JP2015068681A - Dynamo speed meter for railway vehicle - Google Patents

Dynamo speed meter for railway vehicle Download PDF

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JP2015068681A
JP2015068681A JP2013201528A JP2013201528A JP2015068681A JP 2015068681 A JP2015068681 A JP 2015068681A JP 2013201528 A JP2013201528 A JP 2013201528A JP 2013201528 A JP2013201528 A JP 2013201528A JP 2015068681 A JP2015068681 A JP 2015068681A
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hole
power generation
gear
gear box
bush
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優 吉澤
Yutaka Yoshizawa
優 吉澤
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Toyo Electric Manufacturing Ltd
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Toyo Electric Manufacturing Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a dynamo speed meter for railway vehicle having a structure capable of effectively preventing a lubrication oil from leaking to the outside over a long period of time.SOLUTION: The dynamo speed meter for railway vehicle includes a power generation part 2 inserted and arranged inside a gear box so as to face a tooth 12a of a gear 12 through a window hole 13 formed on the gear box 11, and inductively generates power accompanied with a rotation of the gear in the power generation part. The dynamo speed meter includes a lid body 3 fixed on an outer surface of the gear box so as to close the window hole. The power generation part is fixed on an inner surface of the lid body via a resin layer 4, and is connected to a terminal block 5 provided outside of the gear box through a through-hole 31 opened in the lid body by a lead wire extending through the resin layer from the power generation part. A bush 7 made of an elastic member formed with a hole 71 into which a lead wire is inserted with an interference is pressed in the through-hole. The bush has a flange part 72 which is brought into contact with the outer surface of a through-hole formation part of the lid body, and is coated with an adhesive agent 8a on a contact surface with the through-hole of the bush, and is coated with an adhesive agent 8b so as to cover the flange part.

Description

本発明は、鉄道車両用速度計発電機に関する。   The present invention relates to a railway vehicle speedometer generator.

この種の鉄道車両用速度計発電機は、出力周波数が回転速度に比例することを利用して鉄道車両の速度や走行距離等を測定するために鉄道車両に備えられている。このような速度計発電機の中には、車軸に固定の歯車を収納する歯車箱に形成した窓孔を通して、歯車の歯に対向するように歯車箱内に挿入配置される発電部を備え、発電部で歯車の回転に伴って誘導発電する所謂非接触式のものがある(例えば、特許文献1参照)。一般に、速度計発電機は、窓孔を閉塞するように歯車箱の外面に固定される蓋体を備え、蓋体の内面に発電部が固定され、発電部から樹脂層を通して延出されるリード線が蓋体に開設した透孔を通して歯車箱外部に設けた端子台に接続され、端子台に接続したケーブルを介して外部に出力できるようにしている。   This type of railway vehicle speedometer generator is provided in a railway vehicle in order to measure the speed, travel distance, etc. of the railway vehicle using the fact that the output frequency is proportional to the rotational speed. In such a speedometer generator, through a window hole formed in a gear box that houses a gear fixed to the axle, a power generation unit that is inserted and arranged in the gear box so as to face the gear teeth, There is a so-called non-contact type that generates induction power with the rotation of a gear in a power generation unit (see, for example, Patent Document 1). Generally, a speedometer generator includes a lid that is fixed to an outer surface of a gear box so as to close a window hole, and a power generator is fixed to the inner surface of the lid, and the lead wire is extended from the power generator through a resin layer. Is connected to a terminal block provided outside the gear box through a through hole formed in the lid, and can be output to the outside through a cable connected to the terminal block.

ここで、歯車箱の下部には潤滑油が収容され、歯車が回転すると、歯車箱内の潤滑油がかき上げられ、車軸を支持する円錐ころ軸受等の潤滑が行われる。このとき、潤滑油が蓋体の透孔を通って外部に漏れ出さないようにしておく必要がある。このため、蓋体の内側を樹脂モールド(樹脂層)で覆い、樹脂層を介して発電部を固定すると共に、リード線を通す透孔に接着剤を充填しておくことが従来から行われている。然し、このような構成では、接着剤の経年劣化により当該接着剤の層が収縮(劣化)して貫通孔との間に隙間が生じる場合があり、これでは、潤滑油が蓋体の貫通孔を通って外部に漏れ出すことを防止できない。   Here, lubricating oil is stored in the lower part of the gear box, and when the gear rotates, the lubricating oil in the gear box is lifted up, and the tapered roller bearings and the like that support the axle are lubricated. At this time, it is necessary to prevent the lubricating oil from leaking outside through the through hole of the lid. For this reason, it has been conventionally performed to cover the inside of the lid with a resin mold (resin layer), fix the power generation unit via the resin layer, and fill the through hole through which the lead wire passes with an adhesive. Yes. However, in such a configuration, the adhesive layer may shrink (deteriorate) due to the deterioration of the adhesive over time, and a gap may be formed between the through hole. It cannot be prevented from leaking through the outside.

特開平7−12832号公報Japanese Patent Laid-Open No. 7-12832

本発明は、以上の点に鑑み、潤滑油の外部への漏出を長期に亘って効果的に防止できる構造を持つ鉄道車両用速度計発電機を提供することをその課題とする。   In view of the above, it is an object of the present invention to provide a railway vehicle speedometer generator having a structure capable of effectively preventing leakage of lubricating oil to the outside over a long period of time.

上記の課題を解決するために、車軸に固定の歯車を収納する歯車箱に形成した窓孔を通して、歯車の歯に対向するように歯車箱内に挿入配置される発電部を備え、発電部で歯車の回転に伴って誘導発電する本発明の鉄道車両用速度計発電機は、窓孔を閉塞するように歯車箱の外面に固定される蓋体を備え、蓋体の内面に樹脂層を介して発電部が固定され、発電部から樹脂層を通して延出されるリード線が蓋体に開設した透孔を通して歯車箱外部に設けた端子台に接続され、透孔に、リード線が締め代を持って挿通される孔が形成された弾性材料製のブッシュが圧入され、ブッシュは、蓋体の透孔形成部分の内面または外面に当接するフランジ部を有し、ブッシュの透孔との接触面に接着剤が塗布されると共に、フランジ部を覆うように接着剤が塗布されることを特徴とする。   In order to solve the above-described problem, the power generation unit includes a power generation unit that is inserted and disposed in the gear box so as to face the gear teeth through a window hole formed in a gear box that houses a gear fixed to the axle. The speedometer generator for a railway vehicle according to the present invention that generates electric power in accordance with the rotation of a gear includes a lid fixed to the outer surface of the gear box so as to close the window hole, and a resin layer is provided on the inner surface of the lid. The power generation part is fixed and the lead wire extending from the power generation part through the resin layer is connected to the terminal block provided outside the gear box through the through hole opened in the lid, and the lead wire has a tightening margin in the through hole A bush made of an elastic material in which a hole to be inserted is formed is press-fitted, and the bush has a flange portion that comes into contact with the inner surface or the outer surface of the through hole forming portion of the lid, and is on the contact surface with the through hole of the bush. Adhesive is applied, and the adhesive covers the flange. Characterized in that it is applied.

本発明によれば、リード線を通すために蓋体に形成した透孔にブッシュを圧入すると共に、ブッシュの透孔との接触面に接着剤が塗布されると共にフランジ部を覆うように接着剤が塗布されているため、常時は、潤滑油が蓋体の貫通孔を通って外部に漏れ出すことはない。そして、接着剤の経年劣化により当該接着剤の層が収縮したとしても、ブッシュが透孔に圧接すると共に、蓋体の透孔形成部分の内面または外面にフランジ部が当接しているため、潤滑油の外部への漏出を長期に亘って効果的に防止することができる。   According to the present invention, the bush is press-fitted into the through hole formed in the lid for passing the lead wire, and the adhesive is applied to the contact surface with the through hole of the bush and covers the flange portion. Therefore, the lubricating oil does not normally leak out through the through-hole of the lid body. Even if the adhesive layer shrinks due to the deterioration of the adhesive over time, the bush is pressed against the through hole, and the flange portion is in contact with the inner surface or the outer surface of the through hole forming portion of the lid. Leakage of oil to the outside can be effectively prevented over a long period of time.

本発明の実施形態の鉄道車両用速度計発電機の鉄道車両用歯車装置への取付状態を説明する正面図。The front view explaining the attachment state to the gear apparatus for railway vehicles of the speedometer generator for railway vehicles of embodiment of this invention. 鉄道車両用速度計発電機の取付状態を詳細に示す正面側からの部分断面図。The fragmentary sectional view from the front side which shows the attachment state of the speedometer generator for rail vehicles in detail. 鉄道車両用速度計発電機の取付状態を詳細に示す側面側からの部分断面図。The fragmentary sectional view from the side surface which shows the attachment state of the speedometer generator for rail vehicles in detail. 図2のIV−IV線に沿った断面図。Sectional drawing along the IV-IV line of FIG. ブッシュの取付状態を拡大して示す断面図。Sectional drawing which expands and shows the attachment state of a bush.

以下、図面を参照して、本発明に係る鉄道車両用速度計発電機の実施形態を説明する。図1〜図4を参照して、GMは、鉄道車両用歯車装置である。鉄道車両用歯車装置GMは、歯車箱11を有し、歯車箱11内には、互いに噛み合う、図示省略のモータ等の駆動源に連結された入力軸に固定の小歯車と、車軸にしまり嵌めにより固定の大歯車12(歯車)とが収納され、大歯車12の下部が、歯車箱11内に収容した潤滑油内に浸漬されている。なお、鉄道車両用歯車装置GM自体は公知のものであるため、ここでは詳細な説明を省略する。そして、出力周波数が回転速度に比例することを利用して鉄道車両の速度や走行距離等を測定するために本実施形態の鉄道車両用速度計発電機GEが歯車箱11に設けられている。   Hereinafter, embodiments of a speedometer generator for railway vehicles according to the present invention will be described with reference to the drawings. 1 to 4, GM is a railway vehicle gear device. The railway vehicle gear device GM has a gear box 11, and a small gear fixed to an input shaft connected to a drive source such as a motor (not shown) that meshes with each other, and an interference fit on the axle. Thus, the fixed large gear 12 (gear) is accommodated, and the lower portion of the large gear 12 is immersed in the lubricating oil accommodated in the gear box 11. Since the railway vehicle gear unit GM itself is a known one, a detailed description thereof is omitted here. And the speedometer generator GE for railway vehicles of this embodiment is provided in the gear box 11 in order to measure the speed of a railway vehicle, a travel distance, etc. using the fact that an output frequency is proportional to a rotational speed.

鉄道車両用速度計発電機GEは、歯車箱11に形成した窓孔13を通して、大歯車12の歯12aに対向するように歯車箱11内に挿入配置される発電部2を備え、発電部2で歯車の回転に伴って誘導発電する。発電部2は、窓孔13を閉塞するように歯車箱11の外面にボルトBにより固定される蓋体3を備え、蓋体3の内面に、耐油性を有する樹脂モールド4(樹脂層)を介して固定されている。発電部2は、大歯車12の歯12aに夫々対向するように配置される一対の磁極21a,21bと、各磁極21a,21bに夫々巻回される検出コイル22a,22bとを備え、検出コイル22a,22bから樹脂層4を通して延出されるリード線23a,23bが蓋体3に開設した透孔31を通して歯車箱11外部に設けた端子台5に接続されている。そして、端子台5に接続したケーブル6を介して外部に出力できるようにしている。なお、発電部2自体は上記のものに限定されるものではなく、他の公知のものを利用することができる。   The railway vehicle speedometer generator GE includes a power generation unit 2 inserted and arranged in the gear box 11 so as to face the teeth 12a of the large gear 12 through a window hole 13 formed in the gear box 11. Inductive power generation occurs as the gear rotates. The power generation unit 2 includes a lid 3 fixed to the outer surface of the gear box 11 by a bolt B so as to close the window hole 13, and a resin mold 4 (resin layer) having oil resistance is provided on the inner surface of the lid 3. Is fixed through. The power generation unit 2 includes a pair of magnetic poles 21a and 21b disposed so as to face the teeth 12a of the large gear 12, and detection coils 22a and 22b wound around the magnetic poles 21a and 21b, respectively. Lead wires 23 a and 23 b extending from the resin layers 4 from 22 a and 22 b are connected to a terminal block 5 provided outside the gear box 11 through a through hole 31 provided in the lid 3. Then, it can be output to the outside through a cable 6 connected to the terminal block 5. Note that the power generation unit 2 itself is not limited to the above, and other known ones can be used.

ここで、大歯車12が回転したとき、歯車箱11内の潤滑油がかき上げられ、図外の車軸を支持する円錐ころ軸受等の潤滑が行われるが、このとき、潤滑油が蓋体3の透孔31を通って外部に漏れ出さないようにしておく必要がある。本実施形態では、図5に示すように、透孔31に、リード線23a,23bが締め代を持って挿通される2個の孔71,71が形成された弾性材料製のブッシュ7を圧入するようにした。ブッシュ7としては耐油性を有するフッ素系のゴム等が用いられ、その上部(歯車箱11の外側に相当)には、蓋体3の透孔31形成部分の外面(図5中、上面)に当接するフランジ部72が形成されている。   Here, when the large gear 12 rotates, the lubricating oil in the gear box 11 is lifted up, and lubrication of a tapered roller bearing or the like that supports the axle (not shown) is performed. At this time, the lubricating oil is applied to the lid 3. It is necessary not to leak outside through the through-hole 31. In this embodiment, as shown in FIG. 5, a bush 7 made of an elastic material in which two holes 71 and 71 into which the lead wires 23a and 23b are inserted with a tightening margin is formed is press-fitted into the through hole 31. I tried to do it. The bush 7 is made of oil-resistant fluorine-based rubber or the like, and an upper portion (corresponding to the outside of the gear box 11) is formed on the outer surface (upper surface in FIG. 5) of the through hole 31 formation portion of the lid 3. The abutting flange portion 72 is formed.

ブッシュ7を透孔31に装着するのに際しては、リード線23a,23bを孔71に夫々挿通した後、ブッシュ7のフランジ部72を除く外周面73に接着剤8aを塗布し(フランジ部72の内面にも接着剤を塗布しておいてもよい)、この状態で透孔31に外側から、蓋体3の外面にフランジ部72が当接するまで圧入する。そして、フランジ部72を覆うように接着剤8bを塗布する。接着剤8a,8bとしては、耐油性を有するエポキシ系樹脂等が用いられる。   When attaching the bush 7 to the through hole 31, the lead wires 23a and 23b are inserted into the holes 71, respectively, and then an adhesive 8a is applied to the outer peripheral surface 73 of the bush 7 except for the flange portion 72 (of the flange portion 72). Adhesive may also be applied to the inner surface.) In this state, press-fitting into the through hole 31 from the outside until the flange portion 72 comes into contact with the outer surface of the lid 3. Then, an adhesive 8 b is applied so as to cover the flange portion 72. As the adhesives 8a and 8b, an epoxy resin having oil resistance is used.

以上によれば、リード線23a,23bを通すために蓋体3に形成した透孔31にブッシュ7を圧入すると共に、ブッシュ7の透孔31との接触面に接着剤8aが塗布されると共にフランジ部72を覆うように接着剤8bが塗布されているため、常時は、潤滑油が蓋体3の貫通孔31を通って外部に漏れ出すことはない。そして、接着剤8a、8bの経年劣化により当該接着剤の層が収縮したとしても、ブッシュ7が透孔31に圧接すると共に、蓋体3の透孔31形成部分の外面にフランジ部72が当接しているため、潤滑油の外部への漏出を長期に亘って効果的に防止することができる。   According to the above, the bush 7 is press-fitted into the through hole 31 formed in the lid 3 so as to pass the lead wires 23a and 23b, and the adhesive 8a is applied to the contact surface of the bush 7 with the through hole 31. Since the adhesive 8b is applied so as to cover the flange portion 72, the lubricating oil does not normally leak through the through hole 31 of the lid 3 to the outside. Even if the adhesive layer shrinks due to the aging of the adhesives 8a and 8b, the bush 7 is pressed against the through hole 31 and the flange portion 72 is brought into contact with the outer surface of the lid 3 where the through hole 31 is formed. Since they are in contact with each other, leakage of the lubricating oil to the outside can be effectively prevented over a long period of time.

以上、本発明の実施形態について説明したが、本発明は上記のものに限定されるものではない。上記実施形態では、ブッシュ7を透孔31に外側から圧入しているが、透孔31に内側から圧入するようにしてもよい。   As mentioned above, although embodiment of this invention was described, this invention is not limited to said thing. In the above embodiment, the bush 7 is press-fitted into the through-hole 31 from the outside, but may be press-fitted into the through-hole 31 from the inside.

GE…鉄道車両用速度計発電機、GM…鉄道車両用歯車装置、11…歯車箱、12…大歯車(歯車)、13…窓孔、2…発電部、21a,21b…磁極(発電部)、22a,22b…検出コイル、23a,23b…リード線、3…蓋体、31…透孔、4…樹脂層(樹脂モールド)、5…端子台、7…ブッシュ、71…孔、72…フランジ部、8a,8b…接着剤。

GE ... speedometer generator for railway vehicle, GM ... gear apparatus for railway vehicle, 11 ... gear box, 12 ... large gear (gear), 13 ... window hole, 2 ... power generation part, 21a, 21b ... magnetic pole (power generation part) 22a, 22b ... detection coil, 23a, 23b ... lead wire, 3 ... lid, 31 ... through hole, 4 ... resin layer (resin mold), 5 ... terminal block, 7 ... bush, 71 ... hole, 72 ... flange Part, 8a, 8b ... adhesive.

Claims (1)

車軸に固定の歯車を収納する歯車箱に形成した窓孔を通して、歯車の歯に対向するように歯車箱内に挿入配置される発電部を備え、発電部で歯車の回転に伴って誘導発電する鉄道車両用速度計発電機であって、
窓孔を閉塞するように歯車箱の外面に固定される蓋体を備え、蓋体の内面に樹脂層を介して発電部が固定され、発電部から樹脂層を通して延出されるリード線が蓋体に開設した透孔を通して歯車箱外部に設けた端子台に接続されるものにおいて、
透孔に、リード線が締め代を持って挿通される孔が形成された弾性材料製のブッシュが圧入され、ブッシュは、蓋体の透孔形成部分の内面または外面に当接するフランジ部を有し、ブッシュの透孔との接触面に接着剤が塗布されると共に、フランジ部を覆うように接着剤が塗布されることを特徴とする鉄道車両用速度計発電機。
It has a power generation part that is inserted and arranged in the gear box so as to face the gear teeth through a window hole formed in the gear box that houses the gear fixed to the axle, and induction power generation is performed at the power generation part as the gear rotates. A speedometer generator for railway vehicles,
The lid is fixed to the outer surface of the gear box so as to close the window hole, the power generation unit is fixed to the inner surface of the lid via a resin layer, and the lead wire extending from the power generation unit through the resin layer is the lid Connected to the terminal block provided outside the gear box through the through-hole established in
A bush made of an elastic material in which a hole through which the lead wire is inserted with a tight margin is formed is press-fitted into the through hole, and the bush has a flange portion that comes into contact with the inner surface or the outer surface of the through hole forming portion of the lid. A speedometer generator for a railway vehicle, wherein an adhesive is applied to a contact surface with the through hole of the bush, and an adhesive is applied so as to cover the flange portion.
JP2013201528A 2013-09-27 2013-09-27 Dynamo speed meter for railway vehicle Pending JP2015068681A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59114754U (en) * 1983-01-20 1984-08-02 三菱電機株式会社 Sealed speed generator
JP2006187145A (en) * 2004-12-28 2006-07-13 Nippon Densan Corp Motor unit and recording disk drive unit, and sealing method of penetration hole formed at housing member

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59114754U (en) * 1983-01-20 1984-08-02 三菱電機株式会社 Sealed speed generator
JP2006187145A (en) * 2004-12-28 2006-07-13 Nippon Densan Corp Motor unit and recording disk drive unit, and sealing method of penetration hole formed at housing member

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