JP2015071253A - Opening part formation method of blow molding product - Google Patents

Opening part formation method of blow molding product Download PDF

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JP2015071253A
JP2015071253A JP2013207953A JP2013207953A JP2015071253A JP 2015071253 A JP2015071253 A JP 2015071253A JP 2013207953 A JP2013207953 A JP 2013207953A JP 2013207953 A JP2013207953 A JP 2013207953A JP 2015071253 A JP2015071253 A JP 2015071253A
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opening
blade
cut
blow
blow molding
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正也 石井
Masaya Ishii
正也 石井
岩田 英樹
Hideki Iwata
英樹 岩田
純一 杉本
Junichi Sugimoto
純一 杉本
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FTS Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an opening part molding device of a blow molding product in which an opening part can be formed easily and quickly in a blow molding metal mold even in a case of a blow molding product such as a fuel tank.SOLUTION: In an opening part formation device of a blow molding product, an opening part 10 includes an opening tubular part and an opening cutting part 18. At a blow molding metal mold 20, an opening tubular part molding part 25 and a cutting part holding part 22 are provided, an opening part cutting blade 27 for cutting the opening cutting part 18 is provided, and a tubular opening part whole circle blade 28 having a same circle as the inside periphery of an opening part in which the opening part cutting blade 27 rotates is provided. At the opening part whole circle blade 28, formed is an opening part whole circle blade gap part 28c in which at least one place of opening part cutting blades 27 slides, the tip surface of the opening part whole circle blade 28 forms an opening part whole circle blade protruding part 28d and an opening part whole circle blade receding part 28e, and formed is an opening part whole circle blade inclined surface part 28f which is obliquely inclined so that the opening part whole circle blade protruding part 28d and the opening part whole circle blade receding part 28e are jointed to each other.

Description

本発明は、熱可塑性合成樹脂で形成されたブロー成形品の開口部の形成方法に関するものである。 The present invention relates to a method for forming an opening of a blow molded article formed of a thermoplastic synthetic resin.

従来、自動車用等の燃料タンク等の中空体の構造としては、金属製のものが用いられていたが、近年、車両の軽量化や、錆が発生しないこと、所望の形状に成形しやすいことなどによって熱可塑性合成樹脂製のものが用いられるようになってきた。
熱可塑性合成樹脂製の中空体の製造は、中空体を成形することの容易性からブロー成形方法が多く用いられてきた。ブロー成形方法では、溶融した熱可塑性合成樹脂部材のパリソンを円筒状にしてブロー成形機のダイスから押出して、そのパリソンをブロー成形金型で挟みパリソン中に空気を吹き込み、自動車用燃料タンク等の中空体であるブロー成形品を製造していた。
Conventionally, the structure of a hollow body such as a fuel tank for automobiles has been made of metal. However, in recent years, the weight of the vehicle is reduced, rust is not generated, and it is easy to mold into a desired shape. For example, those made of thermoplastic synthetic resin have been used.
For the production of a hollow body made of a thermoplastic synthetic resin, a blow molding method has been often used because of the ease of molding the hollow body. In the blow molding method, the parison of the molten thermoplastic synthetic resin member is formed into a cylindrical shape and extruded from a die of a blow molding machine, the parison is sandwiched between blow molding dies, air is blown into the parison, and an automobile fuel tank, etc. A blow molded product that is a hollow body was manufactured.

このブロー成形品には、図1に示すように、中空体の内部に装着する部品の出し入れのために開口部が形成されている。この開口部の形成は、ブロー成形品101をブロー成形で形成すると同時に、開口部110を一体的に形成することが行なわれている。
その開口部110の形成方法は、例えば、図14〜図16に示すように、ブロー成形金型120にスライド可能な回転刃130を設け、ブロー成形品101の外壁102を切断するものがある(例えば、特許文献1参照。)。
As shown in FIG. 1, the blow-molded product has an opening for taking in and out a component to be mounted inside the hollow body. The opening is formed by integrally forming the opening 110 at the same time that the blow molded article 101 is formed by blow molding.
For example, as shown in FIGS. 14 to 16, the opening 110 is formed by providing a slidable rotary blade 130 on the blow molding die 120 and cutting the outer wall 102 of the blow molded product 101 ( For example, see Patent Document 1.)

この開口部110の形成方法は、図14に示すように、回転刃130の先端に刃先133を形成し、刃先133を若干キャビティ126内に張り出して位置させ、その刃先131を予めブロー成形金型120の型面よりも内部に入り込んだ状態でブロー成形して、刃先131に樹脂パリソンを密着させて、ブロー成形品101を形成する。その後、図15に示すように、回転刃130を回転させて、開口部110の切除部分118を切除して、開口部110を形成する。 As shown in FIG. 14, the opening 110 is formed by forming a blade edge 133 at the tip of the rotary blade 130, slightly protruding the blade edge 133 into the cavity 126 and positioning the blade edge 131 in advance by a blow molding die. Blow molding is performed in a state of entering the inside of the mold surface of 120, and a resin parison is brought into close contact with the blade edge 131 to form the blow molded product 101. Thereafter, as shown in FIG. 15, the rotary blade 130 is rotated to cut away the cut portion 118 of the opening 110 to form the opening 110.

そして、図16に示すように、ブロー成形金型120に密着した開口部110の切除部分118をブロー成形品101から取出す。
しかしながら、この方法では、刃先131により切断されたパリソン5が半溶融状態にあるため、開口部110の切除部分118と開口壁111の切断面が再度融着してしまい、開口部110の形成工程の効率が低下する場合があった。
Then, as shown in FIG. 16, the cut portion 118 of the opening 110 in close contact with the blow molding die 120 is taken out from the blow molded product 101.
However, in this method, since the parison 5 cut by the blade edge 131 is in a semi-molten state, the cut portion 118 of the opening 110 and the cut surface of the opening wall 111 are fused again, and the opening 110 is formed. In some cases, the efficiency of the system decreased.

そのため、切断面に全周に亘り切断面が溶着しないように切除する刃先131とは別に、円筒状の切離し刃を挿入することも考えられているが、円筒状の切離し刃の刃先が切除する刃先131の回転につれて、パリソン5の表面を接触しながら回転することとなり、摩擦により切除する刃先131の回転がおそくなることとなる。 For this reason, it is considered that a cylindrical cutting blade is inserted separately from the cutting edge 131 for cutting so that the cutting surface does not weld to the entire circumference, but the cutting edge of the cylindrical cutting blade is cut off. As the cutting edge 131 rotates, it rotates while contacting the surface of the parison 5, and the cutting edge 131 to be cut off by friction becomes slow.

特開2010−76297号公報JP 2010-76297 A

そのため、本発明は、燃料タンク等のブロー成形品においても、ブロー成形金型内で開口部を容易に素早く形成することができるブロー成形品の開口部成形装置を提供することを課題とする。   Therefore, an object of the present invention is to provide a blow molded product opening molding apparatus that can easily and quickly form an opening in a blow molding die even in a blow molded product such as a fuel tank.

請求項1の本発明は、ブロー成形により形成された成形品の開口部をブロー成形金型内で形成する合成樹脂のブロー成形品の開口部形成装置において、
開口部は、ブロー成形品の外壁から延設され該外壁からブロー成形品の外方へ一体的に屈曲して形成される開口筒状部と、開口筒状部から切除され開口を形成する開口切除部を有し、
ブロー成形金型は、ブロー成形品の開口部に対応する部分に、開口筒状部を形成する開口筒状部成形部と開口切除部を形成する切除部保持部を設けるとともに、開口筒状部成形部よりも開口部の内側にキャビティの内外にスライド可能であるとともに開口切除部を切断するために開口部の内側の周囲に沿って回転する細長の開口部切断刃を設け、
切断された開口部の略全周に挿入され、開口部の内側にキャビティの内外にスライド可能で開口部切断刃が回転する開口部の内側の周囲と同一円周を有する円筒状の開口部全周刃を設け、開口部全周刃は、少なくとも一箇所の開口部切断刃がスライドする開口部全周刃隙間部が形成され、
開口部全周刃の先端面は、開口部全周刃隙間部を挟んで軸方向に対して一方が突出する開口部全周刃張出部を形成し、他方が軸方向に対して後退する開口部全周刃後退部を形成し、開口部全周刃張出部と開口部全周刃後退部を連続するように斜め傾斜する開口部全周刃斜面部が形成されたことを特徴とするブロー成形品の開口部形成装置である。
The present invention of claim 1 is a synthetic resin blow-molded product opening forming apparatus for forming an opening of a molded product formed by blow molding in a blow mold.
The opening is formed by extending the outer wall of the blow-molded product and integrally bending the outer wall from the outer wall of the blow-molded product, and the opening that is cut from the opening tubular portion to form the opening. Having a resection,
The blow molding die is provided with an opening cylindrical part forming part that forms an opening cylindrical part and a cut part holding part that forms an opening cutting part at a part corresponding to the opening part of the blow molded product, and the opening cylindrical part. Provided with an elongated opening cutting blade that is slidable in and out of the cavity inside the opening rather than the molded part and that rotates along the inner periphery of the opening to cut the opening excision,
The entire cylindrical opening having the same circumference as the inner periphery of the opening that is inserted into substantially the entire circumference of the cut opening, can slide inside and outside the cavity, and the opening cutting blade rotates. A peripheral blade is provided, and the opening full circumference blade is formed with an opening full circumference blade gap portion in which at least one opening cutting blade slides,
The front end surface of the opening all-around blade forms an opening all-around blade protruding portion that protrudes in the axial direction across the opening all-around blade gap, and the other retreats in the axial direction. An opening all-around blade receding portion is formed, and an opening all-around blade inclined portion that is inclined obliquely so as to be continuous with the opening all-around blade extending portion and the opening all-around blade retracting portion is formed. It is the opening part formation apparatus of the blow molded product.

請求項1の本発明では、開口部は、ブロー成形品の外壁から延設され外壁からブロー成形品の外方へ一体的に屈曲して形成される開口筒状部と、開口筒状部から切除され開口を形成する開口切除部を有する。このため、ブロー成形品の外壁から一体的に、同じパリソン5開口部の開口筒状部と開口切除部を形成することができる。 In the first aspect of the present invention, the opening portion extends from the outer wall of the blow molded product, and is formed by bending the outer wall integrally from the outer wall to the outside of the blow molded product, and the opening cylindrical portion. It has an opening excision part which is excised and forms an opening. For this reason, the opening cylindrical part and opening cut part of the same parison 5 opening part can be integrally formed from the outer wall of a blow molded product.

ブロー成形金型は、ブロー成形品の開口部に対応する部分に、開口筒状部を形成する開口筒状部成形部と開口切除部を形成する切除部保持部を設ける。このため、ブロー成形時にパリソンを膨らませて、開口筒状部成形部と開口切除部に密着させることにより、開口部の開口筒状部と開口切除部を同時に形成することができる。 The blow molding die is provided with an open cylindrical part forming part for forming an open cylindrical part and a cut part holding part for forming an open cut part at a part corresponding to the opening part of the blow molded product. For this reason, the opening cylindrical part and opening cut part of an opening part can be formed simultaneously by inflating a parison at the time of blow molding, and making it closely_contact | adhere to an opening cylindrical part shaping | molding part and an opening cutting part.

ブロー成形金型は、ブロー成形品の開口部に対応する部分に、開口筒状部を形成する開口筒状部成形部と開口切除部を形成する切除部保持部を設ける。このため、ブロー成形品を成形すると同時にブロー成形金型内で開口部の開口筒状部を形成して、開口筒状部から開口切除部を切除することができる。 The blow molding die is provided with an open cylindrical part forming part for forming an open cylindrical part and a cut part holding part for forming an open cut part at a part corresponding to the opening part of the blow molded product. For this reason, the opening cylindrical part of an opening part can be formed in a blow molding die at the same time as the blow molded product is formed, and the opening excision part can be cut out from the opening cylindrical part.

開口筒状部成形部よりも開口部の内側にキャビティの内外にスライド可能であるとともに開口切除部を切断するために開口部の内側の周囲に沿って回転する細長の開口部切断刃を設けた。このため、開口部切断刃を回転させて、開口部の内側の開口切除部を切除することができる。 An elongated opening cutting blade that is slidable inside and outside of the cavity and that rotates along the periphery of the inside of the opening to cut the opening excision is provided on the inside of the opening than the formed part of the opening cylindrical part. . For this reason, the opening cutting blade can be rotated to cut out the opening cutting portion inside the opening.

切断された開口部の略全周に挿入され、開口部の内側にキャビティの内外にスライド可能で開口部切断刃が回転する開口部の内側の周囲と同一円周を有する円筒状の開口部全周刃を設けた。このため、開口部切断刃により切断された開口部分のパリソンの切断面に開口部全周刃を挿入して、パリソンが再溶着することを防止できる。 The entire cylindrical opening having the same circumference as the inner periphery of the opening that is inserted into substantially the entire circumference of the cut opening, can slide inside and outside the cavity, and the opening cutting blade rotates. A peripheral blade was provided. For this reason, it is possible to prevent the parison from being re-welded by inserting the entire circumferential edge of the opening into the cut surface of the parison of the opening cut by the opening cutting blade.

開口部全周刃は、少なくとも一箇所の開口部切断刃がスライドする開口部全周刃隙間部が形成されたため、開口部切断刃と開口部全周刃は、同位置円周上に位置して、開口部切断刃と開口部全周刃は、同時に回転するとともに、開口部切断刃のスライドと回転による切断につれて、開口部全周刃がパリソンの切断面に素早く挿入されることができる。 Since the opening all-around blade is formed with an opening all-around blade gap that slides at least one opening cutting blade, the opening cutting blade and the opening all-around blade are located on the same circumference. Thus, the opening cutting blade and the opening full-circumference blade rotate simultaneously, and the opening full-cutting blade can be quickly inserted into the cutting surface of the parison as the opening cutting blade slides and rotates.

開口部全周刃の先端面は、開口部全周刃隙間部を挟んで軸方向に対して一方が突出する開口部全周刃張出部を形成し、他方が軸方向に対して後退する開口部全周刃後退部を形成し、開口部全周刃張出部と開口部全周刃後退部を連続するように斜め傾斜する開口部全周刃斜面部が形成された。 The front end surface of the opening all-around blade forms an opening all-around blade protruding portion that protrudes in the axial direction across the opening all-around blade gap, and the other retreats in the axial direction. An opening all-around blade receding part was formed, and an opening all-around blade inclined part inclined obliquely so that the opening all-around blade overhanging part and the opening all-around blade retracting part were continuous was formed.

このため、開口部全周刃がパリソンの切断面に挿入されるときに、開口部全周刃の部分がパリソンと接触するのみで、開口部全周刃の先端がパリソンと接触する部分が少なくなり、パリソンと開口部全周刃の摩擦が少なくなり、開口部全周刃の回転が速くなり、開口部の形成速度を速くすることができる。また、開口部切断刃と開口部全周刃を回転させる力が小さくなり、設備への負荷が小さく、設備のメンテナンス頻度を下げて、回転させる装置も小型化することができる。 For this reason, when the entire circumference blade of the opening is inserted into the cut surface of the parison, only the portion of the entire circumference of the opening contacts the parison, and the portion where the tip of the entire circumference of the opening contacts the parison is small. Thus, the friction between the parison and the entire circumferential edge of the opening is reduced, the rotation of the entire circumferential edge of the opening is accelerated, and the formation speed of the opening can be increased. Moreover, the force which rotates an opening part cutting blade and an opening part perimeter blade becomes small, the load to an installation is small, the maintenance frequency of an installation is reduced, and the apparatus to rotate can also be reduced in size.

請求項2の本発明は、開口部切断刃は、複数本形成され、開口部全周刃は開口部切断刃と同じ複数に分割して形成されたブロー成形品の開口部形成装置である。 A second aspect of the present invention is an apparatus for forming an opening of a blow molded product, in which a plurality of opening cutting blades are formed, and the entire circumferential edge of the opening is divided into a plurality of portions that are the same as the opening cutting blade.

請求項2の本発明では、開口部切断刃は、複数本形成され、開口部全周刃は開口部切断刃と同じ複数に分割して形成されたため、複数の開口部切断刃で開口部を切除することができ、開口部切断刃の回転角度が小さくなり、開口部の開口切除部を切除する時間が短くなるとともに、切除されるパリソンの変形が少なく、開口部の変形も防止できる。 In the second aspect of the present invention, a plurality of opening cutting blades are formed, and the entire circumferential edge of the opening is divided into the same plurality as the opening cutting blade, so the openings are formed by the plurality of opening cutting blades. It can be cut, the rotation angle of the opening cutting blade is reduced, the time for cutting the opening cutting portion of the opening is shortened, the parison to be cut is less deformed, and deformation of the opening can be prevented.

請求項3の本発明は、開口部全周刃先端傾斜面の肉厚は、開口部全周刃張出部側が厚く、開口部全周刃後退部に行くにつれてその肉厚を徐状に薄くして形成されたブロー成形品の開口部形成装置である。 According to the third aspect of the present invention, the thickness of the inclined surface at the tip of the entire circumference of the opening is thicker on the side of the opening of the entire circumference of the opening, and gradually decreases toward the retracted portion of the entire circumference of the opening. It is the opening part formation apparatus of the blow molded product formed in this way.

請求項3の本発明では、開口部全周刃先端傾斜面の肉厚は、開口部全周刃張出部側が厚く、開口部全周刃後退部に行くにつれてその肉厚を徐状に薄くして形成されたため、開口部全周刃とパリソンの接触面積を全体として少なくすることができ、開口部全周刃を回転させる負荷を小さくすることができる。 In the third aspect of the present invention, the thickness of the inclined surface at the tip of the entire circumference of the opening is thicker on the side of the opening of the entire circumference of the opening, and gradually decreases in thickness toward the retracted portion of the entire circumference of the opening. As a result, the contact area between the entire circumferential edge of the opening and the parison can be reduced as a whole, and the load for rotating the entire circumferential edge of the opening can be reduced.

請求項4の本発明は、ブロー成形時に、開口部を形成するために開口部の内側の切断されるパリソンの部分にブローピンを挿入してブロー成形用の空気を吹き込むブロー成形品の開口部形成方法である。 According to a fourth aspect of the present invention, in blow molding, an opening is formed in a blow molded product in which a blow pin is inserted into a portion of the parison to be cut inside the opening to blow and air for blow molding is blown to form the opening. Is the method.

請求項4の本発明では、ブロー成形時に、開口部を形成するために開口部の内側の切断されるパリソンの部分にブローピンを挿入してブロー成形用の空気を吹き込むため、ブローピンの跡が切断されるパリソンの部分である開口切除部に残り、ブロー成形品にブローピンの跡が残らなく、ブロー成形品の気密性が確保できる。 In the present invention of claim 4, since the blow pin is inserted into the part of the parison to be cut inside the opening to form the opening and blow molding air is blown at the time of blow molding, the mark of the blow pin is cut. It remains in the opening excision part which is a part of the parison, and the blow pin mark does not remain on the blow molded product, and the air tightness of the blow molded product can be secured.

請求項5の本発明は、ブロー成形金型の開口切除部に対応する部分には、切除部保持部が設けられ、切除部保持部の外周を開口部切断刃が回転するとともに、切除部保持部の先端面に開口部切断刃により切除された開口切除部が密着し、ブロー成形後に切除部保持部の先端面に密着した開口切除部を取り外すブロー成形品の開口部形成方法である。 According to the fifth aspect of the present invention, the portion corresponding to the opening cut portion of the blow molding die is provided with a cut portion holding portion, and the opening cutting blade rotates around the outer periphery of the cut portion holding portion and the cut portion is held. This is a blow molding product opening forming method in which an opening excision part cut out by an opening cutting blade is brought into close contact with the front end surface of the part, and the open excision part adhering to the front end surface of the excision holding part after blow molding is removed.

請求項5の本発明では、ブロー成形金型の開口切除部に対応する部分には、切除部保持部が設けられ、切除部保持部の外周を開口部切断刃が回転するとともに、切除部保持部の先端面に開口部切断刃により切除された開口切除部が密着し、ブロー成形後に切除部保持部の先端面に密着した開口切除部を取り外す。このため、切断されるパリソンを切除部保持部に密着させて、開口部切断刃でパリソンを切除しやすくするとともに、開口部切断刃で切除したパリソンを確実に保持して、ブロー成形後に切除したパリソンをブロー成形品から確実に取り外すことができる。 According to the fifth aspect of the present invention, a portion corresponding to the opening cut portion of the blow molding die is provided with a cut portion holding portion, and the opening cutting blade rotates around the outer periphery of the cut portion holding portion, and the cut portion is held. The opening excision part excised by the opening cutting blade comes into close contact with the distal end surface of the part, and the opening excision part adhering to the distal end face of the excision holding part is removed after blow molding. For this reason, the parison to be cut is brought into close contact with the excision holding part, and the parison is easily excised with the opening cutting blade, and the parison excised with the opening cutting blade is securely held and excised after blow molding. The parison can be securely removed from the blow molded product.

開口部全周刃の先端面は、開口部全周刃張出部と開口部全周刃後退部を形成し、開口部全周刃張出部と開口部全周刃後退部を連続するように斜め傾斜する開口部全周刃斜面部が形成された。このため、開口部全周刃がパリソンの切断面に挿入されるときに、開口部全周刃の先端がパリソンと接触する部分が少なくなり、パリソンと開口部全周刃の摩擦が少なくなり、開口部全周刃の回転が速くなり、開口部の形成速度を速くすることができる。 The front end surface of the opening all-around blade forms an opening all-around blade overhanging portion and an opening all-around blade retracting portion, and the opening all-around blade overhanging portion and the opening all-around blade retreating portion are continuous. An opening all-round blade slope portion inclined obliquely was formed. For this reason, when the opening all-around blade is inserted into the cutting surface of the parison, the portion where the tip of the opening all-around blade contacts the parison is reduced, and the friction between the parison and the opening all-around blade is reduced, The rotation of the entire circumference of the opening becomes faster, and the formation speed of the opening can be increased.

本発明の実施の形態であるブロー成形品の開口部を有する燃料タンクの斜視図である。It is a perspective view of the fuel tank which has the opening part of the blow molded product which is embodiment of this invention. 本発明の実施の形態であるブロー成形品の開口部の断面図である。It is sectional drawing of the opening part of the blow molded product which is embodiment of this invention. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する部分の断面図であり、開口部切断刃が切除部保持部の先端面よりも後退し、パリソンがキャビティに密着する前の状態の断面図である。It is sectional drawing of the part which forms the opening part of the blow molding die used for embodiment of this invention, and an opening part cutting blade retreats from the front end surface of a cutting part holding part, and a parison adheres to a cavity closely It is sectional drawing of the state. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する部分の断面図であり、開口部切断刃が切除部保持部の先端面よりも後退し、パリソンがキャビティに密着し、ブローピンがパリソンの中に挿入された状態の断面図である。It is a cross-sectional view of the portion forming the opening of the blow molding mold used in the embodiment of the present invention, the opening cutting blade is retracted from the front end surface of the excision holding portion, the parison is in close contact with the cavity, It is sectional drawing of the state in which the blow pin was inserted in the parison. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する部分の断面図であり、開口部切断刃の切断刃先端部が切除部保持部の先端面からキャビティの内部に進入した状態の断面図である。It is sectional drawing of the part which forms the opening part of the blow molding die used for embodiment of this invention, and the cutting blade front-end | tip part of the opening part cutting blade entered the inside of the cavity from the front end surface of the cutting part holding part It is sectional drawing of a state. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する部分の断面図であり、開口部切断刃の切断刃先端部がブロックの先端面からキャビティの内部に進入し、回転してパリソンの開口部の内側に対応する部分を切除した状態の断面図である。It is sectional drawing of the part which forms the opening part of the blow molding die used for embodiment of this invention, and the cutting blade front-end | tip part of an opening part cutting blade enters the inside of a cavity from the front end surface of a block, and rotates. It is sectional drawing of the state which cut off the part corresponding to the inner side of the opening part of a parison. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する部分の断面図であり、パリソンの開口部全周刃が、開口部切断刃が切断した部分に進入した状態の断面図であるIt is sectional drawing of the part which forms the opening part of the blow molding die used for embodiment of this invention, and sectional drawing of the state which the opening part perimeter blade of the parison entered into the part which the opening part cutting blade cut | disconnected Is 本発明の実施の形態に使用するブロー成形金型の開口部を形成する開口部切断刃と開口部全周刃の底面図であり、図7におけるブロー成形金型を下方から見た底面図である。It is a bottom view of the opening part cutting blade and the opening part perimeter blade which form the opening part of the blow molding die used for embodiment of the present invention, and is the bottom view which looked at the blow molding die in Drawing 7 from the lower part. is there. 本発明の実施の形態に使用するブロー成形金型の開口部を形成する開口部切断刃が開口部全周刃の開口部全周刃隙間部に位置する側面図である。It is a side view in which the opening part cutting blade which forms the opening part of the blow molding die used for embodiment of this invention is located in the opening part perimeter blade clearance gap of an opening part perimeter blade. 本発明の実施の形態に使用するブロー成形金型の開口部全周刃の斜視図である。It is a perspective view of the opening part perimeter blade of a blow molding die used for an embodiment of the invention. 本発明の実施の形態に使用するブロー成形金型の開口部全周刃の底面図である。It is a bottom view of the opening part perimeter blade of a blow molding die used for an embodiment of the invention. 本発明の実施の形態に使用するブロー成形金型の開口部全周刃の先端部の断面図であり、それぞれ図11におけるA―A線、B―B線及びC―C線に沿った断面図である。It is sectional drawing of the front-end | tip part of the opening part perimeter blade of the blow molding die used for embodiment of this invention, and is a cross section along the AA line, BB line, and CC line in FIG. 11, respectively. FIG. 本発明の実施の形態に使用するブロー成形金型の開口部全周刃の先端部の拡大断面図であり、それぞれ図12におけるA―A線、B―B線及びC―C線に沿った断面図である。It is an expanded sectional view of the front-end | tip part of the opening perimeter blade of the blow molding die used for embodiment of this invention, and each followed the AA line, the BB line, and CC line in FIG. It is sectional drawing. 従来のブロー成形金型の開口成形部分の開口部を切除する前の状態の断面図である。It is sectional drawing of the state before excising the opening part of the opening shaping | molding part of the conventional blow molding die. 従来のブロー成形金型の開口成形部分の開口部を切除する状態の断面図である。It is sectional drawing of the state which cuts off the opening part of the opening shaping | molding part of the conventional blow molding die. 従来のブロー成形金型の開口成形部分の開口部を切除した後の状態の断面図である。It is sectional drawing of the state after excising the opening part of the opening shaping | molding part of the conventional blow molding die.

本発明の実施の形態であるブロー成形品の開口部成形装置について、ブロー成形品である自動車用燃料タンクの形成装置を例にとり、図1〜図13に基づき説明する。まず、図1と図2に基づき自動車用燃料タンクの開口部構造を説明し、その後自動車用燃料タンクの開口部の成形装置について説明する。 The blow molding product opening molding apparatus according to the embodiment of the present invention will be described with reference to FIGS. 1 to 13 by taking an automobile fuel tank forming apparatus as a blow molding product as an example. First, an opening structure of an automobile fuel tank will be described with reference to FIGS. 1 and 2, and then an apparatus for forming an opening of an automobile fuel tank will be described.

図1は、本発明の実施の形態で形成したタンク開口部10を有する燃料タンク1の斜視図である。図2は、本発明の実施の形態のタンク開口部10の断面図である。
本発明の実施の形態では、燃料タンク1は、図1に示すように、その本体に燃料ポンプ(図示せず)等の燃料タンク1の内部に取付ける部品を出し入れするためにタンク開口部10が形成されている。
FIG. 1 is a perspective view of a fuel tank 1 having a tank opening 10 formed in the embodiment of the present invention. FIG. 2 is a cross-sectional view of the tank opening 10 according to the embodiment of the present invention.
In the embodiment of the present invention, as shown in FIG. 1, the fuel tank 1 has a tank opening 10 for taking in and out components attached to the inside of the fuel tank 1 such as a fuel pump (not shown). Is formed.

燃料タンク1は、ブロー成形で形成され、その外壁は、1層のみ、あるいは、外層、内層及び外層と内層との間に形成される中間層とその接着層の5層から構成されている。ブロー成形においては、上記の1層又は5層から構成されるパリソンが使用される。
5層の場合は、外層と内層は、強度が高く燃料油に対しても強度が維持される熱可塑性合成樹脂から形成され、中間層は、燃料油の透過が極めて少ない熱可塑性合成樹脂から形成され、接着層は、それぞれ外層と中間層及び内層と中間層を接着する熱可塑性合成樹脂から形成されている。
The fuel tank 1 is formed by blow molding, and its outer wall is composed of only one layer, or five layers including an outer layer, an inner layer, an intermediate layer formed between the outer layer and the inner layer, and an adhesive layer thereof. In blow molding, a parison composed of one or five layers as described above is used.
In the case of five layers, the outer layer and the inner layer are formed from a thermoplastic synthetic resin that has high strength and maintains strength against fuel oil, and the intermediate layer is formed from a thermoplastic synthetic resin that has very little permeation of fuel oil. The adhesive layer is made of a thermoplastic synthetic resin that bonds the outer layer and the intermediate layer and the inner layer and the intermediate layer, respectively.

図1に示すように、タンク開口部10は、燃料タンク1の上面に形成され、タンク開口部10は燃料ポンプ等が組付けられるためにタンク開口部10のままにして、組付け後に、蓋体が取付けられ、係止されている場合や、タンク開口部10に、燃料給油パイプ4やベントバルブ3等が溶着されている場合もある。 As shown in FIG. 1, the tank opening 10 is formed on the upper surface of the fuel tank 1, and the tank opening 10 is left as the tank opening 10 so that a fuel pump or the like is assembled. In some cases, the body is attached and locked, or in the tank opening 10, the fuel supply pipe 4, the vent valve 3, and the like are welded.

図2に示すように、タンク開口部10は、開口筒状部である開口部外壁部15、開口部上壁部13及び開口部内壁部11から一体的に形成されている。なお、タンク開口部10において、開口部外壁部15にインサート部材を埋設する場合には、開口部内壁部11を省略することができる。開口部内壁部11の内側では、開口を形成するために切除される後述する開口切除部18が設けられる。 As shown in FIG. 2, the tank opening 10 is integrally formed from an opening outer wall 15, an opening upper wall 13, and an opening inner wall 11, which are opening cylindrical portions. In the tank opening 10, when the insert member is embedded in the opening outer wall 15, the opening inner wall 11 can be omitted. On the inner side of the inner wall portion 11 of the opening portion, an opening cutting portion 18 to be described later that is cut to form an opening is provided.

開口部外壁部15は、タンク本体外壁2から一体的に延設され、外方へ一体的に屈曲して形成されている。開口部外壁部15は、タンク本体外壁2に対して、略直角に屈曲して形成されることが好ましい。開口部外壁部15の外面には、開口部外壁ネジ部16が形成されている。このため、タンク開口部10を閉じる蓋(図示せず)等をネジ止めすることができる。 The opening outer wall portion 15 is integrally extended from the tank main body outer wall 2 and is integrally bent outward. The opening outer wall portion 15 is preferably formed to be bent at a substantially right angle with respect to the tank body outer wall 2. An opening outer wall screw portion 16 is formed on the outer surface of the opening outer wall portion 15. For this reason, a lid (not shown) or the like for closing the tank opening 10 can be screwed.

開口部外壁部15の先端からタンク開口部10の中心方向、即ちタンク本体外壁2と平行に、開口部上壁部13が一体的に延設されている。開口部上壁部13は、外面が平面状に形成された開口部上壁面14が形成されている。このため、タンク開口部10に取付けられる蓋等の内面と開口部上壁面14が密着することができ、シール性を確保することができる。開口部上壁面14にシールリングを取付けてもよい。 An opening upper wall portion 13 is integrally extended from the front end of the opening outer wall portion 15 in the center direction of the tank opening portion 10, that is, in parallel with the tank body outer wall 2. The opening upper wall portion 13 is formed with an opening upper wall surface 14 whose outer surface is formed in a flat shape. For this reason, the inner surface of the lid or the like attached to the tank opening 10 and the upper wall surface 14 of the opening can be in close contact with each other, and sealing performance can be ensured. A seal ring may be attached to the upper wall surface 14 of the opening.

タンク開口部10の中心方向の開口部上壁部13の先端から燃料タンク1の内方へ一体的に屈曲して開口部内壁部11が形成されている。このため、開口部内壁部11と開口部外壁部15は、略平行に形成されている。開口部内壁部11は、タンク開口部10に沿って略同じ幅で円周状に連続して形成されている。即ち、図2に示すように、開口部内壁部11は、タンク開口部10に一定の幅を持ったリング状に形成されている。 An opening inner wall 11 is formed by bending integrally from the tip of the opening upper wall 13 in the center direction of the tank opening 10 to the inside of the fuel tank 1. For this reason, the opening inner wall part 11 and the opening outer wall part 15 are formed substantially in parallel. The opening inner wall 11 is continuously formed in a circumferential shape with substantially the same width along the tank opening 10. That is, as shown in FIG. 2, the opening inner wall 11 is formed in a ring shape having a certain width in the tank opening 10.

そのため、タンク開口部10の全周に亘り開口部外壁部15と開口部内壁部11を合わせたタンク開口部10の開口筒状部の剛性を増加させて、開口部外壁部15の肉厚を厚くしなくても剛性を確保することができる。このため、パリソン5の肉厚を増加させる必要がなく、燃料タンク1のタンク本体外壁2の肉厚を増加させることなく、軽量化に貢献することができる。また、成形後や使用中の開口部上壁部13の変形も防止して、開口部上壁部13の平面度を確保することができ、タンク開口部10のシール性を確保することができる。 Therefore, by increasing the rigidity of the opening cylindrical portion of the tank opening 10 that combines the opening outer wall 15 and the opening inner wall 11 over the entire circumference of the tank opening 10, the thickness of the opening outer wall 15 is increased. Rigidity can be ensured without increasing the thickness. For this reason, it is not necessary to increase the wall thickness of the parison 5, and it is possible to contribute to weight reduction without increasing the wall thickness of the tank body outer wall 2 of the fuel tank 1. Moreover, deformation of the opening upper wall portion 13 after molding or in use can be prevented, the flatness of the opening upper wall portion 13 can be ensured, and the sealing performance of the tank opening portion 10 can be ensured. .

タンク開口部10の中心側の面である開口部内壁面12は、平滑面に形成されて、開口部内壁部11の剛性を確保し、タンク開口部10から燃料タンク1の内部に部品を取付けることが容易である。
開口部内壁部11と開口部外壁部15の間には、開口部隙間17が形成されている。このためタンク開口部10の全体の弾性を確保することもできる。
The opening inner wall surface 12, which is the surface on the center side of the tank opening 10, is formed as a smooth surface to ensure the rigidity of the opening inner wall 11 and attach components from the tank opening 10 to the inside of the fuel tank 1. Is easy.
An opening gap 17 is formed between the opening inner wall portion 11 and the opening outer wall portion 15. For this reason, the elasticity of the whole tank opening part 10 can also be ensured.

次に、図3〜図13に基づいて、本発明の実施の形態であるブロー成形品の開口部の形成装置について、ブロー成形品である自動車用燃料タンクのタンク開口部10を形成する装置を例にとり説明する。
ブロー成形金型20は、通常、ブロー成形金型20の上部に位置するブロー成形機(図示せず)のノズルから溶融状態で下方へ出される合成樹脂のパリソン5を挟み、内部のキャビティで成形するように、左右2つに分かれたブロー成形金型本体21で形成されている。
Next, based on FIG. 3 to FIG. 13, an apparatus for forming a tank opening 10 of a fuel tank for an automobile, which is a blow-molded product, as an apparatus for forming an opening of a blow-molded product according to an embodiment of the present invention. An example will be described.
The blow molding die 20 is usually molded in a cavity inside by sandwiching a synthetic resin parison 5 which is discharged in a molten state from a nozzle of a blow molding machine (not shown) located above the blow molding die 20. As shown in the figure, it is formed by a blow molding die main body 21 divided into left and right two parts.

本発明で使用されるブロー成形金型20のタンク開口部10を形成する部分は、図3に示すように、燃料タンク1の上部を形成する側のブロー成形金型本体21に、タンク開口部10の開口筒状部の開口部外壁部15と開口部上壁部13を形成する開口筒状部成形部25を設ける。ブロー成形金型本体21の開口筒状部成形部25のタンク開口部10の内側には、開口部内壁部11の内径と同じ円筒状の空間が設けられて、その中心に円柱状の切除部保持部22が嵌め込まれている。切除部保持部22のキャビティ側の面であるキャビティ面26には、開口切除部18が密着する。 As shown in FIG. 3, the portion of the blow molding die 20 used in the present invention that forms the tank opening 10 is connected to the blow molding die main body 21 on the side forming the upper portion of the fuel tank 1. An opening tubular portion forming portion 25 that forms the opening outer wall portion 15 and the opening upper wall portion 13 of the 10 opening tubular portions is provided. A cylindrical space that is the same as the inner diameter of the opening inner wall portion 11 is provided inside the tank opening 10 of the opening cylindrical portion molding portion 25 of the blow molding die main body 21, and a columnar cut portion is provided at the center thereof. The holding part 22 is fitted. The opening excision 18 is in close contact with the cavity surface 26 that is the cavity-side surface of the excision retainer 22.

切除部保持部22とブロー成形金型本体21との間には、リング状のスライド空間24が形成されている。スライド空間24には、細長の開口部切断刃27と、開口部切断刃27が回転する円と同一円周を有する円筒状の開口部全周刃28が切除部保持部22の側面をスライド可能に取付けられている。切除部保持部22の中心にブローピン23がスライド可能に取付けられている。 A ring-shaped slide space 24 is formed between the cut-out holding part 22 and the blow molding die main body 21. In the slide space 24, an elongated opening cutting blade 27 and a cylindrical opening full peripheral blade 28 having the same circumference as the circle around which the opening cutting blade 27 rotates can slide on the side surface of the excision holding portion 22. Installed on. A blow pin 23 is slidably attached to the center of the cut portion holding portion 22.

ブロー成形金型20の内部にパリソン5が挟持されると、図4に示すように、ブローピン23がスライドしてパリソン5内部に進入し、パリソン5内部に空気を吹き込み、ブローを行う。ブローが行われると、パリソン5はブロー成形金型20のキャビティ面26に密着して、タンク開口部10の部分では、開口筒状部成形部25と切除部保持部22の底面に密着する。切除部保持部22の底面に密着したパリソン5は、開口部切断刃27により切断されて、開口切除部18となる。このため、開口筒状部成形部25の部分でタンク開口部10の開口部外壁部15と開口部上壁部13及び開口部内壁部11を形成することができる。 When the parison 5 is sandwiched inside the blow molding die 20, as shown in FIG. 4, the blow pin 23 slides and enters the parison 5, blows air into the parison 5, and blows. When blow is performed, the parison 5 comes into close contact with the cavity surface 26 of the blow molding die 20, and in close contact with the bottom surface of the open tubular portion forming portion 25 and the cut portion holding portion 22 in the tank opening 10 portion. The parison 5 that is in close contact with the bottom surface of the excision holding part 22 is cut by the opening cutting blade 27 to become the opening excision 18. For this reason, the opening outer wall part 15, the opening upper wall part 13, and the opening inner wall part 11 of the tank opening part 10 can be formed at the part of the opening cylindrical part forming part 25.

開口筒状部成形部25の開口部外壁部15を形成する部分において、開口部外壁部15の外面に開口部外壁ネジ部16を形成する開口筒状部成形部溝部25a形成することができる。この場合には、ブロー成形と同時に開口部外壁部15の外面に開口部外壁ネジ部16を形成することができる。タンク開口部10を閉じるために、開口部外壁ネジ部16に蓋(図示せず)等のネジ部を係合させて、容易に取付けることができる。 In the portion of the opening tubular portion forming portion 25 where the opening outer wall portion 15 is formed, the opening tubular portion forming portion groove portion 25a that forms the opening outer wall screw portion 16 on the outer surface of the opening outer wall portion 15 can be formed. In this case, the opening outer wall screw portion 16 can be formed on the outer surface of the opening outer wall portion 15 simultaneously with the blow molding. In order to close the tank opening 10, a screw portion such as a lid (not shown) can be engaged with the opening outer wall screw portion 16 and can be easily attached.

このとき、図4に示すように、開口部切断刃先端部27bの先端は、切除部保持部22に保持されたパリソン5よりも後退した位置(図4における上方)に位置している。
そして、図9に示すように、開口部切断刃先端部27bは、開口部全周刃先端部28bの切れ目に位置している。
At this time, as shown in FIG. 4, the tip of the opening cutting blade tip 27 b is located at a position (upward in FIG. 4) that is retracted from the parison 5 held by the excision holding part 22.
And as shown in FIG. 9, the opening part cutting blade front-end | tip part 27b is located in the cut | interruption of the opening part perimeter blade front-end | tip part 28b.

開口部全周刃28は、図8に示すように、切断されたタンク開口部10の略全周に挿入され、タンク開口部10の内側をブロー成形金型20のキャビティの内外にスライド可能で開口部切断刃27が回転するタンク開口部10の内側の周囲と同一円周を有する円筒状に形成されている。 As shown in FIG. 8, the opening full circumference blade 28 is inserted into substantially the entire circumference of the cut tank opening 10, and can slide inside the tank opening 10 into and out of the cavity of the blow molding die 20. The opening cutting blade 27 is formed in a cylindrical shape having the same circumference as the inner periphery of the tank opening 10 in which the opening cutting blade 27 rotates.

円筒状の2箇所には、開口部全周刃28を2つに分断するように開口部全周刃隙間部28cが形成されている。開口部全周刃隙間部28cには、図8と図9に示すように、開口部切断刃27の開口部切断刃先端部27bがスライドする。開口部全周刃隙間部28cは、本実施の形態では、2箇所設けたが1箇所のみでもよく、或いは、3箇所以上設けてもよい。 An opening full circumference blade gap 28c is formed at two cylindrical locations so as to divide the full circumference blade 28 into two. As shown in FIGS. 8 and 9, the opening cutting blade tip 27 b of the opening cutting blade 27 slides in the opening all-around blade gap 28 c. In the present embodiment, the opening all-around blade gap portion 28c is provided at two locations, but may be provided only at one location, or may be provided at three or more locations.

開口部切断刃27の開口部全周刃隙間部28cを複数本形成する場合には、開口部全周刃隙間部28cの数と同じ数の開口部切断刃27が設けられて、開口部全周刃28は複数の開口部切断刃27でタンク開口部10を切除することができる。そのため、開口部切断刃27の回転角度が小さくなり、開口部切断刃27による切断時間も短くなり、タンク開口部10の成形速度が速くなるとともに、切除されるパリソンの変形が少なく、タンク開口部10の変形も防止できる。タンク開口部10を形成するために切断されたパリソン5は、開口切除部18となり、タンク開口部10から取り除かれる。 In the case of forming a plurality of the opening all-around blade gaps 28c of the opening cutting blade 27, the same number of opening cutting blades 27 as the number of the opening all-around blade gaps 28c are provided, The peripheral blade 28 can cut the tank opening 10 with a plurality of opening cutting blades 27. Therefore, the rotation angle of the opening cutting blade 27 is reduced, the cutting time by the opening cutting blade 27 is shortened, the molding speed of the tank opening 10 is increased, the deformation of the parison to be cut is small, and the tank opening Ten deformations can also be prevented. The parison 5 that has been cut to form the tank opening 10 becomes an opening cut 18 and is removed from the tank opening 10.

次に、開口部切断刃27により切断されたタンク開口部10のパリソンの切断面に開口部全周刃28が挿入されて、パリソン5の切断面が再溶着することを防止できる。
開口部全周刃28は、少なくとも一箇所に開口部切断刃27がスライドする開口部全周刃隙間部28cが形成されたため、開口部切断刃27のスライドと回転による切断につれて、開口部全周刃28がパリソンの切断面に素早く挿入されることができる。
Next, it is possible to prevent the cut surface of the parison 5 from being re-welded by inserting the full circumference blade 28 of the opening into the cut surface of the parison of the tank opening 10 cut by the opening cutting blade 27.
Since the opening all-around blade gap 28c in which the opening cutting blade 27 slides is formed at least at one place, the opening all-around blade 28 is cut by sliding and rotating the opening cutting blade 27. The blade 28 can be quickly inserted into the cut surface of the parison.

図10に示すように、開口部全周刃28の開口部全周刃先端部28bは、開口部全周刃隙間部28cを挟んで軸方向に対して一方が突出する開口部全周刃張出部28dを形成し、他方が軸方向に対して後退する開口部全周刃後退部28eを形成している。そして、開口部全周刃張出部28dと開口部全周刃後退部28eを連続するように斜め傾斜する開口部全周刃斜面部28fが形成されている。 As shown in FIG. 10, the opening part circumferential blade tip 28 b of the opening part circumferential blade 28 has an opening part circumferential blade extension in which one side projects in the axial direction across the opening part circumferential blade gap 28 c. The protruding part 28d is formed, and the other part forms an opening full peripheral blade retreating part 28e that retreats in the axial direction. And the opening part perimeter blade inclined part 28f which inclines diagonally so that the opening part perimeter blade overhang | projection part 28d and the opening part perimeter blade retraction part 28e may be continued is formed.

このため、開口部全周刃28がパリソンの切断面に挿入されるときに、開口部全周刃張出部28dの部分がパリソン5と接触して、開口部全周刃先端部27bがパリソン5と接触する部分が少なくなり、パリソン5と開口部全周刃28の摩擦が少なくなり、開口部全周刃28の回転が速くなり、タンク開口部10の形成速度を速くすることができる。また、開口部切断刃27と開口部全周刃28を回転させる負荷が小さくなり、回転させるための設備のメンテナンス頻度を下げて、回転させる装置も小型化することができる。 For this reason, when the opening part perimeter blade 28 is inserted in the cut surface of a parison, the part of the opening part perimeter blade overhang | projection part 28d contacts the parison 5, and the opening part perimeter blade front-end | tip part 27b is a parison. 5, the friction between the parison 5 and the opening full circumference blade 28 is reduced, the rotation of the opening full circumference blade 28 is accelerated, and the formation speed of the tank opening 10 can be increased. Moreover, the load which rotates the opening part cutting blade 27 and the opening part perimeter blade 28 becomes small, the maintenance frequency of the equipment for rotating can be reduced, and the apparatus to rotate can also be reduced in size.

図11〜図13に示すように、開口部全周刃斜面部28fの肉厚は、開口部全周刃張出部28d側が厚く、開口部全周刃後退部28eに行くにつれてその肉厚を徐々に薄くして形成することができる。この場合には、開口部全周刃28とパリソンの接触面積を全体として少なくすることができ、開口部全周刃28を回転させる負荷を小さくすることができる。 As shown in FIGS. 11 to 13, the thickness of the opening all-around blade slope portion 28 f is thicker on the opening all-around blade overhanging portion 28 d side, and the wall thickness increases as it goes to the opening all-around blade retracting portion 28 e. It can be made thinner gradually. In this case, the contact area between the opening part circumferential blade 28 and the parison can be reduced as a whole, and the load for rotating the opening part circumferential blade 28 can be reduced.

開口部全周刃先端部28bの開口部全周刃斜面部28fの形状は、図12と図13に示すように、開口部全周刃張出部28dの付近では、図12(a)と図13(a)のDで示す形状であり、他の部分よりも張り出して形成されるとともに、その先端部分の厚さXが他の部分よりも厚い。
開口部全周刃斜面部28fの中央付近の形状は、図12(b)と図13(b)のEで示す形状である。Dで示す部分よりも若干後退しているが、Fで示す開口部全周刃後退部28eの部分よりも張り出して形成される。そして、その先端部分の厚さYがDで示す部分よりも若干狭い。
As shown in FIGS. 12 and 13, the shape of the opening full peripheral blade inclined surface portion 28 f of the opening full peripheral blade tip 28 b is as shown in FIG. It is a shape shown by D in FIG. 13A, and is formed so as to protrude from the other part, and the thickness X of the tip part is thicker than the other part.
The shape in the vicinity of the center of the opening all-around blade slope portion 28f is a shape indicated by E in FIGS. 12 (b) and 13 (b). Although it is slightly retracted from the portion indicated by D, it is formed so as to protrude from the portion of the opening full peripheral blade retracted portion 28e indicated by F. And the thickness Y of the front-end | tip part is a little narrower than the part shown by D.

開口部全周刃斜面部28fの開口部全周刃後退部28e付近の形状は、図12(c)と図13(c)のFで示す形状である。DとEで示す部分よりも若干後退している。そして、その先端部分の厚さZがEで示す部分よりも若干薄い。
このため、図11で示すように、開口部全周刃先端部28bの開口部全周刃斜面部28fは、開口部全周刃張出部28dから開口部全周刃後退部28eまで徐々に高さが低くなるとともに、厚さも薄く形成されている。
The shape in the vicinity of the opening all-around blade receding portion 28e of the opening all-around blade inclined surface portion 28f is the shape indicated by F in FIGS. 12 (c) and 13 (c). It is slightly retracted from the part indicated by D and E. And the thickness Z of the front-end | tip part is a little thinner than the part shown by E.
For this reason, as shown in FIG. 11, the opening full circumferential blade slope 28 f of the opening full circumferential blade tip 28 b gradually extends from the opening full circumferential blade overhanging portion 28 d to the opening full circumferential blade retracting portion 28 e. The height is reduced and the thickness is reduced.

つぎに、図5に示すように、スライド空間24内を、開口部切断刃27をキャビティ内の方向(図5における下方)にスライドさせる。
開口部切断刃27は、図3〜図7及び図9、図10に示すように、細長の開口部切断刃先端部27bと開口部切断刃先端部27bをスライドさせる切除刃シリンダ27aを有している。パリソン5を開口筒状部成形部25に密着させた後に、切除刃シリンダ27aにより開口部切断刃27をスライドさせると、開口部切断刃先端部27bがパリソン5を突き破る。このとき、開口部全周刃28はスライドせずに、パリソン5と接触せずに位置している。
Next, as shown in FIG. 5, the opening cutting blade 27 is slid in the slide space 24 in the direction in the cavity (downward in FIG. 5).
As shown in FIGS. 3 to 7, 9, and 10, the opening cutting blade 27 has an elongated opening cutting blade tip 27 b and a cutting blade cylinder 27 a that slides the opening cutting blade tip 27 b. ing. When the opening cutting blade 27 is slid by the cutting blade cylinder 27 a after the parison 5 is brought into close contact with the opening cylindrical portion forming portion 25, the opening cutting blade tip 27 b breaks through the parison 5. At this time, the opening part perimeter blade 28 does not slide and is positioned without contacting the parison 5.

このとき、図5に示すように、開口部切断刃先端部27bの先端は、切除部保持部22に保持されたパリソン5を突き破った位置に位置している。
そして、図9と図10に示すように、開口部切断刃先端部27bは、開口部全周刃先端部28bの開口部全周刃隙間部28cに位置している。
At this time, as shown in FIG. 5, the tip of the opening cutting blade tip 27 b is located at a position that has broken through the parison 5 held by the cut portion holding part 22.
As shown in FIGS. 9 and 10, the opening cutting blade tip portion 27b is positioned in the opening full-circumferential blade gap portion 28c of the opening full-circumferential blade tip portion 28b.

次に、図6に示すように、開口部切断刃27を回転させて、開口部切断刃先端部27bでパリソン5の切除部保持部22に密着した部分、即ち、開口筒状部成形部25に密着した部分から、タンク開口部10を形成する開口切除部18を切除する。開口切除部18をブロー成形金型20の切除部保持部22で保持するため、パリソン5の変形が少なく、開口部切断刃27の回転により、開口部切断刃先端部27bで、パリソン5のタンク開口部10の開口切除部18を切除することができる。 Next, as shown in FIG. 6, the opening cutting blade 27 is rotated so that the opening cutting blade tip 27 b is in close contact with the excision holding portion 22 of the parison 5, that is, the opening cylindrical portion forming portion 25. The opening excision part 18 which forms the tank opening part 10 is excised from the part closely_contact | adhered to. Since the opening cutting part 18 is held by the cutting part holding part 22 of the blow molding die 20, the parison 5 is hardly deformed, and the rotation of the opening cutting blade 27 causes the tank of the parison 5 at the opening cutting blade tip part 27b. The opening excision 18 of the opening 10 can be excised.

このとき、開口部全周刃28は、開口部切断刃27とともに回転する。開口部全周刃先端部28bも開口部切断刃先端部27bの回転につれて回転するが、開口部全周刃先端部28bは、後述するように開口部全周刃斜面部28fが形成されているため、パリソン5とは接触しないか、或いは接触面積が少ないため、タンク開口部10が変形することがない。 At this time, the opening full circumference blade 28 rotates together with the opening cutting blade 27. The opening circumferential blade tip 28b also rotates as the opening cutting blade tip 27b rotates, and the opening circumferential blade tip 28b is formed with an opening circumferential blade slope 28f as described later. Therefore, the tank opening 10 is not deformed because it does not contact the parison 5 or has a small contact area.

そうすると、パリソン5の切除部保持部22に保持された開口切除部18はパリソン切断部5aで円盤状に部分で切断される。
なお、このとき、開口切除部18の一部を残して、パリソン連結部とすることができる。この場合には、後述するように、ブロー成形品である燃料タンク1をブロー成形金型20から取り出したときに、切断された開口切除部18が燃料タンク1と一緒にブロー成形金型20から取出すことができる。
If it does so, the opening cut part 18 hold | maintained at the cut part holding | maintenance part 22 of the parison 5 will be cut | disconnected in a disk shape part by the parison cutting part 5a.
At this time, a part of the opening excision part 18 can be left to be a parison connection part. In this case, as will be described later, when the fuel tank 1 that is a blow molded product is taken out from the blow mold 20, the cut opening cut portion 18 is removed from the blow mold 20 together with the fuel tank 1. Can be taken out.

次に、図7に示すように、全周刃シリンダ28aによりをスライドさせて、開口部切断刃先端部27bにより切断されたパリソン5の切断部分に開口部全周刃先端部28bを挿入する。開口部全周刃先端部28bは幅の狭い開口部切断刃先端部27bの部分以外の全円弧状に形成されているため、開口部切断刃先端部27bが切断したパリソン5の切断部分の全周に開口部全周刃先端部28bを挿入することができる。このため、切断したパリソン5が再度融着することを防止できる。 Next, as shown in FIG. 7, the full circumference blade cylinder 28a is slid to insert the opening full circumference blade tip 28b into the cut portion of the parison 5 cut by the opening cut blade tip 27b. Since the opening full peripheral blade tip 28b is formed in a full arc shape other than the narrow opening cutting blade tip 27b, the entire cutting portion of the parison 5 cut by the opening cutting blade tip 27b is formed. The opening full peripheral blade front end portion 28b can be inserted in the periphery. For this reason, it can prevent that the cut | disconnected parison 5 fuse | melts again.

そして、パリソン5を冷却して、図8に示すように、開口部切断刃先端部27bと開口部全周刃先端部28bをブロー成形金型20の方に後退(図8における上方)させる。
その後、ブロー成形金型20を開いて、燃料タンク1をブロー成形金型20から取出し、切断されたタンク開口部10の内側の開口切除部18をブロー成形金型20から出す。
And the parison 5 is cooled, and as shown in FIG. 8, the opening part cutting blade front-end | tip part 27b and the opening part perimeter blade front-end | tip part 28b are retreated toward the blow molding die 20 (upward in FIG. 8).
Thereafter, the blow molding die 20 is opened, the fuel tank 1 is taken out from the blow molding die 20, and the opening cut portion 18 inside the cut tank opening 10 is taken out from the blow molding die 20.

パリソン連結部を有する場合には、燃料タンク1をブロー成形金型20から取出した後に、パリソン連結部を切断してタンク開口部10のパリソン5をタンク本体外壁2から取出す。このため、切断された開口切除部18が燃料タンク1の内部に落下することがなく、確実に切断された開口切除部18を燃料タンク1の外に取出すことができる。 When the parison connecting portion is provided, after the fuel tank 1 is taken out from the blow mold 20, the parison connecting portion is cut and the parison 5 in the tank opening 10 is taken out from the tank body outer wall 2. For this reason, the cut open cut portion 18 does not fall into the fuel tank 1, and the cut open cut portion 18 can be reliably taken out of the fuel tank 1.

1 燃料タンク
2 タンク本体外壁
10 タンク開口部
20 ブロー成形金型
22 切除部保持部
27 開口部切断刃
27b 切断刃先端部
28 開口部全周刃
28b 開口部全周刃先端部
28c 開口部全周刃隙間部
28d 開口部全周刃張出部
28e 開口部全周刃後退部
28f 開口部全周刃斜面部
DESCRIPTION OF SYMBOLS 1 Fuel tank 2 Tank main body outer wall 10 Tank opening part 20 Blow molding die 22 Cutting part holding | maintenance part 27 Opening part cutting blade 27b Cutting blade front-end | tip part 28 Opening part perimeter blade 28b Opening part perimeter blade front part 28c Opening part perimeter Blade clearance 28d Opening all-around blade overhang 28e Opening all-around blade retraction 28f Opening all-around blade slope

Claims (5)

ブロー成形により形成された成形品の開口部をブロー成形金型内で形成する合成樹脂のブロー成形品の開口部形成装置において、
上記開口部は、上記ブロー成形品の外壁から延設され該外壁から上記ブロー成形品の外方へ一体的に屈曲して形成される開口筒状部と、該開口筒状部から切除され開口を形成する開口切除部を有し、
上記ブロー成形金型は、上記ブロー成形品の開口部に対応する部分に、上記開口筒状部を形成する開口筒状部成形部と上記開口切除部を形成する切除部保持部を設けるとともに、上記開口筒状部成形部よりも上記開口部の内側にキャビティの内外にスライド可能であるとともに上記開口切除部を切断するために上記開口部の内側の周囲に沿って回転する細長の開口部切断刃を設け、
切断された上記開口部の略全周に挿入され、上記開口部の内側にキャビティの内外にスライド可能で上記開口部切断刃が回転する上記開口部の内側の周囲と同一円周を有する円筒状の開口部全周刃を設け、該開口部全周刃は、少なくとも一箇所が上記開口部切断刃がスライドする開口部全周刃隙間部が形成され、
上記開口部全周刃の先端面は、上記開口部全周刃隙間部を挟んで軸方向に対して一方が突出する開口部全周刃張出部を形成し、他方が軸方向に対して後退する開口部全周刃後退部を形成し、上記開口部全周刃張出部と上記開口部全周刃後退部を連続するように斜め傾斜する開口部全周刃斜面部が形成されたことを特徴とするブロー成形品の開口部形成装置。
In an apparatus for forming an opening of a synthetic resin blow molded product that forms an opening of a molded product formed by blow molding in a blow mold,
The opening includes an opening cylindrical portion that extends from the outer wall of the blow-molded product and is integrally bent from the outer wall to the outside of the blow-molded product, and an opening cut from the opening cylindrical portion. Having an opening excision to form
The blow molding mold is provided with an opening cylindrical part forming part for forming the opening cylindrical part and a cut part holding part for forming the opening cut part in a part corresponding to the opening part of the blow molded product, An elongated opening cut that can slide inside and outside of the cavity inside the opening rather than the molded part of the opening cylindrical part and rotates along the periphery inside the opening to cut the opening excision Provided a blade,
A cylindrical shape that is inserted into substantially the entire circumference of the cut opening, can slide inside and outside the cavity, and has the same circumference as the inside of the opening where the opening cutting blade rotates. The opening full circumference blade is formed with an opening full circumference blade gap portion where at least one opening slides the opening cutting blade,
The front end surface of the opening all-around blade forms an opening all-around blade overhanging portion that protrudes in the axial direction across the opening all-around blade gap, and the other is in the axial direction. An opening all-around blade receding part was formed, and an opening all-around blade inclined part inclined obliquely so as to be continuous with the opening all-around blade overhanging part and the opening all-around blade retracting part was formed. An apparatus for forming an opening of a blow-molded product.
上記開口部切断刃は、複数本形成され、上記開口部全周刃は上記開口部切断刃と同じ複数に分割して形成された請求項1に記載のブロー成形品の開口部形成装置。 2. The blow-molded product opening forming apparatus according to claim 1, wherein a plurality of the opening cutting blades are formed, and the entire circumferential edge of the opening is divided into the same plurality as the opening cutting blade. 上記開口部全周刃先端傾斜面の肉厚は、上記開口部全周刃張出部側が厚く、上記開口部全周刃後退部に行くにつれてその肉厚を徐状に薄くして形成された請求項1に記載のブロー成形品の開口部形成装置。 The thickness of the inclined surface at the tip of the entire circumference of the opening was formed by increasing the thickness of the entire circumference of the opening around the blade, and gradually decreasing the thickness toward the retracted portion of the entire circumference of the opening. The blow-molded product opening forming apparatus according to claim 1. 上記ブロー成形時に、上記開口部を形成するために上記開口部の内側の切断される上記パリソンの部分にブローピンを挿入してブロー成形用の空気を吹き込む請求項1乃至請求項4のいずれか一項に記載のブロー成形品の開口部形成装置。 The blow molding air is blown by inserting a blow pin into a portion of the parison to be cut inside the opening to form the opening at the time of the blow molding. The blow-molded product opening forming apparatus according to Item. 上記ブロー成形金型の上記開口切除部に対応する部分には、受けブロックが設けられ、該受けブロックの外周を上記開口部切断刃が回転するとともに、上記受けブロックの先端面に上記開口部切断刃により切除された上記開口切除部が密着し、ブロー成形後に上記受けブロックの先端面に密着した上記開口切除部を取り外す請求項1乃至請求項4のいずれか一項に記載のブロー成形品の開口部形成装置。 A receiving block is provided in a portion corresponding to the opening cut portion of the blow molding die, and the opening cutting blade rotates on the outer periphery of the receiving block, and the opening portion is cut at a front end surface of the receiving block. The blow-molded product according to any one of claims 1 to 4, wherein the opening cut-out portion cut by the blade is in close contact, and the open cut-out portion that is in close contact with the front end surface of the receiving block is removed after blow molding. Opening forming device.
JP2013207953A 2013-10-03 2013-10-03 Opening part formation method of blow molding product Pending JP2015071253A (en)

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