JP2015081544A - Reductant supply device - Google Patents

Reductant supply device Download PDF

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JP2015081544A
JP2015081544A JP2013219379A JP2013219379A JP2015081544A JP 2015081544 A JP2015081544 A JP 2015081544A JP 2013219379 A JP2013219379 A JP 2013219379A JP 2013219379 A JP2013219379 A JP 2013219379A JP 2015081544 A JP2015081544 A JP 2015081544A
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addition valve
addition
valve
urea water
reducing agent
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隆徳 中野
Takanori Nakano
隆徳 中野
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Toyota Motor Corp
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Toyota Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To remove precipitates deposited at a downstream side of an addition valve in an addition direction for adding a reductant without deteriorating the fuel economy of an internal combustion engine.SOLUTION: An addition valve 1 of a reductant supply device is arranged at an upstream side of a NOx purification catalyst in an exhaust passage 2 of an internal combustion engine, and adds urea water to the exhaust passage 2 in a state that the urea water is atomized by valve-opening drive by an electronic control device 6. The electronic control device 6 performs removal control for removing precipitates deposited at a downstream side of the addition valve 1 in the addition direction as follows. That is, the addition valve 1 is brought into a valve-opened state under a situation that the pressure of the urea water supplied to the addition valve 1 is lowered compared with the case that the addition of the urea water from the addition valve 1 is performed. When the addition valve 1 is brought into the valve-opened state under such a situation, the urea water flows out of the addition valve 1 as indicated by an arrow Y, and the precipitates are dissolved by the urea water and removed. Here, fuel in the internal combustion engine is not used for the removal of the precipitates at this time.

Description

本発明は、還元剤供給装置に関する。   The present invention relates to a reducing agent supply apparatus.

内燃機関の排気浄化装置として、排気通路に設けられた選択還元型のNOx浄化触媒の上流に還元剤を添加することにより、排気中のNOxを上記NOx浄化触媒にて還元して浄化するものが知られている。こうした排気浄化装置には、排気通路におけるNOx浄化触媒の上流への還元剤の添加を実現すべく、還元剤の供給を受けて排気通路への同還元剤の添加を行う添加弁を備えた還元剤供給装置が設けられる。   As an exhaust gas purification device for an internal combustion engine, a device that reduces and purifies NOx in exhaust gas by the NOx purification catalyst by adding a reducing agent upstream of a selective reduction type NOx purification catalyst provided in an exhaust passage. Are known. In such an exhaust purification device, in order to realize the addition of the reducing agent upstream of the NOx purification catalyst in the exhaust passage, a reduction valve equipped with an addition valve that receives the reducing agent and adds the reducing agent to the exhaust passage. An agent supply device is provided.

ところで、排気温度が低い状況下で添加弁から還元剤が添加されることに起因して、排気通路における添加弁の添加方向下流に上記還元剤による析出物が堆積する可能性があることから、特許文献1では上記析出物を除去するための除去制御を行うことが記載されている。この除去制御では、内燃機関の燃料を利用して排気通路を流れる排気の温度を上昇させ、それによって添加弁の添加方向下流に堆積した上記析出物を溶解して除去する。   By the way, because the reducing agent is added from the addition valve in a state where the exhaust temperature is low, deposits due to the reducing agent may accumulate downstream in the addition direction of the addition valve in the exhaust passage. Patent Document 1 describes performing removal control for removing the precipitate. In this removal control, the temperature of the exhaust gas flowing through the exhaust passage is raised using the fuel of the internal combustion engine, and thereby the deposit deposited downstream in the addition direction of the addition valve is dissolved and removed.

特開2010−150979公報JP 2010-150979 A

特許文献1の除去制御では、上記析出物を除去すべく排気の温度を上昇させるために内燃機関の燃料が用いられるため、その分だけ内燃機関の燃費が悪化することは避けられない。   In the removal control of Patent Document 1, since the fuel of the internal combustion engine is used to raise the temperature of the exhaust gas in order to remove the deposit, it is inevitable that the fuel consumption of the internal combustion engine is deteriorated by that amount.

本発明の目的は、内燃機関の燃費を悪化させることなく還元剤を添加するための添加弁の添加方向下流に堆積した析出物を除去することができる還元剤供給装置を提供することにある。   The objective of this invention is providing the reducing agent supply apparatus which can remove the deposit deposited downstream of the addition direction of the addition valve for adding a reducing agent, without deteriorating the fuel consumption of an internal combustion engine.

以下、上記課題を解決するための手段及びその作用効果について記載する。
上記課題を解決する還元剤供給装置は、還元剤の供給を受けて内燃機関の排気通路に排気浄化用の上記還元剤を添加する添加弁を備え、その添加弁の添加方向下流に堆積した上記還元剤による析出物を除去するための除去制御を次のように行う。すなわち、排気浄化用の添加弁からの還元剤の添加が行われるときと比較して同添加弁に供給される還元剤の圧力が低下した状況のもとで上記添加弁を開弁状態とする。こうした除去制御では、添加弁に供給される還元剤の圧力が排気浄化用の同添加弁からの還元剤の添加が行われるときよりも低下した状況のもとで添加弁が開弁状態となるため、その添加弁から霧化した還元剤が添加されることはなく、同添加弁から還元剤が流れ出るようになる。そして、このように添加弁から流れ出る還元剤により、添加弁の添加方向下流に堆積した析出物が溶解して除去される。また、このように析出物を除去する際、その除去に内燃機関の燃料が利用されることはないため、同燃料の分だけ内燃機関の燃費が悪化することもない。
Hereinafter, means for solving the above-described problems and the effects thereof will be described.
A reducing agent supply device that solves the above-described problem includes an addition valve that receives the supply of the reducing agent and adds the reducing agent for exhaust purification to the exhaust passage of the internal combustion engine, and is deposited downstream in the addition direction of the addition valve. Removal control for removing precipitates by the reducing agent is performed as follows. That is, the addition valve is opened in a state where the pressure of the reducing agent supplied to the addition valve is lower than when the reducing agent is added from the addition valve for exhaust gas purification. . In such removal control, the addition valve is opened under a situation where the pressure of the reducing agent supplied to the addition valve is lower than when the reducing agent is added from the addition valve for exhaust purification. Therefore, the atomized reducing agent is not added from the addition valve, and the reducing agent flows out from the addition valve. The reducing agent flowing out from the addition valve in this way dissolves and removes the deposit deposited downstream in the addition direction of the addition valve. Further, when the deposit is removed in this way, the fuel of the internal combustion engine is not used for the removal, so that the fuel consumption of the internal combustion engine is not deteriorated by the amount of the fuel.

還元剤供給装置全体を示す略図。1 is a schematic diagram showing an entire reducing agent supply apparatus.

以下、還元剤供給装置の一実施形態について、図1を参照して説明する。
図1に示すように、還元剤供給装置の添加弁1は、内燃機関の排気通路2における選択還元型のNOx浄化触媒の上流に設けられている。この添加弁1は配管3を介してタンク4に繋がっており、同配管3の途中にはポンプ5が設けられている。還元剤供給装置は、これら添加弁1及びポンプ5の駆動を制御する電子制御装置6を備えている。電子制御装置6によるポンプ5の駆動を通じて、タンク4内の尿素水が配管3を介して添加弁1に供給される。添加弁1は、ポンプ5の駆動を通じて昇圧された状態の尿素水の供給を受け、電子制御装置6による開弁駆動を通じて上記尿素水を霧化した状態で破線で示すように排気通路2に添加する。なお、排気通路2に添加された霧状の尿素水は、排気熱により加水分解してアンモニアとなる。そして、このアンモニアが還元剤としてNOx浄化触媒に供給される。
Hereinafter, an embodiment of a reducing agent supply apparatus will be described with reference to FIG.
As shown in FIG. 1, the addition valve 1 of the reducing agent supply device is provided upstream of the selective reduction type NOx purification catalyst in the exhaust passage 2 of the internal combustion engine. The addition valve 1 is connected to a tank 4 through a pipe 3, and a pump 5 is provided in the middle of the pipe 3. The reducing agent supply device includes an electronic control device 6 that controls the driving of the addition valve 1 and the pump 5. Through the driving of the pump 5 by the electronic control unit 6, the urea water in the tank 4 is supplied to the addition valve 1 through the pipe 3. The addition valve 1 is supplied with urea water in a pressurized state through the drive of the pump 5, and is added to the exhaust passage 2 as indicated by a broken line in a state where the urea water is atomized through the valve opening drive by the electronic control device 6. To do. The mist-like urea water added to the exhaust passage 2 is hydrolyzed by exhaust heat to become ammonia. This ammonia is supplied as a reducing agent to the NOx purification catalyst.

ところで、排気温度が低い状況下で添加弁1から尿素水が添加されると、排気通路2における添加弁1の添加方向下流に二点鎖線で示すように尿素等の析出物が堆積する可能性がある。このように析出物が堆積した状態では、その析出物が添加弁1から添加された尿素水の拡散を阻害するため、同尿素水が霧化しにくくなることは避けられない。そして、添加弁1から添加された尿素水が霧化しにくくなると、同尿素水の排気熱による加水分解が進みにくくなり、その加水分解によって生じるアンモニアを用いたNOx浄化触媒でのNOxの還元が効率よく行われなくなる。その結果、NOx浄化触媒での排気中のNOxの浄化率が低下するおそれがある。   By the way, when urea water is added from the addition valve 1 under a condition where the exhaust temperature is low, there is a possibility that precipitates such as urea are deposited downstream of the addition valve 1 in the addition direction in the exhaust passage 2 as indicated by a two-dot chain line. There is. In such a state where the deposit is accumulated, the precipitate inhibits the diffusion of the urea water added from the addition valve 1, so that it is inevitable that the urea water becomes difficult to atomize. And if the urea water added from the addition valve 1 becomes difficult to atomize, hydrolysis by the exhaust heat of the urea water becomes difficult to proceed, and NOx reduction by the NOx purification catalyst using ammonia generated by the hydrolysis is efficient. It is not often done. As a result, the NOx purification rate in the exhaust gas at the NOx purification catalyst may be reduced.

こうしたことに対処するため、電子制御装置6は、添加弁1の添加方向下流に堆積した尿素等の析出物を除去するための除去制御を次のように行う。すなわち、排気浄化用の添加弁1からの尿素水の添加が行われるときと比較して同添加弁1に供給される尿素水の圧力が低下した状況のもとで上記添加弁1を開弁状態とする。詳しくは、添加弁1を排気浄化用の尿素水の添加時よりも長い時間に亘って開弁したままとなるようにする。なお、こうした除去制御は、添加弁1の添加方向下流に上記析出物が堆積したと判断される状況のときに実行することが考えられる。   In order to cope with such a situation, the electronic control unit 6 performs removal control for removing precipitates such as urea deposited downstream in the addition direction of the addition valve 1 as follows. That is, the addition valve 1 is opened under a situation in which the pressure of the urea water supplied to the addition valve 1 is lower than when urea water is added from the addition valve 1 for exhaust gas purification. State. Specifically, the addition valve 1 is left open for a longer time than when adding urea water for exhaust purification. Such removal control may be executed in a situation where it is determined that the precipitate has accumulated downstream in the addition direction of the addition valve 1.

次に、還元剤供給装置の作用について説明する。
電子制御装置6は、添加弁1の添加方向下流に尿素等の析出物が堆積したと判断できる状況であるか否かを判定する。
Next, the operation of the reducing agent supply device will be described.
The electronic control unit 6 determines whether or not it is possible to determine that precipitates such as urea have accumulated downstream in the addition direction of the addition valve 1.

こうした状況としては、例えば、内燃機関の排気通路2におけるNOx浄化触媒の下流における排気中のNOxの濃度が判定レベル以上であるとき、という状況をあげることができる。これは、添加弁1の添加方向下流に析出物が堆積すると、上述した理由によりNOx浄化触媒での排気中のNOxの浄化率が低下し、それによってNOx浄化触媒の下流での排気中のNOxの濃度が高くなるためである。なお、NOx浄化触媒の下流での排気中のNOxの濃度については、排気通路2におけるNOx浄化触媒の下流に排気中のNOxを検出するNOxセンサを設け、そのNOxセンサからの検出信号に基づいて求めることが可能である。   As such a situation, for example, a situation in which the concentration of NOx in the exhaust gas downstream of the NOx purification catalyst in the exhaust passage 2 of the internal combustion engine is equal to or higher than a determination level can be given. This is because, when deposits are deposited downstream of the addition valve 1 in the addition direction, the NOx purification rate in the exhaust gas at the NOx purification catalyst is lowered for the reason described above, and thereby NOx in the exhaust gas downstream of the NOx purification catalyst. It is because the density | concentration of becomes high. Regarding the NOx concentration in the exhaust gas downstream of the NOx purification catalyst, a NOx sensor for detecting NOx in the exhaust gas is provided downstream of the NOx purification catalyst in the exhaust passage 2, and based on the detection signal from the NOx sensor. It is possible to ask.

また、添加弁1の添加方向下流に尿素等の析出物が堆積したと判断できる状況としては、内燃機関の累積運転時間の増加量が上記析出物の堆積を生じさせる所定値に達したとき、という状況をあげることもできる。更に、添加弁1の添加方向下流に尿素等の析出物が堆積したと判断できる状況として、排気通路2における添加弁1の上流の圧力が判定値以上であるとき、という状況をあげることもできる。これは、排気通路2における添加弁1の添加方向下流に上記析出物が堆積すると、その堆積した析出物によって排気通路2で排気が流れにくくなることから、排気通路2における添加弁1の上流の圧力が高くなるためである。なお、排気通路2における添加弁1の上流の圧力については、排気通路2における添加弁1の上流に圧力センサを設け、その圧力センサからの検出信号に基づいて求めることが可能である。   Further, as a situation where it can be determined that deposits of urea or the like have accumulated downstream in the addition direction of the addition valve 1, when the amount of increase in the cumulative operation time of the internal combustion engine reaches a predetermined value that causes the deposits to deposit, The situation can also be raised. Furthermore, as a situation where it can be judged that precipitates such as urea have accumulated downstream in the addition direction of the addition valve 1, a situation can be given in which the pressure upstream of the addition valve 1 in the exhaust passage 2 is equal to or higher than a judgment value. . This is because if the deposit accumulates downstream in the addition direction of the addition valve 1 in the exhaust passage 2, it becomes difficult for the exhaust to flow through the exhaust passage 2 due to the deposited deposit. This is because the pressure increases. The pressure upstream of the addition valve 1 in the exhaust passage 2 can be obtained based on a detection signal from the pressure sensor provided in the exhaust passage 2 upstream of the addition valve 1.

電子制御装置6は、添加弁1の添加方向下流に尿素等の析出物が堆積したと判断できる状況であるとき、上述した除去制御を実行する。この除去制御では、添加弁1を開弁状態に維持することにより、添加弁1から排気通路2に尿素水が流れて同添加弁1に供給される尿素水の圧力が徐々に低下してゆき、排気浄化用の同添加弁1からの尿素水の添加が行われるときよりも低下した状況となる。こうした状況下で添加弁1が開弁状態に維持される場合、その添加弁1から霧化した尿素水が添加されることはなく、同添加弁1から尿素水が図中に矢印Yで示すように流れ出るようになる。このように添加弁1から流れ出る尿素水により、添加弁1の添加方向下流に堆積した析出物(図中の二点鎖線)が溶解して除去される。また、このように析出物を除去する際、その除去に内燃機関の燃料が利用されることはないため、同燃料の分だけ内燃機関の燃費が悪化することもない。   The electronic control device 6 executes the above-described removal control when it can be determined that precipitates such as urea have accumulated downstream in the addition direction of the addition valve 1. In this removal control, by maintaining the addition valve 1 in the open state, the urea water flows from the addition valve 1 to the exhaust passage 2 and the pressure of the urea water supplied to the addition valve 1 gradually decreases. The situation becomes lower than when urea water is added from the addition valve 1 for exhaust purification. When the addition valve 1 is maintained in the open state under such circumstances, the atomized urea water is not added from the addition valve 1 and the urea water is indicated by an arrow Y in the figure. Will begin to flow out. In this way, the urea water flowing out from the addition valve 1 dissolves and removes the deposit (two-dot chain line in the figure) deposited downstream in the addition direction of the addition valve 1. Further, when the deposit is removed in this way, the fuel of the internal combustion engine is not used for the removal, so that the fuel consumption of the internal combustion engine is not deteriorated by the amount of the fuel.

以上詳述した本実施形態によれば、以下に示す効果が得られるようになる。
(1)内燃機関の燃費を悪化させることなく、排気通路2に尿素水を添加するための添加弁1の添加方向下流に堆積した尿素等の析出物を除去することができる。
According to the embodiment described in detail above, the following effects can be obtained.
(1) Precipitates such as urea accumulated downstream in the addition direction of the addition valve 1 for adding urea water to the exhaust passage 2 can be removed without deteriorating the fuel consumption of the internal combustion engine.

なお、上記実施形態は、例えば以下のように変更することもできる。
・除去制御において、ポンプ5の吐出流量を排気浄化用の添加弁1からの尿素水の添加が行われるときよりも低下させてもよい。この場合、排気浄化用の添加弁1からの尿素水の添加が行われるときと比較して同添加弁1に供給される尿素水の圧力が低下した状況のもとで上記添加弁1が開弁状態となるようにする際、その状況を一層速やかに生じさせることができる。
In addition, the said embodiment can also be changed as follows, for example.
In the removal control, the discharge flow rate of the pump 5 may be made lower than when urea water is added from the addition valve 1 for exhaust purification. In this case, the addition valve 1 is opened under a situation in which the pressure of the urea water supplied to the addition valve 1 is lower than when urea water is added from the addition valve 1 for exhaust gas purification. When the valve state is set, the situation can be caused more quickly.

なお、上記ポンプ5の吐出流量の低下については、その吐出流量をポンプ5の回転速度低下によって「0」よりも大きい値まで低下させてもよいし、同ポンプ5の駆動停止によって「0」まで低下させてもよい。   In addition, about the fall of the discharge flow rate of the said pump 5, you may reduce the discharge flow rate to a value larger than "0" by the rotational speed fall of the pump 5, or to "0" by the drive stop of the pump 5 It may be lowered.

・添加弁1から添加される還元剤として尿素水(アンモニア)を例示したが、それ以外の還元剤を使用することも可能である。   -Although urea water (ammonia) was illustrated as a reducing agent added from the addition valve 1, other reducing agents can also be used.

1…添加弁、2…排気通路、3…配管、4…タンク、5…ポンプ、6…電子制御装置。   DESCRIPTION OF SYMBOLS 1 ... Addition valve, 2 ... Exhaust passage, 3 ... Piping, 4 ... Tank, 5 ... Pump, 6 ... Electronic control unit.

Claims (1)

還元剤の供給を受けて内燃機関の排気通路に排気浄化用の前記還元剤を添加する添加弁を備え、その添加弁の添加方向下流に堆積した前記還元剤による析出物を除去するための除去制御を行う還元剤供給装置において、
前記除去制御は、排気浄化用の前記添加弁からの前記還元剤の添加が行われるときと比較して同添加弁に供給される還元剤の圧力が低下した状況のもとで、前記添加弁を開弁状態とすることによって行われる
ことを特徴とする還元剤供給装置。
An addition valve for adding the reducing agent for purifying exhaust gas to the exhaust passage of the internal combustion engine in response to the supply of the reducing agent, and removal for removing deposits due to the reducing agent accumulated downstream in the addition direction of the addition valve In the reducing agent supply device that performs control,
The removal control is performed under the condition that the pressure of the reducing agent supplied to the addition valve is lower than when the reducing agent is added from the addition valve for exhaust gas purification. A reducing agent supply device characterized in that it is performed by opening the valve.
JP2013219379A 2013-10-22 2013-10-22 Reductant supply device Pending JP2015081544A (en)

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