JP2015032361A - Lighting base plate - Google Patents

Lighting base plate Download PDF

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JP2015032361A
JP2015032361A JP2013158963A JP2013158963A JP2015032361A JP 2015032361 A JP2015032361 A JP 2015032361A JP 2013158963 A JP2013158963 A JP 2013158963A JP 2013158963 A JP2013158963 A JP 2013158963A JP 2015032361 A JP2015032361 A JP 2015032361A
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substrate
strip
belt
positive
lighting
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夏比古 森
Natsuhiko Mori
夏比古 森
山下 信好
Nobuyoshi Yamashita
信好 山下
浩行 野田
Hiroyuki Noda
浩行 野田
智行 瀬戸
Tomoyuki Seto
智行 瀬戸
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a novel lighting device making a clear distinction from existing lighting devices.SOLUTION: A lighting base substrate 1 comprises: a band substrate 2 having positive-electrode-side and negative-electrode-side band plates 21 and 22 made of conductive metal and a resin part 24 formed by injection molding with both of the positive-electrode-side and negative-electrode-side band plates 21 and 22 inserted therein and integrally holding both of the positive-electrode-side and negative-electrode-side band plates 21 and 22 under insulated state; and a plurality of LED chips 3 arranged to be spaced apart in an extending direction of the band substrate 2 and electrically connected to both of the positive-electrode-side and negative-electrode-side band plates 21 and 22 respectively. The lighting base substrate 1 is configured to electrically and physically connect the plurality of band substrates 2. The plurality of band substrates 2 are connected electrically and physically through a connector 11, for example.

Description

本発明は、照明用基板に関し、より詳しくは、光源として複数のLEDを装着した照明用基板に関する。   The present invention relates to an illumination substrate, and more particularly to an illumination substrate equipped with a plurality of LEDs as a light source.

LEDを装着するための基板の一例が下記の特許文献1に記載されている。この基板は、導電性金属からなる正極側および負極側の帯板、並びに正負双方の帯板をインサートして射出成形され、正負双方の帯板を絶縁状態で一体に保持する樹脂部を有し、全体として帯状をなす。この基板(帯状基板)の一面には、その延びる方向に離間して複数の発光ダイオード(LED)が装着される。この帯状基板は、プリント基板を用いないため低コストに製造可能であると共に、高い可撓性を有するためにロール状に巻き取った状態での保管や輸送が可能である等の特長を有する。   An example of a substrate for mounting an LED is described in Patent Document 1 below. This substrate has a resin part that is formed by injection molding by inserting both positive and negative strips made of conductive metal, and both positive and negative strips, and holding both positive and negative strips in an insulated state. As a whole, it has a belt shape. A plurality of light emitting diodes (LEDs) are mounted on one surface of the substrate (strip-shaped substrate) so as to be separated from each other in the extending direction. This strip-shaped substrate can be manufactured at a low cost because it does not use a printed circuit board, and has a feature such that it can be stored and transported in a rolled state because of its high flexibility.

特開2011−146187号公報JP 2011-146187 A

しかしながら、特許文献1の帯状基板は、既存の蛍光灯の代替品を提供するためのものに過ぎない。すなわち、特許文献1の発明は、上記の帯状基板を、使用する蛍光管の長さ、形状により決定される定寸に切断してから蛍光管の内部に封入することで、既存蛍光灯と同サイズのLEDランプを製作・提供することを企図したものである。特許文献1では、近年の新たな市場需要に対応できる商品として、更なる付加価値を高めるための検討には至っていない。   However, the belt-like substrate of Patent Document 1 is only for providing an alternative to the existing fluorescent lamp. That is, the invention of Patent Document 1 is the same as an existing fluorescent lamp by cutting the above-mentioned band-shaped substrate into a fixed size determined by the length and shape of the fluorescent tube to be used and then enclosing it in the fluorescent tube. It is intended to produce and provide a size LED lamp. In Patent Document 1, as a product that can meet new market demands in recent years, no study has been made to further increase the added value.

本願発明者らは、上記の帯状基板の活用を検討し、その検討過程で上記帯状基板を活用すれば高い付加価値を有する照明装置を提供できる、との着想に至った。本発明は、かかる着想を具現化し、種々の照明装置として活用し得る付加価値の高い照明用基板を提供することを目的とするものである。   The inventors of the present application have studied the utilization of the above-described belt-shaped substrate, and have come up with the idea that a lighting device having high added value can be provided by utilizing the belt-shaped substrate in the examination process. An object of the present invention is to provide a lighting substrate with high added value that can realize such an idea and can be used as various lighting devices.

上記目的を達成するための技術手段として、本発明では、導電性金属からなる正極側および負極側の帯板、並びに正負双方の帯板をインサートした射出成形で形成され、正負双方の帯板を絶縁状態で一体に保持する樹脂部を有する帯状基板と、帯状基板の延びる方向に離間して配置され、それぞれが正負双方の帯板に電気的に接続された複数のLEDとを備え、帯状基板を、電気的および物理的に複数接続して構成された照明用基板を提供する。   As technical means for achieving the above object, in the present invention, the positive and negative side strips made of conductive metal, and both positive and negative strips are formed by injection molding. A belt-like substrate comprising: a belt-like substrate having a resin portion that is integrally held in an insulated state; and a plurality of LEDs that are spaced apart in the direction in which the belt-like substrate extends and are electrically connected to both the positive and negative belt plates Is provided with a plurality of electrical and physical connections.

本発明に係る照明用基板では、これを構成する個々の帯状基板が、主に、金属製の二枚の帯板と、両帯板を絶縁状態で保持する樹脂部とで形成されるので、使用する帯板(金属板)の厚みや樹脂部の厚み・形態等を考慮すれば、個々の帯状基板に任意の機能を付与することができる。例えば、薄肉の帯板を使用すると共に、樹脂部を薄肉に成形すれば、帯状基板に高い可撓性を付与することができるので、変形自由度が高い照明用基板を得ることができる。また例えば、比較的厚肉の帯板を使用すれば、高剛性の帯状基板を得ることができるので、低コストに作製可能でありながら形態安定性に優れた照明用基板を得ることができる。さらに、個々の帯状基板では、正負双方の帯板が樹脂部で被覆されて絶縁状態にあるため、樹脂部の形態を考慮することなどにより、水や異物による両帯板間の短絡を防止することができる。そのため、屋内のみならず、屋外使用に適した構造とすることもできる。従って、本発明に係る照明用基板によれば、形態や設置場所の選択自由度が高いなどといった優れた特徴を有する付加価値の高い照明装置を提供することが可能となる。   In the lighting substrate according to the present invention, the individual band-shaped substrates constituting this are mainly formed by two metal band plates and a resin portion that holds both the band plates in an insulating state. In consideration of the thickness of the strip (metal plate) to be used, the thickness and form of the resin portion, etc., an arbitrary function can be imparted to each strip-shaped substrate. For example, when a thin strip is used and the resin portion is formed thin, a high flexibility can be imparted to the strip substrate, so that an illumination substrate having a high degree of freedom in deformation can be obtained. Further, for example, if a relatively thick strip is used, a highly rigid strip substrate can be obtained. Therefore, an illumination substrate that can be manufactured at low cost but has excellent shape stability can be obtained. Furthermore, in each band-shaped substrate, both the positive and negative band plates are covered with the resin part and are in an insulating state, and therefore, short-circuiting between the two band plates due to water and foreign matters is prevented by taking into account the form of the resin part. be able to. Therefore, it is possible to provide a structure suitable not only for indoor use but also for outdoor use. Therefore, according to the board | substrate for illumination which concerns on this invention, it becomes possible to provide a high added value illuminating device which has the outstanding characteristics, such as a high degree of freedom of selection of a form or an installation place.

上記構成の照明用基板は、複数の帯状基板を電気的および物理的に接続して構成されている限りにおいて、帯状基板同士の接続態様は任意に選択することができる。すなわち、複数の帯状基板は、平面的に接続する(照明用基板が全体として略平板状の形態をなすように接続する)ことができる他、立体的に接続する(が全体として立体形状をなすように接続する)こともできる。   As long as the board | substrate for illumination of the said structure is comprised by electrically and physically connecting a some strip | belt-shaped board | substrate, the connection aspect of strip | belt-shaped board | substrates can be selected arbitrarily. That is, the plurality of strip-like substrates can be connected in a plane (connected so that the illumination substrate has a substantially flat plate shape as a whole) and connected in a three-dimensional manner (but has a three-dimensional shape as a whole). Can also be connected).

複数の帯状基板は、直接接続することもできるが、帯状基板に設けられる端子の外部露出を防止するためにも、コネクタを介して相互に接続(電気的および物理的に接続)するのが好ましい。コネクタを介して複数の帯状基板を接続する場合、各帯状基板は、分離可能にコネクタに接続することができる。このようにすれば、形態変更の自由度を一層高めることができる。   The plurality of strip substrates can be directly connected, but in order to prevent external exposure of the terminals provided on the strip substrate, it is preferable that they are connected to each other (electrically and physically connected) via a connector. . When connecting a some strip | belt-shaped board | substrate via a connector, each strip | belt-shaped board | substrate can be connected to a connector so that isolation | separation is possible. If it does in this way, the freedom degree of a form change can be raised further.

コネクタには、LEDに電力を供給するための電池を設けることができる。このようにすれば、照明用基板をそのまま照明装置として使用することが可能となるので、設置場所や使用方法の自由度が高まる。そのため、当該照明用基板を、シーリングライトのような常設される照明装置としてだけでなく、非常用の照明装置として活用することも可能となる。   The connector can be provided with a battery for supplying power to the LED. If it does in this way, since it becomes possible to use the board | substrate for illumination as an illuminating device as it is, the freedom degree of an installation place and a usage method increases. Therefore, the illumination substrate can be used not only as a permanent illumination device such as a ceiling light but also as an emergency illumination device.

以上の構成において、複数のLEDは、正負双方の帯板に並列接続するのが望ましい。このようにすれば、例えば、帯状基板を、その長さ方向の適所で切断しても、切断箇所よりも電源(電池)に近接した側においては断線が生じない。従って、一部の帯状基板を切断(帯状基板の長さ寸法を変更)等することもでき、形態変更の自由度が一層向上する。   In the above configuration, the plurality of LEDs are desirably connected in parallel to both the positive and negative strips. In this way, for example, even if the strip-shaped substrate is cut at an appropriate position in the length direction, disconnection does not occur on the side closer to the power source (battery) than the cut position. Therefore, it is possible to cut a part of the belt-like substrate (change the length of the belt-like substrate), and the degree of freedom in changing the shape is further improved.

以上に示すように、本発明に係る照明用基板は、これを構成する個々の帯状基板を薄肉軽量かつ変形容易に形成することができ、しかもこの帯状基板同士を任意態様で接続し得る。そのため、任意形態を採ることができ、しかも取り付け自由度や使用方法の選択自由度が高い。従って、既存の照明装置とは一線を画した付加価値の高い照明装置を提供することができる。   As described above, the lighting substrate according to the present invention can form individual strip-shaped substrates constituting the thin-walled, lightweight, and easily deformable, and can connect the strip-shaped substrates in an arbitrary manner. Therefore, an arbitrary form can be taken, and the degree of freedom in attachment and the method of use are high. Therefore, it is possible to provide a lighting device with high added value that is different from existing lighting devices.

(a)図は本発明の第1実施形態に係る照明用基板の概略平面図、(b)図は(a)図中のA部拡大図である。(A) is a schematic plan view of the illumination substrate according to the first embodiment of the present invention, and (b) is an enlarged view of part A in (a). 図1に示す照明用基板を構成する帯状基板の概略平面図である。It is a schematic plan view of the strip | belt-shaped board | substrate which comprises the board | substrate for illumination shown in FIG. 図2中のX−X線矢視概略断面図である。FIG. 3 is a schematic sectional view taken along line XX in FIG. 2. 図2中のY−Y線矢視概略断面図である。FIG. 3 is a schematic cross-sectional view taken along line YY in FIG. 2. LEDチップの斜視図である。It is a perspective view of a LED chip. 帯状基板の製作工程を模式的に示す平面図である。It is a top view which shows typically the manufacturing process of a strip | belt-shaped board | substrate. 本発明の第2実施形態に係る照明用基板の概略平面図である。It is a schematic plan view of the board | substrate for illumination which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る照明用基板の概略斜視図である。It is a schematic perspective view of the board | substrate for illumination which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係る照明用基板の概略正面図である。It is a schematic front view of the board | substrate for illumination which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係る照明用基板の概略正面図である。It is a schematic front view of the board | substrate for illumination which concerns on 5th Embodiment of this invention. 変形例に係る帯状基板の概略断面図である。It is a schematic sectional drawing of the strip | belt-shaped board | substrate which concerns on a modification. (a)図は、二枚の帯状基板を変形例に係るコネクタで接続した状態を示す概略平面図、(b)図は(a)図中に示すX1−X1線矢視断面図である。(A) A figure is a schematic plan view which shows the state which connected the two strip | belt-shaped board | substrates with the connector which concerns on a modification, (b) A figure is X1-X1 arrow sectional drawing shown in (a) figure.

以下、本発明の実施の形態を図1〜図12に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1(a)および図1(b)に、本発明の第1実施形態に係る照明用基板1の概略平面図および部分拡大図をそれぞれ示す。この照明用基板1は、複数(図示例では合計12枚)の帯状基板2と、各帯状基板2の延びる方向に離間して配置され、帯状基板2に電気的に接続された複数のLED(LEDチップ)3と、複数の帯状基板2を電気的および物理的に接続するコネクタ11とを備える。複数の帯状基板2は同一(略同一)の平面内に配置(平面的に接続)されており、従ってこの照明用基板1は全体として略平板状の形態をなしている。   FIG. 1A and FIG. 1B respectively show a schematic plan view and a partially enlarged view of the illumination substrate 1 according to the first embodiment of the present invention. The lighting substrate 1 includes a plurality of (in the illustrated example, a total of 12) strip-shaped substrates 2 and a plurality of LEDs (which are spaced apart from each other in the extending direction of the respective strip-shaped substrates 2 and are electrically connected to the strip-shaped substrate 2 ( LED chip) 3 and a connector 11 for electrically and physically connecting a plurality of strip-like substrates 2. The plurality of strip-like substrates 2 are disposed (planarly connected) in the same (substantially the same) plane, and therefore the illumination substrate 1 has a substantially flat plate shape as a whole.

本実施形態では、平面視したときの形状が互いに異なる二種類のコネクタ11(11A,11B)を使用している。詳しくは、平面視で正八角形状をなし、照明用基板1の中央部に配設された第1コネクタ11Aと、平面視で略台形状をなし、第1コネクタ11Aの周方向外側に配置された第2コネクタ11Bとを用いており、第2コネクタ11Bは、90°ピッチで4つ配置されている。周方向で隣り合う第2コネクタ11B,11B間には、帯状基板2が2枚ずつ配設され、第1コネクタ11Aと各第2コネクタ11Bの間には帯状基板2が1枚ずつ配設されている。従って、図示例の第1および第2コネクタ11A,11Bは、それぞれ、各帯状基板2の長さ方向端部に設けられた端子(正極側および負極側の端子)23,23に適合し、かつ両端子23,23が電気的に接続される端子(正極側および負極側の端子)12,12を少なくとも4対および5対有する。   In the present embodiment, two types of connectors 11 (11A, 11B) having different shapes when viewed in plan are used. Specifically, it has a regular octagonal shape in a plan view, and is substantially trapezoidal in a plan view and is disposed on the outer side in the circumferential direction of the first connector 11A. The second connector 11B is used, and four second connectors 11B are arranged at a pitch of 90 °. Two strip-shaped substrates 2 are disposed between the second connectors 11B and 11B adjacent in the circumferential direction, and one strip-shaped substrate 2 is disposed between the first connector 11A and each second connector 11B. ing. Therefore, the first and second connectors 11A and 11B in the illustrated example are compatible with the terminals (positive and negative terminals) 23 and 23 provided at the lengthwise ends of the respective strip-like substrates 2, and There are at least 4 pairs and 5 pairs of terminals (positive and negative terminals) 12 and 12 to which both terminals 23 and 23 are electrically connected.

この照明用基板1において、例えば、中央部に配設された第1コネクタ11Aは、図示しない交流電源に接続可能で、かつ交流電源から供給された交流電力を直流電力に変換可能な構成を有している。また、詳細な図示は省略するが、各帯状基板2の正極側の端子23は、コネクタ11(11A,11B)の正極側の端子12を介して相互に電気的に繋がり、一連の正極回路を構成している。同様に、各帯状基板2の負極側の端子23は、コネクタ11の負極側の端子12を介して相互に電気的に繋がり、一連の負極回路を構成している。従って、交流電源から供給される交流電力が第1コネクタ11A内で直流電力に変換された上で各帯状基板2に供給されることにより、各帯状基板2に電気的に接続されたLEDチップ3が点灯するようになっている。なお、かかる構成に限らず、この照明用基板1に直流電源を設けても良いし、もしくは、この照明用基板1が直接的に直流電源の供給を受ける構成も採用し得る。   In the lighting substrate 1, for example, the first connector 11A disposed in the center has a configuration that can be connected to an AC power source (not shown) and can convert AC power supplied from the AC power source into DC power. doing. Although not shown in detail, the terminal 23 on the positive side of each belt-like substrate 2 is electrically connected to each other via the terminal 12 on the positive side of the connector 11 (11A, 11B) to form a series of positive circuit. It is composed. Similarly, the terminal 23 on the negative side of each belt-like substrate 2 is electrically connected to each other via the terminal 12 on the negative side of the connector 11 to constitute a series of negative circuit. Accordingly, the AC power supplied from the AC power source is converted into DC power in the first connector 11A and then supplied to each strip substrate 2, thereby the LED chip 3 electrically connected to each strip substrate 2. Lights up. However, the present invention is not limited to this configuration, and a DC power supply may be provided on the illumination substrate 1 or a configuration in which the illumination substrate 1 is directly supplied with a DC power supply may be employed.

次に、帯状基板2の詳細構造について説明する。   Next, the detailed structure of the strip substrate 2 will be described.

帯状基板2は、図2〜図4に示すように、平行に配置した二枚の帯板(正極側および負極側の帯板)21,22を樹脂部24で一体に保持した帯板状の形態を有する。本実施形態で使用する二枚の帯板21,22は、何れも厚さ0.01mm〜3mm程度(例えば0.1mm)の可撓性に富む導電性の金属板、例えば、銅板、アルミ板、ステンレス鋼板で形成される。二枚の帯板21,22の長さ方向一端および他端には、各帯状基板2の長さ方向両側に配置されるコネクタ11の端子12,12[図1(b)を参照]に電気的に接続される端子(正極側および負極側の端子)23,23がそれぞれ形成されている。帯板21,22の表面には、必要に応じて錫メッキ等で導電性の金属被膜を形成することもできる。   As shown in FIGS. 2 to 4, the belt-like substrate 2 is a belt-plate-like shape in which two belt plates (positive and negative side belt plates) 21 and 22 arranged in parallel are integrally held by a resin portion 24. It has a form. The two strips 21 and 22 used in the present embodiment are both flexible metal plates having a thickness of about 0.01 mm to 3 mm (for example, 0.1 mm), such as copper plates and aluminum plates. , Formed of stainless steel plate. Electrically connected to terminals 12 and 12 of the connector 11 (see FIG. 1 (b)) arranged on both sides in the longitudinal direction of the respective strip-like substrates 2 at one end and the other end in the longitudinal direction of the two strip plates 21 and 22. Terminals (positive and negative terminals) 23, 23 connected to each other are respectively formed. A conductive metal film can be formed on the surfaces of the strips 21 and 22 by tin plating or the like, if necessary.

樹脂部24は、端子23を除く帯板21,22の両面をその軸方向全体にわたって被覆し、かつ二枚の帯板21,22間の隙間を充足している。この樹脂部24は、後述のように二枚の帯板21,22をインサート部品とした樹脂の射出成形により形成される。樹脂部24の成形用樹脂材料は、照明用基板1の使用条件等に応じて任意に選択することができ、例えばLCP、PPS、POM、PEEK等を主成分としたものが使用される。樹脂部24成形用の樹脂材料には、絶縁性を損なわない範囲で適当な充填材を一種又は二種以上配合することもできる。   The resin portion 24 covers both sides of the strips 21 and 22 excluding the terminal 23 over the entire axial direction, and satisfies the gap between the two strips 21 and 22. As will be described later, the resin portion 24 is formed by resin injection molding using two strips 21 and 22 as insert parts. The resin material for molding of the resin portion 24 can be arbitrarily selected according to the use conditions of the lighting substrate 1, and for example, a material mainly composed of LCP, PPS, POM, PEEK or the like is used. In the resin material for molding the resin part 24, one or more suitable fillers can be blended within a range that does not impair the insulating properties.

樹脂部24には、帯板21,22の延びる方向に沿って等ピッチあるいは不等ピッチで複数の窓部26が形成され、この実施形態では窓部26が等ピッチで形成されている。窓部26は、二枚の帯板21,22の間で帯状基板2の一方の面(LEDチップ3の装着側の面である。以下「表面」と称する。)および他方の面(以下、「裏面」と称する)に開口している。窓部26内には二枚の帯板21,22の各内縁部が突出しており、突出した帯板21,22の内縁部よりも表面側では、窓部26の内面がLEDチップ3を収容できる形状になっている。窓部26内に突出した帯板21,22の各内縁部は端子(正極側および負極側の端子)27,27として機能する。   In the resin portion 24, a plurality of window portions 26 are formed at equal or unequal pitches along the direction in which the strips 21 and 22 extend. In this embodiment, the window portions 26 are formed at equal pitches. The window portion 26 is between one of the two strips 21 and 22, one surface of the strip substrate 2 (the surface on the LED chip 3 mounting side, hereinafter referred to as “surface”) and the other surface (hereinafter referred to as “surface”). (Referred to as “back side”). The inner edge portions of the two band plates 21 and 22 protrude into the window portion 26, and the inner surface of the window portion 26 accommodates the LED chip 3 on the surface side from the inner edge portions of the protruding band plates 21 and 22. It has a shape that can be done. The inner edge portions of the strips 21 and 22 protruding into the window portion 26 function as terminals (positive and negative terminals) 27 and 27.

樹脂部24のうち、二枚の帯板21,22間の領域には、帯状基板2の表裏両面に開口した取り付け孔28が一又は複数形成されている。この取り付け孔28は、照明用基板1(帯状基板2)を構造体の壁面等に取り付ける際に、タッピングネジ等の締結部材をねじ込み得る孔である。取り付け孔28は、必ずしも帯状基板2の表裏両面に開口している必要はなく、表面のみに開口した形態とすることもできる。   In the resin portion 24, one or a plurality of attachment holes 28 that are open on both the front and back surfaces of the belt-like substrate 2 are formed in a region between the two belt plates 21 and 22. The attachment hole 28 is a hole into which a fastening member such as a tapping screw can be screwed when attaching the lighting substrate 1 (band-like substrate 2) to the wall surface of the structure. The attachment holes 28 do not necessarily have to be opened on both the front and back surfaces of the belt-like substrate 2, and may be formed on the surface only.

なお、上記の取り付け孔28は必ずしも設ける必要はなく、省略することも可能である。例えば、コネクタ11に、帯状基板2の取り付け孔28と同様の機能を奏する取り付け孔が設けられており、この取り付け孔に締結部材をねじ込むだけでも構造体等に対する照明用基板1の取り付け強度を十分に確保できるのであれば、取り付け孔28は省略することができる。   The mounting hole 28 is not necessarily provided and may be omitted. For example, the connector 11 is provided with an attachment hole having the same function as the attachment hole 28 of the belt-like substrate 2, and the attachment strength of the illumination substrate 1 to the structure or the like is sufficient even by screwing a fastening member into the attachment hole. The mounting hole 28 can be omitted if it can be secured.

図3および図4に示すように、樹脂部24の表面では、窓部26および取り付け孔28の周囲が他所よりも盛り上がっている。この盛り上がり部26a,28aを除き、樹脂部24は均一な厚さT1を有する。帯状基板2に十分な可撓性を付与し、帯状基板2を、その表面側又は裏面側を凸とした湾曲形態(表面側を凸とした湾曲形態の帯状基板2については、例えば図10を参照)や、その延びる方向で凹凸が交互に現れる波型形態等に変形可能とするため、樹脂部24の各部の厚さは極力薄くする。具体的には、樹脂部24の上記肉厚T1は0.3mm〜1.5mm程度(例えば1mm)、最大肉厚となる盛り上がり部26a,28aの厚さTmaxは1.5mm〜4mm程度(例えば2mm)とする。樹脂部24の裏面は、凹凸のない平坦面とされている。   As shown in FIGS. 3 and 4, on the surface of the resin portion 24, the periphery of the window portion 26 and the mounting hole 28 is raised more than other places. Except for the raised portions 26a and 28a, the resin portion 24 has a uniform thickness T1. The belt-like substrate 2 is provided with sufficient flexibility, and the belt-like substrate 2 is curved in a convex shape on the front side or back side (for the belt-like substrate 2 in the curved shape with the front side convex, for example, FIG. The thickness of each portion of the resin portion 24 is made as thin as possible. Specifically, the thickness T1 of the resin portion 24 is about 0.3 mm to 1.5 mm (for example, 1 mm), and the thickness Tmax of the raised portions 26a and 28a having the maximum thickness is about 1.5 mm to 4 mm (for example, 2 mm). The back surface of the resin part 24 is a flat surface without unevenness.

LEDチップ3とは、図5に示すような、いわゆる表面実装型(チップ型)のLEDを意味する。LEDチップ3の構成・形態は任意であり、図5では、複数(3つ)の発光素子31を有するマルチチップであって、薄肉の直方体状にパッケージングされたLEDチップ3を例示している。LEDチップ3としては、マルチチップの他に、一つの発光素子31を有するシングルチップも使用可能である。また、LEDとしては、チップ型の他に砲弾型も使用可能である。LEDチップ3には、発光素子31の数に対応した端子(正極側および負極側の端子)32,32が設けられている。図示例のLEDチップ3は、3つの発光素子31を有することから、三対の正極側および負極側端子32,32を有する。各端子32は断面L字型をなし、LEDチップ3の中央部付近から外部に突出し、側面および底面に沿うように延びている。LEDチップ3の発光色は任意であり、例えば白色を使用することができる。   The LED chip 3 means a so-called surface mount type (chip type) LED as shown in FIG. The configuration and form of the LED chip 3 is arbitrary, and FIG. 5 illustrates the LED chip 3 that is a multichip having a plurality (three) of light emitting elements 31 and packaged in a thin rectangular parallelepiped shape. . As the LED chip 3, in addition to the multichip, a single chip having one light emitting element 31 can also be used. In addition to the chip type, a bullet type can also be used as the LED. The LED chip 3 is provided with terminals (positive and negative terminals) 32 and 32 corresponding to the number of light emitting elements 31. Since the LED chip 3 in the illustrated example includes three light emitting elements 31, the LED chip 3 includes three pairs of positive and negative terminals 32 and 32. Each terminal 32 has an L-shaped cross section, protrudes from the central portion of the LED chip 3 to the outside, and extends along the side surface and the bottom surface. The emission color of the LED chip 3 is arbitrary, and for example, white can be used.

このLEDチップ3は、図3に示すように、樹脂部24の窓部26内に一つずつ嵌め込むことで帯状基板2に装着され、窓部26内にはめ込まれたLEDチップ3は帯状基板2から取り外し可能ともされる。LEDチップ3は、その上面が、樹脂部24の盛り上がり部26aの上面と同レベル(図4参照)か、もしくは、盛り上がり部26aの上面よりも低い位置に位置するようにして帯状基板2に装着される。窓部26内にLEDチップ3をはめ込む際には、LEDチップ3の端子32,32を窓部26内に突出した帯板21,22の端子27,27にそれぞれ接触させる。これにより、帯板21,22と各LEDチップ3との間での通電性が確保される。帯板21,22(帯状基板2)と各LEDチップ3との間における通電状態の安定化を図る観点から、帯状基板2には、LEDチップ3の抜け方向でLEDチップ3と係合する抜け止め構造を設けるのが好ましい。抜け止め構造は、例えば、樹脂部24の窓部26内面にLEDチップ3の端子32の上面32a(図4および図5参照)と係合する樹脂製の係合部を形成することにより、あるいは、帯板21,22にプレス加工等でLEDチップ3の端子32の上面32a(図4および図5参照)と係合する係合部を形成することにより実現される。   As shown in FIG. 3, the LED chips 3 are attached to the belt-like substrate 2 by being fitted one by one into the window portion 26 of the resin portion 24, and the LED chip 3 fitted into the window portion 26 is the belt-like substrate. 2 is also removable. The LED chip 3 is mounted on the belt-like substrate 2 so that the upper surface of the LED chip 3 is at the same level as the upper surface of the raised portion 26a of the resin portion 24 (see FIG. 4) or lower than the upper surface of the raised portion 26a. Is done. When the LED chip 3 is fitted into the window portion 26, the terminals 32 and 32 of the LED chip 3 are brought into contact with the terminals 27 and 27 of the band plates 21 and 22 protruding into the window portion 26, respectively. Thereby, the electrical conductivity between the strips 21 and 22 and each LED chip 3 is ensured. From the standpoint of stabilizing the energized state between the strip plates 21 and 22 (band substrate 2) and each LED chip 3, the strip substrate 2 has a disconnection that engages with the LED chip 3 in the disconnection direction of the LED chip 3. A stop structure is preferably provided. The retaining structure is formed, for example, by forming a resin engaging portion that engages with the upper surface 32a (see FIGS. 4 and 5) of the terminal 32 of the LED chip 3 on the inner surface of the window portion 26 of the resin portion 24, or This is realized by forming an engaging portion that engages with the upper surface 32a (see FIGS. 4 and 5) of the terminal 32 of the LED chip 3 in the band plates 21 and 22 by pressing or the like.

図2および図3では、一部の窓部26にLEDチップ3をはめ込んでいない。これは端子27を図面上に明示することで帯状基板2の構成を明確化するためであり、通常は全ての窓部26にLEDチップ3がはめ込まれる。但し、必ずしも全ての窓部26にLEDチップ3をはめ込む必要はない。すなわち、一部の窓部26にのみLEDチップ3を装着し、他の窓部26へのLEDチップ3の装着を省略してもよい。   In FIG. 2 and FIG. 3, the LED chip 3 is not fitted in some of the window portions 26. This is to clarify the configuration of the belt-like substrate 2 by clearly showing the terminals 27 on the drawing, and the LED chips 3 are usually fitted in all the window portions 26. However, it is not always necessary to fit the LED chips 3 in all the window portions 26. That is, the LED chip 3 may be attached only to a part of the window portions 26, and the attachment of the LED chip 3 to the other window portions 26 may be omitted.

LEDチップ3は、その端子32,32を、窓部26内に突出した帯板21,22の端子27,27に半田付けすることで帯状基板2に装着することもできる。但し、LEDチップ3の取り付け性やメンテナンス性等を考慮すると、LEDチップ3は、上述したように、窓部26へのはめ込みにより帯状基板2に装着され、かつ帯状基板2から取り外し可能であるのが好ましい。窓部26へのはめ込みによってLEDチップ3が帯状基板2に装着されれば、半田付けに要する手間を省いて製造コストを低廉化することができるからである。また、LEDチップ3が帯状基板2から取り外し可能であれば、予め装着されていたLEDチップ3を発光色の異なるLEDチップ3に交換する、発光しなくなったLEDチップ3を新品に交換する、照度を調整する、などといった作業をユーザーが容易に実行することが可能となる。   The LED chip 3 can be mounted on the belt-like substrate 2 by soldering the terminals 32 and 32 to the terminals 27 and 27 of the belt plates 21 and 22 protruding into the window portion 26. However, in consideration of the attachment property and maintenance property of the LED chip 3, the LED chip 3 is attached to the strip substrate 2 by being fitted into the window portion 26 and can be detached from the strip substrate 2 as described above. Is preferred. This is because if the LED chip 3 is mounted on the belt-like substrate 2 by being fitted into the window portion 26, the manufacturing cost can be reduced by eliminating the labor required for soldering. Further, if the LED chip 3 is removable from the belt-like substrate 2, the LED chip 3 mounted in advance is replaced with an LED chip 3 having a different emission color, or the LED chip 3 that has stopped emitting light is replaced with a new one. It is possible for the user to easily perform operations such as adjusting the screen.

上記構成の帯状基板2にLEDチップ3が装着されると、複数のLEDチップ3は帯状基板2の両帯板21,22に対して並列接続されることになる。これにより、一部の窓部26へのLEDチップ3の装着を省略した場合でも、窓部26に装着したLEDチップ3を点灯させることが可能になる。なお、全ての窓部26にLEDチップ3を装着する場合、帯状基板2の構造を変更すれば、LEDチップ3を直列に接続することもできる。   When the LED chip 3 is mounted on the belt-like substrate 2 having the above-described configuration, the plurality of LED chips 3 are connected in parallel to both the belt plates 21 and 22 of the belt-like substrate 2. Thereby, even when the mounting of the LED chips 3 to some of the window portions 26 is omitted, the LED chips 3 mounted on the window portions 26 can be turned on. In addition, when mounting the LED chip 3 in all the window parts 26, if the structure of the strip | belt-shaped board | substrate 2 is changed, the LED chip 3 can also be connected in series.

以上の構成を有するLED照明装置1は、例えば以下の手順で製作することができる。   The LED lighting device 1 having the above configuration can be manufactured, for example, by the following procedure.

先ず、図6に示すように、間隔をあけて平行にガイドした二枚の帯板21,22を射出成形機7に所定ピッチで間欠的に送り込み、型内に樹脂を射出することで樹脂部24を形成する。これにより、二枚の帯板21,22を樹脂部24で一体に保持し、かつ二枚の帯板21,22間を樹脂部24で絶縁した帯状基板2が得られる。帯板21,22の一部をプレス加工により打ち抜き、あるいは塑性変形させることもでき、その場合には、射出成形機7への送り込み前にこれらの加工が実行される。   First, as shown in FIG. 6, the two strips 21 and 22 guided in parallel with a gap are intermittently fed into the injection molding machine 7 at a predetermined pitch, and the resin is injected into the mold. 24 is formed. Thus, the belt-like substrate 2 in which the two strips 21 and 22 are integrally held by the resin portion 24 and the two strips 21 and 22 are insulated by the resin portion 24 is obtained. A part of the strips 21 and 22 can be punched out by pressing or plastically deformed. In this case, these processes are performed before feeding to the injection molding machine 7.

次いで、(1)帯状基板2を所定長さに切断する切断加工、(2)端子23の形成加工(樹脂部24の一部の除去加工)、(3)窓部26へのLEDチップ3のはめ込み、を適宜の順序で実行し、その後、この帯状基板2の端子23をコネクタ11(11A,11B)に差し込み、帯状基板2の端子23とコネクタ11の端子12とを接触させる。これにより、複数の帯状基板2を有し、かつ複数の帯状基板2が電気的および物理的に接続された図1に示す照明用基板1が完成する。なお、コネクタ11の端子12は、例えば、帯状基板2の端子23を厚み方向で挟持し得るような形態(図3中に一点鎖線で示す)に形成される。このような構成によれば、帯状基板2を、分離可能にコネクタ11に接続することができる。   Next, (1) cutting process of cutting the strip-shaped substrate 2 to a predetermined length, (2) forming process of the terminal 23 (removal process of a part of the resin part 24), (3) the LED chip 3 to the window part 26 The fitting is executed in an appropriate order, and then the terminal 23 of the strip-shaped substrate 2 is inserted into the connector 11 (11A, 11B), and the terminal 23 of the strip-shaped substrate 2 and the terminal 12 of the connector 11 are brought into contact with each other. Thereby, the lighting substrate 1 shown in FIG. 1 having the plurality of strip-shaped substrates 2 and electrically connected to the plurality of strip-shaped substrates 2 is completed. In addition, the terminal 12 of the connector 11 is formed in the form (it shows with a dashed-dotted line in FIG. 3) which can clamp the terminal 23 of the strip | belt-shaped board | substrate 2 in the thickness direction, for example. According to such a structure, the strip | belt-shaped board | substrate 2 can be connected to the connector 11 so that isolation | separation is possible.

図6では、予め分離された二枚の帯板21,22を射出成形機7に供給する構成を例示したが、一枚の帯板を順送りして射出成形機7の直前で切断し、一枚の帯板を二枚の帯板21,22に分断してからこれらを射出成形機7に供給することもできる。また、射出成形機7に送り込む二枚の帯板21,22は、ロール形態に巻き取られたものから順次巻き出されたものであっても良いし、予め所定長さに切断されたものであっても良い。   In FIG. 6, the configuration in which two strips 21 and 22 separated in advance are supplied to the injection molding machine 7, but one strip is fed forward and cut immediately before the injection molding machine 7. It is also possible to divide the strips into two strips 21 and 22 and supply them to the injection molding machine 7. Moreover, the two strips 21 and 22 fed into the injection molding machine 7 may be sequentially unwound from those wound in a roll form, or may be cut in advance to a predetermined length. There may be.

以上で説明した本発明に係る照明用基板1では、これを構成する個々の帯状基板2が、可撓性を有する二枚の帯板21,22と、両帯板21,22を絶縁状態で保持する樹脂部24とで形成されるので、使用する帯板21,22(金属板)の厚みや樹脂部24の厚み・形態等を考慮すれば、個々の帯状基板2に任意の機能を付与することができる。本実施形態では、薄肉の帯板21,22を使用すると共に、樹脂部24を薄肉に成形したので、個々の帯状基板2に高い可撓性、すなわち変形自由度を付与することができることに加え、個々の帯状基板2を軽量に形成し得る。従って、本発明に係る照明用基板1は、任意形態を採ることができ、しかも設置態様の選択自由度が高い。そのため、既存の照明装置とは一線を画した新規で付加価値の高い照明装置を提供することが可能となる。   In the lighting substrate 1 according to the present invention described above, each of the strip-shaped substrates 2 constituting the substrate 2 has two strip plates 21 and 22 having flexibility and both the strip plates 21 and 22 in an insulated state. Since it is formed with the resin part 24 to hold, given the thickness of the band plates 21 and 22 (metal plates) to be used and the thickness and form of the resin part 24, an arbitrary function is given to each band-like substrate 2 can do. In the present embodiment, since the thin strips 21 and 22 are used and the resin portion 24 is formed thin, it is possible to give a high flexibility, that is, a degree of freedom of deformation, to each strip substrate 2. The individual belt-like substrates 2 can be formed in a light weight. Therefore, the lighting substrate 1 according to the present invention can take an arbitrary form and has a high degree of freedom in selecting an installation mode. Therefore, it is possible to provide a new and high added-value lighting device that is different from existing lighting devices.

特に、本実施形態の照明用基板1においては、各帯状基板2を分離可能にコネクタ11に接続しているので、形態変更の自由度が一層高まる。また、LEDチップ3を正負双方の帯板21,22に並列接続しているので、帯状基板2を、その長さ方向の適所で切断しても、切断箇所よりも電源に近接した側においては断線が生じない。従って、一部の帯状基板2を切断(帯状基板2の長さ寸法を変更)することもでき、形態変更の自由度がより一層高まる。   In particular, in the illumination substrate 1 of the present embodiment, since each strip substrate 2 is detachably connected to the connector 11, the degree of freedom in changing the configuration is further increased. Further, since the LED chip 3 is connected in parallel to both the positive and negative strips 21 and 22, even if the strip substrate 2 is cut at an appropriate position in the length direction, the side closer to the power source than the cut portion is provided. No disconnection occurs. Therefore, a part of the strip-shaped substrate 2 can be cut (the length dimension of the strip-shaped substrate 2 is changed), and the degree of freedom in changing the configuration is further increased.

以上、本発明の第1実施形態に係る照明用基板1について説明を行ったが、照明用基板1には本発明の要旨を逸脱しない範囲で適宜の変更を施すことができる。   The lighting substrate 1 according to the first embodiment of the present invention has been described above. However, the lighting substrate 1 can be appropriately modified without departing from the gist of the present invention.

例えば、複数の帯状基板2の接続態様は任意であり、図7に、帯状基板2の接続態様を変更した照明用基板1(本発明の第2実施形態に係る照明用基板1)の概略平面図を示す。同図に示す照明用基板1は、略同一平面上で放射状に帯状基板2を、その配設された複数(計16枚)の帯状基板2を、中央部に配置した一のコネクタ11によって電気的および物理的に接続したものであり、図1(a)に示す照明用基板1と同様に全体として略平板状の形態をなしている。この照明用基板1では、帯状基板2として、その延びる方向の一端にのみ端子23,23を有するものを使用している。そして、この照明用基板1では、各帯状基板2の一端部のみがコネクタ11に接続されている関係上、図1(a)に示した照明用基板1に比べて各帯状基板2の形状変更自由度が高い。なお、この場合、帯状基板2を構成する二枚の帯板21,22として、その板厚を増したものを使用すれば、帯状基板2の剛性を高めることができるので、コネクタ11に接続した帯状基板2を所望の姿勢に維持することが(帯状基板2の形態安定性を高めることが)できる。   For example, the connection mode of the plurality of strip-like substrates 2 is arbitrary, and FIG. 7 shows a schematic plan view of the illumination substrate 1 (the illumination substrate 1 according to the second embodiment of the present invention) in which the connection mode of the strip-like substrate 2 is changed. The figure is shown. The illumination substrate 1 shown in FIG. 1 has a strip-like substrate 2 radially on substantially the same plane, and a plurality of (a total of 16) strip-like substrates 2 arranged thereon are electrically connected by one connector 11 arranged in the center. As in the case of the illumination substrate 1 shown in FIG. 1 (a), the overall shape is substantially flat. In this illumination substrate 1, a strip-like substrate 2 having terminals 23 and 23 only at one end in the extending direction is used. In this illumination substrate 1, since only one end of each strip substrate 2 is connected to the connector 11, the shape of each strip substrate 2 is changed as compared with the illumination substrate 1 shown in FIG. High degree of freedom. In this case, if the two strips 21 and 22 constituting the strip substrate 2 are increased in thickness, the rigidity of the strip substrate 2 can be increased. It is possible to maintain the belt-like substrate 2 in a desired posture (enhance the shape stability of the belt-like substrate 2).

以上では、複数の帯状基板2を略同一平面内で電気的および物理的に接続した照明用基板1について説明したが、照明用基板1は、複数の帯状基板2を立体的に接続して構成することもできる。すなわち、複数の帯状基板2は、全体として略方体状をなした照明用基板1(図8参照)、略円筒状をなした照明用基板1(図9参照)、又は略球形状をなした照明用基板1(図10参照)を構成するように電気的および物理的に接続することもできる。なお、図8〜図10に示す各実施形態では、照明用基板1の形状安定性を高める観点から、コネクタ11としての機能を兼ね備えた枠体を用いて複数の帯状基板2を電気的および物理的に接続することにより、全体として立体形状をなした照明用基板1を形成している。   In the above description, the illumination substrate 1 in which the plurality of strip-like substrates 2 are electrically and physically connected in substantially the same plane has been described. The illumination substrate 1 is configured by connecting the plurality of strip-like substrates 2 in a three-dimensional manner. You can also That is, the plurality of strip-like substrates 2 are formed in a generally rectangular illumination substrate 1 (see FIG. 8), a substantially cylindrical illumination substrate 1 (see FIG. 9), or a substantially spherical shape. The lighting substrate 1 (see FIG. 10) can be electrically and physically connected. In addition, in each embodiment shown in FIGS. 8-10, from a viewpoint of improving the shape stability of the board | substrate 1 for illumination, the strip | belt-shaped board | substrate 2 is electrically and physically used using the frame which has the function as the connector 11. FIG. Thus, the lighting substrate 1 having a three-dimensional shape as a whole is formed.

また、照明用基板1を構成する個々の帯状基板2は、図11に示すような形態とすることも可能である。図11に示す帯状基板2は、帯板21,22間の短絡を防止するための機能を強化した帯状基板2の一例であり、特に屋外での使用に適合した照明用基板1を形成可能とするものである。すなわち、図2〜4等に示した帯状基板2では、両帯板21,22の外縁部が樹脂部24で被覆されることなく露出すると共に、窓部26が帯状基板2の裏面にも開口している。これに対し、図11に示す帯状基板2では、樹脂部24が、両帯板21,22の外縁部を被覆する部分と、窓部26の裏面側の開口部を封口する部分とをさらに有する。また、LEDチップ3の周囲と窓部26の間の隙間を封止材10で覆っている。以上の構成により、雨水や異物による帯板21,22間の短絡を確実に防止することができる。従って、このような帯状基板2を複数接続して照明用基板1を構成すれば、屋外での使用にも適した構造の照明装置を提供することができる。なお、封止剤10としては、樹脂や金属等との密着性に優れるもの(例えばアクリル系接着剤、エポキシ系接着剤、UV硬化型接着剤)を好ましく使用し得る。   Further, the individual strip-like substrates 2 constituting the illumination substrate 1 can be configured as shown in FIG. The strip-shaped substrate 2 shown in FIG. 11 is an example of the strip-shaped substrate 2 having an enhanced function for preventing a short circuit between the strip plates 21 and 22, and it is possible to form a lighting substrate 1 particularly suitable for outdoor use. To do. That is, in the strip-shaped substrate 2 shown in FIGS. 2 to 4 and the like, the outer edge portions of both the strip plates 21 and 22 are exposed without being covered with the resin portion 24, and the window portion 26 is opened on the back surface of the strip-shaped substrate 2. doing. On the other hand, in the belt-like substrate 2 shown in FIG. 11, the resin portion 24 further includes a portion that covers the outer edge portions of both the strip plates 21 and 22 and a portion that seals the opening on the back surface side of the window portion 26. . Further, the gap between the periphery of the LED chip 3 and the window portion 26 is covered with the sealing material 10. With the above configuration, it is possible to reliably prevent a short circuit between the strips 21 and 22 due to rainwater or foreign matter. Therefore, if the lighting substrate 1 is configured by connecting a plurality of such belt-like substrates 2, an illumination device having a structure suitable for outdoor use can be provided. In addition, as the sealing agent 10, what is excellent in adhesiveness with resin, a metal, etc. (For example, an acrylic adhesive, an epoxy-type adhesive agent, UV curable adhesive) can be used preferably.

また、コネクタ11としては、図12(a)(b)に示すようなものを使用することも可能である。このコネクタ11は、二枚の帯状基板2,2を電気的および物理的に接続するためのものであり、帯状基板2の窓部26にはめ込み可能な2つの嵌合片13,13と、両嵌合片13,13を電気的および物理的に接続する接続線14とを有する。各嵌合片13は、これが帯状基盤2の窓部26にはめ込まれたときに、帯状基板2の端子(正極側および負極側の端子)27,27と電気的に接続される一対の端子を有する(図示省略)。接続線14は、高い可撓性を有するものが好ましく、例えば被覆導線で構成することができる。そして、このコネクタ11の嵌合片13,13を、それぞれ、一方の帯状基板2の窓部26および他方の帯状基板2の窓部26にはめ込めば、2枚の帯状基板2,2を角度変位自在に電気的および物理的に接続することができる。従って、帯状基板2の接続にこのようなコネクタ11を使用すれば、照明用基板1の変形自由度を一層高めることができる。なお、この実施形態で示すコネクタ11は、2枚の帯状基板2,2を電気的および物理的に接続するものである関係上、2つの嵌合片13,13を接続線14で接続したものであるが、3つ以上の嵌合片13を、接続線14を介して電気的および物理的に接続することも可能である。このようなコネクタ11は、3枚以上の帯状基板2を電気的および物理的に相互接続する際に用い得る。   Further, as the connector 11, a connector as shown in FIGS. 12 (a) and 12 (b) can be used. This connector 11 is for electrically and physically connecting two strip-shaped substrates 2 and 2, and includes two fitting pieces 13 and 13 that can be fitted into the window portion 26 of the strip-shaped substrate 2, It has the connection line 14 which connects the fitting pieces 13 and 13 electrically and physically. Each fitting piece 13 has a pair of terminals electrically connected to the terminals (positive and negative terminals) 27 and 27 of the belt-like substrate 2 when the fitting pieces 13 are fitted into the window portion 26 of the belt-like base 2. (Not shown). The connection wire 14 is preferably one having high flexibility, and can be constituted by, for example, a coated conductor. Then, if the fitting pieces 13 and 13 of the connector 11 are fitted into the window portion 26 of the one strip-shaped substrate 2 and the window portion 26 of the other strip-shaped substrate 2, respectively, the two strip-shaped substrates 2 and 2 are angularly displaced. They can be connected electrically and physically. Therefore, if such a connector 11 is used for the connection of the strip substrate 2, the degree of freedom of deformation of the illumination substrate 1 can be further increased. Note that the connector 11 shown in this embodiment is one in which the two strips 2 and 2 are electrically and physically connected, so that the two fitting pieces 13 and 13 are connected by the connection line 14. However, it is also possible to electrically and physically connect three or more fitting pieces 13 via the connection line 14. Such a connector 11 can be used when three or more strip-like substrates 2 are electrically and physically interconnected.

また、図示は省略するが、図1に示した照明用基板1で用いた一又は複数のコネクタ11(11A,11B)や、図7に示した照明用基板1で用いたコネクタ11は、直流電源としての電池を有する(電池が内蔵された)ものとすることもできる。電池としては、一次電池および二次電池の何れも使用可能である。二次電池を使用する場合は、電池に商用電源あるいは太陽電池等を接続して充電可能に構成する。このような構成とすれば、照明用基板1をそのまま照明装置として使用することができるので、設置場所・使用方法の自由度を高めることができる。例えば、シーリングライトのような常設される照明装置としてだけでなく、非常用の照明装置として活用することも可能となる。   Although not shown, one or a plurality of connectors 11 (11A, 11B) used in the lighting substrate 1 shown in FIG. 1 and the connector 11 used in the lighting substrate 1 shown in FIG. It can also have a battery as a power source (with a built-in battery). As the battery, either a primary battery or a secondary battery can be used. In the case of using a secondary battery, a commercial power source or a solar battery is connected to the battery so that the battery can be charged. With such a configuration, the lighting substrate 1 can be used as it is as a lighting device, so that the degree of freedom of the installation location and usage method can be increased. For example, it can be used not only as a permanent lighting device such as a ceiling light but also as an emergency lighting device.

また、以上で説明した照明用基板1は、コネクタ11を介して複数の帯状基板2を電気的および物理的に接続したものであるが、帯状基板2同士の接続は、コネクタ11を用いることなく直接行うこともできる。   Moreover, although the board | substrate 1 for illumination demonstrated above connected the some strip | belt-shaped board | substrate 2 via the connector 11 electrically and physically, the connection between the strip | belt-shaped boards 2 does not use the connector 11. FIG. It can also be done directly.

1 照明用基板
2 帯状基板
3 LEDチップ
7 射出成形機
11 コネクタ
12 端子
13 嵌合片
14 接続線
21 帯板(正極側の帯板)
22 帯板(負極側の帯板)
23 端子
24 樹脂部
26 窓部
27 端子
31 発光素子
32 端子
DESCRIPTION OF SYMBOLS 1 Board | substrate for illumination 2 Strip | belt-shaped board | substrate 3 LED chip 7 Injection molding machine 11 Connector 12 Terminal 13 Fitting piece 14 Connection line 21 Strip (positive electrode strip)
22 Strip (negative strip)
23 Terminal 24 Resin part 26 Window part 27 Terminal 31 Light emitting element 32 Terminal

Claims (7)

導電性金属からなる正極側および負極側の帯板、並びに正負双方の帯板をインサートした射出成形で形成され、正負双方の帯板を絶縁状態で一体に保持する樹脂部を有する帯状基板と、
前記帯状基板の延びる方向に離間して配置され、それぞれが正負双方の帯板に電気的に接続された複数のLEDとを備え、
前記帯状基板を、電気的および物理的に複数接続して構成された照明用基板。
A belt-like substrate having a resin part formed by injection molding in which both positive and negative strips made of conductive metal and positive and negative strips are inserted, and holding both positive and negative strips in an insulated state;
A plurality of LEDs arranged apart from each other in the extending direction of the belt-shaped substrate, each electrically connected to both the positive and negative belt plates;
An illumination substrate configured by electrically and physically connecting a plurality of the strip-shaped substrates.
複数の帯状基板を平面的に接続して構成された請求項1に記載の照明用基板。   The lighting substrate according to claim 1, wherein the lighting substrate is configured by connecting a plurality of strip-shaped substrates in a plane. 複数の帯状基板を立体的に接続して構成された請求項1に記載の照明用基板。   The lighting substrate according to claim 1, wherein the lighting substrate is configured by three-dimensionally connecting a plurality of strip-shaped substrates. コネクタを介して複数の帯状基板を電気的および物理的に接続した請求項1〜3の何れか一項に記載の照明用基板。   The board | substrate for illumination as described in any one of Claims 1-3 which connected the some strip | belt-shaped board | substrate electrically and physically via the connector. 帯状基板が、分離可能にコネクタに接続されている請求項4に記載の照明用基板。   The illumination substrate according to claim 4, wherein the strip substrate is detachably connected to the connector. コネクタが、複数のLEDに電力を供給するための電池を有する請求項4又は5に記載の照明用基板。   The lighting substrate according to claim 4 or 5, wherein the connector includes a battery for supplying power to the plurality of LEDs. 複数のLEDが、正負双方の帯板に並列接続された請求項1〜6の何れか一項に記載の照明用基板。   The lighting substrate according to any one of claims 1 to 6, wherein a plurality of LEDs are connected in parallel to both positive and negative strips.
JP2013158963A 2013-07-31 2013-07-31 Lighting base plate Pending JP2015032361A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017065552A1 (en) * 2015-10-16 2017-04-20 로렌스 주식회사 Light emitting diode module and light emitting diode lighting equipment comprising same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017065552A1 (en) * 2015-10-16 2017-04-20 로렌스 주식회사 Light emitting diode module and light emitting diode lighting equipment comprising same

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