JP2014236133A - Pole transformer - Google Patents

Pole transformer Download PDF

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JP2014236133A
JP2014236133A JP2013117441A JP2013117441A JP2014236133A JP 2014236133 A JP2014236133 A JP 2014236133A JP 2013117441 A JP2013117441 A JP 2013117441A JP 2013117441 A JP2013117441 A JP 2013117441A JP 2014236133 A JP2014236133 A JP 2014236133A
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transformer
bottom plate
lower core
pole
core
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JP6207058B2 (en
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中尾 明宏
Akihiro Nakao
明宏 中尾
健一 庄司
Kenichi Shoji
健一 庄司
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Daihen Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a pole transformer the work man-hours of which is reduced by fixing the transformer body in a transformer case, the service life of which can be prolonged by making the bottom plate less likely to rust.SOLUTION: A pole transformer 1 is constituted of a transformer body 10 and a transformer case 20. The lower core fastener 14 of the transformer body is provided with a lower core fastening protrusion 14c vertically downward. A bottom plate recess 22a is provided in the bottom plate 22 of the transformer case, and the lower core fastening protrusion is fitted in the bottom plate recess.

Description

本発明は、鉄心および巻線で構成された変圧器本体において、変圧器本体を変圧器タンクの底板に配置するための構造に関するものである。 The present invention relates to a structure for disposing a transformer body on a bottom plate of a transformer tank in a transformer body composed of an iron core and windings.

本発明に関連した従来技術として、例えば特許文献1の図1(A)(B)に示されたように変圧器本体2は、底壁部1aに溶接された変圧器本体振れ止め具3によって適正な位置に配置される。また、特許文献2の図1に示すように、底部a2の外周には、補強座12が溶接されており、変圧器を地上で起立させる際のベースの役割を果たす。   As a prior art related to the present invention, for example, as shown in FIGS. 1A and 1B of Patent Document 1, a transformer main body 2 is provided by a transformer main body steady rest 3 welded to a bottom wall portion 1a. Arranged in the proper position. Further, as shown in FIG. 1 of Patent Document 2, a reinforcing seat 12 is welded to the outer periphery of the bottom portion a2, and serves as a base when the transformer is erected on the ground.

特開平9−63856号公報JP-A-9-63856 特開2001−6944号公報JP 2001-6944 A

特許文献1の図1において、変圧器本体振れ止め具3は、溶接によって底壁部1aに固着させる必要があるため、その作業における多くの工数を要するという問題がある。また特許文献2の図1には、底部a2と補強座12との接合部には水滴が付着し易く(水はけが悪い)、その箇所の腐食進行が早いという問題がある。   In FIG. 1 of Patent Document 1, since the transformer main body steady rest 3 needs to be fixed to the bottom wall 1a by welding, there is a problem that many man-hours are required for the work. Further, FIG. 1 of Patent Document 2 has a problem that water droplets are likely to adhere to the joint between the bottom portion a2 and the reinforcing seat 12 (water drainage is bad), and the corrosion progresses quickly at that portion.

本発明は、これら問題を解決するためのもので、簡易な手段で変圧器本体を底部で適正な位置に配置できるよう振れ止めが行え、さらに、変圧器外観の底部の腐食を抑えることができる柱上変圧器を提供することが目的である。   The present invention is intended to solve these problems, and can be prevented by simple means so that the transformer body can be placed at an appropriate position at the bottom, and further, corrosion of the bottom of the outer appearance of the transformer can be suppressed. The purpose is to provide a pole transformer.

上記目的を達成するために、請求項1の発明は、
鉄心の外周に巻線が巻装され、前記鉄心の上端と下端にそれぞれ上コア締め金具と下コア締め金具が配置された変圧器本体と、
前記変圧器本体が内部に収納され、側板と底板で構成された変圧器ケースと、
を備えた柱上変圧器において、
前記変圧器本体の下コア締め金具には、鉛直下向きに下コア締め凸部が設けられ、
前記変圧器ケースの底板には、鉛直下向きに窪みがある底板凹部が設けられ、
前記底板凹部に前記下コア締め凸部を嵌め込んだ柱上変圧器である。
In order to achieve the above object, the invention of claim 1
A transformer body in which windings are wound around the outer periphery of the iron core, and an upper core fastener and a lower core fastener are respectively disposed at the upper end and the lower end of the iron core;
The transformer body is housed inside, and a transformer case composed of a side plate and a bottom plate,
In the pole transformer with
The lower core fastening bracket of the transformer body is provided with a lower core fastening projection vertically downward,
The bottom plate of the transformer case is provided with a bottom plate recess having a depression vertically downward,
It is a pole transformer in which the lower core fastening convex portion is fitted into the bottom plate concave portion.

請求項2の発明は、前記底板凹部は、底板に少なくとも3つ設けられている請求項1に記載の柱上変圧器である。   The invention according to claim 2 is the pole transformer according to claim 1, wherein at least three bottom plate recesses are provided in the bottom plate.

請求項3の発明は、前記側板および底板は鋼板で構成され、前記側板よりも底板の方が鋼板の厚みが大きい請求項1ないし2に記載の柱上変圧器である。   The invention according to claim 3 is the pole transformer according to claim 1 or 2, wherein the side plate and the bottom plate are made of a steel plate, and the thickness of the steel plate is larger in the bottom plate than in the side plate.

本発明によれば、簡易な手段で変圧器本体を底板で適正な位置に配置できるよう振れ止めが行え、さらに、変圧器外観の底板の腐食を抑えることができる。   According to the present invention, the steady rest can be performed by simple means so that the transformer main body can be arranged at an appropriate position on the bottom plate, and further, corrosion of the bottom plate of the transformer appearance can be suppressed.

(A)は本発明の実施形態における柱上変圧器の正面断面図を示したものであり、(B)は底面図を示したものである。(A) shows the front sectional view of the pole transformer in the embodiment of the present invention, and (B) shows the bottom view. (A)は本発明の実施形態における下コア締め金具の上面図であり、(B)は正面図を示したものである。(A) is a top view of the lower core fastener in the embodiment of the present invention, and (B) shows a front view.

以下図面を参照して、本発明の好ましい実施形態を詳細に説明する   Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.

図1において、柱上変圧器1は主に、変圧器本体10と、該変圧器本体10を内部に収納する変圧器ケース20とで構成されている。また、変圧器ケース20の内部には、変圧器本体10で消費される負荷損、無負荷損などの熱損失を冷却するための図示しない絶縁油が充填されている。   In FIG. 1, a pole transformer 1 mainly includes a transformer body 10 and a transformer case 20 that houses the transformer body 10 therein. The transformer case 20 is filled with insulating oil (not shown) for cooling heat loss such as load loss and no-load loss consumed in the transformer body 10.

まず、変圧器本体10について説明する。変圧器本体10は、鉄心12の外周に巻線11が巻装され、鉄心12の上端と下端にそれぞれ上コア締め金具13と下コア締め金具14とが配置されている。また上コア締め金具13と巻線11との間には、上コイル台15が配置され、さらに、下コア締め金具14と巻線11の間には下コイル台16が配置されている。   First, the transformer body 10 will be described. In the transformer body 10, a winding 11 is wound around the outer periphery of an iron core 12, and an upper core fastener 13 and a lower core fastener 14 are disposed at the upper end and the lower end of the iron core 12, respectively. Further, an upper coil base 15 is disposed between the upper core fastener 13 and the winding 11, and a lower coil base 16 is disposed between the lower core fastener 14 and the winding 11.

このような構成とした後、さらに、コア締めバンド17を、上コア締め金具13の上面から貫通させ、鉄心12の外周を這わせて下側へ移動させ、下コア締め金具14を貫通させ、下コア締め金具14の下面を這わせ、再び下コア締め金具14の下面から貫通させて鉄心12の外周を這わせて上側へ移動させ、再び上コア締め金具13を貫通させることで図1に示すような上下コア締め金具13,14と鉄心12をぐるりと一周するように這わせ、最終的には、上コア締め金具13の上面でコア締めバンドの両端を結び、締め上げていく。 After such a configuration, the core fastening band 17 is further penetrated from the upper surface of the upper core fastener 13, the outer periphery of the iron core 12 is moved and moved downward, and the lower core fastener 14 is penetrated. The bottom surface of the lower core fastener 14 is turned over, and again penetrates from the bottom surface of the lower core fastener 14, the outer periphery of the iron core 12 is turned up and moved upward, and the upper core fastener 13 is passed through again in FIG. As shown, the upper and lower core fasteners 13 and 14 and the iron core 12 are made to wrap around, and finally, the upper end of the upper core fastener 13 is connected to both ends of the core fastening band and tightened.

このような構成とすることで、コア締めバンド17の締め上げる力で、上下コア締め金具13,14がそれぞれ引き付け合う力を発生させ、その力により上下コイル台15,16が引き付け合う力を発生させることで、巻線11が上下コイル台15,16の間で固定されるようになる。またコア締めバンド17の締め上げる力で、鉄心12自体も締め上げられ固定される。以上のように、変圧器本体10は各部材が固定された一体の構造となっている。 With such a configuration, the force that the upper and lower core fasteners 13 and 14 attract each other is generated by the tightening force of the core tightening band 17, and the force that the upper and lower coil mounts 15 and 16 attract is generated by the force. By doing so, the winding 11 is fixed between the upper and lower coil bases 15 and 16. Further, the core 12 itself is also tightened and fixed by the tightening force of the core tightening band 17. As described above, the transformer body 10 has an integral structure in which each member is fixed.

次に、変圧器ケース20の構成について説明する。変圧器ケース20は、側板21と底板22とで構成されている。また側板21の内側上部には、図1に示すようにボルトを螺合させるための座21aが2つ設けられている。この座21aの役割については後に説明する。なお変圧器ケース20の上端には、カバーが設けられており、また側板21にもブッシング等が設けられているが、本発明の特徴とは無関係であるため、あえて省略している。   Next, the configuration of the transformer case 20 will be described. The transformer case 20 includes a side plate 21 and a bottom plate 22. In addition, two seats 21a for screwing bolts are provided on the inner upper portion of the side plate 21, as shown in FIG. The role of the seat 21a will be described later. Note that a cover is provided on the upper end of the transformer case 20 and a bushing or the like is also provided on the side plate 21, but this is omitted because it is not related to the features of the present invention.

ここで、変圧器本体10を変圧器ケース20の内部で固定(振れ止め)させる構造について説明する。   Here, the structure which fixes the transformer main body 10 inside the transformer case 20 will be described.

通常柱上変圧器1は、運搬等に伴い、変圧器本体10の固定手段を設けていない場合は、変圧器ケース20の内部の変圧器本体10が揺れ動くため、変圧器本体10を変圧器ケース20の内部でなんらかの手段で固定(振れ止め)する必要がある。本実施形態では、変圧器本体10の上部と下部でそれぞれ変圧器ケース20内部に固定(振れ止め)する手段を設けている。   Normally, the pole transformer 1 is not provided with fixing means for the transformer main body 10 due to transportation or the like, and the transformer main body 10 in the transformer case 20 swings. It is necessary to fix (stabilize) the inside of 20 by some means. In the present embodiment, means for fixing (stabilizing) each inside the transformer case 20 is provided at the upper and lower parts of the transformer body 10.

まず、図1の変圧器本体10の上部での変圧器ケース20への固定手段について説明する。本実施形態では、2つのL字形の上部振れ止め金具41を用いて固定する。上コア締め金具13の上面に、前記上部振れ止め金具41の一端がボルトにより固定され、他端が側板21の座21aにボルトで固定されている。このような構成を変圧器ケース20内で2箇所対称位置に設けることで、変圧器本体10の上部は変圧器ケース20の内側に固定される。ただし、これだけでは不十分で、変圧器本体10の下部も固定(振れ止め)する必要があり、本発明はこの構成に特徴があり、以下に説明する。   First, the fixing means to the transformer case 20 in the upper part of the transformer main body 10 of FIG. 1 will be described. In the present embodiment, two L-shaped upper steady rests 41 are used for fixing. One end of the upper steady rest fitting 41 is fixed to the upper surface of the upper core fastening bracket 13 with a bolt, and the other end is fixed to the seat 21a of the side plate 21 with a bolt. By providing such a configuration at two symmetrical positions in the transformer case 20, the upper part of the transformer body 10 is fixed inside the transformer case 20. However, this is not sufficient, and the lower part of the transformer body 10 must be fixed (stabilized), and the present invention is characterized by this configuration and will be described below.

本発明の特徴である変圧器本体10の下部における固定(振れ止め)について、変圧器ケース20の底板22と、下コア締め金具14の構造について説明する。   The structure of the bottom plate 22 of the transformer case 20 and the lower core fastener 14 will be described for fixing (resting) in the lower part of the transformer main body 10 that is a feature of the present invention.

底板22には、図1に示すように柱上変圧器1を電柱に設置した際に、鉛直下向きに窪みが形成された4つの底板凹部22aが設けられている。これは底板22に対し、鉛直下向きに専用の装置で、押圧もしくはプレスにより形成される。この4つの底板凹部22aは、図1(B)に示すように底板22に、柱上変圧器を起立させる際にバランスのとれた位置に点在するよう配置されている。なお底板凹部22aで柱上変圧器1を起立させるため、底板22は側板21に比べ十分な厚みとし、なおかつ地面に接する部分であるのでステンレスなどの錆びにくい材質が望ましい。   As shown in FIG. 1, the bottom plate 22 is provided with four bottom plate recesses 22 a having depressions formed vertically downward when the pole transformer 1 is installed on the utility pole. This is a device dedicated to the bottom plate 22 vertically downward, and is formed by pressing or pressing. As shown in FIG. 1B, the four bottom plate recesses 22a are arranged on the bottom plate 22 so as to be scattered at a balanced position when the pole transformer is erected. Since the pole transformer 1 is erected at the bottom plate recess 22a, the bottom plate 22 is sufficiently thicker than the side plate 21 and is a portion that is in contact with the ground.

また下コア締め金具14の構造については図2に基づいて説明する。下コア締め金具14は、底板部14a、起立部14b、下コア締め凸部14cで構成されている。底板部14aは、変圧器ケース20の底板22に接し、その端部には起立部14bが設けられている。起立部14bは、下コイル台16を適正位置に配置する役割を果たす。また底板部14aには、柱上変圧器1を電柱に設置した状態での鉛直下向きに凸部が形成される2つの下コア締め凸部14cが設けられている。このコア締め凸部14cも鉛直下向きに専用の装置で、押圧もしくはプレスにより形成される。 The structure of the lower core fastener 14 will be described with reference to FIG. The lower core fastener 14 includes a bottom plate portion 14a, an upright portion 14b, and a lower core fastening convex portion 14c. The bottom plate portion 14a is in contact with the bottom plate 22 of the transformer case 20, and an upright portion 14b is provided at an end portion thereof. The standing portion 14b plays a role of arranging the lower coil base 16 at an appropriate position. Further, the bottom plate portion 14a is provided with two lower core fastening convex portions 14c in which convex portions are formed vertically downward when the pole transformer 1 is installed on the utility pole. The core fastening projection 14c is also formed by pressing or pressing with a dedicated device vertically downward.

以上のような構成とし、変圧器ケース20内部に変圧器本体10を配置する際には、変圧器本体10を組み立てた後吊り上げ、変圧器ケース20の中へ入れ、2つのコア締め凸部14cを4つある底板凹部22aの内、2つの底板凹部22aへ嵌めこむことで、変圧器本体10の下部を固定(振れ止め)することができる。その後、前述したように、上部触れ止め金具41で変圧器本体10の上部を固定(振れ止め)することで変圧器本体10を変圧器ケース20内で固定することができる。 When the transformer main body 10 is arranged inside the transformer case 20 with the above configuration, the transformer main body 10 is assembled and then lifted, put into the transformer case 20, and the two core fastening projections 14c. Is fitted into two bottom plate recesses 22a out of the four bottom plate recesses 22a, so that the lower part of the transformer body 10 can be fixed (stabilized). Thereafter, as described above, the transformer body 10 can be fixed in the transformer case 20 by fixing (resting) the upper part of the transformer body 10 with the upper clasp 41.

なお本発明では、変圧器製作時や運搬時や保管の時のみ、柱上変圧器1を地上に置く必要があり、その際に底板凹部22aには柱上変圧器1の自重による負担はかかるが、一旦柱上に吊ってしまえば、底板凹部22aには一切負担はかからないことにより、負担は短い期間のみ発生するだけであるので、柱上変圧器において特に有効である。   In the present invention, it is necessary to place the pole transformer 1 on the ground only when the transformer is manufactured, transported, or stored. At that time, the bottom plate recess 22a is burdened by its own weight. However, once suspended on the pillar, the bottom plate recess 22a is not burdened at all, and the burden is generated only for a short period of time, which is particularly effective in the pillar transformer.

さらに、従来技術でも示したような底板に補強座(ベース)を設けた場合は、その接合部分においてどうしても水滴が付着し易くなる。これが錆の進行を促進し、変圧器の寿命を損なう原因となるが、本発明の底板22ではこのような水滴が付着し易い構造は一切なく、むしろ底板凹部では水滴を落とす役割を果たし、水滴が長時間付着しにくい構成となっている。よって錆が発生しにくい構成であるため、従来の構成に比べ寿命の延伸を図ることができる。   Furthermore, when a reinforcing seat (base) is provided on the bottom plate as shown in the prior art, water droplets are apt to adhere to the joint portion. This promotes the progress of rust and causes a deterioration in the life of the transformer. However, the bottom plate 22 of the present invention has no structure in which such water droplets are likely to adhere, but rather plays a role of dropping water droplets in the bottom plate recesses. Is difficult to adhere for a long time. Therefore, since it is a structure which is hard to generate | occur | produce rust, lifetime extension can be aimed at compared with the conventional structure.

さらに本発明では、従来技術に示したような底板の下面に補強座(ベース)を溶接により設ける必要もなく、かつ、底板の上面に振れ止め金具も溶接により設ける必要もないので、作業性の向上をも図ることができる。   Furthermore, according to the present invention, there is no need to provide a reinforcing seat (base) by welding on the bottom surface of the bottom plate as shown in the prior art, and there is no need to provide a steady rest metal fitting by welding on the top surface of the bottom plate. Improvement can also be achieved.

なお本実施形態では、底板凹部および下コア締め凸部は半球状であるが、底板凹部に関しては、水滴を滴り落とし易い形状であれば、形状は特にこだわらない。   In the present embodiment, the bottom plate concave portion and the lower core fastening convex portion are hemispherical, but the shape of the bottom plate concave portion is not particularly limited as long as it is a shape in which water droplets can be easily dropped.

また底板凹部は本実施形態では4つ設けているが、柱上変圧器を起立させるために最低限3つ以上設けていれば良く、下コア締め凸部においても、本実施形態では2つ設けているが、最低限1つ以上設けていれば問題はない。また本実施形態では2箇所底板凹部に下コア締め金具を嵌め込んだ構成としているが、少なくとも1箇所嵌め込んだ構成としていれば問題ない。   In addition, although four bottom plate recesses are provided in this embodiment, it is sufficient to provide at least three or more in order to erect the pole transformer, and two lower plate tightening projections are also provided in this embodiment. However, there is no problem if at least one is provided. In the present embodiment, the lower core fastener is fitted in the bottom plate recess in two places, but there is no problem if the construction is fitted in at least one place.

1 柱上変圧器
10 変圧器本体
11 巻線
12 鉄心
13 上コア締め金具
14 下コア締め金具
14c 下コア締め凸部
20 変圧器ケース
21 側板
22 底板
22a 底板凹部
DESCRIPTION OF SYMBOLS 1 Pillar transformer 10 Transformer main body 11 Winding 12 Iron core 13 Upper core fastener 14 Lower core fastener 14c Lower core fastening convex part 20 Transformer case 21 Side plate 22 Bottom plate 22a Bottom plate concave part

Claims (3)

鉄心の外周に巻線が巻装され、前記鉄心の上端と下端にそれぞれ上コア締め金具と下コア締め金具が配置された変圧器本体と、
前記変圧器本体が内部に収納され、側板と底板で構成された変圧器ケースと、
を備えた柱上変圧器において、
前記変圧器本体の下コア締め金具には、鉛直下向きに下コア締め凸部が設けられ、
前記変圧器ケースの底板には、鉛直下向きに窪みがある底板凹部が設けられ、
前記底板凹部に前記下コア締め凸部を嵌め込んだ柱上変圧器。
A transformer body in which windings are wound around the outer periphery of the iron core, and an upper core fastener and a lower core fastener are respectively disposed at the upper end and the lower end of the iron core;
The transformer body is housed inside, and a transformer case composed of a side plate and a bottom plate,
In the pole transformer with
The lower core fastening bracket of the transformer body is provided with a lower core fastening projection vertically downward,
The bottom plate of the transformer case is provided with a bottom plate recess having a depression vertically downward,
A pole transformer in which the lower core fastening convex portion is fitted in the bottom plate concave portion.
前記底板凹部は、底板に少なくとも3つ設けられている請求項1に記載の柱上変圧器。   The pole transformer according to claim 1, wherein at least three bottom plate recesses are provided on the bottom plate. 前記側板および底板は鋼板で構成され、前記側板よりも底板の方が鋼板の厚みが大きい請求項1ないし2に記載の柱上変圧器。   3. The pole transformer according to claim 1, wherein the side plate and the bottom plate are made of a steel plate, and the thickness of the bottom plate is larger than that of the side plate.
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JP2020188093A (en) * 2019-05-13 2020-11-19 株式会社日立産機システム Transformer
JP2022016274A (en) * 2020-07-09 2022-01-21 サニル エレクトリック カンパニー リミテッド Molded transformer
JP2022096704A (en) * 2020-12-18 2022-06-30 株式会社日立産機システム Transformer

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JP2020188093A (en) * 2019-05-13 2020-11-19 株式会社日立産機システム Transformer
JP7132885B2 (en) 2019-05-13 2022-09-07 株式会社日立産機システム transformer
JP2022016274A (en) * 2020-07-09 2022-01-21 サニル エレクトリック カンパニー リミテッド Molded transformer
JP2022096704A (en) * 2020-12-18 2022-06-30 株式会社日立産機システム Transformer
JP7285246B2 (en) 2020-12-18 2023-06-01 株式会社日立産機システム transformer

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