JP2015076197A - Method of manufacturing storage battery - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a storage battery capable of manufacturing a storage battery efficiently and simply, while suppressing damage on the separator of a plate group.SOLUTION: In a method of manufacturing a storage battery where the plate lug 10 of a plate of the same polarity in a plate group 20, laminating a negative plate 1 and a positive plate 2 alternately with a separator 3 interposed therebetween, is connected with a pole 4 by welding, the separator 3 is brought into wet state by giving water to a part of the plate group 20 facing the plate lug 10 of the separator 3, and welding is performed in that state.

Description

  The present invention relates to a method for manufacturing a storage battery.

  A storage battery such as a nickel cadmium storage battery or a nickel metal hydride battery generally has an electrode plate group in which positive and negative electrode plates are alternately stacked via separators. Electrode plate ears are formed at the ends of each positive electrode plate and each negative electrode plate, and the electrode plate ears of the same polarity electrode plate are connected to the lower part of the pole column that serves as an external terminal. The connection between the electrode plate ear and the electrode column is performed by welding, for example, by flowing a large current and melting the electrode plate ear by the resistance heat. Since heat accompanying a large current is generated during welding, there has been a problem that the heat is transmitted from the electrode plate ear to the electrode plate group and damages the separator.

  In order to solve this problem, the electrode plate ear support plate was connected to the end of the electrode pole, and the electrode plate ear was inserted and inserted through each of a plurality of holes or grooves of the electrode plate ear support plate. It has been proposed to bend the tip of the electrode plate ear and weld the tip bent portion of the electrode plate ear to the electrode plate ear support plate (for example, Patent Document 1). In this technology, the heat at the time of welding the electrode plate ear is absorbed by the electrode plate ear support plate, and the influence of the heat on the electrode plate group is reduced, so that the separator of the electrode plate group can be prevented from being damaged. it can.

  It has also been proposed to use a comb welding jig in which a plurality of comb teeth are formed at one end and a plurality of ribs are formed at the other end (for example, Patent Document 2). When welding the electrode plate ear and the electrode column, each of the plurality of comb teeth of the comb welding jig is inserted between the electrode plate ears of the electrode plates of the same polarity in the electrode plate group. Here, heat from welding the electrode plate ears is released from the ribs of the comb welding jig, reducing the effect of heat on the electrode plate group. Can do.

Full text of Shokai 52-124435 Registration Utility No. 3133456

  Both of the techniques described in Patent Documents 1 and 2 can prevent the separator of the electrode plate group from being damaged. However, in the technique described in Patent Document 1, welding work must be performed using an electrode plate ear support plate as a separate member, and the electrode plate ears are inserted into holes or grooves of the electrode plate ear support plate one by one. It is pointed out that the inefficiencies such as increased man-hours that must be welded.

  In the technique described in Patent Document 2, welding work must be performed using a dedicated jig, and each of a plurality of comb teeth must be inserted between the electrode tabs of the electrode plates of the same polarity in the electrode plate group. It is pointed out that it is troublesome to do things.

  The present invention has been made in view of the circumstances as described above, and it is an object of the present invention to provide a method for manufacturing a storage battery that can suppress damage to the separator of the electrode plate group and that can manufacture the storage battery efficiently and easily. It is said.

  In order to solve the above-mentioned problems, the method for manufacturing a storage battery according to the present invention comprises welding the electrode plate ears of the electrode plates of the same polarity of the electrode plate group in which the positive electrode plates and the negative electrode plates are alternately stacked via the separators. In the method for manufacturing a storage battery connected to a column, the separator is wetted by applying water to a portion of the electrode plate group facing the electrode plate ear of the separator, and the welding is performed in that state. To do.

  ADVANTAGE OF THE INVENTION According to this invention, damage to the separator of an electrode group can be suppressed, and also a storage battery can be manufactured efficiently and simply.

It is a schematic diagram for demonstrating one Embodiment of the manufacturing method of the storage battery of this invention. (A) is a schematic diagram of the electrode plate group, (b) is a schematic diagram showing a state in which the electrode plate ears of the electrode plates of the same polarity of the electrode plate group are assembled into a pole column, and (c) is a separator of the electrode plate group. It is a schematic diagram for demonstrating provision of the water.

  FIG. 1 is a schematic diagram for explaining an embodiment of a method for producing a storage battery of the present invention, in which (a) is a schematic diagram of an electrode plate group, and (b) is an electrode plate of the same polarity of the electrode plate group. The schematic diagram which shows the state which made the electrode plate ear gathered to the pole column, (c) is a schematic diagram for demonstrating provision of the water to the separator of an electrode group.

  As shown in FIG. 1A, an electrode plate group 20 is prepared in which a plurality of negative electrodes 1 and a plurality of positive electrodes 2 are alternately stacked one by one with separators 3 interposed therebetween. Each of the negative electrode plate 1 and the positive electrode plate 2 has an electrode plate ear 10 at one end, and the electrode plate ear 10 is formed so as to protrude from the electrode plate group 20. In the example of FIG. 1A, the electrode tabs of the positive electrode plate 2 are not shown. The separator 3 is usually formed by overlapping woven or non-woven fabrics such as polyamide, polypropylene, and polyethylene. Furthermore, it may be formed by interposing a microporous film such as cellophane, microporous polypropylene, microporous polyethylene or the like between these woven or non-woven fabrics.

  As shown in FIG. 1 (b), the electrode plate ears 10 of the negative electrode plate 1 are assembled at the end of the electrode column 4 serving as an external terminal, and the electrode plate ear 10 and the electrode column 4 are welded to this end. A pair of electrodes 5 and 5 are pressed against each other.

  Next, as shown in FIG. 1 (c), water is applied to a portion of the electrode plate group 20 that faces the electrode plate ear 10 of the separator 3 to wet the separator 3. Specifically, water is applied to a portion of the separator 3 located near the electrode plate ear 10 side to make the portion wet. Here, the “wet state” of the separator means a state in which the separator is wet (included). The separator in such a state is less susceptible to heat because heat is taken away by the heat of vaporization of water than the separator before water is applied.

  As shown in the figure, the water supply method uses a water supply device 6 in which the other end of a water supply pipe 8 having a water supply port 9 at one end is connected to the bottom of a water storage tank 7. Is disposed near the portion of the electrode plate group 20 facing the electrode tab 10 of the separator 3, and the method of injecting the water W in the water storage tank 7 from the water supply port 9 toward the separator 3 may be adopted. it can. In this example, one water supply pipe is connected to the bottom of the water storage tank, but a plurality of water supply pipes are connected to the bottom of the water storage tank, and one end of each water supply pipe is connected to each separator of the electrode plate group. It is arranged in the vicinity of the part opposite to the electrode plate ears, and sprays water toward each separator or faces one water supply pipe by contacting or approaching the electrode plate ears of each separator. It is also possible to connect a pipe like a flute with a horizontal hole toward the part, and to spray water toward each separator. Of course, the shape and arrangement of the water storage tank and the water supply pipe are appropriately set within a range not impairing the effects of the present invention, and are not limited to the example of FIG. Moreover, methods other than the above-described method may be used as the method for applying water. For example, water can be given to the separator using a dropper or a spray bottle.

  The portion of the separator that faces the electrode tab is the portion most affected by heat when welding the electrode tab. By applying water to the part and making it wet, the part is deprived of heat by the heat of vaporization, and the influence of the heat received by the part is reduced, so that damage to the separator due to heat is suppressed. Can do. Of course, in addition to the part of the separator facing the electrode plate ear, other parts of the separator can be wetted by applying water. For example, the entire separator may be wetted by applying water.

  For example, pure water can be used as the water applied to the separator. When manufacturing the storage battery, the electrolyte is injected in the process after welding the electrode plate ear and the pole column, and the storage battery is manufactured, but the electrolyte is poured while still wet with pure water without drying the separator. The quality of the electrolyte can be maintained even if it is applied. Therefore, a storage battery can be manufactured more efficiently and easily by using pure water.

After water is applied to the portion of the separator facing the electrode plate ear to make the separator wet, the electrode plate ear and the pole column are welded in that state.
Welding is performed by applying an appropriate pressure to the electrodes and pressing the electrodes against the ends of the pole poles, causing a current to flow between the pair of electrodes and melting the welded portion with the generated heat.
During welding, the portion of the separator that faces the electrode plate ear is wet with water. In such a state, as described above, heat is removed from the portion of the separator by the heat of vaporization. That is, since the temperature of the part of the separator is lowered during welding, the influence of the heat received by the part is reduced, and damage to the separator due to heat can be suppressed.

  After welding the electrode plate ear and the electrode column, for example, the electrode plate group is housed in an electrolytic cell, then a lid is applied to the electrolytic cell, and an electrolytic solution is injected from the injection port of the cover to produce a storage battery. can do.

The present invention is not limited to the above embodiments. For example, in the above-described embodiment, the electrode plate ears are gathered at the end of the pole column before water is applied to the separator, and each of the pair of electrodes is pressed against this end. After gathering the plate ears at the end of the pole column, water is applied to the separator, and then each of the pair of electrodes may be pressed and welded to the end of the pole column, or after water is applied to the separator, The electrode plate ears of the electrode plate may be assembled at the end of the pole column, and then each of the pair of electrodes may be pressed and welded to this end, and if the application of water to the separator is before welding There is no particular limitation on the period. From the viewpoint of more effectively demonstrating the effect of water application to the separator, as shown in FIG. It is desirable to press each of the pair of electrodes against this end.
In the above embodiment, the welding between the electrode tab and the pole column of the negative electrode plate has been described.

  EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to these Examples at all.

<Example>
An electrode plate group was prepared by alternately laminating 10 positive electrode plates and 11 negative electrode plates via separators made of polypropylene nonwoven fabric. Next, the electrode tabs of the negative electrode plate were gathered at the end of the pole column serving as the external terminal, and a pair of electrodes were pressed against this end. Next, pure water was applied with a dropper to the portion of the electrode plate group facing the electrode plate ear to make the separator wet, and welding was performed in this state to produce a storage battery. The amount of water to be applied was about 5 ml in the part facing the electrode plate ear of each separator. The amount of water to be applied may be about 3 ml to 10 ml.

  About 1000 each storage battery manufactured in the Example, when the presence or absence of the damage of the separator of an electrode group was investigated, the thing of an Example did not show damage to all 1000 separators.

  As described above, according to the present invention, there is no need to use an electrode plate ear support plate or a dedicated jig as in the prior art, and damage to the separator of the electrode plate group can be suppressed, and the storage battery can be efficiently used. Can be manufactured well.

DESCRIPTION OF SYMBOLS 1 Negative electrode plate 2 Positive electrode plate 3 Separator 4 Polar column 10 Electrode plate ear 20 Electrode plate group W Water

Claims (1)

In the method of manufacturing a storage battery in which the electrode plate ears of the same polarity electrode plate of the electrode plate group in which the positive electrode plate and the negative electrode plate are alternately laminated via the separator are connected to the electrode pole by welding, the separator of the electrode plate group A method for producing a storage battery, wherein water is applied to a portion facing an electrode plate ear to make the separator wet, and the welding is performed in that state.

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