JP2014206568A - Plate-like member lamination method and plate-like member lamination apparatus - Google Patents
Plate-like member lamination method and plate-like member lamination apparatus Download PDFInfo
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本発明は、板状部材を別の板状部材に押付けつることで2つの板状部材を貼り合わせる、板状部材貼り合わせ方法、および板状部材貼り合わせ装置に関する。 The present invention relates to a plate-shaped member bonding method and a plate-shaped member bonding apparatus, in which two plate-shaped members are bonded together by pressing the plate-shaped member against another plate-shaped member.
例えば、タッチパネルと、液晶表示装置、プラズマディスプレイ、有機ELなどのフラットディスプレイとの貼り合せ、あるいは有機EL照明の貼り合せの技術分野に属するものである。 For example, the present invention belongs to the technical field of bonding of a touch panel and a flat display such as a liquid crystal display device, a plasma display, or an organic EL, or organic EL lighting.
一般に、液晶パネルのような第一板状部材と、透明タッチパネルもしくは表面を保護する為のカバーガラスといった第二板状部材との貼り合わせにおいては、各部材の間に気泡が混入しないことが極めて重要である。気泡の混入は表示品質の低下を招くと共に、剥がれの原因となる。 In general, in laminating a first plate-like member such as a liquid crystal panel and a second plate-like member such as a transparent touch panel or a cover glass for protecting the surface, it is extremely difficult for bubbles to be mixed between the members. is important. The mixing of bubbles causes deterioration in display quality and causes peeling.
気泡の混入を防ぐ板状部材貼り合わせの方法・装置としては、真空中で貼り合わせを行うものが知られている。この方式の板状部材貼り合わせ方法・装置では、貼り合わせを行う前に、真空チャンバー内に第一板状部材および第二板状部材を導入し、チャンバー内の真空引きを行う。そして貼り合わせが完了した後にチャンバー内を大気圧に戻し、第一板状部材および第二板状部材を取り出す。 As a method and apparatus for laminating plate-like members that prevent air bubbles from being mixed, those that perform laminating in a vacuum are known. In this type of plate member bonding method and apparatus, before bonding, the first plate member and the second plate member are introduced into the vacuum chamber, and the chamber is evacuated. After the bonding is completed, the inside of the chamber is returned to atmospheric pressure, and the first plate member and the second plate member are taken out.
しかしながら、このような板状部材貼り合わせ方法・装置では、大掛かりな真空チャンバー等を必要とするほか、貼り合わせを行う度に真空引きを行う必要があるため生産性が低いという問題があった。 However, such a plate-like member laminating method / apparatus has a problem that productivity is low because a large vacuum chamber or the like is required and evacuation is required every time the laminating is performed.
また、このような問題が生じることの少ない従来の板状部材貼り合わせ方法・装置としては、例えば、特許文献1に記載のものが知られており、図7に、その方法・装置の図を示す。 Moreover, as a conventional plate-like member laminating method and apparatus in which such problems are unlikely to occur, for example, the one described in Patent Document 1 is known, and FIG. 7 is a diagram of the method and apparatus. Show.
図7に示すように、第二板状部材2を第一板状部材1に貼り合わせる方法・装置であって、第二板状部材2は第一板状部材1に最初に貼り合わせられる側の端部と最後に貼り合わせられる側の端部を有し、最後に貼り合わせられる側の端部は上下に昇降可能なピロー3で下面が支持されることで下方向への移動が規制されている。これにより、第二板状部材2の未だ押圧されていない部分と第一板状部材1とが接触しないように維持され、押圧手段であるローラー5の移動に伴い、第二板状部材2は反りながら張り合わされていくことになる。 As shown in FIG. 7, the second plate-like member 2 is bonded to the first plate-like member 1, and the second plate-like member 2 is first bonded to the first plate-like member 1. The end of the side to be bonded last and the end of the side to be finally bonded are supported by the lower surface supported by a pillow 3 that can be moved up and down to restrict downward movement. ing. Thereby, it maintains so that the part which has not yet been pressed of the 2nd plate-shaped member 2 and the 1st plate-shaped member 1 may contact, and the 2nd plate-shaped member 2 is accompanying the movement of the roller 5 which is a press means. It will be stuck together while warping.
ここで、第一板状部材1と第二板状部材2の間の接着層としては、シート状の粘着材料を用いる方法や、液状の粘着材料を滴下(もしくは塗布)した後、それらを押し広げていく方法がある。しかしシート状の粘着材料は、粘着材料をシート状に加工する工程を経るためコストが高く、また、使用の際に剥離フィルムなどの廃棄処理が必要になると共に、大判になるに従い、第一板状部材1および第二板状部材2の両面にエア噛みなく簡易に貼り合わせることが非常に困難になるという問題がある。このようなことから、より低コストで生産性が高く貼り合わせるためには、液状の粘着材料を押し広げていく方法がより望ましい。 Here, as an adhesive layer between the first plate-like member 1 and the second plate-like member 2, a method using a sheet-like adhesive material or a liquid adhesive material is dropped (or applied), and then pressed. There is a way to expand. However, the sheet-like adhesive material is expensive because it undergoes a process of processing the adhesive material into a sheet, and the disposal of the release film or the like is required during use. There is a problem that it is very difficult to simply attach the both sides of the plate-like member 1 and the second plate-like member 2 without air biting. For this reason, a method of spreading and spreading the liquid adhesive material is more desirable for bonding at a lower cost and higher productivity.
このような液状の粘着材料を滴下(もしくは塗布)した後、それらを押し広げていく方法において、気泡が混入することなく貼り合わせるためには、粘着材料の液溜り4を安定化させながら貼り合わせることが重要となる。 In a method in which such a liquid adhesive material is dropped (or applied) and then spread out, in order to bond together without introducing bubbles, the liquid material 4 in the adhesive material is bonded while being stabilized. It becomes important.
しかし、従来法である図7の方法では、第一板状部材1および第二板状部材2の長辺(もしくは短辺)に沿う方向で貼り合わせるため、図8(なお、図7と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すように、貼り合わせ過程において粘着材料の液溜り4の幅6が貼り合わせ始端部の状況から変化しない。 However, in the method of FIG. 7 which is a conventional method, the first plate member 1 and the second plate member 2 are bonded in the direction along the long side (or short side) of FIG. In the bonding process, the width 6 of the liquid reservoir 4 of the adhesive material does not change from the state of the bonding start end portion, as shown in FIG.
その結果、図9に示すように、液溜り幅方向両端部付近の液溜り7が、第一板状部材1のエッジ部19の抵抗をうけて貼り合わせの進行方向に対して幅方向中央部よりも後退することで、十分に粘着材料を押し広げることができず、粘着材料の未充填部分13が生じるという問題があった(図12参照)。 As a result, as shown in FIG. 9, the liquid pool 7 near both ends of the liquid pool width direction receives the resistance of the edge portion 19 of the first plate-like member 1, and the width direction center portion with respect to the advancing direction of bonding. By moving backward, the adhesive material could not be sufficiently spread out, and there was a problem that an unfilled portion 13 of the adhesive material was generated (see FIG. 12).
また、図9(なお、図7と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示した液溜り幅方向両端部より内側の液溜り8に関しても、液溜り4は第二板状部材2が押圧されることで貼り合わせ方向に押し出されていくが、液溜り4の動きに対して液溜り幅方向に制御する要素がないため、液溜り幅方向における、微少な第二板状部材2の曲率のばらつき・微少な押圧力のばらつき・微少な貼り合わせ進行速度のバラツキ・液溜り量のバラツキ、などにより液溜り4の押し広げられ方が乱され、押し広げ過程において局所的に液溜り量の少ない部分と多い部分が生じる。 Further, the liquid reservoir 8 is also shown in FIG. 9 (the same parts as those in FIG. 7 are denoted by the same reference numerals and a part of the description is omitted) inside the liquid reservoir width direction both ends. 4 is pushed in the laminating direction when the second plate-like member 2 is pressed, but since there is no element to control in the liquid pool width direction with respect to the movement of the liquid pool 4, in the liquid pool width direction, The dispersion of the liquid pool 4 is disturbed by the slight variation in the curvature of the second plate-like member 2, the slight variation in the pressing force, the slight variation in the pasting speed, the variation in the amount of the liquid pool, etc. In the spreading process, a portion having a small amount of liquid pool and a portion having a large amount are locally generated.
その結果、液溜り量の少ない部分では、液溜りにかかる圧力が低くなることで、板状部材と粘着材料との間に空気が同伴しやすくなったり、第一板状部材と第二板状部材との間の空間を十分に満たせなくなることで、気泡12の噛みこみ・粘着材料の未充填部分13が生じるなどの問題があった(図12参照)。 As a result, in the portion where the liquid pool amount is small, the pressure applied to the liquid pool becomes low, which makes it easier for air to entrain between the plate member and the adhesive material, or the first plate member and the second plate shape. When the space between the members could not be sufficiently filled, there were problems such as entrapment of bubbles 12 and generation of unfilled portions 13 of the adhesive material (see FIG. 12).
また合せて、局所的に液溜り量の多い部分では、粘着材料のはみ出し部分14が生じるなどの問題もあった。このような問題は、近年所望されるデバイスの大判化に伴う、大判板状部材に対する貼り合わせにおいて更に顕著となる。 In addition, there is also a problem that the protruding portion 14 of the adhesive material is generated in a portion where the amount of liquid pool is locally large. Such a problem becomes more conspicuous in bonding to a large-sized plate-like member in accordance with the enlargement of a desired device in recent years.
また、図7の方法では、貼り合わせ残寸法が短くなるに従い、押圧位置における第二板状部材2の同じ曲率を維持・制御するためには、より大きな力が必要になる(力が一定のままでは、貼り合わせ残寸法が短くなるに従い、曲げモーメントが小さくなっていくためである)。そのため、一定以上の荷重に耐えられる肉厚の厚いピロー3とすることが必要になる。このような肉厚の厚いピロー3とした場合、図10(なお、図7と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すような、第二板状部材2が第一板状部材1よりも十分に大きい(オーバーハングのある)場合は一定の効果が得られる。 Further, in the method of FIG. 7, a larger force is required to maintain and control the same curvature of the second plate-like member 2 at the pressing position as the bonding residual dimension becomes shorter (the force is constant). This is because the bending moment decreases as the remaining bonding size decreases. Therefore, it is necessary to make the pillow 3 thick enough to withstand a certain load or more. In the case of such a thick pillow 3, the second plate shape as shown in FIG. 10 (the same parts as those in FIG. 7 are denoted by the same reference numerals and the description thereof is omitted). When the member 2 is sufficiently larger than the first plate-like member 1 (with overhang), a certain effect can be obtained.
しかしながら、近年、上記デバイスには狭額縁化・薄型化・大判化の要求が益々強くなってきている。そのため、貼り合わせには、第一板状部材1と第二板状部材2の大きさの差をより小さくすること、接着層の厚みをより薄くすること、第一板状部材1および第二板状部材2をより大きくすることが求められてきている。 However, in recent years, demands for narrowing, thinning, and increasing the size of the devices have been increasing. Therefore, for bonding, the difference in size between the first plate member 1 and the second plate member 2 is made smaller, the thickness of the adhesive layer is made thinner, the first plate member 1 and the second plate member 2 are bonded together. It has been required to make the plate-like member 2 larger.
そこで、ほぼ同等の大きさ(オーバーハングが小さい)の第一板状部材1および第二板状部材2を上記のような肉厚の厚いピロー3を用いて貼り合わせる場合、図11(なお、図7と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すように、最終的にピロー3を第一板状部材1と第二板状部材2の間から引き抜く動作が必要になる。 Therefore, when the first plate-like member 1 and the second plate-like member 2 having substantially the same size (small overhang) are bonded using the thick pillow 3 as described above, FIG. The same parts as those in FIG. 7 are denoted by the same reference numerals, and a part of the description is omitted. Finally, the pillow 3 is inserted between the first plate member 1 and the second plate member 2. A pulling action is required.
その結果、第二板状部材2が復元することで、押圧するよりも先に第一板状部材1に接触してしまい(図11(c))、その際に生じる『第二板状部材2の振動』や『幅方向で不均一に接触してしまうこと』が原因で、液溜りが広がる位置・形状を全く制御できなくなる。そのため、図12に示すように気泡12の噛み込みが生じたり、粘着材料を貼り合わせ面全域に十分に均一に押し広げられず、未充填部分13やはみ出し部分14が生じるという問題がある。 As a result, the second plate-like member 2 is restored, so that it comes into contact with the first plate-like member 1 before being pressed (FIG. 11 (c)). The position / shape where the liquid pool spreads cannot be controlled at all due to “vibration of 2” or “non-uniform contact in the width direction”. Therefore, as shown in FIG. 12, there is a problem that the bubbles 12 are bitten or the adhesive material is not sufficiently spread over the entire bonding surface, and an unfilled portion 13 and a protruding portion 14 are generated.
また、図13に示すような爪形状を持つピロー9を用いる方法(爪部10は接着層よりも薄い)も知られているが、デバイスの薄型化に伴い接着層の厚みも数十ミクロンオーダー以下という非常に薄い貼り合わせが求められてきており、このような接着層の厚みよりも薄い爪部10で所望の曲げモーメントを実現できる強度とすることは困難となってきている。 A method using a pillow 9 having a nail shape as shown in FIG. 13 (the nail portion 10 is thinner than the adhesive layer) is also known. However, as the device becomes thinner, the thickness of the adhesive layer is on the order of several tens of microns. The following extremely thin bonding has been demanded, and it has become difficult to achieve a strength that can realize a desired bending moment with the nail portion 10 thinner than the thickness of the adhesive layer.
また更に、デバイスの大判化に伴い所望される板状部材が大型化した場合には、その板状部材の重量・剛性に対して、接着層の厚みよりも薄い爪部10で所望の曲げモーメントを実現できる強度とすることは更に困難となると共に、幅方向に均一に曲率を維持するには、爪部10を高い加工精度とする必要があり、装置が高価になるなど、多くの問題が生じる。 Furthermore, when the desired plate-like member is enlarged with the increase in size of the device, the desired bending moment is obtained with the nail portion 10 thinner than the thickness of the adhesive layer with respect to the weight and rigidity of the plate-like member. In order to maintain the curvature uniformly in the width direction, it is necessary to make the claw portion 10 have high processing accuracy, and there are many problems such as high cost of the device. Arise.
本発明は、このような従来技術の問題を鑑みてなされたものであり、気泡などの噛み込みが生じることなく、安価で生産性が高く、例えば、デバイスの狭額縁化・薄型化・大判化に対応できる板状部材の貼り合わせが可能な、板状部材貼り合わせ方法、および板状部材貼り合わせ装置を提供することを目的とする。 The present invention has been made in view of such problems of the prior art, and is inexpensive and highly productive without the occurrence of air bubbles and the like. For example, the device is made narrower, thinner, and larger. It is an object of the present invention to provide a plate-shaped member bonding method and a plate-shaped member bonding apparatus capable of bonding plate-shaped members that can cope with the above.
上記目的を達成させるため、第1の本発明は、
矩形状の第一板状部材に第二板状部材を押圧手段によって押付け、前記第一板状部材と前記第二板状部材の間に配置された粘着材料を前記押圧手段の移動によって押し広げながら貼り合わせる、板状部材貼り合わせ方法であって、
前記押圧手段を前記第一板状部材の角部に向かって相対的に移動させて、前記第二板状部材と前記第一板状部材との間に配置した前記粘着材料を押し広げるに従って、前記押圧手段が前記第二板状部材を介して前記第一板状部材を押圧する押圧部分の幅が狭くなる押し広げ工程を備えたことを特徴とする、板状部材貼り合わせ方法である。
In order to achieve the above object, the first present invention provides:
The second plate-like member is pressed against the rectangular first plate-like member by the pressing means, and the adhesive material disposed between the first plate-like member and the second plate-like member is pushed and spread by the movement of the pressing means. A plate-like member laminating method,
As the pressing means is moved relatively toward the corners of the first plate-like member and the adhesive material disposed between the second plate-like member and the first plate-like member is spread out, A plate-like member laminating method, comprising: a step of expanding a pressing portion in which the pressing means presses the first plate-like member via the second plate-like member.
本構成によると、例えば、貼り合わせが進行するに従い、押圧部分に形成される接着材料の液溜りの幅も狭くなりながら貼り合わされていくことになる。その結果、常に液溜りが中央部へ寄集まろうとする流れが生じ、液溜りに圧力が加わる。この圧力が加わることにより、液溜りが安定化すると共に、気泡の噛み込みも抑制できる。 According to this configuration, for example, the bonding is performed while the width of the liquid pool of the adhesive material formed on the pressing portion is narrowed as the bonding proceeds. As a result, a flow in which the liquid pool always tries to gather to the central portion is generated, and pressure is applied to the liquid pool. By applying this pressure, the liquid reservoir is stabilized and the entrapment of bubbles can be suppressed.
また、第2の本発明は、
貼り合わせステージ上に前記矩形状の第一板状部材を載置する載置工程と、
前記第一板状部材よりも上方に前記第二板状部材を配置する配置工程と、
前記第一板状部材と前記第二板状部材との間に粘着材料を充填する充填工程と、
前記押圧手段によって前記第二板状部材を湾曲させて前記第一板状部材に押付ける押付け工程と、を備えたことを特徴とする、上記第1の本発明の板状部材貼り合わせ方法である。
The second aspect of the present invention
A placing step of placing the rectangular first plate-shaped member on the bonding stage;
An arrangement step of arranging the second plate-like member above the first plate-like member;
A filling step of filling an adhesive material between the first plate member and the second plate member;
A pressing step of bending the second plate-like member by the pressing means and pressing the second plate-like member against the first plate-like member, the plate-like member bonding method according to the first aspect of the present invention, is there.
本構成によると、例えば、液溜りの幅方向両端部付近の液溜りが板状部材のエッジ部の抵抗をうけて貼り合わせの進行方向に対して幅方向中央部よりも後退することなく、板状基材の端部やコーナー部まで十分に粘着材料を押し広げることができるようになる。 According to this configuration, for example, the liquid pool in the vicinity of both ends in the width direction of the liquid pool receives the resistance of the edge portion of the plate-shaped member and does not recede from the central portion in the width direction with respect to the advancing direction of bonding. It becomes possible to sufficiently spread the adhesive material to the end or corner of the substrate.
また、第3の本発明は、
前記押圧部分の両端部の領域に形成される前記粘着材料の液溜りの先端部の位置が、前記押圧位置の中央部の領域に形成される前記粘着材料の液溜りの先端部の位置に比べて、前記押圧手段の移動方向を基準として前方に位置することを特徴とする、上記第2の本発明の板状部材貼り合わせ方法である。
The third aspect of the present invention
The position of the front end portion of the adhesive material liquid pool formed in the region of both end portions of the pressing portion is compared with the position of the front end portion of the adhesive material liquid pool formed in the central region of the press position. The plate-like member laminating method according to the second aspect of the present invention is characterized by being positioned forward with respect to the moving direction of the pressing means.
また、第4の本発明は、
前記押圧手段は、押圧ローラーを2つ有し、
前記押し広げ工程では、前記2つの押圧ローラーは、押し広げ開始時点で、前記第一板状部材の対角線近傍に隣接して配置されており、押し広げ開始後は、互いに離れる方向に移動することを特徴とする上記第3の本発明の板状部材貼り合わせ方法である。
The fourth aspect of the present invention is
The pressing means has two pressing rollers,
In the spreading step, the two pressing rollers are arranged adjacent to the diagonal of the first plate-like member at the start of spreading and move away from each other after the start of spreading. A method for laminating plate-like members according to the third aspect of the present invention.
また、第5の本発明は、
前記第二板状部材の端部を支持する支持手段を有することを特徴とする、上記第4の本発明の板状部材貼り合わせ方法である。
The fifth aspect of the present invention provides
The plate-like member laminating method according to the fourth aspect of the present invention, further comprising support means for supporting an end portion of the second plate-like member.
また、第6の本発明は、
矩形状の第一板状部材に第二板状部材を押圧手段によって押付け、前記第一板状部材と前記第二板状部材の間に配置された粘着材料を押圧手段の移動によって押し広げながら貼り合わせる、板状部材貼り合わせ装置であって、
前記押圧手段は、前記第一板状部材の角部に向かって相対的に移動する手段であり、
前記移動により、前記第二板状部材と前記第一板状部材との間に配置された前記粘着材料を押し広げるに従って、前記第二板状部材を押圧する押圧部分の幅が狭くなる様に、前記押圧手段は前記第一板状部材に対して配置されていることを特徴とする、板状部材貼り合わせ装置である。
The sixth aspect of the present invention provides
While pressing the second plate-like member against the rectangular first plate-like member by pressing means, and spreading the adhesive material arranged between the first plate-like member and the second plate-like member by moving the pressing means A plate-like member laminating device for laminating,
The pressing means is a means that moves relatively toward the corner of the first plate-like member,
The width of the pressing portion that presses the second plate-shaped member becomes narrower as the adhesive material disposed between the second plate-shaped member and the first plate-shaped member is expanded by the movement. The pressing member is disposed with respect to the first plate member, and is a plate member bonding apparatus.
本構成によると、例えば、貼り合わせ過程において押圧部分の幅を狭くしながら貼り合わせることが可能となり、その結果、押圧部分に形成される液溜りに圧力を加えて安定化させることができる。また、押圧手段による押圧部分を幅方向に、例えば5分割した場合に、貼り合わせ進行方向に対する粘着材料の液溜り先端部の位置が、中央部の3領域よりも両端部の2領域の方が前方に位置させながら貼り合わせることができ、板状基材の端部やコーナー部まで十分に粘着材料を押し広げることができるようになる。 According to this configuration, for example, it is possible to perform the bonding while narrowing the width of the pressing portion in the bonding process, and as a result, it is possible to stabilize the liquid pool formed in the pressing portion by applying pressure. Further, when the pressing portion by the pressing means is divided into, for example, five in the width direction, the position of the liquid reservoir tip portion of the adhesive material with respect to the bonding progress direction is more in the two regions at both ends than the three regions in the central portion. The adhesive material can be bonded together while being positioned forward, and the adhesive material can be sufficiently spread to the end and corner of the plate-like base material.
以上のように、本発明の板状部材貼り合わせ方法、および板状部材貼り合わせ装置によれば、気泡などの噛み込みが生じることなく、安価で生産性が高く、デバイスの狭額縁化・薄型化・大判化に対応できる板状部材の貼り合わせが可能となる。 As described above, according to the plate-like member laminating method and the plate-like member laminating device of the present invention, low-cost and high productivity without the occurrence of entrainment of bubbles, etc., narrowing and thinning of devices It is possible to bond plate-like members that can cope with the increase in size and size.
以下、本発明の一実施の形態について、図面を参照しながら説明する。
(実施の形態1)
図1(a)、(b)は、本発明の実施の形態1における板状部材貼り合わせ塗布方法、及び板状部材貼り合わせ装置100の概略図であり、図1(a)は、押し付け工程における板状部材貼り合わせ装置100の概略平面図を示し、図1(b)は、同装置100の概略側面図を示している。また図2(a)〜(d)は、本発明の実施の形態1における板状部材貼り合わせ方法のフロー図であり、(a)は中央部押圧時、(b)は中央部周辺貼り合わせ時、(c)は両終端部貼り合わせ時、(d)は貼り合わせ終了時の状態を示す。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
(Embodiment 1)
FIGS. 1A and 1B are schematic views of a plate-like member bonding application method and a plate-like member bonding apparatus 100 according to Embodiment 1 of the present invention, and FIG. FIG. 1B is a schematic side view of the apparatus 100. FIG. 2 (a) to 2 (d) are flowcharts of the plate-like member laminating method according to Embodiment 1 of the present invention, where (a) is when the central portion is pressed, and (b) is the central peripheral portion. (C) shows the state at the time of pasting both end portions, and (d) shows the state at the end of the pasting.
図1において、まず、図示しない貼り合わせステージ上に矩形状の第一板状部材1を載置し(載置工程)、第一板状部材1よりも鉛直方向上方に位置する矩形状の第二板状部材2との位置あわせを行う(配置工程)。 In FIG. 1, first, a rectangular first plate-like member 1 is placed on a bonding stage (not shown) (placement step), and a rectangular first plate-like member positioned vertically above the first plate-like member 1 is placed. Positioning with the two-plate member 2 is performed (arrangement step).
次に第一板状部材1と第二板状部材2との間に図示しない粘着剤供給ノズルにより粘着材料を充填する(充填工程)。 Next, an adhesive material is filled between the first plate-like member 1 and the second plate-like member 2 by an adhesive supply nozzle (not shown) (filling step).
そして、第二板状部材2の2箇所の角部2a、2aを昇降可能なピロー3で下面から支持しつつ、押圧手段である押圧ローラー105によって第二板状部材2を湾曲させた状態で第二板状部材2を第一板状部材1に押付ける(押付け工程)。この状態で第一板状部材1と第二板状部材2との間には粘着材料の液溜り4が形成される。 And in the state which curved the 2nd plate-shaped member 2 with the press roller 105 which is a press means, supporting the corner | angular parts 2a and 2a of the 2nd plate-shaped member 2 from the lower surface with the pillow 3 which can be raised / lowered. The second plate member 2 is pressed against the first plate member 1 (pressing step). In this state, a liquid reservoir 4 of an adhesive material is formed between the first plate member 1 and the second plate member 2.
図2(なお、図1と同じ部分については、同じ符号を付し、その一部の説明を省略する)において、その後、最後に貼り合わせられる第二板状部材2の2箇所の角部2a、2aを支えるピロー3を降下させつつ、押圧手段であるローラー105の第一板状部材1および第二板状部材2に対する相対位置を貼り合わせの進行方向に変化させることにより(図2(b)〜(d)参照)、予め、第二板状部材2と第一板状部材1の間に塗布した粘着材料を押し広げ、第二板状部材2を第一板状基材1に貼り合わせる(押し広げ工程)。 In FIG. 2 (the same parts as those in FIG. 1 are denoted by the same reference numerals and description thereof is omitted), two corner portions 2a of the second plate-like member 2 to be finally bonded are thereafter. 2a by lowering the pillow 3 supporting the 2a, and changing the relative position of the roller 105 as the pressing means with respect to the first plate-like member 1 and the second plate-like member 2 in the direction of bonding (FIG. 2B). ) To (d)), the adhesive material applied in advance between the second plate-like member 2 and the first plate-like member 1 is spread and the second plate-like member 2 is attached to the first plate-like substrate 1. Align (push spreading process).
またここで、図1に示すように、押圧手段としては、2本のローラー105を第一板状部材1および第二板状部材2の何れの辺に対しても押圧部分の幅方向(押圧ローラー105の軸方向)が平行とならないよう、且つ、第一板状部材1および第二板状部材2の『対角線の一方』と『押圧部分の幅方向』が平行になるよう配置し、それぞれのローラー105が180°異なる進行方向に移動することで貼り合わせを実施した。即ち、2つの押圧ローラー105は、それぞれ、第一板状部材1の角部1a、1a(図1(a)参照)に向かって移動する構成である。 Further, as shown in FIG. 1, as the pressing means, the two rollers 105 are arranged in the width direction of the pressing portion (pressing force) with respect to any side of the first plate-like member 1 and the second plate-like member 2. The axial direction of the roller 105) is not parallel, and the first plate member 1 and the second plate member 2 are arranged so that "one of the diagonal lines" and "the width direction of the pressing portion" are parallel, Bonding was performed by moving the rollers 105 in different traveling directions by 180 °. That is, the two pressing rollers 105 are configured to move toward the corners 1a and 1a (see FIG. 1A) of the first plate-like member 1, respectively.
これにより、図3(なお、図1と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すように、2つの押圧ローラー105共に貼り合わせ過程において押圧部分の幅11を徐々に狭く変化させながら貼り合わせることが可能となる。 Accordingly, as shown in FIG. 3 (the same parts as those in FIG. 1 are denoted by the same reference numerals and a part of the description is omitted), the width of the pressing part in the bonding process of the two pressing rollers 105 is shown. It becomes possible to bond 11 while gradually changing 11.
その結果、押圧部分に形成される粘着材料の液溜りの幅も徐々に狭く変化させながら貼り合わされていくことで、図4(なお、図1と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すように、常に液溜りが中央部へ寄集まろうとする流れ20が生じ、液溜りに圧力が加わる。この圧力が加わることにより、液溜りが安定化すると共に、気泡の噛み込みも抑制できるという効果が得られる。 As a result, the width of the liquid pool of the adhesive material formed on the pressing portion is bonded while gradually changing, so that the same reference numerals are given to the same portions as those in FIG. As shown in (some explanations are omitted), a flow 20 is always generated in which the liquid pool tends to gather to the center, and pressure is applied to the liquid pool. By applying this pressure, it is possible to stabilize the liquid reservoir and to suppress the entrapment of bubbles.
また、図5(なお、図1と同じ部分については、同じ符号を付し、その一部の説明を省略する)には、押圧部分の幅を徐々に狭く変化させながら貼り合わせる際の、貼り合わせ進行方向に対する液溜り先端部の位置を示す。 Further, in FIG. 5 (the same parts as those in FIG. 1 are denoted by the same reference numerals and a part of the description is omitted), the pasting is performed when the width of the pressing part is gradually changed. The position of the liquid pool front end portion with respect to the alignment traveling direction is shown.
本発明によれば、貼り合わせの進行に伴い、粘着材料の液溜りの幅も狭くなるため、液溜り幅方向両端部の液溜り21においては、第二板状部材の押付けにより貼り合わせ進行方向に押出された粘着材料の流路が塞がれてしまう。その結果、特に液溜り幅方向両端部の液溜り21(図5の幅方向両端部領域の液溜りの、貼り合わせ進行方向の先端位置)では粘着材料の寄集まりが顕著となり、貼り合わせ進行方向で流路が塞がれない、液溜り幅方向両端部よりも内側の液溜り22(図5の幅方向両端部領域を除いた内側の領域の、貼り合わせ進行方向の先端位置16参照)に比べて、液溜りが貼り合わせ進行方向に押出される。 According to the present invention, with the progress of the bonding, the width of the liquid pool of the adhesive material is also narrowed. Therefore, in the liquid pools 21 at both ends of the liquid pool width direction, the direction of the bonding progress is performed by pressing the second plate member. The flow path of the pressure-sensitive adhesive material extruded on the surface is blocked. As a result, particularly in the liquid pools 21 at both ends in the liquid pool width direction (the positions of the liquid pools at the both ends in the width direction in FIG. 5 in the bonding progress direction), the gathering of the adhesive material becomes significant, and the bonding progress direction In the liquid reservoir 22 inside the both ends of the liquid pool width direction (see the tip position 16 in the bonding progress direction in the inner area excluding the width end areas in FIG. 5). In comparison, the liquid reservoir is pushed out in the direction of bonding.
これにより、図5に示すように、押圧手段である押圧ローラー105による押圧部分を幅方向に5分割した場合に(図5の5分割領域30参照)、貼り合わせ進行方向に対する粘着材料の液溜り先端部の位置に関して、中央部の3領域31(図5の幅方向両端部領域を除いた内側の領域の、貼り合わせ進行方向の先端位置16参照)よりも両端部の2領域32(図5の幅方向両端部領域の液溜りの、貼り合わせ進行方向の先端位置15参照)の方が前方に位置させながら貼り合わせることが可能になる。 Accordingly, as shown in FIG. 5, when the pressing portion by the pressing roller 105 as the pressing means is divided into five in the width direction (see the five-divided region 30 in FIG. 5), the liquid pool of the adhesive material with respect to the bonding progress direction. With respect to the position of the tip portion, two regions 32 (see FIG. 5) at three ends of the central portion 31 (see the tip position 16 in the bonding progress direction of the inner region excluding the width direction end portion regions in FIG. 5). It is possible to bond the liquid pools at both end regions in the width direction with the liquid reservoirs (see the tip position 15 in the bonding progress direction) positioned forward.
その結果、図9で示したような、板状部材のエッジ部19の抵抗の影響により、貼り合わせの進行方向に対して液溜りが後退するという従来法で生じる問題が発生することはなく、板状部材の端部やコーナー部まで十分に粘着材料を押し広げることが可能になるという効果が得られる。 As a result, due to the influence of the resistance of the edge portion 19 of the plate-like member as shown in FIG. The effect that the adhesive material can be sufficiently spread to the end and corner of the plate-like member can be obtained.
(実施例1)
実施の形態1で説明した構成について、実施例により、更に詳細に説明する。
Example 1
The configuration described in the first embodiment will be described in more detail with reference to examples.
本実施例では、図1に示した板状部材貼り合わせ方法、および板状部材貼り合わせ装置100を用いて貼り合わせを行った。 In the present example, bonding was performed using the plate-shaped member bonding method and the plate-shaped member bonding apparatus 100 shown in FIG.
ここで、第一板状部材1としては、液晶表示パネル、第二板状部材2としてはタッチパネルである。液晶表示パネルは、アレイ基板とカラーフィルター基板の間に液晶を封入し、その両面に上偏光板と下偏光板を貼り付けた構造をしている。また、タッチパネルはガラス基板上に導電性を有する透明電極を配した構造をしている。これら両者を液晶表示パネルの上偏光板とタッチパネルの透明電極側が対向するように貼り合わせた。 Here, the first plate member 1 is a liquid crystal display panel, and the second plate member 2 is a touch panel. The liquid crystal display panel has a structure in which liquid crystal is sealed between an array substrate and a color filter substrate, and an upper polarizing plate and a lower polarizing plate are attached to both surfaces thereof. The touch panel has a structure in which a conductive transparent electrode is arranged on a glass substrate. Both of them were bonded so that the upper polarizing plate of the liquid crystal display panel and the transparent electrode side of the touch panel face each other.
液晶表示パネルは、大きさが370mm×470mmの長方形状であり、厚みは2.5mmである。また、タッチパネルは、大きさが380mm×480mmの長方形状であり、厚みは0.7mmである。 The liquid crystal display panel has a rectangular shape with a size of 370 mm × 470 mm and a thickness of 2.5 mm. The touch panel has a rectangular shape with a size of 380 mm × 480 mm and a thickness of 0.7 mm.
粘着材料としては、粘度が3500mPa・sのアクリル系の紫外線硬化樹脂を用い、貼り合わせた完了時の接着層の厚みは50μmとなるよう貼り合わせた。 As the pressure-sensitive adhesive material, an acrylic ultraviolet curable resin having a viscosity of 3500 mPa · s was used, and the adhesive layers were bonded so that the thickness of the adhesive layer upon completion of the bonding was 50 μm.
ここで、2本のローラー105を液晶パネルおよびタッチパネルの対角線の一方と平行になるように配置し、その後、それぞれのローラー105が180°異なる向きを貼り合わせの進行方向とし、ローラー105の液晶表示パネルおよびタッチパネルに対する相対位置を50mm/sで変化させることで、貼り合わせの進行に伴い押圧部分の幅を狭くしつつ粘着材料を押し広げながら貼り合わせた。その後、照射条件500mJ/cm2の仮硬化、照射条件1500mJ/cm2で本硬化した。 Here, the two rollers 105 are arranged so as to be parallel to one of the diagonal lines of the liquid crystal panel and the touch panel, and then the directions in which the respective rollers 105 are 180 ° different from each other are set as the bonding progressing direction. By changing the relative position with respect to the panel and the touch panel at 50 mm / s, as the bonding progressed, the width of the pressed portion was narrowed and the adhesive material was spread and bonded. Thereafter, temporary curing under irradiation conditions of 500 mJ / cm 2 and main curing under irradiation conditions of 1500 mJ / cm 2 were performed.
このようにして30枚貼り合わせたサンプルの、気泡欠陥発生に対する評価の結果を表1に示す。 Table 1 shows the evaluation results for the occurrence of bubble defects of the 30 samples bonded in this way.
尚、図6(なお、図1と同じ部分については、同じ符号を付し、その一部の説明を省略する)に示すような、気泡の径17が50μm以上のものが接着層に存在しない場合は「○」、1つ以上存在する場合は「×」とした。ここで、粘着材料の押し広げが不十分な領域の幅18が50μm以上の領域が存在する場合や粘着材料のはみ出し部分14が生じた場合も「×」とした。 6 (note that the same parts as those in FIG. 1 are denoted by the same reference numerals and explanations thereof are omitted), those having a bubble diameter of 17 μm or more are not present in the adhesive layer. In the case of “○”, the case of “1” or more is indicated as “X”. Here, the case where there was a region where the width 18 of the region where the pressure-sensitive adhesive material was insufficiently spread was 50 μm or more, or when the protruding portion 14 of the pressure-sensitive adhesive material was generated was indicated as “X”.
また、ここで、比較例1として、図11に示した従来法による同様の結果を表1に合せて示す。ここで、従来法の第一板状部材1としては、液晶表示パネル、第二板状部材2としてはタッチパネルである。液晶表示パネルは、アレイ基板とカラーフィルター基板の間に液晶を封入し、その両面に上偏光板と下偏光板を貼り付けた構造をしている。また、タッチパネルはガラス基板上に導電性を有する透明電極を配した構造をしている。これら両者を液晶表示パネルの上偏光板とタッチパネルの透明電極側が対向するように貼り合わせた。 Here, as Comparative Example 1, the same results according to the conventional method shown in FIG. Here, the first plate member 1 of the conventional method is a liquid crystal display panel, and the second plate member 2 is a touch panel. The liquid crystal display panel has a structure in which liquid crystal is sealed between an array substrate and a color filter substrate, and an upper polarizing plate and a lower polarizing plate are attached to both surfaces thereof. The touch panel has a structure in which a conductive transparent electrode is arranged on a glass substrate. Both of them were bonded so that the upper polarizing plate of the liquid crystal display panel and the transparent electrode side of the touch panel face each other.
液晶表示パネルは、大きさが370mm×470mmの長方形状であり、厚みは2.5mmである。また、タッチパネルは、大きさが380mm×480mmの長方形状であり、厚みは0.7mmである。粘着材料としては、粘度が3500mPa・sのアクリル系の紫外線硬化樹脂を用い、貼り合わせた完了時の接着層の厚みは50μmとなるよう貼り合わせた。 The liquid crystal display panel has a rectangular shape with a size of 370 mm × 470 mm and a thickness of 2.5 mm. The touch panel has a rectangular shape with a size of 380 mm × 480 mm and a thickness of 0.7 mm. As the pressure-sensitive adhesive material, an acrylic ultraviolet curable resin having a viscosity of 3500 mPa · s was used, and the adhesive layers were bonded so that the thickness of the adhesive layer upon completion of the bonding was 50 μm.
ここで、1本のローラー5を液晶パネルおよびタッチパネルの最初に貼り合わせられる側の端部にて、液晶パネルおよびタッチパネルの短辺と平行になるように配置し、その後、最後に貼り合わせられる側の端部を支えるピロー3を降下させつつローラー105の液晶表示パネルおよびタッチパネルに対する相対位置を50mm/sで変化させることで、貼り合わせ中の押圧部分の幅を変化させず粘着材料を押し広げながら貼り合わせた。その後、照射条件500mJ/cm2の仮硬化、照射条件1500mJ/cm2で本硬化した。 Here, one roller 5 is disposed at the end of the liquid crystal panel and the touch panel where the first bonding is performed so as to be parallel to the short sides of the liquid crystal panel and the touch panel, and then the last side to be bonded. While lowering the pillow 3 that supports the edge of the roller, the relative position of the roller 105 with respect to the liquid crystal display panel and the touch panel is changed at 50 mm / s, while expanding the adhesive material without changing the width of the pressing part during bonding. Pasted together. Thereafter, temporary curing under irradiation conditions of 500 mJ / cm 2 and main curing under irradiation conditions of 1500 mJ / cm 2 were performed.
表1より、従来法による貼り合わせ方法を用いた比較例1では、液晶表示パネルおよびタッチパネルの長辺に沿う方向で貼り合わせるため、貼り合わせ過程において粘着材料の液溜りの幅が貼り合わせ始端部の状況から変化しない。その結果、液溜り幅方向端部付近の液溜りが、板状部材のエッジ部の抵抗をうけて貼り合わせの進行方向に対して幅方向中央部よりも後退することで、十分に粘着材料を押し広げることができず、粘着材料の未充填部分が生じた。また、液溜り幅方向端部より内側の部分に関しても、液溜りはタッチパネルが押圧されることで貼り合わせ方向に押し出されていくが、液溜りの動きに対して液溜り幅方向に制御する要素がないため、液溜り幅方向における、微少なタッチパネルの曲率のばらつき・微少な押圧力のばらつき・微少な貼り合わせ進行速度のバラツキ・液溜り量のバラツキ、などにより液溜りの押し広げられ方が乱され、気泡の噛みこみや粘着材料のはみ出し・未充填部分が生じた。 From Table 1, in Comparative Example 1 using the bonding method according to the conventional method, bonding is performed in the direction along the long sides of the liquid crystal display panel and the touch panel. No change from the situation. As a result, the liquid pool in the vicinity of the liquid pool width direction end receives the resistance of the edge portion of the plate-like member and recedes from the center in the width direction with respect to the advancing direction of bonding, thereby sufficiently It could not be spread out, resulting in an unfilled portion of the adhesive material. In addition, with respect to the portion inside the liquid pool width direction end, the liquid pool is pushed out in the bonding direction when the touch panel is pressed, but the element controls the liquid pool width direction with respect to the movement of the liquid pool Therefore, there is a tendency to spread the liquid pool due to slight variations in the curvature of the touch panel in the liquid pool width direction, slight variations in pressing force, slight variations in the pasting speed, and variations in the amount of liquid pool. It was disturbed, and bubble entrapment and sticking-out / unfilled parts of the adhesive material occurred.
また、比較例1における液晶表示パネルとタッチパネルは比較的大判で両者の大きさがほぼ同等(オーバーハングが小さい)、且つ接着層の厚みが薄いため、一定以上の荷重に耐えられるよう肉厚の厚いピローとしつつ、貼り合わせ過程の最後にピローを液晶表示パネルとタッチパネルの間から引き抜いて貼り合わせた。 In addition, the liquid crystal display panel and the touch panel in Comparative Example 1 are comparatively large in size, are approximately equal in size (small overhang), and the thickness of the adhesive layer is thin, so that the wall thickness can withstand a certain load or more. While making a thick pillow, the pillow was pulled out from between the liquid crystal display panel and the touch panel at the end of the bonding process.
その結果、タッチパネルが復元することで、押圧するよりも先に液晶表示パネルに接触してしまい、その際に生じる『タッチパネルの振動』や『幅方向で不均一に接触してしまうこと』が原因で、気泡の噛み込みが生じたり、粘着材料を貼り合わせ面全域に十分に均一に押し広げられず、未充填部分やはみだしが生じた。 As a result, when the touch panel is restored, it comes into contact with the liquid crystal display panel before pressing, causing "vibration of the touch panel" or "non-uniform contact in the width direction". Thus, the entrapment of bubbles occurred, and the adhesive material could not be sufficiently uniformly spread over the entire bonding surface, resulting in unfilled portions and protrusions.
これに対して、本発明の板状部材貼り合わせ方法を用いた実施例1では、貼り合わせが進行するに従い、押圧部分に形成される粘着材料の液溜りの幅を狭くしながら貼り合わせた。 On the other hand, in Example 1 using the plate-shaped member bonding method of the present invention, bonding was performed while the width of the liquid reservoir of the adhesive material formed on the pressed portion was narrowed as the bonding progressed.
その結果、貼り合わせの過程において、常に液溜りが中央部へ寄集まろうとする流れが生じ、液溜りに圧力が加わることにより、液溜りを安定化させることが可能になると共に、気泡の噛み込みを抑制できた。 As a result, in the pasting process, there is always a flow in which the liquid pool is likely to gather to the center, and pressure is applied to the liquid pool, so that the liquid pool can be stabilized and air bubbles are bitten. I was able to suppress the inclusion.
また、貼り合わせの進行に伴い、粘着材料の液溜りの幅も狭くなるため、液溜りの幅方向両端部においては、タッチパネルの押付けにより貼り合わせ進行方向に押出された粘着材料の流路が塞がれてしまう。その結果、特に液溜りの幅方向両端部では粘着材料の寄集まりが顕著となり、液溜りが貼り合わせ進行方向に押出される。 In addition, as the pasting progresses, the width of the liquid reservoir of the adhesive material also becomes narrower. Therefore, the flow path of the adhesive material extruded in the pasting progress direction by pressing the touch panel is blocked at both ends of the liquid pool in the width direction. It will come off. As a result, the gathering of the adhesive material becomes remarkable particularly at both ends in the width direction of the liquid pool, and the liquid pool is pushed out in the bonding progress direction.
これにより、押圧手段である押圧ローラー105による押圧部分を幅方向に5分割した場合に(図5の5分割領域30参照)、貼り合わせ進行方向に対する粘着材料の液溜り先端部の位置に関して、中央部の3領域31(図5の幅方向両端部領域を除いた内側の領域の、貼り合わせ進行方向の先端位置16参照)よりも両端部の2領域32(図5の幅方向両端部領域の液溜りの、貼り合わせ進行方向の先端位置15参照)の方が前方に位置させながら貼り合わせることが可能になった。 Thereby, when the pressing part by the pressing roller 105 which is a pressing means is divided into five in the width direction (refer to the five-divided region 30 in FIG. 5), the center of the position of the liquid reservoir front end portion of the adhesive material with respect to the bonding progress direction 3 regions 31 (refer to the tip position 16 in the bonding progress direction of the inner region excluding the width direction both end regions in FIG. 5) and the two regions 32 (the width direction both end regions in FIG. 5). The liquid pool can be bonded while the front side (see the tip position 15 in the bonding progress direction) is positioned forward.
その結果、板状部材のエッジ部の抵抗に対しても貼り合わせの進行方向に対して液溜りが後退することなく、板状部材の端部やコーナー部まで十分に粘着材料を押し広げることが可能になった。 As a result, it is possible to sufficiently spread the adhesive material to the end and corner of the plate-like member without retreating the liquid pool with respect to the resistance of the edge of the plate-like member in the advancing direction of bonding. It became possible.
ここで、本実施の形態1では、押圧手段として押圧ローラー105を用いたが、所望の幅を所望の圧力で押圧でき、且つ板状部材との相対位置を変化・制御できる手段であれば良く、形態・数を含めこれに限らない。 Here, in Embodiment 1, the pressing roller 105 is used as the pressing unit. However, any unit that can press the desired width with the desired pressure and can change / control the relative position with the plate-like member may be used. , Including but not limited to form and number.
また、本実施の形態1では、第一板状部材および第二板状部材の『対角線の一方』と『押圧部分の幅方向』が平行になるよう、押圧手段である押圧ローラー105を配置したが、第一板状部材1および第二板状部材2の何れの辺に対しても押圧部分の幅方向(押圧ローラー105の軸方向)が平行にならない配置であれば同様の効果が得られており、これに限らない。 Further, in the first embodiment, the pressing roller 105 as the pressing means is arranged so that “one of the diagonal lines” and “the width direction of the pressing portion” of the first plate member and the second plate member are parallel to each other. However, the same effect can be obtained if the width direction of the pressing portion (the axial direction of the pressing roller 105) is not parallel to any side of the first plate-like member 1 and the second plate-like member 2. It is not limited to this.
尚、上記実施の形態では、貼り合わせステージ上に第一板状部材1を載置し、第一板状部材1よりも鉛直方向上方に位置する第二板状部材2との位置あわせを行って後、第一板状部材1と第二板状部材2との間に粘着剤供給ノズルにより粘着材料を充填する場合について説明したが、これに限らず例えば、貼り合わせステージ上に載置された第一板状部材1に粘着材料を供給して後、第二板状部材2を第一板状部材1の上方に配置して位置あわせをする構成であっても良い。 In the above embodiment, the first plate-like member 1 is placed on the bonding stage and is aligned with the second plate-like member 2 positioned above the first plate-like member 1 in the vertical direction. After that, the case where the adhesive material is filled between the first plate-like member 1 and the second plate-like member 2 by the adhesive supply nozzle has been described. However, the present invention is not limited to this. For example, it is placed on the bonding stage. After the adhesive material is supplied to the first plate-like member 1, the second plate-like member 2 may be arranged above the first plate-like member 1 for alignment.
また、上記実施の形態では、本発明の押圧手段の一例として2つの押圧ローラー105を用いる構成について説明したが、これに限らず例えば、押圧ローラーを1つ備えた構成であっても良い。この構成の場合、1つの押圧ローラーを第一板状部材1の対角線上に配置して、第二板状部材2の上から第一板状部材1を押圧して、その後、押圧しながら第一板状部材1の一方の角部(図1(a)の角部1a参照)に向けて移動し、一方の角部まで移動が完了した後、逆方向に移動して第一板状部材1の対角線上の位置まで戻り、その後、押圧しながら第一板状部材1の他方の角部(図1(a)の角部1a参照)に向けて移動する構成としても良い。また、貼り合わせステージが180°回転する構成と組み合わせれば、逆方向に移動して第一板状部材1の対角線上の位置まで戻った後、再び同じ方向に向けて押圧ローラーを移動させる構成とすれば良い。 Moreover, in the said embodiment, although the structure which uses the two press rollers 105 as an example of the press means of this invention was demonstrated, not only this but the structure provided with one press roller may be sufficient, for example. In the case of this configuration, one pressing roller is arranged on the diagonal line of the first plate member 1, the first plate member 1 is pressed from above the second plate member 2, and then the first plate member 1 is pressed while pressing. The first plate-like member 1 moves toward one corner (see the corner 1a in FIG. 1A) of the one plate-like member 1 and moves in the opposite direction after the movement to one corner is completed. It is good also as a structure which returns to the position on 1 diagonal, and moves toward the other corner | angular part (refer corner 1a of Fig.1 (a)) of the 1st plate-shaped member 1 after that, pressing. In addition, when combined with the configuration in which the bonding stage is rotated by 180 °, the configuration is such that the pressing roller is moved again in the same direction after moving in the opposite direction and returning to the position on the diagonal line of the first plate-like member 1. What should I do?
また、上記実施の形態では、押圧手段としての押圧ローラーを移動させる構成であったが、これに限らず例えば、押圧手段は上下方向に移動するのみで、貼り合わせステージが移動する構成であっても良い。 Moreover, in the said embodiment, although it was the structure which moves the press roller as a press means, it is not only this, For example, it is the structure to which a bonding stage moves only by moving a press means to an up-down direction. Also good.
本発明の板状部材貼り合わせ方法、および板状部材貼り合わせ装置によれば、気泡などの噛み込みが生じることなく、デバイスの狭額縁化・薄型化・大判化に対応でき且つ安価で生産性が高く板状部材を貼り合わせることが可能となるため、液晶表示装置や有機EL表示装置などのディスプレイ分野に加え、有機EL照明に代表される面発光デバイスなどの製造用途に好適である。 According to the plate member laminating method and the plate member laminating apparatus of the present invention, it is possible to cope with narrowing, thinning, and enlarging of a device, without causing bubbles and the like, and at low cost and productivity. In addition to the display field such as a liquid crystal display device and an organic EL display device, it is suitable for manufacturing applications such as a surface emitting device represented by organic EL lighting.
1 第一板状部材
2 第二板状部材
3 ピロー
4 粘着材料の液溜り
5 ローラー
105 押圧ローラー(押圧手段)
6 粘着材料の液溜りの幅
7 液溜り幅方向端部付近の液溜り(貼り合わせ方向に対し中央部より後退した液溜り)
8 液溜り幅方向端部よりも内側の液溜り(押し広げられ方が乱された液溜り)
9 爪形状をもつピロー
10 爪部
11 押圧部分の幅
12 気泡
13 粘着材料の押し広げが不十分な未充填部分
14 粘着材料のはみ出し部分
15 幅方向両端部領域の液溜りの、貼り合わせ進行方向の先端位置
16 幅方向両端部領域を除いた内側の領域の、貼り合わせ進行方向の先端位置
17 気泡の径
18 粘着材料の押し広げが不十分な領域の幅
19 板状部材のエッジ部
20 液溜りが中央部へ寄集まろうとする流れ
21 本発明の実施の形態1における液溜り幅方向両端部の液溜り
22 本発明の実施の形態1における液溜り幅方向両端部よりも内側の液溜り
DESCRIPTION OF SYMBOLS 1 1st plate-shaped member 2 2nd plate-shaped member 3 Pillow 4 Liquid reservoir of adhesive material 5 Roller 105 Pressing roller (pressing means)
6 Width of the liquid pool of adhesive material 7 Liquid pool near the end of the liquid pool width direction (liquid pool retreated from the center with respect to the bonding direction)
8 Reservoir on the inner side of the end of the sump width direction
9 Pillow with Claw Shape 10 Claw Part 11 Width of Pressed Part 12 Bubble 13 Unfilled Part of Adhesive Material Insufficiently Expanded 14 Adhesive Material Extruded Part 15 Bonding Progression Direction of Liquid Pools at Both Ends of Width Direction Tip position 16 of the inner region excluding both end regions in the width direction, tip position in the direction of bonding 17 bubble diameter 18 width of the region where the adhesive material is insufficiently spread 19 edge portion of the plate-like member 20 liquid Flow in which the pool tends to gather to the central part 21 Liquid pools at both ends of the liquid pool width direction in the first embodiment of the present invention 22 Liquid pools inside the both ends of the liquid pool width direction in the first embodiment of the present invention
Claims (6)
前記押圧手段を前記第一板状部材の角部に向かって相対的に移動させて、前記第二板状部材と前記第一板状部材との間に配置した前記粘着材料を押し広げるに従って、前記押圧手段が前記第二板状部材を介して前記第一板状部材を押圧する押圧部分の幅が狭くなる押し広げ工程を備えたことを特徴とする、板状部材貼り合わせ方法。 The second plate-like member is pressed against the rectangular first plate-like member by the pressing means, and the adhesive material disposed between the first plate-like member and the second plate-like member is pushed and spread by the movement of the pressing means. A plate-like member laminating method,
As the pressing means is moved relatively toward the corners of the first plate-like member and the adhesive material disposed between the second plate-like member and the first plate-like member is spread out, A plate-like member bonding method, comprising: a step of expanding the width of a pressing portion where the pressing means presses the first plate-like member via the second plate-like member.
前記第一板状部材よりも上方に前記第二板状部材を配置する配置工程と、
前記第一板状部材と前記第二板状部材との間に粘着材料を充填する充填工程と、
前記押圧手段によって前記第二板状部材を湾曲させて前記第一板状部材に押付ける押付け工程と、を備えたことを特徴とする、請求項1に記載の板状部材貼り合わせ方法。 A placing step of placing the rectangular first plate-shaped member on the bonding stage;
An arrangement step of arranging the second plate-like member above the first plate-like member;
A filling step of filling an adhesive material between the first plate member and the second plate member;
The plate-like member bonding method according to claim 1, further comprising: a pressing step of bending the second plate-like member by the pressing means and pressing the second plate-like member against the first plate-like member.
前記押し広げ工程では、前記2つの押圧ローラーは、押し広げ開始時点で、前記第一板状部材の対角線近傍に隣接して配置されており、押し広げ開始後は、互いに離れる方向に移動することを特徴とする請求項3に記載の板状部材貼り合わせ方法。 The pressing means has two pressing rollers,
In the spreading step, the two pressing rollers are arranged adjacent to the diagonal of the first plate-like member at the start of spreading and move away from each other after the start of spreading. The method for laminating a plate-like member according to claim 3.
前記押圧手段は、前記第一板状部材の角部に向かって相対的に移動する手段であり、
前記移動により、前記第二板状部材と前記第一板状部材との間に配置された前記粘着材料を押し広げるに従って、前記第二板状部材を押圧する押圧部分の幅が狭くなる様に、前記押圧手段は前記第一板状部材に対して配置されていることを特徴とする、板状部材貼り合わせ装置。 While pressing the second plate-like member against the rectangular first plate-like member by pressing means, and spreading the adhesive material arranged between the first plate-like member and the second plate-like member by moving the pressing means A plate-like member laminating device for laminating,
The pressing means is a means that moves relatively toward the corner of the first plate-like member,
The width of the pressing portion that presses the second plate-shaped member becomes narrower as the adhesive material disposed between the second plate-shaped member and the first plate-shaped member is expanded by the movement. The plate member laminating apparatus, wherein the pressing means is arranged with respect to the first plate member.
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