JP2014231861A - Rolling bearing - Google Patents

Rolling bearing Download PDF

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JP2014231861A
JP2014231861A JP2013112073A JP2013112073A JP2014231861A JP 2014231861 A JP2014231861 A JP 2014231861A JP 2013112073 A JP2013112073 A JP 2013112073A JP 2013112073 A JP2013112073 A JP 2013112073A JP 2014231861 A JP2014231861 A JP 2014231861A
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grease
inner ring
ring
bearing
rolling
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JP6186886B2 (en
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飯田 彰
Akira Iida
彰 飯田
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NSK Ltd
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Abstract

PROBLEM TO BE SOLVED: To obtain the low torque of rotation by preventing the intrusion of dust into a bearing.SOLUTION: The rolling bearing has an inner ring and an outer ring, a plurality of rolling bodies which are rollably arranged between the inner ring and the outer ring, and a cage for holding the rolling bodies. The outer ring is used as a rotating ring. The rolling bearing also comprises a non-contact type sealing device which blocks a clearance between the inner ring and the outer ring at its both ends in an axial direction, and grease which is provided in a space surrounded with the inner ring, the outer ring, the rolling bodies and the sealing device. The grease is located in the vicinity of the sealing device at the external peripheral face of the inner ring.

Description

本発明は、グリースを転がり軸受の一部の内部空間のみに充填する転がり軸受に関するものである。   The present invention relates to a rolling bearing in which grease is filled only in a partial internal space of the rolling bearing.

微細な粉塵が存在する環境下で使用される転がり軸受は、微細な粉塵が転がり軸受の内部に侵入すると、玉の転動面や内輪、外輪の軌道面等を含む転走面を損傷させ、軸受の機能を低下させるおそれがある。また、軸受の内部に充填されている潤滑用のグリースに粉塵や摩耗粉が混入すると、グリースが劣化する原因となる。転動面の損傷やグリースの劣化が進むと、異常音が発生し、焼付が発生してしまうおそれもある。   Rolling bearings used in an environment where fine dust is present, when fine dust enters the inside of the rolling bearing, damages the rolling surface including the ball rolling surface, inner ring, outer ring raceway surface, etc. There is a risk of deteriorating the function of the bearing. In addition, if dust or wear powder is mixed in the lubricating grease filled in the bearing, the grease may be deteriorated. If the rolling surface is damaged or the grease deteriorates, abnormal noise may be generated and seizure may occur.

軸受の防塵性を向上する為に、例えば特許文献1では、シールド板を採用する軸受において、内輪の外周面に溝を設け、遠心力を利用することでグリースを溝内に蓄積させ、シールド板と内輪の間の隙間を塞ぐ提案があった。また、この発明は内輪回転による遠心力を利用する発明であるので、冷却ファンモータなどのような内輪回転の軸受に特定したものである。   In order to improve the dust resistance of the bearing, for example, in Patent Document 1, in a bearing that employs a shield plate, a groove is provided on the outer peripheral surface of the inner ring, and grease is accumulated in the groove by utilizing centrifugal force. There was a proposal to close the gap between the inner ring and the inner ring. In addition, since the present invention uses the centrifugal force generated by the inner ring rotation, it is specified as a bearing for inner ring rotation such as a cooling fan motor.

特開2004−218789号公報JP 2004-218789 A

最近、複写機やプリンター等の事務機やATMに使用される軸受は低トルク・低コスト要求が強く、事務機の紙送り機構(フィーダー)に使用される転がり軸受に防塵性能が要求される。防塵性能を向上するために、通常、軸受にゴム製の接触シールを使用する。   Recently, bearings used in office machines such as copying machines and printers and ATMs are strongly demanded for low torque and low cost, and rolling bearings used for paper feeding mechanisms (feeders) of office machines are required to have dustproof performance. In order to improve dustproof performance, rubber contact seals are usually used for bearings.

しかしながら、接触シールを使うと、接触による軸受の回転トルクが大きくなってしまうので、紙や紙幣が撚れたりして紙詰まり等を発生させてしまう。また、紙や紙幣から発生する粉塵等が軸受内に入ってしまうと回転不良等の不具合が発生する。   However, if a contact seal is used, the rotational torque of the bearing due to contact increases, and paper or banknotes are twisted, causing a paper jam or the like. Further, if dust or the like generated from paper or banknotes enters the bearing, problems such as defective rotation occur.

そこで、本発明は、上記の課題を解決する為に、(1)内輪および外輪と、内輪と外輪の間に転動自在に配置された複数の転動体と、転動体を保持する保持器とを有し、外輪が回転輪として使用される転がり軸受であって、内輪と外輪との間を軸方向両端で塞ぐ非接触型密封装置と、内輪、外輪、転動体および密封装置で囲まれた空間に配置されたグリースとを備え、グリースは、内輪外周面の密封装置近傍に位置することを特徴とする転がり軸受を提供している。
(2)グリースは、内輪外周面の軸方向両端に配置されることを特徴とする。
(3)グリースの体積は前記空間体積の25%以上30体積%以下であることを特徴とする。
(4)グリースは、25℃における混和ちょう度が220以上250以下のものであることを特徴とする。
(5)軸受回転開始前の状態で、グリースは内輪外周面の密封装置近傍に位置することを特徴とする。
本発明の転がり軸受は、半固体状のグリースので、運転開始前にグリースの位置がほぼ変更せず、シールド板を開けると、シールド板の近傍に充填したことを確認できる。
更に、上述(4)の25℃における混和ちょう度が220以上250以下(即ちNLGIちょう度番号NO.3に相当するもの)のグリースを利用すれば、従来品のちょう度(NLGIちょう度番号No.2)のグリースより硬く、潤滑性能を発揮できるとともに防塵性能がより高く、好ましい。
また、グリースを軸受の軸方向両端に充填する際に、保持器4開口部側の塗布体積は、総体積の50〜60%程度であり、保持器4開口部の反対側の塗布体積は、総体積の40〜50%程度とすることが好ましい。
Therefore, in order to solve the above-described problems, the present invention provides (1) an inner ring and an outer ring, a plurality of rolling elements arranged to roll between the inner ring and the outer ring, and a cage that holds the rolling elements. A rolling bearing in which the outer ring is used as a rotating ring, and is surrounded by a non-contact type sealing device that closes the inner ring and the outer ring at both axial ends, and an inner ring, an outer ring, a rolling element, and a sealing device. There is provided a rolling bearing including a grease disposed in a space, wherein the grease is located in the vicinity of the sealing device on the outer peripheral surface of the inner ring.
(2) The grease is characterized by being disposed at both axial ends of the outer peripheral surface of the inner ring.
(3) The volume of the grease is 25% to 30% by volume of the space volume.
(4) The grease has a miscibility of 220 to 250 at 25 ° C.
(5) The grease is located in the vicinity of the sealing device on the outer peripheral surface of the inner ring before the bearing rotation is started.
Since the rolling bearing of the present invention is a semi-solid grease, the position of the grease is not substantially changed before the operation is started, and when the shield plate is opened, it can be confirmed that the vicinity of the shield plate is filled.
Furthermore, if the grease having a blending consistency at 25 ° C. of (4) of 220 or more and 250 or less (that is, corresponding to NLGI consistency number No. 3) is used, the conventional consistency (NLGI consistency number No. 3) is used. .2) It is harder than grease and can exhibit lubricating performance and has higher dustproof performance, which is preferable.
In addition, when grease is filled in both axial ends of the bearing, the application volume on the cage 4 opening side is about 50 to 60% of the total volume, and the application volume on the opposite side of the cage 4 opening is It is preferable to be about 40 to 50% of the total volume.

本発明の転がり軸受は、グリースを非接触型密封装置の近傍に充填させることで、密封装置と内輪外周面の間の隙間を塞ぐことができ、外部の粉塵が軸受内部に侵入することを抑制できる。更に、グリースは回転しない内輪側に位置するので、軸受の外輪回転による軸受外部へのグリース飛散は発生しない。   The rolling bearing of the present invention can close the gap between the sealing device and the outer peripheral surface of the inner ring by filling the vicinity of the non-contact type sealing device with grease, and suppresses the entry of external dust into the bearing. it can. Furthermore, since the grease is located on the inner ring side where it does not rotate, grease scattering to the outside of the bearing due to rotation of the outer ring of the bearing does not occur.

第1の実施形態に係る玉軸受を示す断面図である。It is sectional drawing which shows the ball bearing which concerns on 1st Embodiment. 図1のA−A断面に対応する図である。It is a figure corresponding to the AA cross section of FIG. 第2の実施形態に係る玉軸受を示す断面図である。It is sectional drawing which shows the ball bearing which concerns on 2nd Embodiment. 図3のA−A断面に対応する図である。It is a figure corresponding to the AA cross section of FIG.

[第1実施形態]
図1は、この発明の第1実施形態に相当する玉軸受を示す断面図である。図2は図1のA−A断面に対応する図である。この玉軸受は、内輪1と、外輪2と、玉3と、保持器4と、シールド板50と、グリース6で構成されている。この玉軸受の寸法は、外径12〜22mm、内径5〜8mm、幅3.5〜7mm、玉の直径1.2〜4mmである。内輪1の外周面11の軸方向中央部に、玉3の転動溝12が形成されている。外輪2の内周面21の軸方向中央部に、玉3の転動溝22が形成されている。外輪2の内周面21の軸方向両端部に、シールド板50の取り付け溝23が形成されている。保持器4は合成樹脂製の冠形保持器で、軸方向片側が開口されたポケット41を有する。
[First Embodiment]
FIG. 1 is a sectional view showing a ball bearing corresponding to the first embodiment of the present invention. FIG. 2 is a view corresponding to the AA cross section of FIG. The ball bearing includes an inner ring 1, an outer ring 2, a ball 3, a cage 4, a shield plate 50, and grease 6. The dimensions of this ball bearing are an outer diameter of 12 to 22 mm, an inner diameter of 5 to 8 mm, a width of 3.5 to 7 mm, and a ball diameter of 1.2 to 4 mm. A rolling groove 12 for the ball 3 is formed in the axially central portion of the outer peripheral surface 11 of the inner ring 1. A rolling groove 22 for the ball 3 is formed in the central portion in the axial direction of the inner peripheral surface 21 of the outer ring 2. Mounting grooves 23 for the shield plate 50 are formed at both axial ends of the inner peripheral surface 21 of the outer ring 2. The cage 4 is a crown-shaped cage made of a synthetic resin, and has a pocket 41 opened on one side in the axial direction.

シールド板50は金属製で、シールド板50の内周縁部が、内輪1の外周面11と所定隙間で近接する近接部501となっている。シールド板50の外周縁部が、外輪2の内周面21に形成された取り付け溝23に固定される固定部52となっている。   The shield plate 50 is made of metal, and the inner peripheral edge portion of the shield plate 50 is a proximity portion 501 that is close to the outer peripheral surface 11 of the inner ring 1 with a predetermined gap. The outer peripheral edge portion of the shield plate 50 is a fixing portion 52 that is fixed to the attachment groove 23 formed on the inner peripheral surface 21 of the outer ring 2.

図1に示すように、グリース6は、内輪1と外輪2と玉3とシールド板50で囲まれた空間(軸受空間)のうち、保持器4の開口側であって、内輪1の外周面(非回転輪)11のシールド板50近傍に塗布されている。保持器4の開口部とは反対側の空間にも同様に塗布されている。   As shown in FIG. 1, the grease 6 is on the opening side of the cage 4 in the space (bearing space) surrounded by the inner ring 1, the outer ring 2, the balls 3, and the shield plate 50, and the outer circumferential surface of the inner ring 1. It is applied in the vicinity of the shield plate 50 of the (non-rotating wheel) 11. It is similarly applied to the space on the opposite side to the opening of the cage 4.

図2に示すように、グリース6は、内輪1の外周面11に塗布され、外輪1の内周面21には塗布されていない。グリース6の塗布は、シールド板50を取り付ける前に、軸方向の端部から、例えば複数の穴の開いたノズルを使用して、内輪1の外周面11の周方向全体に渡って、複数の球状のグリース6が隙間なく配置されるように行う。これにより、グリースは周方向に数珠状に配置される。この塗布方法では、従来のグリース封入装置が利用できるため、新たな設備が不要であり、生産コストの上昇を招かない。グリース6の混和ちょう度は230であり、軸方向両端に塗布するグリース6の総体積は軸受空間の26体積%である。また、軸受に予圧をかける際に、軸受の内部隙間が小さくなる傾向があるので、グリースが保持器のポケット41背面に付けてしまう可能性がある。この場合、軸受の回転上昇の原因となるので、予め保持器4の開口部反対側に比較的少量のグリースを塗布することが好ましい。保持器4開口部側の一端の塗布体積は、総体積の60%程度であり、保持器4開口部の反対側の塗布体積は、総体積の40%程度とする。   As shown in FIG. 2, the grease 6 is applied to the outer peripheral surface 11 of the inner ring 1 and is not applied to the inner peripheral surface 21 of the outer ring 1. Before the shield plate 50 is attached, the grease 6 is applied from the end in the axial direction over the entire circumferential direction of the outer peripheral surface 11 of the inner ring 1 using, for example, a nozzle having a plurality of holes. Spherical grease 6 is disposed without gaps. Thereby, the grease is arranged in a bead shape in the circumferential direction. In this application method, since a conventional grease filling device can be used, new equipment is not required, and production costs are not increased. The blending degree of the grease 6 is 230, and the total volume of the grease 6 applied to both ends in the axial direction is 26% by volume of the bearing space. In addition, when preloading the bearing, the internal clearance of the bearing tends to be small, so that grease may be applied to the back surface of the pocket 41 of the cage. In this case, since the rotation of the bearing is increased, it is preferable to apply a relatively small amount of grease to the opposite side of the opening of the cage 4 in advance. The application volume at one end of the cage 4 opening side is approximately 60% of the total volume, and the application volume on the opposite side of the cage 4 opening is approximately 40% of the total volume.

本実施形態の玉軸受は、グリース6をシールド板50寄りに塗布することで、シールド板50と、内輪1の外周面11の間の隙間を塞ぐことができ、外部からの粉塵侵入が抑制される。   The ball bearing of the present embodiment can close the gap between the shield plate 50 and the outer peripheral surface 11 of the inner ring 1 by applying the grease 6 closer to the shield plate 50, and the dust intrusion from the outside is suppressed. The

また、本実施形態の玉軸受は、軸受空間が狭いミニアチュア玉軸受であり、内部隙間がJIS規格に準拠するMC3(5〜10μm)のものであるが、内輪2(非回転輪)の外周面11に塗布される為、回転による遠心力からの影響を受けず、グリースが潰されにくい。また、グリース6がシールド板50の近傍に塗布されていることで、予圧を付与して内外輪に軸方向のずれが生じた場合でも、グリース6が玉3に接触しにくい状態となる。よって、玉軸受に予圧を付与した状態でもグリース6が潰されにくい。したがって、この実施形態の玉軸受によれば、予圧を付与した状態でも、内外輪の軌道溝12,13にグリース6の入る量が低減されるため、回転トルクの上昇が抑制される。   The ball bearing of this embodiment is a miniature ball bearing with a narrow bearing space, and the internal clearance is MC3 (5 to 10 μm) conforming to the JIS standard, but the outer peripheral surface of the inner ring 2 (non-rotating ring). 11 is not affected by centrifugal force due to rotation, and the grease is not easily crushed. Further, since the grease 6 is applied in the vicinity of the shield plate 50, even when a preload is applied and an axial displacement occurs in the inner and outer rings, the grease 6 is difficult to contact the ball 3. Therefore, the grease 6 is not easily crushed even when a preload is applied to the ball bearing. Therefore, according to the ball bearing of this embodiment, the amount of grease 6 entering the raceway grooves 12 and 13 of the inner and outer rings is reduced even in a state where a preload is applied, so that an increase in rotational torque is suppressed.

[第2実施形態]
図3は、この発明の第2実施形態の玉軸受を示す断面図である。図4は図3のA−A断面に対応する図である。この玉軸受は、以下の点で第1実施形態の玉軸受と異なるが、それ以外の点は第1実施形態の玉軸受と同じである。
[Second Embodiment]
FIG. 3 is a cross-sectional view showing a ball bearing according to a second embodiment of the present invention. FIG. 4 is a view corresponding to the AA cross section of FIG. This ball bearing is different from the ball bearing of the first embodiment in the following points, but the other points are the same as the ball bearing of the first embodiment.

玉軸受の内部隙間は、JIS規格に準拠するMC2(3〜8μm)隙間を採用している。本実施形態では、内輪1の外周面11に円環状のグリース6が配置されている。そして、円環状のグリース6の外周面が内輪1の外周面11に接触している。軸方向両端のグリース6の塗布総体積は軸受空間の29体積%であり、両端夫々の塗布体積は、総体積の50%程度とする。   The internal clearance of the ball bearing employs an MC2 (3 to 8 μm) clearance that conforms to JIS standards. In the present embodiment, an annular grease 6 is disposed on the outer peripheral surface 11 of the inner ring 1. The outer peripheral surface of the annular grease 6 is in contact with the outer peripheral surface 11 of the inner ring 1. The total application volume of grease 6 at both ends in the axial direction is 29% by volume of the bearing space, and the application volume at each of both ends is about 50% of the total volume.

グリース6の塗布は、シールド板50を取り付ける前に、保持器4の開口側から、例えば1個の穴の開いたノズルを使用し、ノズルまたは玉軸受の内輪1を回転させながら内輪1の外周面11の周方向全体に渡って、ノズルからグリースを吐出させることで行う。これにより、グリース6を、内輪1の外周面11の周方向全体に渡って切れ目なく円環状に塗布する。これにより、グリースは、周方向に円環状に配置される。   Before the shield plate 50 is attached, the grease 6 is applied from the opening side of the cage 4 by using, for example, a nozzle having one hole, and rotating the inner ring 1 of the nozzle or ball bearing while rotating the outer ring 1 of the inner ring 1. It is performed by discharging grease from the nozzle over the entire circumferential direction of the surface 11. As a result, the grease 6 is applied in an annular shape without a break across the entire circumferential direction of the outer peripheral surface 11 of the inner ring 1. Thereby, the grease is arranged in an annular shape in the circumferential direction.

したがって、この実施形態の玉軸受によれば、第1実施形態の玉軸受と同様に、グリース6をシールド板50寄りに塗布することで、シールド板50と、内輪1の外周面11の間の隙間を塞ぐことができ、外部からの粉塵侵入が抑制される。また、予圧を付与した状態でも、グリース6に含まれる増ちょう剤が内外輪の軌道溝12,13に入る量が低減されるため、回転トルクの上昇が抑制される。   Therefore, according to the ball bearing of this embodiment, like the ball bearing of the first embodiment, the grease 6 is applied closer to the shield plate 50 so that the gap between the shield plate 50 and the outer peripheral surface 11 of the inner ring 1 is increased. The gap can be closed, and dust intrusion from the outside is suppressed. Even in the state where the preload is applied, the amount of the thickener contained in the grease 6 enters the raceway grooves 12 and 13 of the inner and outer rings is reduced, so that an increase in rotational torque is suppressed.

1 内輪
11 内輪の外周面
12 転動溝
2 外輪
21 外輪の内周面
22 転動溝
23 シールド板の取り付け溝
3 玉
4 保持器
41 ポケット
5 シールド板
6 グリース
DESCRIPTION OF SYMBOLS 1 Inner ring 11 Outer ring surface of inner ring 12 Rolling groove 2 Outer ring 21 Inner ring surface of outer ring 22 Rolling groove 23 Mounting groove of shield plate 3 Ball 4 Cage 41 Pocket 5 Shield plate 6 Grease

Claims (5)

内輪および外輪と、前記内輪と前記外輪の間に転動自在に配置された複数の転動体と、前記転動体を保持する保持器とを有し、前記外輪が回転輪として使用される転がり軸受であって、
前記内輪と前記外輪との間を軸方向両端で塞ぐ非接触型密封装置と、前記内輪、前記外輪、前記転動体および前記密封装置で囲まれた空間に配置されたグリースとを備え、前記グリースは、前記内輪外周面の前記密封装置近傍に位置することを特徴とする転がり軸受。
A rolling bearing that includes an inner ring and an outer ring, a plurality of rolling elements that are rotatably arranged between the inner ring and the outer ring, and a cage that holds the rolling element, and the outer ring is used as a rotating ring. Because
A non-contact type sealing device that seals between the inner ring and the outer ring at both axial ends, and grease disposed in a space surrounded by the inner ring, the outer ring, the rolling element, and the sealing device, Is located in the vicinity of the sealing device on the outer peripheral surface of the inner ring.
前記グリースは、内輪外周面の軸方向両端に配置されることを特徴とする請求項1に記載の転がり軸受。   The rolling bearing according to claim 1, wherein the grease is disposed at both axial ends of the outer peripheral surface of the inner ring. 前記グリースの体積は前記空間体積の25%以上30体積%以下であることを特徴とする請求項1の転がり軸受。   The rolling bearing according to claim 1, wherein a volume of the grease is 25% to 30% by volume of the space volume. 前記グリースは、25℃における混和ちょう度が220以上250以下のものであることを特徴とする請求項1〜3の何れか1項に記載の転がり軸受。   The rolling bearing according to any one of claims 1 to 3, wherein the grease has a penetration degree of 220 to 250 at 25 ° C. 軸受回転開始前の状態で、前記グリースは前記内輪外周面の前記密封装置近傍に位置することを特徴とする請求項1〜4の何れか1項に記載の転がり軸受。   The rolling bearing according to any one of claims 1 to 4, wherein the grease is positioned in the vicinity of the sealing device on the outer peripheral surface of the inner ring before the bearing starts rotating.
JP2013112073A 2013-05-28 2013-05-28 Rolling bearing Active JP6186886B2 (en)

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Cited By (2)

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JP2017104081A (en) * 2015-12-11 2017-06-15 株式会社シマノ Fishing spinning reel
JP7209902B1 (en) * 2021-12-08 2023-01-20 ミネベアミツミ株式会社 rolling bearing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11624404B2 (en) * 2020-03-09 2023-04-11 Seiko Instruments Inc. Rolling bearing, rotary apparatus, and method of manufacturing rolling bearing

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JP2004043718A (en) * 2002-07-15 2004-02-12 Nsk Ltd Grease composition, antifriction bearing, and electric motor
JP2004084813A (en) * 2002-08-27 2004-03-18 Nsk Ltd Rolling bearing
JP2007303661A (en) * 2006-05-15 2007-11-22 Nsk Ltd Rolling bearing, its manufacturing method and method of evaluating manufacturing method of rolling bearing
JP2012086954A (en) * 2010-10-20 2012-05-10 Mitsubishi Electric Building Techno Service Co Ltd Rolling supporting device of passenger conveyor

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JP2004043718A (en) * 2002-07-15 2004-02-12 Nsk Ltd Grease composition, antifriction bearing, and electric motor
JP2004084813A (en) * 2002-08-27 2004-03-18 Nsk Ltd Rolling bearing
JP2007303661A (en) * 2006-05-15 2007-11-22 Nsk Ltd Rolling bearing, its manufacturing method and method of evaluating manufacturing method of rolling bearing
JP2012086954A (en) * 2010-10-20 2012-05-10 Mitsubishi Electric Building Techno Service Co Ltd Rolling supporting device of passenger conveyor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017104081A (en) * 2015-12-11 2017-06-15 株式会社シマノ Fishing spinning reel
JP7209902B1 (en) * 2021-12-08 2023-01-20 ミネベアミツミ株式会社 rolling bearing

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