JP2014231565A - Vinyl chloride resin thin extrusion molding and coextrusion laminate - Google Patents

Vinyl chloride resin thin extrusion molding and coextrusion laminate Download PDF

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JP2014231565A
JP2014231565A JP2013113246A JP2013113246A JP2014231565A JP 2014231565 A JP2014231565 A JP 2014231565A JP 2013113246 A JP2013113246 A JP 2013113246A JP 2013113246 A JP2013113246 A JP 2013113246A JP 2014231565 A JP2014231565 A JP 2014231565A
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vinyl chloride
chloride resin
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矢野 哲也
Tetsuya Yano
哲也 矢野
昌敏 西村
Masatoshi Nishimura
昌敏 西村
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Fukuvi Chemical Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a thin extrusion molding of a vinyl chloride resin composition, with the ratio of petroleum-originated ingredients reduced, which is improved further in impact resistance and has high rigidity and a low linear thermal expansion coefficient and a coextrusion laminate.SOLUTION: An extrusion molding is composed of a vinyl chloride resin composition which comprises (A) 100 pts. mass of a vinyl chloride resin of an average degree of polymerization of 700-1,500, (B) 15-25 pts. mass of calcium carbonate powder of an average particle size of 1 μm or smaller and (C) 2-4 pts. mass of an impact resistance improver consisting of a chlorinated polyethylene, an MBS resin or an acrylic rubber, has a thickness of 2 mm or smaller and a Charpy impact strength of 20 kJ/mor higher and is suitable for interior substrate materials.

Description

本発明は、塩化ビニル樹脂組成物を押出成形した塩化ビニル樹脂薄肉押出成形体および塩化ビニル樹脂共押出積層体に関するものであり、より詳細には耐衝撃性に優れた塩化ビニル樹脂薄肉押出成形体および該成形体上に化粧層を有する塩化ビニル樹脂共押出積層体に関する。   The present invention relates to a vinyl chloride resin thin extruded body and a vinyl chloride resin coextruded laminate obtained by extruding a vinyl chloride resin composition, and more specifically, a vinyl chloride resin thin extruded body excellent in impact resistance. And a vinyl chloride resin coextruded laminate having a decorative layer on the molded body.

石油資源の枯渇を回避するために、石油由来成分の含有量が43質量%と比較的少ない塩化ビニル樹脂を使用した樹脂組成物の開発が行われてきた。
その初期には、塩化ビニル樹脂に石油由来成分ではない無機充填材を多量に添加する方法が一般的に行われたが、無機充填材を多量に配合すると、塩化ビニル樹脂組成物から得られる成形体は、耐衝撃性が低下してしまい、脆くなるという問題があり、無機充填材の配合により省資源性を高めるには限界があった。
本出願人は、当該耐衝撃性を低下させることなく、石油由来成分の比率が低減され、しかも、剛性が高く且つ線熱膨張率の低い成形品、特に押出成形品を得ることが可能な塩化ビニル樹脂組成物について鋭意研究し、特定性状の炭化カルシウム粉末と塩素化ポリエチレンとの併用、更に、メチルメタクリレート・ブタジエン・スチレン共重合体(MBS)やアクリル系ゴムの配合により、無機充填材を高配合してもこれらを解決できることを見出し先に提案した(特許文献1)。
上記改良された塩化ビニル樹脂組成物は、その使用目的によっては、成形品の薄肉化を図ることが行われるが、無機充填材の高配合は、薄肉成形品においては耐衝撃性の低下をもたらし、その用途が制限されるという問題が生じた。特に塩化ビニル樹脂の押出成形品は、内装下地材や外装材などの建材として使用されているが、内装下地材では薄肉製品が多く、無機充填材が多量に配合された塩化ビニル樹脂組成物から得られる薄肉成形品を内装下地材として使用すると、製品へのパンチング等の孔明け加工や切断加工を行うと割れ欠けが生じ易く、加工性も悪くなってしまう。
従来、カチオン重合体によって表面処理された無機充填材と塩素化ポリエチレンなどの衝撃改質剤とを塩化ビニル樹脂に配合して、耐衝撃性を改良する技術が提案されている。しかしながら、カチオン重合体処理無機充填材と衝撃改良剤とを高配合して耐衝撃性を向上させているために、押出成形時に塩化ビニル樹脂の分解が促進されて塩素ガスが発生し、成形ができにくいと云う問題点があった。
In order to avoid the exhaustion of petroleum resources, development of resin compositions using a vinyl chloride resin having a relatively small content of petroleum-derived components of 43% by mass has been performed.
Initially, a method of adding a large amount of an inorganic filler that is not a petroleum-derived component to a vinyl chloride resin was generally performed. However, when a large amount of an inorganic filler is blended, a molding obtained from a vinyl chloride resin composition is performed. The body has a problem that impact resistance is lowered and becomes brittle, and there is a limit to increase resource saving by blending inorganic fillers.
The applicant of the present invention can reduce the ratio of petroleum-derived components without lowering the impact resistance, and can obtain a molded product having a high rigidity and a low coefficient of linear thermal expansion, particularly an extruded product. We have conducted intensive research on vinyl resin compositions, combined with the use of calcium carbonate powder with specific properties and chlorinated polyethylene, and added inorganic fillers by blending methyl methacrylate / butadiene / styrene copolymer (MBS) and acrylic rubber. It was proposed from the heading that these can be solved even if it mix | blends (patent document 1).
The improved vinyl chloride resin composition may reduce the thickness of the molded product depending on the purpose of use. However, the high compounding of the inorganic filler causes a decrease in impact resistance in the thin molded product. The problem that the use was restricted arose. In particular, extruded products of vinyl chloride resin are used as building materials such as interior base materials and exterior materials, but interior base materials are often thin-walled products and are made from vinyl chloride resin compositions containing a large amount of inorganic fillers. When the thin-walled molded product obtained is used as an interior base material, cracking is likely to occur when drilling or cutting such as punching is performed on the product, resulting in poor workability.
Conventionally, a technique for improving impact resistance by blending an inorganic filler surface-treated with a cationic polymer and an impact modifier such as chlorinated polyethylene into a vinyl chloride resin has been proposed. However, since the impact resistance is improved by highly blending the cationic polymer-treated inorganic filler and the impact modifier, the decomposition of the vinyl chloride resin is accelerated during extrusion molding, and chlorine gas is generated. There was a problem that it was difficult to do.

特開平2010−100828号公報Japanese Unexamined Patent Publication No. 2010-1000082 特開平11−246723号公報JP 11-246723 A

本願発明者らは、省資源性と云う課題に逆行することがなく、上記塩化ビニル樹脂組成物の押出成形体における耐衝撃性の改良に取り組んだ。その結果、単に無機充填材の配合量を減少させる手段を採用するのではなく、特定の塩化ビニル樹脂成分組成においては、特定性状の炭酸カルシウムを無機充填材とした場合、その配合量が所定の範囲で際立った耐衝撃性発現効果があることを見出し、本願発明を想到するに至った。
本発明の目的は、石油由来成分の比率が低減された塩化ビニル樹脂組成物の押出成形品において、従来より、一層耐衝撃性を向上させ、しかも、剛性が高く且つ線熱膨張率の低い薄肉押出成形体、更には共押出積層体を提供することにある。
The inventors of the present application worked on improving the impact resistance of the extruded product of the vinyl chloride resin composition without going against the problem of resource saving. As a result, instead of simply adopting a means for reducing the blending amount of the inorganic filler, in the specific vinyl chloride resin component composition, when the specific property calcium carbonate is used as the inorganic filler, the blending amount is a predetermined amount. The inventors have found that there is a remarkable impact resistance development effect in the range, and have come up with the present invention.
The object of the present invention is to provide an extruded product of a vinyl chloride resin composition in which the ratio of petroleum-derived components is reduced, and to improve the impact resistance more than before, and has a thin wall with high rigidity and low linear thermal expansion coefficient. Another object is to provide an extrusion-molded body, and further a co-extrusion laminate.

本発明によれば、
(A)平均重合度が700〜1500の範囲にある塩化ビニル樹脂100質量部、
(B)平均粒径が1μm以下の炭酸カルシウム粉末15〜25質量部、および
(C)耐衝撃改良剤2〜4質量部
を含有してなる塩化ビニル樹脂組成物の押出成形体であって、
(C)耐衝撃改良剤が、メチルメタクリレート・ブタジエン・スチレン共重合体、アクリル系ゴム、および塩素化ポリエチレンからなる群より選ばれた少なくとも一種の耐衝撃改良剤であり、
成形体の厚みが2mm以下で有り、且つ、シャルピー衝撃強度が20kJ/m以上であることを特徴とする塩化ビニル樹脂薄肉押出成形体(以下、薄肉押出成形体ともいう)が提供される。
上記薄肉押出成形体の発明において、(B)炭酸カルシウム粉末が、該粉末を基準にして1質量%以下の脂肪酸で処理されていることが好適である。
According to the present invention,
(A) 100 parts by mass of a vinyl chloride resin having an average degree of polymerization in the range of 700 to 1500;
(B) 15 to 25 parts by mass of calcium carbonate powder having an average particle size of 1 μm or less, and (C) an extruded product of a vinyl chloride resin composition comprising 2 to 4 parts by mass of an impact resistance improver,
(C) The impact modifier is at least one impact modifier selected from the group consisting of methyl methacrylate / butadiene / styrene copolymer, acrylic rubber, and chlorinated polyethylene,
There is provided a vinyl chloride resin thin extruded product (hereinafter also referred to as a thin extruded product) characterized in that the thickness of the molded product is 2 mm or less and the Charpy impact strength is 20 kJ / m 2 or more.
In the invention of the thin extruded article, it is preferable that (B) the calcium carbonate powder is treated with 1% by mass or less of fatty acid based on the powder.

本発明によれば、また、上記薄肉押出成形体の表面に、化粧層が共押出成形で積層されてなる塩化ビニル樹脂共押出積層体であって、
化粧層の厚みが、0.15mm〜0.5mmであり、
化粧層が、塩化ビニル樹脂、アクリル樹脂、ABS樹脂およびASA樹脂からなる群より選ばれた少なくとも一種の化粧層樹脂を含有してなる化粧層樹脂組成物の共押出成形体からなる層であり、
共押出積層体のシャルピー衝撃強度が、10kJ/m以上であることを特徴とする塩化ビニル樹脂積層体が提供される。
上記塩化ビニル樹脂積層体の発明において、化粧層樹脂組成物が、更に、木粉、紙粉、および竹粉よりなる群より選ばれた少なくとも一種の有機充填材を含有することが好適である。
According to the present invention, there is also provided a vinyl chloride resin coextruded laminate in which a decorative layer is laminated by coextrusion molding on the surface of the thin extruded product,
The thickness of the decorative layer is 0.15 mm to 0.5 mm,
The decorative layer is a layer made of a co-extruded product of a decorative layer resin composition containing at least one decorative layer resin selected from the group consisting of vinyl chloride resin, acrylic resin, ABS resin and ASA resin;
A vinyl chloride resin laminate is provided in which the Charpy impact strength of the coextruded laminate is 10 kJ / m 2 or more.
In the invention of the vinyl chloride resin laminate, it is preferable that the decorative layer resin composition further contains at least one organic filler selected from the group consisting of wood powder, paper powder, and bamboo powder.

本発明の塩化ビニル樹脂薄肉押出成形体は、石油由来成分の比率が低減された塩化ビニル樹脂を利用して省資源性と云う課題を満足しつつ、従来より、一層耐衝撃性を向上させ、しかも、剛性が高く且つ線熱膨張率の低い薄肉押出成形体、更には共押出積層体を提供する。
当該薄肉押出成形体及び共押出積層体は、クロス仕上げ用下地材、天井用見切縁材、天井・壁の点検口の枠材、サッシ枠材、浴室・脱衣室用壁パネル等の薄肉製品である内装下地材として有用であり、剛性を有し折れ曲がりなどが生じにくいので施行性がよい。また、パンチング等の孔明け加工や切断加工を行うことができ加工性に富む材料となる。
The vinyl chloride resin thin-walled extrusion molded product of the present invention has improved the impact resistance further than before, while satisfying the problem of resource saving by using a vinyl chloride resin in which the ratio of petroleum-derived components is reduced, In addition, the present invention provides a thin extruded product having a high rigidity and a low coefficient of linear thermal expansion, and further a coextrusion laminate.
The thin-walled extrusion molding and co-extrusion laminate are thin-wall products such as cloth finishing base materials, ceiling parting materials, ceiling / wall inspection frame materials, sash frame materials, bathroom / dressing room wall panels, etc. It is useful as a certain interior base material, and has good rigidity and is difficult to bend. Further, it is possible to perform punching or cutting such as punching, and the material is rich in workability.

本発明の押出成形に供される樹脂組成物は、省資源性の良好な(A)塩化ビニル樹脂を主成分とし、更に、(B)炭酸カルシウム及び特定の(C)耐衝撃改良剤を必須成分として含有する。   The resin composition used for the extrusion molding of the present invention has (A) a vinyl chloride resin having a good resource-saving property as a main component, and further (B) calcium carbonate and a specific (C) impact modifier. Contains as a component.

<(A)塩化ビニル樹脂>
本発明において用いる塩化ビニル樹脂は、塩化ビニルの単独重合体であり、石油由来成分含有量が他の樹脂に比して少ない。即ち、このような塩化ビニル樹脂を主成分として用いることにより、優れた省資源性を確保することができるのである。
かかる塩化ビニル樹脂としては、平均重合度が700〜1500のものが使用される。即ち、平均重合度がこの範囲外のものは、例えば押出成形が困難となったり、或いは成形体に所望の物性を確保することが困難となってしまう。
<(A) Vinyl chloride resin>
The vinyl chloride resin used in the present invention is a homopolymer of vinyl chloride, and the content of petroleum-derived components is small compared to other resins. That is, by using such a vinyl chloride resin as a main component, excellent resource saving can be ensured.
As such a vinyl chloride resin, those having an average degree of polymerization of 700 to 1500 are used. That is, when the average degree of polymerization is outside this range, for example, extrusion molding becomes difficult, or it becomes difficult to secure desired physical properties for the molded body.

<(B)炭酸カルシウム粉末>
後述する特定の(C)耐衝撃改良剤と上記(A)塩化ビニル樹脂を特定配合した混合系においては、下記性状の(B)炭酸カルシウム粉末は、特異的な挙動を示す。即ち、(B)炭酸カルシウム粉末の配合量と成形体の耐衝撃性とは必ずしも相関が無く、(A)塩化ビニル樹脂100質量部当り15〜25質量部の配合量において、際立った耐衝撃性の向上が認められる。15質量部より少ない場合、25質量部より多い場合の何れの場合であっても耐衝撃性が低下して、成形体のシャルピー衝撃強度が20kJ/m以上となることは無い。即ち、(B)炭酸カルシウム粉末の配合量を減少させても、必ずしも耐衝撃性は向上しないが、その原因は明らかではない。
<(B) Calcium carbonate powder>
In a mixed system in which a specific (C) impact modifier described later and the above (A) vinyl chloride resin are specifically blended, the (B) calcium carbonate powder having the following properties exhibits a specific behavior. That is, (B) the blending amount of calcium carbonate powder and the impact resistance of the molded product do not necessarily have a correlation, and (A) the outstanding impact resistance at a blending amount of 15 to 25 parts by mass per 100 parts by mass of the vinyl chloride resin. Improvement is recognized. When the amount is less than 15 parts by mass or more than 25 parts by mass, the impact resistance is lowered, and the Charpy impact strength of the molded body does not become 20 kJ / m 2 or more. That is, even if the blending amount of (B) calcium carbonate powder is decreased, the impact resistance is not necessarily improved, but the cause is not clear.

上記の(B)炭酸カルシウム粉末は、平均粒径が1μm以下の炭酸カルシウム粉末であることが必須である。即ち、平均粒径が1μm以下の炭酸カルシウム粉末を使用することにより、本発明の押出成形体中において当該炭酸カルシウム粉末がほぼ均一に微分散が可能となり、この結果、耐衝撃性の低下を有効に回避することができ、また剛性を高め、さらには線熱膨張係数を低下させることができる。
一方、平均粒径が上記範囲よりも大きい炭酸カルシウム粉末を用いた場合には、この炭酸カルシウム粉末を均一に微分散することができず、上記耐衝撃性の特異的挙動は認められない。
It is essential that the (B) calcium carbonate powder is a calcium carbonate powder having an average particle size of 1 μm or less. That is, by using calcium carbonate powder having an average particle size of 1 μm or less, the calcium carbonate powder can be finely dispersed almost uniformly in the extruded product of the present invention. As a result, the impact resistance is effectively reduced. In addition, the rigidity can be increased and the linear thermal expansion coefficient can be decreased.
On the other hand, when calcium carbonate powder having an average particle size larger than the above range is used, the calcium carbonate powder cannot be uniformly finely dispersed, and the above-mentioned specific behavior of impact resistance is not recognized.

本発明において、上記の炭酸カルシウム粉末としては、軽質炭酸カルシウムでも重質炭酸カルシウムの何れであってもよく、またその粒子形状は、球状等の定形、或いは不定形、ウィスカー状等の何れであってもよい。尚、本発明において、炭酸カルシウムの平均粒径は、後述する実施例に明記されているように、炭酸カルシウム粉末1gの比表面積から算出された計算値である。   In the present invention, the above-mentioned calcium carbonate powder may be either light calcium carbonate or heavy calcium carbonate, and the particle shape thereof may be any of a regular shape such as a spherical shape, an irregular shape, and a whisker shape. May be. In the present invention, the average particle diameter of calcium carbonate is a calculated value calculated from the specific surface area of 1 g of calcium carbonate powder as specified in the examples described later.

また、(B)炭酸カルシウム粉末は、脂肪酸で表面処理されたものであることが、分散性、耐衝撃性の向上の観点から好適である。
当該表面処理に用いる脂肪酸としては、ステアリン酸、パルミチン酸、ラウリン酸、オレイン酸などの脂肪酸が好適に使用され、これらは二種以上混合して用いてよい。なお、脂肪酸としては、脂肪酸のみならず、カルシウムなどのアルカリ金属との脂肪酸塩、更に脂肪酸エステルであっても良い。
Moreover, it is suitable from the viewpoint of improving dispersibility and impact resistance that the (B) calcium carbonate powder is surface-treated with a fatty acid.
As the fatty acid used for the surface treatment, fatty acids such as stearic acid, palmitic acid, lauric acid and oleic acid are preferably used, and these may be used as a mixture of two or more. In addition, as a fatty acid, not only a fatty acid but fatty acid salt with alkali metals, such as calcium, and also fatty acid ester may be sufficient.

脂肪酸の表面処理量は、炭酸カルシウムに対して1質量%以下、特に0.1乃至0.5質量%の範囲とすることが好ましい。即ち、多量の脂肪酸で表面処理を行うと、押出成形などを行ったとき、スクリュー表面に炭酸カルシウムが付着してしまい、得られる押出成形体の組成が不均一となってしまい、各種物性の低下を生じてしまうおそれがある。
脂肪酸による表面処理方法は特に限定されず、通常は、溶媒に所定量の脂肪酸を溶解して脂肪酸溶液とし、当該溶液中に炭酸カルシウムの粉末を投入、混合し、次いで炭酸カルシウムを溶液から分離し乾燥する方法が採用される。
The surface treatment amount of the fatty acid is preferably 1% by mass or less, particularly 0.1 to 0.5% by mass with respect to calcium carbonate. That is, when surface treatment is performed with a large amount of fatty acid, when extrusion molding or the like is performed, calcium carbonate adheres to the screw surface, resulting in a non-uniform composition of the resulting extruded molded body, and a reduction in various physical properties. May occur.
The surface treatment method using fatty acid is not particularly limited. Usually, a predetermined amount of fatty acid is dissolved in a solvent to form a fatty acid solution, and calcium carbonate powder is put into the solution, mixed, and then the calcium carbonate is separated from the solution. A drying method is adopted.

<(C)耐衝撃改良剤>
本発明の押出成形体においては、メチルメタクリレート・ブタジエン・スチレン共重合体、アクリル系ゴム、および塩素化ポリエチレンよりなる群から選ばれた少なくとも一種の(C)耐衝撃改良剤の配合が必須である。即ち、塩化ビニル樹脂にこれら特定の耐衝撃性改良剤を配合した場合、平均粒径が1μm以下の炭酸カルシウム粉末を用いた時に、耐衝撃性は、炭酸カルシウムの配合量の減少に比例して低下することなく、配合量が15〜25質量部(塩化ビニル樹脂100質量部基準)で特異的に高くなる。一方、上記耐衝撃性改良剤を使用しても、炭酸カルシウム粉末の平均粒径が1μmを超えると、例えば1.8μmの時、配合量の減少に比例して、徐々に耐衝撃強度が向上する。ただし、その絶対値は極めて低く、平均粒径が1μm以下の炭酸カルシウム粉末を用いた時の1/3〜1/2程度であり、満足すべき耐衝撃強度は得られない。
(C)耐衝撃改良剤の配合量は、塩化ビニル樹脂100質量部に対して2〜4質量部である。配合量が2質量部未満である場合には、耐衝撃性を向上させることができず、また、4質量部よりも多量に使用したとしても、耐衝撃性の向上効果は増大しないばかりだけでなく、先に述べた、(B)炭酸カルシウム粉末の配合による特異的な耐衝撃性の向上が見られない。
当該(C)耐衝撃改良剤は、塩素化ポリエチレン、メチルメタクリレート・ブタジエン・スチレン共重合体、またはアクリル系ゴムであるが、耐衝撃性のみならず耐候性の向上にも寄与する点で、アクリル系ゴムが好適である。
<(C) Impact resistance improver>
In the extruded product of the present invention, it is essential to contain at least one type of (C) impact modifier selected from the group consisting of methyl methacrylate / butadiene / styrene copolymer, acrylic rubber, and chlorinated polyethylene. . That is, when these specific impact modifiers are blended with vinyl chloride resin, when calcium carbonate powder having an average particle size of 1 μm or less is used, the impact resistance is proportional to the decrease in the blended amount of calcium carbonate. Without decreasing, the blending amount is specifically increased at 15 to 25 parts by mass (based on 100 parts by mass of vinyl chloride resin). On the other hand, even when the above impact resistance improver is used, when the average particle diameter of the calcium carbonate powder exceeds 1 μm, for example, when it is 1.8 μm, the impact resistance strength is gradually increased in proportion to the decrease in the blending amount. To do. However, its absolute value is extremely low, about 1/3 to 1/2 of that when calcium carbonate powder having an average particle size of 1 μm or less is used, and satisfactory impact strength cannot be obtained.
(C) The compounding quantity of an impact resistance improving agent is 2-4 mass parts with respect to 100 mass parts of vinyl chloride resins. If the blending amount is less than 2 parts by mass, the impact resistance cannot be improved, and even if it is used in a larger amount than 4 parts by mass, the effect of improving the impact resistance is not only increased. In addition, the specific impact resistance improvement by the blending of (B) calcium carbonate powder described above is not observed.
The (C) impact resistance improver is chlorinated polyethylene, methyl methacrylate / butadiene / styrene copolymer, or acrylic rubber. However, the impact resistance improver is not only impact resistant but also contributes to improved weather resistance. System rubber is preferred.

塩素化ポリエチレンとしては、特に塩素含量が30〜40質量%のものが好適に使用される。当該塩素化ポリエチレンとしては、エラスレン301Aや同351TA(昭和電工社製)、ダイソラックH−135(ダイソー社製)などの市販品が利用できる。塩素化ポリエチレンは、塩化ビニル樹脂との相溶性が良好であり、少量の配合により、耐衝撃性を向上させることができる。上記塩素含量の塩素化ポリエチレンには、非結晶性のものと結晶性のものとがあるが、耐衝撃性を向上させるためには非結晶性のものが好適であり、特にムーニー粘度MS1+4(121℃)が80〜100の範囲にあるものが好適である。 As the chlorinated polyethylene, those having a chlorine content of 30 to 40% by mass are particularly preferably used. As the chlorinated polyethylene, commercially available products such as Elaslene 301A, 351TA (made by Showa Denko KK) and Diasolac H-135 (made by Daiso) can be used. Chlorinated polyethylene has good compatibility with the vinyl chloride resin, and can improve impact resistance by blending a small amount. The chlorinated polyethylene having a chlorine content includes an amorphous one and a crystalline one, and an amorphous one is preferable for improving impact resistance, and in particular, Mooney viscosity MS 1 + 4 ( 121 degreeC) is in the range of 80-100.

メチルメタクリレート・ブタジエン・スチレン共重合体(MBS)としては、メタブレンC−223(三菱レイヨン社製)、カネエースBシリーズ(カネカ社製)などの市販品が使用できる。   As the methyl methacrylate / butadiene / styrene copolymer (MBS), commercially available products such as Methbrene C-223 (manufactured by Mitsubishi Rayon Co., Ltd.) and Kane Ace B series (manufactured by Kaneka Corporation) can be used.

アクリル系ゴムは、耐衝撃性を更に向上させることができるのみならず、耐候性も向上させ得る。当該アクリル系ゴムとしては、従来公知のアクリル系ゴムが使用され、アクリル酸エチル、アクリル酸ブチル、アクリル酸メトキシエチルなどの各種アクリル酸アルキルエステルを基本構成成分とし、2-クロロエチルビニルエーテル、アリルグリシジルエーテル、エチリデンノルボルネンなどの官能基を有する成分を共重合した共重合体、或いはアクリル酸メチル、エチレンおよびカルボキシル基を有する成分との三元共重合体などがあり、耐熱性や耐油性に優れた高分子体として知られている。また、このアクリル系ゴムとして、コアシェルゴムと称される、スチレンブタジエンやアクリルエステルからなるゴム状コアに、メチルメタアクリレート(MMA)やアクリル酸エステルをグラフトさせた多層構造のものも使用でき、カネエースFM(カネカ社製)、メタブレンW−300(三菱レイヨン社製)などとして市販されている。   Acrylic rubber can not only further improve impact resistance, but also improve weather resistance. As the acrylic rubber, conventionally known acrylic rubber is used, and various acrylic acid alkyl esters such as ethyl acrylate, butyl acrylate, methoxyethyl acrylate, etc. are used as basic constituent components, and 2-chloroethyl vinyl ether, allyl glycidyl. There are copolymers with functional groups such as ether and ethylidene norbornene, or terpolymers with components having methyl acrylate, ethylene and carboxyl groups, and they have excellent heat and oil resistance. Known as a polymer. In addition, this acrylic rubber can also be used as a multi-layer structure in which methyl methacrylate (MMA) or acrylic ester is grafted on a rubber-like core made of styrene butadiene or acrylic ester, called core-shell rubber. It is commercially available as FM (manufactured by Kaneka Co., Ltd.), metabrene W-300 (manufactured by Mitsubishi Rayon Co., Ltd.) and the like.

<その他の配合剤>
本発明においては、石油由来成分の含有比率を高めず、一定の範囲内に維持させ得ることを条件として、上記以外にも種々の添加剤を配合することができる。
<Other ingredients>
In the present invention, various additives other than the above can be blended on condition that the content ratio of petroleum-derived components can be maintained within a certain range without increasing.

例えば、成形時における着色を防止するための熱安定剤を配合することができるが、このような熱安定剤としては、石油由来成分を含まない無機系の安定剤、例えばゼオライト、亜鉛等でイオン交換されるゼオライト、含水もしくは無水の非晶質ケイ酸カルシウム、ケイ酸カルシウム、ハイドロタルサイト類化合物、亜鉛型ハイドロタルサイト類化合物、過塩素酸型ハイドロタルサイト類化合物、リチウムアルミニウム複合水酸化物及び過塩素酸型のリチウムアルミニウム複合酸化物等が好適である。特に、カルシウム−亜鉛系の熱安定剤が、本願発明の樹脂系において好適である。   For example, a heat stabilizer for preventing coloration at the time of molding can be blended. As such a heat stabilizer, inorganic stabilizers that do not contain petroleum-derived components, such as zeolite and zinc ions, are used. Zeolite to be exchanged, hydrous or anhydrous amorphous calcium silicate, calcium silicate, hydrotalcite compound, zinc hydrotalcite compound, perchloric acid hydrotalcite compound, lithium aluminum composite hydroxide In addition, a perchloric acid type lithium aluminum composite oxide is preferable. In particular, calcium-zinc based heat stabilizers are suitable in the resin system of the present invention.

さらには、ポリエチレンワックス、或いはグリセリンモノステアレート、グリセリンモノオレート、グリセリンジアセトモノラウレート、ソルビタンラウレート、プロピレングリコールモノラウレート、ステアリルステアレートなどの高級脂肪酸等の滑剤や、その他、各種の酸化防止剤、光安定剤、顔料、帯電防止剤、防曇剤、プレートアウト防止剤、難燃剤等を、耐衝撃性や剛性等の各種特性が損なわれない範囲内で適宜配合することができる。   Furthermore, lubricants such as polyethylene wax or higher fatty acids such as glycerol monostearate, glycerol monooleate, glycerol diacetomonolaurate, sorbitan laurate, propylene glycol monolaurate, stearyl stearate, and various other antioxidants An agent, a light stabilizer, a pigment, an antistatic agent, an antifogging agent, a plate-out preventing agent, a flame retardant and the like can be appropriately blended within a range in which various properties such as impact resistance and rigidity are not impaired.

<薄肉用樹脂組成物>
本発明の押出成形に供する薄肉用の塩化ビニル樹脂組成物(以下、薄肉用樹脂組成物とも云う)は、(A)〜(C)成分を前述した配合量の範囲内で、更に、適宜、他の成分を配合し、各成分を、例えば溶融混練して均一に混合することにより調製される。或いは、ブレンダーやヘンシェルミキサー等を用いて各配合成分をドライブレンドして当該組成物としても良い。
<Thin resin composition>
The thin-walled vinyl chloride resin composition (hereinafter also referred to as thin-walled resin composition) to be subjected to the extrusion molding of the present invention is within the range of the above-mentioned blending amounts of the components (A) to (C). It is prepared by blending other components and mixing the components uniformly, for example, by melt-kneading. Alternatively, the blended components may be dry blended using a blender, a Henschel mixer, or the like to obtain the composition.

<薄肉押出成形体>
調製された上記薄肉用樹脂組成物は、優れた省資源性を有しており、押出成形の成形手段に供して任意の形状の成形体として使用することができるが、特に耐衝撃性、剛性に優れることから、薄肉化しても高い剛性を示し、折れ曲がり難く、薄肉成形品、特に内装下地材としての用途に極めて好適に適用される。
薄肉押出成形体の製造方法は、代表的には、押出成形機を用いて行う方法が採用される。即ち、各成分を予めドライブレンドして得られた混合物のホッパーへの投入、スクリューを内蔵するシリンダー部での加熱溶融と均一混合、それに続く金型(ダイ)への溶融した薄肉用樹脂組成物の供給と押出成形の連続操作で製造される。押出成形機としては、単軸或いは二軸のスクリューを備えたそれ自体公知の押出成形機が使用され、各成分の混練および押出が一台の押出機で行われ、操作が簡単であると共に生産性も高いという利点を有する。
加熱溶融温度や金型温度、加熱溶融時間や成形時間、その他の押出成形条件は、成形に供する薄肉用樹脂組成物の成分組成に応じて適宜決定される。
当該薄肉押出成形体の厚みは、薄肉の内装下地材とするために2mm以下であるが、前述のとおり、2mm以下の薄肉であっても、優れた耐衝撃強度を発現する。
<Thin extruded product>
The prepared thin-walled resin composition has excellent resource-saving properties and can be used as a molded body of any shape by providing it to a molding means for extrusion molding. Therefore, it is highly suitable for use as a thin molded article, particularly as an interior base material.
As a method for producing a thin-walled extruded product, a method of using an extruder is typically employed. That is, a mixture obtained by dry blending each component in advance into a hopper, heat melting and uniform mixing in a cylinder portion incorporating a screw, and subsequent melting into a mold (die) for a thin-walled resin composition It is manufactured by continuous operation of feeding and extrusion. As the extruder, a known extruder with a single or biaxial screw is used, and each component is kneaded and extruded by a single extruder, which is easy to operate and produces. It has the advantage of high performance.
The heating and melting temperature, mold temperature, heating and melting time, molding time, and other extrusion molding conditions are appropriately determined according to the component composition of the thin-walled resin composition used for molding.
The thickness of the thin extruded body is 2 mm or less in order to obtain a thin interior base material. However, as described above, even if the thickness is 2 mm or less, excellent impact strength is exhibited.

<塩化ビニル樹脂共押出積層体>
本発明において、上記方法で得られた薄肉押出成形体の表面に化粧層が直接積層される態様が好適に採用される。
当該化粧層は、厚みが、0.15mm〜0.50mmであり、塩化ビニル樹脂、アクリル樹脂、ABS樹脂およびASA樹脂からなる群より選ばれた少なくとも一種の化粧層樹脂を含有してなる化粧層組成物を、薄肉押出成形体の成形時に共押出して積層した層であって、装飾性を付与する層である。厚みが0.15mm未満の場合は隠蔽性が低く薄肉押出成形体表面が露出する恐れがあり、0.50mmを超えると、ベースの薄肉押出成形体に対し厚くなり過ぎて耐衝撃強度などが落ちるおそれがある。
共押出成形して薄肉押出成形体の表面に直接積層するため、両者の密着性は極めて高く、得られる塩化ビニル樹脂共押出積層体のシャルピー衝撃強度が、10kJ/m以上を達成することができる。
<Vinyl chloride resin coextrusion laminate>
In the present invention, a mode in which a decorative layer is directly laminated on the surface of the thin extruded body obtained by the above method is suitably employed.
The decorative layer has a thickness of 0.15 mm to 0.50 mm and contains at least one decorative layer resin selected from the group consisting of vinyl chloride resin, acrylic resin, ABS resin, and ASA resin. It is a layer obtained by co-extrusion of the composition at the time of molding a thin extruded body, and is a layer that imparts decorativeness. If the thickness is less than 0.15 mm, the concealment property is low and the surface of the thin extruded product may be exposed. If the thickness exceeds 0.50 mm, the thickness becomes too thick for the base thin molded product, resulting in a decrease in impact strength and the like. There is a fear.
Since it is coextruded and directly laminated on the surface of the thin extruded body, the adhesion between them is extremely high, and the Charpy impact strength of the resulting vinyl chloride resin coextruded laminate can achieve 10 kJ / m 2 or more. it can.

<化粧層組成物>
化粧層組成物は、アクリル樹脂、ABS樹脂およびASA樹脂からなる群より選ばれた少なくとも一種の化粧層樹脂を含有し、共押出されて化粧層を構成する。
アクリル樹脂は、ポリメチルメタクリレートなどのそれ自体公知の樹脂が使用できる。
ABS樹脂は、アクリロニトリル、ブタジエン、およびスチレンの共重合体であり、耐衝撃性、剛性、引っ張り強度及び光沢性に優れた樹脂である。その構造は、AS(アクリロニトリル・スチレン)樹脂などのマトリックスの中にポリブタジエンなどの弾性体が島状に分散した不均一の構造を持ち、正確には、アクリロニトリル、ブタジエン、スチレンの3つのモノマーの共重合体ではないと言われている。アクリロニトリルの含有量は一般に20〜35%であるが40%程度のものもある。ブタジエンは5〜30%程度である。上記三成分の一部を代え、光沢性、流動性、耐熱性などの特性を向上させた改良ABS樹脂も多数存在する。これらは、「テクノABS」(テクノポリマー社)、「UMGABS」(UMGABS社)、「デンカABS」(電気化学工業社)などとして市販されているので、目的に応じて選択し使用することができる。
ASA樹脂は、アクリロニトリル、スチレン、およびアクリル酸メチルの共重合体樹脂である。ABS樹脂のブタジエン成分に代替してアクリルゴム成分を有し耐衝撃性を維持しつつ耐候性に優れる樹脂であり、それ自体公知である。例えば、UMGABS社から「ダイヤラック」シリーズとして市販されている。
これらの樹脂の中で、耐衝撃性や剛性、耐候性の観点から、ABS樹脂、ASA樹脂、或いはこれらの混合樹脂が好適である。
<Coating layer composition>
The decorative layer composition contains at least one decorative layer resin selected from the group consisting of an acrylic resin, an ABS resin, and an ASA resin, and is coextruded to form a decorative layer.
As the acrylic resin, a known resin such as polymethyl methacrylate can be used.
ABS resin is a copolymer of acrylonitrile, butadiene, and styrene, and is excellent in impact resistance, rigidity, tensile strength, and gloss. Its structure is a heterogeneous structure in which an elastic body such as polybutadiene is dispersed in an island shape in a matrix such as AS (acrylonitrile styrene) resin. To be precise, the three monomers of acrylonitrile, butadiene and styrene are co-polymerized. It is said that it is not a polymer. The content of acrylonitrile is generally 20 to 35%, but there are some that are about 40%. Butadiene is about 5 to 30%. There are also many improved ABS resins in which some of the above three components are replaced to improve properties such as gloss, fluidity, and heat resistance. These are commercially available as “Techno ABS” (Technopolymer), “UMGABS” (UMGABS), “Denka ABS” (Denki Kagaku Kogyo), etc., and can be selected and used according to the purpose. .
The ASA resin is a copolymer resin of acrylonitrile, styrene, and methyl acrylate. It is a resin that has an acrylic rubber component instead of the butadiene component of ABS resin and has excellent weather resistance while maintaining impact resistance, and is known per se. For example, it is commercially available as “Diarack” series from UMGABS.
Among these resins, ABS resin, ASA resin, or a mixed resin thereof is preferable from the viewpoint of impact resistance, rigidity, and weather resistance.

上記化粧層組成物には、装飾性を発現するための着色剤を含有させることができる。当該着色剤は、化粧層の色合いや装飾性の観点から適宜決定され含有され、酸化チタン、酸化亜鉛、酸化鉄、カーボンブラックなどの無機顔料、更には、塩化ビニル樹脂および可塑剤に顔料を分散させた様々の色調の市販の着色剤が好適に使用される。
化粧層樹脂と着色剤の配合量は、特に限定されないが、通常、化粧層樹脂100質量部に対して、着色剤を0.1〜10質量部配合する。混合方法は、ブレンダーやヘンシェルミキサー等を用いてドライブレンドする方法が一般的である。
The cosmetic layer composition may contain a colorant for exhibiting decorativeness. The colorant is appropriately determined and contained from the viewpoint of the color and decorativeness of the decorative layer, and the pigment is dispersed in inorganic pigments such as titanium oxide, zinc oxide, iron oxide, and carbon black, and further in a vinyl chloride resin and a plasticizer. Commercially available colorants with various shades are preferably used.
Although the compounding quantity of decorative layer resin and a coloring agent is not specifically limited, Usually, 0.1-10 mass parts of coloring agents are mix | blended with respect to 100 mass parts of decorative layer resin. As a mixing method, a dry blend method using a blender or a Henschel mixer is generally used.

上記化粧層組成物には、更に、熱安定剤の他、滑剤や、その他、各種の酸化防止剤、光安定剤、帯電防止剤、防曇剤、プレートアウト防止剤、難燃剤等を、耐衝撃性や剛性等の各種特性が損なわれない範囲内で適宜配合することができる。特に、木目調の内装下地材とするために、木粉、紙粉、および竹粉よりなる群より選ばれた少なくとも一種の有機充填材を含有させることが好適である。   In addition to the heat stabilizer, the cosmetic layer composition further includes a lubricant, other various antioxidants, a light stabilizer, an antistatic agent, an antifogging agent, a plate-out preventing agent, a flame retardant, and the like. It can mix | blend suitably as long as various characteristics, such as impact property and rigidity, are not impaired. In particular, it is preferable to contain at least one organic filler selected from the group consisting of wood powder, paper powder, and bamboo powder in order to obtain a woodgrain interior base material.

<化粧層>
化粧層は、共押出成型機を使用して、薄肉押出成形体の押出成形時に上記化粧層組成物を共押出して、同時に形成され積層される。
具体的には、薄肉押出成形体に対応する第一の押出機と、化粧層に対応する第二の押出機とを使用し、薄肉用樹脂組成物を第一の押出機中で溶融混練し、化粧層組成物を第二の押出機中で溶融混練する。各組成物は、各成分を予めドライブレンドし、各押出機のホッパーにこれを供給する。押出機としては、単軸或いは二軸のスクリューを備えたそれ自体公知の押出機が使用される。第一の押出機からの薄肉押出成形体の樹脂流及び第二の押出機からの化粧層の樹脂流は、多層多重ダイ中で合流し、積層状態で空気中に押し出される。その後、積層体の表面を冷却して塩化ビニル樹脂共押出積層体が得られる。
<Makeup layer>
The decorative layer is formed and laminated at the same time by co-extrusion of the decorative layer composition using a co-extrusion molding machine at the time of extrusion of the thin-wall extruded product.
Specifically, using a first extruder corresponding to the thin-walled extrusion molded product and a second extruder corresponding to the decorative layer, the thin-walled resin composition is melt-kneaded in the first extruder. Then, the decorative layer composition is melt-kneaded in a second extruder. In each composition, the respective components are preliminarily dry blended and supplied to the hopper of each extruder. As the extruder, a known extruder having a single-screw or a twin-screw is used. The resin flow of the thin extruded body from the first extruder and the resin flow of the decorative layer from the second extruder are merged in a multilayer multiple die and extruded into the air in a laminated state. Thereafter, the surface of the laminate is cooled to obtain a vinyl chloride resin coextruded laminate.

本発明を次の実施例で更に説明する。次の実施例は、説明のためのものであり、いかなる意味においても本発明はこれに限定されるものではない。また、実施例の中で説明されている特徴の組み合わせすべてが本発明の解決手段に必須のものとは限らない。   The invention is further illustrated in the following examples. The following examples are illustrative and the invention is not limited in any way. In addition, not all combinations of features described in the embodiments are essential to the solution means of the present invention.

以下の実施例及び比較例で用いた各種成分は、以下の通りである。
(A)塩化ビニル樹脂(PVC):

(A−1)「ZEST1000」(第一塩ビ社製) 平均重合度1000
(B)炭酸カルシウム:
(B−1)「カルシーズP」(神島化学社製)
脂肪酸処理、平均粒径 0.15μm
(B−2)「NITOREX30P」(日東粉化工業社製)
無処理 、平均粒径 0.7μm
(B−3)「NN200」(日東粉化工業社製)
無処理 、平均粒径 14.8μm
(B−4)「AFF−95」(ファイマテック社製)
カチオン処理 、平均粒径 0.9μm
(C)耐衝撃改良剤:
(C−1)「カネエースFM−53」(カネカ社製;アクリル系ゴム)
(C−2)「エラスレン351TA」(昭和電工社製;塩素化ポリエチレン)
(C−3)「カネエースB−564」(カネカ社製;MBS樹脂)
(D)着色剤
(D−1)酸化チタン粉、平均粒子径 0.25μm
(D−2)酸化鉄粉、平均粒子径 0.7μm
(E)化粧層樹脂:
(E−1)「ZEST1000」(第一塩ビ社製) 平均重合度1000
(E−2)「サンタックET70」(日本A&L社製;ABS樹脂)
(E−3)「アクリペットVH」(菱晃産業社製;アクリル樹脂)
(E−4)「ダイヤラックE610」(UMG ABS社製;ASA樹脂)
(F)その他添加剤:
(F−1)「Ca−Zn系熱安定剤」(堺化学社製)
(F−2)木粉、平均粒子径100μm
Various components used in the following examples and comparative examples are as follows.
(A) Vinyl chloride resin (PVC):

(A-1) “ZEST1000” (manufactured by Daiichi PVC) Average polymerization degree 1000
(B) Calcium carbonate:
(B-1) “CALCIES P” (manufactured by Kamishima Chemical Co., Ltd.)
Fatty acid treatment, average particle size 0.15 μm
(B-2) “NITOREX30P” (manufactured by Nitto Flour Chemical Industries)
No treatment, average particle size 0.7μm
(B-3) “NN200” (manufactured by Nitto Flour Industry Co., Ltd.)
No treatment, average particle size 14.8μm
(B-4) “AFF-95” (manufactured by Phimatech)
Cation treatment, average particle size 0.9μm
(C) Impact modifier:
(C-1) "Kane Ace FM-53" (manufactured by Kaneka Corporation; acrylic rubber)
(C-2) "Elasticene 351TA" (manufactured by Showa Denko KK; chlorinated polyethylene)
(C-3) “Kane Ace B-564” (manufactured by Kaneka Corporation; MBS resin)
(D) Colorant (D-1) Titanium oxide powder, average particle size 0.25 μm
(D-2) Iron oxide powder, average particle size 0.7 μm
(E) Cosmetic layer resin:
(E-1) “ZEST1000” (manufactured by Daiichi PVC) Average polymerization degree 1000
(E-2) “Santac ET70” (manufactured by A & L of Japan; ABS resin)
(E-3) "ACRYPET VH" (manufactured by Ryokan Sangyo; acrylic resin)
(E-4) “Dialac E610” (manufactured by UMG ABS; ASA resin)
(F) Other additives:
(F-1) “Ca—Zn heat stabilizer” (manufactured by Sakai Chemical Co., Ltd.)
(F-2) Wood flour, average particle size 100 μm

実施例1〜5、比較例1〜4
表1に示す処方に従って、塩化ビニル樹脂(PVC)、炭酸カルシウム、耐衝撃改良剤その他の添加剤を予めドライブレンドで混合して薄肉用樹脂組成物とした。この組成物を押出機のホッパー中に投入し、155〜190℃のシリンダー温度で溶融混練して押出し、厚さが1mmのシート状の薄肉押出成形体を作製した。得られた成形体について、以下の方法で各種性状を測定し、その結果を表1に示した。
(1)シャルピー衝撃強度(23℃)
JIS K−7111付属書に準拠して測定した。
測定温度:23℃
試験片 :押出成形して得られた成形体をJIS K−7111付属書4に
規定される5号試験片に加工した
試験機 :JIS K−7111付属書2規定の試験機を使用した
Examples 1-5, Comparative Examples 1-4
According to the formulation shown in Table 1, vinyl chloride resin (PVC), calcium carbonate, impact modifier and other additives were mixed in advance by dry blending to obtain a thin-walled resin composition. This composition was put into a hopper of an extruder, melt-kneaded at a cylinder temperature of 155 to 190 ° C., and extruded to produce a sheet-like thin extruded body having a thickness of 1 mm. About the obtained molded object, various properties were measured by the following methods, and the results are shown in Table 1.
(1) Charpy impact strength (23 ° C)
The measurement was performed in accordance with JIS K-7111 appendix.
Measurement temperature: 23 ° C
Test piece: The molded body obtained by extrusion molding is attached to JIS K-7111 Annex 4.
Test machine processed into specified No. 5 test piece: JIS K-7111 Annex 2 specified test machine was used

Figure 2014231565
Figure 2014231565

実施例と比較例との比較より、炭酸カルシウム粉末の配合量が15〜25質量部(PVC100質量部基準)の範囲にある場合に、特異的にシャルピー衝撃強度が高く、20kJ/m以上を満足する。また、配合量が上記範囲内にあっても、炭酸カルシウム粉末の平均粒径が大きい場合には、シャルピー衝撃強度が極端に低下する。 From the comparison between the examples and the comparative examples, when the blending amount of the calcium carbonate powder is in the range of 15 to 25 parts by mass (based on 100 parts by mass of PVC), the Charpy impact strength is specifically high and 20 kJ / m 2 or more. Satisfied. Even if the blending amount is within the above range, when the average particle size of the calcium carbonate powder is large, the Charpy impact strength is extremely lowered.

実施例6〜10
表1に示す処方に従って、共押出成形機を用いて塩化ビニル樹脂積層体を作製した。下層の薄肉押出成形体の厚みは1mmであり、化粧層の厚みは0.3mmであった。薄肉押出成形体および化粧層用の各組成物の調製は、実施例1〜5と同様に実施した。結果を併せて表1に示す。
Examples 6-10
According to the formulation shown in Table 1, a vinyl chloride resin laminate was produced using a coextrusion molding machine. The thickness of the lower-layer extrudate was 1 mm, and the thickness of the decorative layer was 0.3 mm. Preparation of each composition for a thin-walled extruded product and a decorative layer was carried out in the same manner as in Examples 1 to 5. The results are also shown in Table 1.

Claims (4)

(A)平均重合度が700〜1500の範囲にある塩化ビニル樹脂100質量部、
(B)平均粒径が1μm以下の炭酸カルシウム粉末15〜25質量部、および
(C)耐衝撃改良剤2〜4質量部
を含有してなる塩化ビニル樹脂組成物の押出成形体であって、
(C)耐衝撃改良剤が、メチルメタクリレート・ブタジエン・スチレン共重合体、アクリル系ゴム、および塩素化ポリエチレンからなる群より選ばれた少なくとも一種の耐衝撃改良剤であり、
成形体の厚みが2mm以下で有り、且つ、シャルピー衝撃強度が20kJ/m以上であることを特徴とする塩化ビニル樹脂薄肉押出成形体。
(A) 100 parts by mass of a vinyl chloride resin having an average degree of polymerization in the range of 700 to 1500;
(B) 15 to 25 parts by mass of calcium carbonate powder having an average particle size of 1 μm or less, and (C) an extruded product of a vinyl chloride resin composition comprising 2 to 4 parts by mass of an impact resistance improver,
(C) The impact modifier is at least one impact modifier selected from the group consisting of methyl methacrylate / butadiene / styrene copolymer, acrylic rubber, and chlorinated polyethylene,
A vinyl chloride resin thin-walled extruded product, wherein the molded product has a thickness of 2 mm or less and a Charpy impact strength of 20 kJ / m 2 or more.
(B)炭酸カルシウム粉末が、該粉末を基準にして1質量%以下の脂肪酸で処理されていることを特徴とする請求項1に記載の塩化ビニル樹脂薄肉押出成形体。   The vinyl chloride resin thin-walled extruded article according to claim 1, wherein the calcium carbonate powder is treated with 1% by mass or less of fatty acid based on the powder. 請求項1または2に記載の塩化ビニル樹脂薄肉押出成形体の表面に、化粧層が共押出成形で積層されてなる塩化ビニル樹脂共押出積層体であって、
化粧層の厚みが、0.15mm〜0.5mmであり、
化粧層が、塩化ビニル樹脂、アクリル樹脂、アクリロニトリルーブタジエンースチレン樹脂(ABS樹脂)およびアクリロニトリルースチレンーアクリレート樹脂(ASA樹脂)からなる群より選ばれた少なくとも一種の化粧層樹脂を含有してなる化粧層樹脂組成物の共押出成形体からなる層であり、
共押出積層体のシャルピー衝撃強度が、10kJ/m以上であることを特徴とする塩化ビニル樹脂積層体。
A vinyl chloride resin co-extruded laminate in which a decorative layer is laminated by coextrusion molding on the surface of the vinyl chloride resin thin-walled extruded product according to claim 1 or 2,
The thickness of the decorative layer is 0.15 mm to 0.5 mm,
The decorative layer contains at least one decorative layer resin selected from the group consisting of vinyl chloride resin, acrylic resin, acrylonitrile-butadiene-styrene resin (ABS resin) and acrylonitrile-styrene-acrylate resin (ASA resin). It is a layer made of a co-extruded product of a decorative layer resin composition,
A vinyl chloride resin laminate, wherein the coextruded laminate has a Charpy impact strength of 10 kJ / m 2 or more.
化粧層樹脂組成物が、更に、木粉、紙粉、および竹粉よりなる群より選ばれた少なくとも一種の有機充填材を含有することを特徴とする請求項3に記載の塩化ビニル樹脂共押出積層体。   The vinyl chloride resin coextrusion according to claim 3, wherein the decorative layer resin composition further contains at least one organic filler selected from the group consisting of wood powder, paper powder, and bamboo powder. Laminated body.
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