JP2015000571A - Injection motor assembling jig and injection motor assembling method of electric injection molding machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an assembling jig which can assemble an injection motor which is integrated with a ball screw in an electric injection molding machine safely and at low costs.SOLUTION: An assembling jig (30) is constituted by a tabular base (31), a guide shaft (32) which is vertical to the base (31) and a leg part (33). At the base (31), plural bolt holes (38, 39) are formed for fixing a stator (28) and a rotor (27). In assembling, the stator (28) is fixed to the base (31), and the rotor (27) is lowered with guide of a guide shaft (32) and is fixed to the base (31). Then, the guide shaft (32) is removed from the base (31), the assembling jig (30) to which the stator (28) and the rotor (27) are fixed is transported, and the rotor (27) is fixed to the rear end of a ball screw (24). The assembling jig (30) is removed after the stator (28) is fixed.

Description

  The present invention provides an electric injection molding machine in which a ball screw mechanism for driving a screw in an axial direction is provided coaxially with the screw, and the ball screw constituting the ball screw mechanism is attached to a ball screw and a rear end portion of the ball screw as a rotation shaft. The present invention relates to an injection motor assembling jig composed of a rotor and a stator provided so as to surround the rotor, and an injection motor assembling method.

  As is well known in the art, the injection device is generally composed of a heating cylinder and a screw provided in the heating cylinder so as to be driven in the rotational direction and the axial direction. In an electric injection molding machine in which each device is driven by a motor, the screw is rotated by a plasticizing motor and is driven in the axial direction by the injection motor. By the way, in many electric injection molding machines, the injection motor is provided on the side with respect to the shaft of the screw so that the driving force is transmitted from the side. More specifically, a ball screw mechanism is provided at the rear end of the screw so as to be coaxial with the screw shaft, and the ball screw and the screw are coupled via a predetermined coupling, and an injection motor is provided at the side of the ball screw mechanism. Is provided. That is, it is provided laterally with respect to the screw shaft. The rotation of the injection motor is transmitted through a power transmission mechanism such as a pulley and a belt, the ball nut rotates, the ball screw is driven, and the screw is driven in the axial direction. However, there is a disadvantage when the injection motor is arranged laterally with respect to the screw shaft in this way. First, since the power of the injection motor is transmitted from the side to the screw, there is a problem that a vertical offset load acts on both the screw shaft and the rotation shaft of the injection motor. Such an unbalanced load affects control and also causes deterioration due to metal fatigue. In addition, since the injection process requires a large output, it is desired to efficiently convert the driving force of the injection motor into the driving force in the axial direction of the screw, but there is a problem that the efficiency is lowered. That is, since a power transmission mechanism such as a pulley and a belt is indispensable, a driving force is consumed for driving against the inertia of these members. There is also a loss due to friction of the power transmission mechanism.

JP 2001-88180 A

  In order to eliminate such disadvantages, an electric injection molding machine in which an injection motor is arranged coaxially with a screw shaft is well known, and has been proposed in Patent Document 1, for example. In the electric injection molding machine described in Patent Document 1, a screw is driven in the axial direction by a ball screw mechanism, and a ball nut is fixed to a rear end portion of the screw via a predetermined structure. The ball screw is arranged coaxially with the screw. The rotation shaft of the injection motor is integrally coupled with the ball screw by a predetermined coupling. Therefore, when the injection motor is rotated, the ball screw is rotated and the screw is driven in the axial direction. In the electric injection molding machine described in Patent Document 1, since the screw and the injection motor are arranged coaxially, the eccentric load in the direction perpendicular to the axis does not act on the screw or the injection motor, and the power transmission mechanism Energy loss will be minimal.

  In recent years, there has been a great demand for an electric injection molding machine capable of high-speed injection in order to obtain a high-quality molded product or a large molded product. In such an electric injection molding machine, a high output injection motor is essential, but a high output injection motor is large. In order to couple the rotary shaft of such a large and high output injection motor to the ball screw, a large and durable expensive coupling is required, which increases the cost. Therefore, a so-called built-in motor in which a ball screw is used as the rotation shaft of the injection motor has been studied. That is, the rotor is fixed to the rear end portion of the ball screw, and the stator is incorporated so as to surround the rotor. If it does in this way, the rear end part of a ball screw will constitute the axis of rotation of an injection motor, and an expensive coupling can be omitted.

  In the electric injection molding machine described in Patent Document 1, since the injection motor is provided coaxially with the screw, an offset load perpendicular to the axis does not act on the screw or the shaft of the injection motor, and the control is affected. Does not occur or deteriorates easily. Since no power transmission mechanism such as a pulley or belt is required, energy loss is small. In such an electric injection molding machine, if the injection motor is configured so that the rear end portion of the ball screw is the rotating shaft of the motor, an expensive coupling can be dispensed with. It can be incorporated into an electric injection molding machine at low cost. That is, it is possible to provide an electric injection molding machine with high output at low cost. However, there are also problems to be solved. Specifically, an injection motor having a ball screw as a rotating shaft of the motor has a problem that its manufacture and maintenance are difficult.

  The injection device is installed so that the axis is horizontal, and the ball screw is also arranged horizontally near the rear of the injection device. Originally, in such a state, it is desired to attach the stator and rotor constituting the injection motor to the rear end portion of the ball screw. However, when the ball screw is arranged horizontally, it is relatively easy to attach the stator to the casing of the injection apparatus, but a problem occurs when the rotor is inserted. The gap between the stator and rotor, i.e., the gap is very small, and the magnitude of the magnetic force increases rapidly in inverse proportion to the square of the distance, so that the gap is uneven even if the stator and rotor are slightly eccentric. Receives a very large magnetic force biased to Therefore, it is necessary to insert the rotor so that it is coaxial with the stator with high accuracy. However, since the injection motor is large and heavy, it is important to insert the rotor accurately while hanging the rotor against a gravity against a crane. Have difficulty. This is because it must be controlled in consideration of the gravity acting on the rotor, the suspension force by the crane, and the effect of the magnetic force. If this is done, there is a high possibility that the rotor will hit the stator and be damaged or the ball screw will be bent by the magnetic force of a strong permanent magnet provided on the rotor, with only a slight eccentricity. Therefore, when an injection motor is incorporated in the rear end of the ball screw, the following is performed. First, the ball screw is taken out from the injection device and vertically set. Next, a stator is attached so as to be coaxial with the ball screw. Thereafter, the rotor is suspended and inserted into the stator so as to be lowered in the vertical direction, and the rotor is fixed to the ball screw. In this way, the direction in which the magnetic force acts is limited to the horizontal direction. Therefore, in the position control of the rotor, it is not necessary to consider the influence of gravity and the suspension force, and the rotor can be inserted into the stator relatively safely. However, assembling in this way requires a margin in the height direction as a work space. Further, when the assembled ball screw and injection motor are incorporated into an injection apparatus installed horizontally, a space is required behind the ball screw by the length of the ball screw. Therefore, the work space required at the time of manufacture becomes wide, and the manufacturing cost increases. Although it can be said that the safety is relatively high by lowering the rotor in the vertical direction, there is a risk of eccentricity due to rolling when the rotor is lowered, so it cannot be said that reliable safety is guaranteed. There is also a problem when maintaining an injection motor in an electric injection molding machine carried into a customer's factory. In other words, since it is necessary to take out the injection motor in a state integrated with the ball screw, a considerable work space is required behind the injection device, and in order to remove the roller from the taken out ball screw, a space for raising the ball screw is also required. . Then, it is necessary to secure a vast space, and in reality, the maintenance of the injection motor is difficult.

  Accordingly, the present invention relates to an injection motor provided in a ball screw that drives a screw of an electric injection molding machine in the axial direction, and the injection motor in which a rotor is attached to the rear end portion using the ball screw as a rotation shaft. It is an object of the present invention to provide an injection motor assembly jig and an assembly method that can be safely assembled and maintained without requiring a large work space.

  The present invention is configured as an assembly jig for an injection motor of an electric injection molding machine. The assembling jig includes a plate-like base having an opening of a predetermined size at the center, a guide shaft having the same diameter as the rear end portion of the ball screw, and a leg portion that horizontally supports the base. Consists of. The opening of the base is closed from the back side of the base by a predetermined plate, and a guide shaft is provided vertically on this plate. As a result, the guide shaft is erected perpendicularly to the center of the base. The plate and guide shaft can be removed from the back side of the base. A plurality of first bolt hole groups are formed in the base substantially concentrically with the guide shaft. Thus, the stator can be detachably fixed to the base at its end face. Similarly, a plurality of second bolt hole groups are formed in the base substantially concentrically with the guide shaft so that the rotor can be detachably fixed to the base at its end face. Using such an assembly jig, an injection motor is assembled as follows. That is, the assembly jig is installed so that the base is horizontal. Fix the stator to the base. The rotor is guided by the guide shaft, inserted into the stator, and similarly fixed to the base. Remove the plate and guide shaft from the back side of the base. The base on which the stator and the rotor are fixed is supported so as to be vertical, and the rotor is inserted into the rear end portion of the ball screw by being conveyed in this state. The rotor is fixed to the ball screw, and the stator is fixed to a predetermined member. Finally, the rotor and stator are separated from the base and the assembly jig is removed.

Specifically, in order to achieve the above object, the invention according to claim 1 constitutes the ball screw mechanism in an electric injection molding machine in which a ball screw mechanism for driving a screw in an axial direction is provided coaxially with the screw. An injection motor assembly jig comprising the ball screw as a rotating shaft, the ball screw, a rotor attached to the rear end of the ball screw, and a stator provided so as to surround the rotor. The assembly jig includes a plate-like base having an opening of a predetermined size at the center, a guide shaft having the same diameter as the rear end of the ball screw, and a horizontal support for the base. The guide shaft is provided on the base by a predetermined mounting means so as to be perpendicular to the surface side of the base at the center of the base. The base is removable from the back side of the base, and the base is detachably attached to the end surface of the stator by a first bolt hole group that is formed in a plurality of concentric circles with the guide shaft. The rotor can be fixed at the end face by a second bolt hole group which is formed in a plurality of substantially concentric circles with the guide shaft. It is configured as an injection motor assembling jig of the electric injection molding machine.
According to a second aspect of the present invention, in the assembly jig according to the first aspect, the attachment means comprises a plate-like plate larger than the opening, and the back surface of the base is closed so as to close the opening. The guide shaft is fixed perpendicularly to the approximate center of the plate, and is configured as an assembly jig for an injection motor of an electric injection molding machine.
According to a third aspect of the present invention, in the assembly jig according to the first or second aspect, a predetermined step portion is formed concentrically with the guide shaft in the base, and the stator and the rotor are in the base. The stator or the rotor is configured to be seated on the step when being fixed to the injection motor, and is configured as an assembly jig for an injection motor of an electric injection molding machine.

  The invention described in claim 4 is an assembling method for assembling an injection motor of an electric injection molding machine using the assembling jig according to any one of claims 1 to 3, wherein the guide shaft is A first step of installing the assembling jig so that the base is horizontal while being fixed to the base; a second step of fixing the stator to the base at an end surface thereof; and the rotor Is inserted into the stator by being guided by the guide shaft, and fixed to the base at the end face thereof, a fourth step of removing the guide shaft from the back side of the base, and the base A fifth step of supporting and transporting the assembly jig so as to be vertical so that the rotor is inserted into the rear end portion of the ball screw, and fixing the rotor to the rear end portion of the ball screw Along with A sixth step of fixing the stator to a predetermined member constituting the electric injection molding machine, and a seventh step of separating the stator and the rotor from the base and removing the assembly jig. It is comprised as an assembly method of the injection motor of the electric injection molding machine characterized by this.

  As described above, in the electric injection molding machine in which the ball screw mechanism that drives the screw in the axial direction is provided coaxially with the screw, the present invention uses the ball screw that constitutes the ball screw mechanism as the rotation shaft, and the rear end of the ball screw. It is comprised as an assembly jig for an injection motor composed of a rotor attached to the part and a stator provided so as to surround the rotor. That is, it is configured as an assembly jig for an injection motor composed of a so-called built-in motor. The assembly jig includes a plate-like base having an opening of a predetermined size at the center, a guide shaft having the same diameter as the rear end portion of the ball screw, and a leg portion for horizontally supporting the base. The guide shaft is provided on the base by a predetermined mounting means so as to be perpendicular to the front surface side of the base at the center of the base, and can be removed from the back surface side of the base. The base is configured so that the stator can be detachably fixed at the end surface thereof by a first bolt hole group that is formed in a plurality of concentric circles with the guide shaft, and is also substantially concentric with the guide shaft. The rotor can be detachably fixed at the end face by a plurality of second bolt hole groups. Therefore, if the assembly jig is installed so that the base is horizontal, the stator is fixed to the base, and then the rotor is guided by the guide shaft, the rotor can be lowered downward in the vertical direction. There is no blur. That is, the rotor can be inserted into the stator accurately and safely. If the rotor is fixed to the base in this state, it is guaranteed that the stator and the rotor are fixed coaxially. In this state, the guide shaft is removed from the back side of the base. Next, the assembly jig is conveyed so that the base is vertical while the stator and the rotor are fixed, and the rotor is inserted into the rear end of the ball screw. In this state, the rotor is fixed to the ball screw, and the stator is fixed to a predetermined member of the electric injection molding machine. At this time, since the opening is opened in the base, the work of fixing the rotor to the ball screw can be easily performed. Thereafter, the assembly jig can be removed by separating the base from the stator and the rotor. In this way, the injection motor can be assembled safely and easily, and a particularly large work space is not required. Moreover, when maintaining the injection motor incorporated in the electric injection molding machine, the injection motor can be removed and disassembled by a reverse process of assembly. That is, there is an effect that the maintenance of the injection motor can be easily performed. According to another invention, the base is formed with a predetermined step portion concentrically with the guide shaft, and when the stator and the rotor are fixed to the base, the stator or the rotor is seated on the step portion. If it does so, even if it is a case where the height of a stator and a rotor is different, it becomes possible to fix these to a base in the state which maintained the stator and the rotor in the relatively suitable position by the step part. Accordingly, the injection motor can be incorporated into the electric injection molding machine while maintaining a relatively appropriate positional relationship between the stator and the rotor.

It is a front view which shows the injection apparatus of the electric injection molding machine provided with the injection motor which concerns on embodiment of this invention in a partial cross section. BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the assembly jig of the injection motor which concerns on embodiment of this invention, (a), (a) is the perspective view and plane sectional drawing of an assembly jig, respectively. BRIEF DESCRIPTION OF THE DRAWINGS It is a figure explaining typically the method of assembling an injection motor with the jig | tool for an assembly of the injection motor which concerns on embodiment of this invention, (a)-(f) is front sectional drawing which shows each step of an assembly process FIG.

  Embodiments of the present invention will be described below. An injection motor assembly jig according to an embodiment of the present invention is a jig for assembling an injection motor of an electric injection molding machine having a specific structure. First, an electric injection molding machine having this specific structure will be described. The electric injection molding machine targeted by the assembly jig according to the embodiment of the present invention also includes a mold clamping device for clamping a mold, an injection device for injecting an injection material, and the like, and each member is driven by a motor. In FIG. 1, only the injection device 1 is schematically shown. The injection device 1 includes a heating cylinder 2, a screw 3 provided in the heating cylinder 2 that can be driven in the rotational direction and the axial direction, a drive mechanism 4 that drives the screw 3, and the like. An injection nozzle is provided at the front end of the heating cylinder 2 and a hopper 6 for supplying an injection material is provided at the rear end. A heater is wound around the outer peripheral surface, but FIG. 1 shows the injection nozzle and the heater. Absent.

  The injection device 1 includes a predetermined support structure, that is, a front support base 8 provided behind the heating cylinder 2, a rear support base 9 provided behind the front support base 8, and a front support base 8. It is supported by a support mechanism comprising guide bars 11, 11,... This support mechanism can be said to be a part of the drive mechanism 4. That is, the drive mechanism 4 includes a front support base 8, a rear support base 9, guide bars 11, 11,..., A slide disc 12 that is guided by these guide bars 11 and slides, a plasticizing mechanism 13, and an injection. And a mechanism 14. The screw 3 has a shaft passing through the front support base 8 near the rear, and a rear end portion thereof is rotatably supported by the slide board 12. The plasticizing mechanism 13 includes a plasticizing motor 16 provided on the slide disk 12, a drive pulley 17 provided on the rotating shaft of the plasticizing motor 16, and a driven fixed to the shaft behind the shaft of the screw 3. The pulley 18 is composed of a timing belt 20 that is wound around the driving pulley 17 and the driven pulley 18. Therefore, when the plasticizing motor 16 is driven, power is transmitted in order to the driving pulley 17, the timing belt 20, and the driven pulley 18 to rotate the screw 3, and the plasticizing process can be performed in the injection apparatus 1 as conventionally known. it can.

  The injection mechanism 14 includes a ball screw mechanism 21 and an injection motor 22 that drives the ball screw mechanism 21. A ball nut 23 of the ball screw mechanism 21 is provided on the back surface side of the slide board 12 via a spacer 25, and the ball screw 24 is disposed so as to be coaxial with the axis of the screw 3. Since the ball screw 24 is arranged in this way, the ball screw 24 is also provided horizontally like the screw 3. Since the ball screw 24 is screwed with the ball nut 23, the ball screw 24 rotates and protrudes beyond the ball nut 23 in the axial direction. However, since the spacer 25 is provided, the ball screw 24 does not hit the slide board 12. The ball screw 24 penetrates the rear support base 9, and no thread is cut in the rear part that penetrates. The rear portion where the thread is not cut becomes a rotation shaft 24a of the injection motor 22 described below, and the injection motor 22 is integrated with the ball screw 24 and incorporated. The injection motor 22 integrated with the horizontally provided ball screw 24 is an injection motor targeted for the assembly jig according to the embodiment of the present invention.

  Continuing the description of the injection motor 22, the injection motor 22 is composed of a rotor 27 provided on the rotary shaft 24a, a stator 28 disposed around the rotor 27, and a casing 29 housing these. Has been. The casing 29 includes a front casing 29a fixed to the rear support base 9, a body casing 29b fixed to the front casing 29a with bolts and integrally fixing the stator 28 therein, and a body section. The rear casing 29c is fixed to the casing 29b with bolts and closes the injection motor 22. Such an injection motor 22 is provided with an encoder 26 so that rotation can be detected. When this injection motor 22 is driven, the ball screw 24 rotates and the ball nut 23 is driven in the axial direction. As a result, the screw 3 is driven in the axial direction, and the injection process can be performed in the injection apparatus 1 as is well known in the art.

  An assembly jig 30 according to an embodiment of the present invention will be described. As shown in FIGS. 2A and 2B, the assembly jig 30 includes a base 31 having a predetermined plate thickness, a guide shaft 32 provided perpendicular to the base 31, It is comprised from the legs 33, 33, ... provided in the back surface side of the base 31. As shown in FIG. Although the base 31 is formed in an octagon in the present embodiment, it may be formed in a disk shape or in another shape. An opening 35 having a predetermined size is opened at the center of the base 31. As will be described later, when the rotor 27 is fixed to the rear end of the ball screw 24, the opening 35 can be operated. ing. The base 31 has a plurality of bolt holes 38, 38,... Concentric with the guide shaft 32 in the vicinity of the outer peripheral portion thereof. These first bolt hole groups 38, 38,... Penetrate through the base 31, and the stator 28 can be fixed at the end surfaces by bolts inserted from the back surface side. Although not shown in the drawing, a small protrusion is formed on the surface of the base 31, and when the stator 28 is placed on the base 31, the stator 28 is accurately and coaxially arranged with respect to the guide shaft 32. As a result, the stator 28 can be positioned. In such a base 31, a predetermined step portion 36 is provided inside the first bolt hole group 38, 38,... So as to be coaxial with the guide shaft 32. The step portion 36 is composed of a member different from the base 31, but is fixed to the base 31 integrally by a predetermined fixing means such as a bolt. A plurality of bolt holes 39, 39,... Penetrating the base 31 are also opened in the stepped portion 36. Since the second bolt hole groups 39, 39,... Are opened, the rotor 27 can be fixed at the end surface by bolts inserted from the back surface of the base 31.

  The guide shaft 32 has a predetermined length and is formed with substantially the same diameter as the rear end portion of the ball screw 24 into which the rotor 27 is fitted. Or the diameter is slightly smaller. Such a guide shaft 32 is fixed to the base 31 via predetermined attachment means, in the present embodiment, a plate 40 in the base 31. The plate 40 has a predetermined thickness, but is sized to close the opening 35 of the base 31. The guide shaft 32 is fixed perpendicularly to the plate 40 at the center of the plate 40. Such a plate 40 is detachably attached to the base 31 from the back side of the base 31 so as to close the opening 35 of the base 31. As a result, the guide shaft 32 is provided perpendicularly to the base 31 with high accuracy. When the plate 40 is removed from the base 31, the guide shaft 32 can be extracted from the back side of the base 31.

  In the present embodiment, the legs 33 and 33 are shown simply, but the length of the legs can be finely adjusted by adjusting the bolts. Therefore, when the assembly jig 30 is installed in the work area, the base 31 can be finely adjusted to be horizontal with high accuracy.

  A method of assembling the injection motor of the electric injection molding machine having a specific structure, that is, the injection motor 22 integrated with the ball screw 24, using the assembly jig 30 according to the present embodiment will be described. First, as a first step, the assembly jig 30 is installed in the work space, and the legs 33, 33,... Are finely adjusted so that the base 31 becomes horizontal. Next, as a second step, the stator 28 integrated with the body casing 29b, which will be hereinafter referred to as the stator 28, is placed on the base 31 with its end face down and fixed with bolts from the back side of the base 31. This state is shown in FIG. 3A, and the stator 28 is coaxially arranged and fixed with respect to the guide shaft 32 with high accuracy. The third step is a step of inserting the rotor 27 into the stator 28. As shown in FIG. 3A, the shaft 27 formed in the rotor 27 is passed through the guide shaft 32, and the rotor 27 is lowered while being guided by the guide shaft 32. Since the guide shaft 32 stands in the vertical direction, the rotor 27 is lowered in the vertical direction with high accuracy, and the gap between the stator 28 and the rotor 27, that is, the gap is lowered in a uniform state. Then, the magnetic force attracted by the plurality of permanent magnets provided on the outer circumferential surface of the rotor 27 and the stator 28 acts symmetrically with respect to the axis and is canceled, and the rotor 27 can be lowered smoothly. The end surface of the rotor 27 is seated on the stepped portion 36. The height of the stepped portion 36 is selected so that the rotor 27 is disposed at an appropriate position with respect to the stator 28. In this state, the rotor 27 is fixed from the back side of the base 31 with bolts. The rotor 27 is in a state of being accurately and coaxially arranged with the stator 28. Next, as a fourth step, the bolts fixing the plate 40 are pulled out, and the plate 40 and the guide shaft 32 are pulled out from the back side of the base 31 as shown in FIG. In the fifth step, the assembly jig 30 to which the stator 28 and the rotor 27 are fixed is suspended and conveyed to the rear of the injection device 1 of the electric injection molding machine, that is, near the rear end portion of the ball screw 24. At this time, the base 31 is vertical, and the stator 28 and the rotor 28 are conveyed so that their axes are horizontal. Then, as shown in FIG. 3D, the rear end portion of the ball screw 24 is inserted into the shaft hole of the rotor 28. When the rear end portion of the ball screw 24 is firmly inserted into the shaft hole of the rotor 28 and the trunk casing 29c comes into contact with the front casing 29a, the sixth step is as shown in FIG. Further, the starter 28 is fixed by fixing the trunk casing 29c to the front casing 29a with bolts. Next, a power lock 42 is inserted from the opening 35 of the base 31, and the rotor 28 is fixed to the ball screw 24. Next, as a seventh step, the bolts are pulled out to separate the base 31 from the stator 28 and the rotor 27 and the assembly jig 30 is removed. Thereafter, as shown in FIG. 3F, the rear casing 29c is fixed to the trunk casing 29b with bolts, and the encoder 26 is attached. The assembly of the injection motor 22 is completed in the electric injection molding machine.

  Since it can be easily understood by those skilled in the art, a description thereof will be omitted. However, when the injection motor 22 is removed from the electric injection molding machine and disassembled for maintenance or the like, the procedure may be performed in the reverse order of assembly.

  This embodiment can be variously modified. For example, in the above description, the guide shaft 32 is described as being fixed to the base 31 via the plate 40 in the assembling jig 30, but is fixed by another member such as a frame instead of the plate 40. You may be made to do. Further, the legs 33, 33,... Have been described as being fixed to the base 31, but may be detachable.

DESCRIPTION OF SYMBOLS 1 Injection device 2 Heating cylinder 3 Screw 4 Drive mechanism 8 Front support stand 9 Back support stand 11 Guide bar 12 Slide board 16 Plasticizing motor 21 Ball screw mechanism 22 Injection motor 23 Ball nut 24 Ball screw 24a Rotating shaft 27 Rotor 28 Stator 29 Casing 30 Assembly jig 31 Base 32 Guide shaft 33 Leg 35 Opening part 36 Step part 38 Bolt hole 39 Bolt hole 40 Plate 42 Power lock

Claims (4)

In an electric injection molding machine in which a ball screw mechanism for driving a screw in an axial direction is provided coaxially with the screw, the ball screw constituting the ball screw mechanism is used as a rotation shaft, and the ball screw is attached to a rear end portion of the ball screw. A jig for assembling an injection motor composed of a rotor and a stator provided so as to surround the rotor,
The assembly jig includes a plate-like base having an opening of a predetermined size at the center, a guide shaft having substantially the same diameter as the rear end of the ball screw, and legs that horizontally support the base. And consists of
The guide shaft is provided on the base by a predetermined mounting means so as to be perpendicular to the surface side of the base at the center of the base, and can be removed from the back side of the base.
The base is configured so that the stator can be detachably fixed at an end surface thereof by a first bolt hole group that is formed in a plurality of shapes substantially concentrically with the guide shaft, and is also substantially the same as the guide shaft. An injection motor assembling jig for an electric injection molding machine, wherein a plurality of concentric second bolt hole groups can detachably fix the rotor at its end face.   2. The assembly jig according to claim 1, wherein the attachment means is a plate-like plate larger than the opening, and is detachably fixed from the back side of the base so as to close the opening, An assembly jig for an injection motor of an electric injection molding machine, wherein the guide shaft is fixed perpendicularly to the substantial center of the plate.   The assembly jig according to claim 1 or 2, wherein a predetermined step portion is formed concentrically with the guide shaft on the base, and when the stator and the rotor are fixed to the base, An assembly jig for an injection motor of an electric injection molding machine, wherein the rotor is seated on the stepped portion. An assembly method for assembling an injection motor of an electric injection molding machine using the assembly jig according to claim 1,
A first step of installing the assembly jig so that the base is horizontal in a state where the guide shaft is fixed to the base;
A second step of fixing the stator to the base at an end surface thereof;
A third step in which the rotor is guided by the guide shaft and inserted into the stator, and fixed to the base at an end surface thereof;
A fourth step of removing the guide shaft from the back side of the base;
A fifth step of supporting and transporting the assembly jig so that the base is vertical, and inserting the rotor into a rear end portion of the ball screw;
A sixth step of fixing the rotor to a rear end portion of the ball screw and fixing the stator to a predetermined member constituting the electric injection molding machine;
A seventh step of separating the stator and the rotor from the base and removing the assembly jig; and a method of assembling the injection motor of the electric injection molding machine.

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