JP2015069767A - Electrode body protective plate, power storage element, and method of manufacturing power storage element - Google Patents

Electrode body protective plate, power storage element, and method of manufacturing power storage element Download PDF

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JP2015069767A
JP2015069767A JP2013201676A JP2013201676A JP2015069767A JP 2015069767 A JP2015069767 A JP 2015069767A JP 2013201676 A JP2013201676 A JP 2013201676A JP 2013201676 A JP2013201676 A JP 2013201676A JP 2015069767 A JP2015069767 A JP 2015069767A
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electrode body
plate
plate portion
current collector
body protection
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JP6244781B2 (en
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敦史 小俵
Atsushi Odawara
小俵  敦史
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Lithium Energy Japan KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

PROBLEM TO BE SOLVED: To obtain a high quality power storage element by bonding a collector and an electrode body well.SOLUTION: In a nonaqueous electrolyte secondary battery 1 having an electrode body 11, and a collector 12 being joined to the electrode body 11, an electrode body protective plate 13 for sandwiching the electrode body 11 with the collector 12 includes a principal surface 13a that is superposed on the outer wall 11b1 of the electrode body 11, and a sub-surface 13b formed continuously from the principal surface 13a and inclining toward the end face of the electrode body 11 or facing the end face. The dimension of the principal surface 13a including 1, along the ridge line 13c1 formed by the principal surface 13a and sub-surface 13b is larger than the overall length of the ridge line 13c1.

Description

本発明は、例えば二次電池その他の電池等の蓄電素子における電極体の保護に用いられる電極体保護板並びにそれを用いた蓄電素子及びその製造方法に関する。   The present invention relates to an electrode body protection plate used for protecting an electrode body in a power storage element such as a secondary battery or other batteries, a power storage element using the same, and a method for manufacturing the same.

二次電池は、一次電池の置きかえ用途はもとより、携帯電話、IT機器などの電子機器の電源として広く普及している。とりわけ、リチウムイオン二次電池に代表される非水電解質二次電池は、高エネルギー密度であることから、電気自動車などの産業用大型電気機器への応用も進められている。   Secondary batteries are widely used as power sources for electronic devices such as mobile phones and IT devices, as well as for replacing primary batteries. In particular, a non-aqueous electrolyte secondary battery represented by a lithium ion secondary battery has a high energy density, and is therefore being applied to industrial large electric devices such as electric vehicles.

非水電解質二次電池は、一般に導電性を有する金属製の容器の内部に、微多孔膜のセパレータで離隔された正負の極板を積層してなる電極体と電解液とが封入されており、更に電極体は容器内に固定された集電体に接続される構成を有する(例えば特許文献1、図3等を参照)。   A non-aqueous electrolyte secondary battery generally includes an electrode body and an electrolytic solution in which positive and negative electrode plates separated by a microporous membrane separator are stacked inside a conductive metal container. Furthermore, the electrode body has a configuration connected to a current collector fixed in the container (see, for example, Patent Document 1, FIG. 3 and the like).

特許第5122617号公報Japanese Patent No. 5122617

従来の非水電解質二次電池においては、電極体と集電体との接合は、電極体のセパレータから露出した極板の金属箔部分と集電体とを超音波溶接、抵抗溶接等することによりなされている。例えば超音波溶接に際しては、接合部分にホーンを接触させる必要がある一方で、溶接時の振動から強度の低い金属箔部分を保護する必要がある。そこで、上記特許文献1のように、ホーンと金属箔部分の間に金属製の保護板を介在させ、保護板ごと電極体と集電体とを超音波溶接することが行われている。   In a conventional non-aqueous electrolyte secondary battery, the electrode body and the current collector are joined by ultrasonic welding, resistance welding, etc. of the metal foil portion of the electrode plate exposed from the separator of the electrode body and the current collector. It is made by. For example, in ultrasonic welding, a horn needs to be brought into contact with a joint portion, while a low-strength metal foil portion needs to be protected from vibration during welding. Therefore, as in Patent Document 1, a metal protective plate is interposed between the horn and the metal foil portion, and the electrode body and the current collector are ultrasonically welded together with the protective plate.

しかしながら、このような溶接の際には、ホーンに接触する保護板の周縁は振動し金属箔の表面に干渉する。これは金属箔の破損や金属片の発生につながり、更には電極体の不良を引き起こす原因となる恐れがある。   However, during such welding, the periphery of the protective plate that contacts the horn vibrates and interferes with the surface of the metal foil. This leads to breakage of the metal foil and generation of metal pieces, and may cause a defect of the electrode body.

本発明は、上記の課題に鑑みてなされたものであり、集電体と電極体とを良好に接合して高品質の蓄電素子を得ることができる電極体保護板及びそれを用いた蓄電素子等を提供することを目的とする。   The present invention has been made in view of the above problems, and an electrode body protection plate capable of obtaining a high-quality power storage element by favorably joining a current collector and an electrode body, and a power storage element using the same The purpose is to provide.

上記の目的を達成するために、本発明の第1の側面は、
電極体と、前記電極体に接合される集電体とを有する蓄電素子における、前記電極体を前記集電体とともに挟み込む電極体保護板であって、
前記電極体の表面に重ねられる第1の板部と、
前記第1の板部から連続して形成された、
前記電極体の端面に向かって傾斜する又は前記端面に対向する第2の板部と、
前記第1の板部と前記第2の板部とが形成する稜に沿った、前記第1の板部の寸法は、前記稜の全長よりも大きい、
電極体保護板である。
In order to achieve the above object, the first aspect of the present invention provides:
In an electricity storage device having an electrode body and a current collector joined to the electrode body, an electrode body protection plate sandwiching the electrode body together with the current collector,
A first plate portion overlaid on the surface of the electrode body;
Formed continuously from the first plate part,
A second plate portion inclined toward the end face of the electrode body or opposed to the end face;
The dimension of the first plate portion along the ridge formed by the first plate portion and the second plate portion is larger than the total length of the ridge.
This is an electrode body protection plate.

本発明の第2の側面は、
前記第1の板部は、前記稜の両端をそれぞれ通る、前記稜に垂直な一対の平面に対して交差している、
本発明の第1の側面の電極体保護板である。
The second aspect of the present invention is
The first plate portion intersects a pair of planes perpendicular to the ridge that respectively pass through both ends of the ridge.
It is an electrode body protection board of the 1st side of the present invention.

本発明の第3の側面は、
前記稜に沿った前記第2の板部の寸法は、前記第1の板部の寸法より小さい、
本発明の第1又は第2の側面の電極体保護板である。
The third aspect of the present invention is
The dimension of the second plate part along the ridge is smaller than the dimension of the first plate part,
It is an electrode body protection board of the 1st or 2nd side of the present invention.

本発明の第4の側面は、
前記電極体保護板は、
前記第1の板部から、前記第2の板部とは異なる向きに連続して形成され、第1の板部に対して湾曲又は屈曲して前記電極体の表面から離隔する第3の板部を備え、
前記第1の板部の両端は、第1の板部及び第3の板部の境界からそれぞれ突出している、
本発明の第1から第3のいずれかの側面の電極体保護板である。
The fourth aspect of the present invention is
The electrode body protection plate is
A third plate formed continuously from the first plate portion in a direction different from that of the second plate portion, and curved or bent with respect to the first plate portion and separated from the surface of the electrode body. Part
Both ends of the first plate portion protrude from the boundary between the first plate portion and the third plate portion, respectively.
4 is an electrode body protection plate according to any one of the first to third aspects of the present invention.

本発明の第5の側面は、
前記稜から、前記第1の板部及び前記第2の板部の少なくとも一方に渡って形成された切り欠きを有する、
本発明の第1から第4のいずれかの側面の電極体保護板である。
The fifth aspect of the present invention provides
From the ridge, has a notch formed across at least one of the first plate portion and the second plate portion,
4 is an electrode body protection plate according to any one of the first to fourth aspects of the present invention.

本発明の第6の側面は、
電極体と、前記電極体に接合される集電体と、前記電極体を前記集電体とともに挟み込む電極体保護板とを備え、
前記電極体保護板として本発明の第1から第5のいずれかの側面の電極体保護板を有し、
第1の板部の端部が前記電極体の表面から離隔している、
蓄電素子である。
The sixth aspect of the present invention provides
An electrode body, a current collector joined to the electrode body, and an electrode body protection plate sandwiching the electrode body together with the current collector,
As the electrode body protection plate, the electrode body protection plate according to any one of the first to fifth aspects of the present invention,
The end of the first plate is spaced from the surface of the electrode body;
It is a power storage element.

本発明の第7の側面は、
本発明の第1から第5のいずれかの側面の電極体保護板を用いた蓄電素子の製造方法であって、
電極体の一方の面に、集電体を重ね、
前記電極体の他方の面に前記電極体保護板の前記第1の板部を重ねる工程と、
前記電極体が前記集電体と前記第1の板部に挟まれた状態で、前記第1の板部の所定箇所を加圧し、前記第1の板部の前記端部を前記電極体の表面から離隔させる工程とを備えた、
蓄電素子の製造方法である。
The seventh aspect of the present invention is
A method for manufacturing a power storage device using the electrode body protection plate according to any one of the first to fifth aspects of the present invention,
Overlay the current collector on one side of the electrode body,
Superimposing the first plate portion of the electrode body protection plate on the other surface of the electrode body;
In a state where the electrode body is sandwiched between the current collector and the first plate portion, a predetermined portion of the first plate portion is pressurized, and the end portion of the first plate portion is connected to the electrode body. A step of separating from the surface,
It is a manufacturing method of an electrical storage element.

以上のような本発明は、集電体と電極体とを良好に接合して高品質の蓄電素子を得ることが可能になるという効果を奏する。   The present invention as described above has an effect that it is possible to obtain a high-quality power storage element by favorably joining the current collector and the electrode body.

本発明の実施の形態に係る非水電解質二次電池の構成を示す分解斜視図1 is an exploded perspective view showing a configuration of a nonaqueous electrolyte secondary battery according to an embodiment of the present invention. 本発明の実施の形態に係る非水電解質二次電池の構成を示す正面図The front view which shows the structure of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention 本発明の実施の形態に係る非水電解質二次電池の電極体の構成を示す斜視図The perspective view which shows the structure of the electrode body of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention. (a)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の構成を示す斜視図(b)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の構成を示す斜視図(A) The perspective view which shows the structure of the electrode body protection board of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention (b) The electrode body protection board of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention The perspective view which shows the structure of 本発明の実施の形態に係る非水電解質二次電池の、集電体、電極体保護板及び電極体との接合を説明するための図The figure for demonstrating joining with a collector, an electrode body protection board, and an electrode body of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention (a)本発明の実施の形態に係る非水電解質二次電池の電極体保護板を用いた集電体と電極体との接合工程を説明するための図(b)本発明の実施の形態に係る非水電解質二次電池の電極体保護板を用いた集電体と電極体との接合工程を説明するための図(A) The figure for demonstrating the joining process of the electrical power collector and electrode body using the electrode body protection board of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention (b) Embodiment of this invention For explaining the joining process between the current collector and the electrode body using the electrode body protection plate of the non-aqueous electrolyte secondary battery according to FIG. (a)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の他の構成例を示す斜視図(b)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の他の構成例を示す斜視図(A) The perspective view which shows the other structural example of the electrode body protection board of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention (b) The electrode of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention The perspective view which shows the other structural example of a body protection board (a)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の他の構成例を示す斜視図(b)本発明の実施の形態に係る非水電解質二次電池の電極体保護板の他の構成例を示す斜視図(A) The perspective view which shows the other structural example of the electrode body protection board of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention (b) The electrode of the nonaqueous electrolyte secondary battery which concerns on embodiment of this invention The perspective view which shows the other structural example of a body protection board 本発明の電極体保護板の構成を説明するための模式図The schematic diagram for demonstrating the structure of the electrode body protection board of this invention

以下、本発明の実施の形態について、図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の実施の形態に係る非水電解質二次電池1の構成を、一部を分解した状態で模式的に示す斜視図であり、図2は非水電解質二次電池1の正面図である。   FIG. 1 is a perspective view schematically showing a configuration of a nonaqueous electrolyte secondary battery 1 according to an embodiment of the present invention in a partially disassembled state, and FIG. 2 is a diagram of the nonaqueous electrolyte secondary battery 1. It is a front view.

図1、2に示すように、非水電解質二次電池1は、アルミニウム製の開口箱状の容器本体10と、容器本体10の開口10xを閉塞する、容器本体と同一材料製の板状の蓋部20とから構成される外形六面体状の容器を外装として備える。なお、容器の各辺は、図1に示す直交座標をなすX軸、Y軸及びZ軸にそれぞれ平行に位置し、以下の説明に際しては、図中X軸、Y軸、Z軸矢印の方向を基準にそれぞれ順に、右から左、手前から奥、並びに下から上を定める。   As shown in FIGS. 1 and 2, the nonaqueous electrolyte secondary battery 1 includes an aluminum open box-like container body 10 and a plate-like material made of the same material as the container body, which closes the opening 10 x of the container body 10. An outer hexahedron container configured with the lid 20 is provided as an exterior. In addition, each side of the container is positioned in parallel with the X axis, the Y axis, and the Z axis that form the orthogonal coordinates shown in FIG. 1, and in the following description, the directions of the X axis, Y axis, and Z axis arrows in the figure Are defined in order from right to left, front to back, and bottom to top, respectively.

また、非水電解質二次電池1の内部構成を説明するため、容器本体10は、図1中においては破線により輪郭を示し、要部を透視図として示した。同様の理由により、容器本体10は、図2中においては、右半分を図中Z−Y平面に平行な面で切断した要部断面図として示した。   Further, in order to describe the internal configuration of the nonaqueous electrolyte secondary battery 1, the container body 10 is outlined by a broken line in FIG. 1 and the main part is shown as a perspective view. For the same reason, the container body 10 is shown in FIG. 2 as a cross-sectional view of the main part in which the right half is cut by a plane parallel to the ZY plane in the drawing.

容器本体10の内部空間10zには、帯状の電極である正極と負極を、間にセパレータを介して長円筒形に巻回した構成を有する電極体11が配置されている。なお、図1においては、説明のため、電極体11は蓋部20と組み合わされ、容器本体10から半ば抜き出された状態として示した。   In the internal space 10z of the container body 10, an electrode body 11 having a configuration in which a positive electrode and a negative electrode, which are band-shaped electrodes, are wound in a long cylindrical shape with a separator interposed therebetween is disposed. In FIG. 1, for the sake of explanation, the electrode body 11 is shown in a state where it is combined with the lid portion 20 and is partially extracted from the container body 10.

電極体11においては、巻回軸の両端が、後述する集電体12が接合される集電箔部とされている。集電箔部は、容器本体10の一対の短手側の側面にそれぞれ位置している。なお、図中には負極側の金属箔が露出した負極側集電箔部11b近傍の構成のみ符号を付して説明するが、正極側も同様の構成を有する。   In the electrode body 11, the both ends of the winding axis | shaft are made into the current collector foil part to which the collector 12 mentioned later is joined. The current collector foil portions are respectively located on the pair of short side surfaces of the container body 10. In the figure, only the configuration in the vicinity of the negative electrode current collector foil portion 11b where the negative electrode side metal foil is exposed is described with reference numerals, but the positive electrode side also has the same configuration.

ここで図3を参照して、電極体11の詳細な構成を更に説明する。図3に示すように、電極体11は、最内周から外周に順に向かって積層された、シート状の負極120、電解質の保液性を有する多孔膜や不織布等を基材とするセパレータ121、正極122、及びセパレータ121と同一素材のセパレータ123の各部材を巻回し、巻回軸に直交する断面形状が長円筒形状となるよう形成されている。   Here, with reference to FIG. 3, the detailed structure of the electrode body 11 is further demonstrated. As shown in FIG. 3, the electrode body 11 includes a separator 121 having a sheet-like negative electrode 120 laminated in order from the innermost periphery to the outer periphery, a porous film having electrolyte retention, a nonwoven fabric, and the like as a base material. Each member of the separator 123 made of the same material as the positive electrode 122 and the separator 121 is wound so that the cross-sectional shape orthogonal to the winding axis is a long cylindrical shape.

負極120は、例えば帯状の銅箔の表面に負極活物質を含む合剤層を形成させて構成される。正極122は、例えば帯状のアルミニウム箔の表面に正極活物質を含む合剤層を形成させて構成される。具体的には、負極120及び正極122は、合剤層が形成された合剤層形成部120a及び122aと合剤層が形成されていない金属箔露出部120b及び122bを有する。金属箔露出部120b及び122bは、負極120及び正極122の短手方向の一方側の端部に、長手方向に沿って形成されている。   The negative electrode 120 is configured, for example, by forming a mixture layer containing a negative electrode active material on the surface of a strip-shaped copper foil. The positive electrode 122 is configured, for example, by forming a mixture layer containing a positive electrode active material on the surface of a strip-shaped aluminum foil. Specifically, the negative electrode 120 and the positive electrode 122 include the mixture layer forming portions 120a and 122a in which the mixture layer is formed and the metal foil exposed portions 120b and 122b in which the mixture layer is not formed. The metal foil exposed portions 120b and 122b are formed along the longitudinal direction at one end in the short direction of the negative electrode 120 and the positive electrode 122.

そして、負極120及び正極122を、巻回の際に、巻回軸の両端側にそれぞれにずらすことにより、長円筒形の一方の端面に金属箔露出部120bを積層し、他方の端面に金属箔露出部122bを積層する。   When the negative electrode 120 and the positive electrode 122 are wound, the metal foil exposed portion 120b is laminated on one end surface of the long cylindrical shape, and the metal is disposed on the other end surface by shifting to the both ends of the winding shaft. The foil exposed part 122b is laminated.

以上の構成を有する電極体11の、積層された金属箔露出部120bからなる負極側集電箔部11bが、集電体12と電極体保護板13とで挟持された状態で超音波溶接等の溶接により、集電体12と接合される。   Ultrasonic welding or the like in the state where the negative electrode side current collector foil portion 11b composed of the stacked metal foil exposed portions 120b of the electrode body 11 having the above configuration is sandwiched between the current collector 12 and the electrode body protection plate 13 The current collector 12 is joined by welding.

電極体保護板13は、金属材料から構成される部材であり、主面部13aと副面部13bを有する。主面部13aは、負極側集電箔部11bの内壁11b3に接合される。副面部13bは、電極体11の端面側、つまり、負極側集電箔部11bの積層された金属箔の縁が露出する端面11b2側に配置される。また、主面部13aは、Z軸方向の両端部に、X軸方向手前側に屈曲した翼部13a1を有している。なお、電極体保護板13の詳細な説明は後述する。   The electrode body protection plate 13 is a member made of a metal material, and has a main surface portion 13a and a sub surface portion 13b. The main surface portion 13a is joined to the inner wall 11b3 of the negative current collector foil portion 11b. The sub-surface portion 13b is disposed on the end surface side of the electrode body 11, that is, on the end surface 11b2 side where the edge of the laminated metal foil of the negative current collecting foil portion 11b is exposed. Moreover, the main surface part 13a has the wing | blade part 13a1 bent to the X-axis direction near side in the both ends of a Z-axis direction. The detailed description of the electrode body protection plate 13 will be described later.

次に、集電体12は、蓋部20との固定並びに後述する電極端子との電気的接続のための貫通孔12a1が開口された外形板状の基台部12aと、基台部12aから延出して内部空間10z内を図中Z軸方向に沿って形成された、電極体11と接続するための一対の脚部12bを備える。   Next, the current collector 12 includes an outer plate-like base portion 12a in which a through hole 12a1 for fixing to the lid portion 20 and electrical connection with an electrode terminal described later is opened, and the base portion 12a. A pair of leg portions 12b that extend and are formed in the internal space 10z along the Z-axis direction in the figure to connect to the electrode body 11 are provided.

一対の脚部12bは、図中X軸方向に沿って並列して配置され、間に電極体11を挟み込んでいる。なお、図1に示すように、脚部12bの表面12b1の裏面である接合面12b2は、電極体11の外壁11b1に接合している。接合面12b2は図1中においては死角となるため表示されず、図2中において、電極体保護板13と合わせて破線による透視図として模式的に示した。   The pair of leg portions 12b are arranged in parallel along the X-axis direction in the figure and sandwich the electrode body 11 therebetween. As shown in FIG. 1, a joining surface 12 b 2 that is the back surface of the front surface 12 b 1 of the leg portion 12 b is joined to the outer wall 11 b 1 of the electrode body 11. The bonding surface 12b2 is not displayed because it is a blind spot in FIG. 1, and is schematically shown as a perspective view with a broken line together with the electrode body protection plate 13 in FIG.

なお、集電体12は、基台部12a及び脚部12bのそれぞれの形状に対応して成形された一枚の金属板を屈曲加工することにより作成される。なお、集電体12は金属板をねじり加工することにより作成されるものであってもよいし、複数の部材を組み合わせて構成されるものとしてもよい。   The current collector 12 is created by bending a single metal plate formed corresponding to each shape of the base portion 12a and the leg portion 12b. The current collector 12 may be formed by twisting a metal plate, or may be configured by combining a plurality of members.

更に、図2に示すように、集電体12は、基台部12a上の貫通孔12a1に挿入されたリベット24をかしめることにより、蓋部20上に位置する金属製の接続かん22と電気的に接続される。更に接続かん22は外部接続用の電極端子23と接続して、電極端子23と電極体11とを結ぶ導電路を完成している。   Further, as shown in FIG. 2, the current collector 12 has a metal connecting can 22 positioned on the lid portion 20 by caulking a rivet 24 inserted into the through hole 12 a 1 on the base portion 12 a. Electrically connected. Further, the connecting rod 22 is connected to an electrode terminal 23 for external connection, and a conductive path connecting the electrode terminal 23 and the electrode body 11 is completed.

なお、導電路は、絶縁体である合成樹脂製のパッキン21及び絶縁板25によって容器と絶縁されている。パッキン21は容器内部からの電解液の漏出を防ぐために導電路と容器との間の空間、隙間を密封する役割も果たす。   The conductive path is insulated from the container by a synthetic resin packing 21 and an insulating plate 25 which are insulators. The packing 21 also serves to seal the space and gap between the conductive path and the container in order to prevent leakage of the electrolyte from the inside of the container.

以上の構成において、非水電解質二次電池1は本発明の蓄電素子に相当する。又、電極体11は本発明の電極体に相当する。又、集電体12は本発明の集電体に相当し、電極体保護板13は本発明の電極体保護板に相当する。   In the above configuration, the nonaqueous electrolyte secondary battery 1 corresponds to a power storage element of the present invention. The electrode body 11 corresponds to the electrode body of the present invention. The current collector 12 corresponds to the current collector of the present invention, and the electrode body protection plate 13 corresponds to the electrode body protection plate of the present invention.

このような構成を有する本実施の形態による非水電解質二次電池1は、電極体保護板13を備えたことを特徴とする。   The nonaqueous electrolyte secondary battery 1 according to the present embodiment having such a configuration is characterized by including an electrode body protection plate 13.

以下、図4〜図6を参照して更に詳細に説明するとともに、これにより、本発明の蓄電素子の製造方法の一実施の形態について説明を行う。なお、以下の説明は図1及び2にて示した電極体11の負極側集電箔部11bを例にとるが、正極側集電箔部においても同様にあてはまるものである。   Hereinafter, while describing in more detail with reference to FIGS. 4-6, one Embodiment of the manufacturing method of the electrical storage element of this invention is described by this. In addition, although the following description takes the negative electrode side current collection foil part 11b of the electrode body 11 shown in FIG.1 and FIG. 2 as an example, the same applies also to the positive electrode side current collection foil part.

図4(a)は、電極体保護板13を斜め前方から俯角をもって見た斜視図であり、図4(b)は電極体保護板13を斜め後方から仰角をもって見た斜視図である。   FIG. 4A is a perspective view of the electrode body protection plate 13 viewed from an oblique front from an oblique angle, and FIG. 4B is a perspective view of the electrode body protection plate 13 viewed from an oblique rear from an elevation angle.

電極体保護板13は、基材としての一枚板の銅板を外形略T字状に打抜き又は切削加工し、T字の交差する部分を屈曲加工することにより作成される。又、図4の各図に示すように、電極体保護板13は、図中Z−Y平面上に展開する外形矩形の主面部13aと、主面部13aの長辺中央を境界として略直角に屈曲して図中Z−X平面上に展開する外形矩形の副面部13bを有する。つまり、主面部13aに対して副面部13bが屈曲することにより、主面部13aと副面部13bとの境界に稜線13c1が形成されている。   The electrode body protection plate 13 is formed by punching or cutting a single copper plate as a base material into a substantially T-shaped outer shape, and bending a portion where the T-shapes intersect. Further, as shown in each drawing of FIG. 4, the electrode body protection plate 13 has a rectangular main surface portion 13a developed on the ZY plane in the drawing and a substantially right angle with the center of the long side of the main surface portion 13a as a boundary. It has a sub-surface portion 13b having a rectangular outer shape that is bent and developed on the ZX plane in the drawing. That is, the ridgeline 13c1 is formed at the boundary between the main surface portion 13a and the sub surface portion 13b by bending the sub surface portion 13b with respect to the main surface portion 13a.

主面部13aは、Z軸方向における寸法において副面部13bより長大となっている。更に、主面部13aは、稜線13c1の両端から主面部13a上を図中Y軸に沿ってそれぞれ延びる図中一点鎖線による区画線13c2により区画される。区画線13c2から図中Z軸に沿って突出する部位は一対の翼部13a1に定められる。又、主面部13aの表面13a2上には超音波溶接時に加圧される加圧領域13eが定められ、加圧領域13eは区画線13c2よりも主面部13aの中央寄りに位置している。   The main surface portion 13a is longer than the sub surface portion 13b in the dimension in the Z-axis direction. Further, the main surface portion 13a is partitioned by a partition line 13c2 by a one-dot chain line in the drawing extending along the Y axis in the drawing from both ends of the ridge line 13c1. The part which protrudes along the Z-axis in the figure from the division line 13c2 is defined by a pair of wing | blade part 13a1. A pressurization region 13e to be pressurized during ultrasonic welding is defined on the surface 13a2 of the main surface portion 13a, and the pressurization region 13e is located closer to the center of the main surface portion 13a than the partition line 13c2.

なお、上記の説明において、区画線13c2は説明のための仮想線であって、主面部13aの表面13a2上には実際に表示される必要はない。加圧領域13eの輪郭を示す図中点線も表面13a2上には実際に表示される必要はないが、加圧領域13eの輪郭は印刷、刻印等によるマーキングとして実際に表示されるものであってもよい。超音波溶接時においてホーンと加圧領域13eとの位置合わせを目視等によって行う場合、マーキングを参照することにより、位置合わせを容易に行うことができる。   In the above description, the partition line 13c2 is an imaginary line for description, and does not need to be actually displayed on the surface 13a2 of the main surface portion 13a. The dotted line in the figure showing the outline of the pressurizing area 13e need not actually be displayed on the surface 13a2, but the outline of the pressurizing area 13e is actually displayed as marking by printing, engraving, etc. Also good. When aligning the horn and the pressure region 13e by visual observation or the like during ultrasonic welding, the alignment can be easily performed by referring to the marking.

なお、上記の説明において、主面部13aは本発明の第1の板部に相当し、副面部13bは本発明の第2の板部に相当し、翼部13a1は、本発明の第1の板部の両端に相当する。稜線13c1は本発明の稜に相当する。   In the above description, the main surface portion 13a corresponds to the first plate portion of the present invention, the sub surface portion 13b corresponds to the second plate portion of the present invention, and the wing portion 13a1 corresponds to the first plate portion of the present invention. It corresponds to both ends of the plate part. The ridge line 13c1 corresponds to the ridge of the present invention.

このような構成を有する電極体保護板13を用いた電極体11と集電体12との接合は以下のように行う。   Bonding of the electrode body 11 and the current collector 12 using the electrode body protection plate 13 having such a configuration is performed as follows.

はじめに、図5に示すように、電極体11の負極側集電箔部11bの端面11b2を図中X軸方向に沿って広げ、集電体12の脚部12bの接合面12b2を負極側集電箔部11bの外壁11b1に面接触させるとともに、負極側集電箔部11bの内壁11b3に電極体保護板13を重ね合せる。このとき、電極体保護板13は主面部13aの裏面13a3を内壁11b3に、副面部13bの、図4(b)に示す裏面13b2を端面11b2にそれぞれ面接触するよう配置する。   First, as shown in FIG. 5, the end surface 11b2 of the negative electrode side current collector foil portion 11b of the electrode body 11 is expanded along the X-axis direction in the figure, and the joint surface 12b2 of the leg portion 12b of the current collector 12 is extended to the negative electrode side current collector. While making surface contact with the outer wall 11b1 of the electric foil part 11b, the electrode body protection plate 13 is overlapped with the inner wall 11b3 of the negative current collecting foil part 11b. At this time, the electrode body protection plate 13 is disposed so that the back surface 13a3 of the main surface portion 13a is in surface contact with the inner wall 11b3 and the back surface 13b2 of the sub surface portion 13b shown in FIG. 4B is in surface contact with the end surface 11b2.

次に、図6(a)の要部拡大図に、図5のY軸方向から見た電極体保護板13、電極体11及び集電体12の配置を示す。電極体保護板13の主面部13aの表面13a2上の加圧領域13eに超音波溶接を行う場合には、図示しない超音波溶接機の一対のホーンが加圧領域13eに面接触されるとともに、集電体12の脚部12bの表面12b1から治具としてのアンビルが面接触されることにより、電極体保護板13、電極体11及び集電体12は図中X軸方向に沿って挟持される。   Next, the arrangement of the electrode body protection plate 13, the electrode body 11, and the current collector 12 as seen from the Y-axis direction in FIG. When performing ultrasonic welding on the pressurization region 13e on the surface 13a2 of the main surface portion 13a of the electrode body protection plate 13, a pair of horns of an ultrasonic welding machine (not shown) are in surface contact with the pressurization region 13e, When the anvil as a jig is brought into surface contact with the surface 12b1 of the leg 12b of the current collector 12, the electrode body protection plate 13, the electrode body 11, and the current collector 12 are sandwiched along the X-axis direction in the figure. The

更に、図6(b)の要部拡大図に示すように、超音波溶接の予備動作としてホーンがアンビルに向かって加圧領域13eを加圧すると、負極側集電箔部11bが加圧方向に沿って圧縮される。一方、電極体保護板13の主面部13aにおいては加圧領域13e近傍が負極側集電箔部11bの外壁11b1に押し付けられるとともに、区画線13c2近傍を折り線として翼部13a1が屈曲し、負極側集電箔部11bの外壁11b1から隙間Cをもって離隔する。   Further, as shown in the enlarged view of the main part of FIG. 6B, when the horn pressurizes the pressurizing region 13e toward the anvil as a preliminary operation of ultrasonic welding, the negative current collector foil portion 11b is in the pressurizing direction. Compressed along On the other hand, in the main surface portion 13a of the electrode body protection plate 13, the vicinity of the pressure region 13e is pressed against the outer wall 11b1 of the negative current collector foil portion 11b, and the wing portion 13a1 is bent with the vicinity of the partition line 13c2 as a fold line. It is separated from the outer wall 11b1 of the side current collector foil part 11b with a gap C.

これにより、図4(a)(b)に示す翼部13a1の縁端13Rは負極側集電箔部11bの外壁11b1と非接触な状態が保たれることとなり、加圧時又は溶接の実行時において、金属箔との干渉の恐れが低減される。   Thereby, the edge 13R of the wing part 13a1 shown in FIGS. 4A and 4B is kept in a non-contact state with the outer wall 11b1 of the negative current collector foil part 11b. At times, the risk of interference with the metal foil is reduced.

電極体保護板13は、展開時の平面形状を外形T字状とし、主面部13aと副面部13bとが屈曲しているとともに、翼部13a1は、主面部13aにおいて、稜線13c1の両端13b1から延長した区画線13c2を根元として更に図中Z軸に沿って突出した構成としたことにより、加圧領域13eへの圧力の印加に対して変形が生じやすくなっている。   The electrode body protection plate 13 has a T-shaped outer shape when deployed, and the main surface portion 13a and the sub surface portion 13b are bent. With the extended partition line 13c2 as a root, the configuration further protrudes along the Z-axis in the figure, so that deformation easily occurs when pressure is applied to the pressurizing region 13e.

又、加圧領域13eを、翼部13a1の根元である区画線13c2よりも主面部13aの中央寄りに位置させたことで、翼部13a1の屈曲位置に一致又は近接し、翼部13a1を精度良く屈曲するようにしている。なお、区画線13c2と加圧領域13eとの距離は数mm程度以下であることが望ましい。   Further, the pressurizing region 13e is positioned closer to the center of the main surface portion 13a than the partition line 13c2 that is the base of the wing portion 13a1, so that the wing portion 13a1 is aligned with or close to the bending position of the wing portion 13a1. I try to bend well. Note that the distance between the partition line 13c2 and the pressurization region 13e is preferably about several mm or less.

これにより、電極体11の外壁11b1と端面11b2の双方に形状良く追従し、かつ表面の破損等を防いで良好な接合状態を得ることが可能となっている。   As a result, it is possible to follow both the outer wall 11b1 and the end surface 11b2 of the electrode body 11 with a good shape, and to prevent the surface from being damaged and obtain a good bonded state.

更に、電極体保護板13は、加圧前の状態において翼部13a1を含めた主面部13aが平坦な板状の形態を保持していることにより、負極側集電箔部11bの外壁11b1上への位置決めが容易であり、かつ、ホーン接触時における位置ずれの恐れも低減される。   Further, the electrode body protection plate 13 has a flat plate shape with the main surface portion 13a including the wing portion 13a1 in a state before pressurization, so that the electrode body protection plate 13 is on the outer wall 11b1 of the negative current collector foil portion 11b. Is easy to position, and the risk of displacement when the horn contacts is reduced.

このように、本発明の実施の形態の非水電解質二次電池1によれば、本発明の実施の形態の電極体保護板13を備え、上記製造方法にしたがって作成された構成を有することにより、破損や金属片の発生を抑制して、集電体と電極体との良好な接合が実現された、高品質な電池を得ることが可能となる。   Thus, according to the nonaqueous electrolyte secondary battery 1 according to the embodiment of the present invention, the electrode body protection plate 13 according to the embodiment of the present invention is provided, and the configuration produced according to the manufacturing method described above is provided. In addition, it is possible to obtain a high-quality battery in which breakage and generation of metal pieces are suppressed, and good bonding between the current collector and the electrode body is realized.

しかしながら、本発明は上記の実施の形態に限定されるものではない。   However, the present invention is not limited to the above embodiment.

上記の説明においては、電極体保護板13の主面部13aは、副面部13bへ連続する部分を除いて平坦な板状であるとしたが、本発明の電極体保護板の第1の板部は、図7(a)に示す電極体保護板14の主面部14aのように、副面部14bの対辺側が、図中X軸方向、すなわち、副面部14bとは逆向きに反っている反り部14fを有する構成であるとしてよい。   In the above description, the main surface portion 13a of the electrode body protection plate 13 is a flat plate shape except for a portion continuous to the sub surface portion 13b, but the first plate portion of the electrode body protection plate of the present invention. Is a warped portion in which the opposite side of the sub surface portion 14b is warped in the X-axis direction in the drawing, that is, in the opposite direction to the sub surface portion 14b, like the main surface portion 14a of the electrode body protection plate 14 shown in FIG. It may be configured to have 14f.

この場合、反り部14f近傍の表面が湾曲面として負極側集電箔部11bの外壁11b1に接触することとなり、加圧時又は超音波溶接の実行時における電極体11の金属箔との干渉の恐れを更に低減することが可能となる。このとき、反り部14fの寸法は、加圧領域14eの加圧による翼部14a1の屈曲の妨げにならない程度の微少量とすることが望ましい。   In this case, the surface in the vicinity of the warped portion 14f is brought into contact with the outer wall 11b1 of the negative current collector foil portion 11b as a curved surface, and interference with the metal foil of the electrode body 11 during pressurization or ultrasonic welding is performed. The fear can be further reduced. At this time, the dimension of the warped portion 14f is desirably a minute amount that does not hinder the bending of the wing portion 14a1 due to the pressurization of the pressurizing region 14e.

更に、本発明の電極体保護板の第1の板部は、図7(b)に示す電極体保護板15の主面部15aのように、副面部15bの対辺側のうち、副面部15bとZ軸方向の寸法が同一の反り部15fを有する構成であるとしてよい。   Furthermore, the 1st board part of the electrode body protection plate of this invention is the subsurface part 15b among the opposite sides of the subsurface part 15b like the main surface part 15a of the electrode body protection board 15 shown in FIG.7 (b). It is good also as a structure which has the curvature part 15f with the same dimension of a Z-axis direction.

図7(b)に示す構成例においては、反り部15fの屈曲部分が主面部15aにおいて稜線15c1から延伸する区画線15c2と一致又はそれより主面部15aの中央寄りに位置することにより、図5の電極体保護板13と同様、加圧領域15eの加圧により、翼部15a1を十分に屈曲させることができる。   In the configuration example shown in FIG. 7B, the bent portion of the warped portion 15f coincides with the partition line 15c2 extending from the ridge line 15c1 in the main surface portion 15a or is positioned closer to the center of the main surface portion 15a than that in FIG. Similarly to the electrode body protection plate 13, the wing portion 15 a 1 can be sufficiently bent by pressurizing the pressurizing region 15 e.

更に、本発明の電極体保護板は、図8(a)に示す電極体保護板16のように、主面部16aと副面部16bとがなす稜線16c1の両端に、各面に向かって広がる切り欠き16fを設けた構成であるとしてよい。   Furthermore, the electrode body protection plate of the present invention is cut like the electrode body protection plate 16 shown in FIG. 8A at both ends of the ridge line 16c1 formed by the main surface portion 16a and the sub surface portion 16b. The configuration may be such that a notch 16f is provided.

この構成によれば、稜線16c1の両端周りにおける主面部16aと副面部16bの分離性を高めて、加圧領域16eの加圧時における翼部16a1の屈曲の精度を高めることが可能となる。なお、図8(a)においては切り欠き16fは主面部16aと副面部16bの双方にまたがって形成するものとしたが、主面部16a又は副面部16bのいずれか一方にのみ形成するものとしてもよい。特に副面部16bにのみ切り欠きを設ける構成とした場合は、切り欠きの縁が負極側集電箔部11bの外壁11b1に接触することを回避することができ、より好適である。   According to this configuration, it is possible to improve the separation of the main surface portion 16a and the sub surface portion 16b around both ends of the ridge line 16c1, and to increase the bending accuracy of the wing portion 16a1 when the pressure region 16e is pressurized. In FIG. 8A, the notch 16f is formed over both the main surface portion 16a and the sub surface portion 16b, but may be formed only on either the main surface portion 16a or the sub surface portion 16b. Good. In particular, when the cutout is provided only in the sub surface portion 16b, it is possible to avoid the edge of the cutout from contacting the outer wall 11b1 of the negative current collector foil portion 11b, which is more preferable.

更に、本発明の電極体保護板は、図8(b)に示す電極体保護板17のように、主面部17aと副面部17bのZ軸方向の寸法が同一である構成であるとしてよい。電極体保護板17において、主面部17aと副面部16bは稜線17c1において繋がる一方、稜線17c1の両端から図中Z軸方向に沿って形成されるスリット17fを介して離隔している。   Furthermore, the electrode body protection plate of the present invention may be configured such that the dimensions of the main surface portion 17a and the sub surface portion 17b in the Z-axis direction are the same as the electrode body protection plate 17 shown in FIG. In the electrode body protection plate 17, the main surface portion 17a and the sub surface portion 16b are connected at the ridge line 17c1, and are separated from both ends of the ridge line 17c1 through slits 17f formed along the Z-axis direction in the drawing.

この構成によれば、副面部17bによる負極側集電箔部11bの端面11b2の被覆面積を大きくとることができ、超音波溶接時における電極体11の、図中Z−Y平面上、すなわち積層面に沿った方向の位置ずれを抑制することが可能となる。   According to this configuration, the covering area of the end surface 11b2 of the negative current collector foil portion 11b by the sub surface portion 17b can be increased, and the electrode body 11 at the time of ultrasonic welding is on the ZY plane in the drawing, that is, laminated. It is possible to suppress positional deviation in the direction along the surface.

又、上記の説明においては、電極体保護板13は、双方矩形の主面部13a及び主面部13aより面積の小さい副面部13bから構成されるものとしたが、本発明の電極体保護板は、第1の板部の寸法が、第1の板部と前記第2の板部とが形成する陵の全長よりも大きくなる構成を有することにより、第1の板部が加圧された際に、第1の板部の端部が電極体の表面から離隔するように変形することをその要旨とするものである。   In the above description, the electrode body protection plate 13 is composed of the rectangular main surface portion 13a and the sub surface portion 13b having a smaller area than the main surface portion 13a. When the first plate portion is pressurized by having a configuration in which the dimension of the first plate portion is larger than the total length of the ridge formed by the first plate portion and the second plate portion. The gist is that the end of the first plate portion is deformed so as to be separated from the surface of the electrode body.

したがって、本発明は、第1の板部から連続して形成される第2の板部が電極体側に傾斜又は対向するように配置されることにより、第1の板部と第2の板部とが稜をなしていれば、第1の板部、第2の板部、及び稜の具体的な構成によって限定されるものではない。すなわち、図9に示すように、第1の板部は、図中Z−Y平面上にて矩形の形状を有する主面部13aとして示したが、同平面上にて台形、三角形その他多角形等任意の平面形状を有するものであってよい。同様に、第2の板部は、図中X−Z平面上にて矩形の形状を有する副面部13bとして示したが、同平面上にて任意の平面形状を有するものであってよい。又、第1の板部と第2の板部は同一面積であってもよいし、第2の板部の面積のほうが第1の板部の面積より大きい構成であるとしてもよい。   Therefore, according to the present invention, the first plate portion and the second plate portion are arranged such that the second plate portion formed continuously from the first plate portion is inclined or opposed to the electrode body side. As long as they form a ridge, they are not limited by the specific configuration of the first plate portion, the second plate portion, and the ridge. That is, as shown in FIG. 9, the first plate portion is shown as a main surface portion 13a having a rectangular shape on the ZY plane in the drawing, but a trapezoid, a triangle, other polygons, etc. on the same plane. It may have an arbitrary planar shape. Similarly, although the 2nd board part was shown as the subsurface part 13b which has a rectangular shape on the XZ plane in the figure, it may have arbitrary planar shapes on the same plane. In addition, the first plate portion and the second plate portion may have the same area, or the area of the second plate portion may be larger than the area of the first plate portion.

更に、本発明の稜は、図9に示すような第1の板部の基材が屈曲することにより生ずる稜線13c1であるとしたが、湾曲した態様を有するものであってもよい。図中Z軸方向に平行な全長が、同一方向における第1の板部の寸法より短く形成されていればよい。   Furthermore, although the ridge of the present invention is the ridge line 13c1 generated by bending the substrate of the first plate portion as shown in FIG. 9, it may have a curved form. In the drawing, the total length parallel to the Z-axis direction may be shorter than the dimension of the first plate portion in the same direction.

更に、本発明は、第1の板部が、第1の板部と第2の板部とがなす稜の両端を通り、稜に対してそれぞれ垂直な一対の平面と交差することが可能な形状を有することをその要旨とする。すなわち、図9に示すように、図中Z軸方向に長大な矩形の主面部13aは、第1の板部としての主面部13aと第2の板部としての副面部13bがなす稜としての稜線13c1の両端をそれぞれ通過し、且つ、稜線13c1に垂直な一対の平面pに対して交差する。これにより、主面部13aは表面13a2上の区画線13c2により他の部分と区画され、図中Z軸方向にそれぞれ延出する両端が、一対の翼部13a1として形成される。   Further, according to the present invention, the first plate portion can pass through both ends of the ridge formed by the first plate portion and the second plate portion and intersect a pair of planes perpendicular to the ridge. The gist is to have a shape. That is, as shown in FIG. 9, the rectangular main surface portion 13 a that is long in the Z-axis direction in the drawing is a ridge formed by the main surface portion 13 a as the first plate portion and the sub-surface portion 13 b as the second plate portion. It passes through both ends of the ridgeline 13c1 and intersects a pair of planes p perpendicular to the ridgeline 13c1. Thereby, the main surface portion 13a is partitioned from other portions by the partition line 13c2 on the surface 13a2, and both ends extending in the Z-axis direction in the figure are formed as a pair of wing portions 13a1.

したがって、上記のように、第1の板部の稜に沿う方向の端部は、稜に沿う方向に突出するものであればよく、上記実施の形態においては、本発明の第1の板部の両端に相当する一対の翼部13a1は同一形状かつ同一面積であるとしたが、任意の互いに異なる形状又は面積を有するものとしてもよい。   Therefore, as described above, the end portion in the direction along the ridge of the first plate portion only needs to protrude in the direction along the ridge, and in the above embodiment, the first plate portion of the present invention. Although the pair of wing portions 13a1 corresponding to both ends of the same shape and area are the same, they may have arbitrary different shapes or areas.

また、上記の説明においては、電極体11、集電体12及び電極体保護板13の接合は、超音波溶接によるものであるとしたが、本発明は電極体保護板13が加圧されることにより第1の板部の両端が変形する工程を含むものであれば、接合の具体的な態様によって限定されるものではない。したがって、電極体、集電体及び電極体保護板の接合は、抵抗溶接、レーザ溶接その他任意の技術的手段を用いてもよい。   In the above description, the electrode body 11, the current collector 12, and the electrode body protection plate 13 are joined by ultrasonic welding. However, in the present invention, the electrode body protection plate 13 is pressurized. If it includes the process which the both ends of a 1st board part deform | transform by this, it will not be limited by the specific aspect of joining. Therefore, the electrode body, the current collector, and the electrode body protection plate may be joined using resistance welding, laser welding, or any other technical means.

また、電極体保護板13は、電極体11の正負両極の集電箔部に設けるものとしたが、正極又は負極のいずれか一方にのみ設ける構成としてもよい。   Moreover, although the electrode body protection plate 13 shall be provided in the current collecting foil part of the positive / negative both poles of the electrode body 11, it is good also as a structure provided only in any one of a positive electrode or a negative electrode.

また、上記の説明においては、本発明の電極体は巻回型であるとしたが、積層型の電極体としてもよい。又、非水電解質二次電池1又は2は単一の電極体を有するものとしたが、本発明の蓄電素子は複数個の電極体を含む構成としてもよい。   In the above description, the electrode body of the present invention is a wound type, but may be a stacked type electrode body. In addition, although the nonaqueous electrolyte secondary battery 1 or 2 has a single electrode body, the power storage element of the present invention may have a configuration including a plurality of electrode bodies.

また、上記の説明においては、本発明の蓄電素子は、リチウムイオン二次電池に代表される非水電解質二次電池であるとしたが、電気化学反応により充放電可能な電池であれば、ニッケル水素電池その他各種の二次電池を用いてもよい。また、一次電池であってもよい。要するに、本発明の蓄電素子は電極体と電解液を容器内に封入してなる電気を蓄積可能な素子であれば、起電力を発生させるための具体的な方式によって限定されるものではない。   In the above description, the storage element of the present invention is a non-aqueous electrolyte secondary battery represented by a lithium ion secondary battery. However, if the battery can be charged and discharged by an electrochemical reaction, nickel You may use a hydrogen battery and other various secondary batteries. Moreover, a primary battery may be sufficient. In short, the power storage element of the present invention is not limited by a specific method for generating electromotive force as long as it is an element capable of accumulating electricity formed by sealing an electrode body and an electrolyte in a container.

また、上記の説明においては、本発明は、容器本体10及び蓋部20から構成される容器を有するものとしたが、本発明は、容器の具体的な構成に限定されるものではなく、したがって、電極体11が容器本体10に接続された状態で蓋部20に封止される構成であってもよく、電極端子等が容器本体10側に設けられた構成であるとしてもよい。   In the above description, the present invention has a container composed of the container body 10 and the lid portion 20, but the present invention is not limited to the specific configuration of the container. The electrode body 11 may be configured to be sealed by the lid portion 20 in a state where the electrode body 11 is connected to the container body 10, or the electrode terminal and the like may be configured to be provided on the container body 10 side.

また、容器本体10はアルミニウム製であるとしたが、アルミニウム合金、ステンレスその他任意の金属又は金属化合物、樹脂、又はアルミニウムラミネートを材料とするものであってもよい。また、形状は外形六面体としたが、底面が三角形、又は五角形以上の多角形である角柱形状であるとしてもよい。更には円筒形状であってもよい。   Although the container body 10 is made of aluminum, it may be made of an aluminum alloy, stainless steel or any other metal or metal compound, resin, or aluminum laminate. Moreover, although the shape is an external hexahedron, it may be a prismatic shape whose bottom surface is a triangle or a polygon more than a pentagon. Furthermore, a cylindrical shape may be sufficient.

また、上記の説明においては、単体の非水電解質二次電池を例に取ったが、本発明は、複数の蓄電素子において少なくとも一つの蓄電素子に本発明の蓄電素子を含んでなる、電源モジュールとして実現してもよい。   In the above description, a single nonaqueous electrolyte secondary battery is taken as an example. However, the present invention is a power supply module in which at least one power storage element includes the power storage element of the present invention in a plurality of power storage elements. It may be realized as.

要するに、本発明は、その要旨を逸脱しない範囲内であれば、以上説明したものを含め、上記実施の形態に種々の変更を加えたものとして実施してもよい。   In short, the present invention may be implemented by adding various modifications to the above-described embodiment, including those described above, as long as they do not depart from the spirit of the present invention.

以上のような本発明は、集電体と電極体とを良好に接合して高品質の蓄電素子を得ることが可能になる効果を有し、例えば二次電池のような蓄電素子において有用である。   The present invention as described above has an effect that it is possible to obtain a high-quality power storage element by satisfactorily joining a current collector and an electrode body, and is useful in a power storage element such as a secondary battery. is there.

1 非水電解質二次電池
10 容器本体
10x 開口
10z 内部空間
11 電極体
11b 負極側集電箔部
11b1 外壁
11b2 端面
11b3 内壁
12 集電体
12a 基台部
12a1 貫通孔
12b 脚部
12b1 表面
12b2 接合面
13 電極体保護板
13a 主面部
13a1 翼部
13a2 表面
13a3 裏面
13b 副面部
13b1 端
13c1 稜線
13c2 区画線
13e 加圧領域
13R 縁端
20 蓋部
21 パッキン
22 接続かん
23 電極端子
24 リベット
25 絶縁板
120 負極
120a 合剤層形成部
120b、122b 金属箔露出部
121、123 セパレータ
122 正極
DESCRIPTION OF SYMBOLS 1 Nonaqueous electrolyte secondary battery 10 Container main body 10x Opening 10z Inner space 11 Electrode body 11b Negative electrode side current collection foil part 11b1 Outer wall 11b2 End surface 11b3 Inner wall 12 Current collector 12a Base part 12a1 Through-hole 12b Leg part 12b1 Surface 12b2 Joint surface 13 Electrode protection plate 13a Main surface portion 13a1 Wing portion 13a2 Front surface 13a3 Back surface 13b Subsurface portion 13b1 End 13c1 Edge line 13c2 Dividing line 13e Pressurization region 13R Edge 20 Lid portion 21 Packing 22 Connection rod 23 Electrode terminal 24 Rivet 25 Insulating plate 120 Negative electrode 120a Mixture layer forming portion 120b, 122b Metal foil exposed portion 121, 123 Separator 122 Positive electrode

Claims (7)

電極体と、前記電極体に接合される集電体とを有する蓄電素子における、前記電極体を前記集電体とともに挟み込む電極体保護板であって、
前記電極体の表面に重ねられる第1の板部と、
前記第1の板部から連続して形成された、
前記電極体の端面に向かって傾斜する又は前記端面に対向する第2の板部と、
前記第1の板部と前記第2の板部とが形成する稜に沿った、前記第1の板部の寸法は、前記稜の全長よりも大きい、
電極体保護板。
In an electricity storage device having an electrode body and a current collector joined to the electrode body, an electrode body protection plate sandwiching the electrode body together with the current collector,
A first plate portion overlaid on the surface of the electrode body;
Formed continuously from the first plate part,
A second plate portion inclined toward the end face of the electrode body or opposed to the end face;
The dimension of the first plate portion along the ridge formed by the first plate portion and the second plate portion is larger than the total length of the ridge.
Electrode body protection plate.
前記第1の板部は、前記稜の両端をそれぞれ通る、前記稜に垂直な一対の平面に対して交差している、
請求項1に記載の電極体保護板。
The first plate portion intersects a pair of planes perpendicular to the ridge that respectively pass through both ends of the ridge.
The electrode body protection plate according to claim 1.
前記稜に沿った前記第2の板部の寸法は、前記第1の板部の寸法より小さい、
請求項1又は2に記載の電極体保護板。
The dimension of the second plate part along the ridge is smaller than the dimension of the first plate part,
The electrode body protection plate according to claim 1 or 2.
前記電極体保護板は、
前記第1の板部から、前記第2の板部とは異なる向きに連続して形成され、第1の板部に対して湾曲又は屈曲して前記電極体の表面から離隔する第3の板部を備え、
前記第1の板部の両端は、第1の板部及び第3の板部の境界からそれぞれ突出している、
請求項1から3のいずれかに記載の電極体保護板。
The electrode body protection plate is
A third plate formed continuously from the first plate portion in a direction different from that of the second plate portion, and curved or bent with respect to the first plate portion and separated from the surface of the electrode body. Part
Both ends of the first plate portion protrude from the boundary between the first plate portion and the third plate portion, respectively.
The electrode body protection board in any one of Claim 1 to 3.
前記稜から、前記第1の板部及び前記第2の板部の少なくとも一方に渡って形成された切り欠きを有する、
請求項1から4のいずれかに記載の電極体保護板。
From the ridge, has a notch formed across at least one of the first plate portion and the second plate portion,
The electrode body protection board in any one of Claim 1 to 4.
電極体と、前記電極体に接合される集電体と、前記電極体を前記集電体とともに挟み込む電極体保護板とを備え、
前記電極体保護板として請求項1から5のいずれかに記載の電極体保護板を有し、
第1の板部の端部が前記電極体の表面から離隔している、
蓄電素子。
An electrode body, a current collector joined to the electrode body, and an electrode body protection plate sandwiching the electrode body together with the current collector,
The electrode body protection plate according to any one of claims 1 to 5 as the electrode body protection plate,
The end of the first plate is spaced from the surface of the electrode body;
Power storage element.
請求項1から5のいずれかに記載の電極体保護板を用いた蓄電素子の製造方法であって、
電極体の一方の面に、集電体を重ね、
前記電極体の他方の面に前記電極体保護板の前記第1の板部を重ねる工程と、
前記電極体が前記集電体と前記第1の板部に挟まれた状態で、前記第1の板部の所定箇所を加圧し、前記第1の板部の前記端部を前記電極体の表面から離隔させる工程とを備えた、
蓄電素子の製造方法。
It is a manufacturing method of an electrical storage element using the electrode body protection board according to any one of claims 1 to 5,
Overlay the current collector on one side of the electrode body,
Superimposing the first plate portion of the electrode body protection plate on the other surface of the electrode body;
In a state where the electrode body is sandwiched between the current collector and the first plate portion, a predetermined portion of the first plate portion is pressurized, and the end portion of the first plate portion is connected to the electrode body. A step of separating from the surface,
A method for manufacturing a storage element.
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US10930979B2 (en) 2017-10-11 2021-02-23 Blue Energy Co., Ltd. Energy storage device and method of manufacturing energy storage device
JP2019091563A (en) * 2017-11-13 2019-06-13 株式会社Gsユアサ Power storage element
JP7133137B2 (en) 2017-11-13 2022-09-08 株式会社Gsユアサ Storage element

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