく白スジの発生状態及び感光体の削れに基づく白斑点の発生状態を調べた。   The initial biting amount x of the intermediate transfer member with respect to the photosensitive member is set to 0.15 mm, and the speed ratio θ (= vb / va) of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member is shown in the following table. 7 and Table 8 are set, and a printing durability test is performed. In the image at the time when the integrated filming value reaches a predetermined value, white streaks are generated due to filming on the intermediate transfer member. The state of occurrence of white spots based on the state and shaving of the photoreceptor was examined.

そして、フィルミング積算値が所定の値になった時点における画像において、白スジの発生状態を調べた結果を表7に、また白斑点の発生状態の結果を表7に示した。なお、表7においては、白スジが発生しなかった場合を○、白スジが発生した場合を×で示し、表8においては、白斑点が発生しなかった場合を○、白斑点が発生した場合を×で示した。   Table 7 shows the results of examining the occurrence state of white streaks and Table 7 shows the result of occurrence of white spots in the image when the filming integrated value reaches a predetermined value. In Table 7, the case where white streaks did not occur was indicated by ○, and the case where white streaks occurred was indicated by ×, and in Table 8, when white spots did not occur, ○, white spots were generated. Cases are indicated by x.

Figure 2015087400
Figure 2015087400

Figure 2015087400
Figure 2015087400

ここで、表7及び表8に示す結果から、初期からフィルミング積算値が3000までの間の速度比θを1.03にし、フィルミング積算値が3000を超えて4000までの間の速度比θを1.06に増加させ、さらにフィルミング積算値が4000を越えた時の速度比θを1.09に増加させるようにすると、中間転写体への残留物のフィルミンクに基づく白スジの発生及び感光体の削れに基づく白斑点の発生がない良好な画像が得られるようになることが分かる。   Here, from the results shown in Table 7 and Table 8, the speed ratio θ between the initial filming integrated value up to 3000 is set to 1.03, and the filming integrated value exceeds 3000 to 4000 speed ratio. When θ is increased to 1.06, and the speed ratio θ when the integrated filming value exceeds 4000 is increased to 1.09, white streaks based on filming of the residue on the intermediate transfer member are increased. It can be seen that a good image can be obtained without the occurrence of white spots due to the occurrence and the shaving of the photoreceptor.

(実験5)
実験5においても、表面硬度が200N/mmの中間転写体と、表面硬度が中間転写体の表面硬度よりも低い180N/mmの感光体とを用い、感光体の減耗状態に関する耐久情報として、感光体の磨耗に影響を及ぼすと考えられる帯電ローラーに印加させる帯電バイアス電圧のピーク・ピーク値(Vpp)及びその周波数と、感光体表面の移動距離とを参照するようにした。
(Experiment 5)
Also in Experiment 5, as an endurance information on the depletion state of the photoreceptor, an intermediate transfer body having a surface hardness of 200 N / mm 2 and a photoreceptor having a surface hardness of 180 N / mm 2 lower than the surface hardness of the intermediate transfer body are used. The peak-to-peak value (Vpp) of the charging bias voltage applied to the charging roller, which is considered to affect the wear of the photosensitive member, the frequency thereof, and the moving distance of the photosensitive member surface are referred to.

ここで、この実験においては、下記の式により感光体減耗値を求めた。
感光体減耗値=帯電バイアス電圧のピーク・ピーク値(V)×帯電バイアス電圧の周波数(kHz)×感光体表面の移動距離(m)÷10
Here, in this experiment, the photoreceptor depletion value was determined by the following equation.
Photoconductor depletion value = peak-peak value (V) of charging bias voltage × frequency of charging bias voltage (kHz) × movement distance of photosensitive member surface (m) ÷ 10

そして、この感光体減耗値を画像形成毎に算出して積算した感光体減耗積算値を、感光体の減耗状態に関する耐久情報として用いるようにした。   Then, the photoconductor depletion integrated value obtained by calculating and integrating the photoconductor depletion value for each image formation is used as durability information regarding the photoconductor depletion state.

そして、前記の感光体に対する中間転写体の初期の食い込み量xを0.15mmにし、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θ(=vb/va)を下記の表9及び表10に示すように設定して、それぞれ耐刷試験を行い、前記の感光体減耗積算値が所定の値になった時点における画像において、中間転写体へのフィルミングに基づく白スジの発生状態及び感光体の削れに基づく白斑点の発生状態を調べた。   The initial biting amount x of the intermediate transfer member with respect to the photosensitive member is set to 0.15 mm, and the speed ratio θ (= vb / va) of the moving speed vb of the intermediate transfer member to the moving speed va of the photosensitive member is shown in the following table. No. 9 and Table 10 were set, and a printing durability test was performed. In the image at the time when the photosensitive member depletion integrated value reached a predetermined value, white streaks based on filming on the intermediate transfer member were detected. The state of occurrence of white spots based on the state of occurrence and shaving of the photoreceptor was examined.

そして、感光体減耗積算値が所定の値になった時点における画像において、白斑点の発生状態を調べた結果を表9に、また白スジの発生状態を調べた結果を表10に示した。なお、表9においては、白斑点が発生しなかった場合を○、白斑点が発生した場合を×で示し、表10においては、白スジが発生しなかった場合を○、白スジが発生した場合を×で示した。   Table 9 shows the results of examining the occurrence state of white spots and Table 10 shows the result of examining the occurrence state of white stripes in the image when the photosensitive member depletion integrated value reaches a predetermined value. In Table 9, when white spots did not occur, ◯, when white spots occurred, x, and in Table 10, when white streaks did not, white, white streaks occurred Cases are indicated by x.

Figure 2015087400
Figure 2015087400

Figure 2015087400
Figure 2015087400

ここで、表9及び表10に示す結果から、初期から感光体減耗積算値が700までの間の速度比θを1.03にし、感光体減耗積算値が700を超えて2100までの間の速度比θを1.06に増加させ、さらに感光体減耗積算値が2100を越えた時の速度比θを1.09に増加させるようにすると、感光体の削れに基づく白斑点の発生及び中間転写体への残留物のフィルミンクに基づく白スジの発生がない良好な画像が得られるようになることが分かる。   Here, from the results shown in Tables 9 and 10, the speed ratio θ between the initial value and the accumulated photoconductor wear value of 700 is set to 1.03, and the accumulated photoconductor wear value exceeds 700 to 2100. When the speed ratio θ is increased to 1.06, and the speed ratio θ when the photosensitive member depletion integrated value exceeds 2100 is increased to 1.09, generation of white spots due to the shaving of the photosensitive member and intermediate It can be seen that a good image without white streaks due to filming of the residue on the transfer body can be obtained.

なお、前記の実験4、5においては、中間転写体におけるフィルミンク状態に関する耐久情報と、感光体の減耗状態に関する耐久情報とを個別に判断して、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θを制御するようにしたが、中間転写体におけるフィルミンク状態に関する耐久情報と、感光体の減耗状態に関する耐久情報との両方を判断して、感光体の移動速度vaに対する中間転写体の移動速度vbの速度比θを制御させるようにすることもできる。   In the experiments 4 and 5, the durability information regarding the filming state of the intermediate transfer member and the durability information regarding the depletion state of the photosensitive member are individually determined, and the intermediate transfer member is detected with respect to the moving speed va of the photosensitive member. Although the speed ratio θ of the moving speed vb is controlled, both the durability information related to the filming state in the intermediate transfer member and the durability information related to the depleted state of the photosensitive member are determined, and the photosensitive member moving speed va is determined. It is also possible to control the speed ratio θ of the moving speed vb of the intermediate transfer member.

1 装置本体
10 感光体
11 帯電ローラー(帯電装置)
12 潜像形成装置
13 現像装置
14a 駆動ローラー、14b 回転ローラー
15 中間転写体(中間転写ベルト)
16 一次転写ローラー、16a 軸、16b 位置決めコロ
17 第1のクリーニング装置、17a クリーニングブレード
18 二次転写ローラー
19 給紙ローラー
20 タイミングローラー
21 第2のクリーニング装置、21a クリーニングブレード
22 定着装置
23 排紙ローラー
24 ハウジング
30 移動速度制御手段
31 第1耐久情報記憶手段、31a 帯電条件設定手段、31b 感光体表面移動距離算出手段
32 第2耐久情報記憶手段、32a 面積比率算出手段、32b 環境条件検出手段、32c 中間転写体表面移動距離算出手段
S 記録シート
va 感光体の移動速度、vb 中間転写体の移動速度
x 食い込み量
DESCRIPTION OF SYMBOLS 1 Device main body 10 Photoconductor 11 Charging roller (charging device)
12 Latent image forming device 13 Developing device 14a Driving roller, 14b Rotating roller 15 Intermediate transfer member (intermediate transfer belt)
16 Primary transfer roller, 16a shaft, 16b Positioning roller 17 First cleaning device, 17a Cleaning blade 18 Secondary transfer roller 19 Feed roller 20 Timing roller 21 Second cleaning device, 21a Cleaning blade 22 Fixing device 23 Paper discharge roller 24 Housing 30 Movement speed control means 31 First durability information storage means, 31a Charging condition setting means, 31b Photoconductor surface movement distance calculation means 32 Second durability information storage means, 32a Area ratio calculation means, 32b Environmental condition detection means, 32c Intermediate transfer member surface moving distance calculating means S Recording sheet va Photoconductor moving speed, vb Intermediate transfer member moving speed x Biting amount

Claims (6)

回転駆動される感光体の表面に形成されたトナー画像を、感光体と接触して回転駆動される中間転写体の表面に転写させる画像形成装置において、前記の中間転写体の表面硬度よりも表面硬度が低い感光体を用いると共に、前記の感光体及び/又は中間転写体の移動速度を制御する移動速度制御手段を設け、感光体の減耗状態及び/又は中間転写体におけるフィルミンク状態に関する耐久情報に基づいて、前記の移動速度制御手段によって感光体と中間転写体の移動速度の速度差を増加させることを特徴とする画像形成装置。   In an image forming apparatus for transferring a toner image formed on the surface of a rotationally driven photoreceptor to a surface of an intermediate transfer body that is rotationally driven in contact with the photoreceptor, the surface is more than the surface hardness of the intermediate transfer body. In addition to using a photoconductor with low hardness, a moving speed control means for controlling the moving speed of the photoconductor and / or the intermediate transfer member is provided, and durability information on the depleted state of the photoconductor and / or the filming state on the intermediate transfer member is provided. On the basis of the above, the moving speed control means increases the speed difference between the moving speeds of the photosensitive member and the intermediate transfer member. 請求項1に記載の画像形成装置において、前記の移動速度制御手段は、感光体と中間転写体の移動速度の速度差を増加させるタイミング及び速度差を増加させる割合を制御することを特徴とする画像形成装置。   2. The image forming apparatus according to claim 1, wherein the moving speed control unit controls a timing for increasing a speed difference between moving speeds of the photosensitive member and the intermediate transfer member and a rate of increasing the speed difference. Image forming apparatus. 請求項1又は請求項2に記載の画像形成装置において、感光体の減耗状態に関する耐久情報として、感光体を帯電させる帯電装置における帯電条件と、感光体表面の移動距離とを参照することを特徴とする画像形成装置。   3. The image forming apparatus according to claim 1, wherein the durability information relating to the depleted state of the photosensitive member refers to a charging condition in the charging device for charging the photosensitive member and a moving distance of the surface of the photosensitive member. An image forming apparatus. 請求項3に記載の画像形成装置において、前記の帯電装置として、帯電ローラーを用いることを特徴とする画像形成装置。   4. The image forming apparatus according to claim 3, wherein a charging roller is used as the charging device. 請求項1〜請求項4の何れか1項に記載の画像形成装置において、中間転写体におけるフィルミンク状態に関する耐久情報として、中間転写体に対するトナー画像の面積比率、環境条件、及び中間転写体表面の移動距離を参照することを特徴とする画像形成装置。   5. The image forming apparatus according to claim 1, wherein the area ratio of the toner image to the intermediate transfer member, the environmental condition, and the surface of the intermediate transfer member are used as the durability information regarding the filming state in the intermediate transfer member. An image forming apparatus characterized by referring to a moving distance of the image forming apparatus. 請求項1〜請求項5の何れか1項に記載の画像形成装置において、前記の中間転写体として、回転駆動される無端状の中間転写ベルトを用い、この中間転写ベルトを、複数の感光体の表面にそれぞれ一次転写ローラーにより押し付けて、各感光体の表面に形成されたトナー画像を、中間転写ベルトの表面に転写させることを特徴とする画像形成装置。   6. The image forming apparatus according to claim 1, wherein an endless intermediate transfer belt that is rotationally driven is used as the intermediate transfer member, and the intermediate transfer belt is used as a plurality of photosensitive members. An image forming apparatus characterized in that the toner image formed on the surface of each photoconductor is transferred onto the surface of the intermediate transfer belt by being pressed against the surface of the toner by a primary transfer roller.
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JP2005165090A (en) * 2003-12-04 2005-06-23 Konica Minolta Business Technologies Inc Image forming apparatus
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