JP2014204475A - Lamination armature core for rotary electric machine - Google Patents

Lamination armature core for rotary electric machine Download PDF

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JP2014204475A
JP2014204475A JP2013076358A JP2013076358A JP2014204475A JP 2014204475 A JP2014204475 A JP 2014204475A JP 2013076358 A JP2013076358 A JP 2013076358A JP 2013076358 A JP2013076358 A JP 2013076358A JP 2014204475 A JP2014204475 A JP 2014204475A
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rotating electrical
electrical machine
teeth
core
core annular
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裕一 寺田
Yuichi Terada
裕一 寺田
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Asmo Co Ltd
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Asmo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a laminated armature core for a rotary electric machine, which is able to restrict a magnetic flux decrease in a boundary between a teeth part and an armature core annular part compositional part, and also able to restrict the inclination of the teeth part to the armature core annular part compositional part.SOLUTION: A motor core 10 comprises a teeth part 12 composed by arranging teeth compositional pieces 16 in layers in the axial direction of a rotary electric machine; and an armature core annular part compositional part 14 composed by arranging armature core annular part compositional pieces 30 in layers in the axial direction of the rotary electric machine. Each teeth compositional piece 16 includes a fitting projection part 22, and a pair of abutting faces T3 whose faces are oriented in the circumferential direction of the rotary electric machine. Further, the outer peripheral part of the armature core annular part compositional part 14 has a fitting recessed part 38 in which the fitting projection part 22 of each teeth compositional piece 16 fits, and a pair of abutted faces T4 whose faces are oriented in the circumferential direction of the rotary electric machine and on which a pair of abutting faces T3 of the teeth compositional pieces 16 abut.

Description

本発明は、回転電機の積層鉄心に関する。   The present invention relates to a laminated iron core of a rotating electrical machine.

下記特許文献1には、導電性の巻線が巻回されるティース部を有する分割コアを環状に配列させると共に、隣接する分割コア同士を係合させることによって構成された回転電機の積層鉄心(ステータコア)が開示されている。また、この分割コア同士は、各々の係合凹部と係合凸部とが係合されることによってステータコアの周方向に沿って連結されている。   In Patent Document 1 below, a laminated core of a rotating electrical machine configured by annularly arranging divided cores having teeth portions around which conductive windings are wound and engaging adjacent divided cores ( Stator core) is disclosed. In addition, the divided cores are connected along the circumferential direction of the stator core by engaging the engaging concave portions and the engaging convex portions.

特許第4286829号公報Japanese Patent No. 4286829

しかしながら、軸心部に環状の鉄心環状部構成部を有し、またこの鉄心環状部構成部の外周部に沿って複数のティース部を配列させ、さらにこのティース部の径方向内側の端部を鉄心環状部構成部の外周部に嵌合させることによって構成された回転電機の積層鉄心においては、ティース部から鉄心環状部構成部に磁束が流れる際、或いは、鉄心環状部構成部からティース部に磁束が流れる際に、ティース部と鉄心環状部構成部との境界において磁束の低下が生じ易い。   However, the axial center portion has an annular core annular portion constituting portion, and a plurality of teeth portions are arranged along the outer peripheral portion of the iron core annular portion constituting portion, and the radially inner end portion of the teeth portion is further arranged. In a laminated core of a rotating electric machine configured by fitting to the outer peripheral part of the core annular part constituting part, when magnetic flux flows from the tooth part to the core annular part constituting part, or from the core annular part constituting part to the tooth part. When the magnetic flux flows, the magnetic flux tends to decrease at the boundary between the tooth portion and the core annular portion constituting portion.

また、ティース部の径方向内側の端部と鉄心環状部構成部の外周部との嵌合が浅い場合、各々のティース部が傾くことが考えられ、この場合、所望のティース部の配列を得られないことが考えられる。   Further, when the fitting between the radially inner end portion of the teeth portion and the outer peripheral portion of the core annular portion constituting portion is shallow, it is conceivable that each tooth portion is inclined, and in this case, a desired arrangement of the tooth portions is obtained. It may be impossible.

本発明は上記事実を考慮し、ティース部と鉄心環状部構成部との境界において磁束が低下することを抑制することができると共に、鉄心環状部構成部に対するティース部の傾きを抑制することができる回転電機の積層鉄心を得ることが目的である。   In consideration of the above fact, the present invention can suppress the magnetic flux from decreasing at the boundary between the tooth portion and the core annular portion constituent portion, and can suppress the inclination of the tooth portion with respect to the core annular portion constituent portion. The purpose is to obtain a laminated iron core of a rotating electrical machine.

請求項1記載の本発明に係る回転電機の積層鉄心は、回転電機の径方向に延在されかつ嵌合凸部が該回転電機の径方向内側の端部に設けられていると共に、回転電機の周方向に面が向けられた一対の当接面が前記嵌合凸部に対して前記回転電機の径方向外側の部位に設けられたティース構成片が前記回転電機の軸方向に積層されることによって構成されたティース部と、前記嵌合凸部が嵌合する嵌合凹部と、前記回転電機の周方向に面が向けられていると共に前記一対の当接面が当接する一対の被当接面と、を外周部に備えた鉄心環状部構成片が前記回転電機の軸方向に積層されることによって構成された鉄心環状部構成部と、を備えている。   The laminated core of the rotating electrical machine according to the first aspect of the present invention includes a rotating electrical machine that extends in a radial direction of the rotating electrical machine and has a fitting convex portion provided at an end on the radially inner side of the rotating electrical machine. A pair of abutting surfaces whose surfaces are directed in the circumferential direction are provided in a portion radially outside the rotating electrical machine with respect to the fitting convex portion, and are laminated in the axial direction of the rotating electrical machine. And a pair of abutments against which the pair of contact surfaces come into contact with each other, with a surface facing in the circumferential direction of the rotating electrical machine. And a core annular part constituent part configured by laminating a core annular part constituent piece having a contact surface and an outer peripheral part in an axial direction of the rotating electric machine.

請求項1記載の本発明では、嵌合凸部が回転電機の径方向内側の端部に設けられたティース構成片が積層されることによってティース部が構成され、また、嵌合凹部が外周部に設けられた鉄心環状部構成片が積層されることによって鉄心環状部構成部が構成されている。また、積層された各々のティース構成片の嵌合凸部が積層された各々の鉄心環状部構成片の嵌合凹部に嵌合することによって、ティース部が鉄心環状部構成部の外周部に支持されている。さらに、本発明では、回転電機の周方向に面が向けられた一対の当接面がティース構成片に設けられていると共に、この一対の当接面が当接する被当接面が鉄心環状部構成片の外周部に設けられている。そのため、積層された各々のティース構成片の当接面が積層された各々の鉄心環状部構成片の被当接面に当接することによって、鉄心環状部構成部に対するティース部の傾きが規制される。また、本発明では、ティース部から鉄心環状部構成部に磁束が流れる際、或いは、鉄心環状部構成部からティース部に磁束が流れる際に、嵌合凸部と嵌合凹部との境界に加えて当接面と被当接面との境界を介して磁束を流すことが可能となる。すなわち、本発明では、ティース部と鉄心環状部構成部との境界において磁束が低下することを抑制することができると共に、鉄心環状部構成部に対するティース部の傾きを抑制することができる。   According to the first aspect of the present invention, the tooth portion is configured by laminating the teeth constituting pieces provided at the radially inner end of the rotating electrical machine, and the fitting concave portion is the outer peripheral portion. The core annular part constituent parts are configured by stacking the core annular part constituent pieces provided on the core. Further, the teeth are supported on the outer peripheral portion of the core annular portion constituent portion by fitting the fitting convex portions of the laminated tooth constituent pieces into the fitting concave portions of the laminated core annular portion constituent pieces. Has been. Further, in the present invention, a pair of contact surfaces whose surfaces are directed in the circumferential direction of the rotating electrical machine are provided on the tooth constituent piece, and the contacted surfaces with which the pair of contact surfaces abut are the core annular portion. It is provided in the outer peripheral part of the component piece. Therefore, the inclination of the teeth portion with respect to the core annular portion constituting portion is regulated by the contact surface of each laminated tooth constituting piece abutting against the contacted surface of each laminated core annular portion constituting piece. . Further, in the present invention, when magnetic flux flows from the tooth portion to the core annular portion constituting portion, or when magnetic flux flows from the core annular portion constituting portion to the teeth portion, in addition to the boundary between the fitting convex portion and the fitting concave portion. Thus, the magnetic flux can flow through the boundary between the contact surface and the contacted surface. That is, in the present invention, it is possible to suppress the magnetic flux from decreasing at the boundary between the tooth portion and the core annular portion constituent portion, and to suppress the inclination of the tooth portion with respect to the core annular portion constituent portion.

請求項2記載の本発明に係る回転電機の積層鉄心は、請求項1記載の回転電機の積層鉄心において、前記当接面と前記被当接面との接触面積が、前記嵌合凸部と嵌合凹部との接触面積よりも大きく設定されている。   The laminated core of the rotating electrical machine according to the second aspect of the present invention is the laminated core of the rotating electrical machine according to the first aspect, wherein a contact area between the contact surface and the contacted surface is the fitting convex portion. It is set larger than the contact area with the fitting recess.

ところで、組み立てられた状態での回転電機の積層鉄心の剛性等を考慮すると、ティース部を鉄心環状部構成部の外周部に所定の支持力で支持させることが必要となる。そのため、ティース構成片の嵌合凸部及び鉄心環状部構成片の嵌合凹部付近の応力が高くなり易い。このような高応力部位を磁束が流れる場合、該部位において磁束の低下が生じやすい。   By the way, considering the rigidity of the laminated core of the rotating electrical machine in the assembled state, it is necessary to support the teeth portion on the outer peripheral portion of the core annular portion constituting portion with a predetermined support force. For this reason, the stress in the vicinity of the fitting convex portion of the teeth constituent piece and the fitting concave portion of the core annular portion constituent piece tends to be high. When magnetic flux flows through such a high-stress part, the magnetic flux tends to decrease at the part.

しかしながら、請求項2記載の本発明では、磁束低下が生じ難い(高応力部位となり難い)ことに加えて嵌合凸部と嵌合凹部との接触面積よりも広い面積の当接面と被当接面との境界を介して磁束を流すことができる。すなわち、本発明では、ティース部と鉄心環状部構成部との境界において磁束が低下することをより一層抑制することができる。   However, in the present invention according to claim 2, in addition to the fact that the magnetic flux is hardly lowered (it is difficult to become a high-stress part), the contact surface and the contact area having a larger area than the contact area between the fitting convex part and the fitting concave part. Magnetic flux can flow through the boundary with the contact surface. That is, in this invention, it can suppress further that a magnetic flux falls in the boundary of a teeth part and an iron core annular part structure part.

請求項3記載の本発明に係る回転電機の積層鉄心は、請求項1又は請求項2記載の回転電機の積層鉄心において、 前記嵌合凸部は前記回転電機の径方向外側に向けて窄まる一対の第1テーパ面を有して構成されていると共に、前記嵌合凹部は前記回転電機の径方向外側に向けて窄まる一対の第2テーパ面を有して構成されており、前記第1テーパ面と前記第2テーパ面とが当接することによって前記ティース部が前記鉄心環状部構成部に支持され、前記一対の当接面は前記回転電機の径方向外側に向けて拡開する第3テーパ面とされていると共に、前記一対の被当接面は前記回転電機の径方向外側に向けて拡開する第4テーパ面とされており、前記第3テーパ面と前記第4テーパ面とが当接することによって前記ティース部が前記鉄心環状部構成部に対して前記回転電機の周方向に傾くことが規制されている。   The laminated core of the rotating electrical machine according to the present invention described in claim 3 is the laminated core of the rotating electrical machine according to claim 1 or 2, wherein the fitting convex portion is narrowed toward a radially outer side of the rotating electrical machine. The fitting recess is configured to have a pair of second tapered surfaces that are narrowed toward the outside in the radial direction of the rotating electrical machine. When the first taper surface and the second taper surface come into contact with each other, the teeth portion is supported by the core annular portion constituting portion, and the pair of contact surfaces expands radially outward of the rotating electrical machine. And the pair of contacted surfaces is a fourth taper surface that expands outward in the radial direction of the rotating electrical machine, and the third taper surface and the fourth taper surface And the teeth part is formed into the iron ring That the configuration unit tilts in the circumferential direction of the rotating electrical machine is regulated.

請求項3記載の本発明では、第1テーパ面と第2テーパ面とが当接することによってティース部が鉄心環状部構成部に支持されている。ここで、第1テーパ面及び第2テーパ面は回転電機の径方向外側に向けて窄まるように設定されているため、嵌合凸部が嵌合凹部に嵌合すると、ティース部は鉄心環状部構成部側に向けて(回転電機の径方向内側に向けて)移動しようとする。その結果、積層された各々のティース構成片の第3テーパ面が積層された各々の鉄心環状部構成片の第4テーパ面に押圧される。これにより、本発明では、ティース部を鉄心環状部構成部の外周部により強固に支持させることができると共に、ティース部が鉄心環状部構成部に対して回転電機の周方向に傾くことをより一層抑制することができる。   In this invention of Claim 3, the teeth part is supported by the core annular part structure part by the 1st taper surface and the 2nd taper surface contacting. Here, since the first taper surface and the second taper surface are set so as to be narrowed toward the outside in the radial direction of the rotating electrical machine, when the fitting convex portion is fitted into the fitting concave portion, the teeth portion is an iron ring. It tries to move toward the component part side (toward the radial inside of the rotating electrical machine). As a result, the third taper surface of each laminated tooth component piece is pressed against the fourth tapered surface of each laminated iron core annular portion component piece. Thus, in the present invention, the teeth portion can be firmly supported by the outer peripheral portion of the core annular portion constituting portion, and the teeth portion is further inclined with respect to the circumferential direction of the rotating electrical machine with respect to the core annular portion constituting portion. Can be suppressed.

モータコアを示す斜視図である。It is a perspective view which shows a motor core. ティース構成片を示す平面図である。It is a top view which shows a teeth constituent piece. 鉄心環状部構成片を示す平面図である。It is a top view which shows an iron core annular part component piece. ティース部を示す拡大斜視図である。It is an expansion perspective view which shows a teeth part. 鉄心環状部構成部を示す拡大斜視図である。It is an expansion perspective view which shows an iron core annular part structure part. ティース部が鉄心環状部構成部の外周部に支持された状態を示す拡大平面図である。It is an enlarged plan view which shows the state by which the teeth part was supported by the outer peripheral part of the core annular part structure part. モータを回転軸の軸線方向に沿って切断した断面を示す断面図である。It is sectional drawing which shows the cross section which cut | disconnected the motor along the axial direction of the rotating shaft. 図7のモータの一部を構成するアーマチャを示す拡大斜視図である。It is an expansion perspective view which shows the armature which comprises some motors of FIG. 図8に示されたアーマチャの一部を構成するコイルピースを示す拡大斜視図である。It is an expansion perspective view which shows the coil piece which comprises a part of armature shown by FIG. ティース部が図9Aに示されたコイルピースの開口に挿入される過程を模式的に示した拡大平断面図である。FIG. 9B is an enlarged plan cross-sectional view schematically showing a process of inserting a tooth portion into the opening of the coil piece shown in FIG. 9A. ティース部を構成する各々のティース構成片の嵌合凸部が、鉄心環状部構成部を構成する各々の鉄心環状部構成片の嵌合凹部に嵌合する過程を示す拡大斜視図である。It is an expansion perspective view which shows the process in which the fitting convex part of each teeth constituent piece which comprises a teeth part fits the fitting recessed part of each iron core annular part constituent piece which comprises an iron core annular part constituent part.

次に、図1〜図6を用いて、本発明の実施形態に係る回転電機の積層鉄心について説明する。   Next, the laminated iron core of the rotating electrical machine according to the embodiment of the present invention will be described with reference to FIGS.

図1に示されるように、本実施形態の回転電機の積層鉄心としてのモータコア10は、図示しない巻線が巻回される複数のティース部12(本実施形態では12個のティース部12)と、シャフトが挿入及び固定される鉄心環状部構成部14とが一体化(固着)されることによって構成されている。以下、先ずティース部12について説明し、次いで鉄心環状部構成部14について説明する。   As shown in FIG. 1, a motor core 10 as a laminated core of a rotating electrical machine according to the present embodiment includes a plurality of teeth portions 12 (12 teeth portions 12 in the present embodiment) around which windings (not shown) are wound. The core annular portion constituting portion 14 into which the shaft is inserted and fixed is integrated (fixed). Hereinafter, the tooth portion 12 will be described first, and then the core annular portion constituting portion 14 will be described.

(ティース部12)
ティース部12は、板状に形成されたティース構成片16が回転電機の軸方向(矢印L方向)に積層されることによって構成されている。具体的には、図2に示されるように、ティース構成片16は鉄系の板状素材に打ち抜き加工(プレス加工)が施されることによって成形されており、またティース構成片16は、回転電機の径方向(矢印R1及び矢印R2方向)に延在された矩形状の本体部18を備えている。さらに、ティース構成片16は、本体部18の先端側に連結されると共に、回転電機の周方向(矢印C1方向及び矢印C2方向)に延在された先端部20を備えている。
(Teeth part 12)
The teeth portion 12 is configured by laminating a tooth constituent piece 16 formed in a plate shape in the axial direction of the rotating electrical machine (direction of arrow L). Specifically, as shown in FIG. 2, the tooth constituent piece 16 is formed by stamping (pressing) an iron-based plate material, and the tooth constituent piece 16 is rotated. A rectangular main body 18 extending in the radial direction of the electric machine (in the directions of arrows R1 and R2) is provided. Furthermore, the tooth | gear component piece 16 is provided with the front-end | tip part 20 extended in the circumferential direction (arrow C1 direction and arrow C2 direction) of a rotary electric machine while being connected with the front end side of the main-body part 18. FIG.

また、ティース構成片16における回転電機の径方向内側(矢印R2方向)の端部には、該方向(矢印R2方向)に向けて凸状に形成された嵌合凸部22が形成されている。この嵌合凸部22は、平面視で回転電機の径方向外側(矢印R1方向)に向けて窄まるように形成されており、これにより、嵌合凸部22における回転電機の周方向一方側(矢印C1方向)及び周方向他方側(矢印C2方向)には、一対の嵌合凸部側テーパ面T1(第1テーパ面)が形成されている。   Moreover, the fitting convex part 22 formed convexly toward this direction (arrow R2 direction) is formed in the radial direction inner side (arrow R2 direction) end of the rotary electric machine in the tooth | gear component piece 16. As shown in FIG. . The fitting convex portion 22 is formed so as to be narrowed toward the radially outer side (in the direction of the arrow R1) of the rotating electrical machine in a plan view, whereby one side in the circumferential direction of the rotating electrical machine at the fitting convex portion 22 is formed. A pair of fitting convex side taper surfaces T1 (first taper surfaces) are formed on the other side (arrow C1 direction) and the other circumferential side (arrow C2 direction).

また、ティース構成片16における本体部18と嵌合凸部22との間には、本体部18と嵌合凸部22とを連結すると共に平面視で回転電機の径方向外側に向けて拡開する扇状に形成された扇形状部24が設けられている。また、扇形状部24における回転電機の周方向一方側(矢印C1方向)及び周方向他方側(矢印C2方向)には、それぞれ該方向(矢印C1又は矢印C2方向)面が向けられた一対の当接面T3(第3テーパ面)が形成されている。さらに、一対の当接面T3は、回転電機の径方向外側(矢印R1方向)に向けて拡開している。   Further, between the main body portion 18 and the fitting convex portion 22 in the tooth constituent piece 16, the main body portion 18 and the fitting convex portion 22 are coupled and expanded toward the outside in the radial direction of the rotating electrical machine in plan view. A fan-shaped portion 24 formed in a fan shape is provided. In addition, a pair of rotating electrical machines in the circumferential direction on one side (arrow C1 direction) and the other circumferential side (arrow C2 direction) in which the direction (arrow C1 or arrow C2 direction) faces are respectively directed. A contact surface T3 (third tapered surface) is formed. Further, the pair of contact surfaces T3 are expanded toward the outside in the radial direction of the rotating electrical machine (the direction of the arrow R1).

また、本体部18と扇形状部24との境界部における回転電機の周方向一方側(矢印C1方向)及び周方向他方側(矢印C2方向)の端部には、それぞれ段差部26が形成されている。   In addition, stepped portions 26 are formed at the ends of the rotating electrical machine in the circumferential direction one side (arrow C1 direction) and the other circumferential direction side (arrow C2 direction) at the boundary between the main body 18 and the fan-shaped portion 24, respectively. ing.

図4に示されるように、以上説明したティース構成片16が回転電機の軸方向(矢印L方向)に積層されることによってティース部12が構成されている。なお、積層されたティース構成片16はかしめ部28を介して一体化されている。   As shown in FIG. 4, the tooth portion 12 is configured by laminating the above-described teeth constituent pieces 16 in the axial direction (direction of arrow L) of the rotating electrical machine. Note that the stacked tooth constituent pieces 16 are integrated via a caulking portion 28.

(鉄心環状部構成部14)
図1に示されるように、鉄心環状部構成部14は、上記ティース構成片16と同じ板厚の板状に形成された鉄心環状部構成片30が回転電機の軸方向(矢印L方向)に積層されることによって構成されている。具体的には、図1及び図3に示されるように、鉄心環状部構成片30は鉄系の板状素材に打ち抜き加工(プレス加工)が施されることによって成形されており、平面視で略歯車状に形成されている。また、鉄心環状部構成片30の中心部には、シャフト68(図8参照)が挿入(圧入)される円形状の挿入孔32が形成されている。
(Iron core annular component 14)
As shown in FIG. 1, the core annular portion constituting portion 14 is configured so that the core annular portion constituting piece 30 formed in a plate shape having the same plate thickness as the tooth constituting piece 16 is in the axial direction (arrow L direction) of the rotating electrical machine. It is configured by being laminated. Specifically, as shown in FIG. 1 and FIG. 3, the core annular portion constituting piece 30 is formed by punching (pressing) an iron-based plate-like material, and in plan view. It is formed in a substantially gear shape. In addition, a circular insertion hole 32 into which the shaft 68 (see FIG. 8) is inserted (press-fitted) is formed in the center portion of the core annular portion constituting piece 30.

さらに、鉄心環状部構成片30の外周部には、回転電機の径方向外側(矢印R1方向)に向けて突出すると共に平面視で略菱形状に形成された複数の菱形凸部34(本実施形態では12個の菱形凸部34)が設けられている。また、複数の菱形凸部34は、回転電機の周方向(矢印C1及び矢印C2方向)に沿って等間隔に配置されている。さらに、菱形凸部34の基端側(回転電機の径方向内側)の周方向幅(回転電機の周方向の幅)はH1とされており、また菱形凸部34の先端の周方向幅はH2とされており、さらに菱形凸部34における基端側と先端との中間部の周方向幅は、H1及びH2よりも幅広の寸法H3とされている。   Furthermore, a plurality of rhombus convex portions 34 (in this embodiment) projecting toward the outer side in the radial direction of the rotating electrical machine (in the direction of arrow R1) and formed in a substantially rhombus shape in a plan view, on the outer peripheral portion of the core annular portion constituting piece 30 In the form, twelve rhombuses 34) are provided. Moreover, the some rhombus convex part 34 is arrange | positioned at equal intervals along the circumferential direction (arrow C1 and arrow C2 direction) of a rotary electric machine. Furthermore, the circumferential width (circumferential width of the rotating electrical machine) on the base end side (the radial inner side of the rotating electrical machine) of the rhombus convex part 34 is H1, and the circumferential width of the tip of the rhombus convex part 34 is Further, the circumferential width of the intermediate portion between the base end side and the distal end of the rhombus convex portion 34 is a dimension H3 wider than H1 and H2.

また、図3に示されるように、前述の複数の菱形凸部34が鉄心環状部構成片30の外周部に設けられることによって、該鉄心環状部構成片30の外周部における一の菱形凸部34と隣接する他の一の菱形凸部34との間には、回転電機の径方向外側(矢印R1方向)に向けて開放された凹部36が形成されている。この凹部36の基端側(回転電機の径方向内側)は、ティース構成片16の嵌合凸部22(図2参照)が圧入嵌合する嵌合凹部38とされている。また、嵌合凹部38は、平面視で回転電機の径方向外側(矢印R1方向)に向けて窄まるように形成されており、これにより、嵌合凹部38における回転電機の周方向一方側(矢印C1方向)及び周方向他方側(矢印C2方向)には、一対の嵌合凹部側テーパ面T2(第2テーパ面)が形成されている。   Also, as shown in FIG. 3, a plurality of rhombus convex portions 34 described above are provided on the outer peripheral portion of the core annular portion constituting piece 30, thereby providing one rhombus convex portion on the outer peripheral portion of the core annular portion constituting piece 30. A recess 36 that is open toward the outside in the radial direction of the rotating electrical machine (in the direction of the arrow R1) is formed between 34 and the other adjacent diamond-shaped protrusion 34. The base end side of the concave portion 36 (inside in the radial direction of the rotating electrical machine) is a fitting concave portion 38 into which the fitting convex portion 22 (see FIG. 2) of the tooth component piece 16 is press-fitted. Further, the fitting recess 38 is formed so as to narrow toward the radially outer side (in the direction of the arrow R1) of the rotating electrical machine in a plan view. A pair of fitting recess-side tapered surfaces T2 (second tapered surfaces) are formed on the arrow C1 direction) and the other circumferential side (arrow C2 direction).

また、凹部36の先端側(回転電機の径方向外側)は、回転電機の周方向一方側(矢印C1方向)及び周方向他方側(矢印C2方向)にそれぞれ面が向けられた一対の被当接面T4(第4テーパ面)を有する先端側拡開部40とされている。また、一対の被当接面T4は回転電機の径方向外側(矢印R1方向)に向けて拡開している。   In addition, the tip side of the recess 36 (outside in the radial direction of the rotating electrical machine) is a pair of coverings whose surfaces are respectively directed to the circumferential one side (arrow C1 direction) and the other circumferential side (arrow C2 direction) of the rotating electrical machine. The distal end side widened portion 40 has a contact surface T4 (fourth tapered surface). Further, the pair of contacted surfaces T4 are expanded toward the radially outer side (in the direction of arrow R1) of the rotating electrical machine.

図5に示されるように、以上説明した鉄心環状部構成片30が回転電機の軸方向(矢印L方向)に積層されることによって鉄心環状部構成部14が構成されている。なお、積層された鉄心環状部構成片30はかしめ部42を介して一体化されている。また、図1に示されるように、積層された各々のティース構成片16の嵌合凸部22が積層された各々の鉄心環状部構成片30の嵌合凹部38に嵌合することによって、鉄心環状部構成部14とティース部12とが一体化されてモータコア10が構成されている。さらに、図6に示されるように、前述のティース構成片16の嵌合凸部22が鉄心環状部構成部14の嵌合凹部38に圧入嵌合されると、ティース構成片16の当接面T3が鉄心環状部構成部14の被当接面T4に当接すると共に、凹部36を形成する菱形凸部34の先端がティース構成片16に形成された段差部26に突き当たるように各部の寸法が設定されている。   As shown in FIG. 5, the core annular portion constituting portion 14 is configured by laminating the above-described core annular portion constituting pieces 30 in the axial direction (arrow L direction) of the rotating electrical machine. The laminated core ring-shaped component pieces 30 are integrated through a caulking portion 42. Further, as shown in FIG. 1, by fitting the fitting convex portions 22 of the laminated tooth constituent pieces 16 into the fitting concave portions 38 of the laminated iron core annular portion constituting pieces 30, The motor core 10 is configured by integrating the annular portion constituting portion 14 and the tooth portion 12. Further, as shown in FIG. 6, when the fitting convex portion 22 of the tooth constituent piece 16 is press-fitted into the fitting concave portion 38 of the core annular portion constituent portion 14, the contact surface of the tooth constituent piece 16 is obtained. The dimensions of each part are such that T3 abuts against the abutted surface T4 of the core annular part constituting part 14 and the tip of the rhombus convex part 34 forming the recessed part 36 abuts on the step part 26 formed on the tooth constituting piece 16. Is set.

さらに、本実施形態では、ティース構成片16の当接面T3と鉄心環状部構成片30の被当接面T4との接触面積が、ティース構成片16の嵌合凸部22と鉄心環状部構成部14の嵌合凹部38との接触面積よりも大きくなるように各部の寸法が設定されている。   Further, in the present embodiment, the contact area between the contact surface T3 of the tooth constituent piece 16 and the abutted surface T4 of the core annular portion constituent piece 30 is determined by the fitting convex portion 22 of the tooth constituent piece 16 and the core annular portion configuration. The dimension of each part is set so that it may become larger than the contact area with the fitting recessed part 38 of the part 14. FIG.

(本実施形態の作用並びに効果)
次に、本実施形態の作用並びに効果について説明する。
(Operation and effect of this embodiment)
Next, the operation and effect of this embodiment will be described.

図1及び図6に示されるように、本実施形態では、積層された各々のティース構成片16の嵌合凸部22が積層された各々の鉄心環状部構成片30の嵌合凹部38に嵌合することによって、ティース部12が鉄心環状部構成部14の外周部に支持されている。さらに、本実施形態では、回転電機の周方向に面が向けられた一対の当接面T3がティース構成片16に設けられていると共に、この一対の当接面T3が当接する被当接面T4が鉄心環状部構成片30の外周部に設けられており、また積層された各々のティース構成片16の当接面T3が積層された各々の鉄心環状部構成片30の被当接面T4に当接することによって、鉄心環状部構成部14に対するティース部12の傾きが規制される。また、本実施形態では、ティース部12から鉄心環状部構成部14に磁束が流れる際、或いは、鉄心環状部構成部14からティース部12に磁束が流れる際に、嵌合凸部22と嵌合凹部38との境界に加えて当接面T3と被当接面T4との境界を介して磁束を流すことが可能となる。すなわち、本実施形態では、ティース部12と鉄心環状部構成部14との境界において磁束が低下することを抑制することができると共に、鉄心環状部構成部14に対するティース部12の傾きを抑制することができる。   As shown in FIG. 1 and FIG. 6, in this embodiment, the fitting convex portions 22 of the laminated tooth constituent pieces 16 are fitted into the fitting concave portions 38 of the laminated core annular portion constituent pieces 30. By combining, the teeth part 12 is supported by the outer peripheral part of the core annular part constituting part 14. Further, in the present embodiment, a pair of contact surfaces T3 whose surfaces are directed in the circumferential direction of the rotating electrical machine are provided on the tooth constituent piece 16, and the contacted surfaces with which the pair of contact surfaces T3 abut are provided. T4 is provided on the outer peripheral portion of the core annular portion constituting piece 30, and the abutted surface T4 of each core annular portion constituting piece 30 on which the contact surface T3 of each laminated tooth constituting piece 16 is laminated. , The inclination of the tooth portion 12 with respect to the core annular portion constituting portion 14 is regulated. In the present embodiment, when the magnetic flux flows from the tooth portion 12 to the core annular portion constituting portion 14, or when the magnetic flux flows from the core annular portion constituting portion 14 to the teeth portion 12, the fitting convex portion 22 is fitted. In addition to the boundary with the recess 38, the magnetic flux can flow through the boundary between the contact surface T3 and the contacted surface T4. That is, in this embodiment, it can suppress that magnetic flux falls in the boundary of the teeth part 12 and the core annular part structural part 14, and suppress the inclination of the teeth part 12 with respect to the core annular part structural part 14. Can do.

また、図6に示されるように、本実施形態では、ティース構成片16の嵌合凸部22と鉄心環状部構成片30の嵌合凹部38とが圧入嵌合されているため、該嵌合部付近の応力が高くなっている。このような高応力部位を磁束が流れる場合、該部位において磁束の低下が生じやすい。しかしながら、本実施形態では、磁束低下が生じ難い(高応力部位となり難い)当接面T3と被当接面T4との境界を介して磁束を流すことができると共に、嵌合凸部22と嵌合凹部38との接触面積よりも広い面積の当接面T3と被当接面T4との境界を介して磁束を流すことができる。すなわち、本実施形態では、ティース部12と鉄心環状部構成部14との境界において磁束が低下することをより一層抑制することができる。   Further, as shown in FIG. 6, in the present embodiment, the fitting convex portion 22 of the tooth constituent piece 16 and the fitting concave portion 38 of the core annular portion constituent piece 30 are press-fitted and fitted. The stress near the part is high. When magnetic flux flows through such a high-stress part, the magnetic flux tends to decrease at the part. However, in the present embodiment, the magnetic flux can be flowed through the boundary between the contact surface T3 and the contacted surface T4, in which the magnetic flux is unlikely to be lowered (it is difficult to become a high stress portion), and the fitting convex portion 22 and the fitting are fitted. Magnetic flux can flow through the boundary between the contact surface T3 and the contacted surface T4 having an area larger than the contact area with the combined recess 38. That is, in this embodiment, it can suppress further that a magnetic flux falls in the boundary of the teeth part 12 and the core annular part structure part 14. FIG.

さらに、本実施形態では、嵌合凸部側テーパ面T1と嵌合凹部側テーパ面T2とが当接することによってティース部12が鉄心環状部構成部14に支持されている。ここで、嵌合凸部側テーパ面T1及び嵌合凹部側テーパ面T2は回転電機の径方向外側に向けて窄まるように設定されているため、嵌合凸部22が嵌合凹部38に圧入嵌合すると、ティース部12は鉄心環状部構成部14側に向けて(回転電機の径方向内側に向けて)移動しようとする。その結果、積層された各々のティース構成片16の当接面T3が積層された各々の鉄心環状部構成片30の被当接面T4に押圧される。これにより、本実施形態では、ティース部12を鉄心環状部構成部14の外周部により強固に支持させることができると共に、ティース部12が鉄心環状部構成部14に対して回転電機の周方向に傾くことをより一層抑制することができる。   Further, in the present embodiment, the tooth portion 12 is supported by the core annular portion constituting portion 14 by the fitting convex portion-side tapered surface T1 and the fitting concave portion-side tapered surface T2 contacting each other. Here, since the fitting convex portion side tapered surface T1 and the fitting concave portion side tapered surface T2 are set so as to be narrowed toward the radially outer side of the rotating electrical machine, the fitting convex portion 22 becomes the fitting concave portion 38. When press-fitting, the tooth portion 12 tends to move toward the core annular portion constituting portion 14 side (toward the radial inner side of the rotating electrical machine). As a result, the contact surface T3 of each laminated tooth constituent piece 16 is pressed against the abutted surface T4 of each laminated core part 30. Thereby, in this embodiment, while the teeth part 12 can be firmly supported by the outer peripheral part of the iron core annular part component 14, the teeth part 12 is in the circumferential direction of the rotating electrical machine with respect to the iron core annular part component 14. Inclination can be further suppressed.

なお、本実施形態では、嵌合凸部側テーパ面T1及び嵌合凹部側テーパ面T2が回転電機の径方向外側に向けて窄まるように設定されていると共に、当接面T3及び被当接面T4が回転電機の径方向外側に向けて拡開するように設定された例について説明してきたが、本発明はこれに限定されるものではない。例えば、一例として、当接面T3及び被当接面T4が回転電機の径方向外側に向けて窄まるように設定することもできる。   In the present embodiment, the fitting convex side taper surface T1 and the fitting concave side taper surface T2 are set so as to be narrowed outward in the radial direction of the rotating electrical machine, and the contact surface T3 and the contacted side Although the example in which the contact surface T4 is set to expand toward the radially outer side of the rotating electrical machine has been described, the present invention is not limited to this. For example, as an example, the contact surface T3 and the contacted surface T4 can be set so as to narrow toward the outside in the radial direction of the rotating electrical machine.

また、本実施形態では、ティース構成片16の当接面T3と鉄心環状部構成片30の被当接面T4との接触面積が、ティース構成片16の嵌合凸部22と鉄心環状部構成部14の嵌合凹部38との接触面積よりも大きく設定した例について説明してきたが、本発明はこれに限定されるものではない。例えば、ティース構成片16の当接面T3と鉄心環状部構成片30の被当接面T4との接触面積が、ティース構成片16の嵌合凸部22と鉄心環状部構成部14の嵌合凹部38との接触面積と同じになるように設定することもできる。   Further, in the present embodiment, the contact area between the contact surface T3 of the tooth constituent piece 16 and the contacted surface T4 of the core annular part constituent piece 30 is determined by the fitting convex part 22 of the tooth constituent piece 16 and the core annular part structure. Although the example set larger than the contact area with the fitting recessed part 38 of the part 14 has been demonstrated, this invention is not limited to this. For example, the contact area between the contact surface T3 of the tooth component piece 16 and the abutted surface T4 of the core annular portion component piece 30 is such that the fitting convex portion 22 of the tooth component piece 16 and the core annular portion component portion 14 are fitted. It can also be set to be the same as the contact area with the recess 38.

(車両用モータ44)
次に、図7〜図9Cを用いて、上記実施形態のモータコア10を備えた回転電機としての車両用モータ44について説明する。
(Vehicle motor 44)
Next, a vehicle motor 44 as a rotating electrical machine including the motor core 10 according to the embodiment will be described with reference to FIGS. 7 to 9C.

図7に示されるように、本実施形態の車両用モータ44は、該車両用モータ44の外郭を構成するヨーク46と、ヨーク46内に配置されたアーマチャ48と、を主要な要素として構成されている。具体的には、ヨーク46は、有底円筒状に形成されており、またヨーク46の底壁50には、後述するシャフト68の一端が軸支される軸受部材52が固定されている。さらに、ヨーク46の周壁54の径方向内側には、その周方向に沿って複数のマグネット56が接合されている。また、ヨーク46の開放端は、ブラシ58及びブラシホルダ60を支持する支持部材62によって閉止されていると共に、この支持部材62には、シャフト68の他端を支持する軸受部材52が固定されている。   As shown in FIG. 7, the vehicle motor 44 of the present embodiment includes a yoke 46 that constitutes an outline of the vehicle motor 44 and an armature 48 arranged in the yoke 46 as main elements. ing. Specifically, the yoke 46 is formed in a bottomed cylindrical shape, and a bearing member 52 on which one end of a shaft 68 described later is supported is fixed to the bottom wall 50 of the yoke 46. Furthermore, a plurality of magnets 56 are joined along the circumferential direction on the radially inner side of the circumferential wall 54 of the yoke 46. The open end of the yoke 46 is closed by a support member 62 that supports the brush 58 and the brush holder 60, and a bearing member 52 that supports the other end of the shaft 68 is fixed to the support member 62. Yes.

また、図8に示されるように、アーマチャ48は、電機子本体64及び該電機子本体64に通電させるためのコンミテータ66等が円柱状のシャフト68に固定されることによって構成されている。さらに、電機子本体64は、導電性の巻線70が前述のモータコア10のティース部12(図1参照)に巻回されることによって構成されている。当該電機子本体64の製造方法について簡単に説明すると、先ず図9Aに示されるように、環状に巻回された導電性の巻線70が封止樹脂によって封止されることによって構成されたコイルピース72を回転電機の周方向に沿って放射状に配列させる。次いで、図9Bに示されるように、ティース部12を環状に配列されたコイルピース72の径方向外側から該コイルピース72の開口74に挿入する。次いで、図9Cに示されるように、鉄心環状部構成部14を回転電機の軸方向に移動させることによって、積層された各々のティース構成片16の嵌合凸部22が積層された各々の鉄心環状部構成片30の嵌合凹部38に嵌合して、鉄心環状部構成部14とティース部12とが一体化される。以上の工程を経て電機子本体64が構成される。   Further, as shown in FIG. 8, the armature 48 is configured by fixing an armature main body 64 and a commutator 66 for energizing the armature main body 64 to a cylindrical shaft 68. Furthermore, the armature body 64 is configured by winding a conductive winding 70 around the tooth portion 12 (see FIG. 1) of the motor core 10 described above. The manufacturing method of the armature body 64 will be briefly described. First, as shown in FIG. 9A, a coil formed by sealing a conductive winding 70 wound in an annular shape with a sealing resin. The pieces 72 are arranged radially along the circumferential direction of the rotating electrical machine. Next, as shown in FIG. 9B, the tooth portion 12 is inserted into the opening 74 of the coil piece 72 from the outside in the radial direction of the coil pieces 72 arranged in an annular shape. Next, as shown in FIG. 9C, by moving the core annular portion constituting portion 14 in the axial direction of the rotating electrical machine, each of the iron cores in which the fitting convex portions 22 of the laminated tooth constituting pieces 16 are laminated. The core annular part constituting part 14 and the tooth part 12 are integrated by fitting into the fitting recess 38 of the annular part constituting piece 30. The armature body 64 is configured through the above steps.

また、図7及び図8に示されるように、電機子本体64の軸心部(鉄心環状部構成部14の軸心部)には、前述のシャフト68が圧入され、さらに、シャフト68には、コンミテータ66が取付けられている。なお、コイルピース72を構成する巻線70の端末部はコンミテータ66に接続されている。これにより、コンミテータ66に摺接するブラシ58を介してコイルピース72を構成する巻線70に通電させることが可能となっている。   Further, as shown in FIGS. 7 and 8, the shaft 68 is press-fitted into the axial center portion of the armature body 64 (the axial center portion of the core annular portion constituting portion 14). A commutator 66 is attached. Note that a terminal portion of the winding 70 constituting the coil piece 72 is connected to the commutator 66. Thereby, it is possible to energize the winding 70 constituting the coil piece 72 via the brush 58 that is in sliding contact with the commutator 66.

以上説明したように、本実施形態では、ティース部12と鉄心環状部構成部14との境界において磁束が低下することを抑制することができるモータコア10を含んで車両用モータ44が構成されているため、車両用モータ44の小型化及び高出力化を図ることができる。   As described above, in the present embodiment, the vehicle motor 44 is configured to include the motor core 10 that can prevent the magnetic flux from decreasing at the boundary between the tooth portion 12 and the core annular portion constituting portion 14. Therefore, the vehicle motor 44 can be reduced in size and output.

以上、本発明の一実施形態について説明したが、本発明は、上記に限定されるものでなく、その主旨を逸脱しない範囲内において上記以外にも種々変形して実施することが可能であることは勿論である。   Although one embodiment of the present invention has been described above, the present invention is not limited to the above, and various modifications other than the above can be implemented without departing from the spirit of the present invention. Of course.

10…モータコア(回転電機の積層鉄心),12…ティース部,14…鉄心環状部構成部,16…ティース構成片,22…嵌合凸部,30…鉄心環状部構成片,38…嵌合凹部,
44…車両用モータ(回転電機),C1…回転電機の周方向一方側(回転電機の周方向),C2…回転電機の周方向他方側(回転電機の周方向),R1…回転電機の径方向外側(回転電機の径方向),R2…回転電機の径方向内側(回転電機の径方向),T1…嵌合凸部側テーパ面(第1テーパ面),T2…嵌合凹部側テーパ面(第2テーパ面),T3…当接面(第3テーパ面),T4…被当接面(第4テーパ面)
DESCRIPTION OF SYMBOLS 10 ... Motor core (laminated iron core of a rotary electric machine), 12 ... Teeth part, 14 ... Iron core annular part constituent part, 16 ... Teeth constituent piece, 22 ... Fitting convex part, 30 ... Iron core annular part constituent piece, 38 ... Fitting concave part ,
44 ... Vehicle motor (rotary electric machine), C1 ... One side in the circumferential direction of the rotary electric machine (circumferential direction of the rotary electric machine), C2 ... The other circumferential side of the rotary electric machine (circumferential direction of the rotary electric machine), R1 ... Diameter of the rotary electric machine Outward direction (radial direction of rotating electrical machine), R2 ... Inside radial direction of rotating electrical machine (radial direction of rotating electrical machine), T1 ... Fitting convex side taper surface (first taper surface), T2 ... Fitting concave side taper surface (Second taper surface), T3 ... contact surface (third taper surface), T4 ... contacted surface (fourth taper surface)

Claims (3)

回転電機の径方向に延在されかつ嵌合凸部が該回転電機の径方向内側の端部に設けられていると共に、回転電機の周方向に面が向けられた一対の当接面が前記嵌合凸部に対して前記回転電機の径方向外側の部位に設けられたティース構成片が前記回転電機の軸方向に積層されることによって構成されたティース部と、
前記嵌合凸部が嵌合する嵌合凹部と、前記回転電機の周方向に面が向けられていると共に前記一対の当接面が当接する一対の被当接面と、を外周部に備えた鉄心環状部構成片が前記回転電機の軸方向に積層されることによって構成された鉄心環状部構成部と、
を備えた回転電機の積層鉄心。
A pair of contact surfaces extending in the radial direction of the rotating electrical machine and having a fitting convex portion provided at the radially inner end of the rotating electrical machine and having a surface directed in the circumferential direction of the rotating electrical machine A teeth portion formed by laminating a tooth constituent piece provided in a radially outer portion of the rotating electrical machine with respect to the fitting convex portion in the axial direction of the rotating electrical machine,
The outer peripheral portion includes a fitting concave portion into which the fitting convex portion is fitted, and a pair of abutted surfaces that are faced in the circumferential direction of the rotating electrical machine and are in contact with the pair of abutting surfaces. A core annular part constituent part configured by stacking the core annular part constituent pieces in the axial direction of the rotating electrical machine;
A laminated iron core of a rotating electrical machine with
前記当接面と前記被当接面との接触面積が、前記嵌合凸部と嵌合凹部との接触面積よりも大きく設定されている請求項1記載の回転電機の積層鉄心。   The laminated core of the rotating electrical machine according to claim 1, wherein a contact area between the contact surface and the contacted surface is set larger than a contact area between the fitting convex portion and the fitting concave portion. 前記嵌合凸部は前記回転電機の径方向外側に向けて窄まる一対の第1テーパ面を有して構成されていると共に、前記嵌合凹部は前記回転電機の径方向外側に向けて窄まる一対の第2テーパ面を有して構成されており、前記第1テーパ面と前記第2テーパ面とが当接することによって前記ティース部が前記鉄心環状部構成部に支持され、
前記一対の当接面は前記回転電機の径方向外側に向けて拡開する第3テーパ面とされていると共に、前記一対の被当接面は前記回転電機の径方向外側に向けて拡開する第4テーパ面とされており、前記第3テーパ面と前記第4テーパ面とが当接することによって前記ティース部が前記鉄心環状部構成部に対して前記回転電機の周方向に傾くことが規制されている請求項1又は請求項2記載の回転電機の積層鉄心。
The fitting convex portion is configured to have a pair of first tapered surfaces that narrow toward the radially outer side of the rotating electric machine, and the fitting concave portion narrows toward the radially outer side of the rotating electric machine. The teeth portion is supported by the core annular portion constituting portion by contacting the first tapered surface and the second tapered surface.
The pair of contact surfaces are third tapered surfaces that expand outward in the radial direction of the rotating electrical machine, and the pair of contacted surfaces expands outward in the radial direction of the rotating electrical machine. The teeth portion is inclined in the circumferential direction of the rotating electrical machine with respect to the core annular portion constituting portion when the third taper surface and the fourth taper surface come into contact with each other. The laminated iron core of the rotating electrical machine according to claim 1 or 2, wherein the core is regulated.
JP2013076358A 2013-04-01 2013-04-01 Lamination armature core for rotary electric machine Pending JP2014204475A (en)

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CN110832743A (en) * 2017-07-25 2020-02-21 日本电产株式会社 Stator and motor
JPWO2019021656A1 (en) * 2017-07-25 2020-05-28 日本電産株式会社 Stator and motor
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WO2021131951A1 (en) * 2019-12-23 2021-07-01 Ntn株式会社 Electric motor, automotive power apparatus provided with said electric motor, generator, and generator-equipped wheel bearing provided with said generator
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