JP2015039966A - Reservoir tank and brake device using the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a reservoir tank which enables a worker to unfailingly place an antimagnetic sheet to a limit switch without forgetting to apply the antimagnetic sheet and causing missing parts, makes the antimagnetic sheet unlikely to be peeled, and inhibits magnetic noise caused by components provided around the limit switch from affecting the limit switch, and to provide a brake device using the reservoir tank.SOLUTION: An antimagnetic sheet which prevents magnetic noise from the exterior from being transmitted to a limit switch is integrally incorporated into a switch case with the limit switch to be attached to a limit switch attachment part.

Description

  The present invention relates to a technical field of a reservoir tank used for a hydraulic brake device and a hydraulic clutch device using hydraulic pressure such as hydraulic pressure, and a technical field of a brake device using the same.

  Conventionally, in vehicles such as automobiles, there are vehicles that employ a hydraulic brake device or a hydraulic clutch device using hydraulic pressure. In these hydraulic brake devices and hydraulic clutch devices, a master cylinder that generates hydraulic pressure and a reservoir tank that stores hydraulic fluid supplied to the master cylinder are used.

  In order for the master cylinder to generate a hydraulic pressure when the hydraulic pressure is required, a predetermined amount of hydraulic fluid needs to be stored in the reservoir tank. For this reason, in general, a liquid level detection sensor is provided in the reservoir tank. When the liquid level in the reservoir tank falls below a predetermined level, the liquid level detection sensor detects this and displays it on the liquid level display device. It is like that. By the display of the liquid amount display device, the hydraulic fluid is replenished in the reservoir tank, and the liquid amount in the reservoir tank is ensured to be equal to or higher than a predetermined liquid amount.

  As a conventional reservoir tank fluid level detection sensor, a magnet is provided on the float that moves up and down according to the liquid level of the hydraulic fluid in the reservoir tank, and the limit switch is turned on and off by this magnet. It has been known.

  In this liquid amount detection sensor, the limit switch is a normally closed switch, and is attached to the upper surface of the reservoir tank. When the level of the working fluid in the reservoir tank is high, the float moves up, the magnet approaches the limit switch, and the limit switch is turned off (opened) by the magnetic force. Thereby, the warning light is turned off. Also, when the hydraulic fluid level in the reservoir tank is lower than the extinguished liquid level, the float moves down, the magnet moves away from the limit switch, and the magnetic force does not affect the limit switch, and the limit switch turns on by itself. (Closed). As a result, the warning light is turned on.

  By the way, in general, the reservoir tank as described above is generally arranged in an engine room of an automobile. The engine room is a relatively narrow and limited space, and various parts such as an engine, a transmission, and control parts thereof exist around the reservoir tank in the space. These components include components that generate magnetic noise. There is a possibility that the limit switch malfunctions due to these magnetic noises. In particular, since the interior of the engine room is a narrow space, if parts that generate magnetic noise are arranged close to the limit switch, the influence of these magnetic noises on the limit switch increases.

  In order to suppress the influence of such magnetic noise, it is known to provide a magnetic shielding sheet in the limit switch mounting portion (see Patent Document 1).

JP 2010-76723 A

  By the way, as described above, the magnetic shield sheet is disposed by being attached during the assembly operation of the reservoir tank. However, there is a risk of forgetting to stick or missing the product, and a method of arranging the magnetic shield sheet more securely is necessary. . Further, depending on the place of installation, the magnetic shielding sheet may be peeled off due to deterioration over time, temperature, humidity, and brake fluid adhesion.

  The present invention has been made in view of such circumstances, and the purpose thereof is to forget to attach a magnetic shield sheet to a limit switch, to arrange it securely without missing, and to prevent the magnetic shield sheet from peeling off. It is an object of the present invention to provide a reservoir tank and a brake device using the same that can suppress the influence on the limit switch due to magnetic noise from components provided.

In order to solve the above-described problems, the invention described in the scope of claims is configured.
1st invention of this application is equipped with the liquid quantity detection part which detects the stored hydraulic fluid, and the said liquid quantity detection part turns on when the liquid level of the stored hydraulic fluid is below a predetermined liquid level, and said liquid In a reservoir tank having a limit switch that is turned off when the surface is higher than a predetermined liquid level, and a float that is provided with a magnet that turns the limit switch on and off and moves up and down according to the liquid level of the hydraulic fluid, The reservoir tank is characterized in that a magnetic shielding sheet for preventing magnetic noise from propagating to the limit switch is integrally incorporated in the switch case together with the limit switch, and is attached to the limit switch mounting portion.
According to this configuration, forgetting to attach a magnetic shield sheet to the limit switch, securely place it without missing, prevent the magnetic shield sheet from peeling off, and suppress the influence on the limit switch due to magnetic noise from surrounding components It can be done with a simple structure.

A second invention of the present application is the reservoir tank according to claim 1, wherein the magnetic shield sheet is attached to a limit switch by an adhesive and is integrally incorporated in a switch case.
According to this configuration, it is possible to have a simple structure in which the magnetic shield sheet is forgotten to be attached to the limit switch and can be reliably disposed without being out of stock.

A third invention of the present application is the reservoir tank according to claim 1, wherein the magnetic shield sheet is resin-molded together with a limit switch and is integrally incorporated in a switch case.
According to this configuration, it is possible to have a simple structure in which the magnetic shield sheet is forgotten to be attached to the limit switch and can be reliably disposed without being out of stock.

According to a fourth aspect of the present invention, a reservoir tank that stores hydraulic fluid, a master cylinder that is supplied with hydraulic fluid in the reservoir tank and generates a brake pressure during operation, and a hydraulic pressure from the master cylinder operate. The reservoir tank is at least one of the above-described reservoir tanks of the present invention.
According to this configuration, since it is possible to prevent the influence of the magnetic noise from the outside on the limit switch of the liquid amount detection unit, the operation in the reservoir tank can be performed even if a component that generates magnetic noise is provided around the limit switch. The amount of liquid can always be detected accurately. Thereby, a brake operation can be performed more reliably.

It is a figure showing typically a brake equipment provided with an example of an embodiment of a reservoir tank concerning the present invention. (A) is the figure which cuts and shows the reservoir tank of an example partially, (b) is a longitudinal cross-sectional view of the longitudinal direction of the reservoir tank of this example. It is a partial expanded sectional view of the liquid quantity detection part in FIG.2 (b). The float and magnet of this example are shown, (a) is a front view, (b) is a bottom view, and (c) is a cross-sectional view taken along line IVC-IVC in (a).

Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
FIG. 1 is a diagram schematically showing a brake device provided with an example of an embodiment of a reservoir tank according to the present invention.

  As shown in FIG. 1, the hydraulic brake device 1 of this example is basically the same as a conventionally known two-system hydraulic brake device. That is, the hydraulic brake device 1 includes a brake pedal 2, a booster 3, a tandem master cylinder 4, a reservoir tank 5, and a brake cylinder 6.

  When the driver depresses the brake pedal 2, the booster 3 operates to boost and output the pedal depression force with a predetermined servo ratio. The primary piston 4a of the tandem master cylinder 4 is operated by the output of the booster 3 to supply the hydraulic fluid in the primary hydraulic fluid chamber 4b to the brake cylinder 6 of one system, and the secondary piston 4c is operated to activate the secondary The hydraulic fluid in the hydraulic fluid chamber 4d is fed to the brake cylinder 6 of the other system. When the loss stroke of each brake system disappears, the tandem master cylinder 4 generates hydraulic pressure. The hydraulic pressure of the tandem master cylinder 4 is propagated to each brake cylinder 6, and each brake cylinder 6 generates a braking force so that each wheel 7 is braked.

  2A is a partially cutaway view of the reservoir tank of this example, and FIG. 2B is a longitudinal sectional view in the longitudinal direction of the reservoir tank of this example. In the following description, the height of the bottom of each part refers to the height when the reservoir tank is attached to the vehicle body and the vehicle is leveled.

  As shown in FIGS. 2A and 2B, the reservoir tank 5 used in the brake device 1 of this example stores a working fluid to be supplied to the tandem master cylinder 4 and opens upward. A lower half body 8 and an upper half body 9 that closes the upper end opening of the lower half body 8. The upper half body 9 is provided with a hydraulic fluid inlet 10, and the hydraulic fluid inlet 10 is opened and closed by a cap 11 (shown in FIG. 1).

  The lower half body 8 of this example includes a hydraulic fluid supply unit 12, a hydraulic fluid storage chamber 13, and a hydraulic fluid passage 14 provided between the hydraulic fluid supply unit 12 and the hydraulic fluid storage chamber 13. Yes. The upper surface of the lower half 8 and the lower surface of the upper half 9 are thermally welded, and the upper end opening of the lower half 8 is closed. Therefore, the hydraulic fluid is supplied to the hydraulic fluid supply unit 12 through the hydraulic fluid inlet 10 of the upper half 9.

  The hydraulic fluid storage chamber 13 includes a fluid amount detection chamber 15, a primary hydraulic fluid storage chamber 16, and a secondary hydraulic fluid storage chamber 17. When the reservoir tank 5 is attached to the vehicle body via the tandem master cylinder 4, the hydraulic fluid inlet 10, the hydraulic fluid supply unit 12, the fluid level detection chamber 15, the secondary hydraulic fluid storage chamber 17, and the primary hydraulic fluid The storage chamber 16 is disposed in this order from the front of the vehicle (left side in FIG. 2B) to the rear of the vehicle (right side in FIG. 2B).

  The hydraulic fluid supply unit 12 is always in communication with the fluid amount detection chamber 15 via the hydraulic fluid passage 14. Further, the liquid amount detection chamber 15 is always in communication with the secondary hydraulic fluid storage chamber 17. Further, the hydraulic fluid supply unit 12 is always in communication with the primary hydraulic fluid storage chamber 16 through another path of the hydraulic fluid passage 14. The primary hydraulic fluid storage chamber 16 and the secondary hydraulic fluid storage chamber 17 are partitioned by a partition wall 18, but are always in communication with each other above the upper end 18 a of the partition wall 18. The hydraulic fluid in the primary hydraulic fluid storage chamber 16 is supplied to the primary hydraulic fluid chamber 4b of the master cylinder 4 through the primary hydraulic fluid supply port 16a, and the hydraulic fluid in the secondary hydraulic fluid storage chamber 17 is the secondary hydraulic fluid supply port 17a. Through the secondary hydraulic fluid chamber 4d of the master cylinder 4.

  A liquid amount detection unit 19 is provided at a position corresponding to the liquid amount detection chamber 15. The liquid amount detection unit 19 is provided substantially at the center of the lower half 8 in the front-rear direction (vehicle front-rear direction), and detects the amount of hydraulic fluid stored in the reservoir tank 5. As shown in FIG. 3 in an enlarged manner, the liquid amount detection unit 19 includes a float 23 disposed in a float chamber 21 surrounded by a cylindrical partition wall 20 and having a magnet 22 at the upper end, and a liquid amount detection unit 19. A limit switch 24 provided on the outer side of the upper half body 9 and operated by a magnet 22, a guide 25 having a columnar shape (round bar shape), and a guide 26 having a guide surface 26a having a trapezoidal cross section at the top. And.

  The float chamber 21 is always in communication with the liquid amount detection chamber 15 on the outer peripheral side of the cylindrical partition wall 20 through a relatively small diameter communication hole 20 a formed in the cylindrical partition wall 20. Therefore, when the hydraulic fluid is stored in the reservoir tank 5 until the liquid level is located above the communication hole 20a, the hydraulic fluid enters the float chamber 21 through the communication hole 20a (shown in FIG. 2b). It has become. In that case, the height of the hydraulic fluid in the float chamber 21 and the height of the hydraulic fluid in the fluid amount detection chamber 15 are always the same. Further, even if the hydraulic fluid in the reservoir tank 5 outside the cylindrical partition wall 20 suddenly moves due to, for example, sudden braking or turning of the vehicle, the hydraulic fluid in the float chamber 21 is reduced by the throttle action of the communication hole 20a. Liquid level fluctuation is suppressed. Thereby, the malfunction of the limit switch 24 is prevented.

4A and 4B show the float and magnet of this example, where FIG. 4A is a front view, FIG. 4B is a bottom view, and FIG. 4C is a cross-sectional view taken along line IVC-IVC in FIG.
As shown in FIGS. 4 (a) to 4 (c), the float 23 includes a float body 23a, four magnet columns 23b projecting upward from the upper end of the float body 23a, and these magnet columns. And a magnet support portion 23c having a trapezoidal cross section provided at the upper end of 23b. The float main body 23a, the magnet support 23b, and the magnet support portion 23c are integrally molded with foamed resin.

  The lower surface of the float main body 23a is formed in a truncated cone shape, and has a projecting portion 23a1 whose central side projects downward. The protrusion 23 a 1 prevents the float 23 from being adsorbed to the bottom surface of the float chamber 21 when the float 23 moves down to the maximum and comes into contact with the bottom surface of the float chamber 21. Thereby, the floating reliability (operation reliability) of the float 23 is improved.

  A large opening is provided between each of the four magnet columns 23b in either the vehicle front-rear direction or the vehicle left-right direction. Therefore, the pressure receiving area in the vehicle longitudinal direction of the hydraulic fluid of the magnet support 23b is reduced, and even if the hydraulic fluid in the reservoir tank 5 suddenly moves in the longitudinal direction or the lateral direction when the vehicle is tilted or the vehicle is suddenly accelerated or decelerated, The force applied to the magnet column 23b by the moving hydraulic fluid is suppressed. Therefore, the influence on the float 23 due to the rapid movement of the hydraulic fluid in the left-right direction is reduced, and malfunction of the limit switch 24 is prevented. Since the width of the magnet support 23b in the longitudinal direction of the vehicle is set to be relatively small, the influence on the float 23 due to the rapid movement of the hydraulic fluid in the longitudinal direction is reduced.

  A magnet 22 is fixedly supported on the magnet support portion 23c. An isotropic magnet is used for the magnet 22. Of course, an anisotropic magnet can be used for the magnet 22.

  A rectangular tube-shaped limit switch mounting portion 27 is provided integrally with the upper half body 9 on the outer surface of the upper half body 9. The switch case 28 containing the limit switch 24 is placed on the limit switch mounting portion 27 from the front of the drawing of FIG. 2 (a) in a direction perpendicular to the drawing (vehicle left-right direction) (from left to right in FIG. 3). ) Inserted and attached. The limit switch 24 is configured as a normally closed switch that closes by itself. As shown in FIGS. 2B and 3, the center of the magnet 22 and the center of the limit switch 24 are arranged eccentrically (offset) in both the vehicle front-rear direction and the vehicle left-right direction. .

  In that case, by using an isotropic magnet as described above, even if the center of the limit switch 24 and the center of the magnet 22 are arranged eccentrically (offset), the magnetic force of the magnet 22 is used. Can effectively act on the limit switch 24. Therefore, the on / off operation of the limit switch 24 by the magnet 22 is more reliably performed, and the degree of freedom in designing the arrangement of the magnet 22 and the limit switch 24 is increased.

  Then, according to the height of the working fluid in the float chamber 21, the float 22 moves up and down in the float chamber 21 as shown by a solid line and a two-dot chain line in FIG. To do. When the hydraulic fluid is stored in the reservoir tank 5 until the height of the hydraulic fluid level is slightly higher than a predetermined minimum MIN position, the hydraulic fluid level in the float chamber 21 is also The position is the same as the liquid level in the reservoir tank 5. For this reason, the float 23 is also at a height position corresponding to the height of the liquid level. The liquid level in the float chamber 21 at this time is set to the ON / OFF switching liquid level of the limit switch 24 (that is, the liquid level where the warning lamp is turned off). Accordingly, when the liquid level in the float chamber 21 is higher than the extinguished liquid level, the float 23 moves up together with the magnet 22 and the magnet 22 approaches the limit switch 24 and turns off the limit switch 24 ( Open). That is, when the liquid level of the hydraulic fluid in the reservoir tank 5 is higher than the extinguished liquid level, the limit switch 24 is turned off and the warning lamp is not lit.

  When the hydraulic fluid in the reservoir tank 5 decreases and the level of the hydraulic fluid in the float chamber 21 decreases, the float 23 moves down together with the magnet 22, and the magnet 22 moves from the limit switch 24. Separate. Until the liquid level of the working fluid in the float chamber 21 reaches the extinguished liquid level, the limit switch 24 is maintained in the OFF state by the magnetic force of the magnet 22 even if the magnet 22 moves down. When the liquid level of the working fluid in the float chamber 21 becomes the extinguished liquid level, the maintenance of the limit switch 24 by the magnet 22 is released. Therefore, the limit switch 24 is turned on (closed) by itself and the warning light is turned on.

  A columnar (round bar-shaped) guide 25 projects from the bottom half 8 toward the upper half of the float chamber 21 in the center of the cylindrical partition wall 20 in the float chamber 21 and integrally with the lower half 8. It is installed. A guide hole 23a2 of the float 23 is passed through the guide 25. Accordingly, the float 23 is guided by the guide 25 and the inner peripheral surface of the cylindrical partition wall 20 to move up and down. In that case, the center of gravity of the float 23 having the magnet 22 at the upper end is located above, but the inner peripheral surfaces of the guide 25 and the cylindrical partition wall 20 even if the center of gravity is located above. (In particular, the guide 25) allows the float 23 and the magnet 22 to move up and down smoothly with almost no inclination due to their own weight.

  As shown in FIG. 3, the guide surface 26 a having a trapezoidal cross section of the guide 26 is set so that the length of the upper side is shorter than the length of the lower side, and the guide 26 is integrated with the upper half 9. Molded. That is, the guide 26 is suspended from the upper end inner surface (ceiling inner surface) of the reservoir tank 5. The center between the guide surfaces 26 a facing each other is set so as to coincide with the center axis of the guide 25.

  Then, as shown by a two-dot chain line in FIG. 3, when the float 23 moves up, the magnet support portion 23c is guided by the guide surface 26a. Thereby, the center of the magnet 22 is centered with its position regulated. In that case, when the float 23 moves up, the guide amount of the float 23 by the guide 25 decreases, and the float 23 tends to become unstable. In this way, the magnet support portion 23c is guided by the guide 26, The float 23 moves up stably.

  As shown in FIG. 3, a switch case 28 in which the limit switch 24 is housed is mounted in the limit switch mounting portion 27 of the reservoir tank 5. In this switch case 28, a magnetic shielding sheet 29 is integrally incorporated on the limit switch 24 and the back side of the limit switch 24 (the side opposite to the magnet 22 side). For example, the magnetic shielding sheet is attached to the limit switch with an adhesive and is integrated into the switch case. Or the magnetic-shield sheet | seat is resin-molded with the limit switch, and is integrated in the switch case integrally. The magnetic shield sheet 29 can be formed of, for example, a special nickel alloy.

  As shown in FIG. 2A, when there is a motor 30 (for example, an engine starter motor or the like) that generates magnetic noise including electromagnetic waves in the vicinity of the limit switch 24, the magnetic noise is prevented from being produced by the magnetic shielding sheet. The limit switch 24 is prevented from reaching by being shielded by 29. As a result, the limit switch 24 is suppressed from being affected by electromagnetic noise and prevented from malfunctioning. Moreover, the magnetic-shielding sheet 29 can also use magnetic-shielding sheet members of various shapes, such as a magnetic-shielding sheet having a U-shaped cross section, according to various situations.

  According to the reservoir tank 5 of this example, the first and second magnetic shielding members 28 and 29 that shield electromagnetic noise from the outside and do not propagate to the limit switch 24 are provided in the vicinity of the limit switch 24. The influence on the limit switch 24 due to noise can be suppressed. Therefore, it is possible to prevent malfunction of the limit switch 24 due to electromagnetic noise, and it is possible to prevent erroneous lighting of the warning lamp. In that case, according to the situation such as the magnitude of electromagnetic noise generated and the propagation direction of electromagnetic noise, various types of magnetic shielding members are arranged around the limit switch 24, so The influence can be suppressed more effectively.

  In addition, the magnetic shield sheet 29 is attached to the limit switch 24 with an adhesive and is integrated into the switch case 28, or the magnetic shield sheet 29 is integrated into the switch case 28 together with the limit switch 24 by a resin mold. Forgetting to attach a magnetic-shielding sheet to 24, it can arrange | position reliably, without missing.

On the other hand, according to the brake device 2 using the reservoir tank 23 of this example, it is possible to prevent the influence of the external magnetic noise on the limit switch 24 of the liquid amount detection unit 19, so that magnetic noise is generated around the limit switch 24. Even if the parts to be generated are arranged, the amount of hydraulic fluid in the reservoir tank 5 can always be detected accurately. Thereby, a brake operation can be performed more reliably.
In addition, this invention is not limited to the above-mentioned example, A various design change is possible within the range of the matter described in the claim.

The reservoir tank according to the present invention is used in a hydraulic brake device or a hydraulic clutch device that uses hydraulic pressure such as hydraulic pressure, and can be used as a reservoir tank that stores hydraulic fluid. It can utilize suitably for the reservoir tank by which the components which generate | occur | produce are arrange | positioned.
Moreover, the brake device according to the present invention can be suitably used for a brake device that brakes a wheel using hydraulic fluid stored in a reservoir tank.

DESCRIPTION OF SYMBOLS 1 ... Hydraulic brake device 2 ... Brake pedal 3 ... Booster device 4 ... Tandem master cylinder 5 ... Reservoir tank 6 ... Brake cylinder 8 ... Lower half 9 ... Upper half 10 ... Hydraulic fluid inlet 11 ... Cap 12 ... Actuation Liquid supply part 13 ... Working fluid storage chamber 15 ... Liquid amount detection chamber 16 ... Primary working fluid storage chamber 17 ... Secondary working fluid storage chamber 18 ... Partition 18a ... Upper end 19 ... Liquid amount detection unit 20 ... Cylindrical partition 20a ... Communication hole DESCRIPTION OF SYMBOLS 21 ... Float chamber 22 ... Magnet 23 ... Float 23a ... Float main body 23a2 ... Guide hole 23b ... Magnet support | pillar 23c ... Magnet support part 24 ... Limit switch 25, 26 ... Guide 26a ... Guide surface 27 ... Limit switch mounting part 28 ... Switch case 29 ... Magnetic-shielding sheet 30 ... Motor

Claims (4)

Provided with a liquid amount detection unit for detecting the stored hydraulic fluid,
A limit switch that turns on when the liquid level of the stored hydraulic fluid is below a predetermined liquid level and that turns off when the liquid level is higher than the predetermined liquid level, and a magnet that turns the limit switch on and off And a reservoir tank that has a float that moves up and down according to the liquid level of the hydraulic fluid,
A reservoir tank, wherein a magnetic shielding sheet for preventing magnetic noise from the outside from propagating to the limit switch is integrated into a switch case together with the limit switch, and attached to a limit switch mounting portion.   The reservoir tank according to claim 1, wherein the magnetic shielding sheet is attached to a limit switch by an adhesive and is integrally incorporated in a switch case.   The reservoir tank according to claim 1, wherein the magnetic shield sheet is resin-molded together with a limit switch and integrally incorporated in a switch case. At least a reservoir tank that stores hydraulic fluid, a master cylinder that is supplied with hydraulic fluid in the reservoir tank and generates a brake pressure during operation, and a brake cylinder that operates with hydraulic pressure from the master cylinder;
The brake device according to claim 1, wherein the reservoir tank is the reservoir tank according to claim 1.

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