JP2014213935A - Thermal filling bottle - Google Patents

Thermal filling bottle Download PDF

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JP2014213935A
JP2014213935A JP2013095449A JP2013095449A JP2014213935A JP 2014213935 A JP2014213935 A JP 2014213935A JP 2013095449 A JP2013095449 A JP 2013095449A JP 2013095449 A JP2013095449 A JP 2013095449A JP 2014213935 A JP2014213935 A JP 2014213935A
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bottle
filling space
filling
groove
wall
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JP6169406B2 (en
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鎌田 茂夫
Shigeo Kamata
茂夫 鎌田
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents

Abstract

PROBLEM TO BE SOLVED: To provide a thermal filling bottle that does not exert a large influence on an appearance design and that can sufficiently carry out a decompression absorption function.SOLUTION: A thermal filling bottle 1 of the present invention, which is direct blow-molded, has a filling space M that is formed inside a body part 4, and enables filling the filling space M with heated contents. The body part 4 has a peripheral groove 6 that is formed by depressing the body part 4 toward the filling space M. In the peripheral groove 6, a groove width Wb on the side of the filling space M is narrower than a groove width Wa on the front side of the body part 4.

Description

本発明は、加熱した内容物を充填可能とするダイレクトブロー成形された熱充填ボトル、特には、減圧吸収機能を備えた合成樹脂製の熱充填ボトルに関する。   The present invention relates to a hot-fill bottle that is directly blow-molded so as to be able to be filled with heated contents, and more particularly, to a hot-fill bottle made of a synthetic resin having a reduced pressure absorption function.

従来、合成樹脂製のボトルに内容物を充填するに当たっては、内容物やボトルの殺菌等を目的として、例えば70〜90℃程度に加熱した内容物をボトルに充填し、すぐにキャップを装着して密封を行う、いわゆる加熱充填と呼ばれる方法が知られている。このような加熱充填を行うと、内容物の温度が低下して室温に戻った際に、ボトル内が減圧状態となり、ボトルの胴部が内側に変形し外観を損ねてしまうことがある。   Conventionally, when filling a plastic resin bottle with the contents, for example, the bottle is filled with contents heated to about 70 to 90 ° C. for the purpose of sterilizing the contents and the bottle, and immediately attached with a cap. A so-called heat filling method for sealing is known. When such heat filling is performed, when the temperature of the contents decreases and the temperature returns to room temperature, the inside of the bottle may be in a reduced pressure state, and the bottle body may be deformed inward to impair the appearance.

このような変形を防止するため、例えば特許文献1には、胴部に撓み変形可能な、いわゆる減圧吸収パネルを設けることで、特定の部分のみを変形させて全体としての外観が維持されるボトルが示されている。また、特許文献2には、二次曲面よりなる胴部に、波線状の条部を形成して減圧を吸収できるとするボトルが示されている。   In order to prevent such deformation, for example, in Patent Document 1, a so-called reduced pressure absorption panel that can be bent and deformed is provided in the body portion, whereby only a specific portion is deformed and the overall appearance is maintained. It is shown. Patent Document 2 discloses a bottle that can absorb a reduced pressure by forming a wavy line portion on a body portion formed of a quadric surface.

登録実用新案第3050587号公報Registered Utility Model No. 3050587 特開2003−40230号公報JP 2003-40230 A

ところで、特許文献1に記載されたボトルでは、胴部に対して減圧吸収パネルの占める面積が比較的大きくなるため、外観デザインに影響を及ぼすという懸念がある。また、容量が100ml以下になる小型のボトルにおいては、パネルの面積を十分に確保することが困難になるため、有効な減圧吸収効果を得ることが難しくなる。一方、特許文献2に記載されたボトルでは、減圧吸収時に条部及び条部に隣接して配置された山形区分及び谷形区分(ともに胴部表面を形成する)が、胴部の内方に撓み変形することから、ボトルの外観を損ねるという問題がある。   By the way, in the bottle described in patent document 1, since the area which a vacuum absorption panel occupies with respect to a trunk | drum becomes comparatively large, there exists a concern of affecting an external appearance design. Further, in a small bottle having a capacity of 100 ml or less, it is difficult to secure a sufficient panel area, and it is difficult to obtain an effective reduced pressure absorption effect. On the other hand, in the bottle described in Patent Document 2, the ridges and valley sections (both forming the body surface) arranged adjacent to the ridges and the ridges at the time of absorption under reduced pressure are formed on the inside of the trunk. There is a problem of deteriorating the appearance of the bottle because it bends and deforms.

本発明は、このような従来の問題点を解決することを課題とするものであり、その目的は、外観デザインに大きな影響を及ぼすことがない上、減圧吸収機能を十分に発揮することができる、新規の熱充填ボトルを提案するところにある。   An object of the present invention is to solve such a conventional problem, and the object of the present invention is not to have a great influence on the appearance design, and can fully exhibit the reduced pressure absorption function. A new hot-fill bottle is proposed.

本発明は、胴部の内側に形成される充填空間を有し、該充填空間内に加熱した内容物を充填可能とする、ダイレクトブロー成形された熱充填ボトルにおいて、
前記胴部は、前記充填空間に向かって該胴部を凹ませた周溝を有し、
該周溝は、胴部表面側での溝幅に対し、充填空間側での溝幅が狭いことを特徴とする熱充填ボトルである。
The present invention has a filling space formed on the inside of the body portion, and can be filled with the heated contents in the filling space, and is a direct blow molded hot filling bottle.
The trunk portion has a circumferential groove in which the trunk portion is recessed toward the filling space;
The circumferential groove is a heat filling bottle characterized in that the groove width on the filling space side is narrower than the groove width on the body surface side.

前記周溝は、胴部表面側から充填空間側に向かって略水平方向に延在する上壁と、該上壁に対向し、胴部表面側から充填空間側に向かって該上壁に近づく向きに傾斜する下壁と、該上壁と下壁とを繋いで溝底を形成する溝底壁とを備えることが好ましい。   The circumferential groove is opposed to the upper wall extending in a substantially horizontal direction from the body surface side toward the filling space side, and approaches the upper wall from the body surface side toward the filling space side. It is preferable to include a lower wall inclined in a direction and a groove bottom wall that connects the upper wall and the lower wall to form a groove bottom.

本発明の熱充填ボトルは、胴部に、充填空間に向かって胴部を凹ませた周溝を有するものであって、周溝は、胴部表面側での溝幅(開口幅)に対し、充填空間側での溝幅(溝底幅)が狭くなっている。このような形状に対応させた金型を用いてダイレクトブロー成形を行うと、周溝の溝底、及び周溝と胴部との境界付近において、ボトルの肉厚が薄くなる傾向があるため、これらの部位が屈曲し易くなる。これにより、減圧状態において周溝の開口幅を狭めることが可能となり、所要の減圧吸収機能が十分に発揮される。   The hot-fill bottle of the present invention has a circumferential groove in which the body part is recessed toward the filling space in the body part, and the circumferential groove corresponds to the groove width (opening width) on the body surface side. The groove width (groove bottom width) on the filling space side is narrow. When direct blow molding is performed using a mold corresponding to such a shape, the thickness of the bottle tends to be reduced near the bottom of the circumferential groove and the boundary between the circumferential groove and the body part. These parts are easily bent. Thereby, it becomes possible to narrow the opening width of the circumferential groove in the reduced pressure state, and the required reduced pressure absorption function is sufficiently exhibited.

周溝を、胴部表面側から充填空間側に向かって略水平方向に延在する上壁と、上壁に対向し、胴部表面側から充填空間側に向かって上壁に近づく向きに傾斜する下壁と、上壁と下壁とを繋いで溝底を形成する溝底壁とを備えるものとする場合は、ダイレクトブロー成形を行うと、下壁の肉厚が薄くなる傾向がある。このため、下壁がより動き易くなって、減圧吸収機能が確実に発揮されることとなる。   The circumferential groove is inclined in a direction that faces the upper wall from the body surface side toward the filling space, and an upper wall that extends in a substantially horizontal direction from the body surface side toward the filling space side. In the case where the lower wall to be formed and the groove bottom wall that forms the groove bottom by connecting the upper wall and the lower wall are provided, the direct wall blow molding tends to reduce the thickness of the lower wall. For this reason, a lower wall becomes easier to move and a decompression absorption function will be exhibited reliably.

本発明に従う充填ボトルの一実施形態を示す半断面図である。It is a half sectional view showing one embodiment of the filling bottle according to the present invention. 図1に示す周溝の要部拡大断面図であって、(a)は減圧前の状態を示し、(b)は減圧後の状態を示す。It is a principal part expanded sectional view of the circumferential groove shown in FIG. 1, (a) shows the state before pressure reduction, (b) shows the state after pressure reduction.

まず、本発明の熱充填ボトル(以下、単に「ボトル」と称す場合もある)の一実施形態について、図面を参照して説明する。図1は、本発明に従う充填ボトルの一実施形態を示す半断面図であって、図中の符号1は、このボトルを示している。ボトル1は合成樹脂製であって、本実施形態ではポリプロピレン(PP)を素材とするパリソンを用いて、これをダイレクトブロー成形することによって得られるものである。ポリプロピレンは折り曲げ等に強く、弾性にも優れていることから、ボトル1は、外部から押圧力を付与して内容物を吐出させるスクイズタイプのボトルとして用いることができる。また、内層及び外層をポリプロピレン(PP)とし、中間層をEVOHとした三層構造の合成樹脂にて形成する場合は、ガスバリア性に優れたボトルとして用いることができる。なお、各種機能を備える層(例えば遮光層等)を更に追加、或いは置き換えることも、また、ポリプロピレン以外の合成樹脂を用いることも可能であり、用途に応じて種々の素材を用いることができる。   First, an embodiment of the hot-fill bottle of the present invention (hereinafter sometimes simply referred to as “bottle”) will be described with reference to the drawings. FIG. 1 is a half sectional view showing an embodiment of a filling bottle according to the present invention, and reference numeral 1 in the drawing denotes this bottle. The bottle 1 is made of a synthetic resin, and in this embodiment, the bottle 1 is obtained by direct blow molding using a parison made of polypropylene (PP). Since polypropylene is resistant to bending and has excellent elasticity, the bottle 1 can be used as a squeeze-type bottle that discharges contents by applying a pressing force from the outside. Moreover, when it forms with the synthetic resin of the 3 layer structure which made the inner layer and the outer layer polypropylene (PP), and made the intermediate | middle layer EVOH, it can be used as a bottle excellent in gas barrier property. A layer having various functions (for example, a light shielding layer) can be further added or replaced, and a synthetic resin other than polypropylene can be used, and various materials can be used depending on the application.

本実施形態においてボトル1は、円筒状の口部2に、肩部3、円筒状の胴部4、中央部を凹ませた円板状の底部5を、順に一体連結した外形をなすものであって、その内側に内容物の充填空間Mを形成している。口部2の外周面には雄ねじが形成されていて、図示しないキャップをねじ止め保持できるようにしている。また、胴部4の底部5側には、周方向に沿って連続するとともに、この胴部4を充填空間Mに向かって凹ませるようにして形成した、1本の周溝6が設けられている。周溝6は、胴部4の面積に対してその溝幅が狭いため、外観上それ程目立つことはない。なお、本実施形態のボトルは、容積が約80mlとなる小型のボトルの一例である。   In this embodiment, the bottle 1 has an outer shape in which a cylindrical mouth portion 2 is integrally connected with a shoulder portion 3, a cylindrical body portion 4, and a disk-shaped bottom portion 5 having a recessed central portion in order. Therefore, a filling space M for the contents is formed on the inside. A male screw is formed on the outer peripheral surface of the mouth portion 2 so that a cap (not shown) can be held with screws. In addition, on the bottom 5 side of the body portion 4, there is provided a single circumferential groove 6 that is continuous along the circumferential direction and formed so as to be recessed toward the filling space M. Yes. Since the groove width is narrow with respect to the area of the trunk | drum 4, the circumferential groove 6 does not stand out so much in appearance. The bottle of this embodiment is an example of a small bottle having a volume of about 80 ml.

周溝6は、図2(a)に示すように、胴部4の表面側から充填空間M側に向かって略水平方向に延在する上壁7と、この上壁7に対向し、胴部4の表面側から充填空間M側に向かって上壁7に近づく向きに傾斜する下壁8と、上壁7と下壁8とを繋ぐ溝底壁9とを備えていて、これにより、胴部4の表面側に開口10が形成され、充填空間M側に溝底11が形成される。また、開口10における溝幅Waに対し、溝底11における溝幅Wbは狭くなっている。   As shown in FIG. 2A, the circumferential groove 6 is opposed to the upper wall 7 extending in a substantially horizontal direction from the surface side of the body portion 4 toward the filling space M side, and to the upper wall 7. A lower wall 8 that is inclined toward the upper wall 7 from the surface side of the portion 4 toward the filling space M side, and a groove bottom wall 9 that connects the upper wall 7 and the lower wall 8, thereby An opening 10 is formed on the surface side of the body 4, and a groove bottom 11 is formed on the filling space M side. The groove width Wb at the groove bottom 11 is narrower than the groove width Wa at the opening 10.

ここで、ボトル1を成形する金型には、周溝6に対応する形状となる凸部が設けられていて、ダイレクトブロー成形の際、金型内のパリソンは、この凸部に押し当たって延伸させられることになる。このため、図2(a)に示すように周溝6の肉厚は、溝底壁9、及び胴部4と上壁7との境界となる上縁部12、並びに胴部4と下壁8との境界となる下縁部13にて薄くなっている。   Here, the mold for molding the bottle 1 is provided with a convex portion having a shape corresponding to the circumferential groove 6, and the parison in the mold presses against this convex portion at the time of direct blow molding. It will be stretched. For this reason, as shown in FIG. 2A, the thickness of the circumferential groove 6 is such that the groove bottom wall 9, the upper edge 12 serving as the boundary between the body 4 and the upper wall 7, and the body 4 and the lower wall. 8 is thinned at the lower edge portion 13 which becomes the boundary with 8.

次に、本実施形態のボトル1を用いた加熱充填について説明する。加熱した内容物を充填空間M内に充填した後、図示しないキャップを口部2に装着すると、充填空間Mは密封される。そして内容物を充填したボトルを放置したり、或いはボトル1の外側に水(又は低い温度の湯)をかけたりすることによってボトルを冷却すると、充填空間Mが減圧状態になる。ここで、周溝6は、溝底壁9、上縁部12、及び下縁部13の肉厚が薄くなっていて、これらの部位が屈曲し易くなっている。このため、図2(b)に示すように、上壁7及び下壁8は、溝底壁9を支点としてヒンジの如く動き、周溝6の開口10が狭められることになる。すなわち、開口10の溝幅Waが狭まる分、ボトル1の高さが低くなって充填空間Mの容積が減ることになるので、充填空間Mの減圧を吸収することができる。   Next, heating filling using the bottle 1 of the present embodiment will be described. After filling the heated contents into the filling space M, when the cap (not shown) is attached to the mouth portion 2, the filling space M is sealed. Then, when the bottle is cooled by leaving the bottle filled with the contents or by pouring water (or hot water having a low temperature) on the outside of the bottle 1, the filling space M is in a decompressed state. Here, in the circumferential groove 6, the thickness of the groove bottom wall 9, the upper edge portion 12, and the lower edge portion 13 is thin, and these portions are easily bent. Therefore, as shown in FIG. 2B, the upper wall 7 and the lower wall 8 move like a hinge with the groove bottom wall 9 as a fulcrum, and the opening 10 of the circumferential groove 6 is narrowed. That is, as the groove width Wa of the opening 10 is reduced, the height of the bottle 1 is reduced and the volume of the filling space M is reduced, so that the decompression of the filling space M can be absorbed.

本実施形態のように、上壁7を略水平方向に延在させるとともに、下壁8を上壁7に向けて傾斜して延在させる場合は、延在長さがより長くなる下壁8の肉厚は、ダイレクトブロー成形によって薄くなる傾向がある。これにより下壁8は、減圧状態において移動し易くなるので、減圧吸収機能をより確実に発揮させることができる。なお、下壁8を水平方向に延在させ、上壁7を下壁8に向けて傾斜させてもよい。   When the upper wall 7 is extended in a substantially horizontal direction and the lower wall 8 is inclined and extended toward the upper wall 7 as in the present embodiment, the lower wall 8 has a longer extension length. The wall thickness tends to be reduced by direct blow molding. As a result, the lower wall 8 can easily move in a reduced pressure state, so that the reduced pressure absorption function can be more reliably exhibited. The lower wall 8 may extend in the horizontal direction, and the upper wall 7 may be inclined toward the lower wall 8.

本実施形態のボトル1は、上壁7を略水平方向に延在させるとともに下壁8を傾斜させていることから、開口10の溝幅Waは、溝底11の溝幅Wbよりも広くなる。このため、金型からの離型性に優れることとなり、ダイレクトブロー成形での歩留まり率を高めることができる。   In the bottle 1 of the present embodiment, the upper wall 7 extends in a substantially horizontal direction and the lower wall 8 is inclined, so that the groove width Wa of the opening 10 is wider than the groove width Wb of the groove bottom 11. . For this reason, it will be excellent in the mold release property from a metal mold | die, and the yield rate in direct blow molding can be raised.

本実施形態のボトル1は、口部2に肩部3を連結させ、これに略同一径となる円筒状の胴部4を連結したものであるが、本発明においてその形状は任意であり、例えば、口部に卵形状の胴部を連結したものであっても、或いは、口部に瓢箪形状の胴部を連結したものであってもよい。また、本実施形態の周溝6は、胴部4の底部5寄りに設けているが、本発明においてその位置は任意であり、胴部4の略中央に設けても、或いは口部2寄りに設けてもよい。更に、周溝6は複数本であってもよく、また、これらを隣接させて設けても、或いは離隔して設けてもよい。   In the bottle 1 of this embodiment, the shoulder 3 is connected to the mouth 2, and the cylindrical body 4 having substantially the same diameter is connected to the mouth 2. However, in the present invention, the shape is arbitrary, For example, an egg-shaped body part may be connected to the mouth part, or a bowl-shaped body part may be connected to the mouth part. Moreover, although the circumferential groove 6 of this embodiment is provided near the bottom 5 of the trunk 4, the position thereof is arbitrary in the present invention, and may be provided at the approximate center of the trunk 4 or near the mouth 2. May be provided. Further, a plurality of circumferential grooves 6 may be provided, and these may be provided adjacent to each other or may be provided separately.

本発明によれば、外観デザインに大きな影響を及ぼすことがない上、小型のボトルでも減圧吸収機能を十分に発揮することができる、新規の熱充填ボトルを提供することが可能となる。   ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to provide the novel heat filling bottle which does not have a big influence on an external appearance design, and can fully exhibit a reduced pressure absorption function even with a small bottle.

1 ボトル
2 口部
3 肩部
4 胴部
5 底部
6 周溝
7 上壁
8 下壁
9 溝底壁
10 開口
11 溝底
12 上縁部
13 下縁部
M 充填空間
Wa 胴部表面側での溝幅(開口幅)
Wb 充填空間側での溝幅(溝底幅)
DESCRIPTION OF SYMBOLS 1 Bottle 2 Mouth part 3 Shoulder part 4 Trunk part 5 Bottom part 6 Circumferential groove 7 Upper wall 8 Lower wall 9 Groove bottom wall 10 Opening 11 Groove bottom 12 Upper edge part 13 Lower edge part M Filling space Wa Groove on the trunk | drum surface side Width (opening width)
Wb Groove width on the filling space side (groove bottom width)

Claims (2)

胴部の内側に形成される充填空間を有し、該充填空間内に加熱した内容物を充填可能とする、ダイレクトブロー成形された熱充填ボトルにおいて、
前記胴部は、前記充填空間に向かって該胴部を凹ませた周溝を有し、
該周溝は、胴部表面側での溝幅に対し、充填空間側での溝幅が狭いことを特徴とする熱充填ボトル。
In the hot-fill bottle formed by direct blow molding, which has a filling space formed inside the body portion and can fill the heated contents in the filling space,
The trunk portion has a circumferential groove in which the trunk portion is recessed toward the filling space;
The heat filling bottle, wherein the circumferential groove has a narrow groove width on the filling space side with respect to a groove width on the body surface side.
前記周溝は、胴部表面側から充填空間側に向かって略水平方向に延在する上壁と、該上壁に対向し、胴部表面側から充填空間側に向かって該上壁に近づく向きに傾斜する下壁と、該上壁と下壁とを繋いで溝底を形成する溝底壁とを備える、請求項1に記載の熱充填ボトル。   The circumferential groove is opposed to the upper wall extending in a substantially horizontal direction from the body surface side toward the filling space side, and approaches the upper wall from the body surface side toward the filling space side. The heat filling bottle according to claim 1, comprising a lower wall that is inclined in a direction and a groove bottom wall that connects the upper wall and the lower wall to form a groove bottom.
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JP2019177884A (en) * 2018-03-30 2019-10-17 大日本印刷株式会社 Plastic bottle
JP2019177883A (en) * 2018-03-30 2019-10-17 大日本印刷株式会社 Plastic bottle
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JP2019177884A (en) * 2018-03-30 2019-10-17 大日本印刷株式会社 Plastic bottle
JP2019177883A (en) * 2018-03-30 2019-10-17 大日本印刷株式会社 Plastic bottle
JP2019177882A (en) * 2018-03-30 2019-10-17 大日本印刷株式会社 Plastic bottle
JP7202537B2 (en) 2018-03-30 2023-01-12 大日本印刷株式会社 plastic bottle

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