JP2015044363A - Thermoplastic aromatic polyester resin pellet - Google Patents
Thermoplastic aromatic polyester resin pellet Download PDFInfo
- Publication number
- JP2015044363A JP2015044363A JP2013177520A JP2013177520A JP2015044363A JP 2015044363 A JP2015044363 A JP 2015044363A JP 2013177520 A JP2013177520 A JP 2013177520A JP 2013177520 A JP2013177520 A JP 2013177520A JP 2015044363 A JP2015044363 A JP 2015044363A
- Authority
- JP
- Japan
- Prior art keywords
- polyester resin
- aromatic polyester
- thermoplastic aromatic
- acid
- pellet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 125000003118 aryl group Chemical group 0.000 title claims abstract description 85
- 229920001225 polyester resin Polymers 0.000 title claims abstract description 83
- 239000004645 polyester resin Substances 0.000 title claims abstract description 83
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 83
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 83
- 239000008188 pellet Substances 0.000 title claims abstract description 71
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 239000011347 resin Substances 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 239000000314 lubricant Substances 0.000 claims abstract description 13
- -1 polybutylene terephthalate Polymers 0.000 claims description 60
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 8
- 238000001746 injection moulding Methods 0.000 abstract description 8
- 239000000243 solution Substances 0.000 abstract 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 37
- 239000000194 fatty acid Substances 0.000 description 37
- 229930195729 fatty acid Natural products 0.000 description 37
- 150000004665 fatty acids Chemical class 0.000 description 29
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 16
- 150000002148 esters Chemical class 0.000 description 14
- 239000002253 acid Substances 0.000 description 12
- 238000005259 measurement Methods 0.000 description 11
- 229920001634 Copolyester Polymers 0.000 description 8
- 150000002009 diols Chemical class 0.000 description 8
- 229920001296 polysiloxane Polymers 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- 235000021357 Behenic acid Nutrition 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 3
- 229940116226 behenic acid Drugs 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002596 lactones Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 2
- 229940114079 arachidonic acid Drugs 0.000 description 2
- 235000021342 arachidonic acid Nutrition 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- RXKJFZQQPQGTFL-UHFFFAOYSA-N dihydroxyacetone Chemical compound OCC(=O)CO RXKJFZQQPQGTFL-UHFFFAOYSA-N 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 229960004488 linolenic acid Drugs 0.000 description 2
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 2
- IWYDHOAUDWTVEP-UHFFFAOYSA-N mandelic acid Chemical compound OC(=O)C(O)C1=CC=CC=C1 IWYDHOAUDWTVEP-UHFFFAOYSA-N 0.000 description 2
- 235000013872 montan acid ester Nutrition 0.000 description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920001522 polyglycol ester Polymers 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- WZUNUACWCJJERC-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)(CO)CO WZUNUACWCJJERC-UHFFFAOYSA-N 0.000 description 1
- ZIUHCEIEPOPBCK-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;hexanedioic acid;octadecanoic acid Chemical compound OCC(CO)(CO)CO.OC(=O)CCCCC(O)=O.CCCCCCCCCCCCCCCCCC(O)=O ZIUHCEIEPOPBCK-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- HCUZVMHXDRSBKX-UHFFFAOYSA-N 2-decylpropanedioic acid Chemical compound CCCCCCCCCCC(C(O)=O)C(O)=O HCUZVMHXDRSBKX-UHFFFAOYSA-N 0.000 description 1
- AIDLAEPHWROGFI-UHFFFAOYSA-N 2-methylbenzene-1,3-dicarboxylic acid Chemical compound CC1=C(C(O)=O)C=CC=C1C(O)=O AIDLAEPHWROGFI-UHFFFAOYSA-N 0.000 description 1
- UFMBOFGKHIXOTA-UHFFFAOYSA-N 2-methylterephthalic acid Chemical compound CC1=CC(C(O)=O)=CC=C1C(O)=O UFMBOFGKHIXOTA-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical compound O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 1
- NMYFVWYGKGVPIW-UHFFFAOYSA-N 3,7-dioxabicyclo[7.2.2]trideca-1(11),9,12-triene-2,8-dione Chemical compound O=C1OCCCOC(=O)C2=CC=C1C=C2 NMYFVWYGKGVPIW-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- UUAGPGQUHZVJBQ-UHFFFAOYSA-N Bisphenol A bis(2-hydroxyethyl)ether Chemical compound C=1C=C(OCCO)C=CC=1C(C)(C)C1=CC=C(OCCO)C=C1 UUAGPGQUHZVJBQ-UHFFFAOYSA-N 0.000 description 1
- ATYHNSWKEICRLD-UHFFFAOYSA-N C1(=CC=C(C=C1)C(=O)O)C1=CC=C(C=C1)C(=O)O.C=1(C(=CC=C2C=CC=CC12)C(=O)O)C(=O)O Chemical compound C1(=CC=C(C=C1)C(=O)O)C1=CC=C(C=C1)C(=O)O.C=1(C(=CC=C2C=CC=CC12)C(=O)O)C(=O)O ATYHNSWKEICRLD-UHFFFAOYSA-N 0.000 description 1
- 239000004709 Chlorinated polyethylene Substances 0.000 description 1
- ORAWFNKFUWGRJG-UHFFFAOYSA-N Docosanamide Chemical compound CCCCCCCCCCCCCCCCCCCCCC(N)=O ORAWFNKFUWGRJG-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- FSEJJKIPRNUIFL-UHFFFAOYSA-N [2,2-bis(hydroxymethyl)-3-octadecanoyloxypropyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)COC(=O)CCCCCCCCCCCCCCCCC FSEJJKIPRNUIFL-UHFFFAOYSA-N 0.000 description 1
- XMUZQOKACOLCSS-UHFFFAOYSA-N [2-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=CC=C1CO XMUZQOKACOLCSS-UHFFFAOYSA-N 0.000 description 1
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000007860 aryl ester derivatives Chemical class 0.000 description 1
- 229940116224 behenate Drugs 0.000 description 1
- UKMSUNONTOPOIO-UHFFFAOYSA-M behenate Chemical compound CCCCCCCCCCCCCCCCCCCCCC([O-])=O UKMSUNONTOPOIO-UHFFFAOYSA-M 0.000 description 1
- VEZXCJBBBCKRPI-UHFFFAOYSA-N beta-propiolactone Chemical compound O=C1CCO1 VEZXCJBBBCKRPI-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229930188620 butyrolactone Natural products 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- FIASKJZPIYCESA-UHFFFAOYSA-L calcium;octacosanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O FIASKJZPIYCESA-UHFFFAOYSA-L 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 1
- INSRQEMEVAMETL-UHFFFAOYSA-N decane-1,1-diol Chemical compound CCCCCCCCCC(O)O INSRQEMEVAMETL-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- ZJOLCKGSXLIVAA-UHFFFAOYSA-N ethene;octadecanamide Chemical compound C=C.CCCCCCCCCCCCCCCCCC(N)=O.CCCCCCCCCCCCCCCCCC(N)=O ZJOLCKGSXLIVAA-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- FEEPBTVZSYQUDP-UHFFFAOYSA-N heptatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O FEEPBTVZSYQUDP-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- XDOFQFKRPWOURC-UHFFFAOYSA-N iso-octadecanoic acid Natural products CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- XGZOMURMPLSSKQ-UHFFFAOYSA-N n,n-bis(2-hydroxyethyl)octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)N(CCO)CCO XGZOMURMPLSSKQ-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 125000005487 naphthalate group Chemical group 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- BNJOQKFENDDGSC-UHFFFAOYSA-N octadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCCCC(O)=O BNJOQKFENDDGSC-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- CKQVRZJOMJRTOY-UHFFFAOYSA-N octadecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O CKQVRZJOMJRTOY-UHFFFAOYSA-N 0.000 description 1
- UQDVHJGNIFVBLG-UHFFFAOYSA-N octadecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O.CCCCCCCCCCCCCCCCCC(O)=O UQDVHJGNIFVBLG-UHFFFAOYSA-N 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 125000005702 oxyalkylene group Chemical group 0.000 description 1
- 229940098695 palmitic acid Drugs 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 229960000380 propiolactone Drugs 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- YKIBJOMJPMLJTB-UHFFFAOYSA-M sodium;octacosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O YKIBJOMJPMLJTB-UHFFFAOYSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
Abstract
Description
本発明は、熱可塑性芳香族ポリエステル樹脂組成物からなる熱可塑性芳香族ポリエステル樹脂ペレットに関する。 The present invention relates to a thermoplastic aromatic polyester resin pellet made of a thermoplastic aromatic polyester resin composition.
熱可塑性芳香族ポリエステル樹脂は、熱変形温度が高く、電気特性、機械特性、耐候性、耐水性、耐薬品性等に優れることから、電気・電子部品、自動車部品など種々の用途に利用されている。
熱可塑性芳香族ポリエステル樹脂は熱可塑性樹脂であることから、その成形品を得るには一般に射出成形法が採用される。射出成形法によると、例えば、熱可塑性芳香族ポリエステル樹脂及び滑剤などを含む樹脂組成物をペレット化し、このペレットを射出成形機のホッパーに投入することで、当該ペレットがシリンダーの供給部→可塑化部→計量部を経てノズルから金型に射出され、金型の形状に成形される。この場合において、供給部での搬送や可塑化部での溶融が何らかの要因で不安定になると、計量部で1回分の射出に必要な樹脂を計量する時間がばらつくという問題が発生する。このような計量時間のバラツキを改善するための手法が種々提案されている(例えば、特許文献1〜2参照)。特許文献1においては、樹脂ペレットの外周面に所定の大きさの溝を設けることにより計量時間のバラツキの改善を図っているが、ストランドの作製時に溝形成用に特殊なダイスを準備する必要がある。また、特許文献2においては、異なる2種のペレットを混合することにより計量時間のバラツキの改善を図っているが、2種のペレットを準備して混合する必要がある等、工程が煩雑になる。
Thermoplastic aromatic polyester resins have a high heat distortion temperature and are excellent in electrical properties, mechanical properties, weather resistance, water resistance, chemical resistance, etc., so they are used in various applications such as electrical / electronic parts and automobile parts. Yes.
Since the thermoplastic aromatic polyester resin is a thermoplastic resin, an injection molding method is generally employed to obtain the molded product. According to the injection molding method, for example, a resin composition containing a thermoplastic aromatic polyester resin and a lubricant is pelletized, and the pellet is put into a hopper of an injection molding machine so that the pellet is supplied to the cylinder → plasticized. After passing through the part → metering part, it is injected from the nozzle into the mold and molded into the shape of the mold. In this case, if the conveyance in the supply unit or the melting in the plasticizing unit becomes unstable for some reason, there arises a problem that the time required for measuring the resin required for one injection in the measuring unit varies. Various techniques for improving such variation in measurement time have been proposed (see, for example, Patent Documents 1 and 2). In Patent Document 1, the variation in the measurement time is improved by providing a groove of a predetermined size on the outer peripheral surface of the resin pellet, but it is necessary to prepare a special die for forming the groove at the time of producing the strand. is there. Further, in Patent Document 2, the dispersion of the measurement time is improved by mixing two different types of pellets, but the process becomes complicated, such as the need to prepare and mix the two types of pellets. .
一方、ペレットの形状を改良することで諸問題の解決を図った樹脂ペレットが提案されている(特許文献3〜5参照)。しかし、特許文献3のペレットでは離型剤として特殊な混合エステルを必要とし、ペレット表面に傷状ないし溝状の凹凸をローラーで転写する等、工程が煩雑になる。また特許文献4では、円柱状ペレットの直径や高さが過大であると計量性が悪化するとの記述があるが、挙げられている円柱の直径や高さの範囲にするだけでは、計量時間の改善は十分ではなかった。なお、特許文献5の楕円板状の樹脂ペレットは、輸送・貯蔵効率などの取り扱い性を向上させるためのものであり、上記のような計量時間のバラツキの改善を図ったものではない。 On the other hand, resin pellets that solve various problems by improving the shape of the pellets have been proposed (see Patent Documents 3 to 5). However, the pellets of Patent Document 3 require a special mixed ester as a release agent, and the process becomes complicated, such as transferring scratches or groove-like irregularities on the pellet surface with a roller. In addition, Patent Document 4 describes that if the diameter and height of the cylindrical pellet are excessive, the meterability is deteriorated. The improvement was not enough. In addition, the elliptical plate-shaped resin pellet of patent document 5 is for improving handleability, such as transport and storage efficiency, and is not intended to improve the above-described variation in measurement time.
本発明は、上記従来の問題点に鑑みなされたものであり、その目的は、射出成形時における樹脂の計量時間のばらつきが抑えられる熱可塑性芳香族ポリエステル樹脂ペレットを提供することにある。 The present invention has been made in view of the above-described conventional problems, and an object thereof is to provide thermoplastic aromatic polyester resin pellets in which variation in the measurement time of the resin during injection molding can be suppressed.
前記課題を解決する本発明は以下の通りである。
[1]熱可塑性芳香族ポリエステル樹脂と滑材とを含む熱可塑性芳香族ポリエステル樹脂組成物からなる楕円柱状の熱可塑性芳香族ポリエステル樹脂ペレットであって、
次の条件(1)〜(3)のすべてを満足することを特徴とする熱可塑性芳香族ポリエステル樹脂ペレット。
(1)長手方向に垂直な断面の長径/短径比>1
(2)嵩密度>0.80[g/cm3]
(3)排除体積密度<0.50[g/cm3]
The present invention for solving the above problems is as follows.
[1] An elliptic cylinder-shaped thermoplastic aromatic polyester resin pellet comprising a thermoplastic aromatic polyester resin composition containing a thermoplastic aromatic polyester resin and a lubricant,
A thermoplastic aromatic polyester resin pellet characterized by satisfying all of the following conditions (1) to (3).
(1) Ratio of major axis / minor axis of section perpendicular to longitudinal direction> 1
(2) Bulk density> 0.80 [g / cm 3 ]
(3) Excluded volume density <0.50 [g / cm 3 ]
[2]さらに、下記条件(4)を満足する請求項1に記載の熱可塑性芳香族ポリエステル樹脂ペレット。
(4)アスペクト比>1.4
[2] The thermoplastic aromatic polyester resin pellet according to claim 1, further satisfying the following condition (4).
(4) Aspect ratio> 1.4
[3]前記条件(1)に代えて、下記条件(1a)を満足する前記[1]または[2]に記載の熱可塑性芳香族ポリエステル樹脂ペレット。
(1a)長手方向に垂直な断面の長径/短径比≧1.1
[3] The thermoplastic aromatic polyester resin pellet according to [1] or [2], which satisfies the following condition (1a) instead of the condition (1).
(1a) Ratio of major axis / minor axis of section perpendicular to longitudinal direction ≧ 1.1
[4]端部が長手方向に垂直にカットされている前記[1]から[3]のいずれかに記載の熱可塑性芳香族ポリエステル樹脂ペレット。 [4] The thermoplastic aromatic polyester resin pellet according to any one of [1] to [3], wherein the end is cut perpendicular to the longitudinal direction.
[5]熱可塑性芳香族ポリエステル樹脂がポリブチレンテレフタレート樹脂である、前記[1]から[4]のいずれかに記載の熱可塑性芳香族ポリエステル樹脂ペレット [5] The thermoplastic aromatic polyester resin pellet according to any one of [1] to [4], wherein the thermoplastic aromatic polyester resin is a polybutylene terephthalate resin.
本発明によれば、射出成形時における樹脂の計量時間のばらつきが抑えられる熱可塑性芳香族ポリエステル樹脂ペレットを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the thermoplastic aromatic polyester resin pellet which can suppress the dispersion | variation in the measurement time of resin at the time of injection molding can be provided.
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、熱可塑性芳香族ポリエステル樹脂と滑材とを含む熱可塑性芳香族ポリエステル樹脂組成物からなる楕円柱状の熱可塑性芳香族ポリエステル樹脂ペレットであって、次の条件(1)〜(3)のすべてを満足することを特徴としている。
(1)長手方向に垂直な断面の長径/短径比>1
(2)嵩密度>0.80[g/cm3]
(3)排除体積密度<0.50[g/cm3]
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、上記条件(1)〜(3)のすべてを満足することで、射出成形により成形する際の樹脂の計量時間のバラツキを抑えることができる。
以下に先ず、本発明の熱可塑性芳香族ポリエステル樹脂ペレットを構成する熱可塑性芳香族ポリエステル樹脂組成物について説明する。
The thermoplastic aromatic polyester resin pellet of the present invention is an elliptic cylindrical thermoplastic aromatic polyester resin pellet made of a thermoplastic aromatic polyester resin composition containing a thermoplastic aromatic polyester resin and a lubricant. It is characterized by satisfying all of the conditions (1) to (3).
(1) Ratio of major axis / minor axis of section perpendicular to longitudinal direction> 1
(2) Bulk density> 0.80 [g / cm 3 ]
(3) Excluded volume density <0.50 [g / cm 3 ]
The thermoplastic aromatic polyester resin pellets of the present invention satisfy all of the above conditions (1) to (3), thereby suppressing variation in the resin measurement time when molding by injection molding.
Below, the thermoplastic aromatic polyester resin composition which comprises the thermoplastic aromatic polyester resin pellet of this invention is demonstrated first.
[熱可塑性芳香族ポリエステル樹脂組成物]
本発明の係る熱可塑性芳香族ポリエステル樹脂組成物は、熱可塑性芳香族ポリエステル樹脂と滑剤とを含み、必要に応じて他の成分を含む。以下に、各成分について順次説明する。
[Thermoplastic aromatic polyester resin composition]
The thermoplastic aromatic polyester resin composition according to the present invention includes a thermoplastic aromatic polyester resin and a lubricant, and includes other components as necessary. Below, each component is demonstrated one by one.
(熱可塑性芳香族ポリエステル樹脂)
熱可塑性芳香族ポリエステル樹脂とは、ジカルボン酸化合物及び/ 又はそのエステル形成性誘導体を主成分とするジカルボン酸成分と、ジオール化合物及び/ 又はそのエステル形成性誘導体を主成分とするジオール成分との反応により得られる熱可塑性ポリエステル樹脂であり、ジカルボン酸成分かジオール成分の少なくとも1種に芳香族化合物を含むものである。
(Thermoplastic aromatic polyester resin)
The thermoplastic aromatic polyester resin is a reaction between a dicarboxylic acid component mainly composed of a dicarboxylic acid compound and / or an ester-forming derivative thereof and a diol component mainly composed of a diol compound and / or an ester-forming derivative thereof. Is a thermoplastic polyester resin obtained by the above-mentioned method, and contains an aromatic compound in at least one of a dicarboxylic acid component or a diol component.
ジカルボン酸成分としては、例えば、脂肪族ジカルボン酸(例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカンジカルボン酸、ドテカンジカルボン酸、ヘキサデカンジカルボン酸、ダイマー酸などのC4−40程度のジカルボン酸、好ましくは炭素数4〜14程度のジカルボン酸)、脂環式ジカルボン酸(例えば、ヘキサヒドロフタル酸、ヘキサヒドロイソフタル酸、ヘキサヒドロテレフタル酸、ハイミック酸などのC4−40程度のジカルボン酸、好ましくはC8−12程度のジカルボン酸)、芳香族ジカルボン酸(例えば、フタル酸、イソフタル酸、テレフタル酸、メチルイソフタル酸、メチルテレフタル酸、2,6−ナフタレンジカルボン酸などのナフタレンジカルボン酸、4,4’−ビフェニルジカルボン酸、4,4’−ジフェノキシエーテルジカルボン酸、4,4’−ジオキシ安息香酸、4,4’−ジフェニルメタンジカルボン酸、4,4’−ジフェニルケトンジカルボン酸などのC8−16程度のジカルボン酸)、又はこれらの誘導体(例えば、低級アルキルエステル、アリールエステル、酸無水物などのエステル形成可能な誘導体)などが挙げられる。これらのジカルボン酸成分は、単独又は二種以上組合せて使用できる。好ましいジカルボン酸成分には、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸(特にテレフタル酸、2,6−ナフタレンジカルボン酸)が含まれる。ジカルボン酸成分中には、例えば、50モル%以上、好ましくは80モル%以上、さらに好ましくは90モル%以上の芳香族ジカルボン酸が含まれているのが好ましい。さらに、必要に応じて、トリメリット酸、ピロメリット酸などの多価カルボン酸又はそのエステル形成誘導体(アルコールエステル等)等を併用してもよい。このような多官能性化合物を併用すると、分岐状の熱可塑性ポリエステル樹脂を得ることもできる。 Examples of the dicarboxylic acid component include aliphatic dicarboxylic acids (for example, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecane dicarboxylic acid, dodecane dicarboxylic acid, hexadecanedicarboxylic acid, dimer, and the like. Dicarboxylic acids of about C 4-40 such as acids, preferably dicarboxylic acids of about 4 to 14 carbon atoms, alicyclic dicarboxylic acids (for example, hexahydrophthalic acid, hexahydroisophthalic acid, hexahydroterephthalic acid, highmic acid) C 4-40 dicarboxylic acid, preferably C 8-12 dicarboxylic acid), aromatic dicarboxylic acid (eg, phthalic acid, isophthalic acid, terephthalic acid, methyl isophthalic acid, methyl terephthalic acid, 2,6 -Naphthalene dicarboxylic acid such as naphthalene dicarboxylic acid 4,4′-biphenyl dicarboxylic acid, 4,4′-diphenoxy ether dicarboxylic acid, 4,4′-dioxybenzoic acid, 4,4′-diphenylmethane dicarboxylic acid, 4,4′-diphenyl ketone dicarboxylic acid, etc. C8-16 dicarboxylic acid), or derivatives thereof (for example, derivatives capable of forming an ester such as lower alkyl esters, aryl esters, and acid anhydrides). These dicarboxylic acid components can be used alone or in combination of two or more. Preferred dicarboxylic acid components include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid and naphthalenedicarboxylic acid (particularly terephthalic acid and 2,6-naphthalenedicarboxylic acid). The dicarboxylic acid component preferably contains, for example, 50 mol% or more, preferably 80 mol% or more, more preferably 90 mol% or more of aromatic dicarboxylic acid. Furthermore, you may use together polyvalent carboxylic acid, such as trimellitic acid and a pyromellitic acid, or its ester formation derivative (alcohol ester etc.) etc. as needed. When such a polyfunctional compound is used in combination, a branched thermoplastic polyester resin can also be obtained.
ジオール成分には、例えば、脂肪族アルカンジオール(例えば、エチレングリコール、トリメチレングリコール、プロピレングリコール、1,4−ブタンジオール、1,3−ブ
タンジオール、ネオペンチルグリコール、ヘキサンジオール、オクタンジオール、デカン
ジオールなどのC2−12程度の脂肪族ジオール、好ましくはC2−10程度の脂肪族ジオール)、ポリオキシアルキレングリコール(アルキレン基のC2−4程度であり、複数のオキシアルキレン単位を有するグリコール、例えば、ジエチレングリコール、ジプロピレングリコール、ジテトラメチレングリコール、トリエチレングリコール、トリプロピレングリコール、ポリテトラメチレングリコールなど)、脂環族ジオール(例えば、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、水素化ビスフェノールAなど)などが挙げられる。また、ハイドロキノン、レゾルシノール、ビスフェノール、2,2−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス−( 4−(2−ヒドロキシエトキシ)フェニル)プロパン、キシリレングリコールなどの芳香族ジオールを併用してもよい。これらのジオール成分は、単独又は二種以上組合せて使用できる。好ましいジオール成分は、C2〜10アルキレングリコール(エチレングリコール、トリメチレングリコール、プロピレングリコール、1,4−ブタンジオールなどの直鎖状アルキレングリコール)などが含まれる。ジオール成分中には、例えば、50モル%以上、好ましくは80モル%以上、さらに好ましくは90モル%以上のC2〜10アルキレングリコールが含まれているのが好ましい。さらに、必要に応じて、グリセリン、トリメチロールプロパン、トリメチロールエタン、ペンタエリスリトールなどのポリオール又はそのエステル形成性誘導体を併用してもよい。このような多官能性化合物を併用すると、分岐状の熱可塑性ポリエステル樹脂を得ることもできる。
Examples of the diol component include aliphatic alkanediols (for example, ethylene glycol, trimethylene glycol, propylene glycol, 1,4-butanediol, 1,3-butanediol, neopentyl glycol, hexanediol, octanediol, and decanediol. An aliphatic diol of about C 2-12 , preferably an aliphatic diol of about C 2-10 , and the like, a polyoxyalkylene glycol (a glycol having an alkylene group of about C 2-4 and having a plurality of oxyalkylene units, For example, diethylene glycol, dipropylene glycol, ditetramethylene glycol, triethylene glycol, tripropylene glycol, polytetramethylene glycol, etc.), alicyclic diol (for example, 1,4-cyclohexanediol, , 4-cyclohexanedimethanol, and hydrogenated bisphenol A), and the like. In addition, aromatic diols such as hydroquinone, resorcinol, bisphenol, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis- (4- (2-hydroxyethoxy) phenyl) propane, and xylylene glycol are used in combination. May be. These diol components can be used alone or in combination of two or more. Preferred diol components include C 2-10 alkylene glycol (linear alkylene glycol such as ethylene glycol, trimethylene glycol, propylene glycol, 1,4-butanediol) and the like. The diol component preferably contains, for example, 50 mol% or more, preferably 80 mol% or more, and more preferably 90 mol% or more of C2-10 alkylene glycol. Furthermore, if necessary, a polyol such as glycerin, trimethylolpropane, trimethylolethane, pentaerythritol, or an ester-forming derivative thereof may be used in combination. When such a polyfunctional compound is used in combination, a branched thermoplastic polyester resin can also be obtained.
熱可塑性芳香族ポリエステル樹脂としては、上述のジカルボン酸成分とジオール成分を2種以上組み合せたコポリエステルや、さらに他の共重合可能なモノマー(以下、共重合性モノマーという場合がある)として、オキシカルボン酸成分、ラクトン成分等を組み合わせたコポリエステルも使用できる。 Examples of the thermoplastic aromatic polyester resin include a copolyester obtained by combining two or more of the above-described dicarboxylic acid component and diol component, and another copolymerizable monomer (hereinafter sometimes referred to as a copolymerizable monomer). Copolyesters that combine carboxylic acid components, lactone components, and the like can also be used.
オキシカルボン酸(又はオキシカルボン酸成分又はオキシカルボン酸類)には、例えば、オキシ安息香酸、オキシナフトエ酸、ヒドロキシフェニル酢酸、グリコール酸、オキシカプロン酸等のオキシカルボン酸又はこれらの誘導体等が含まれる。ラクトンには、プロピオラクトン、ブチロラクトン、バレロラクトン、カプロラクトン(例えば、ε−カプロラクトン等)等のC3−12ラクトン等が含まれる。 Examples of the oxycarboxylic acid (or oxycarboxylic acid component or oxycarboxylic acid) include oxycarboxylic acids such as oxybenzoic acid, oxynaphthoic acid, hydroxyphenylacetic acid, glycolic acid, oxycaproic acid, and derivatives thereof. . Lactones include C 3-12 lactones such as propiolactone, butyrolactone, valerolactone, caprolactone (eg, ε-caprolactone, etc.), and the like.
なお、コポリエステルにおいて、共重合性モノマーの割合は、例えば、0.01モル%以上30モル%以下程度の範囲から選択でき、通常、1モル%以上30モル%以下程度、好ましくは3モル%以上25モル%以下程度、更に好ましくは5モル%以上20モル%以下程度である。また、ホモポリエステルとコポリエステルとを組み合わせて使用する場合、ホモポリエステルとコポリエステルとの割合は、共重合性モノマーの割合が、全単量体に対して0.1モル%以上30モル%以下(好ましくは1モル%以上25モル%以下程度、更に好ましくは5モル%以上25モル%以下程度)となる範囲であり、通常、前者/後者=99/1〜1/99(質量比)、好ましくは95/5〜5/95(質量比)、更に好ましくは90/10〜10/90(質量比)程度の範囲から選択できる。 In the copolyester, the proportion of the copolymerizable monomer can be selected, for example, from the range of about 0.01 mol% to about 30 mol%, and is usually about 1 mol% to about 30 mol%, preferably 3 mol%. It is about 25 mol% or less, more preferably about 5 mol% or more and 20 mol% or less. Further, when the homopolyester and the copolyester are used in combination, the proportion of the homopolyester and the copolyester is such that the proportion of the copolymerizable monomer is 0.1 mol% or more and 30 mol% or less with respect to the total monomers (Preferably about 1 mol% to 25 mol%, more preferably about 5 mol% to 25 mol%), usually the former / the latter = 99/1 to 1/99 (mass ratio), Preferably, it can be selected from the range of about 95/5 to 5/95 (mass ratio), more preferably about 90/10 to 10/90 (mass ratio).
好ましい熱可塑性芳香族ポリエステル樹脂には、アルキレンテレフタレート、アルキレンナフタレートなどのアルキレンアリレート単位を主成分(例えば、50〜100モル%、好ましくは75〜100モル%程度)とするホモポリエステル又はコポリエステル[例えば、ポリアルキレンテレフタレート(例えば、ポリエチレンテレフタレート(PET)、ポリトリメチレンテレフタレート(PTT)、ポリブチレンテレフタレート(PBT)などのポリC2−4アルキレンテレフタレート)、1,4−シクロヘキサンジメチレンテレフタレート(PCT)、ポリアルキレンナフタレート(例えば、ポリエチレンナフタレート、ポリプロピレンナフタレート、ポリブチレンナフタレートなどのポリC2−4アルキレンナフタレート)などのホモポリエステル;アルキレンテレフタレート及び/又はアルキレンナフタレート単位を主成分(例えば、50モル%以上)として含有するコポリエステル] が含まれ、これらを1種単独で又は2種以上組み合わせて使用できる。 Preferred thermoplastic aromatic polyester resins include homopolyesters or copolyesters having an alkylene arylate unit such as alkylene terephthalate or alkylene naphthalate as the main component (for example, about 50 to 100 mol%, preferably about 75 to 100 mol%) [ for example, polyalkylene terephthalate (e.g., polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), poly C 2-4 alkylene terephthalate such as polybutylene terephthalate (PBT)), 1,4-cyclohexane dimethylene terephthalate (PCT) , polyalkylene naphthalate (e.g., polyethylene naphthalate, polypropylene naphthalate, poly C 2-4 alkylene naphthalate and polybutylene naphthalate), such as Mo polyester; main component an alkylene terephthalate and / or alkylene naphthalate unit (e.g., more than 50 mol%) includes copolyesters] containing as may be used in combination thereof singly or two or more.
特に好ましい熱可塑性芳香族ポリエステル樹脂は、エチレンテレフタレート、トリメチレンテレフタレート、テトラメチレンテレフタレート、テトラメチレン−2,6−ナフタレートなどのC2−4アルキレンアリレート単位を80モル%以上(特に90モル%以上)含むホモポリエステル樹脂又はコポリエステル樹脂(例えば、ポリエチレンテレフタレート樹脂、ポリトリメチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリテトラメチレン−2,6−ナフタレンジカルボキシレート樹脂など)である。 Particularly preferred thermoplastic aromatic polyester resins are 80 mol% or more (especially 90 mol% or more) of C2-4 alkylene arylate units such as ethylene terephthalate, trimethylene terephthalate, tetramethylene terephthalate, and tetramethylene-2,6-naphthalate. Homopolyester resin or copolyester resin (for example, polyethylene terephthalate resin, polytrimethylene terephthalate resin, polybutylene terephthalate resin, polytetramethylene-2,6-naphthalenedicarboxylate resin, etc.).
これらの内、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂が好ましく、特にポリブチレンテレフタレート樹脂が好ましい。 Among these, polyethylene terephthalate resin and polybutylene terephthalate resin are preferable, and polybutylene terephthalate resin is particularly preferable.
熱可塑性芳香族ポリエステル樹脂の末端カルボキシル基量は、本発明の効果を阻害しない限り特に限定されない。熱可塑性芳香族ポリエステル樹脂の末端カルボキシル基量は、30meq/kg以下が好ましく、25meq/kg以下がより好ましい。 The amount of terminal carboxyl groups of the thermoplastic aromatic polyester resin is not particularly limited as long as the effects of the present invention are not impaired. The amount of terminal carboxyl groups of the thermoplastic aromatic polyester resin is preferably 30 meq / kg or less, and more preferably 25 meq / kg or less.
熱可塑性芳香族ポリエステル樹脂の固有粘度(IV)は本発明の効果を阻害しない範囲で特に制限されない。熱可塑性芳香族ポリエステル樹脂の固有粘度は0.60〜1.30dL/gであるのが好ましい。割れの防止や、加熱冷却耐久性の向上のための靱性向上の観点から、さらに好ましくは0.70〜1.20dL/gである。かかる範囲の固有粘度の熱可塑性芳香族ポリエステル樹脂を用いる場合には、得られる熱可塑性芳香族ポリエステル樹脂組成物が特に成形性に優れたものとなる。また、異なる固有粘度を有する熱可塑性芳香族ポリエステル樹脂をブレンドして、固有粘度を調整することもできる。例えば、固有粘度1.0dL/gの熱可塑性芳香族ポリエステル樹脂と固有粘度0.8dL/gの熱可塑性芳香族ポリエステル樹脂とをブレンドすることにより、固有粘度0.9dL/gの熱可塑性芳香族ポリエステル樹脂を調製することができる。熱可塑性芳香族ポリエステル樹脂の固有粘度(IV)は、例えば、o−クロロフェノール中で温度35℃の条件で測定することができる。 The intrinsic viscosity (IV) of the thermoplastic aromatic polyester resin is not particularly limited as long as the effects of the present invention are not impaired. The intrinsic viscosity of the thermoplastic aromatic polyester resin is preferably 0.60 to 1.30 dL / g. From the viewpoint of preventing cracking and improving toughness for improving heating and cooling durability, it is more preferably 0.70 to 1.20 dL / g. When a thermoplastic aromatic polyester resin having an intrinsic viscosity in such a range is used, the resulting thermoplastic aromatic polyester resin composition has particularly excellent moldability. It is also possible to adjust the intrinsic viscosity by blending thermoplastic aromatic polyester resins having different intrinsic viscosities. For example, by blending a thermoplastic aromatic polyester resin having an intrinsic viscosity of 1.0 dL / g and a thermoplastic aromatic polyester resin having an intrinsic viscosity of 0.8 dL / g, a thermoplastic aromatic having an intrinsic viscosity of 0.9 dL / g A polyester resin can be prepared. The intrinsic viscosity (IV) of the thermoplastic aromatic polyester resin can be measured, for example, in o-chlorophenol at a temperature of 35 ° C.
なお、熱可塑性芳香族ポリエステル樹脂は、市販品を使用してもよく、ジカルボン酸成分又はその反応性誘導体と、ジオール成分又はその反応性誘導体と、必要により共重合可能なモノマーとを、慣用の方法、例えばエステル交換、直接エステル化法等により共重合(重縮合)することにより製造したものを使用してもよい。 As the thermoplastic aromatic polyester resin, a commercially available product may be used, and a dicarboxylic acid component or a reactive derivative thereof, a diol component or a reactive derivative thereof, and a monomer that can be copolymerized, if necessary, are used in a conventional manner. You may use what was manufactured by copolymerization (polycondensation) by a method, for example, transesterification, the direct esterification method, etc.
(滑剤)
滑剤としては、通常の熱可塑性樹脂に用いられるものを使用することができる。具体的には、脂肪酸、脂肪酸金属塩、オキシ脂肪酸、パラフィン、低分子量のポリオレフィン、脂肪酸アミド、アルキレンビス脂肪酸アミド、脂肪族ケトン、脂肪酸部分鹸化エステル、脂肪酸低級アルコールエステル、脂肪酸多価アルコールエステル、脂肪酸ポリグリコールエステル、変性シリコーン等を挙げることができる。
(Lubricant)
As the lubricant, those used for ordinary thermoplastic resins can be used. Specifically, fatty acid, fatty acid metal salt, oxy fatty acid, paraffin, low molecular weight polyolefin, fatty acid amide, alkylene bis fatty acid amide, aliphatic ketone, fatty acid partial saponified ester, fatty acid lower alcohol ester, fatty acid polyhydric alcohol ester, fatty acid Examples include polyglycol esters and modified silicones.
脂肪酸としては炭素数6〜40のものが好ましく、具体的には、オレイン酸、ステアリン酸、ラウリン酸、ヒドロキシステアリン酸、ベヘン酸、アラキドン酸、リノール酸、リノレン酸、リシノール酸、パルミチン酸、モンタン酸およびこれらの混合物等が挙げられる。脂肪酸金属塩としては炭素数6〜40の脂肪酸のアルカリ金属塩、アルカリ土類金属塩が好ましく、具体的にはステアリン酸カルシウム、モンタン酸ナトリウム、モンタン酸カルシウム、等が挙げられる。 Fatty acids having 6 to 40 carbon atoms are preferred. Specifically, oleic acid, stearic acid, lauric acid, hydroxystearic acid, behenic acid, arachidonic acid, linoleic acid, linolenic acid, ricinoleic acid, palmitic acid, montan Examples thereof include acids and mixtures thereof. The fatty acid metal salt is preferably an alkali metal salt or alkaline earth metal salt of a fatty acid having 6 to 40 carbon atoms, and specific examples include calcium stearate, sodium montanate, calcium montanate, and the like.
オキシ脂肪酸としては1,2−オキシステアリン酸、等が挙げられる。パラフィンとしては炭素数18以上のものが好ましく、流動パラフィン、天然パラフィン、マイクロクリスタリンワックス、ペトロラクタム等が挙げられる。 Examples of the oxy fatty acid include 1,2-oxystearic acid. Paraffin having 18 or more carbon atoms is preferable, and examples thereof include liquid paraffin, natural paraffin, microcrystalline wax, petrolactam and the like.
低分子量のポリオレフィンとしては例えば分子量5,000以下のものが好ましく、具体的にはポリエチレンワックス、マレイン酸変性ポリエチレンワックス、酸化タイプポリエチレンワックス、塩素化ポリエチレンワックス、ポリプロピレンワックス等が挙げられる。 As the low molecular weight polyolefin, for example, those having a molecular weight of 5,000 or less are preferable, and specific examples include polyethylene wax, maleic acid-modified polyethylene wax, oxidized type polyethylene wax, chlorinated polyethylene wax, and polypropylene wax.
脂肪酸アミドとしては炭素数6以上のものが好ましく、具体的にはオレイン酸アミド、エルカ酸アミド、ベヘン酸アミド等が挙げられる。 Fatty acid amides having 6 or more carbon atoms are preferred, and specific examples include oleic acid amide, erucic acid amide, and behenic acid amide.
アルキレンビス脂肪酸アミドとしては炭素数6以上のものが好ましく、具体的にはメチレンビスステアリン酸アミド、エチレンビスステアリン酸アミド、N,N−ビス(2−ヒドロキシエチル)ステアリン酸アミド等が挙げられる。 The alkylene bis fatty acid amide is preferably one having 6 or more carbon atoms, and specifically includes methylene bis stearic acid amide, ethylene bis stearic acid amide, N, N-bis (2-hydroxyethyl) stearic acid amide and the like.
脂肪族ケトンとしては炭素数6以上のものが好ましく、高級脂肪族ケトン等が挙げられる。 As the aliphatic ketone, those having 6 or more carbon atoms are preferable, and examples thereof include higher aliphatic ketones.
脂肪酸部分鹸化エステルとしてはモンタン酸部分鹸化エステル等が挙げられる。 Examples of the fatty acid partial saponified ester include a montanic acid partial saponified ester.
脂肪酸低級アルコールエステルとしてはステアリン酸エステル、オレイン酸エステル、リノール酸エステル、リノレン酸エステル、アジピン酸エステル、ベヘン酸エステル、アラキドン酸エステル、モンタン酸エステル、イソステアリン酸エステル等が挙げられる。これらは複数の種類の脂肪酸および/または低級アルコールを用いた混合エステルであっても良い。 Examples of the fatty acid lower alcohol ester include stearic acid ester, oleic acid ester, linoleic acid ester, linolenic acid ester, adipic acid ester, behenic acid ester, arachidonic acid ester, montanic acid ester, isostearic acid ester and the like. These may be mixed esters using a plurality of types of fatty acids and / or lower alcohols.
脂肪酸多価アルコールエステルとしては、(ポリ)グリセリントリステアレート、(ポリ)グリセリンジステアレート、(ポリ)グリセリンモノステアレート、(ポリ)ペンタエリスルトールテトラステアレート、(ポリ)ペンタエリスルトールトリステアレート、(ポリ)ペンタエリスルトールジステアレート、(ポリ)ペンタエリスルトールモノステアレート、(ポリ)ペンタエリスルトールアジペートステアレート、ソルビタンベヘン酸エステル等が挙げられる。これらは複数の種類の脂肪酸および/または多価アルコールを用いた混合エステルであっても良い。 Examples of fatty acid polyhydric alcohol esters include (poly) glycerin tristearate, (poly) glycerin distearate, (poly) glycerin monostearate, (poly) pentaerythritol tetrastearate, (poly) pentaerythritol Examples include tristearate, (poly) pentaerythritol distearate, (poly) pentaerythritol monostearate, (poly) pentaerythritol adipate stearate, sorbitan behenate, and the like. These may be mixed esters using a plurality of types of fatty acids and / or polyhydric alcohols.
脂肪酸ポリグリコールエステルとしてはポリエチレングリコール脂肪酸エステルやポリプロピレングリコール脂肪酸エステル等が挙げられる。 Examples of fatty acid polyglycol esters include polyethylene glycol fatty acid esters and polypropylene glycol fatty acid esters.
変性シリコーンとしてはポリエーテル変性シリコーン、高級脂肪酸アルコキシ変性シリコーン、高級脂肪酸含有シリコーン、高級脂肪酸エステル変性シリコーン、メタクリル変性シリコーン、フッ素変性シリコーン等が挙げられる。 Examples of the modified silicone include polyether-modified silicone, higher fatty acid alkoxy-modified silicone, higher fatty acid-containing silicone, higher fatty acid ester-modified silicone, methacryl-modified silicone, and fluorine-modified silicone.
好ましい滑剤としては、例えば、脂肪酸金属塩、低分子量ポリオレフィン、アルキレンビス脂肪酸アミド、脂肪酸部分鹸化エステル、脂肪酸低級アルコールエステル、脂肪酸多価アルコールエステルなどが挙げられる。これらのうち低分子量ポリオレフィン、脂肪酸多価アルコールエステル、アルキレンビス脂肪酸アミドがより好ましい。中でもポリエチレンワックス、アジピン酸エステル、モンタン酸エステル、ベヘン酸エステル、ステアリン酸エステル、グリセリン脂肪酸エステル、ペンタエリスリトール脂肪酸エステル、トリメチロールプロパン脂肪酸エステル、ソルビタン脂肪酸エステル、エチレンビスステアリン酸アミドがさらに好ましく、トリメチロールプロパンとモンタン酸およびアジピン酸の混合エステル、グリセリンステアリン酸エステル、ペンタエリスリトールステアリン酸エステルが特に好ましい。 Preferred lubricants include, for example, fatty acid metal salts, low molecular weight polyolefins, alkylene bis fatty acid amides, fatty acid partial saponified esters, fatty acid lower alcohol esters, fatty acid polyhydric alcohol esters, and the like. Of these, low molecular weight polyolefins, fatty acid polyhydric alcohol esters, and alkylene bis fatty acid amides are more preferred. Among these, polyethylene wax, adipic acid ester, montanic acid ester, behenic acid ester, stearic acid ester, glycerin fatty acid ester, pentaerythritol fatty acid ester, trimethylolpropane fatty acid ester, sorbitan fatty acid ester, and ethylenebisstearic acid amide are more preferable, and trimethylol. Particularly preferred are mixed esters of propane, montanic acid and adipic acid, glycerin stearate, and pentaerythritol stearate.
本発明における滑剤の添加量は、成形時の良好な計量安定性と離形性を付与しつつ、浸み出しを抑制するという観点から、熱可塑性芳香族ポリエステル樹脂100質量部に対し、0.01〜5.0質量部とすることが好ましく、0.1〜3.0質量部とすることがより好ましい。 The addition amount of the lubricant in the present invention is from 0 to 100 parts by mass with respect to 100 parts by mass of the thermoplastic aromatic polyester resin from the viewpoint of suppressing leaching while providing good metering stability and releasability during molding. It is preferable to set it as 01-5.0 mass parts, and it is more preferable to set it as 0.1-3.0 mass parts.
(他の成分)
本発明に係る熱可塑性芳香族ポリエステル樹脂組成物は、必要に応じて他の成分を含有してもよい。他の成分としては、無機充填剤、滴下防止剤、ヒンダードフェノール等の酸化防止剤、リン系の2次酸化防止剤、チオエーテル系の2次酸化防止剤、無機結晶核剤、着色剤等を含有することができる。
(Other ingredients)
The thermoplastic aromatic polyester resin composition according to the present invention may contain other components as necessary. Other ingredients include inorganic fillers, anti-dripping agents, antioxidants such as hindered phenols, phosphorus secondary antioxidants, thioether secondary antioxidants, inorganic crystal nucleating agents, colorants, and the like. Can be contained.
[熱可塑性芳香族ポリエステル樹脂ペレット]
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、以上の熱可塑性芳香族ポリエステル樹脂組成物からなり、その形状は楕円柱状であり、かつ次の条件(1)〜(3)のすべてを満足する。
(1)長手方向に垂直な断面の長径/短径比>1
(2)嵩密度>0.80[g/cm3]
(3)排除体積密度<0.50[g/cm3]
[Thermoplastic aromatic polyester resin pellets]
The thermoplastic aromatic polyester resin pellet of the present invention is composed of the above thermoplastic aromatic polyester resin composition, the shape thereof is an elliptic cylinder, and satisfies all of the following conditions (1) to (3).
(1) Ratio of major axis / minor axis of section perpendicular to longitudinal direction> 1
(2) Bulk density> 0.80 [g / cm 3 ]
(3) Excluded volume density <0.50 [g / cm 3 ]
条件(1)の「長手方向に直交する断面楕円形の長径/短径比」は、本発明の熱可塑性芳香族ポリエステル樹脂ペレットの断面楕円形の長径と短径の比(扁平率)の値について規定する条件である。扁平率が高いことで計量性が有利となることの理由は明確ではないが、当該比の値が1より大きいと、ペレットの表面積が大きくなるため、ペレット同士の接触確率が高くなり、シリンダーの可塑化部でのペレットの滑りによる空転が抑制され、効果的な剪断発熱が起こることとなり、計量時間が短縮されると推察される。上記比の値は、1.1以上(条件(1a))が好ましい。
扁平率を大きくするには、ストランドを吐出するダイスを扁平な楕円形状にしておく以外に、真円状のダイスを用いる場合でも、吐出後ウォーターバスに浸漬させる時間を短くしたり、カッターをダイスから近い距離に配置したりして、ストランドの冷却固化が進まないうちにカットすることで、カット時にペレットを扁平形状に変形させるといった方法が挙げられる。
なお、本願でいう「楕円形状」には、長円形や角の丸い長方形などの楕円に近い形状も含まれる。
The condition (1) “ratio of major axis / minor axis of the elliptical section perpendicular to the longitudinal direction” is the ratio of the major axis to the minor axis (flatness) of the elliptical section of the thermoplastic aromatic polyester resin pellet of the present invention. It is a condition that prescribes. The reason why the meterability is advantageous due to the high flatness ratio is not clear, but if the ratio value is greater than 1, the surface area of the pellet increases, so the contact probability between the pellets increases, It is presumed that idling due to the sliding of the pellets in the plasticizing part is suppressed, effective shearing heat generation occurs, and the measuring time is shortened. The ratio value is preferably 1.1 or more (condition (1a)).
In order to increase the flatness ratio, in addition to making the dies for discharging the strands into a flat elliptical shape, even when using a perfect circular die, the time to immerse in the water bath after discharging is shortened, or the cutter is For example, the pellets may be deformed into a flat shape at the time of cutting by arranging them at a short distance from each other and cutting them before cooling and solidification of the strands proceed.
The “elliptical shape” in the present application includes shapes close to an ellipse such as an oval or a rounded rectangle.
条件(2)の嵩密度は、50mlメスシリンダーにペレットを50ml目盛りまで自然落下投入し、投入されたペレット重量を測定して得られる。当該嵩密度が0.80[g/cm3]よりも大きいと、熱可塑性芳香族ポリエステル樹脂ペレットが密集して存在し、成形機への供給や搬送が効率よく行われることから計量時間が短縮されると推察される。上記嵩密度は、0.81[g/cm3]以上が好ましく、0.82[g/cm3]以上がより好ましい。当該嵩密度の上限は特に規定されないが、熱可塑性芳香族ポリエステル樹脂組成物自体の密度を超えることはない。
なお、嵩密度を大きくするには、熱可塑性芳香族ポリエステル樹脂ペレットの長径又は短径を小さくすればよく、その程度は条件(1)〜(3)を満たすことを考慮しつつ適宜設定することができる。
The bulk density under the condition (2) is obtained by dropping the pellet into a 50 ml graduated cylinder to the 50 ml scale and measuring the weight of the charged pellet. When the bulk density is larger than 0.80 [g / cm 3 ], the thermoplastic aromatic polyester resin pellets are densely present, and the feeding and transport to the molding machine are efficiently performed, thereby shortening the measuring time. It is inferred that The bulk density is preferably 0.81 [g / cm 3 ] or more, and more preferably 0.82 [g / cm 3 ] or more. The upper limit of the bulk density is not particularly defined, but does not exceed the density of the thermoplastic aromatic polyester resin composition itself.
In order to increase the bulk density, the major axis or the minor axis of the thermoplastic aromatic polyester resin pellet may be reduced, and the degree should be set appropriately in consideration of satisfying the conditions (1) to (3). Can do.
条件(3)の排除体積密度は、「ペレットの長さと断面の長径を縦横とする長方形の対角線の長さ」を直径とした球の体積(周囲のペレットを排除しうる体積)で、実際のペレットの質量を除した値である。つまり、任意の1つの熱可塑性芳香族ポリエステル樹脂ペレットが自由に回転する場合に最大限取りうる容積を体積と仮定して求めた密度を意味する。嵩密度と同様に、排除体積密度も高い方が計量時間は短縮されると考えられるが、実際のところはその逆であり、低い方が有利となる。この理由は明確ではないが、当該排除体積密度が0.50[g/cm3]未満であると、ペレットが取り得る位置の自由度が上がり、より効率よく供給されるため、計量時間は短縮されると推察される。上記排除体積密度は、0.49[g/cm3]以下が好ましく、0.48[g/cm3]以下がより好ましい。当該排除体積密度の下限は0.40[g/cm3]である。
なお、排除体積密度を小さくするには、熱可塑性芳香族ポリエステル樹脂ペレットの長さ(楕円柱の高さ方向)を長くすればよく、その程度は条件(1)〜(3)を満たすことを考慮しつつ適宜設定することができる。
The excluded volume density of the condition (3) is the volume of a sphere having a diameter of “the length of the diagonal of the rectangle with the major axis of the pellet and the major axis of the cross section” (the volume that can eliminate the surrounding pellets). The value is obtained by dividing the mass of the pellet. That is, it means the density obtained by assuming that the volume that can be taken to the maximum when any one thermoplastic aromatic polyester resin pellet rotates freely is the volume. Similar to the bulk density, it is considered that the higher the excluded volume density, the shorter the measurement time. However, in reality, the opposite is true, and the lower one is advantageous. The reason for this is not clear, but if the excluded volume density is less than 0.50 [g / cm 3 ], the degree of freedom of the position where the pellets can be taken increases, and the feeding time is more efficiently supplied. It is inferred that The excluded volume density is preferably 0.49 [g / cm 3 ] or less, and more preferably 0.48 [g / cm 3 ] or less. The lower limit of the excluded volume density is 0.40 [g / cm 3 ].
In order to reduce the excluded volume density, the length of the thermoplastic aromatic polyester resin pellet (in the height direction of the elliptic cylinder) may be increased, and the degree satisfies the conditions (1) to (3). It can be set as appropriate while taking into consideration.
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、計量時間をより短縮させる観点から、端部が長手方向に垂直にカットされたものであることが好ましい。すなわち、熱可塑性芳香族ポリエステル樹脂組成物を溶融成形したストランドをカットしてペレットとする際に、斜めにカットするのではなく、ストランドを垂直にカットすることが好ましい。 The thermoplastic aromatic polyester resin pellets of the present invention are preferably those whose ends are cut perpendicular to the longitudinal direction from the viewpoint of further shortening the measuring time. That is, when the strand formed by melt-molding the thermoplastic aromatic polyester resin composition is cut into pellets, it is preferable to cut the strands vertically rather than obliquely.
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、計量時間をさらに短縮させる観点から、条件(4)アスペクト比>1.40を満足することが好ましい。
条件(4)のアスペクト比は、ペレットの長さをペレット断面の長径と短径の平均値で除して求めた値を意味する。嵩密度の観点からは、アスペクト比は小さい方がペレットは密集しやすく効率的な搬送に有利と考えられるが、実際には大きい方が計量時間は短縮されており、上記(3)の排除体積密度と同様に予想とは逆の傾向となる。上記アスペクト比は1.45以上であることがより好ましい。
なお、アスペクト比を大きくするには、熱可塑性芳香族ポリエステル樹脂ペレットの長さを長くしたり、断面の長径及び/又は短径を小さくすればよく、その程度は条件(1)〜(3)を満たすことを考慮しつつ適宜設定することができる。
The thermoplastic aromatic polyester resin pellet of the present invention preferably satisfies the condition (4) aspect ratio> 1.40 from the viewpoint of further shortening the measuring time.
The aspect ratio of the condition (4) means a value obtained by dividing the length of the pellet by the average value of the major axis and minor axis of the pellet cross section. From the viewpoint of bulk density, it is considered that the smaller the aspect ratio, the more easily the pellets are densely packed, which is advantageous for efficient transportation. However, the larger the aspect ratio, the shorter the measuring time, and the excluded volume of (3) above. As with density, the trend is the opposite of what is expected. The aspect ratio is more preferably 1.45 or more.
In order to increase the aspect ratio, the length of the thermoplastic aromatic polyester resin pellet may be increased, or the major axis and / or the minor axis of the cross section may be decreased, and the degree thereof is determined by conditions (1) to (3). It can be set as appropriate in consideration of satisfying the above.
本発明の熱可塑性芳香族ポリエステル樹脂ペレットのサイズは、上記条件(1)〜(3)のすべてを満足するのであれば特に制限はないが、例えば、長さは2.0〜5.0mmとすることができ、上面及び底面の楕円形の長径は1.5〜4.0mm、短径は1.0〜3.5mmとすることができる。 The size of the thermoplastic aromatic polyester resin pellet of the present invention is not particularly limited as long as all of the above conditions (1) to (3) are satisfied. For example, the length is 2.0 to 5.0 mm. The major axis of the ellipse on the top and bottom surfaces can be 1.5 to 4.0 mm, and the minor axis can be 1.0 to 3.5 mm.
本発明の熱可塑性芳香族ポリエステル樹脂ペレットは、例えば、以下のようにして得ることができる。すなわち、先ず、作製しようとする熱可塑性芳香族ポリエステル樹脂ペレットを構成する熱可塑性芳香族ポリエステル樹脂組成物を溶融成形してストランドを得る。このとき、ダイスの形状を上記条件(2)及び(3)を考慮しつつ、条件(1)の長径/短径比を満足する形状(例えば楕円形状)とする。次いで、条件(2)及び(3)を満足するようにストランドをカットする。 The thermoplastic aromatic polyester resin pellet of the present invention can be obtained, for example, as follows. That is, first, a thermoplastic aromatic polyester resin composition constituting the thermoplastic aromatic polyester resin pellet to be produced is melt-molded to obtain a strand. At this time, the shape of the die is set to a shape satisfying the major axis / minor axis ratio of the condition (1) (for example, an elliptical shape) while considering the conditions (2) and (3). Next, the strand is cut so as to satisfy the conditions (2) and (3).
以下に、実施例により本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
[実施例1〜2、比較例1〜7]
それぞれの実施例・比較例において、下記表1に示す部数の熱可塑性芳香族ポリエステル樹脂及び滑剤をブレンドし、30mmφのスクリューを有する2軸押出機((株)日本製鋼所製TEX−30)にて260℃で溶融混練して押し出しし、ストランドを得た。その後、得られたストランドをカットし熱可塑性芳香族ポリエステル樹脂ペレットを得た。なお、各実施例・比較例において、2軸押出機に用いるダイスの形状や、ストランドに対するカッティングの仕方(長さ、角度)を変えることで、熱可塑性芳香族ポリエステル樹脂ペレットの形状が表1に示す形状となるようにした。
上記各成分の詳細は以下の通りである。
熱可塑性芳香族ポリエステル樹脂:ウィンテックポリマー(株)製、固有粘度0.84のポリブチレンテレフタレート樹脂
滑剤1:クラリアントジャパン(株)製、Licolub WE40
滑剤2:ペンタエリスリトールテトラステアレート
[Examples 1-2, Comparative Examples 1-7]
In each of the examples and comparative examples, the thermoplastic aromatic polyester resin and the lubricant in the number of parts shown in Table 1 below were blended, and a twin-screw extruder having a 30 mmφ screw (TEX-30 manufactured by Nippon Steel Works) was used. The mixture was melt kneaded at 260 ° C. and extruded to obtain a strand. Thereafter, the obtained strand was cut to obtain thermoplastic aromatic polyester resin pellets. In each of the examples and comparative examples, the shape of the thermoplastic aromatic polyester resin pellet is changed to that shown in Table 1 by changing the shape of the die used for the twin-screw extruder and the cutting method (length, angle) for the strand. The shape is as shown.
Details of each of the above components are as follows.
Thermoplastic aromatic polyester resin: manufactured by Wintech Polymer Co., Ltd., polybutylene terephthalate resin lubricant with intrinsic viscosity of 0.84 1: manufactured by Clariant Japan Co., Ltd., Licolub WE40
Lubricant 2: Pentaerythritol tetrastearate
一方、上記熱可塑性芳香族ポリエステル樹脂ペレットの断面楕円形の長径/短径比、嵩密度、及び排除体積密度は以下のようにして測定した。
(1)断面楕円形の長径/短径比
ミツトヨ(株)製デジタルノギスにて、ペレットの長径と短径を測定し、計算により求めた。
(2)嵩密度
50mlメスシリンダーにペレットを50ml目盛りまで自然落下投入し、投入されたペレット重量を測定し、計算により求めた。
(3)排除体積密度
上記(1)と同様にペレットの長径と長さを測定し、それぞれを縦横とする長方形の対角線の長さおよび、その対角線の長さを直径と仮定した球の体積で、ペレットの重量を除して求めた。
(4)アスペクト比
上記(1)と同様にペレットの長径、短径、長さを測定し、長径と短径の平均値で長さを除して求めた。
On the other hand, the major axis / minor axis ratio, the bulk density, and the excluded volume density of the elliptical cross section of the thermoplastic aromatic polyester resin pellet were measured as follows.
(1) Major axis / minor axis ratio of elliptical cross section The major axis and minor axis of the pellet were measured with a digital caliper manufactured by Mitutoyo Corp. and obtained by calculation.
(2) Bulk density The pellet was naturally dropped into a 50 ml graduated cylinder up to a 50 ml scale, and the weight of the charged pellet was measured and determined by calculation.
(3) Excluded volume density In the same manner as in (1) above, the major axis and length of the pellet are measured, and the length of the diagonal of the rectangle that makes each vertical and horizontal and the volume of the sphere assuming that the length of the diagonal is the diameter. Obtained by dividing the weight of the pellet.
(4) Aspect ratio The long diameter, short diameter, and length of the pellet were measured in the same manner as in (1) above, and the length was divided by the average value of the long diameter and the short diameter.
上記のようにして得られた、各実施例・比較例の熱可塑性芳香族ポリエステル樹脂ペレットを、射出成形機(東芝製EC40)に投入して、65mm×55mm×2mmの平板を連続成形し、200ショットの間、1ショットごとの計量時間を測定した。なお、初期の不安定性の影響を除くため、初めの20ショットは捨て、20ショット経過後からの200ショットを測定対象とし、その平均計量時間及び最大計量時間を求めた。結果を表1に示す。 The thermoplastic aromatic polyester resin pellets of Examples and Comparative Examples obtained as described above were put into an injection molding machine (EC40 manufactured by Toshiba), and a 65 mm × 55 mm × 2 mm flat plate was continuously molded. During 200 shots, the weighing time for each shot was measured. In addition, in order to remove the influence of the initial instability, the first 20 shots were discarded, and 200 shots after 20 shots were taken as the measurement object, and the average weighing time and the maximum weighing time were obtained. The results are shown in Table 1.
上記表1より、まず、嵩密度及び排除体積密度のいずれかが本発明において規定する範囲を外れると計量時間が不安定になることが分かる。
また、実施例1及び実施例2は、嵩密度及び排除体積密度が同じ数値であり、断面楕円形の長径/短径比のみが異なるが、実施例2の方が計量時間は安定していることから、当該長径/短径比が大きい方が計量時間を安定させられることが分かる。つまり、熱可塑性芳香族ポリエステル樹脂ペレットの断面形状が真円よりも扁平率が高い楕円の方が計量時間を安定させることができると推察される。
さらに、比較例2と比較例3は、嵩密度及び排除体積密度が同じ数値であり、長径と短径および長さによりアスペクト比を変えたものであるが、比較例3では計量安定性がより悪化していることから、当該アスペクト比は大きい方が有利であると推察される。
From Table 1 above, it can be seen that the measurement time becomes unstable when either the bulk density or the excluded volume density is outside the range defined in the present invention.
Moreover, Example 1 and Example 2 are the same numerical values for the bulk density and the excluded volume density, and only the major axis / minor axis ratio of the elliptical cross section is different, but the metering time of Example 2 is more stable. From this, it is understood that the measuring time is stabilized when the major axis / minor axis ratio is larger. That is, it is presumed that the measurement time can be stabilized when an elliptical shape in which the cross-sectional shape of the thermoplastic aromatic polyester resin pellet is higher in flatness than a perfect circle can be stabilized.
Furthermore, Comparative Example 2 and Comparative Example 3 have the same numerical values for the bulk density and the excluded volume density, and the aspect ratio is changed depending on the major axis, minor axis, and length. Since it is getting worse, it is presumed that the aspect ratio is more advantageous.
Claims (5)
次の条件(1)〜(3)のすべてを満足することを特徴とする熱可塑性芳香族ポリエステル樹脂ペレット。
(1)長手方向に垂直な断面の長径/短径比>1
(2)嵩密度>0.80[g/cm3]
(3)排除体積密度<0.50[g/cm3] An elliptic cylinder-shaped thermoplastic aromatic polyester resin pellet comprising a thermoplastic aromatic polyester resin composition containing a thermoplastic aromatic polyester resin and a lubricant,
A thermoplastic aromatic polyester resin pellet characterized by satisfying all of the following conditions (1) to (3).
(1) Ratio of major axis / minor axis of section perpendicular to longitudinal direction> 1
(2) Bulk density> 0.80 [g / cm 3 ]
(3) Excluded volume density <0.50 [g / cm 3 ]
(4)アスペクト比>1.4 Furthermore, the thermoplastic aromatic polyester resin pellet of Claim 1 which satisfies the following conditions (4).
(4) Aspect ratio> 1.4
(1a)長手方向に垂直な断面の長径/短径比≧1.1 The thermoplastic aromatic polyester resin pellet according to claim 1 or 2, which satisfies the following condition (1a) instead of the condition (1).
(1a) Ratio of major axis / minor axis of section perpendicular to longitudinal direction ≧ 1.1
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