JP2015052174A - Outer-layer processing apparatus for multilayer film material - Google Patents

Outer-layer processing apparatus for multilayer film material Download PDF

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JP2015052174A
JP2015052174A JP2013184239A JP2013184239A JP2015052174A JP 2015052174 A JP2015052174 A JP 2015052174A JP 2013184239 A JP2013184239 A JP 2013184239A JP 2013184239 A JP2013184239 A JP 2013184239A JP 2015052174 A JP2015052174 A JP 2015052174A
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film material
multilayer film
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石田 正利
Masatoshi Ishida
正利 石田
敦 堀田
Atsushi Hotta
敦 堀田
松井 啓之
Hiroyuki Matsui
啓之 松井
渡辺 純夫
Sumio Watanabe
純夫 渡辺
真一 豊岡
Shinichi Toyooka
真一 豊岡
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Taiyo Kogyo Co Ltd
Unitika Ltd
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Unitika Ltd
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Abstract

PROBLEM TO BE SOLVED: To achieve sufficient water impermeability in a joint part by simple work when the respective outer edge parts of two multilayer film materials provided in parallel with each other are superposed on and joined to each other.SOLUTION: In an outer-layer processing apparatus for a multilayer film material, an object to be processed is a multilayer film material 2 including: a water impermeable film material layer 3; and a pair of nonwoven fabric layers 4 which are provided so as to sandwich the water impermeable film material layer 3 and are joined to the respective surfaces of the water impermeable film material layer 3. The outer-layer processing apparatus can process at least one nonwoven fabric layer 4 of the two nonwoven fabric layers 4 and 4 in an outer edge part 2a of the multilayer film material 2 by heating and pressing thereof. An outer-layer processing apparatus 1 includes: a heater 17 which is relatively moved in the longitudinal direction of the outer edge part 2a of the multilayer film material 2 and heats the one nonwoven fabric layer 4 during the movement; and a pair of pressure rollers 31 and 32 which are arranged ahead of the relative movement as viewed from the heater 17, and which sandwich and press the outer edge part 2a of the multilayer film material 2 between respective outer peripheral surfaces rotating around respective shaft centers 29 and 30 in directions opposite to each other.

Description

本発明は、多層膜材の外縁部における外層が通水性である不織布層で構成されている場合に、この不織布層を加熱かつ加圧加工して非通水性にするための多層膜材の外層加工装置に関する新規なものである。   The present invention provides an outer layer of a multilayer film material for making the nonwoven fabric layer non-permeable by heating and pressure processing when the outer layer at the outer edge of the multilayer film material is composed of a water permeable nonwoven layer. This is a new one related to a processing apparatus.

例えば、廃棄物処分場では、通常、地盤に形成され上方に向かって開く凹形状の廃棄物用埋立域と、この埋立域の内面に全体的に敷設される遮水シートとが設けられる。そして、上記埋立域が埋立て完了状態となるまで、この埋立域への廃棄物の投入が可能であり、このようにして廃棄物が処分されるようになっている。   For example, in a waste disposal site, a concave waste landfill area that is formed on the ground and opens upward, and a water shielding sheet that is laid entirely on the inner surface of the landfill area are provided. Then, it is possible to input waste into the landfill area until the landfill area is in a landfill completed state, and the waste is disposed in this way.

上記の場合、通常、廃棄物からは汚水が浸出するが、この汚水が埋立域から地盤内に洩出することは上記遮水シートにより防止され、これにより、廃棄物処分場周りの環境が良好に維持されるようになっている。また、廃棄物の投入により埋立域が埋立て完了状態になったとき、この埋立域に雨水などの水が流入することを防止するため、この廃棄物をその上方から覆う他の遮水シートが設けられる。   In the above case, sewage usually leaches out from the waste, but the sewage is prevented from leaking from the landfill area into the ground by the above-mentioned water shielding sheet, and thus the environment around the waste disposal site is good. To be maintained. In addition, when the landfill area is in a landfill completed state due to the input of waste, in order to prevent water such as rainwater from flowing into this landfill area, there is another impermeable sheet that covers this waste from above. Provided.

ここで、上記廃棄物処分場における遮水シートは、一般に、面積が大きいものであるため、この遮水シートは、従来、図4(b)で示すように、現場作業により、次のように形成される。   Here, since the water shielding sheet in the waste disposal site generally has a large area, as shown in FIG. 4 (b), the water shielding sheet is conventionally used by field work as follows. It is formed.

図4(b)において、上記遮水シート51は、それぞれ単位面積を有して互いに並設される複数枚の多層膜材52を有している。また、この多層膜材52は、非通水性膜材層53と、この非通水性膜材層53を挟むように設けられ、この非通水性膜材層53の各面にそれぞれ接合される一対の不織布層54,54とを有している。これら各不織布層54,54は、通水性、通気性を有するが、その一方、クッション性を有することにより、何らかの外力に因る非通水性膜材層53の損傷を防止する保護材として働く。   In FIG. 4B, the water shielding sheet 51 has a plurality of multilayer film materials 52 each having a unit area and arranged in parallel. In addition, the multilayer film material 52 is provided so as to sandwich the water-impermeable film material layer 53 and the water-impermeable film material layer 53, and is bonded to each surface of the water-impermeable film material layer 53. Non-woven fabric layers 54, 54. These non-woven fabric layers 54 and 54 have water permeability and air permeability, but on the other hand, by having cushioning properties, they function as a protective material that prevents damage to the non-water-permeable membrane material layer 53 due to some external force.

上記遮水シート51の形成に際しては、複数枚の上記多層膜材52が、地盤に形成された埋立域の内面に沿って順次並設される。次に、隣り合う両多層膜材52,52の互いに対向する各外縁部52a,52a同士が重ね合わされて熱溶着などにより互いに接合される。このようにして、上記遮水シート51が順次形成され、上記埋立域の内面に順次敷設される。   When forming the water shielding sheet 51, a plurality of the multilayer film materials 52 are sequentially arranged along the inner surface of the landfill area formed on the ground. Next, the opposing outer edge portions 52a and 52a of the adjacent multilayer film materials 52 and 52 are overlapped and joined to each other by thermal welding or the like. In this way, the water shielding sheets 51 are sequentially formed and laid on the inner surface of the landfill area.

ところで、上記図4(b)にて示すように、両多層膜材52,52の各外縁部52a,52a同士を重ね合わせて接合した場合、この接合部における各不織布層54は通水性を有したままの状態に残される。このため、上記埋立域における上記遮水シート51上の水Wは上記接合部における不織布層54を通り地盤内に向けて洩出しがちとなる。   By the way, as shown in FIG. 4 (b), when the outer edge portions 52a and 52a of the multilayer film materials 52 and 52 are overlapped and joined to each other, the nonwoven fabric layers 54 at the joined portions have water permeability. Left untouched. For this reason, the water W on the water-impervious sheet 51 in the landfill area tends to leak out through the nonwoven fabric layer 54 in the joint and into the ground.

そこで、従来、下記特許文献1で示されるように、上記両多層膜材の各外縁部同士を重ね合わせて接合させるに際し、これら外縁部を圧縮してその内部の空隙を狭めたり、重ね合わされた両多層膜材の各外縁部の内部の空隙に粘着層を入り込ませたりして、上記遮水シート上の水が地盤内に向けて洩出しないようにすることが提案されている。   Therefore, conventionally, as shown in the following Patent Document 1, when the outer edge portions of both multilayer film materials are overlapped and joined to each other, the outer edge portions are compressed to narrow the internal voids or overlap each other. It has been proposed to prevent the water on the water-impervious sheet from leaking out into the ground by inserting an adhesive layer into the voids inside the outer edge portions of both multilayer films.

特開2011−245745号公報JP 2011-245745 A

しかしながら、第1に、上記公報で示された従来の技術のように、両多層膜材の各外縁部同士を重ね合わせて接合させるに際し、これら外縁部を圧縮してその内部の空隙を狭める場合には、これら外縁部を加熱するためのヒータと、加圧するためのローラとを一体にした熱ロールプレスが用いられている。このため、上記ヒータとローラとが互いに関連し合う構成によって、最適の加工は得難くなるおそれがあった。   However, first, when the outer edge portions of both multilayer film materials are overlapped and joined as in the prior art disclosed in the above publication, the outer edge portions are compressed to narrow the internal gaps. A hot roll press in which a heater for heating these outer edge portions and a roller for pressurization are integrated is used. For this reason, there exists a possibility that optimal processing may be difficult to obtain due to the configuration in which the heater and the roller are associated with each other.

また、上記熱ロールプレスは工場において定置式として設けられたものである。このため、上記多層膜材の外縁部に対する加工につき、現場作業が要求される前記廃棄物処分場などでは、上記加工は極めて困難であった。しかも、上記した定置式の熱ロールプレスの場合には、それ自体の位置、姿勢変更は容易にはできないことから、実質的にロール状に巻かれて製造される多層膜材の、幅方向の端部のみしか加工することが出来ず、例えば、現場で多層膜材を任意に切断した際、長さ方向の端部等を加工する、ということは不可能であった。   The hot roll press is provided as a stationary type in a factory. For this reason, the processing on the outer edge of the multilayer film material is extremely difficult at the waste disposal site where field work is required. In addition, in the case of the above-described stationary hot roll press, it is not easy to change its own position and orientation, so the multilayer film material that is manufactured by being wound substantially in the roll shape, in the width direction. Only the end portion can be processed. For example, when the multilayer film material is arbitrarily cut on site, it is impossible to process the end portion in the length direction.

また、第2に、上記公報で示された従来の技術のように、両多層膜材の各外縁部同士を重ね合わせて接合させるに際し、これら各外縁部の内部の空隙に粘着層を入り込ませる場合には、この粘着層を別途に準備する必要があるなど、その作業が煩雑になるおそれがある。   Second, as in the prior art disclosed in the above publication, when the outer edge portions of both multilayer film materials are overlapped and joined together, an adhesive layer is inserted into the voids inside these outer edge portions. In some cases, such an adhesive layer needs to be prepared separately, and the work may become complicated.

本発明は、上記のような事情に注目してなされたもので、本発明の目的は、互いに並設された両多層膜材の各外縁部同士を重ね合わせて接合させたとき、この接合部に十分な非通水性が得られるようにし、かつ、施工現場等であっても上記接合させるための前工程である多層膜材の外層加工が簡単な作業で達成できるようにすることである。   The present invention has been made paying attention to the above-described circumstances, and the object of the present invention is to connect the outer edge portions of both multilayer film materials arranged in parallel to each other and join them together. In other words, the outer layer processing of the multilayer film material, which is a pre-process for bonding, can be achieved by a simple operation even at a construction site or the like.

請求項1の発明は、非通水性膜材層3と、この非通水性膜材層3を挟むよう設けられ、この非通水性膜材層3の各面にそれぞれ接合される一対の不織布層4とを有した多層膜材2を加工対象物とし、この多層膜材2の外縁部2aにおける二枚の不織布層4,4のうち、少なくともいずれか一方の不織布層4を加熱かつ加圧加工可能とする多層膜材の外層加工装置であって、
上記多層膜材2の外縁部2aの長手方向に向かって相対移動し、この移動中に上記一方の不織布層4を加熱するヒータ17と、このヒータ17から見て上記相対移動の前方に配置され、各軸心29,30回りに互いに逆方向に回転する各外周面間に上記多層膜材2の外縁部2aを挟んで加圧する一対の加圧ローラ31,32とを備えたことを特徴とする多層膜材の外層加工装置である。
The invention of claim 1 is a non-water-permeable membrane material layer 3 and a pair of non-woven fabric layers that are provided so as to sandwich the water-impermeable membrane material layer 3 and are bonded to the respective surfaces of the water-impermeable membrane material layer 3. The multilayer film material 2 having 4 is processed, and at least one of the two nonwoven fabric layers 4 and 4 at the outer edge 2a of the multilayer film material 2 is heated and pressed. An outer layer processing apparatus for a multilayer film material,
A relative movement in the longitudinal direction of the outer edge 2a of the multilayer film material 2 is performed, and a heater 17 that heats the one nonwoven fabric layer 4 during the movement and a front of the relative movement as viewed from the heater 17 are arranged. And a pair of pressure rollers 31, 32 for pressing the outer edge portion 2a of the multilayer film material 2 between outer peripheral surfaces rotating in opposite directions around the shaft centers 29, 30. This is an outer layer processing apparatus for a multilayer film material.

請求項2の発明は、上記ヒータ17から一対の加圧ローラ31,32に至る間に上記多層膜材2の外縁部2aを外気と接触させて空冷する空冷域37を設けたことを特徴とする請求項1に記載の多層膜材の外層加工装置である。   The invention of claim 2 is characterized in that an air cooling region 37 is provided in which the outer edge portion 2a of the multilayer film material 2 is brought into contact with the outside air between the heater 17 and the pair of pressure rollers 31, 32 to cool the air. The apparatus for processing an outer layer of a multilayer film material according to claim 1.

請求項3の発明は、上記加圧ローラ31,32の軸心29,30に沿った視線で見て(図1)、上記一対の加圧ローラ31,32の各外周面のうち、互いに対向する両対向面の間の中央部を通る仮想中心線38上に上記ヒータ17を配置し、このヒータ17を、上記仮想中心線38を基準としてほぼ対称形状となるよう形成したことを特徴とする請求項1、もしくは2に記載の多層膜材の外層加工装置である。   According to the third aspect of the present invention, when viewed from the line of sight along the axial centers 29 and 30 of the pressure rollers 31 and 32 (FIG. 1), the outer peripheral surfaces of the pair of pressure rollers 31 and 32 face each other. The heater 17 is disposed on a virtual center line 38 that passes through a central portion between the opposing surfaces, and the heater 17 is formed to have a substantially symmetrical shape with respect to the virtual center line 38 as a reference. An apparatus for processing an outer layer of a multilayer film material according to claim 1 or 2.

なお、この項において、上記各用語に付記した符号や図面番号は、本発明の技術的範囲を後述の「実施例」の項や図面の内容に限定解釈するものではない。   In addition, in this section, the reference numerals and drawing numbers appended to the above terms are not intended to limit the technical scope of the present invention to the “Example” section and the contents of the drawings described later.

本発明による効果は、次の如くである。   The effects of the present invention are as follows.

請求項1の発明は、非通水性膜材層と、この非通水性膜材層を挟むよう設けられ、この非通水性膜材層の各面にそれぞれ接合される一対の不織布層とを有した多層膜材を加工対象物とし、この多層膜材の外縁部における二枚の不織布層のうち、少なくともいずれか一方の不織布層を加熱かつ加圧加工可能とする多層膜材の外層加工装置であって、
上記多層膜材の外縁部の長手方向に向かって相対移動し、この移動中に上記一方の不織布層を加熱するヒータと、このヒータから見て上記相対移動の前方に配置され、各軸心回りに互いに逆方向に回転する各外周面間に上記多層膜材の外縁部を挟んで加圧する一対の加圧ローラとを備えており、次の効果が生じる。
The invention of claim 1 includes a non-water-permeable membrane material layer and a pair of non-woven fabric layers that are provided so as to sandwich the non-water-permeable membrane material layer and are respectively bonded to each surface of the non-water-permeable membrane material layer. An outer layer processing apparatus for a multilayer film material in which the processed multilayer film material is an object to be processed, and at least one of the two nonwoven fabric layers at the outer edge of the multilayer film material can be heated and pressed. There,
A relative movement in the longitudinal direction of the outer edge portion of the multilayer film material, a heater for heating the one nonwoven fabric layer during the movement, and a front of the relative movement as viewed from the heater are arranged around each axis. And a pair of pressure rollers for pressing the outer edge portion of the multilayer film material between the outer peripheral surfaces rotating in opposite directions, and the following effects are produced.

即ち、上記発明により、加熱かつ加圧加工された多層膜材の外縁部における不織布層は、加熱によって繊維が軟化させられた状態で加圧されるため、この不織布層の内部の空隙が効果的に狭められると共に、その後の自然冷却に伴う繊維の硬化により、上記狭められた空隙は復元することなく、そのままに保持される。よって、この不織布層には十分な非通水性が得られる。   That is, according to the above invention, the non-woven fabric layer at the outer edge of the multilayer film material that has been heated and pressed is pressed with the fibers softened by heating, so the voids inside the non-woven fabric layer are effective. The narrowed voids are retained without being restored due to the hardening of the fibers accompanying the subsequent natural cooling. Therefore, sufficient non-water permeability is obtained for this nonwoven fabric layer.

この結果、例えば、面積が大きい遮水シートを得ようとして、互いに並設された両多層膜材の各外縁部における上記不織布層同士を重ね合わせて接合させたとき、この接合部には十分な非通水性が得られる。このため、上記遮水シート上の水がその下方に洩出することはより確実に防止される。   As a result, for example, when trying to obtain a water-impervious sheet having a large area, the non-woven fabric layers at the outer edge portions of both multilayer films arranged side by side are overlapped and bonded to each other. Non-water permeability is obtained. For this reason, it is more reliably prevented that the water on the water shielding sheet leaks downward.

また、上記したように、互いに並設された両多層膜材の各外縁部における上記不織布層同士の接合部に十分な非通水性を得ようとする場合において、前記した従来の技術のような別途の粘着層を準備することは不要であり、よって、その分、上記接合部に十分な非通水性を得ることは簡単な作業で達成できる。   In addition, as described above, in the case where it is intended to obtain a sufficient water-imperviousness at the joint portion between the nonwoven fabric layers at each outer edge portion of both multilayer film materials arranged side by side, It is not necessary to prepare a separate pressure-sensitive adhesive layer. Therefore, it is possible to achieve a sufficient water-imperviousness for the joint portion by a simple operation.

しかも、本発明によれば、上記多層膜材の外縁部における不織布層を加熱かつ加圧加工する場合において、加熱するためのヒータと、加圧するための一対の加圧ローラとを個別に設けている。   Moreover, according to the present invention, when the nonwoven fabric layer at the outer edge portion of the multilayer film material is heated and pressed, a heater for heating and a pair of pressure rollers for pressing are separately provided. Yes.

このため、第1に、上記ヒータと各加圧ローラとを一体的に構成することに比べて、上記多層膜材の外縁部における不織布層の加熱と加圧とをそれぞれ適正にすることができ、よって、最適の加工を得ることができる。   For this reason, first, heating and pressurization of the non-woven fabric layer at the outer edge of the multilayer film material can be made appropriate as compared with the case where the heater and the pressure rollers are integrally formed. Therefore, optimum processing can be obtained.

また、第2に、上記ヒータと各加圧ローラとは互いに干渉し合うことを避けてそれぞれの配置の自由度を向上させることができる。よって、例えば、これらヒータと各加圧ローラとを現場での上記外層加工装置の使用が容易にできるような配置構成にするなどして、この外層加工装置の利用の自由度を向上させることができる。   Second, it is possible to improve the degree of freedom of the arrangement by avoiding the heater and the pressure rollers from interfering with each other. Therefore, for example, by arranging the heater and each pressure roller so that the outer layer processing apparatus can be easily used in the field, the degree of freedom in using the outer layer processing apparatus can be improved. it can.

請求項2の発明は、上記ヒータから一対の加圧ローラに至る間に上記多層膜材の外縁部を外気と接触させて空冷する空冷域を設けている。   According to a second aspect of the present invention, there is provided an air cooling region in which the outer edge portion of the multilayer film material is brought into contact with the outside air to cool the air between the heater and the pair of pressure rollers.

このため、上記多層膜材の外縁部における不織布層がヒータにより加熱されるとき、特に高温となりがちな上記不織布層の表面層は、その繊維がより軟化させられて凝縮させられることから、この不織布層の表面層の密度が高められる。そして、その直後に、上記不織布層が上記空冷域にて冷却されるため、この不織布層の表面層が逸早く硬化させられて剛性の高い樹脂皮膜が形成される。   For this reason, when the nonwoven fabric layer at the outer edge of the multilayer film material is heated by a heater, the surface layer of the nonwoven fabric layer, which tends to be particularly high in temperature, is softened and condensed. The density of the surface layer of the layer is increased. And since the said nonwoven fabric layer is cooled in the said air cooling area immediately after that, the surface layer of this nonwoven fabric layer is hardened rapidly, and a highly rigid resin film is formed.

よって、その後、上記多層膜材の外縁部が上記一対の加圧ローラに挟まれて加圧されると、この加圧力は上記剛性の高い樹脂皮膜を介し上記不織布層の内部に向かい、より広く伝達されて、その空隙が更に効果的に狭められ、この不織布層には更に十分な非通水性が得られる。   Therefore, after that, when the outer edge portion of the multilayer film material is sandwiched between the pair of pressure rollers and pressed, the applied pressure is directed toward the inside of the non-woven fabric layer through the highly rigid resin film and more widely. As a result, the voids are more effectively narrowed, and the non-woven fabric layer is more sufficiently water-impermeable.

請求項3の発明は、上記加圧ローラの軸心に沿った視線で見て、上記一対の加圧ローラの各外周面のうち、互いに対向する両対向面の間の中央部を通る仮想中心線上に上記ヒータを配置し、このヒータを、上記仮想中心線を基準としてほぼ対称形状となるよう形成している。   According to a third aspect of the present invention, when viewed from the line of sight along the axis of the pressure roller, a virtual center passing through a central portion between the opposing surfaces of the pair of pressure rollers, the outer peripheral surfaces of the pair of pressure rollers. The heater is arranged on a line, and the heater is formed to have a substantially symmetrical shape with respect to the virtual center line.

このため、上記多層膜材の外縁部における不織布層を加工しようとして、この多層膜材の外縁部における不織布層を上記ヒータで加熱する場合に、上記仮想中心線を基準にした上記ヒータの両外面側のうち、少なくともいずれか一方の外面側を選択的に使用することができる。   For this reason, when trying to process the nonwoven fabric layer at the outer edge of the multilayer film material and heating the nonwoven fabric layer at the outer edge of the multilayer film material with the heater, both outer surfaces of the heater based on the virtual center line At least one of the sides can be selectively used.

よって、上記ヒータの両外面側のうちのいずれか一方しか使用できない場合には、上記加工に際し、多層膜材を裏返しする作業が必要になることがあって作業が煩雑になるおそれがあるが、これに比べ、上記発明によれば、上記多層膜材の外縁部における不織布層の加工作業が容易にできる。   Therefore, when only one of the two outer surface sides of the heater can be used, there is a possibility that the work of turning the multilayer film material may be necessary during the processing, and the work may be complicated. Compared with this, according to the said invention, the processing operation of the nonwoven fabric layer in the outer edge part of the said multilayer film material can be performed easily.

全体側面図である。It is a whole side view. 全体平面図である。It is a whole top view. 図1のIII−III線矢視部分拡大断面図である。FIG. 3 is a partial enlarged cross-sectional view taken along line III-III in FIG. 1. (a)は、両多層膜材の各外縁部同士を重ね合わせて接合させるときの説明図であり、(b)は、従来の技術を説明する図で、図4(a)に相当する図である。(A) is explanatory drawing when each outer edge part of both multilayer film materials is piled up and joined, (b) is a figure explaining a prior art, and is a figure equivalent to Fig.4 (a). It is.

本発明の多層膜材の外層加工装置に関し、互いに並設された両多層膜材の各外縁部同士を重ね合わせて接合させたとき、この接合部に十分な非通水性が得られるようにし、かつ、これが簡単な作業で達成できるようにする、という目的を実現するため、本発明を実施するための形態は、次の如くである。   Regarding the outer layer processing apparatus of the multilayer film material of the present invention, when the outer edge portions of both multilayer film materials arranged side by side are overlapped and bonded together, sufficient water permeability cannot be obtained at the bonded portion, In order to achieve the object of achieving this by a simple operation, the mode for carrying out the present invention is as follows.

即ち、多層膜材の外層加工装置は、非通水性膜材層と、この非通水性膜材層を挟むよう設けられ、この非通水性膜材層の各面にそれぞれ接合される一対の不織布層とを有した多層膜材を加工対象物とする。上記外層加工装置は、上記多層膜材の外縁部における二枚の不織布層のうち、少なくともいずれか一方の不織布層を加熱かつ加圧加工可能とするものである。上記外層加工装置は、上記多層膜材の外縁部の長手方向に向かって相対移動し、この移動中に上記一方の不織布層を加熱するヒータと、このヒータから見て上記相対移動の前方に配置され、各軸心回りに互いに逆方向に回転する各外周面間に上記多層膜材の外縁部を挟んで加圧する一対の加圧ローラとを備えている。   That is, the outer layer processing apparatus for a multilayer film material is provided with a non-water-permeable film material layer and a pair of nonwoven fabrics provided so as to sandwich the non-water-permeable film material layer and bonded to each surface of the non-water-permeable film material layer. A multilayer film material having a layer is a processing object. The outer layer processing apparatus can heat and pressurize at least one of the two nonwoven fabric layers at the outer edge of the multilayer film material. The outer layer processing apparatus is relatively moved in the longitudinal direction of the outer edge portion of the multilayer film material, and a heater for heating the one nonwoven fabric layer during the movement, and the front of the relative movement as viewed from the heater. And a pair of pressure rollers that press the outer peripheral portion of the multilayer film material between outer peripheral surfaces that rotate in opposite directions around each axis.

本発明をより詳細に説明するために、その実施例を添付の図1〜3,4(a)に従って説明する。   In order to describe the present invention in more detail, an embodiment thereof will be described with reference to FIGS.

図1〜3において、図中符号1は、多層膜材の外層加工装置である。なお、説明の便宜上、図中矢印Frの方向を前方とし、下記する左右とは上記前方に向かっての水平方向をいうものとする。   1-3, the code | symbol 1 in a figure is the outer-layer processing apparatus of a multilayer film material. For convenience of explanation, the direction of the arrow Fr in the figure is the front, and the left and right described below refer to the horizontal direction toward the front.

上記外層加工装置1の加工対象物は多層膜材2であって、この多層膜材2は、非通水性膜材層3と、この非通水性膜材層3を挟むよう設けられ、この非通水性膜材層3の各面にそれぞれ接合される一対の不織布層4,4とを有し、これら不織布層4,4は上記多層膜材2の外層に相当している。   The object to be processed by the outer layer processing apparatus 1 is a multilayer film material 2, and the multilayer film material 2 is provided so as to sandwich the water impermeable film material layer 3 and the water impermeable film material layer 3. It has a pair of nonwoven fabric layers 4 and 4 respectively joined to each surface of the water-permeable membrane material layer 3, and these nonwoven fabric layers 4 and 4 correspond to the outer layers of the multilayer membrane material 2.

上記多層膜材2は、概略の数値として、目付け量が600g/m、幅寸法が2m、長さが10m、厚さが4.5mmである。 The multilayer film material 2 has a basis weight of 600 g / m 2 , a width dimension of 2 m, a length of 10 m, and a thickness of 4.5 mm as approximate numerical values.

上記非通水性膜材層3は、雨水や汚水の通過を防止する非通水性フイルムであるが、上記多層膜材2を廃棄物処分場に用いた場合には、廃棄物から発生する各種ガスや水蒸気を透過可能とする通気性をも有するものである。上記非通水性膜材層3の材質は、ポリエチレン、ポリプロピレンなどのポリオレフィン樹脂、ポリテトラフルオロエチレン、もしくはポリフッ化ビニリデンなどである。また、厚さは0.1mm程度である。また、透湿度は、非通水性と通気性とを共に発揮する上で、1000〜10000g/m・24hrであることが好ましい。 The non-water-permeable membrane material layer 3 is a non-water-permeable film that prevents the passage of rainwater and sewage. However, when the multilayer membrane material 2 is used in a waste disposal site, various gases generated from waste are generated. It also has air permeability that allows water vapor to pass therethrough. The material of the water-impermeable membrane material layer 3 is a polyolefin resin such as polyethylene or polypropylene, polytetrafluoroethylene, or polyvinylidene fluoride. The thickness is about 0.1 mm. Further, the moisture permeability is preferably 1000 to 10000 g / m 2 · 24 hr in order to exhibit both non-water permeability and air permeability.

上記不織布層4は、通水性、通気性を有する一方、優れたクッション性を有することにより、上記非通水性膜材層3の非通水性、通気性を阻害することなく、何らかの外力に因る非通水性膜材層3の損傷を防止する保護材として働く。   While the nonwoven fabric layer 4 has water permeability and air permeability, it has excellent cushioning properties, so that it does not impair the water permeability and air permeability of the water impermeable membrane material layer 3 and is caused by some external force. It functions as a protective material that prevents damage to the non-water-permeable membrane material layer 3.

上記不織布層4の繊維は、連続繊維であってもよく、30〜150mmの短繊維であってもよい。また、繊度が2〜10dtexであることが好ましい。また、上記非通水性膜材層3の非通水性、通気性を阻害することなく、この非通水性膜材層3を外力からより確実に保護する上で、両不織布層4,4のうち、少なくともいずれか一方は、目付け量が100〜1000g/mであることが好ましく、200〜500g/mであることがより好ましく、また、厚さが1〜10mmであることが好ましく、1.5〜6mmであることがより好ましい。 The fibers of the nonwoven fabric layer 4 may be continuous fibers or short fibers of 30 to 150 mm. Moreover, it is preferable that the fineness is 2 to 10 dtex. Moreover, in order to protect this water-impermeable membrane material layer 3 more reliably from external force, without impeding the water-imperviousness and air permeability of the said water-impermeable membrane material layer 3, , is at least one, preferably basis weight is 100 to 1000 g / m 2, more preferably 200-500 g / m 2, it is preferable that a thickness of 1 to 10 mm, 1 More preferably, it is 5-6 mm.

上記不織布層4の繊維の材質は熱可塑性であって、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステルや、ポリエチレン、ポリプロピレンなどのポリオレフィンや、ナイロン6、ナイロン66などのポリアミドなどのポリマーなどである。   The material of the fibers of the non-woven fabric layer 4 is thermoplastic, and is a polyester such as polyethylene terephthalate or polybutylene terephthalate, a polyolefin such as polyethylene or polypropylene, or a polymer such as polyamide such as nylon 6 or nylon 66.

上記不織布層4の繊維は、1種の繊維によって構成されるものであってもよく、単相繊維や断面形態等が異なる繊維により構成されていてもよい。また、不織布層4の繊維は、外筒部(鞘)とこの外筒部に内装される内装部(芯部)とで構成される複合繊維であってもよく、この場合、上記外筒部をポリエチレン(融点125℃)とし、上記内装部をポリエチレンテレフタレート(融点260℃)などのポリエステルとしてもよい。   The fiber of the said nonwoven fabric layer 4 may be comprised by 1 type of fiber, and may be comprised by the fiber from which a single phase fiber, a cross-sectional form, etc. differ. Moreover, the fiber of the nonwoven fabric layer 4 may be a composite fiber composed of an outer cylinder part (sheath) and an interior part (core part) provided in the outer cylinder part. In this case, the outer cylinder part May be polyethylene (melting point: 125 ° C.), and the interior portion may be polyester such as polyethylene terephthalate (melting point: 260 ° C.).

前記非通水性膜材層3の各面への不織布層4の接合には、上記非通水性膜材層3が熱溶融するまでに熱溶融する熱ラミネートを用いた接合方法を採用してもよく、上記非通水性膜材層3の通気性を阻害しない範囲で、ホットメルト系樹脂などの接着材を用いた接着方法を採用してもよい。   For joining the nonwoven fabric layer 4 to each surface of the non-water-permeable membrane material layer 3, a joining method using a heat laminate that melts by heat until the non-water-permeable membrane material layer 3 is thermally melted may be adopted. Alternatively, an adhesion method using an adhesive such as a hot-melt resin may be employed as long as the air permeability of the non-water-permeable membrane material layer 3 is not impaired.

また、上記不織布層4は、上記外筒部と内装部とで構成される複合繊維により構成されたスパンボンド不織布を複数枚(3枚)重ねて、ニードルパンチ加工により形成したものであってもよく、このニードルパンチ加工によれば、特にクッション性に優れた不織布層4が得られる。   The non-woven fabric layer 4 may be formed by accumulating a plurality of (3) spunbonded non-woven fabrics composed of a composite fiber composed of the outer tube portion and the interior portion, and by needle punching. Well, according to this needle punching process, the nonwoven fabric layer 4 having particularly excellent cushioning properties can be obtained.

前記外層加工装置1は、上記多層膜材2の面方向の外縁部2aにおける二枚の不織布層4,4のうち、少なくともいずれか一方の不織布層4を加熱かつ加圧加工可能とするものである。   The outer layer processing apparatus 1 is capable of heating and pressurizing at least one of the two nonwoven fabric layers 4 and 4 in the outer edge portion 2a in the surface direction of the multilayer film material 2. is there.

上記外層加工装置1は、水平な床面で例示される静止側部材8の上面に前後移動可能に設置される台車9を備えている。この台車9は、上記静止側部材8の上面の上方に配置される車台10と、この車台10に取り付けられて、この車台10を上記静止側部材8の上面に支持する前後それぞれ左右一対の車輪11,12とを有し、静止側部材8上を前方移動、後方移動A可能とされている。   The outer layer processing apparatus 1 includes a carriage 9 installed on the upper surface of a stationary member 8 exemplified by a horizontal floor so as to be movable back and forth. The carriage 9 includes a chassis 10 disposed above the upper surface of the stationary member 8, and a pair of left and right wheels attached to the chassis 10 and supporting the chassis 10 on the upper surface of the stationary member 8. 11 and 12, and can be moved forward and backwardly moved A on the stationary member 8.

上記車台10の後側部には支持台15が上方に向けて突設され、この支持台15から前方に向かって突設されたブラケット16によりヒータ17が支持される。このヒータ17は、熱盤であって、上記台車9の車台10の前部上方に配置される。なお、上記ヒータ17は熱風式のものであってもよい。   A support base 15 projects upward from the rear side of the chassis 10, and a heater 17 is supported by a bracket 16 projecting forward from the support base 15. The heater 17 is a heating plate and is disposed above the front portion of the chassis 10 of the carriage 9. The heater 17 may be a hot air type.

前後方向に長く延び、その前部側が上、下方回動B,C可能となるよう後端部が上記支持台15に枢支軸20により枢支される回動アーム21が設けられる。この回動アーム21の長手方向の中途部に支持具22によりローラ支持台23が上下移動可能に支持される。このローラ支持台23に軸心24がそれぞれ左右に延びかつ互いに平行に延びる前後一対の押圧ローラ25,25がその各軸心24回りに自由に回転可能となるよう支持される。上記ローラ支持台23と一対の押圧ローラ25,25とは、上記ヒータ17の上方近傍に配置される。また、上記ローラ支持台23と共に各押圧ローラ25を上記ヒータ17側に移動させるよう付勢するばね26が設けられる。   A pivot arm 21 is provided which extends in the front-rear direction and whose rear end is pivotally supported by the pivot base 20 on the support base 15 so that its front side can be turned upward and downward. A roller support base 23 is supported by a support 22 so as to be vertically movable at a midway portion in the longitudinal direction of the rotating arm 21. A pair of front and rear pressing rollers 25, 25 each having a shaft center 24 extending in the left-right direction and extending in parallel with each other are supported on the roller support 23 so as to be freely rotatable around each shaft center 24. The roller support 23 and the pair of pressing rollers 25 are arranged near the upper side of the heater 17. In addition, a spring 26 is provided for urging the pressing roller 25 together with the roller support 23 to move to the heater 17 side.

上記ヒータ17の前方近傍位置で、軸心29,30がそれぞれ左右に延びかつ互いに平行に延びる上下一対の加圧ローラ31,32が設けられる。これら上下加圧ローラ31,32のうち、上加圧ローラ31は、上記回動アーム21の回動端部にその軸心29回りに自由に回転可能となるよう支持される。また、下加圧ローラ32は、上記台車9の車台10の前端部に突設されたブラケット33にその軸心30回りに自由に回転可能となるよう支持される。上記上加圧ローラ31は、上記回動アーム21と加圧ローラ32との自重により、上記下加圧ローラ32の上面に圧接可能とされる。上記下加圧ローラ32は、その上面が前方に向かって回転駆動Dするよう、主体が電動機などの駆動装置34によって駆動可能とされる。   A pair of upper and lower pressure rollers 31 and 32 are provided in the vicinity of the front side of the heater 17 so that the shaft centers 29 and 30 extend to the left and right and extend in parallel to each other. Of these upper and lower pressure rollers 31, 32, the upper pressure roller 31 is supported on the rotating end portion of the rotating arm 21 so as to be freely rotatable around its axis 29. Further, the lower pressure roller 32 is supported by a bracket 33 protruding from the front end portion of the chassis 10 of the carriage 9 so as to be freely rotatable around its axis 30. The upper pressure roller 31 can be brought into pressure contact with the upper surface of the lower pressure roller 32 by the weight of the rotating arm 21 and the pressure roller 32. The lower pressure roller 32 can be driven mainly by a driving device 34 such as an electric motor so that the upper surface of the lower pressure roller 32 is rotationally driven D forward.

上記ヒータ17は、上記多層膜材2の外縁部2aにおける前記一方の不織布層4である下不織布層4を、上記多層膜材2の外縁部2aの長手方向(前後方向)に向かって相対移動させ、この移動中に上記一方の不織布層4を加熱可能とする。具体的には、上記相対移動は、上記多層膜材2の外縁部2aを静止させた状態で、上記台車9と共にヒータ17を後方移動Aさせてもよく、これら台車9と共にヒータ17を静止させた状態で、上記多層膜材2の外縁部2aを前方移動させてもよい。   The heater 17 relatively moves the lower nonwoven fabric layer 4 as the one nonwoven fabric layer 4 in the outer edge portion 2a of the multilayer film material 2 in the longitudinal direction (front-rear direction) of the outer edge portion 2a of the multilayer film material 2. The one nonwoven fabric layer 4 can be heated during this movement. Specifically, in the relative movement, the heater 17 may be moved rearward A together with the cart 9 while the outer edge 2a of the multilayer film material 2 is stationary. In this state, the outer edge 2a of the multilayer film material 2 may be moved forward.

上記上下加圧ローラ31,32は、上記駆動装置34の駆動により、その各軸心29,30回りに互いに逆方向に回転する各外周面間に上記多層膜材2の外縁部2aを挟んで加圧し、この多層膜材2を前方に向かって移動させる。   The upper and lower pressure rollers 31 and 32 sandwich the outer edge portion 2a of the multilayer film material 2 between the outer peripheral surfaces that rotate in opposite directions around the shaft centers 29 and 30 by the driving of the driving device 34. The multilayer film material 2 is moved forward by applying pressure.

上記多層膜材2の外縁部2aが加熱かつ加圧される幅寸法は100mm程度である。また、上記ヒータ17の温度は、上記非通水性膜材層3の損傷を防止する観点から130〜210℃であり、多層膜材2の外縁部2aの移動速度は1〜30m/分であることが好ましい。また、上記上下加圧ローラ31,32による多層膜材2の外縁部2aの圧縮は、元の厚さの50%以下になるまで圧縮することが好ましい。   The width dimension by which the outer edge 2a of the multilayer film material 2 is heated and pressurized is about 100 mm. The temperature of the heater 17 is 130 to 210 ° C. from the viewpoint of preventing damage to the water impermeable membrane material layer 3, and the moving speed of the outer edge 2a of the multilayer membrane material 2 is 1 to 30 m / min. It is preferable. The compression of the outer edge portion 2a of the multilayer film material 2 by the upper and lower pressure rollers 31 and 32 is preferably performed until it becomes 50% or less of the original thickness.

上記ヒータ17から上下一対の加圧ローラ31,32に至る間には、上記多層膜材2の外縁部2aを外気と接触させて空冷する空冷域37が設けられる。また、上記加圧ローラ31,32の軸心29,30に沿った視線で見て(図1)、上記上下加圧ローラ31,32の各外周面のうち、互いに対向する両対向面の間の中央部を通る仮想中心線38上に上記ヒータ17が配置され、このヒータ17は、上記仮想中心線38を基準として上下にほぼ対称形状となるよう形成される。   Between the heater 17 and the pair of upper and lower pressure rollers 31, 32, an air cooling region 37 is provided in which the outer edge portion 2a of the multilayer film material 2 is brought into contact with the outside air to cool the air. Further, when viewed from the line of sight along the axial centers 29 and 30 of the pressure rollers 31 and 32 (FIG. 1), between the opposed surfaces of the upper and lower pressure rollers 31 and 32 facing each other. The heater 17 is disposed on a virtual center line 38 that passes through the center of the heater, and the heater 17 is formed to have a substantially symmetrical shape vertically with respect to the virtual center line 38.

上記ヒータ17の下側には、このヒータ17の上側に設けた上記支持具22、ローラ支持台23、軸心24、押圧ローラ25、およびばね26の各部材22〜26を、上記仮想中心線38を基準として上下に転倒させたものと同構成の部材22´〜26´が設けられる。   On the lower side of the heater 17, the members 22 to 26 of the support 22, the roller support base 23, the shaft center 24, the pressing roller 25, and the spring 26 provided on the upper side of the heater 17 are connected to the virtual center line. Members 22 ′ to 26 ′ having the same configuration as those upside down with respect to 38 are provided.

上記外層加工装置1により、多層膜材2の外縁部2aにおける不織布層4を加熱かつ加圧加工する場合には、まず、上記外層加工装置1の後方側から上記多層膜材2を相対的に前方移動させ、この多層膜材2の外縁部2aを、上記ヒータ17の上面と上記前後押圧ローラ25,25との間に挟み付けると共に上記上下加圧ローラ31,32との間に挟み付け、上記駆動装置34を駆動させる。   When the nonwoven fabric layer 4 at the outer edge 2a of the multilayer film material 2 is heated and pressurized by the outer layer processing apparatus 1, first, the multilayer film material 2 is relatively moved from the rear side of the outer layer processing apparatus 1. It is moved forward, and the outer edge 2a of the multilayer film material 2 is sandwiched between the upper surface of the heater 17 and the front and rear pressing rollers 25, 25 and between the upper and lower pressure rollers 31, 32, The drive device 34 is driven.

すると、上記多層膜材2の外縁部2aは、上記上下加圧ローラ31,32に挟み付けられたままで相対的に前方移動させられる。そして、この際、上記多層膜材2の外縁部2aにおける上下不織布層4,4のうち、一方の不織布層4である下不織布層4は、その下面が上記ヒータ17の上面上を摺接しながら移動させられ、かつ、上記ばね26の付勢力によって上記ヒータ17の上面に押し付けられる。このため、上記下不織布層4は上記ヒータ17により効果的に加熱される。また、その後、このように加熱された下不織布層4を含む多層膜材2の外縁部2aは、上記上下加圧ローラ31,32に挟まれて加圧される。   Then, the outer edge 2a of the multilayer film material 2 is relatively moved forward while being sandwiched between the upper and lower pressure rollers 31 and 32. At this time, the lower nonwoven fabric layer 4 which is one nonwoven fabric layer 4 among the upper and lower nonwoven fabric layers 4 and 4 in the outer edge portion 2 a of the multilayer film material 2 is slidably contacting the upper surface of the heater 17. It is moved and pressed against the upper surface of the heater 17 by the urging force of the spring 26. For this reason, the lower nonwoven fabric layer 4 is effectively heated by the heater 17. Thereafter, the outer edge portion 2a of the multilayer film material 2 including the lower nonwoven fabric layer 4 thus heated is sandwiched and pressed between the upper and lower pressure rollers 31 and 32.

図3中、梨地模様は、上記多層膜材2の外縁部2aにおいて、加熱された上記一方の不織布層4の部分を示している。   In FIG. 3, the satin pattern indicates the heated portion of the one nonwoven fabric layer 4 in the outer edge portion 2 a of the multilayer film material 2.

一方、前記したヒータ17の下側に設けられた各部材22´〜26´を用いて上記多層膜材2の外縁部2aを加熱かつ加圧加工した場合には、この多層膜材2の外縁部2aにおける上不織布層4がヒータ17により加熱され、その後、このように加熱された上不織布層4を含む多層膜材2の外縁部2aが、上記上下加圧ローラ31,32に挟まれて加圧される。なお、上記ヒータ17の上側と下側との各部材を用いて、2枚の多層膜材2の外縁部2aを同時に加熱かつ加圧加工することもできる。   On the other hand, when the outer edge portion 2a of the multilayer film material 2 is heated and pressed using the members 22 'to 26' provided on the lower side of the heater 17, the outer edge of the multilayer film material 2 is obtained. The upper nonwoven fabric layer 4 in the portion 2 a is heated by the heater 17, and then the outer edge portion 2 a of the multilayer film material 2 including the heated upper nonwoven fabric layer 4 is sandwiched between the upper and lower pressure rollers 31 and 32. Pressurized. In addition, the outer edge part 2a of the multilayered film material 2 of 2 sheets can also be heated and pressurized simultaneously using each member of the upper side of the said heater 17, and a lower side.

そして、上記したように加熱かつ加圧加工された多層膜材2の外縁部2aにおける不織布層4は、加熱によって繊維が軟化させられた状態で加圧されるため、この不織布層4の内部の空隙が効果的に狭められると共に、その後の自然冷却に伴う繊維の硬化により、上記狭められた空隙は復元することなく、そのままに保持される。よって、この不織布層4には十分な非通水性が得られる。   And since the nonwoven fabric layer 4 in the outer edge part 2a of the multilayer film material 2 heated and pressurized as mentioned above is pressed in a state where the fibers are softened by heating, the inside of the nonwoven fabric layer 4 The voids are effectively narrowed, and the narrowed voids are retained without being restored by the curing of the fibers accompanying the subsequent natural cooling. Therefore, sufficient non-water permeability is obtained for the nonwoven fabric layer 4.

この結果、図4(a)において、例えば、廃棄物処分場の埋立域の内面に敷設され、面積が大きい遮水シート41を得ようとして、互いに並設された両多層膜材2,2の各外縁部2aにおける上記不織布層4,4同士を重ね合わせ、これら4,4をヒータ42,42による熱溶着や、接着材により接合させたときには、この接合部には十分な非通水性が得られる。このため、上記遮水シート41上の汚水がその下方の地盤内に洩出することはより確実に防止されて、廃棄物処分場周りの環境が良好に維持される。   As a result, in FIG. 4A, for example, both multilayer film materials 2 and 2 arranged in parallel with each other in an attempt to obtain a water shielding sheet 41 laid on the inner surface of the landfill area of the waste disposal site and having a large area. When the non-woven fabric layers 4 and 4 are overlapped at the outer edge portions 2a and these 4 and 4 are bonded by heat welding with an heater 42 or 42 or an adhesive, sufficient water permeability is obtained at the bonded portion. It is done. For this reason, it is prevented more reliably that the sewage on the said water-impervious sheet | seat 41 leaks in the ground below that, and the environment around a waste disposal site is maintained favorably.

また、上記したように、互いに並設された両多層膜材2,2の各外縁部2aにおける上記不織布層4,4同士の接合部に十分な非通水性を得ようとする場合において、前記した従来の技術のような別途の粘着層を準備することは不要であり、よって、その分、上記接合部に十分な非通水性を得ることは簡単な作業で達成できる。   In addition, as described above, when trying to obtain sufficient water permeability at the joint between the nonwoven fabric layers 4 and 4 at the outer edge portions 2a of the multilayer film materials 2 and 2 arranged side by side, Thus, it is not necessary to prepare a separate adhesive layer as in the conventional technique, and accordingly, it is possible to achieve sufficient water permeability at the joining portion by a simple operation.

しかも、上記構成によれば、多層膜材2の外縁部2aにおける不織布層4を加熱かつ加圧加工する場合において、加熱するためのヒータ17と、加圧するための一対の加圧ローラ31,32とを個別に設けている。   And according to the said structure, in the case of heating and pressurizing the nonwoven fabric layer 4 in the outer edge part 2a of the multilayer film material 2, the heater 17 for heating and a pair of pressurization rollers 31 and 32 for pressurizing are applied. Are provided separately.

このため、第1に、上記ヒータ17と各加圧ローラ31,32とを一体的に構成することに比べて、上記多層膜材2の外縁部2aにおける不織布層4の加熱と加圧とをそれぞれ適正にすることができ、よって、最適の加工を得ることができる。   For this reason, the heating and pressurization of the non-woven fabric layer 4 at the outer edge 2a of the multilayer film material 2 are compared with the case where the heater 17 and the pressure rollers 31 and 32 are integrally formed. Each of them can be made appropriate, so that an optimum processing can be obtained.

また、第2に、上記ヒータ17と各加圧ローラ31,32とは互いに干渉し合うことを避けてそれぞれの配置の自由度を向上させることができる。よって、例えば、これらヒータ17と各加圧ローラ31,32とを現場での上記外層加工装置1の使用が容易にできるような配置構成にするなどして、この外層加工装置1の利用の自由度を向上させることができる。   Second, the heater 17 and the pressure rollers 31 and 32 can be prevented from interfering with each other, and the degree of freedom of arrangement can be improved. Therefore, for example, the outer layer processing apparatus 1 can be freely used by arranging the heater 17 and the pressure rollers 31 and 32 so that the outer layer processing apparatus 1 can be easily used in the field. The degree can be improved.

また、前記したように、ヒータ17から一対の加圧ローラ31,32に至る間に上記多層膜材2の外縁部2aを外気と接触させて空冷する空冷域37を設けている。   Further, as described above, the air cooling region 37 is provided in which the outer edge portion 2a of the multilayer film material 2 is brought into contact with outside air to cool the air between the heater 17 and the pair of pressure rollers 31, 32.

このため、上記多層膜材2の外縁部2aにおける不織布層4がヒータ17により加熱されるとき、特に高温となりがちな上記不織布層4の表面層は、その繊維がより軟化させられて凝縮させられると共に上記ヒータ17との摺接による外力が与えられることから、この不織布層4の表面層の密度が高められる。そして、その直後に、上記不織布層4が上記空冷域37にて冷却されるため、この不織布層4の表面層が逸早く硬化させられて剛性の高い樹脂皮膜が形成される。   For this reason, when the nonwoven fabric layer 4 in the outer edge part 2a of the said multilayer film material 2 is heated with the heater 17, the surface layer of the said nonwoven fabric layer 4 which tends to become especially high temperature is made softer and condensed. At the same time, since an external force is applied by sliding contact with the heater 17, the density of the surface layer of the nonwoven fabric layer 4 is increased. And immediately after that, since the said nonwoven fabric layer 4 is cooled in the said air cooling area 37, the surface layer of this nonwoven fabric layer 4 is hardened rapidly, and a highly rigid resin film is formed.

よって、その後、上記多層膜材2の外縁部2aが上記一対の加圧ローラ31,32に挟まれて加圧されると、この加圧力は上記剛性の高い樹脂皮膜を介し上記不織布層4の内部に向かい、より広く伝達されて、その空隙が更に効果的に狭められ、この不織布層4には更に十分な非通水性が得られる。   Therefore, after that, when the outer edge 2a of the multilayer film material 2 is sandwiched between the pair of pressure rollers 31 and 32 and pressed, the applied pressure is applied to the nonwoven fabric layer 4 through the highly rigid resin film. The gap is more effectively narrowed toward the inside and transmitted more widely, and the non-woven fabric layer 4 is further sufficiently water-impermeable.

また、前記したように、加圧ローラ31,32の軸心29,30に沿った視線で見て(図1)、上記一対の加圧ローラ31,32の各外周面のうち、互いに対向する両対向面の間の中央部を通る仮想中心線38上に上記ヒータ17を配置し、このヒータ17を、上記仮想中心線38を基準としてほぼ対称形状となるよう形成している。   Further, as described above, when viewed from the line of sight along the axial centers 29 and 30 of the pressure rollers 31 and 32 (FIG. 1), the outer peripheral surfaces of the pair of pressure rollers 31 and 32 face each other. The heater 17 is disposed on a virtual center line 38 passing through the central portion between the two opposing surfaces, and the heater 17 is formed to have a substantially symmetrical shape with respect to the virtual center line 38 as a reference.

このため、上記多層膜材2の外縁部2aにおける不織布層4を加工しようとして、この多層膜材2の外縁部2aにおける不織布層4を上記ヒータ17で加熱する場合に、上記仮想中心線38を基準にした上記ヒータ17の両外面側のうち、少なくともいずれか一方の外面側を選択的に使用することができる。   For this reason, when the nonwoven fabric layer 4 in the outer edge portion 2a of the multilayer film material 2 is heated by the heater 17 in order to process the nonwoven fabric layer 4 in the outer edge portion 2a of the multilayer film material 2, the virtual center line 38 is At least one of the outer surface sides of the heater 17 as a reference can be selectively used.

よって、上記ヒータ17の両外面のうちのいずれか一方しか使用できない場合には、上記加工に際し、多層膜材2を裏返しする作業が必要になることがあって作業が煩雑になるおそれがあるが、これに比べ、上記構成によれば、上記多層膜材2の外縁部2aにおける不織布層4の加工作業が容易にできる。   Therefore, when only one of the two outer surfaces of the heater 17 can be used, there is a possibility that the work of turning the multilayer film material 2 over may be necessary during the processing, and the work may be complicated. Compared with this, according to the said structure, the process of the nonwoven fabric layer 4 in the outer edge part 2a of the said multilayer film material 2 can be done easily.

1 外層加工装置
2 多層膜材
2a 外縁部
3 非通水性膜材層
4 不織布層
8 静止側部材
9 台車
15 支持台
16 ブラケット
17 ヒータ
20 枢支軸
21 回動アーム
22 支持具
23 ローラ支持台
24 軸心
25 押圧ローラ
26 ばね
29 軸心
30 軸心
31 加圧ローラ
32 加圧ローラ
33 ブラケット
34 駆動装置
37 空冷域
38 仮想中心線
41 遮水シート
A 後方移動
B 上方回動
C 下方回動
D 回転駆動
DESCRIPTION OF SYMBOLS 1 Outer layer processing apparatus 2 Multilayer membrane material 2a Outer edge part 3 Non-water-permeable membrane material layer 4 Nonwoven fabric layer 8 Stationary side member 9 Carriage 15 Support stand 16 Bracket 17 Heater 20 Pivoting shaft 21 Rotating arm 22 Support tool 23 Roller support stand 24 Shaft Center 25 Pressing Roller 26 Spring 29 Shaft Center 30 Shaft Center 31 Pressing Roller 32 Pressing Roller 33 Bracket 34 Drive Device 37 Air Cooling Area 38 Virtual Center Line 41 Water Impermeable Sheet A Backward Movement B Upward Rotation C Downward Rotation D Rotation Drive

Claims (3)

非通水性膜材層と、この非通水性膜材層を挟むよう設けられ、この非通水性膜材層の各面にそれぞれ接合される一対の不織布層とを有した多層膜材を加工対象物とし、この多層膜材の外縁部における二枚の不織布層のうち、少なくともいずれか一方の不織布層を加熱かつ加圧加工可能とする多層膜材の外層加工装置であって、
上記多層膜材の外縁部の長手方向に向かって相対移動し、この移動中に上記一方の不織布層を加熱するヒータと、このヒータから見て上記相対移動の前方に配置され、各軸心回りに互いに逆方向に回転する各外周面間に上記多層膜材の外縁部を挟んで加圧する一対の加圧ローラとを備えたことを特徴とする多層膜材の外層加工装置。
A multilayer membrane material having a non-water-permeable membrane material layer and a pair of nonwoven fabric layers provided so as to sandwich the non-water-permeable membrane material layer and bonded to each surface of the non-water-permeable membrane material layer A multilayer film material outer layer processing apparatus capable of heating and pressurizing at least one of the nonwoven fabric layers at the outer edge of the multilayer film material,
A relative movement in the longitudinal direction of the outer edge portion of the multilayer film material, a heater for heating the one nonwoven fabric layer during the movement, and a front of the relative movement as viewed from the heater are arranged around each axis. And a pair of pressure rollers for pressing the outer edge portion of the multilayer film material between the outer peripheral surfaces rotating in opposite directions to each other.
上記ヒータから一対の加圧ローラに至る間に上記多層膜材の外縁部を外気と接触させて空冷する空冷域を設けたことを特徴とする請求項1に記載の多層膜材の外層加工装置。   2. The multilayer film material outer layer processing apparatus according to claim 1, wherein an air cooling region is provided in which the outer edge portion of the multilayer film material is brought into contact with outside air to be air cooled between the heater and the pair of pressure rollers. . 上記加圧ローラの軸心に沿った視線で見て、上記一対の加圧ローラの各外周面のうち、互いに対向する両対向面の間の中央部を通る仮想中心線上に上記ヒータを配置し、このヒータを、上記仮想中心線を基準としてほぼ対称形状となるよう形成したことを特徴とする請求項1、もしくは2に記載の多層膜材の外層加工装置。   The heater is disposed on a virtual center line passing through a central portion between both opposed surfaces of each of the outer peripheral surfaces of the pair of pressure rollers as viewed from the line of sight along the axis of the pressure roller. 3. The apparatus for processing an outer layer of a multilayer film material according to claim 1, wherein the heater is formed to have a substantially symmetrical shape with respect to the virtual center line.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006077346A (en) * 2004-09-08 2006-03-23 Mitsubishi Chem Mkv Co Thermally fusing device for nonwoven fabric and method for performing thermal fusing of nonwoven fabric
JP2009183878A (en) * 2008-02-07 2009-08-20 Osaka Prefecture Method for laying capping sheet and capping sheet to be used therefor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006077346A (en) * 2004-09-08 2006-03-23 Mitsubishi Chem Mkv Co Thermally fusing device for nonwoven fabric and method for performing thermal fusing of nonwoven fabric
JP2009183878A (en) * 2008-02-07 2009-08-20 Osaka Prefecture Method for laying capping sheet and capping sheet to be used therefor

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