JP2015029961A - Electrostatic coating device for conductive material dispersion coating - Google Patents

Electrostatic coating device for conductive material dispersion coating Download PDF

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JP2015029961A
JP2015029961A JP2013161500A JP2013161500A JP2015029961A JP 2015029961 A JP2015029961 A JP 2015029961A JP 2013161500 A JP2013161500 A JP 2013161500A JP 2013161500 A JP2013161500 A JP 2013161500A JP 2015029961 A JP2015029961 A JP 2015029961A
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paint
supply path
conductive material
stirring
voltage application
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JP6119987B2 (en
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敬二 真鍋
Keiji Manabe
敬二 真鍋
裕也 矢野下
Yuya Yanoshita
裕也 矢野下
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Taikisha Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell

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Abstract

PROBLEM TO BE SOLVED: To provide an electrostatic coating device for conductive material dispersion coating which effectively reduces a device cost and an operation cost by preventing bridging of a conductive material in the coating with a rational agitation form and also effectively materializes energy saving.SOLUTION: An electrostatic coating device for conductive material dispersion coating is provided with agitation means which prevents the bridging of a conductive material in the coating from being formed in the coating T on a supply path 8 by an electric field formed between an earth part E for electrically grounding the coating T in the supply path 8 and a voltage applying part 5d located on the further downstream side than the earth part E. Therein, the agitation means is configured such that a partial portion in a coating flow direction of the supply path 8 between the voltage application part 5d and the earth part E is set as an agitation part C, and driving agitation means D, which blocks the formation of the bridging on the agitation part C by agitating the coating T with a generation driving force on the agitation part C irrespective of the presence or absence of coating feed to the side of the voltage application part 5d through the supply path 8, is provided.

Description

本発明は、導電材を非導電性溶剤に分散させた塗料を用いて静電塗装を行う導電材分散塗料用の静電塗装装置に関し、詳しくは、導電材を非導電性溶剤に分散させた塗料を貯留する塗料タンクを設け、この塗料タンクから供給ポンプにより供給路を通じて給送される塗料を噴霧する噴霧部と、この噴霧部から噴霧する塗料を噴霧前の段階での高電圧印加により帯電させる電圧印加部とを備える塗装機を設け、前記供給路における塗料を電気的に接地するアース部とそれよりも下流側に位置する前記電圧印加部との間に形成される電界により前記供給路における塗料に塗料中導電材の橋絡が形成されることを塗料撹拌により防止する撹拌手段を設けた導電材分散塗料用の静電塗装装置に関する。   The present invention relates to an electrostatic coating apparatus for conductive material-dispersed paint that performs electrostatic coating using a paint in which a conductive material is dispersed in a non-conductive solvent, and more specifically, the conductive material is dispersed in a non-conductive solvent. A paint tank for storing paint is provided, and a spray part for spraying the paint fed from the paint tank through a supply path by a supply pump, and the paint sprayed from the spray part are charged by applying a high voltage at the stage before spraying. And a voltage applicator to be provided, and the supply path by an electric field formed between an earth part for electrically grounding the paint in the supply path and the voltage application part located downstream of the ground part The present invention relates to an electrostatic coating apparatus for a conductive material-dispersed paint provided with a stirring means for preventing the formation of a bridge of a conductive material in the paint by stirring the paint.

導電材を非導電性溶剤に分散させた塗料を用いて静電塗装を行う場合、塗料に対して高電圧印加状態にある塗装機の電圧印加部と、それよりも上流側において供給路に装備されたアース部との間で電界が形成され、この電界により供給路における電圧印加部とアース部との間において塗料中の導電材どうしが互いに結合して供給路長手方向に連なる橋絡現象(いわゆるブリッジ)が生じる。
また、この橋絡は、塗料の流れがある塗料噴霧時よりも、塗料給送が停止されて塗料流動による塗料中導電材の撹拌が無くなる噴霧停止時において生じ易い。
When electrostatic coating is performed using paint in which a conductive material is dispersed in a non-conductive solvent, the voltage application part of the coating machine that is in a state of applying a high voltage to the paint and the supply path upstream from it An electric field is formed between the ground part and the electric field, and the electric field causes a bridging phenomenon in which the conductive materials in the paint are coupled to each other between the voltage application part and the ground part in the supply path and are connected in the longitudinal direction of the supply path ( A so-called bridge) occurs.
In addition, this bridging is more likely to occur at the time of spraying stop when the feeding of the paint is stopped and the stirring of the conductive material in the paint due to the flow of the paint is stopped than when the paint is sprayed with a paint flow.

しかし、この塗料中導電材の橋絡が生じると、溶剤は非導電性であるにしても、橋絡した導電材を介して電圧印加部とアース部との間において過電流が流れ、この為、例えば漏電遮断機等の安全装置が作動するなどして塗装運転が行えなくなる。   However, when a bridging of the conductive material in the paint occurs, an overcurrent flows between the voltage application unit and the grounding unit via the bridged conductive material even though the solvent is non-conductive. For example, a safety device such as an earth leakage breaker is activated, so that the painting operation cannot be performed.

因みに、この橋絡を防止するのに、塗料の流れがある塗料噴霧時にのみ塗料に高電圧を印加し、塗料給送が停止される噴霧停止時には塗料に対する高電圧印加を停止するといった同期方式が考えられるが、この同期方式にしても、塗料噴霧の開始に伴い高電圧印加を開始した際に電圧の立ち上がり遅れで塗料の帯電が不十分になる、さらにまた、塗料噴霧の停止に伴い高電圧印加を停止した際に残留高電圧による塗料中導電材の橋絡が生じるなどの問題がある。   In order to prevent this bridging, there is a synchronous system in which a high voltage is applied to the paint only when the paint flow is sprayed, and the high voltage application is stopped when the spray is stopped when the paint feed is stopped. Although it can be considered, even with this synchronous method, when high voltage application is started with the start of paint spraying, the charging of the paint becomes insufficient due to the delay of the rise of the voltage, and furthermore, the high voltage with the stop of paint spraying There is a problem that, when the application is stopped, the conductive material in the paint is bridged by the residual high voltage.

これに対し、従来、供給ポンプにより供給路を通じて塗料タンクから塗装機近傍の三方バルブまで給送された塗料を再び塗料タンクに戻す戻し路を設け、塗料噴霧時には三方バルブまで給送された塗料の一部を塗装機の噴霧部に送って噴霧するのに並行して、三方バルブまで給送された塗料の残部を戻し路を通じて塗料タンクに戻し、また、噴霧停止時には三方バルブまで給送された塗料の全量を戻し路を通じて塗料タンクに戻すようにし、これにより、塗料中導電材の橋絡を防止する静電塗装装置が提案されている(特許文献1参照)。   In contrast, conventionally, a return path is provided for returning the paint fed from the paint tank to the three-way valve in the vicinity of the coating machine through the supply path by the supply pump and returning the paint to the three-way valve when spraying the paint. In parallel with sending a part to the spraying part of the sprayer, the remaining part of the paint fed to the three-way valve was returned to the paint tank through the return path, and when the spraying was stopped, it was fed to the three-way valve. An electrostatic coating apparatus has been proposed in which the entire amount of paint is returned to the paint tank through a return path, thereby preventing bridging of the conductive material in the paint (see Patent Document 1).

即ち、この静電塗装装置では、塗装機近傍の三方バルブと塗料タンクとの間での供給ポンプによる戻し路を通じた塗料の常時循環により、三方バルブと塗料タンクとの間における供給路及び戻し路の塗料を常時撹拌し、この常時撹拌により、塗装機の電圧印加部とアース部としての供給ポンプとの間における供給路での塗料中導電材の橋絡を防止するようにしている。   That is, in this electrostatic coating apparatus, the supply path and the return path between the three-way valve and the paint tank are constantly circulated through the return path by the supply pump between the three-way valve and the paint tank in the vicinity of the coating machine. The paint is constantly stirred, and this continuous stirring prevents bridging of the conductive material in the paint in the supply path between the voltage application section of the coating machine and the supply pump as the ground section.

また、この戻し路を通じた三方バルブ−塗料タンク間における塗料の常時循環に加え、塗料流動に伴い流動塗料に対する案内により流動塗料を撹拌状態にする撹拌用案内具を供給路及び戻し路に介装し、これにより橋絡防止機能を高めるようにした静電塗装装置も提案されている(特許文献2参照)。   In addition to the continuous circulation of the paint between the three-way valve and the paint tank through this return path, an agitating guide device is provided in the supply path and the return path to bring the fluid paint into a stirring state by guiding the fluid paint as the paint flows. And the electrostatic coating apparatus which improved the bridging prevention function by this is also proposed (refer patent document 2).

特公昭51−28302号公報Japanese Patent Publication No.51-28302 特公昭61−40471号公報Japanese Patent Publication No.61-40471

しかし、上記特許文献1及び特許文献2の静電塗装装置では、塗装機近傍の三方バルブから塗料タンクにわたる長尺な循環経路(換言すれば、装置全体にわたる循環経路)を通じて塗料を常時循環させるため、この常時循環の為のポンプを兼ねる塗料給送用の供給ポンプに高揚程の大型なポンプを要し、また、そのことでポンプ消費動力も大きくなり、装置コスト及び運転コストが嵩むとともに、省エネルギー化に逆行する問題があった。   However, in the electrostatic coating apparatuses of Patent Document 1 and Patent Document 2, the paint is constantly circulated through a long circulation path from the three-way valve in the vicinity of the coating machine to the paint tank (in other words, the circulation path over the entire apparatus). In addition, a large pump with a high head is required for the supply pump for feeding paint, which also serves as a pump for continuous circulation, and this also increases the power consumption of the pump, increasing the equipment cost and operation cost, and saving energy. There was a problem going backwards.

また、上記特許文献1及び特許文献2の静電塗装装置では、供給路における戻し路の分岐点である三方バルブと塗装機における電圧印加部との間については塗料循環による橋絡防止が及ばず、三方バルブを電気的に接地した場合には電圧印加部と三方バルブとの間で塗料中導電材の橋絡が生じて過電流が流れることから、三方バルブやその下流側に配置する開閉バルブなどを電気的に絶縁する必要があり、このことも装置コスト増大の一因となっていた。   Moreover, in the electrostatic coating apparatus of the said patent document 1 and the patent document 2, the bridge prevention by a paint circulation does not reach between the three-way valve which is a branch point of the return path in a supply path, and the voltage application part in a coating machine. When the three-way valve is electrically grounded, a bridging of the conductive material in the paint occurs between the voltage application unit and the three-way valve, and overcurrent flows. Therefore, the three-way valve and the open / close valve arranged downstream of it Etc. have to be electrically insulated, which has also contributed to an increase in apparatus cost.

この実情に鑑み、本発明の主たる課題は、合理的な撹拌形態をもって塗料中導電材の橋絡を防止することで上記の如き問題を効果的に解消する点にある。   In view of this situation, the main object of the present invention is to effectively solve the above-described problems by preventing bridging of the conductive material in the paint with a rational stirring mode.

本発明の第1特徴構成は導電材分散塗料用の静電塗装装置に係り、その特徴は、
導電材を非導電溶剤に分散させた塗料を貯留する塗料タンクを設け、
この塗料タンクから供給ポンプにより供給路を通じて給送される塗料を噴霧する噴霧部と、この噴霧部から噴霧する塗料を噴霧前の段階での高電圧印加により帯電させる電圧印加部とを備える塗装機を設け、
前記供給路における塗料を電気的に接地するアース部とそれよりも下流側に位置する前記電圧印加部との間に形成される電界により前記供給路における塗料に塗料中導電材の橋絡が形成されることを塗料撹拌により防止する撹拌手段を設けた導電材分散塗料用の静電塗装装置であって、
前記撹拌手段を構成するのに、前記電圧印加部と前記アース部との間における前記供給路の塗料流れ方向における一部箇所を撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記撹拌部における塗料を発生駆動力により撹拌することで前記橋絡の形成を前記撹拌部において阻止する駆動撹拌手段を設けてある点にある。
A first characteristic configuration of the present invention relates to an electrostatic coating apparatus for a conductive material-dispersed paint,
A paint tank is provided to store paint in which conductive material is dispersed in a non-conductive solvent.
A coating machine comprising: a spraying section for spraying paint fed from a paint pump through a supply path by a supply pump; and a voltage applying section for charging paint sprayed from the spraying section by applying a high voltage in a stage before spraying Provided,
A bridge of the conductive material in the paint is formed in the paint in the supply path by an electric field formed between the ground part for electrically grounding the paint in the supply path and the voltage application part located downstream thereof. An electrostatic coating apparatus for a conductive material-dispersed paint provided with stirring means for preventing the paint from being stirred,
To constitute the stirring means, a part in the paint flow direction of the supply path between the voltage application part and the ground part is used as a stirring part to the side of the voltage application part through the supply path. Regardless of whether or not the paint is fed, there is provided a drive agitation means for preventing the formation of the bridge in the agitation part by agitating the paint in the agitation part with the generated driving force.

つまり、この構成では、電圧印加部とアース部との間における供給路の塗料流れ方向における一部箇所を撹拌部として、その撹拌部における塗料を駆動撹拌手段の発生駆動力により撹拌することで、その撹拌部における塗料中導電材の電界による結合を阻止する。   That is, in this configuration, a part of the supply path between the voltage application unit and the ground unit in the paint flow direction is a stirring unit, and the paint in the stirring unit is stirred by the generated driving force of the drive stirring unit. The coupling | bonding by the electric field of the electrically conductive material in a coating material in the stirring part is blocked | prevented.

したがって、この駆動撹拌手段を常時運転することで、供給路を通じた電圧印加部の側への塗料給送の有無(即ち、噴霧部からの塗料噴霧の有無)にかかわらず、電圧印加部とアース部との間の形成電界によるそれら電圧印加部とアース部との間での塗料中導電材の橋絡を上記撹拌部において確実に防止することができる。   Therefore, by always operating this drive agitating means, the voltage application unit and the ground are connected regardless of whether or not the paint is supplied to the side of the voltage application unit through the supply path (that is, whether or not paint is sprayed from the spray unit). Bridging of the conductive material in the paint between the voltage application part and the ground part due to the electric field formed between the parts can be reliably prevented in the stirring part.

そして、この構成によれば、供給路の塗料流れ方向における一部箇所(撹拌部)において塗料を撹拌するだけであるから、先述した特許文献1や特許文献2の静電塗装装置に比べ塗装機近傍の三方バルブから塗料タンクにわたる長尺な循環経路(即ち、塗装装置の全体にわたるような循環経路)を不要にすることができ、また、そのことで供給ポンプも塗装機に塗料を給送するだけの低揚程の小型なもので済ませることができるとともに、別途設ける駆動撹拌手段に要求される駆動力も小さくて駆動撹拌手段そのものも小型なもので済み、これにより、装置コスト及び運転コストを効果的に低減し得るとともに省エネルギー化も効果的に促進することができる。   And according to this structure, since it only stirs a paint in the one part (stirring part) in the paint flow direction of a supply path, it is a coating machine compared with the electrostatic coating apparatus of patent document 1 and patent document 2 mentioned above. It eliminates the need for a long circulation path from the nearby three-way valve to the paint tank (i.e., a circulation path that spans the entire coating device), so that the supply pump also feeds the paint to the coating machine. It is possible to use only a small pump with a low head, and the driving force required for the separately provided drive agitation means is small, and the drive agitation means itself is also small, which effectively reduces the equipment cost and operation cost. Energy saving can be effectively promoted.

さらに、この構成によれば、駆動撹拌手段により塗料撹拌する撹拌部を電圧印加部とアース部との間において供給路の任意箇所に配置することができて、そのことでアース部も電圧印加部により近い下流側寄り箇所に配置することが可能になり、これにより、アース部より上流側に位置して電気的な絶縁が不要となる装置内領域を大きくすることができ、このことからも装置コストを一層効果的に低減することができる。   Furthermore, according to this configuration, the stirring portion for stirring the paint by the drive stirring means can be disposed at an arbitrary position in the supply path between the voltage application portion and the ground portion, and thus the ground portion can also be the voltage application portion. It is possible to dispose it closer to the downstream side, thereby increasing the area in the device that is located upstream from the grounding portion and does not require electrical insulation. Costs can be reduced more effectively.

本発明の第2特徴構成は、第1特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
前記駆動撹拌手段を構成するのに、循環ポンプにより前記供給路における塗料の一部を分岐部から抽出して、その抽出塗料を前記分岐部よりも上流側の合流部で前記供給路に戻す局部循環路を、前記電圧印加部と前記アース部との間において前記供給路に設け、
前記供給路における前記分岐部と前記合流部との間を前記撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記供給路における前記分岐部と前記合流部との間の塗料を前記循環ポンプによる前記局部循環路を通じた塗料循環により撹拌する構成にしてある点にある。
The second feature configuration of the present invention specifies an embodiment suitable for the implementation of the first feature configuration.
To constitute the drive stirring means, a part of the paint in the supply path is extracted from the branch portion by a circulation pump, and the extracted paint is returned to the supply path at a junction upstream of the branch portion. A circulation path is provided in the supply path between the voltage application unit and the ground unit,
Regardless of whether or not paint is supplied to the side of the voltage application unit through the supply path, the branch part in the supply path and the branching section in the supply path as the stirring unit The present invention lies in a configuration in which the paint between the merging portion is stirred by the paint circulation through the local circulation path by the circulation pump.

つまり、この構成では、供給路の塗料流れ方向の一部箇所(前記撹拌部)における塗料の撹拌として、循環ポンプによる上記局部循環路を通じた塗料循環により供給路における上記分岐部と上記合流部との間の塗料を撹拌するが、この撹拌では、合流部での塗料合流に伴う塗料の乱流化及び分岐部での塗料抽出に伴う塗料の乱流化も相俟って合流部と分岐部との間における塗料を効果的に撹拌することができて、合流部と分岐部との間における塗料中導電材の電界による結合を効果的に防止することができる。   That is, in this configuration, as agitation of the paint at a part of the supply path in the paint flow direction (the agitation part), the branch part and the junction part in the supply path are caused by paint circulation through the local circulation path by a circulation pump In this stirring, the turbulence of the paint accompanying the paint merging at the junction and the turbulence of the paint accompanying the paint extraction at the branch are combined. Can be effectively stirred, and the coupling of the conductive material in the paint due to the electric field between the joining portion and the branching portion can be effectively prevented.

したがって、この構成によれば、循環ポンプを常時運転することで、供給路を通じた電圧印加部の側への塗料給送の有無(即ち、噴霧部からの塗料噴霧の有無)にかかわらず、電圧印加部とアース部との間での塗料中導電材の橋絡を上記分岐部と上記合流部の間において一層確実かつ効果的に防止することができる。   Therefore, according to this configuration, by always operating the circulation pump, the voltage is supplied regardless of whether or not paint is supplied to the side of the voltage application unit through the supply path (that is, whether or not paint is sprayed from the spray unit). Bridging of the conductive material in the paint between the application part and the ground part can be prevented more reliably and effectively between the branch part and the junction part.

また、この構成において、局部循環路は供給路における塗料流れ方向の一部箇所に対する短絡的な循環路でよいから、循環ポンプもごく小型なもので済む。   Further, in this configuration, the local circulation path may be a short-circuit circulation path with respect to a part of the supply path in the paint flow direction, so that the circulation pump may be very small.

本発明の第3特徴構成は、第1特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
前記駆動撹拌手段を構成するのに、循環ポンプにより前記供給路における塗料の一部を分岐部から抽出して、その抽出塗料を前記分岐部よりも上流側の合流部で前記供給路に戻す局部循環路を、前記電圧印加部と前記アース部との間に前記分岐部を配置するとともに前記アース部よりも上流側に前記合流部を配置した状態で前記供給路に設け、
前記分岐部を前記撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記分岐部における塗料を前記循環ポンプによる前記局部循環路を通じた塗料循環により撹拌する構成にしてある点にある。
The third feature configuration of the present invention specifies an embodiment suitable for the implementation of the first feature configuration.
To constitute the drive stirring means, a part of the paint in the supply path is extracted from the branch portion by a circulation pump, and the extracted paint is returned to the supply path at a junction upstream of the branch portion. A circulation path is provided in the supply path in a state where the branch part is arranged between the voltage application part and the earth part and the junction part is arranged upstream of the earth part,
Regardless of whether or not paint is supplied to the side of the voltage application unit through the supply path with the branch unit as the stirring unit, the paint in the branch unit is circulated by the paint circulation through the local circuit by the circulation pump. It is in the point which is set as the structure which stirs.

つまり、この構成では、上記第2特徴構成と同様、循環ポンプの常時運転による局部循環路での塗料循環により供給路における分岐部と合流部との間の塗料を常時撹拌して塗料中導電材の橋絡を防止するが、特にこの構成では、下流側の分岐部を電圧印加部とアース部との間に配置するのに対し、上流側の合流部をアース部よりも上流側に配置することで電圧印加部とアース部との間での塗料中導電材の橋絡を上記分岐部とアース部との間(殊に塗料の乱流化による撹拌効果が大きい分岐部近傍)において確実に防止する。   That is, in this configuration, as in the second feature configuration, the paint between the branching portion and the joining portion in the supply path is always stirred by the paint circulation in the local circulation path by the continuous operation of the circulation pump, so that the conductive material in the paint In particular, in this configuration, the downstream branching portion is disposed between the voltage application unit and the grounding portion, whereas the upstream junction portion is disposed upstream of the grounding portion. This ensures the bridging of the conductive material in the paint between the voltage application part and the ground part between the branch part and the ground part (especially in the vicinity of the branch part where the stirring effect due to turbulence of the paint is large). To prevent.

そして、この構成によれば、分岐部と合流部とのうち分岐部のみを電圧印加部とアース部との間に配置するから、塗装機における電圧印加部とアース部との離間寸法を小さくすることができて、アース部を電圧印加部に一層近い下流側寄り箇所に配置することができ、これにより、電気的な絶縁が不要となる装置内領域を一層大きくすることができて、装置コストを一層低減することができる。   And according to this structure, since only a branch part is arrange | positioned between a voltage application part and a ground part among a branch part and a confluence | merging part, the separation dimension of the voltage application part and ground part in a coating machine is made small. The grounding portion can be disposed at a location closer to the downstream side closer to the voltage applying portion, which can further increase the area in the device where no electrical insulation is required, thereby reducing the device cost. Can be further reduced.

本発明の第4特徴構成は、第1特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
前記駆動撹拌手段を構成するのに、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず前記撹拌部における塗料を発生振動により撹拌する振動装置を、前記供給路における前記撹拌部に設けてある点にある。
The fourth feature configuration of the present invention specifies an embodiment suitable for the implementation of the first feature configuration.
A vibration device for agitating the paint in the agitation unit by generated vibration regardless of the presence or absence of the paint supply to the side of the voltage application unit through the supply path is configured in the supply path. It exists in the point provided in the said stirring part.

つまり、この構成では、供給路における塗料流れ方向の一部箇所に配置した振動装置の配置部を前記撹拌部として、その振動装置の配置部における塗料を振動装置の発生振動により撹拌することで、振動装置配置部における塗料中導電材の電界による結合を阻止する。   That is, in this configuration, by arranging the vibration device arrangement portion arranged in a part of the supply flow direction in the supply path as the agitating portion, the paint in the vibration device arrangement portion is agitated by the generated vibration of the vibration device, The coupling | bonding by the electric field of the electrically conductive material in a coating material in a vibration apparatus arrangement | positioning part is blocked | prevented.

したがって、この構成によれば、振動装置を常時運転することで、供給路を通じた電圧印加部の側への塗料給送の有無(即ち、噴霧部からの塗料噴霧の有無)にかかわらず、塗料中導電材の橋絡を振動装置の配置部において確実に防止することができる。   Therefore, according to this configuration, by always operating the vibration device, the paint can be applied regardless of whether or not the paint is supplied to the voltage application unit side through the supply path (that is, whether or not the paint is sprayed from the spray unit). The bridging of the middle conductive material can be reliably prevented at the arrangement portion of the vibration device.

そして、この構成によれば、振動装置の発生駆動力も小さなもので済み、また、前記第2及び第3特徴構成の如き局部循環路の形成さえも不要にし得ることで、装置コストを一層効果的に低減することができる。   Further, according to this configuration, the generated driving force of the vibration device is small, and even the formation of the local circulation path as in the second and third characteristic configurations can be made unnecessary, thereby further reducing the cost of the device. Can be reduced.

本発明の第5特徴構成は、第1、第2、及び、第4特徴構成のいずれかの実施に好適な実施形態を特定するものであり、その特徴は、
前記供給路を開閉する開閉バルブを前記アース部として前記供給路に介装してある点にある。
The fifth characteristic configuration of the present invention specifies an embodiment suitable for any one of the first, second, and fourth characteristic configurations, and the characteristic is
An opening / closing valve for opening and closing the supply path is interposed in the supply path as the ground portion.

つまり、供給路を開閉する開閉バルブは、塗料の色変え時における廃棄塗料を少量化するとともに供給路における必要洗浄範囲を小さくすることなどを目的として供給路において極力下流側に配置されるが、前述の如きアース部の下流側寄り箇所への配置として、上記の如く開閉バルブをアース部に利用することで、開閉バルブの電気的な絶縁を不要にするとともに、電気的な絶縁が不要となる装置内領域を一層大きくすることができ、これにより、装置コストを一層低減することができる。   In other words, the open / close valve that opens and closes the supply path is disposed as downstream as possible in the supply path for the purpose of reducing the amount of waste paint when changing the color of the paint and reducing the necessary cleaning range in the supply path. As described above, the opening / closing valve is used for the ground portion as described above, so that the electrical insulation of the opening / closing valve becomes unnecessary and the electrical insulation becomes unnecessary. The area in the apparatus can be further increased, and thereby the apparatus cost can be further reduced.

本発明の第6特徴構成は、第1〜第4特徴構成のいずれかの実施に好適な実施形態を特定するものであり、その特徴は、
前記塗装機の後端部を前記アース部としてある点にある。
The sixth feature configuration of the present invention specifies an embodiment suitable for the implementation of any of the first to fourth feature configurations.
The rear end portion of the coating machine is the ground portion.

つまり、この構成によれば、塗装機の後端部よりも上流側に位置する装置内領域の全てについて電気的な絶縁を不要にすることができ、これにより、装置コストをさらに効果的に低減することができる。   In other words, according to this configuration, it is possible to eliminate the need for electrical insulation for all the in-apparatus regions located upstream of the rear end of the coating machine, thereby further effectively reducing the equipment cost. can do.

第1実施形態の静電塗装装置の概略構成図Schematic configuration diagram of the electrostatic coating apparatus of the first embodiment 第1実施形態の静電塗装装置の塗装機の縦断面図Longitudinal sectional view of the coating machine of the electrostatic coating apparatus of the first embodiment 第1実施形態の静電塗装装置の回路図Circuit diagram of electrostatic coating apparatus of first embodiment 第2実施形態の静電塗装装置の回路図Circuit diagram of electrostatic coating apparatus of second embodiment 第3実施形態の静電塗装装置の回路図Circuit diagram of electrostatic coating apparatus of third embodiment

〔第1実施形態〕
図1は、導電材を非導電性溶剤に分散させた導電材分散塗料の一例として、導電プライマーTを搬送装置2により搬送される樹脂製被塗物3(本例では自動車のバンパー)に対して静電塗装する静電塗装装置1を示し、この静電塗装装置1は可動アーム4aを有する塗装ロボット4を備え、この可動アーム4aの先端部には回転霧化式の静電塗装機5を装備してある。
[First Embodiment]
FIG. 1 shows an example of a conductive material-dispersed paint in which a conductive material is dispersed in a non-conductive solvent, with respect to a resin coating 3 (in this example, a car bumper) in which a conductive primer T is transported by a transport device 2. 1 shows an electrostatic coating apparatus 1 for electrostatic coating. The electrostatic coating apparatus 1 includes a coating robot 4 having a movable arm 4a, and a rotary atomizing electrostatic coating machine 5 is provided at the tip of the movable arm 4a. Is equipped.

本例において導電プライマーTは、導電材としての粉末カーボンを非導電性溶剤としてのシンナーに分散させたプライマーであり、この導電プライマーTの静電塗装により樹脂製被塗物3の塗装対象面3aに導電プライマー層を形成して、上塗り用の静電塗装機と樹脂製被塗物3との間での電界形成を可能にすることで、樹脂製被塗物3の塗装対象面3a(具体的には導電プライマー層の表面)に対する水性塗料等を用いた通常の静電塗装による上塗り塗装を可能にする。   In this example, the conductive primer T is a primer in which powder carbon as a conductive material is dispersed in thinner as a nonconductive solvent, and the coating target surface 3a of the resin article 3 by electrostatic coating of the conductive primer T. A conductive primer layer is formed on the surface to enable the formation of an electric field between the electrostatic coating machine for overcoating and the resin-coated object 3, so that the coating target surface 3 a of the resin-coated object 3 (specifically In particular, the top coat can be applied by normal electrostatic painting using a water-based paint or the like on the surface of the conductive primer layer.

また、この導電プライマーTそのものの静電塗装にあたっては、樹脂製被塗物3の裏面3bに導電材(図示省略)を付設するなどの適当な仮導電処理を施すことで、樹脂製被塗物3と上記塗装機5との間での電界形成を可能にし、これにより、樹脂製被塗物3の塗装対象面3aに対して導電プライマーTを静電塗装する。   Further, in electrostatic coating of the conductive primer T itself, an appropriate temporary conductive treatment such as attaching a conductive material (not shown) to the back surface 3b of the resin coated object 3 is performed, so that the resin coated object is obtained. 3 and the coating machine 5 can be formed, whereby the conductive primer T is electrostatically coated on the coating target surface 3a of the resin article 3 to be coated.

6は導電プライマーTを貯留する塗料タンク、7は供給路8を通じて塗料タンク6における導電プライマーTを塗装機5に給送する供給ポンプであり、供給路8は塗装ロボット4の可動アーム4aを経由して塗装機5にわたらせてある。   6 is a paint tank for storing the conductive primer T, 7 is a supply pump for feeding the conductive primer T in the paint tank 6 to the coating machine 5 through the supply path 8, and the supply path 8 is routed through the movable arm 4a of the coating robot 4. And it is passed to the painting machine 5.

9は供給路8を開閉する開閉バルブであり、この開閉バルブ9による供給路8の開閉により塗装機5に対する導電プライマーTの給送を断続する。   An open / close valve 9 opens and closes the supply path 8, and the supply of the conductive primer T to the coating machine 5 is interrupted by opening / closing the supply path 8 by the open / close valve 9.

図2に示すように、塗装機5の先端部には、供給路8を通じて給送される導電プライマーTを樹脂製被塗物3に噴霧する噴霧部として、供給路8の先端からカップ内面の中央部に吐出される導電プライマーTをカップの高速回転による遠心力によりカップ外周縁から細分化して飛散させる霧化形態で噴霧するベルカップ5aを設けてある。   As shown in FIG. 2, at the tip of the coating machine 5, the conductive primer T fed through the supply passage 8 is sprayed onto the resin article 3 as a spraying portion from the tip of the supply passage 8 to the inner surface of the cup. A bell cup 5a is provided that sprays the conductive primer T discharged to the center part in an atomization form in which the conductive primer T is subdivided and scattered from the outer periphery of the cup by centrifugal force due to high-speed rotation of the cup.

また、塗装機5の内部には、ベルカップ5aを高速回転させるタービン5b、高電圧(本例では負の高電圧)を発生する高電圧発生器5cを設けてあり、この高電圧発生器5cの発生高電圧を供給路8の一部に印加するとともに、タービン5bを介してベルカップ5aに印加することで、これら供給路8の一部及びタービン5bからベルカップ5aの部分を導電プライマーTに対する電圧印加部5dとして、塗装機5に給送された導電プライマーTに対し塗装機内部の通過過程からベルカップ5aでの噴霧過程にかけて高電圧発生器5cによる発生高電圧を印加することでベルカップ5aから噴霧する導電プライマーTを帯電状態にする。   In addition, a turbine 5b that rotates the bell cup 5a at a high speed and a high voltage generator 5c that generates a high voltage (negative high voltage in this example) are provided inside the coating machine 5, and the high voltage generator 5c is provided. Is applied to a part of the supply path 8 and applied to the bell cup 5a via the turbine 5b, so that a part of the supply path 8 and the part of the bell cup 5a from the turbine 5b are electrically conductive primer T. As a voltage application unit 5d, the high voltage generated by the high voltage generator 5c is applied to the conductive primer T fed to the coating machine 5 from the passage process inside the coating machine to the spraying process in the bell cup 5a. The conductive primer T sprayed from the cup 5a is charged.

つまり、ベルカップ5aから帯電状態の導電プライマーTを噴霧することで、その帯電状態の噴霧導電プライマーTを適当な仮導電処理を施した樹脂製被塗物3と高電圧印加状態にあるベルカップ5aとの間の形成電界による電気力により飛行させて樹脂製被塗物3の塗装対象面3aに塗着させ、これにより、樹脂製被塗物3の塗装対象面3aに前述の導電プライマー層を形成する。   That is, by spraying the charged conductive primer T from the bell cup 5a, the charged spray conductive primer T is subjected to appropriate temporary conductive treatment, and the resin coated article 3 is subjected to a high voltage application state. It is made to fly by the electric force by the electric field formed between 5a and apply | coated to the coating target surface 3a of the resin to-be-coated object 3, and, thereby, the above-mentioned conductive primer layer is applied to the to-be-coated surface 3a of the resin to-be-coated object 3 Form.

また、開閉バルブ9に加え、塗装機5の内部に供給路8を開閉するトリガーバルブ5eを設け、樹脂製被塗物3の不存時には開閉バルブ9により供給路8を閉じることでベルカップ5aへの導電プライマーTの給送を停止し、また、樹脂製被塗物3に対して塗装ロボット4を塗装動作させるときには、塗装ロボット4の塗装動作と連係したトリガーバルブ5eの開閉によりベルカップ5aからの導電プライマーTの噴霧を断続する。   In addition to the opening / closing valve 9, a trigger valve 5e for opening / closing the supply path 8 is provided inside the coating machine 5, and when the resin article 3 is absent, the supply path 8 is closed by the opening / closing valve 9 so that the bell cup 5a. When the feeding of the conductive primer T to the resin is stopped and the coating robot 4 is applied to the resin workpiece 3, the bell cup 5a is opened and closed by opening and closing the trigger valve 5e linked to the coating operation of the coating robot 4. The spraying of the conductive primer T from is interrupted.

供給路8を開閉する開閉バルブ9は、塗装機5に極力近い配置として塗装ロボット4の可動アーム4aに塗装機5とともに搭載してあり、これにより、この開閉バルブ9を塗装ロボット4に搭載せず供給路8の上流側に配置するのに比べ、塗装機5におけるベルカップ5aの洗浄時などにおいて廃棄が必要となる導電プライマーTの量(即ち、供給路8における開閉バルブ9よりも下流側の部分に残留する導電プライマーTの量)を極力少量化するようにしてある。   The opening / closing valve 9 for opening and closing the supply path 8 is mounted on the movable arm 4a of the painting robot 4 together with the painting machine 5 so as to be arranged as close as possible to the painting machine 5, so that the opening / closing valve 9 is mounted on the painting robot 4. The amount of the conductive primer T that needs to be discarded when the bell cup 5a is washed in the coating machine 5 as compared with the upstream side of the supply path 8 (that is, the downstream side of the opening / closing valve 9 in the supply path 8). The amount of the conductive primer T remaining in the portion is reduced as much as possible.

噴霧前の塗料に対して直接に高電圧印加する静電塗装装置では、不測な箇所への漏電事故を確実に回避するため、供給路8における塗料を電気的に接地するアース部Eを塗装機5における電圧印加部5dよりも塗料流れ方向の上流側において供給路8に装備するが、上記導電プライマーを初めとする導電材分散塗料(以下、単に塗料Tを略称することがある)を用いる静電塗装では、このアース部Eと塗装機5における電圧印加部5dとの間に形成される電界により供給路8における塗料Tに塗料中導電材が互いに結合して供給路8の長手方向に連なる橋絡(ブリッジ)が生じる。   In an electrostatic coating apparatus that directly applies a high voltage to the paint before spraying, a grounding unit E for electrically grounding the paint in the supply path 8 is applied to the coating machine in order to reliably avoid a leakage accident to an unexpected location. 5 is provided on the supply path 8 upstream of the voltage application unit 5d in the direction of paint flow, but a static material using a conductive material-dispersed paint (hereinafter simply referred to as paint T) may be used, including the conductive primer. In the electropainting, the conductive material in the paint is connected to the paint T in the supply path 8 by the electric field formed between the ground part E and the voltage application part 5 d in the coating machine 5, and continues in the longitudinal direction of the supply path 8. A bridge is formed.

そして、この橋絡の発生により電圧印加部5dとアース部Eとの間において過電流が生じ、それが原因で静電塗装運転が不能となる事態を招く問題があるが、この問題に対し、本例の静電塗装装置1では、塗料Tの撹拌により上記橋絡の形成を防止する撹拌手段として、塗料流れ方向で最も下流側に配備されたアース部Eとそれよりさらに下流側に位置する電圧印加部5dとの間における供給路8の塗料流れ方向での一部箇所を撹拌部Cとし、電圧印加部5dの側への塗料給送の有無(即ち、塗料噴霧の有無)にかかわらず、撹拌部Cにおける塗料Tを発生駆動力により撹拌することで、上記橋絡の形成を撹拌部Cにおいて阻止する駆動撹拌手段Dを設けてある。   Then, due to the occurrence of this bridging, an overcurrent occurs between the voltage application part 5d and the ground part E, which causes a problem that the electrostatic coating operation becomes impossible. In the electrostatic coating apparatus 1 of this example, as the stirring means for preventing the formation of the bridge by stirring the paint T, the ground portion E arranged on the most downstream side in the paint flow direction and positioned further downstream than that. A part of the supply path 8 in the direction of paint flow with the voltage application unit 5d is a stirring unit C, regardless of whether paint is supplied to the voltage application unit 5d (ie, whether paint is sprayed). Drive agitating means D for preventing the formation of the bridge in the agitator C by agitating the paint T in the agitator C with the generated driving force is provided.

また、開閉バルブ9は、供給路8における塗料を電気的に接地する上記アース部Eとしてそれ自体を電気的に接地してあり、これにより、塗料流れ方向において開閉バルブ9よりも上流側に位置する大半の供給路8周りについては漏電防止のための電気絶縁処理を不要にしてある。   Further, the opening / closing valve 9 is electrically grounded as the earth portion E for electrically grounding the paint in the supply path 8, and is thereby positioned upstream of the opening / closing valve 9 in the paint flow direction. For most of the supply path 8 around, electrical insulation treatment for preventing leakage is unnecessary.

上記駆動撹拌手段Dの具体的構成については、図3に示すように、アース部Eを兼ねる開閉バルブ9と塗装機5の電圧印加部5dとの間で、且つ、トリガーバルブ5eよりも上流側の供給路8の一部箇所に、下流側の分岐部8aと上流側の合流部8bとの2箇所で供給路8に接続した小路長の局部循環路10を設けるとともに、この小路長の局部循環路10に塗料通過させるのに足りるだけの低揚程の小型循環ポンプ11を局部循環路10に介装し、この循環ポンプ11を常時運転することで、供給路8を通じた供給ポンプ7による電圧印加部5dの側への塗料給送の有無(換言すれば、塗料噴霧の有無)にかかわらず、供給路8における分岐部8aと合流部8bとの間の部分を前記撹拌部Cとして、その撹拌部Cにおける塗料Tを局部循環路10を通じて常時循環させるようにしてある。   As for the specific configuration of the drive stirring means D, as shown in FIG. 3, between the opening / closing valve 9 also serving as the ground portion E and the voltage applying portion 5d of the coating machine 5, and upstream of the trigger valve 5e. A local circulation path 10 having a short path length connected to the supply path 8 at two locations of a downstream branching portion 8a and an upstream junction portion 8b is provided at a part of the supply path 8, and a local portion of the short path length is provided. A small circulation pump 11 having a low head sufficient to allow the paint to pass through the circulation path 10 is interposed in the local circulation path 10, and the circulation pump 11 is always operated so that the voltage by the supply pump 7 through the supply path 8 is maintained. Regardless of whether or not paint is supplied to the application unit 5d side (in other words, whether or not paint is sprayed), the portion of the supply path 8 between the branching portion 8a and the merging portion 8b is referred to as the stirring portion C. Local circulation of paint T in stirring section C It is so as to circulate constantly through 10.

即ち、この局部循環路10を通じた塗料Tの常時循環により、また、その塗料循環に伴う分岐部8aでの塗料抽出による乱流化及び合流部8bでの塗料合流による乱流化とも協働して、電界中での塗料中導電材どうしの結合による塗料中導電材の橋絡の形成を、塗料噴霧時及び塗料噴霧停止時を通じ、供給路8の一部箇所である上記撹拌部C(分岐部8aと合流部8bとの間の部分)において確実に阻止する。   In other words, the continuous circulation of the paint T through the local circulation path 10 cooperates with the turbulent flow by the paint extraction at the branching portion 8a and the turbulent flow by the paint merging at the merging portion 8b. The formation of a bridging of the conductive material in the paint by bonding of the conductive materials in the paint in an electric field is performed at the above-described stirring portion C (branch) that is a part of the supply path 8 during the spraying of the paint and when the spraying of the paint is stopped. This is reliably prevented at the portion between the portion 8a and the merging portion 8b.

〔第2実施形態〕
図4は、第1実施形態と同様、導電材を非導電性溶剤に分散させた導電プライマーなどの導電材分散塗料を用いて静電塗装を行う静電塗装装置1の回路図を示し、この静電塗装装置1では、供給路8の一部箇所である撹拌部Cの塗料Tを発生駆動力により撹拌することで塗料中導電材の橋絡の形成を撹拌部Cにおいて阻止する駆動発生手段Dを構成するのに、第1実施形態と同じく、供給路8の一部箇所に、下流側の分岐部8aと上流側の合流部8bとの2箇所で供給路8に接続した小路長の局部循環路10を設け、この局部循環路10に小型循環ポンプ11を介装してある。
[Second Embodiment]
FIG. 4 shows a circuit diagram of an electrostatic coating apparatus 1 that performs electrostatic coating using a conductive material-dispersed paint such as a conductive primer in which a conductive material is dispersed in a non-conductive solvent, as in the first embodiment. In the electrostatic coating apparatus 1, drive generating means for preventing the formation of a bridge of the conductive material in the paint in the stirring portion C by stirring the paint T of the stirring portion C, which is a part of the supply path 8, with the generated driving force. In the same way as in the first embodiment, a short path length connected to the supply path 8 at two locations of the downstream branching portion 8a and the upstream merging portion 8b is configured to form D. A local circulation path 10 is provided, and a small circulation pump 11 is interposed in the local circulation path 10.

一方、供給路8における塗料を電気的に接地するアース部E(塗料流れ方向で最も下流側に配置されたアース部)は、開閉バルブ9よりもさらに下流側に位置する塗装機5の後端部に設けてあり、具体的には、塗装機5の後端部にアースプレート5fを設け、このアースプレート5fを電気的に接地する。
そして、これに対し、上記局部循環路10は、下流側の分岐部8aを塗装機5の内部においてアース部Eとしてのアースプレート5fとそれよりも下流側の電圧印加部5dとの間で、且つ、トリガーバルブ5eよりも上流側に配置し、かつ、上流側の合流部8bをアース部Eとしてのアースプレート5fと開閉バルブ9との間に配置した状態で供給路8に接続してある。
On the other hand, an earthing portion E (grounding portion arranged on the most downstream side in the paint flow direction) for electrically grounding the paint in the supply path 8 is the rear end of the coating machine 5 located further downstream than the opening / closing valve 9. Specifically, an earth plate 5f is provided at the rear end of the coating machine 5, and the earth plate 5f is electrically grounded.
On the other hand, the local circulation path 10 has a downstream branching portion 8a between the ground plate 5f serving as the grounding portion E inside the coating machine 5 and the voltage applying portion 5d downstream of the grounding plate E. Further, it is arranged upstream of the trigger valve 5e, and is connected to the supply path 8 in a state where the upstream junction 8b is arranged between the earth plate 5f as the earth part E and the open / close valve 9. .

つまり、この静電塗装装置1では、供給路8における局部循環路10の分岐部8aとアース部Eとしてのアースプレート5fとの間の部分(特に、局部循環路10への塗料抽出に伴う乱流化による塗料撹拌効果が高い分岐部8aの近傍部分)を、アース部Eとそれよりも下流側の電圧印加部5dとの間に配置する前記撹拌部Cとしてあり、これにより、循環ポンプ11の常時運転による局部循環路10を通じた塗料Tの常時循環により、供給路8を通じた供給ポンプ7による電圧印加部5dの側への塗料給送の有無(即ち、塗料噴霧の有無)にかかわらず、電界中での塗料中導電材どうしの結合による塗料中導電材の橋絡の形成をその撹拌部C(分岐部8aの近傍部分)において確実に阻止するようにしてある。   That is, in this electrostatic coating apparatus 1, the portion between the branch portion 8 a of the local circulation path 10 in the supply path 8 and the earth plate 5 f as the earthing section E (particularly, the turbulence associated with the paint extraction to the local circulation path 10. The vicinity of the branching portion 8a having a high paint stirring effect due to fluidization is provided as the stirring portion C disposed between the ground portion E and the voltage application portion 5d downstream of the grounding portion E, whereby the circulation pump 11 Regardless of whether or not paint is supplied to the side of the voltage application unit 5d by the supply pump 7 through the supply path 8 by the constant circulation of the paint T through the local circulation path 10 in the normal operation (that is, whether or not the paint is sprayed). The formation of a bridge between the conductive materials in the paint due to the bonding between the conductive materials in the paint in an electric field is reliably prevented at the stirring portion C (a portion near the branching portion 8a).

〔第3実施形態〕
図5は同じく導電材分散塗料用の静電塗装装置1の回路図を示し、この静電塗装装置1では、第1実施形態と同じく開閉バルブ9を供給路8における塗料を電気的に接地するアース部E(塗料流れ方向で最も下流側に配置されたアース部)にしてある。
[Third Embodiment]
FIG. 5 also shows a circuit diagram of the electrostatic coating apparatus 1 for conductive material-dispersed paint. In this electrostatic coating apparatus 1, the paint in the supply path 8 is electrically grounded by the open / close valve 9 as in the first embodiment. The ground portion E (the ground portion disposed on the most downstream side in the paint flow direction) is used.

これに対し、供給路8の一部箇所である撹拌部Cの塗料Tを発生駆動力により撹拌することで塗料中導電材の橋絡の形成を撹拌部Cにおいて阻止する駆動撹拌手段Dを構成するのに、アース部Eを兼ねる開閉バルブ9と塗装機5の電圧印加部5dとの間における供給路8の塗料流れ方向での一部箇所に振動装置12を装備し、この振動装置12の配置箇所における供給路8の塗料Tを振動装置12の発生振動力により撹拌するようにしてある。   On the other hand, the drive stirring means D is configured to block the formation of the bridging of the conductive material in the paint in the stirring portion C by stirring the paint T of the stirring portion C which is a part of the supply path 8 by the generated driving force. For this purpose, a vibration device 12 is provided at a part of the supply path 8 in the paint flow direction between the opening / closing valve 9 also serving as the ground portion E and the voltage application portion 5d of the coating machine 5. The coating material T in the supply path 8 at the arrangement location is stirred by the vibration force generated by the vibration device 12.

つまり、この静電塗装装置1では、供給路8における振動装置12に配置箇所をアース部Eとそれよりも下流側の電圧印加部5dとの間に配置する前記撹拌部Cとして、その撹拌部Cにおける塗料Tを振動装置12の発生振動力により撹拌するようにしてあり、これにより、振動装置を常時運転することで、供給路8を通じた供給ポンプ7による電圧印加部5dの側への塗料給送の有無(即ち、塗料噴霧の有無)にかかわらず、電界中での塗料中導電材どうしの結合による塗料中導電材の橋絡の形成をその撹拌部C(振動装置12の配置箇所)において確実に阻止する。   That is, in this electrostatic coating apparatus 1, the stirring section C is disposed as the stirring section C in which the location of the vibration device 12 in the supply path 8 is disposed between the ground section E and the voltage application section 5 d on the downstream side. The paint T in C is agitated by the vibration force generated by the vibration device 12, and thus the paint is applied to the voltage application unit 5 d side by the supply pump 7 through the supply path 8 by always operating the vibration device. Regardless of the presence or absence of feeding (that is, the presence or absence of paint spraying), the stirrer C (placement position of the vibration device 12) forms the bridge of the conductive material in the paint by the coupling of the conductive materials in the paint in the electric field. Surely stop.

〔別実施形態〕
次に別実施形態を列記する。
[Another embodiment]
Next, another embodiment will be listed.

アース部E(塗料流れ方向で最も下流側に配置されたアース部)とそれより更に下流側に位置する電圧印加部5dとの間における供給路8の塗料流れ方向での一部箇所を撹拌部Cとして、供給路8を通じた電圧印加部5dの側への塗料給送の有無にかかわらず、撹拌部Cにおける塗料Tを発生駆動力により撹拌することで塗料中導電材の橋絡の形成を撹拌部Cにおいて阻止する駆動撹拌手段Dは、第1実施形態で示した如き分岐部8aと合流部8bとの両方をアース部Eと電圧印加部5dとの間に配置する局部循環路10及びそれに介装の循環ポンプ11からなるもの、あるいは、第2実施形態で示した如き分岐部8aのみをアース部Eと電圧印加部5dとの間に配置する局部循環路10及びそれに介装の循環ポンプ11からなるもの、あるいはまた、第3実施形態で示したアース部Eと電圧印加部5dとの間に配置する振動装置12からなるものに限らず、発生動力により撹拌部Cの塗料Tを撹拌するものであれば、どのような撹拌方式のものであってもよい。   A part of the supply path 8 in the paint flow direction between the ground part E (the ground part arranged on the most downstream side in the paint flow direction) and the voltage application part 5d located further downstream than the ground part E is stirred. As C, regardless of whether or not paint is supplied to the voltage application unit 5d through the supply path 8, the paint T in the stirring unit C is stirred by the generated driving force to form a bridge of the conductive material in the paint. The driving agitating means D for blocking in the agitating portion C includes a local circulation path 10 in which both the branching portion 8a and the merging portion 8b as shown in the first embodiment are disposed between the ground portion E and the voltage applying portion 5d. In addition, a local circuit 10 including the circulation pump 11 provided therein or a branching portion 8a as shown in the second embodiment is disposed between the grounding portion E and the voltage application portion 5d, and the circulation of the local circulation path 10 is provided. There are pumps 11 Is not limited to the vibration device 12 disposed between the ground portion E and the voltage application portion 5d shown in the third embodiment, and may be any device that stirs the paint T of the stirring portion C by generated power. Any stirring system may be used.

第1及び第3実施形態では供給路8を開閉する開閉バルブ9をアース部Eとし、第2実施形態ではアース部Eを塗装機5の後端部に設けたアースプレート5fとしたが、これに限らず、供給路8における塗料Tを電気的に接地するアース部E(最下流側のアース部)は、電圧印加部5dよりも上流側であれば、供給路8におけるいずれの箇所に配置してもよい。   In the first and third embodiments, the opening / closing valve 9 that opens and closes the supply path 8 is the ground portion E, and in the second embodiment, the ground portion E is the ground plate 5f provided at the rear end of the coating machine 5. The ground portion E (the ground portion on the most downstream side) for electrically grounding the paint T in the supply path 8 is not limited to this, and is disposed at any location in the supply path 8 as long as it is upstream of the voltage application section 5d. May be.

例えば、分岐部8aと合流部8bとの両方をアース部Eと電圧印加部5dとの間に配置する局部循環路10及びそれに介装の循環ポンプ11により駆動撹拌手段Dを構成する場合や振動装置12により駆動撹拌手段Dを構成する場合では、開閉バルブ9をアース部Eとするのに代え、塗装機5の後端部に設けたアースプレート5fをアース部Eとするなど、アース部Eを開閉バルブ9以外の箇所で供給路8に装備してもよい。   For example, when the driving agitating means D is constituted by the local circulation path 10 in which both the branching section 8a and the merging section 8b are arranged between the ground section E and the voltage application section 5d and the circulation pump 11 interposed therebetween, the vibration In the case where the drive stirring means D is constituted by the apparatus 12, the grounding part E is replaced with the grounding part E such as the grounding plate 5f provided at the rear end of the coating machine 5 instead of the opening / closing valve 9 as the grounding part E. May be provided in the supply path 8 at a place other than the opening / closing valve 9.

また、分岐部8aのみをアース部Eと電圧印加部5dとの間に配置する局部循環路10及びそれに介装の循環ポンプ11により駆動撹拌手段Dを構成する場合では、局部循環路10の分岐部8aと合流部8bとの間を開閉バルブ9の介装箇所とはしない形態において、アース部Eを開閉バルブ9と塗装機後端部との間や開閉バルブ9よりも上流側で供給路8に装備してもよい。   Further, in the case where the driving agitating means D is constituted by the local circulation path 10 in which only the branching section 8a is arranged between the ground section E and the voltage application section 5d and the circulation pump 11 interposed therein, the branch of the local circulation path 10 is formed. In a form in which the portion between the portion 8a and the junction portion 8b is not an intervening place of the opening / closing valve 9, the ground portion E is supplied between the opening / closing valve 9 and the rear end of the coating machine or upstream of the opening / closing valve 9. Eight may be equipped.

塗装機5は、ベルカップ5aを噴霧部とする回転霧化式の静電塗装機に限らず、噴霧前の段階で塗料Tに電圧印加する型式の静電塗装機であれば、塗料Tを圧縮空気により噴霧部から噴霧する型式の静電塗装機など、どのような形式の静電塗装機であってもよい。   The coating machine 5 is not limited to the rotary atomization type electrostatic coating machine using the bell cup 5a as a spraying section, but if the type of electrostatic coating machine applies a voltage to the coating T in the stage before spraying, the coating machine T Any type of electrostatic coating machine may be used, such as a type of electrostatic coating machine that sprays from a spray section with compressed air.

また、塗装機5の電圧印加部5dに発生高電圧を供給する高電圧発生器5cは、電圧印加部5dとともに塗装機5に内装するものに限らず、塗装機5の外部に配置するものであってもよい。   Further, the high voltage generator 5c for supplying the generated high voltage to the voltage application unit 5d of the coating machine 5 is not limited to being installed in the coating machine 5 together with the voltage application unit 5d, but is disposed outside the coating machine 5. There may be.

第1〜第3実施形態では、供給路8を開閉する開閉バルブ9を供給路8に介装する例を示したが、これに代え、塗装機5に対する給送塗料Tを選択的に切り換える塗料切換バルブの機能も備える開閉バルブを供給路8に介装したり、塗料切換バルブと開閉バルブとをその順に上流側から並べて供給路8に介装するようにしてもよい。   In the first to third embodiments, an example in which the opening / closing valve 9 that opens and closes the supply path 8 is provided in the supply path 8, but instead, a paint that selectively switches the supply paint T to the coating machine 5. An opening / closing valve having a function of a switching valve may be interposed in the supply path 8, or a paint switching valve and an opening / closing valve may be arranged in that order from the upstream side and interposed in the supply path 8.

塗装機5から噴霧する導電材分散塗料Tは、粉末カーボンなどの導電材をシンナーなどの非導電性溶剤に分散させた導電プライマーに限らず、塗料中導電材の橋絡が生じる虞のある塗料であれば、導電性の顔料や光輝材などを非導電性溶剤に分散させた塗料など、どのような塗料であってもよい。   The conductive material-dispersed paint T sprayed from the coating machine 5 is not limited to a conductive primer in which a conductive material such as powder carbon is dispersed in a non-conductive solvent such as thinner, and a paint that may cause a bridging of the conductive material in the paint. As long as it is, any paint such as a paint in which a conductive pigment or a glittering material is dispersed in a non-conductive solvent may be used.

本発明による導電材分散塗料用の静電塗装装置は、各種分野において種々の用途の静電塗装に用いることができる。   The electrostatic coating apparatus for conductive material-dispersed paint according to the present invention can be used for various types of electrostatic coating in various fields.

T 塗料
6 塗料タンク
7 供給ポンプ
8 供給路
5a 噴霧部
5d 電圧印加部
5 塗装機
E アース部
1 静電塗装装置
C 撹拌部
D 駆動撹拌手段
11 循環ポンプ
8a 分岐部
8b 合流部
10 局部循環路
12 振動装置
9 開閉バルブ
5f 塗装機後端部(アースプレート)
T paint 6 paint tank 7 supply pump 8 supply path 5a spraying part 5d voltage application part 5 coating machine E grounding part 1 electrostatic coating apparatus C stirring part D drive stirring means 11 circulating pump 8a branching part 8b merging part 10 local circulation path 12 Vibration device 9 Open / close valve 5f Rear end of paint machine (ground plate)

Claims (6)

導電材を非導電性溶剤に分散させた塗料を貯留する塗料タンクを設け、
この塗料タンクから供給ポンプにより供給路を通じて給送される塗料を噴霧する噴霧部と、この噴霧部から噴霧する塗料を噴霧前の段階での高電圧印加により帯電させる電圧印加部とを備える塗装機を設け、
前記供給路における塗料を電気的に接地するアース部とそれよりも下流側に位置する前記電圧印加部との間に形成される電界により前記供給路における塗料に塗料中導電材の橋絡が形成されることを塗料撹拌により防止する撹拌手段を設けた導電材分散塗料用の静電塗装装置であって、
前記撹拌手段を構成するのに、前記電圧印加部と前記アース部との間における前記供給路の塗料流れ方向における一部箇所を撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記撹拌部における塗料を発生駆動力により撹拌することで前記橋絡の形成を前記撹拌部において阻止する駆動撹拌手段を設けてある導電材分散塗料用の静電塗装装置。
A paint tank for storing paint in which conductive material is dispersed in a non-conductive solvent is provided.
A coating machine comprising: a spraying section for spraying paint fed from a paint pump through a supply path by a supply pump; and a voltage applying section for charging paint sprayed from the spraying section by applying a high voltage in a stage before spraying Provided,
A bridge of the conductive material in the paint is formed in the paint in the supply path by an electric field formed between the ground part for electrically grounding the paint in the supply path and the voltage application part located downstream thereof. An electrostatic coating apparatus for a conductive material-dispersed paint provided with stirring means for preventing the paint from being stirred,
To constitute the stirring means, a part in the paint flow direction of the supply path between the voltage application part and the ground part is used as a stirring part to the side of the voltage application part through the supply path. Regardless of whether or not the paint is fed, electrostatic charge for a conductive material-dispersed paint provided with a drive stirring means for preventing the formation of the bridge in the stirring section by stirring the paint in the stirring section with the generated driving force. Painting equipment.
前記駆動撹拌手段を構成するのに、循環ポンプにより前記供給路における塗料の一部を分岐部から抽出して、その抽出塗料を前記分岐部よりも上流側の合流部で前記供給路に戻す局部循環路を、前記電圧印加部と前記アース部との間において前記供給路に設け、
前記供給路における前記分岐部と前記合流部との間を前記撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記供給路における前記分岐部と前記合流部との間の塗料を前記循環ポンプによる前記局部循環路を通じた塗料循環により撹拌する構成にしてある請求項1記載の導電材分散塗料用の静電塗装装置。
To constitute the drive stirring means, a part of the paint in the supply path is extracted from the branch portion by a circulation pump, and the extracted paint is returned to the supply path at a junction upstream of the branch portion. A circulation path is provided in the supply path between the voltage application unit and the ground unit,
Regardless of whether or not paint is supplied to the side of the voltage application unit through the supply path, the branch part in the supply path and the branching section in the supply path as the stirring unit 2. The electrostatic coating apparatus for conductive material-dispersed coating material according to claim 1, wherein the coating material is mixed with the joining portion by stirring the coating material through the local circulation path by the circulation pump.
前記駆動撹拌手段を構成するのに、循環ポンプにより前記供給路における塗料の一部を分岐部から抽出して、その抽出塗料を前記分岐部よりも上流側の合流部で前記供給路に戻す局部循環路を、前記電圧印加部と前記アース部との間に前記分岐部を配置するとともに前記アース部よりも上流側に前記合流部を配置した状態で前記供給路に設け、
前記分岐部を前記撹拌部として、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず、前記分岐部における塗料を前記循環ポンプによる前記局部循環路を通じた塗料循環により撹拌する構成にしてある請求項1記載の導電材分散塗料用の静電塗装装置。
To constitute the drive stirring means, a part of the paint in the supply path is extracted from the branch portion by a circulation pump, and the extracted paint is returned to the supply path at a junction upstream of the branch portion. A circulation path is provided in the supply path in a state where the branch part is arranged between the voltage application part and the earth part and the junction part is arranged upstream of the earth part,
Regardless of whether or not paint is supplied to the side of the voltage application unit through the supply path with the branch unit as the stirring unit, the paint in the branch unit is circulated by the paint circulation through the local circuit by the circulation pump. 2. The electrostatic coating apparatus for conductive material-dispersed paint according to claim 1, wherein the apparatus is agitated.
前記駆動撹拌手段を構成するのに、前記供給路を通じた前記電圧印加部の側への塗料給送の有無にかかわらず前記撹拌部における塗料を発生振動により撹拌する振動装置を、前記供給路における前記撹拌部に設けてある請求項1記載の導電材分散塗料用の静電塗装装置。   A vibration device for agitating the paint in the agitation unit by generated vibration regardless of the presence or absence of the paint supply to the side of the voltage application unit through the supply path is configured in the supply path. The electrostatic coating apparatus for conductive material-dispersed paint according to claim 1, which is provided in the stirring unit. 前記供給路を開閉する開閉バルブを前記アース部として前記供給路に介装してある請求項1、2、4のいずれか1項に記載の導電材分散塗料用の静電塗装装置。   The electrostatic coating device for conductive material-dispersed paint according to claim 1, wherein an opening / closing valve for opening and closing the supply path is interposed in the supply path as the ground portion. 前記塗装機の後端部を前記アース部としてある請求項1〜4のいずれか1項に記載の導電材分散塗料用の静電塗装装置。   The electrostatic coating apparatus for conductive material-dispersed paint according to claim 1, wherein a rear end portion of the coating machine is used as the ground portion.
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