JP2015021975A - Transfer body for optical film and method for manufacturing transfer body for optical film - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a transfer body for an optical film and a method for manufacturing the transfer body for an optical film, in which a support substrate can be easily released from a transfer layer.SOLUTION: The transfer body for an optical film includes support substrates 24, 25 and a transfer layer 16. The transfer layer 16 has a multilayer structure including at least a retardation layer 19 for a half-wave plate for imparting a retardation corresponding to a half wavelength to transmitted light, an alignment layer 23 for a half-wave plate, a retardation layer 18 for a quarter-wave plate for imparting a retardation corresponding to a quarter wavelength to transmitted light, and an alignment layer 22 for a quarter-wave plate, in which the retardation layer 19 for a half-wave plate and the retardation layer 18 for a quarter-wave plate are adhered with an adhesive layer 20. The adhesive layer 20 is formed in such a manner that, in a cross section in a width direction of the transfer body for an optical film, both ends of the adhesive layer are located at the same positions as the ends of the alignment layer 23 for a half-wave plate and of the alignment layer 22 for a quarter-wave plate, or located inside the ends of the alignment layers.

Description

  The present invention relates to an optical film transfer body used for an optical film formed by laminating a linearly polarizing plate and a quarter-wave plate.

  Conventionally, with respect to an image display panel or the like, a method has been proposed in which an optical film is disposed on the exit surface of the image display panel and the reflection of extraneous light is reduced by controlling the polarization plane with the optical film. This optical film is composed of a linearly polarizing plate and a retardation plate, and converts external light directed to the panel surface of the image display panel into linearly polarized light by the linearly polarizing plate, and then converts it into circularly polarized light by the subsequent retardation plate. Here, the extraneous light by the circularly polarized light is reflected by the surface of the image display panel or the like, but the rotation direction of the polarization plane is reversed during this reflection. As a result, contrary to the arrival time, this reflected light is converted from the phase difference plate into linearly polarized light in the direction shielded by the linearly polarizing plate, and then shielded by the subsequent linearly polarizing plate. Is significantly suppressed.

  With respect to this optical film, Patent Document 1 and the like propose a method of configuring this optical film with positive dispersion characteristics by configuring a retardation plate by combining a half-wave plate and a quarter-wave plate. ing. In the case of this method, an optical film can be constituted by a half-wave plate and a quarter-wave plate having positive wavelength dispersion characteristics even in a wide wavelength band used for displaying a color image.

  By the way, it is conceivable to make such an optical film by using a so-called transfer method. Specifically, a transfer film (transfer body) provided with a transfer layer on a support substrate is constituted, the support substrate is peeled from the transfer film, and the transfer layer is transferred to produce an optical film. . Here, the transfer film is, for example, a laminate in which an alignment layer according to a quarter wavelength plate and a retardation layer for a quarter wavelength plate functioning as a quarter wavelength plate are sequentially laminated on a support substrate. And a laminate in which an alignment layer according to a half-wave plate and a retardation layer for a half-wave plate functioning as a half-wave plate are sequentially laminated on a support substrate, Manufactured by being bonded together so as to face each other. However, such a transfer film is required to appropriately peel the support substrate from the transfer layer.

JP-A-10-68816

  The subject of this invention is providing the manufacturing method of the transfer body for optical films which can peel a support body base material easily from a transfer layer, and the transfer body for optical films.

  The present inventor has intensively studied to solve the above problems, and by adjusting the application range of the adhesive layer that adheres the retardation layer for half-wave plates and the retardation layer for quarter-wave plates, The idea of facilitating peeling of the support substrate has been reached, and the present invention has been completed.

  (1) An optical film transfer body comprising a support substrate and a transfer layer, wherein the transfer layer provides a half-wave plate position that imparts a half-wave phase difference to transmitted light. A retardation layer, an alignment layer for a half-wave plate according to the retardation phase for a half-wave plate, and a retardation layer for a quarter-wave plate that imparts a phase difference corresponding to a quarter wavelength to transmitted light; At least a quarter-wave plate orientation layer related to the quarter-wave plate retardation phase, and the half-wave plate retardation layer and the quarter-wave plate retardation layer are bonded together. The adhesive layer has a multilayer structure bonded to each other, and the adhesive layer has a cross section in the width direction of the optical film transfer body, and both ends thereof are for the half-wave plate orientation layer and the quarter-wave plate. An optical film characterized by being formed so as to be at the same position as the both ends of the alignment layer or at a position inside it. Use transfer body.

  According to (1), in the cross section in the width direction, the both end portions of the adhesive layer are the same positions as the both end portions of the alignment layer for half-wave plate and the alignment layer for quarter-wave plate, or Therefore, it is possible to prevent the support base material from being in close contact with the adhesive layer. Thereby, a support base material can be easily peeled from the transfer body for optical films.

  (2) In (1), in the cross section in the width direction of the optical film transfer body, both ends of the adhesive layer are the half-wave plate retardation layer and the quarter-wave plate position. It is formed so as to be at the same position as the both ends of the phase difference layer or at a position inside it.

  According to (2), when the adhesion between the alignment layer and the retardation layer is sufficiently strong, the support substrate can be easily peeled while minimizing the amount of the adhesive layer used in the width direction. .

  (3) An optical film transfer body comprising a support substrate and a transfer layer, wherein the transfer layer provides a half-wave plate position that imparts a half-wave phase difference to transmitted light. A retardation layer and a quarter-wave plate retardation layer that imparts a quarter-wave phase difference to transmitted light, the half-wave plate retardation layer and the quarter-wave plate The phase difference layer has a multilayer structure bonded by an adhesive layer, and the adhesive layer has a cross section in the width direction of the optical film transfer body, and both ends thereof are the half-wave plate retardation layer and An optical film transfer body, wherein the optical film transfer body is formed so as to be at a position equivalent to or at an inner side of both ends of the retardation layer for a quarter-wave plate.

  According to (3), even when the transfer layer is composed of a retardation layer for a half-wave plate and a retardation layer for a quarter-wave plate, the adhesive layer comes into contact with the support substrate. And the support substrate can be easily peeled from the transfer layer.

  (4) A method for producing a transfer body for an optical film comprising a support substrate and a transfer layer, wherein the transfer layer imparts a phase difference corresponding to ½ wavelength to transmitted light. A retardation layer for a plate, an alignment layer for a half-wave plate according to the retardation layer for a half-wave plate, and a quarter-wave plate position for imparting a retardation for a quarter wavelength to transmitted light A multilayer structure having at least a retardation layer and an alignment layer for a quarter-wave plate according to the retardation layer for a quarter-wave plate, the retardation layer for a half-wave plate and the quarter wavelength A retardation layer for a plate is adhered by an adhesive layer, and the alignment layer for half-wave plate and the retardation layer for half-wave plate are sequentially laminated on the support base material. A half-wave plate forming process for forming a wave plate, and the alignment layer for the quarter-wave plate and the retardation layer for the quarter-wave plate are sequentially laminated on the support substrate. A quarter-wave plate forming step of forming a quarter-wave plate, the retardation layer for the half-wave plate of the half-wave plate, and the quarter-wave plate of the quarter-wave plate A transfer body forming step of forming the optical film transfer body by laminating and winding the retardation layer with the adhesive layer, and the transfer body forming step includes a winding direction of the optical film transfer body. In the cross section in the width direction perpendicular to the both ends, the both end portions of the adhesive layer are at the same position as the both end portions of the alignment layer for half-wave plate and the alignment layer for quarter-wave plate, or inside The adhesive layer is formed so as to be in the position of the optical film transfer method.

  According to (4), in the cross section in the width direction, the both end portions of the adhesive layer are equivalent to the both end portions of the alignment layer for half-wave plate and the alignment layer for quarter-wave plate, or Since the support base material is prevented from being in close contact with the adhesive layer, the optical film transfer body that can be easily peeled off is formed. Can be manufactured.

  (5) A method for producing a transfer body for an optical film comprising a support substrate and a transfer layer, wherein the transfer layer imparts a phase difference corresponding to 1/2 wavelength to transmitted light. It is a multilayer structure having at least a phase difference layer for a plate and a phase difference layer for a quarter wavelength plate that imparts a phase difference corresponding to a quarter wavelength to transmitted light, and the phase difference layer for a half wavelength plate And the retardation layer for a quarter wavelength plate is adhered by an adhesive layer, and the alignment layer for a half wavelength plate relating to the retardation layer for the half wavelength plate, the 1 / 1/2 wave plate retardation layer is sequentially laminated to form a half wave plate, and the support substrate is related to the quarter wave plate retardation layer A quarter-wave plate forming step of sequentially stacking a quarter-wave plate alignment layer and the quarter-wave plate retardation layer to form a quarter-wave plate; The optical film is formed by laminating and winding the half-wave plate retardation layer of a half-wave plate and the quarter-wave plate retardation layer of the quarter wavelength plate with the adhesive layer. A transfer body forming step of forming a transfer body for transfer, wherein the transfer body forming step is configured such that, in a cross section in a width direction perpendicular to a winding direction of the optical film transfer body, both end portions of the adhesive layer are The adhesive layer is formed so as to be at the same position as the both end portions of the retardation layer for a half-wave plate or the retardation layer for a quarter-wave plate, or at a position inside it. The manufacturing method of the transfer body for optical films to do.

  According to (5), even when the transfer layer is composed of a retardation layer for a half-wave plate and a retardation layer for a quarter-wave plate, the adhesive layer adheres to the support substrate. Can be prevented, and a transfer body for an optical film that can easily peel off the support substrate can be produced.

  In the method for producing the optical film transfer body and the optical film transfer body of the present invention, the transfer layer can be easily peeled off from the support substrate.

It is sectional drawing which shows the image display apparatus which concerns on 1st Embodiment of this invention. It is a figure where it uses for description of the optical film applied to the image display apparatus of FIG. It is sectional drawing which shows the transfer film which concerns on the optical film of FIG. It is a figure where it uses for description of the manufacturing process of the transfer film of FIG. It is a figure where it uses for description of the manufacturing process of the optical film by the transfer film of FIG. It is a figure where it uses for description of the process of the continuation of FIG. It is a figure where it uses for description of the manufacturing process of FIG. It is a figure with which it uses for description of the continuation of FIG. It is a figure which shows the cross section in the direction perpendicular | vertical to the winding direction of the winding object of the transfer body of 1st Embodiment. It is a figure which shows the cross section in the direction perpendicular | vertical to the winding direction of the winding object of the transfer body of 2nd Embodiment.

[First Embodiment]
[Optical film and image display device]
FIG. 1 is a diagram showing an image display apparatus according to the first embodiment of the present invention. In the image display device 11, an optical film 13 is disposed on the panel surface (viewer side surface) of the image display panel 12. Here, the image display panel 12 is an organic EL panel, for example, and displays a desired color image. Note that the image display panel 12 is not limited to the organic EL panel, and various image display panels such as a liquid crystal display panel can be widely applied.

  The optical film 13 is an optical film that suppresses reflection of extraneous light arriving at the image display panel 12 by the function of a circularly polarizing plate. For this reason, the optical film 13 is configured by laminating a linear polarizing plate 15 and a quarter-wave plate 16. The optical film 13 is peeled off a separator film (not shown) to expose the pressure-sensitive adhesive 14 with a pressure-sensitive adhesive, and is then attached and held on the panel surface of the image display panel 12 by the pressure-sensitive adhesive layer 14. Instead of the pressure-sensitive adhesive, the optical film 13 may be arranged by various adhesives such as an ultraviolet curable resin and an adhesive. The linear polarizing plate 15 and the quarter wavelength plate 16 are integrated with each other through the adhesive layer 17. Here, although various adhesives such as an ultraviolet curable resin, a thermosetting resin, and a pressure sensitive adhesive can be widely applied, the adhesive layer 17 is made of an ultraviolet curable resin from the viewpoint of reducing the overall thickness. In this case, it can be formed with a thickness of about 1 μm.

  The quarter wavelength plate 16 includes a quarter wavelength retardation layer 18 that imparts a phase difference of ¼ wavelength to transmitted light, and a ½ wavelength that imparts a phase difference of ½ wavelength to the transmitted light. It is comprised by the laminated body which bonded together the phase difference layer 19 with the contact bonding layer 20. FIG. Thereby, the optical film 13 sufficiently suppresses reflection of extraneous light in a wide wavelength band used for displaying a color image.

  The quarter-wave plate 16 is used for the production of the quarter-wave retardation layer 18 and the half-wave retardation layer 19. An alignment film 23 is provided on each of the image display panel 12 side and the linearly polarizing plate 15 side, whereby a transfer method is applied to produce an optical film 13 to reduce the overall thickness, and a 1/4 wavelength phase difference. The layer alignment film 22 and the ½ wavelength retardation layer alignment film 23 function as a protective layer to reduce damage to the ¼ wavelength retardation layer 18 and the ½ wavelength retardation layer 19.

  Accordingly, in the image display device 11, the ¼ wavelength phase difference layer 18, the ½ wavelength phase difference layer 19, and the linear polarizing plate 15 are sequentially arranged from the display screen side of the image display panel 12. In addition, as shown in FIG. 2, the slow axes (indicated by arrows respectively) of the ½ wavelength phase difference layer 19 and the ¼ wavelength phase difference layer 18 with respect to the transmission axis of the linear polarizing plate 15 indicated by arrows Are arranged so as to form angles of 15 degrees and 73 degrees counterclockwise, respectively.

  The quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23 are formed by forming a fine uneven shape on the surface, and 1 / The liquid crystal material according to the four-wavelength phase difference layer 18 and the half-wavelength phase difference layer 19 is aligned. The quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23 have a 10-point average roughness (Rz) of 10 nm to 45 nm, and an average surface roughness. (Ra) is 1 nm or more and 4 nm or less. As a result, the quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23 are disposed between the corresponding quarter-wave retardation layer 18 and the half-wave retardation layer 19. Sufficient adhesion strength can be secured, and variations in the quarter-wave retardation layer 18 and the half-wave retardation layer 19 related to so-called black luminance can be sufficiently reduced.

  In this embodiment, the quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23 are formed after the forming resin layer for forming a fine concavo-convex shape is formed. A fine concavo-convex shape is created and formed on the surface of this shaping resin layer by a shaping treatment. In this embodiment, an ultraviolet curable resin is applied to the shaping resin, and an acrylic ultraviolet curable resin is used. However, the present invention is not limited to this, and various resins used for the shaping process can be widely applied. it can.

  In addition, the fine uneven shape relating to the alignment film 23 for 1/2 wavelength retardation layer and the alignment film 22 for 1/4 wavelength retardation layer is formed by a line (line) uneven shape extending in one direction. The direction extending in one direction is formed so as to form an angle of 15 degrees and 73 degrees counterclockwise with respect to the transmission axis of the linear polarizing plate 15, respectively.

  The quarter-wave retardation layer 18 and the half-wave retardation layer 19 are made of a liquid crystal material that is solidified (cured) while maintaining refractive index anisotropy by the orientation regulating force of the corresponding orientation films 22 and 23. It is formed. More specifically, the quarter-wave retardation layer 18 and the half-wave retardation layer 19 are formed by laminating a polymerizable liquid crystal monomer on the alignment films 22 and 23, and then raising the temperature to the phase transition point. It is produced by polymerizing a polymerizable liquid crystal monomer by irradiation to fix the alignment state of the liquid crystal. Although the ¼ wavelength retardation layer 18 and the ½ wavelength retardation layer 19 can widely apply various liquid crystal materials applicable to this type of optical film, in this embodiment, the same material is used. Applied. More specifically, for example, the compounds represented by the following chemical formulas (1) to (13) are used for the quarter-wave retardation layer 18 and the half-wave retardation layer 19.

  Although various adhesives such as an ultraviolet curable resin, a thermosetting resin, and a pressure sensitive adhesive can be widely applied to the adhesive layer 20, an ultraviolet curable resin is applied from the viewpoint of reducing the overall thickness. In this case, it can be formed with a thickness of about 1 μm.

  The linearly polarizing plate 15 is provided with the optical functional layer 15B after the lower surface side of the base material 15A made of a transparent film such as TAC (triacetylcellulose) is saponified. In addition, 15 A of base materials replace with this, poly (meth) methyl acrylate, poly (meth) butyl acrylate, methyl (meth) acrylate- (meth) butyl acrylate copolymer, (meth) acrylate methyl- A resin such as an acrylic resin such as a styrene copolymer, a glass such as soda glass, potash glass, lead glass, or quartz glass can be used.

  The optical functional layer 15B is a part that bears an optical function as a linearly polarizing plate, and is produced, for example, by adsorbing and orienting iodine compound molecules on a film material made of polyvinyl alcohol (PVA).

  Thus, in the optical film 13, by configuring the quarter wavelength plate 16 with a laminate in which the quarter wavelength retardation layer 18 and the half wavelength retardation layer 19 are bonded by the adhesive layer 20, respectively. The ¼ wavelength phase difference layer 18 and the ½ wavelength phase difference layer 19 created by separate processes can be used, and thereby an alignment film and a phase difference layer are sequentially laminated. In this case, it can be created by effectively avoiding shortage of adhesion and insufficient adhesion, and as a result, it can be created with high stability and reliability.

  Further, the quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23 used for the production of the quarter-wave retardation layer 18 and the half-wave retardation layer 19 are respectively images. It is provided on the display panel 12 side and the linearly polarizing plate 15 side, whereby the transfer film is applied to produce the optical film 13 to reduce the overall thickness, and the quarter wavelength retardation layer alignment film 22, 1 / The alignment film 23 for the two-wavelength phase difference layer can function as a protective layer, and damage to the ¼ wavelength phase difference layer 18 and the ½ wavelength phase difference layer 19 can be reduced. The transfer method refers to, for example, when a desired layer is formed on a base material, the layer is not directly formed on the base material, but can be peeled once on a releasable support. After forming the transfer body by laminating the layers, the layer formed on the support is finally placed on the substrate (transfer base material) on which the layer is to be laminated according to the process, demand, etc. In this method, a desired layer is formed on the substrate by bonding and laminating, and then peeling and removing the support.

[Transcript]
In the optical film 13, the quarter-wave plate 16 and the linear polarizing plate 15 are integrated by the adhesive layer 17, and the transfer method is applied to a series of processes related to this integration. Thereby, in this embodiment, the substrate to be transferred is the linear polarizing plate 15, and the layers (transfer layers) used for transfer are the quarter-wave retardation layer alignment film 22 and the quarter-wave retardation layer 18. , An adhesive layer 20, a ½ wavelength phase difference layer 19, and a ½ wavelength phase difference layer alignment film 23.

  FIG. 3 is a diagram showing a configuration of a transfer film 21 which is this transfer body. The transfer film 21 is formed on the support base material 25, the quarter-wave retardation layer alignment film 22, the quarter-wave retardation layer 18, the adhesive layer 20, and the half-wave retardation layers 19, 1/2. A wavelength retardation layer alignment film 23 and a support substrate 24 are provided.

  Here, the support base material 25 is a base material that is detachably supported after the transfer layer is detachably supported and the transfer layer is bonded and laminated on the transfer target substrate. In this embodiment, a PET (Polyethyleneterephthalate) film, which is a transparent film material, is applied, whereby the transfer film 21 is configured to be able to inspect optical characteristics. The PET film is subjected to corona treatment as necessary, whereby the adhesion force is appropriately set. The support base material 25 may have a sheet shape as a whole. The support substrate 25 may be a resinous film material made of a resin such as a polyester resin such as polyethylene terephthalate, polybutylene terephthalate, or polyethylene aphthalate, or a polyolefin resin such as polypropylene or polymethylpentene.

  When the peelability from the transfer layer is insufficient, the support base material 25 is provided with a release layer that promotes peeling on the transfer layer side. Here, the release layer can be applied with a material having relatively high adhesion to the support substrate 25 (low peelability) and low adhesion to the transfer layer (high peelability). . In this embodiment, the lowermost layer of the transfer layer is an alignment film 22 for a quarter wavelength retardation layer made of an ultraviolet curable resin. Polymer compound), fluorine-based resin, melamine resin, epoxy resin, or a mixture of these resins and other resins (acrylic resin, cellulose-based resin, polyester resin, etc.) as appropriate.

  Incidentally, when the peelability by the release layer is insufficient, a release layer may be provided between the support substrate 25 and the release layer, and this release layer may be used to supplement the peelability by the release layer. . For the release layer, a material having relatively low adhesion to the support film (high peelability) and high adhesion to the release layer (low peelability) can be applied. More specifically, in this embodiment, the release layer includes an acrylic resin, a cellulose resin, a polyester resin, a urethane resin, a vinyl chloride-vinyl acetate copolymer, or a mixture of two or more selected from the above. Alternatively, a mixture of one or more selected from the above and other resins can be applied.

  The support base material 24 is a base material that carries the transfer layer in a peelable manner and is used for peeling and removing as appropriate at the time of transfer or the like. In this embodiment, it is comprised similarly to the support body base material 25. FIG. Moreover, also in the support base material 24, in order to set appropriately the contact | adhesion power between the alignment films 23 for lower layer 1/2 wavelength phase difference layers, it corona-treats as needed, a release layer, peeling A layer can be formed.

〔Manufacturing process〕
FIG. 4 is a diagram for explaining the manufacturing process of the transfer film 21. In this manufacturing process, the ½ wavelength retardation layer alignment film 23 and the ½ wavelength retardation layer 19 are formed on the support base material 24 (FIG. 4A). Moreover, the alignment film 22 for quarter wavelength phase difference layers and the quarter wavelength phase difference layer 18 are produced in the support base material 25 (FIG.4 (B)). In the manufacturing process, the optical characteristics of the ½ wavelength phase difference layer 19 and the ¼ wavelength phase difference layer 18 are inspected by transmitted light, respectively, and then the ½ wavelength phase difference layer 19 and ¼ wavelength are obtained by the adhesive layer 20. The phase difference layer 18 is bonded together, thereby creating the transfer film 21 (FIG. 4C). This optical characteristic includes the direction of the slow axis described above with reference to FIG. 2, the defect of the retardation layer, and the like.

  In the case where the ½ wavelength phase difference layer 19 and the ¼ wavelength phase difference layer 18 are individually formed and integrated as in this embodiment, the ½ wavelength phase difference layer 19, 1 / The optical characteristics of the four-wavelength retardation layer 18 can be inspected. As a result, the quality can be improved and the optical film 13 can be produced stably.

  FIG. 5 is a diagram for explaining the manufacturing process of the optical film 13 that follows. In this manufacturing process, only the support base material 24 is peeled off from the transfer film 21 (FIG. 5A), and then attached to the linear polarizing plate 15 via the adhesive layer 17 (FIG. 5B). Thus, the optical film 13 is formed integrally with the support base material 25 and the quarter-wave retardation layer alignment film 22 and leaving the half-wave retardation layer alignment film 23. Note that the step of peeling the support substrate 24 is provided in the manufacturing process of the transfer film 21, and the transfer film 21 is provided to the manufacturing process of the optical film 13 in a form in which the support substrate 24 is peeled off. Good.

  Thus, the alignment film 23 for the ½ wavelength phase difference layer protects the ½ wavelength phase difference layer 19 in the lower layer after the support base material 24 is peeled off and until it is bonded to the linear polarizing plate 15. .

  Subsequently, as shown in FIG. 6, in this step, after the support base material 25 is peeled from the optical film 13 (FIG. 6A), the adhesive layer 14 and the separator film are arranged to have a desired size. The optical film 13 is produced by cutting. In the subsequent manufacturing process of the image display device 11, in the final process, the separator film is peeled to expose the adhesive layer 14, and the optical film 13 is attached to the panel surface of the image display panel 12 through the adhesive layer 14 (FIG. 6). (B)). In addition, you may perform the process which peels the support body base material 25 in the manufacturing process of an image display apparatus.

  Accordingly, the quarter-wave retardation layer alignment film 22 protects the upper quarter-wave retardation layer 18 after the support base material 25 is peeled off and before being bonded to the image display panel 12. .

  FIG. 7 is a diagram showing the manufacturing process described above with reference to FIGS. 4 (A) and 4 (B). In FIG. 7, the structure for forming the quarter-wave retardation layer alignment film 22 and the quarter-wave retardation layer 18 on the support base material 25 according to FIG. Is shown.

  In this manufacturing process, the support base material 24 is pulled out from the supply reel 31, applied with a coating solution of an ultraviolet curable resin by the die 32, and then dried by the drying furnace 33. Note that the coating of the coating liquid is not limited to using a die, and various methods can be applied. In this manufacturing process, the roll plate 34 is a mold for molding in which the fine irregularities related to the alignment film 23 for the ½ wavelength retardation layer are formed on the peripheral side surface. In this manufacturing process, the support base material 24 coated with an ultraviolet curable resin is pressed against a roll plate 34 by a pressure roller 35, and the ultraviolet curable resin is obtained by irradiating ultraviolet rays with an ultraviolet irradiation device 36 made of a high-pressure mercury lamp. Harden. Thus, in the manufacturing process, the uneven shape formed on the peripheral side surface of the roll plate 34 is transferred to the support substrate 24. Thereafter, the support substrate 24 is peeled off together with the ultraviolet curable resin cured from the roll plate 34 by the peeling roller 37, and a coating liquid of a liquid crystal material is applied by the die 39. Then, after drying in the drying furnace 40, the liquid crystal material is cured by irradiating ultraviolet rays from the ultraviolet irradiating device 41, and taken up on the take-up reel 42. By this series of treatments, the ½ wavelength retardation layer alignment film 23 and the ½ wavelength retardation layer 19 are formed on the support substrate 24.

  Further, in this manufacturing process, instead of the roll plate 34, a roll plate 44 used for the production of the alignment film 22 for the quarter wavelength retardation layer is arranged, and the support base material 25 is similarly pulled out from the supply reel 31. Then, after coating the coating solution of the ultraviolet curable resin with the die 32, it is dried with the drying furnace 33, and the quarter wavelength retardation layer alignment film 22 is formed with the roll plate 44. Further, after the liquid crystal material is applied and dried, the liquid crystal material is cured and wound on the take-up reel 52, whereby the alignment for the quarter wavelength retardation layer is formed on the support substrate 25. The film 22 and the quarter-wave retardation layer 18 are formed.

  FIG. 8 is a diagram for explaining the bonding process of the quarter wavelength retardation layer 18 and the half wavelength retardation layer 19 (FIG. 4C). In this manufacturing process, the laminated body of the support substrate 24, the ½ wavelength retardation layer alignment film 23, and the ½ wavelength retardation layer 19 is drawn from the take-up reel 42, and the die 55 serves as an adhesive. After coating the ultraviolet curable resin, the substrate is dried by a drying furnace 56 and pulled out from the take-up reel 52. The support substrate 25, the quarter-wave retardation layer alignment film 22, and the quarter-wave retardation layer 18 are used. The laminate is laminated. After that, the ultraviolet curable resin applied by irradiating the ultraviolet rays with the ultraviolet irradiation device 57 is cured, and then the support base material 24 is peeled off and taken up on the take-up reel 58 to form a wound object of the transfer film 21. To do.

FIG. 9 is a view showing a cross section in a direction (hereinafter, referred to as a width direction) perpendicular to the winding direction of the wound object of the transfer film manufactured by the above-described process.
As shown in FIG. 9, in the transfer film 21, the widths of the support base material 24 and the support base material 25 are formed in the same dimension in the width direction, and the quarter-wave retardation layer alignment films 22 and 1 / The width of the alignment film 23 for the two-wavelength retardation layer is formed with the same dimension, and the widths of the quarter-wave retardation layer 18 and the ½ wavelength retardation layer 19 are formed with the same dimension. In the above manufacturing process, the widths of the alignment films 22 and 23 are the same as the widths of the support substrates 24 and 25 because the alignment film and the retardation layer are sequentially formed on the support substrate. The phase difference layers 18 and 19 are formed to be narrower than the alignment films 22 and 23.
The adhesive layer 20 adheres the quarter-wave retardation layer 18 and the half-wave retardation layer 19 as described above, but both end portions in the width direction are oriented for the quarter-wave retardation layer. It is formed at the same position as both ends of the film 22 and the alignment film 23 for half-wave retardation layer. That is, the adhesive layer 20 not only bonds the retardation layers 18 and 19, but also at both ends in the width direction, the quarter-wave retardation layer alignment film 22 and the half-wave retardation layer alignment film 23. Is also glued. The support base materials 24 and 25 are not in contact with the adhesive layer 20.

From the above, the wound object of the transfer film 21 has the adhesive layer 20 that bonds the layers constituting the transfer layer 16 and is not in contact with the support base materials 24 and 25. The substrate can be easily peeled off.
In particular, since the adhesive layer 20 bonds not only the retardation layer but also the alignment film, as shown in FIG. 5A, in the manufacturing process of the optical film 13, the transfer film 21 and the support substrate In the case where 24 is peeled off, the support film 24 and the ½ retardation layer alignment film 23 can be prevented from peeling from the ½ retardation layer 19. Similarly, as shown in FIG. 6A, when the support base material 25 is peeled from the optical film 13, the quarter retardation layer alignment film 22 is 1/4 together with the support base material 25. It is also possible to suppress peeling from the retardation layer 18.
The adhesive layer 20 has an example in which both end portions in the width direction are formed at the same positions as both end portions of the alignment films 22 and 23, but inside the both end portions of the alignment films 22 and 23. Even if they are formed, the same effects as described above can be obtained.

[Second Embodiment]
FIG. 10 is a diagram illustrating a cross section in a direction perpendicular to the winding direction of the wound object of the transfer film 21 of the second embodiment (hereinafter referred to as the width direction).
Note that, in the following description and drawings, the same reference numerals or the same reference numerals are given to the portions that perform the same functions as those in the first embodiment described above, and overlapping descriptions will be omitted as appropriate.
The transfer film of the present embodiment is mainly different from the transfer film of the first embodiment in the layer structure of the transfer layer.
As shown in FIG. 10, the transfer film 21 of this embodiment includes a support substrate 24, an alignment film 23 for a ½ wavelength phase difference layer, a ½ wavelength phase difference layer 19, an adhesive layer 20, ¼. It is a laminate in which the wavelength retardation layer 18, the quarter wavelength retardation layer alignment film 22, and the support substrate 25 are laminated in this order.
The transfer layer 16 includes a ½ wavelength phase difference layer 19, an adhesive layer 20, and a ¼ wavelength phase difference layer 18 in the laminate. That is, the alignment film 23 for the ½ wavelength retardation layer of the transfer layer 16 is peeled from the ½ wavelength retardation layer 19 together with the support base material 24 in the manufacturing process of the optical film 13, and The quarter-wave retardation layer alignment film 22 is peeled from the quarter-wave retardation layer 18 together with the support base material 25. Thereby, the transfer layer 16 of this embodiment can make the thickness of a transfer layer thin compared with 1st Embodiment.
The adhesive layer 20 is formed such that both end portions thereof are located at the same positions as both end portions of the quarter-wave retardation layer 18 and the half-wave retardation layer 19 in the width direction. That is, the adhesive layer 20 adheres only the retardation layers 18 and 19, and does not contact the alignment layers 22 and 23 and the support base materials 24 and 25.
As described above, since the support base materials 24 and 25 are not in contact with the adhesive layer in the wound object of the transfer film 21 of the present embodiment, similarly to the transfer film of the first embodiment, the support base material is transferred from the transfer layer. Can be easily peeled off.
Moreover, since each alignment film 22 and 23 is not adhere | attached by the contact bonding layer 20, when the support base materials 24 and 25 are peeled, the alignment films 23 and 22 can also be peeled with the support base material.
In addition, although the both ends in the width direction showed the example formed in the position equivalent to the both ends of each phase difference layer 18 and 19, the contact bonding layer 20 showed the inner side rather than the both ends of each phase difference layer 18 and 19 Even if they are formed, the same effects as described above can be obtained.

Other Embodiment
The specific configuration suitable for the implementation of the present invention has been described in detail above. However, the present invention can be variously combined or modified with the configuration of the above-described embodiment without departing from the spirit of the present invention. Can do.

In the first embodiment, the positions of both end portions of the adhesive layer 20 in the width direction are provided at the same positions as the both end portions of the alignment films 22 and 23, but the adhesion between the alignment film and the retardation layer is the support. If it is sufficiently strong against peeling of the base material, it should be located at the same position as the both ends of the quarter-wave retardation layer 18 and the half-wave retardation layer 19 or at a position inside it. Also good. By carrying out like this, the usage-amount of the adhesive agent which forms an contact bonding layer can be reduced, maintaining the ease of peeling of a support base material.
Further, the transfer film of the present invention is not limited to the layer configuration described in each of the above-described embodiments, and other functional layers may be added. For example, in addition to the layer configuration of the transfer film of the first embodiment described above, a + C plate may be added. In this case, the + C plate can be provided between the support substrate and the alignment film, or between the retardation layer and the adhesive layer.
Furthermore, although the example in which the transfer film 21 is a wound object has been described in the above-described embodiment, the present invention is not limited to this and may be a single wafer. In this case, the width direction of the transfer film in which both ends of the adhesive layer 20 are defined may be the width in the longitudinal direction, the width in the short direction of the outer shape of the transfer film, or both. .

  Further, in the above-described embodiment, the case where the alignment films 22 and 23 are produced by transferring the fine line shape by the shaping process has been described. In this case, the present invention can be widely applied to the case where an alignment film is formed by the shape of the surface of the substrate by direct rubbing treatment of the substrate.

  Moreover, although the case where this invention was applied to a circularly-polarizing plate was described in the above-mentioned embodiment, this invention is not limited to this, It can apply widely to various optical films, such as a pattern phase difference film.

2, 15A Base material 3, 23 Alignment film for 1/2 wavelength retardation layer (alignment film)
4, 19 1/2 wavelength retardation layer 5, 22 Alignment film for 1/4 wavelength retardation layer (alignment film)
6, 18 1/4 wavelength retardation layer 7, 16 1/4 wavelength plate 11 Image display device 12 Image display panel 13 Optical film 14 Adhesive layer 15 Linearly polarizing plate 15B Optical functional layer 17, 20 Adhesive layer 21 Transfer film 24, 25 Support substrate 31 Supply reel 32, 39 Die 33, 40 Drying furnace 34, 44 Roll plate 35, 37 Roller 36, 41 Ultraviolet irradiation device 42 Take-up reel

Claims (5)

A transfer body for an optical film comprising a support substrate and a transfer layer,
The transfer layer is
A retardation layer for a half-wave plate that imparts a phase difference of ½ wavelength to transmitted light, an alignment layer for a half-wave plate according to the retardation phase for the half-wave plate, and transmitted light A multilayer structure having at least a retardation layer for a quarter wavelength plate that imparts a retardation for a quarter wavelength, and an alignment layer for a quarter wavelength plate according to the retardation phase for a quarter wavelength plate. Yes, the retardation layer for half-wave plate and the retardation layer for quarter-wave plate are bonded by an adhesive layer,
The adhesive layer is
In the cross section in the width direction of the optical film transfer body, both end portions thereof are at the same positions as the both end portions of the half-wave plate orientation layer and the quarter-wave plate orientation layer, or more than that. Being formed to be inside position,
An optical film transfer body characterized by the above. The adhesive layer is
In the cross section in the width direction of the optical film transfer body, both end portions thereof are equivalent to both end portions of the half-wave plate retardation layer and the quarter-wave plate retardation layer, or Formed so as to be in an inner position,
The transfer body for optical films according to claim 1, wherein: A transfer body for an optical film comprising a support substrate and a transfer layer,
The transfer layer is
A retardation layer for a half-wave plate that imparts a phase difference of ½ wavelength to transmitted light, and a retardation layer for a quarter-wave plate that imparts a phase difference of ¼ wavelength to transmitted light A multilayer structure having at least the half-wave plate retardation layer and the quarter-wave plate retardation layer adhered by an adhesive layer;
The adhesive layer is
In the cross section in the width direction of the optical film transfer body, both end portions thereof are equivalent to both end portions of the half-wave plate retardation layer and the quarter-wave plate retardation layer, or Formed so as to be in an inner position,
An optical film transfer body characterized by the above. A method for producing a transfer body for an optical film comprising a support substrate and a transfer layer,
The transfer layer includes a half-wave plate retardation layer for imparting a half-wave phase difference to transmitted light, and a half-wave plate orientation layer according to the half-wave plate retardation layer. A quarter-wave plate retardation layer that imparts a quarter-wave phase difference to transmitted light, and a quarter-wave plate alignment layer according to the quarter-wave plate retardation layer It has a multilayer structure, the half-wave plate retardation layer and the quarter-wave plate retardation layer are bonded by an adhesive layer,
A half-wave plate forming step of sequentially stacking the alignment layer for half-wave plates and the retardation layer for half-wave plates on the support substrate to form a half-wave plate;
A quarter-wave plate forming step of sequentially stacking the quarter-wave plate alignment layer and the quarter-wave plate retardation layer on the support substrate to form a quarter-wave plate;
The optical layer by laminating and winding the half-wave plate retardation layer of the half-wave plate and the quarter-wave plate retardation layer of the quarter wavelength plate with the adhesive layer. A transfer body forming step for forming a transfer body for a film,
The transfer body forming step includes:
In the cross section in the width direction perpendicular to the winding direction of the optical film transfer body, both end portions of the adhesive layer are both end portions of the alignment layer for half-wave plates and the alignment layer for quarter-wave plates. Forming the adhesive layer so as to be at an equivalent position or an inner position thereof;
A process for producing a transfer body for optical films characterized by the above. A method for producing a transfer body for an optical film comprising a support substrate and a transfer layer,
The transfer layer is for a half-wave plate retardation layer that imparts a phase difference of ½ wavelength to transmitted light, and for a quarter-wave plate that imparts a phase difference of ¼ wavelength to transmitted light. A multilayer structure having at least a retardation layer, wherein the retardation layer for a half-wave plate and the retardation layer for a quarter-wave plate are bonded by an adhesive layer,
A half-wave plate is formed by sequentially laminating the half-wave plate orientation layer and the half-wave plate retardation layer related to the half-wave plate retardation layer on the support substrate. A half-wave plate forming step to be formed;
A quarter-wave plate is formed by sequentially laminating a quarter-wave plate orientation layer and the quarter-wave plate retardation layer related to the quarter-wave plate retardation layer on the support substrate. A quarter-wave plate forming step to be formed;
The optical layer by laminating and winding the half-wave plate retardation layer of the half-wave plate and the quarter-wave plate retardation layer of the quarter wavelength plate with the adhesive layer. A transfer body forming step for forming a transfer body for a film,
The transfer body forming step includes:
In the cross section in the width direction perpendicular to the winding direction of the optical film transfer body, both ends of the adhesive layer are both ends of the retardation layer for half-wave plate and the retardation layer for quarter-wave plate Forming the adhesive layer so as to be at the same position as the part, or the position inside it,
A process for producing a transfer body for optical films characterized by the above.

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