CN102810695A - Manufacturing method of maintenance-free motorcycle battery - Google Patents
Manufacturing method of maintenance-free motorcycle battery Download PDFInfo
- Publication number
- CN102810695A CN102810695A CN2012102994690A CN201210299469A CN102810695A CN 102810695 A CN102810695 A CN 102810695A CN 2012102994690 A CN2012102994690 A CN 2012102994690A CN 201210299469 A CN201210299469 A CN 201210299469A CN 102810695 A CN102810695 A CN 102810695A
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- CN
- China
- Prior art keywords
- battery
- pole
- welding
- terminal
- maintenance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a manufacturing method of a maintenance-free motorcycle battery, which comprises the following steps of: firstly, arranging a negative electrode plate (8), a baffle (6) and a positive electrode plate (7) at intervals in a battery shell (9) to form a pole group, and welding a bus bar (5) on the pole group; secondly, cast-welding a directly formed pole (4) on the bus bar (5); then, bonding the battery shell (9) and a battery cover (2) with resin adhesive, making the pole (4) exposed out of a pole hole (3) on the battery cover (2), and welding the pole (4) and a battery terminal (1) together in an iron welding manner; adding colored resin adhesive into a terminal welding position, marking the polarity of the battery, and further sealing the battery;and finally, filling electrolyte to form the battery. The terminal is not coated with adhesive, the pole is directly formed during cast welding, the pole and the battery terminal are welded by an iron after being assembled, the production procedures can be reduced, and the defect rate of production can be decreased.
Description
Technical field
The present invention relates to a kind of manufacturing approach of maintenance-free motorcycle battery, be specifically related to a kind of manufacturing approach that adopts the maintenance-free motorcycle battery of resin glue bonding cell through lid.
Background technology
Characteristics such as lead acid accumulator is cheap because of having, reliable in quality, range of capacity big, easy maintenance, long service life are promoted in each rural of China and are progressively become recreation tool in each city along with motorcycle, and the demand of motorcycle battery is also being increased sharply.The motorcycle battery groove lid bonding mode of present most of manufacturer production mainly contains dual mode, and heat-sealing bonding and use resin glue are bonding.Terminal structure that motorcycle battery is traditional and manufacturing approach are: the injection mo(u)lding of lead terminal elder generation is the encapsulate terminal; Adopt the acetylene welding welding manner with in the welding of terminal and bus-bar after the utmost point crowd cast welding again, last cell through lid heat-sealing or battery cover and battery case and battery terminal are bonded to together when adopting resin glue bonding.The manufacturing approach operation of this traditional motorcycle battery is numerous and diverse, terminal and bus-bar solder technology is required very high, is easy to produce bad and hidden danger of quality; Secondly the terminal encapsulate requires terminal encapsulate position will exceed the bus-bar certain distance; The flame of avoiding terminal and bus-bar when welding is with the encapsulate hypotelorism and easy scaling loss encapsulate; Cause follow-up battery acid liquid to ooze out battery from the scaling loss encapsulate; This is apart from the height of meeting limit battery pole plate, thereby the improvement that has limited battery performance to a certain extent improves the space.
Summary of the invention
The objective of the invention is to: the manufacturing approach that a kind of maintenance-free motorcycle battery is provided; This method is applied on the maintenance-free motorcycle battery that adopts resin glue bonding cell through lid; Terminal is encapsulate no longer, and straight forming pole during cast welding, pole and battery terminal cooperate the back to adopt the flatiron welding; Reduce production process, reduce and produce fraction defective.
Technical solution of the present invention is: maintenance-free motorcycle battery comprises battery case, battery cover, electrolyte, utmost point crowd and battery terminal; Its manufacturing approach may further comprise the steps: at first; Negative plate, dividing plate, positive plate space are arranged in and form utmost point crowd in the battery case, and utmost point crowd goes up the welding bus-bar; Secondly, cast welding straight forming pole on bus-bar; Then, battery case and battery cover adopt resin glue bonding, and pole exposes from the pole hole on the battery cover, adopt the flatiron welding manner that pole and battery terminal are welded together; Then, add the resin glue that has color, sign battery polar and further sealed cell at the terminal weld; At last, inject electrolyte, form battery.
The present invention has the following advantages:
1, reduces battery terminal encapsulate operation, reduced personnel and cover material, practiced thrift the battery production cost;
2, cast welding straight forming pole, pole cooperate the back to adopt flatiron to weld together with battery terminal, avoided battery terminal and bus-bar to adopt the acetylene welding welding and the bad and hidden danger of quality of generation;
3, terminal encapsulate no longer, the pole plate height can be increased to a certain extent, improves promoting performance and leave certain space to battery, provides a kind of motorcycle battery to promote the feasible way of performance.
Description of drawings
Fig. 1 is a battery structure sketch map of the present invention.
Among the figure: 1 battery terminal, 2 battery covers, 3 pole holes, 4 poles, 5 bus-bars, 6 dividing plates, 7 positive plates, 8 negative plates, 9 battery cases.
Embodiment
As shown in Figure 1; Maintenance-free motorcycle battery comprises battery case 9, battery cover 2, electrolyte, utmost point crowd and battery terminal 1; Its manufacturing approach may further comprise the steps: at first, negative plate 8, dividing plate 6, positive plate 7 spaces are arranged in and form utmost point crowd in the battery case 9, and utmost point crowd goes up welding bus-bar 5; Secondly, cast welding straight forming pole 4 on bus-bar 5; Then, battery case 9 adopts resin glue bonding with battery cover 2, and pole 4 exposes from the pole hole 3 on the battery cover 2, adopts the flatiron welding manner that pole 4 and battery terminal 1 are welded together; Then, add the resin glue that has color, sign battery polar and further sealed cell at the terminal weld; At last, inject electrolyte, form battery.
Claims (1)
1. the manufacturing approach of maintenance-free motorcycle battery; This maintenance-free motorcycle battery comprises battery case (9), battery cover (2), electrolyte, utmost point crowd and battery terminal (1); The manufacturing approach that it is characterized in that battery may further comprise the steps: at first; Negative plate (8), dividing plate (6), positive plate (7) space are arranged in and form utmost point crowd in the battery case (9), and utmost point crowd goes up welding bus-bar (5); Secondly, go up cast welding straight forming pole (4) at bus-bar (5); Then, battery case (9) adopts resin glue bonding with battery cover (2), and pole (4) exposes from the pole hole (3) on the battery cover (2), adopts the flatiron welding manner that pole (4) and battery terminal (1) are welded together; Then, add the resin glue that has color, sign battery polar and further sealed cell at the terminal weld; At last, inject electrolyte, form battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102994690A CN102810695A (en) | 2012-08-22 | 2012-08-22 | Manufacturing method of maintenance-free motorcycle battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102994690A CN102810695A (en) | 2012-08-22 | 2012-08-22 | Manufacturing method of maintenance-free motorcycle battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102810695A true CN102810695A (en) | 2012-12-05 |
Family
ID=47234336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102994690A Pending CN102810695A (en) | 2012-08-22 | 2012-08-22 | Manufacturing method of maintenance-free motorcycle battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102810695A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141348A (en) * | 2016-06-30 | 2016-11-23 | 济源市万洋绿色能源有限公司 | A kind of accumulator terminal welding method |
| CN110718651A (en) * | 2019-08-27 | 2020-01-21 | 天能电池(芜湖)有限公司 | Gluing method of two-in-one glue for storage battery terminal |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201256161Y (en) * | 2008-08-26 | 2009-06-10 | 广州市凯捷电源实业有限公司 | Replaceable multifunctional enclosed lead acid batteries |
| CN101924251A (en) * | 2010-09-08 | 2010-12-22 | 江苏理士电池有限公司 | Method for fabricating maintenance-free motorcycle battery with novel terminal structure |
-
2012
- 2012-08-22 CN CN2012102994690A patent/CN102810695A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201256161Y (en) * | 2008-08-26 | 2009-06-10 | 广州市凯捷电源实业有限公司 | Replaceable multifunctional enclosed lead acid batteries |
| CN101924251A (en) * | 2010-09-08 | 2010-12-22 | 江苏理士电池有限公司 | Method for fabricating maintenance-free motorcycle battery with novel terminal structure |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141348A (en) * | 2016-06-30 | 2016-11-23 | 济源市万洋绿色能源有限公司 | A kind of accumulator terminal welding method |
| CN110718651A (en) * | 2019-08-27 | 2020-01-21 | 天能电池(芜湖)有限公司 | Gluing method of two-in-one glue for storage battery terminal |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121205 |