JP2014200871A - Positioning device - Google Patents
Positioning device Download PDFInfo
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- JP2014200871A JP2014200871A JP2013077558A JP2013077558A JP2014200871A JP 2014200871 A JP2014200871 A JP 2014200871A JP 2013077558 A JP2013077558 A JP 2013077558A JP 2013077558 A JP2013077558 A JP 2013077558A JP 2014200871 A JP2014200871 A JP 2014200871A
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- plug
- positioning device
- main body
- hole
- pressurized air
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- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims description 19
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000001514 detection method Methods 0.000 description 7
- 239000011295 pitch Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/0063—Connecting non-slidable parts of machine tools to each other
- B23Q1/0081—Connecting non-slidable parts of machine tools to each other using an expanding clamping member insertable in a receiving hole
- B23Q1/009—Connecting non-slidable parts of machine tools to each other using an expanding clamping member insertable in a receiving hole the receiving hole being cylindrical or conical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
本発明は、基準側のベース部材に装備されたプラグ部材のプラグ部とテーパスリーブをワークの円筒穴に嵌めてワークを位置決めする際に、プラグ部の軸心と直交する第1方向へ移動不能に且つ第1方向に直交する第2方向へ移動可能に位置決めする位置決め装置に関する。 In the present invention, when the work piece is positioned by fitting the plug part of the plug member and the taper sleeve of the plug member provided on the base member on the reference side into the cylindrical hole of the work, it cannot move in the first direction perpendicular to the axis of the plug part. In addition, the present invention relates to a positioning device for positioning so as to be movable in a second direction orthogonal to the first direction.
マシニングセンタ等においてワークピースの固定と搬送と位置決めとに供するワークパレットをマシニングセンタのテーブル等に位置決めして固定する種々の形態の位置決め固定装置が提案されて実用に供されている。この種の位置決め装置として、ワークを水平面内のX方向とY方向に位置決めする全方向位置決め装置と、ワークを水平な第1方向へのみ位置決め可能でその他の方向への移動を許容する一方向位置決め装置とが使用される。 Various types of positioning and fixing devices have been proposed and put into practical use for positioning and fixing a work pallet used for fixing, transporting and positioning of a workpiece in a machining center or the like to a table or the like of the machining center. As this type of positioning device, an omnidirectional positioning device that positions the workpiece in the X and Y directions in a horizontal plane, and a one-way positioning that allows the workpiece to be positioned only in the first horizontal direction and allows movement in other directions. The device is used.
ワークの1対の円筒穴と円筒穴の間の距離には、穴開け加工時のピッチ間誤差が発生するため、ワークを水平面内において精密に位置決めする場合、一方の円筒穴は全方向位置決め装置により位置決めし、ピッチ間誤差を吸収するため他方の円筒穴は一方向位置決め装置により位置決めする。本発明は、前記一方向位置決め装置を提供するものである。 The distance between a pair of cylindrical holes in a workpiece causes an error between pitches when drilling. When positioning a workpiece precisely in a horizontal plane, one cylindrical hole is an omnidirectional positioning device. In order to absorb the error between pitches, the other cylindrical hole is positioned by a one-way positioning device. The present invention provides the one-way positioning device.
特許文献1に記載の位置決め装置は、本体部材と、この本体部材の頂部に上方へ突出状に形成されたプラグ部と、プラグ部の外周部の軸心を挟んだ両側部に形成された上方程小径化するテーパ状の位置決め部(テーパ部)と、プラグ部材に外嵌されたテーパスリーブと、プラグ部とテーパスリーブに挿通された駆動ロッドであって上端部にテーパスリーブの上端部が一体的に連結された駆動ロッドと、駆動ロッドを昇降駆動可能な油圧シリンダとを備えている。 The positioning device described in Patent Document 1 is formed on both sides of a main body member, a plug portion that protrudes upward from the top of the main body member, and an axis of the outer peripheral portion of the plug portion. A tapered positioning portion (tapered portion) that decreases in diameter, a tapered sleeve that is externally fitted to the plug member, and a drive rod that is inserted into the plug portion and the tapered sleeve, and the upper end portion of the tapered sleeve is integrated with the upper end portion. And a hydraulic cylinder capable of moving the drive rod up and down.
ワークの穴にプラグ部とテーパスリーブとを挿入してから、油圧シリンダで駆動ロッドを下方へ駆動し、テーパスリーブを拡径させて穴の内周面に密着させることで、ワークを両位置決め部(テーパ部)を結ぶ水平な第1方向へ移動不能に且つこの第1方向と直交する第2方向へ水平移動可能に位置決めするように構成してある。 After inserting the plug and taper sleeve into the hole in the workpiece, the drive rod is driven downward by a hydraulic cylinder, the diameter of the taper sleeve is expanded and brought into close contact with the inner peripheral surface of the hole, so that the workpiece is positioned at both positioning portions. It is configured to be positioned so as to be immovable in a first horizontal direction connecting the (tapered portions) and horizontally movable in a second direction orthogonal to the first direction.
特許文献2に記載の位置決め装置(その図3、図4参照)は、前記位置決め装置と類似の構成であるが、本体部材とは別体のプラグ部材を設け、そのプラグ部の外周部に上方程小径化するテーパ部を形成し、プラグ部材の下端部の摺動フランジ部を本体部材に形成した長穴に装着し、ロッドを油圧シリンダの出力部材に対して水平方向へ僅かに移動可能に構成し、プラグ部材とロッドとテーパスリーブを、第1方向へ移動不能に且つこの第1方向と直交する第2方向へ水平移動可能に構成してある。 The positioning device described in Patent Document 2 (see FIGS. 3 and 4) has a configuration similar to that of the positioning device, but is provided with a plug member separate from the main body member, A tapered part with a smaller diameter is formed, and the sliding flange part at the lower end of the plug member is attached to the elongated hole formed in the main body member, so that the rod can be moved slightly in the horizontal direction with respect to the output member of the hydraulic cylinder. The plug member, the rod, and the taper sleeve are configured to be immovable in the first direction and horizontally movable in a second direction orthogonal to the first direction.
特許文献1の位置決め装置においては、プラグ部に対してテーパスリーブを第2方向へ移動させることで、前記ピッチ間誤差を吸収するように構成してあるが、非位置決め状態のとき1対の位置決め部の外面がテーパスリーブの内周面に密着する形状であるため、プラグ部に対してテーパスリーブを第2方向へ移動させる機構に無理があり、テーパスリーブの移動許容幅を大きくとることができないこと、1対の位置決め部が摩耗し易いため位置決め精度確保と耐久性の面で不利である。 In the positioning device of Patent Literature 1, the taper sleeve is moved in the second direction with respect to the plug portion so as to absorb the error between the pitches. Since the outer surface of the portion is in close contact with the inner peripheral surface of the taper sleeve, the mechanism for moving the taper sleeve in the second direction relative to the plug portion is unreasonable, and the allowable movement width of the taper sleeve cannot be increased. In addition, since the pair of positioning portions are easily worn, it is disadvantageous in terms of ensuring positioning accuracy and durability.
特許文献2の位置決め装置においては、プラグ部材の摺動フランジ部が本体部材に形成した長穴に対して摺動させて前記ピッチ間誤差を吸収する機構であるため、摺動隙間が必要であり、また、長期間使用している間に摺動部の摩耗により、摺動フランジ部と本体部材の長穴の間の摺動隙間が大きくなり、ガタつきが大きくなるため、位置決め精度を高めることが難しい。 In the positioning device of Patent Document 2, since the sliding flange portion of the plug member is slid with respect to the long hole formed in the main body member and absorbs the error between the pitches, a sliding gap is necessary. In addition, the wear of the sliding part during long-term use increases the sliding gap between the sliding flange part and the long hole of the main body member, and the backlash increases, increasing the positioning accuracy. Is difficult.
本発明の目的は、プラグ部とテーパスリーブの移動許容幅を大きくすることができる位置決め装置、摺動部が存在しても高い位置決め精度を確保できる位置決め装置を提供することである。 An object of the present invention is to provide a positioning device that can increase the allowable movement width of the plug portion and the taper sleeve, and a positioning device that can ensure high positioning accuracy even when there is a sliding portion.
請求項1の位置決め装置は、基準側のベース部材に装備されるプラグ部材のプラグ部をテーパスリーブを介してワークの円筒穴に密着状に嵌合させることにより、ワークをプラグ部の軸心と直交する第1方向へ位置決め可能で且つ前記軸心および前記第1方向と直交する第2方向への移動を許す位置決め装置において、前記ベース部材に固定される本体部材と、前記本体部材に装備されたプラグ部材、及び前記本体部材の上端部から突出するように前記プラグ部材に形成され且つ上方程小径化するテーパ部を備えたプラグ部と、前記テーパ部に下半部が外嵌されると共に円筒形の外周面を備え且つ径拡大方向へ弾性変形可能なテーパスリーブと、前記プラグ部材とテーパスリーブに挿通され且つ上端近傍部に前記テーパスリーブの上端部が一体的に連結された駆動ロッドと、前記駆動ロッドを昇降駆動可能な駆動手段と、前記駆動ロッドを前記駆動手段の駆動力出力部材に対して前記第1方向へ移動不能で且つ前記第2方向へ移動可能に連結する可動連結機構と、前記プラグ部材を前記本体部材に対して前記第1方向へ移動不能で且つ前記第2方向へ移動可能に案内する案内機構とを備え、前記案内機構は、前記プラグ部材の下端部に前記第2方向と平行に形成され且つ下方程互いに接近するように傾斜した1対の傾斜面と、前記傾斜面が密着状に係合するように前記本体部材に形成された1対の支持傾斜面とを備えたことを特徴としている。 The positioning device according to claim 1 is configured such that the plug portion of the plug member mounted on the base member on the reference side is closely fitted into the cylindrical hole of the workpiece via the taper sleeve so that the workpiece is aligned with the axis of the plug portion. In a positioning device capable of positioning in a first direction orthogonal to each other and allowing movement in a second direction orthogonal to the axial center and the first direction, a main body member fixed to the base member, and the main body member are provided. The plug member, a plug portion formed on the plug member so as to protrude from the upper end portion of the main body member, and having a tapered portion whose diameter decreases toward the upper side, and a lower half portion is externally fitted on the tapered portion. A tapered sleeve having a cylindrical outer peripheral surface and elastically deformable in the diameter increasing direction, and inserted through the plug member and the taper sleeve, and the upper end portion of the taper sleeve is aligned in the vicinity of the upper end. Connected drive rods, drive means capable of driving the drive rods up and down, and the drive rods cannot move in the first direction with respect to the drive force output member of the drive means and in the second direction A movable coupling mechanism that is movably coupled; and a guide mechanism that guides the plug member so that the plug member cannot move in the first direction and can move in the second direction with respect to the main body member. A pair of inclined surfaces formed parallel to the second direction at the lower end of the plug member and inclined so as to approach each other downward, and formed on the main body member so that the inclined surfaces are closely engaged with each other And a pair of inclined support surfaces.
請求項2の位置決め装置は、請求項1の発明において、前記本体部材は、前記1対の支持傾斜面が形成された筒部材であって本体部材の嵌合穴に嵌合固定された筒部材を備えたことを特徴としている。 According to a second aspect of the present invention, there is provided the positioning device according to the first aspect, wherein the main body member is a cylindrical member in which the pair of support inclined surfaces are formed and is fitted and fixed in a fitting hole of the main body member. It is characterized by having.
請求項3の位置決め装置は、請求項2の発明において、前記プラグ部材に遊嵌状に外嵌されて前記本体部材の頂部の装着穴に固定された固定リングであって、前記筒部材の上端に上方から当接した固定リングを設けたことを特徴としている。 According to a third aspect of the present invention, there is provided the positioning device according to the second aspect of the invention, wherein the positioning device is a fixing ring that is loosely fitted to the plug member and fixed to the mounting hole at the top of the main body member. It is characterized in that a fixing ring abutting from above is provided.
請求項4の位置決め装置は、請求項3の発明において、前記プラグ部材に外嵌されて前記装着穴に装着され且つ前記固定リングで保持された弾性材料製のスクレーパを設け、駆動ロッドを上昇させた非位置決め状態のとき前記スクレーパによりプラグ部材とテーパスリーブと駆動ロッドをセンタリングするように構成したことを特徴としている。 According to a fourth aspect of the present invention, there is provided the positioning device according to the third aspect of the present invention, wherein a scraper made of an elastic material that is externally fitted to the plug member and is mounted in the mounting hole and held by the fixing ring is provided to raise the drive rod. In the non-positioning state, the scraper is configured to center the plug member, the taper sleeve, and the drive rod.
請求項5の位置決め装置は、請求項1〜4の何れか1項の発明において、前記可動連結機構は、前記駆動ロッドの下端部に形成された係合部と、この係合部が前記第2方向から係合可能で且つ上下方向に相対移動不能に前記駆動力出力部材に形成された係合穴とを備えたことを特徴としている。 A positioning device according to a fifth aspect is the positioning device according to any one of the first to fourth aspects, wherein the movable connecting mechanism includes an engaging portion formed at a lower end portion of the driving rod, and the engaging portion is the first engaging portion. And an engagement hole formed in the driving force output member so as to be engageable from two directions and not relatively movable in the vertical direction.
請求項6の位置決め装置は、請求項1の発明において、前記嵌合穴の底壁部に形成され加圧エア供給通路に接続された弁孔と、前記駆動手段の駆動力出力部材が下限位置に達した際に前記弁孔を閉塞するように前記駆動力出力部材に形成された弁面部とを備え、前記加圧エア供給通路の加圧エアのエア圧を介して前記駆動力出力部材が下限位置に達した位置決め不良状態を検知する位置決め不良検知手段を設けたことを特徴としている。 According to a sixth aspect of the present invention, in the first aspect of the invention, the valve hole formed in the bottom wall portion of the fitting hole and connected to the pressurized air supply passage, and the driving force output member of the driving means are at the lower limit position. And a valve face portion formed on the driving force output member so as to close the valve hole when the pressure reaches the pressure hole, and the driving force output member is connected via an air pressure of the pressurized air in the pressurized air supply passage. It is characterized in that a positioning failure detection means for detecting a positioning failure state that has reached the lower limit position is provided.
請求項7の位置決め装置は、請求項1の発明において、前記駆動ロッドの上端部に前記プラグ部材に上方から対向する鍔部を有する頭部と、この頭部の下側近傍において駆動ロッドに外嵌固定された係合リングとを備え、前記頭部と係合リングとで形成された環状溝に、前記テーパスリーブの上端部の内鍔部を係合させたことを特徴としている。 According to a seventh aspect of the present invention, there is provided a positioning device according to the first aspect of the invention, wherein a head having a flange facing the plug member from above at the upper end of the drive rod, and a drive rod in the vicinity of the lower side of the head. An engagement ring fixedly fitted, and an inner groove portion of the upper end portion of the taper sleeve is engaged with an annular groove formed by the head portion and the engagement ring.
請求項8の位置決め装置は、請求項4の発明において、前記本体部材に、加圧エア供給通路と、この加圧エア供給通路に連なり且つ前記スクレーパの下側に加圧エアを供給可能なエアブロー用エア通路とを設け、前記加圧エア供給通路からエアブロー用エア通路に供給する加圧エアを固定リングとスクレーパの内周側隙間から噴出させることで異物の侵入を防止するように構成したことを特徴としている。 According to an eighth aspect of the present invention, there is provided a positioning apparatus according to the fourth aspect, wherein the main body member has a pressurized air supply passage and an air blow connected to the pressurized air supply passage and capable of supplying pressurized air to the lower side of the scraper. The air passage is provided, and the pressurized air supplied from the pressurized air supply passage to the air blow air passage is ejected from the clearance between the fixing ring and the inner peripheral side of the scraper, thereby preventing foreign matter from entering. It is characterized by.
請求項1の発明によれば、ワークの円筒穴を位置決めする際に、プラグ部材のプラグ部とテーパスリーブをワークの円筒穴に挿入する際に、製作誤差により前記円筒穴の位置が第2方向に僅かにずれている場合には、可動連結機構と案内機構を介して、プラグ部材とテーパスリーブと駆動ロッドとが第2方向へ移動可能であるため、プラグ部材のプラグ部とテーパスリーブをワークの円筒穴に確実に挿入させ、駆動手段により駆動ロッドを下降駆動し、テーパスリーブを拡径させてワークの円筒穴が第1方向へ移動しないように位置決めすることができる。 According to the first aspect of the present invention, when the cylindrical hole of the workpiece is positioned, when the plug portion of the plug member and the taper sleeve are inserted into the cylindrical hole of the workpiece, the position of the cylindrical hole is changed in the second direction due to a manufacturing error. The plug member, the taper sleeve, and the drive rod can be moved in the second direction via the movable connecting mechanism and the guide mechanism. The cylindrical rod of the workpiece can be positioned so that the cylindrical hole of the workpiece does not move in the first direction by driving the drive rod downward by the driving means and expanding the taper sleeve.
前記プラグ部材を本体部材に対して第1方向へは移動不能で且つ第2方向へ移動可能に案内する案内機構を設け、この案内機構は、プラグ部材の下端部に第2方向と平行に形成され且つ下方程互いに接近するように傾斜した1対の傾斜面と、この1対の傾斜面が夫々密着状に係合するように本体部材に形成された1対の支持傾斜面とを備えている。 A guide mechanism is provided for guiding the plug member relative to the main body member so that the plug member is not movable in the first direction and movable in the second direction, and the guide mechanism is formed at the lower end portion of the plug member in parallel with the second direction. And a pair of inclined surfaces inclined so as to approach each other downward, and a pair of supporting inclined surfaces formed on the main body member so that the pair of inclined surfaces are in close contact with each other. Yes.
そのため、プラグ部とテーパスリーブの移動許容幅を大きくすることができ、また、駆動ロッドを下降駆動する際に、1対の傾斜面が1対の支持傾斜面に確実に密着状態になるから、それら傾斜面の摺動部が摩耗してもガタつきが生じることがない。
しかも、1対の傾斜面と1対の支持傾斜面は、プラグ部材とテーパスリーブとを第1方向へセンタリングする機能も有する。それ故、常に高い位置決め精度でワークの円筒穴を位置決めすることができる。
Therefore, the movement allowable width of the plug portion and the taper sleeve can be increased, and when the drive rod is driven to descend, the pair of inclined surfaces are surely in close contact with the pair of support inclined surfaces. Even if the sliding portions of these inclined surfaces wear, there is no backlash.
Moreover, the pair of inclined surfaces and the pair of supporting inclined surfaces also have a function of centering the plug member and the tapered sleeve in the first direction. Therefore, the cylindrical hole of the workpiece can always be positioned with high positioning accuracy.
請求項2の発明によれば、1対の支持傾斜面を筒部材に形成するため、1対の支持傾斜面を精度よく形成できる。
請求項3の発明によれば、プラグ部材に遊嵌状に外嵌された固定リングを本体部材の頂部の装着穴に固定し、この固定リングを筒部材の上端に当接させることで、筒部材の脱落を防止できる。
According to invention of Claim 2, since a pair of support inclined surface is formed in a cylinder member, a pair of support inclined surface can be formed accurately.
According to the invention of claim 3, the fixing ring that is loosely fitted to the plug member is fixed to the mounting hole at the top of the main body member, and the fixing ring is brought into contact with the upper end of the cylinder member, thereby The member can be prevented from falling off.
請求項4の発明によれば、固定リングで保持された弾性材料製のスクレーパを、プラグ部材に外嵌した状態で前記装着穴に装着し、このスクレーパにより、駆動ロッドを上昇させた非位置決め状態のときプラグ部材とテーパスリーブと駆動ロッドをセンタリングすることができる。 According to invention of Claim 4, the scraper made from the elastic material hold | maintained by the fixing ring is mounted | worn with the said mounting hole in the state fitted on the plug member, and the non-positioning state which raised the drive rod with this scraper At this time, the plug member, the taper sleeve, and the drive rod can be centered.
請求項5の発明によれば、可動連結機構は、駆動ロッドに形成した係合部と、駆動手段の駆動力出力部材に形成した係合穴とを備え、この係合穴に係合部が第2方向から係合可能で且つ上下方向に相対移動不能であるため、駆動ロッドを駆動力出力部材に第2方向のみ移動可動に連結できる。 According to the invention of claim 5, the movable coupling mechanism includes an engaging portion formed in the drive rod and an engaging hole formed in the driving force output member of the driving means, and the engaging portion is provided in the engaging hole. Since the engagement is possible from the second direction and the relative movement in the vertical direction is impossible, the drive rod can be connected to the drive force output member so as to be movable only in the second direction.
請求項6の発明によれば、嵌合穴の底壁部に弁孔を形成し、駆動力出力部材が下限位置に達した際に弁孔を閉塞する弁面部を駆動力出力部材に形成し、弁孔と弁面部をとを備えた位置決め不良検知手段により、加圧エア供給通路から弁孔に供給する加圧エアのエア圧を介して駆動力出力部材が下限位置に達した位置決め不良状態を検知することができる。 According to the invention of claim 6, the valve hole is formed in the bottom wall portion of the fitting hole, and the valve surface portion that closes the valve hole when the driving force output member reaches the lower limit position is formed in the driving force output member. , Positioning failure state where the driving force output member has reached the lower limit position via the air pressure of the pressurized air supplied from the pressurized air supply passage to the valve hole by the positioning failure detection means having the valve hole and the valve face portion Can be detected.
請求項7の発明によれば、簡単な構造でもって前記駆動ロッドの上端部にテーパスリーブの上端部を一体的に連結することができる。
請求項8の発明によれば、固定リングとスクレーパの内周側隙間から加圧エアを噴出させることで異物の侵入を確実に防止することができる。
According to the seventh aspect of the present invention, the upper end portion of the taper sleeve can be integrally connected to the upper end portion of the drive rod with a simple structure.
According to the eighth aspect of the present invention, it is possible to reliably prevent the intrusion of foreign matters by ejecting pressurized air from the clearance between the inner side of the fixing ring and the scraper.
以下、本発明を実施するための形態について、実施例に基づいて説明する。 Hereinafter, modes for carrying out the present invention will be described based on examples.
以下、本発明の実施例について図面を参照しながら説明する。
図1に示すように、位置決めシステム1は、マシニングセンタ(数値制御式工作機械)のテーブルであるベース部材2に対して可動部材であるワークパレット(これがワーク に相当する)を水平方向に正確に位置決めするための装置である。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the positioning system 1 accurately positions a work pallet (which corresponds to a workpiece), which is a movable member, in a horizontal direction with respect to a base member 2, which is a table of a machining center (numerically controlled machine tool). It is a device for doing.
図1は、ベース部材2と、そこに装備した複数の位置決め装置3,4,5の平面図である。図1に示すように、ベース部材1には、その上方近傍にセットされるワークW(図4、図5参照)を水平面内におけるX,Y方向(全方向)に位置決めする第1位置決め装置3と、ワークWをZ方向(鉛直方向)に位置決めする3組の高さ方向位置決め装置4と、ワークWを第1位置決め装置3を中心とする水平回動方向(θ方向)へ位置決めする第2位置決め装置5とが装備されている。 FIG. 1 is a plan view of a base member 2 and a plurality of positioning devices 3, 4, 5 mounted thereon. As shown in FIG. 1, the base member 1 has a first positioning device 3 for positioning a workpiece W (see FIGS. 4 and 5) set in the vicinity of the base member 1 in the X and Y directions (all directions) in a horizontal plane. And three sets of height direction positioning devices 4 for positioning the workpiece W in the Z direction (vertical direction), and a second position for positioning the workpiece W in the horizontal rotation direction (θ direction) about the first positioning device 3. A positioning device 5 is provided.
第1位置決め装置3と第2位置決め装置5とにより、ワークWを水平方向の全方向に位置決めされる。尚、前記の第1位置決め装置3と高さ方向位置決め装置4についての説明は省略し、第2位置決め装置5について以下に説明する。 The first positioning device 3 and the second positioning device 5 position the workpiece W in all horizontal directions. The description of the first positioning device 3 and the height direction positioning device 4 will be omitted, and the second positioning device 5 will be described below.
次に、本願の位置決め装置である第2位置決め装置5について、図1〜図9に基づいて説明する。尚、図4、図5は、油圧シリンダ16のピストン部材22を上限位置にした状態を示し、図6、図7は、油圧シリンダ16のピストン部材22がフルストロークして下限位置に達した状態を示す。図9は正常に位置決めした状態を示し、この状態において油圧シリンダ16のピストン部材22が上限位置と下限位置の間の途中位置にある。 Next, the 2nd positioning device 5 which is the positioning device of this application is demonstrated based on FIGS. 4 and 5 show a state in which the piston member 22 of the hydraulic cylinder 16 is at the upper limit position, and FIGS. 6 and 7 show a state in which the piston member 22 of the hydraulic cylinder 16 has made a full stroke and has reached the lower limit position. Indicates. FIG. 9 shows a normally positioned state. In this state, the piston member 22 of the hydraulic cylinder 16 is in the middle position between the upper limit position and the lower limit position.
図1〜図5に示すように、この第2位置決め装置は、基準側のベース部材2に固定される本体部材6と、プラグ部材7と、テーパスリーブ8と、駆動ロッド9と、係合リング10と、駆動力出力部材11と、筒部材12と、固定リング13と、スクレーパ14と、案内機構15と、油圧シリンダ16と、可動連結機構17と、位置決め不良検知手段18と、エアブロー機構19などを備えている。 As shown in FIGS. 1 to 5, the second positioning device includes a main body member 6 fixed to the base member 2 on the reference side, a plug member 7, a taper sleeve 8, a drive rod 9, and an engagement ring. 10, a driving force output member 11, a cylindrical member 12, a fixing ring 13, a scraper 14, a guide mechanism 15, a hydraulic cylinder 16, a movable connection mechanism 17, a positioning failure detection means 18, and an air blow mechanism 19. Etc.
プラグ部材7のプラグ部7aをテーパスリーブ8を介してワークWの底部の円筒穴Hに下方から挿入後、テーパスリーブ8を拡径させて円筒穴Hに密着させることにより、ワークWの円筒穴HをX方向と直交するY方向へ位置決めする装置である。尚、Y方向がプラグ部7aの軸心と直交する水平な第1方向に相当し、X方向がプラグ部7aの軸心及び第1方向と直交する水平な第2方向に相当する。 After the plug portion 7a of the plug member 7 is inserted from below into the cylindrical hole H at the bottom of the workpiece W through the taper sleeve 8, the diameter of the taper sleeve 8 is expanded and brought into close contact with the cylindrical hole H, thereby forming the cylindrical hole of the workpiece W. It is a device that positions H in the Y direction orthogonal to the X direction. The Y direction corresponds to a horizontal first direction orthogonal to the axis of the plug portion 7a, and the X direction corresponds to a horizontal second direction orthogonal to the axis of the plug portion 7a and the first direction.
本体部材6は、固定用フランジ部6aと筒状部6bとを有し、フランジ部6aの下面は水平基準面に形成されている。筒状部6bをベース部材2に形成された円筒穴2aに軸心を鉛直姿勢にして装着し、フランジ部6aの下面をベース部材2の上面に当接させた状態で、3つのボルト穴6cに夫々挿通させた固定ボルト6dにより、本体部材6がベース部材2に高精度に位置決めして固定される。 The main body member 6 has a fixing flange portion 6a and a cylindrical portion 6b, and the lower surface of the flange portion 6a is formed on a horizontal reference plane. The cylindrical portion 6b is mounted in a cylindrical hole 2a formed in the base member 2 with the axis centered in a vertical posture, and the three bolt holes 6c are in a state where the lower surface of the flange portion 6a is in contact with the upper surface of the base member 2. The main body member 6 is positioned and fixed to the base member 2 with high accuracy by the fixing bolts 6d respectively inserted into the base member 2.
前記プラグ部材7は本体部材6にX方向に可動に装着され、このプラグ部材7の上半部にプラグ部7aが形成され、プラグ部7aは本体部材6の中心部分から上方へ突出している。プラグ部7aの外周面は上方程小径化するテーパ部として形成されている。プラグ部材7は、下端部のフランジ部7cと、フランジ部7cから上方へ延びる円筒部7bと、前記プラグ部7aを備え、プラグ部材7の中心側部分にはロッド孔7dが形成されている。 The plug member 7 is mounted on the main body member 6 so as to be movable in the X direction. A plug portion 7 a is formed in the upper half of the plug member 7, and the plug portion 7 a protrudes upward from the central portion of the main body member 6. The outer peripheral surface of the plug part 7a is formed as a taper part that becomes smaller in diameter toward the upper side. The plug member 7 includes a flange portion 7c at a lower end portion, a cylindrical portion 7b extending upward from the flange portion 7c, and the plug portion 7a. A rod hole 7d is formed in a central portion of the plug member 7.
前記テーパスリーブ8は、外周面が円筒面に形成されると共に内周面がテーパ面に形成され、テーパスリーブ8の下半部がプラグ部7aのテーパ部に密着状に外嵌され、径拡大方向へ弾性変形可能に構成されている。図3に示すように、前記弾性変形を可能とするため、テーパスリーブ8の周方向の1カ所には1本の縦スリット8aが形成され、テーパスリーブ8はこの縦スリット8aにより分断されている。 The taper sleeve 8 has an outer peripheral surface formed in a cylindrical surface and an inner peripheral surface formed in a taper surface, and the lower half portion of the taper sleeve 8 is externally fitted to the taper portion of the plug portion 7a so as to expand in diameter. It is configured to be elastically deformable in the direction. As shown in FIG. 3, in order to enable the elastic deformation, one longitudinal slit 8a is formed at one circumferential position of the taper sleeve 8, and the taper sleeve 8 is divided by the longitudinal slit 8a. .
この縦スリット8aに対応する位置において、プラグ部7aのテーパ部に1つの小径のピン部材7eが突出状に装着され、ピン部材7eの先端部が縦スリット8aに係合している。こうして、プラグ部7aに対してテーパスリーブ8がプラグ部7aの軸心の回りに回動しないように規制されている。 At a position corresponding to the vertical slit 8a, one small-diameter pin member 7e is mounted in a protruding manner on the taper portion of the plug portion 7a, and the tip of the pin member 7e is engaged with the vertical slit 8a. Thus, the taper sleeve 8 is regulated so as not to rotate around the axis of the plug portion 7a with respect to the plug portion 7a.
駆動ロッド9は、テーパスリーブ8を昇降駆動するものであり、駆動ロッド9はプラグ部7aと同心状であり、駆動ロッド9はプラグ部材7のロッド孔7dに密着状に挿通し、テーパスリーブ8をも挿通している。この駆動ロッド9は、上端部に形成された頭部9aと、この頭部9aと一体形成されて下方へ延びるロッド本体部9bを有する。前記頭部9aにはプラグ部材7に上方から対向する鍔部9cが形成されている。頭部9aは側面視にて台形状で、テーパ外周面9dを有し、このテーパ外周面9dが、頭部9aとプラグ部7aとテーパスリーブ8をワークWの円筒穴Hに挿入する際の案内面として機能する。 The drive rod 9 drives the taper sleeve 8 to move up and down. The drive rod 9 is concentric with the plug portion 7 a, and the drive rod 9 is inserted into the rod hole 7 d of the plug member 7 in close contact with the taper sleeve 8. Is also inserted. The drive rod 9 has a head portion 9a formed at the upper end portion, and a rod main body portion 9b that is integrally formed with the head portion 9a and extends downward. The head portion 9a is formed with a flange portion 9c that faces the plug member 7 from above. The head portion 9a is trapezoidal in a side view and has a tapered outer peripheral surface 9d. This tapered outer peripheral surface 9d is used when the head portion 9a, the plug portion 7a, and the tapered sleeve 8 are inserted into the cylindrical hole H of the workpiece W. It functions as a guide surface.
前記テーパスリーブ8の上端部には内側へ張り出す内鍔部8bが形成され、係合リング10はロッド本体部8bの上端部に焼き嵌め又は圧入にて固着されている。
この頭部9aと係合リング10とで環状溝10aが形成され、この環状溝10aにテーパスリーブ8の上端部の内鍔部8bが緊密に係合されている。こうして、テーパスリーブ8の上端部が駆動ロッド9の上端近傍部に一体的に連結され、油圧シリンダ16の昇降駆動力を駆動力出力部材11を介してテーパスリーブ8に伝達可能に連結されている。
An inner flange portion 8b projecting inward is formed at the upper end portion of the taper sleeve 8, and the engagement ring 10 is fixed to the upper end portion of the rod main body portion 8b by shrink fitting or press fitting.
The head 9a and the engagement ring 10 form an annular groove 10a, and the inner flange 8b at the upper end of the taper sleeve 8 is tightly engaged with the annular groove 10a. In this way, the upper end portion of the taper sleeve 8 is integrally connected to the vicinity of the upper end of the drive rod 9, and the lifting drive force of the hydraulic cylinder 16 is connected to the taper sleeve 8 via the drive force output member 11 so as to be able to be transmitted. .
駆動ロッド9の上昇時にはテーパスリーブ8がプラグ部7aに対して相対的に数mmだけ上昇し、駆動ロッド9の下降時にはテーパスリーブ8がプラグ部7aに対して相対的に数mmだけ下降する。 When the drive rod 9 is raised, the taper sleeve 8 is raised by a few millimeters relative to the plug portion 7a, and when the drive rod 9 is lowered, the taper sleeve 8 is lowered by a few millimeters relative to the plug portion 7a.
前記筒部材12は本体部材6の一部に相当するものであり、この筒部材12は本体部材6に形成された嵌合穴20に緊密に装着されている。
筒部材12の外周の一箇所には回り止めピン12dが装着され、この回り止めピン12dを本体部材6の嵌合穴20の外周の一箇所に形成した半円筒溝(図示略)に係合させることにより、筒部材12が回転しないように規制されている。
The cylindrical member 12 corresponds to a part of the main body member 6, and the cylindrical member 12 is closely attached to a fitting hole 20 formed in the main body member 6.
An anti-rotation pin 12d is mounted at one location on the outer periphery of the cylindrical member 12, and the anti-rotation pin 12d is engaged with a semi-cylindrical groove (not shown) formed at one location on the outer periphery of the fitting hole 20 of the body member 6. By doing so, the cylindrical member 12 is regulated so as not to rotate.
この嵌合穴20の上側において本体部材6の上端部には嵌合穴20よりも大径の装着穴21が形成されている。この装着穴21に断面L形の固定リング13が焼き嵌め又は圧入にて固定され、筒部材12の1対の突出部12bの上端に当接している。そのため、筒部材12が脱落することはない。軟質合成樹脂等の弾性材料製の環状のスクレーパ14がプラグ部材7に密着状に外嵌されて固定リング13に装着されて固定されている。 A mounting hole 21 having a diameter larger than that of the fitting hole 20 is formed on the upper end portion of the main body member 6 above the fitting hole 20. A fixing ring 13 having an L-shaped cross section is fixed to the mounting hole 21 by shrink fitting or press fitting, and is in contact with the upper ends of the pair of projecting portions 12b of the cylindrical member 12. Therefore, the cylindrical member 12 does not fall off. An annular scraper 14 made of an elastic material such as a soft synthetic resin is externally fitted to the plug member 7 in a close contact manner, and is attached to the fixing ring 13 and fixed.
前記案内機構15は、プラグ部材7を本体部材6に対してY方向へ移動不能で且つX方向へ移動可能に案内するものである。この案内機構15は、プラグ部材7の下端部にX方向と平行に形成され且つ下方程互いに接近するように傾斜した1対の傾斜面15aと、これら傾斜面15aが密着状に夫々係合するように筒部材12に形成された1対の支持傾斜面15bとを備えている。1対の傾斜面15aは、プラグ部材7のフランジ部7cの両側部を部分的に切除した切断面に形成されている。 The guide mechanism 15 guides the plug member 7 such that it cannot move in the Y direction and can move in the X direction with respect to the main body member 6. The guide mechanism 15 has a pair of inclined surfaces 15a formed in parallel to the X direction at the lower end portion of the plug member 7 and inclined so as to approach each other downward, and these inclined surfaces 15a engage in close contact with each other. A pair of inclined support surfaces 15b formed on the cylindrical member 12 is provided. The pair of inclined surfaces 15 a are formed as cut surfaces obtained by partially cutting off both side portions of the flange portion 7 c of the plug member 7.
前記筒部材12の中央孔12aには駆動力出力部材11の大径部11aが密着状に装着され、筒部材12のY方向の両側部分には中央孔12aよりも高く突出する平面視にて弓形の突出部12bが形成されている。前記1対の支持傾斜面15bは、1対の突出部12bの内側面に形成されている。尚、図3〜図5に示すように、筒部材12の1対の円弧面12cは、1対の支持傾斜面15bの下端よりも数mmだけ低い位置にある。 A large-diameter portion 11a of the driving force output member 11 is closely attached to the central hole 12a of the cylindrical member 12, and the both side portions of the cylindrical member 12 in the Y direction protrude in a plan view higher than the central hole 12a. An arcuate protrusion 12b is formed. The pair of support inclined surfaces 15b are formed on the inner side surfaces of the pair of projecting portions 12b. As shown in FIGS. 3 to 5, the pair of arcuate surfaces 12 c of the cylindrical member 12 are at a position lower by several mm than the lower ends of the pair of support inclined surfaces 15 b.
駆動ロッド9を昇降駆動する駆動手段としての油圧シリンダ16が本体部材6の下部に設けられている。油圧シリンダ16は、本体部材6の筒状部6bに形成された縦向きのシリンダ穴21と、このシリンダ穴21に昇降可能に装着されたピストン部22aを含むピストン部材22とを有し、シリンダ穴21のうちのピストン部22aの上側には駆動ロッド9を下降駆動する為の第1油室21aが形成され且つピストン部22aの下側には駆動ロッド9を上昇駆動する為の第2油室21bが形成されている。 A hydraulic cylinder 16 as a driving means for driving the drive rod 9 up and down is provided at the lower part of the main body member 6. The hydraulic cylinder 16 has a vertically oriented cylinder hole 21 formed in the cylindrical portion 6b of the main body member 6, and a piston member 22 including a piston portion 22a mounted in the cylinder hole 21 so as to be movable up and down. A first oil chamber 21a for lowering the drive rod 9 is formed above the piston portion 22a in the hole 21, and a second oil for raising the drive rod 9 is formed below the piston portion 22a. A chamber 21b is formed.
第1油室21aは、本体部材6内の油圧通路23aとベース部材2内の油圧通路23bと外部油圧通路23cを介して油圧供給源24に接続されている。第2油室21bはベース部材2内の油圧通路25aと外部油圧通路(図示略)を介して油圧供給源24に接続されている。 尚、第1,第2油室21a,21bの油圧をシールする為のシール部材26〜28及びその他のシール部材29が設けられている。 The first oil chamber 21a is connected to a hydraulic pressure supply source 24 through a hydraulic passage 23a in the main body member 6, a hydraulic passage 23b in the base member 2, and an external hydraulic passage 23c. The second oil chamber 21b is connected to a hydraulic pressure supply source 24 via a hydraulic passage 25a in the base member 2 and an external hydraulic passage (not shown). Seal members 26 to 28 and other seal members 29 for sealing the hydraulic pressures of the first and second oil chambers 21a and 21b are provided.
駆動力出力部材11は、筒部材12の中央穴12aに装着された大径部11aと、この大径部11aの下端の中央部かち下方へ延びる脚部11bとを備えている。この脚部11bはボルト状に形成され、この脚部11bが油圧シリンダ16のピストン部材22のロッド部22bに螺合にて連結されている。 The driving force output member 11 includes a large-diameter portion 11a attached to the central hole 12a of the cylindrical member 12, and a leg portion 11b extending downward from the central portion of the lower end of the large-diameter portion 11a. The leg portion 11b is formed in a bolt shape, and the leg portion 11b is connected to the rod portion 22b of the piston member 22 of the hydraulic cylinder 16 by screwing.
前記可動連結機構17は、駆動ロッド9の下端部を油圧シリンダ16の駆動力を出力する駆動力出力部材11に対して前記Y方向へは移動不能で且つ前記X方向へ移動可能に連結するものである。この可動連結機構17は、駆動ロッド9の下端部に形成された係合部17aと、この係合部17aがX方向の片側から係合可能で且つ上下方向に相対移動不能に駆動力出力部材11の大径部11aに形成された係合穴17bとを備えている。 The movable connecting mechanism 17 connects the lower end portion of the driving rod 9 to the driving force output member 11 that outputs the driving force of the hydraulic cylinder 16 so as not to move in the Y direction and to move in the X direction. It is. The movable connecting mechanism 17 includes an engagement portion 17a formed at the lower end portion of the drive rod 9, and a drive force output member that can engage the engagement portion 17a from one side in the X direction and cannot move in the vertical direction. 11 and an engagement hole 17b formed in the large-diameter portion 11a.
前記係合部17aは、駆動ロッド9の下端近傍部に形成された環状溝30aと、この環状溝30aの下側のフランジ部30bとを有する。前記係合穴17bは、第1位置決め装置3側に開口した平面視U形の穴であり、環状溝30aに係合する平面視U形の突条部31aと、フランジ部30bの通過を許す平面視U形の案内溝31bとを備えている。
ここで、駆動力出力部材11に対する駆動ロッド9のX方向への移動を許容するため、ピストン部材22の軸心と駆動ロッド9の軸心を一致させた状態において、係合部17aと係合穴17bの壁面の間には、僅かな隙間(例えば、0.3〜0.5mm)が形成されている。
The engaging portion 17a has an annular groove 30a formed in the vicinity of the lower end of the drive rod 9, and a flange portion 30b on the lower side of the annular groove 30a. The engagement hole 17b is a U-shaped hole in plan view that opens to the first positioning device 3 side, and allows passage of the U-shaped protrusion 31a in plan view that engages with the annular groove 30a and the flange 30b. And a U-shaped guide groove 31b in plan view.
Here, in order to allow the drive rod 9 to move in the X direction with respect to the drive force output member 11, the engagement portion 17a is engaged with the shaft center of the piston member 22 and the shaft center of the drive rod 9 being aligned. A slight gap (for example, 0.3 to 0.5 mm) is formed between the wall surfaces of the holes 17b.
図4、図5は、油圧シリンダ16のピストン部材22を上限位置にした状態を示し、この状態において、係合リング10の下面とプラグ部7aの上端面との間には、数mmの環状隙間aがあり、プラグ部材7の下端面の一部に駆動力出力部材11の上端面の一部が当接し、駆動力出力部材11の大径部11aの下端面と、嵌合穴20の底面との間には数mmの環状隙間bがある。プラグ部材7のフランジ部7cの円弧状外周面7fと嵌合穴20の周壁面との間にも隙間cがある。また、プラグ部材7の外周面と固定リング13との間にも環状隙間dがある。 4 and 5 show a state in which the piston member 22 of the hydraulic cylinder 16 is at the upper limit position. In this state, a ring of several mm is formed between the lower surface of the engagement ring 10 and the upper end surface of the plug portion 7a. There is a gap a, a part of the upper end surface of the driving force output member 11 abuts on a part of the lower end surface of the plug member 7, and the lower end surface of the large diameter portion 11 a of the driving force output member 11 and the fitting hole 20. There is an annular gap b of several mm between the bottom surface. There is also a gap c between the arc-shaped outer peripheral surface 7 f of the flange portion 7 c of the plug member 7 and the peripheral wall surface of the fitting hole 20. There is also an annular gap d between the outer peripheral surface of the plug member 7 and the fixing ring 13.
次に、位置決め不良検知手段18について説明する。
ワークWの円筒穴Hの穴径が、拡径状態のテーパスリーブ8の外径よりも大きい場合など、駆動ロッド9を下降駆動しても正常に位置決めできずに、ピストン部材22と駆動力出力部材11が下限位置まで下降する。この位置決め不良を検出する位置決め不良検知手段18は、嵌合穴20の底壁部に形成された弁孔34と、駆動力出力部材11に形成された弁面部35とを備えている。
Next, the positioning failure detection means 18 will be described.
When the hole diameter of the cylindrical hole H of the workpiece W is larger than the outer diameter of the taper sleeve 8 in the expanded state, the piston rod 22 and the driving force output are not correctly positioned even if the drive rod 9 is driven downward. The member 11 is lowered to the lower limit position. The positioning failure detection means 18 for detecting the positioning failure includes a valve hole 34 formed in the bottom wall portion of the fitting hole 20 and a valve surface portion 35 formed in the driving force output member 11.
本体部材6には、弁孔34に接続された加圧エア供給通路36が設けられ、この加圧エア供給通路36はベース部材2内に形成されたエア通路37と外部エア通路38により加圧エア供給源39に接続され、外部エア通路38には圧力スイッチ40(又は圧力センサ)が接続されている。加圧エア供給源39と圧力スイッチ40は制御ユニット41に電気的に接続されている。尚、加圧エア供給通路36の端部はシール部材32でシールされている。 The body member 6 is provided with a pressurized air supply passage 36 connected to the valve hole 34, and the pressurized air supply passage 36 is pressurized by an air passage 37 and an external air passage 38 formed in the base member 2. A pressure switch 40 (or pressure sensor) is connected to the air supply source 39 and the external air passage 38. The pressurized air supply source 39 and the pressure switch 40 are electrically connected to the control unit 41. The end portion of the pressurized air supply passage 36 is sealed with a seal member 32.
弁面部35は、駆動力出力部材11が下限位置に達した際に弁孔34を閉塞するように形成されている。図9に示すように、駆動ロッド9を下降駆動し、テーパスリーブ8が拡径して円筒穴Hに密着して正常な位置決め状態になると、駆動力出力部材11が下限位置に達しない。この場合には、加圧エア供給通路36に供給される加圧エアは駆動力出力部材11と筒部材12の間の隙間を通って上方へリークするため、圧力スイッチ40でエア圧「低」が検出される。 The valve surface portion 35 is formed so as to close the valve hole 34 when the driving force output member 11 reaches the lower limit position. As shown in FIG. 9, when the drive rod 9 is driven downward and the taper sleeve 8 expands in diameter and comes into close contact with the cylindrical hole H to reach a normal positioning state, the drive force output member 11 does not reach the lower limit position. In this case, since the pressurized air supplied to the pressurized air supply passage 36 leaks upward through the gap between the driving force output member 11 and the cylindrical member 12, the air pressure is “low” by the pressure switch 40. Is detected.
図6に示すように、駆動力出力部材11が下限位置に達した位置決め不良の場合には、弁面部35で弁孔34が閉塞されるため、圧力スイッチ40でエア圧「高」が検出されるため、加圧エア供給通路36の加圧エアのエア圧を介して駆動力出力部材11が下限位置に達した位置決め不良状態を検知することができる。 As shown in FIG. 6, when the driving force output member 11 has reached the lower limit position, the valve hole 34 is blocked by the valve surface portion 35, so that the air pressure “high” is detected by the pressure switch 40. Therefore, it is possible to detect a poor positioning state in which the driving force output member 11 reaches the lower limit position via the air pressure of the pressurized air in the pressurized air supply passage 36.
次に、プラグ部材7の外周面とスクレーパ14の間の隙間42(これは、スクレーパ14の弾性変形により形成される)から加圧エアをブローするエアブロー機構19について説明する。図5に示すように、本体部材6に、加圧エア供給通路43と、この加圧エア供給通路43に連なり且つ固定リング13の下面側に加圧エアを導入可能なエア導入通路44とを設け、加圧エア供給通路43からエア導入通路44に供給する加圧エアをプラグ部材7の外周面とスクレーパ14の間の隙間から噴出させることで切粉などの異物の侵入を防止するように構成してある。 Next, the air blow mechanism 19 that blows pressurized air from the gap 42 between the outer peripheral surface of the plug member 7 and the scraper 14 (this is formed by elastic deformation of the scraper 14) will be described. As shown in FIG. 5, the main body member 6 includes a pressurized air supply passage 43 and an air introduction passage 44 that is continuous with the pressurized air supply passage 43 and that can introduce pressurized air to the lower surface side of the fixing ring 13. The pressure air supplied from the pressurized air supply passage 43 to the air introduction passage 44 is ejected from the gap between the outer peripheral surface of the plug member 7 and the scraper 14 so as to prevent foreign matter such as chips from entering. It is configured.
前記エア供給通路43は、傾斜エア通路43aと、嵌合穴20の外周側に形成した縦溝43bとを有する。エア供給通路43は、ベース部材2内のエア通路45と外部エア通路を介してエア供給源39に接続されている。
エア導入通路44は、筒部材12の円弧面12cとプラグ部材7の下面との間の隙間eと、環状隙間cと、プラグ部材7のフランジ部7cと固定リング13との間の隙間と、環状隙間dと、スクレーパ14の内側の環状隙間fなどで構成されている。尚、傾斜エア通路43aの端部はシール部材33でシールされている。
The air supply passage 43 includes an inclined air passage 43 a and a vertical groove 43 b formed on the outer peripheral side of the fitting hole 20. The air supply passage 43 is connected to an air supply source 39 through an air passage 45 in the base member 2 and an external air passage.
The air introduction passage 44 includes a gap e between the circular arc surface 12c of the cylindrical member 12 and the lower surface of the plug member 7, an annular gap c, and a gap between the flange portion 7c of the plug member 7 and the fixing ring 13. An annular gap d and an annular gap f inside the scraper 14 are formed. Note that the end of the inclined air passage 43 a is sealed with a seal member 33.
次に、上記の第2位置決め装置5の作用効果について説明する。
第1,第2位置決め装置3,5によってワークWを位置決めする際に、第2位置決め装置5のプラグ部7aとテーパスリーブ8を円筒穴Hに挿入するとき、第1位置決め装置3に対応する円筒穴と第2位置決め装置3に対応する円筒穴H間にピッチ間誤差がある場合、駆動ロッド9の頭部9aのテーパ外周面9dの案内作用で案内しながら挿入する。
Next, the function and effect of the second positioning device 5 will be described.
When the workpiece W is positioned by the first and second positioning devices 3 and 5, when the plug portion 7a and the taper sleeve 8 of the second positioning device 5 are inserted into the cylindrical hole H, the cylinder corresponding to the first positioning device 3 is used. When there is a pitch error between the hole and the cylindrical hole H corresponding to the second positioning device 3, it is inserted while being guided by the guide action of the tapered outer peripheral surface 9 d of the head 9 a of the drive rod 9.
このとき、可動連結機構17を介して駆動ロッド9が駆動力出力部材11に対して相対的にX方向に移動すると共に、案内機構15を介してプラグ部材7とテーパスリーブ8とが駆動力出力部材11と筒部材12に対してX方向へ相対的に移動して前記ピッチ間誤差を吸収する。 At this time, the drive rod 9 moves in the X direction relative to the drive force output member 11 via the movable coupling mechanism 17, and the plug member 7 and the taper sleeve 8 output drive force via the guide mechanism 15. It moves relative to the member 11 and the cylindrical member 12 in the X direction to absorb the pitch error.
しかも、油圧シリンダ16の第1油室21aに油圧を供給して駆動ロッド9を下降駆動すると、1対の傾斜面15aが1対の支持傾斜面15bに密着状に夫々係合して、プラグ部材7が下方移動しないように支持された状態で、駆動ロッド9の頭部9aでテーパスリーブ8をプラグ部7aに対して相対的に下方へ移動駆動し、テーパスリーブ8を拡径させて円筒穴Hに密着状に内嵌させる。こうして、ワークWの円筒穴HをY方向に精度よく位置決めすることができる。 Moreover, when hydraulic pressure is supplied to the first oil chamber 21a of the hydraulic cylinder 16 to drive the drive rod 9 downward, the pair of inclined surfaces 15a are engaged with the pair of support inclined surfaces 15b in close contact with each other, and the plug In a state where the member 7 is supported so as not to move downward, the head 9a of the drive rod 9 is driven to move the taper sleeve 8 relatively downward with respect to the plug portion 7a, and the diameter of the taper sleeve 8 is expanded to form a cylinder. The holes H are fitted in close contact. Thus, the cylindrical hole H of the workpiece W can be accurately positioned in the Y direction.
しかも、この位置決め状態のとき、1対の傾斜面15aが1対の支持傾斜面15bに常に密着状に係合するため、プラグ部材7とテーパスリーブ8とがY方向にガタつくことがないから、Y方向位置決め精度を高く維持することができる。また、1対の傾斜面15aと1対の支持傾斜面15bがプラグ部材7をセンタリングする機能を有するため、Y方向位置決め精度を高く維持できる。しかも、長期間使用している間に、傾斜面15aと支持傾斜面15bが摩耗したとしても、1対の傾斜面15aが1対の支持傾斜面15bに常に密着状に係合するため、Y方向位置決め精度が低下することがない。 Moreover, in this positioning state, the pair of inclined surfaces 15a always engage closely with the pair of support inclined surfaces 15b, so that the plug member 7 and the taper sleeve 8 do not rattle in the Y direction. , Y-direction positioning accuracy can be maintained high. Further, since the pair of inclined surfaces 15a and the pair of support inclined surfaces 15b have a function of centering the plug member 7, the Y-direction positioning accuracy can be maintained high. Moreover, even if the inclined surface 15a and the support inclined surface 15b are worn during long-term use, the pair of inclined surfaces 15a always engage closely with the pair of support inclined surfaces 15b. Directional positioning accuracy is not reduced.
しかも、駆動ロッド9を上昇させて非位置決め状態にするとき、駆動力出力部材11がプラグ部材7を押し上げることで1対の傾斜面15aと1対の支持傾斜面15bのテーパロックが解除されるため、プラグ部材7とテーパスリーブ8とが容易に摺動可能になる。 1対の支持傾斜面15bを本体部材6とは別体の筒部材12に形成するため、1対の支持傾斜面15bを精度よく形成できる。 Moreover, when the drive rod 9 is raised to the non-positioning state, the driving force output member 11 pushes up the plug member 7 to release the taper lock of the pair of inclined surfaces 15a and the pair of support inclined surfaces 15b. Therefore, the plug member 7 and the taper sleeve 8 can easily slide. Since the pair of support inclined surfaces 15b are formed in the cylindrical member 12 separate from the main body member 6, the pair of support inclined surfaces 15b can be formed with high accuracy.
弁孔34と弁面部35とを有する簡単な構成の位置決め不良検出手段18により、位置決め不良を確実に検知することができるため信頼性に優れる。
しかも、エアブロー機構19を設け、スクレーパ14の内周側隙間から加圧エアを噴出させるため、第2位置決め装置5の内部(スクレーパ14より内側)へ切粉等の異物が侵入するのを確実に防止することができる。しかも、このスクレーパ14の弾性力により、駆動ロッド9を上昇させた非位置決め状態のときプラグ部材7とテーパスリーブ8と駆動ロッド9をセンタリングすることができる。
Since the positioning failure detection means 18 having a simple configuration including the valve hole 34 and the valve face portion 35 can reliably detect the positioning failure, the reliability is excellent.
In addition, since the air blow mechanism 19 is provided and the pressurized air is ejected from the inner circumferential side gap of the scraper 14, it is ensured that foreign matters such as chips enter the inside of the second positioning device 5 (inside the scraper 14). Can be prevented. Moreover, the plug member 7, the taper sleeve 8, and the drive rod 9 can be centered by the elastic force of the scraper 14 in the non-positioning state in which the drive rod 9 is raised.
次に、前記実施例を部分的に変更する例について説明する。
(1)駆動手段は、油圧シリンダで限定されるものではなく、油圧シリンダやエアシリンダ等の流体圧シリンダで構成してもよい。
(2)筒部材12は、本体部材6と一体の部材として構成してもよい。
(3)本体部材6の形状、構造は図示のものに限定されず、種々の形状、構造に構成することができる。
Next, an example in which the above embodiment is partially changed will be described.
(1) The drive means is not limited to a hydraulic cylinder, and may be constituted by a fluid pressure cylinder such as a hydraulic cylinder or an air cylinder.
(2) The cylindrical member 12 may be configured as a member integrated with the main body member 6.
(3) The shape and structure of the main body member 6 are not limited to those shown in the drawings, and can be configured in various shapes and structures.
(4)油圧通路23b、エア通路37,45などは本体部材6に形成することもできる。(5)その他、当業者ならば、本発明の趣旨を逸脱することなく、前記実施例に種々の変更を付加した形態で実施することができる。 (4) The hydraulic passage 23b, the air passages 37, 45, and the like can be formed in the main body member 6. (5) In addition, those skilled in the art can implement the present invention in a form in which various modifications are added without departing from the spirit of the present invention.
機械加工に供するワークやワークを固定するワークパレットなどをベース部材上に精度よく位置決めする位置決めシステムに利用可能な一方向位置決め装置を提供することができる。 It is possible to provide a one-way positioning device that can be used in a positioning system that accurately positions a workpiece to be machined, a workpiece pallet for fixing the workpiece, or the like on a base member.
1 位置決めシステム
2 ベース部材
3 第1位置決め装置(全方向位置決め装置)
5 第2位置決め装置(一方向位置決め装置)
6 本体部材
7 プラグ部材
7a プラグ部
8 テーパスリーブ
8b 内鍔部
9 駆動ロッド
9a 頭部
9c 鍔部
10 係合リング
11 駆動力出力部材
12 筒部材
13 固定リング
14 スクレーパ
15 案内機構
15a 傾斜面
15b 支持傾斜面
16 油圧シリンダ(駆動手段)
17a 係合部
17b 係合穴
18 位置決め不良検知手段
19 エアブロー機構
20 嵌合穴
21 装着穴
34 弁孔
35 弁面部
36 加圧エア供給通路
43 加圧エア供給通路
44 エア導入路
DESCRIPTION OF SYMBOLS 1 Positioning system 2 Base member 3 1st positioning device (omnidirectional positioning device)
5 Second positioning device (unidirectional positioning device)
6 Main body member 7 Plug member 7a Plug portion 8 Taper sleeve 8b Inner flange portion 9 Drive rod 9a Head portion 9c flange portion 10 Engagement ring 11 Drive force output member 12 Tube member 13 Fixing ring 14 Scraper 15 Guide mechanism 15a Inclined surface 15b Support Inclined surface 16 Hydraulic cylinder (drive means)
17a engagement portion 17b engagement hole 18 positioning failure detection means 19 air blow mechanism 20 fitting hole 21 mounting hole 34 valve hole 35 valve face portion 36 pressurized air supply passage 43 pressurized air supply passage 44 air introduction passage
Claims (8)
前記ベース部材に固定される本体部材と、
前記本体部材に装備されたプラグ部材、及び前記本体部材の上端部から突出するように前記プラグ部材に形成され且つ上方程小径化するテーパ部を備えたプラグ部と、
前記テーパ部に下半部が外嵌されると共に円筒形の外周面を備え且つ径拡大方向へ弾性変形可能なテーパスリーブと、
前記プラグ部材とテーパスリーブに挿通され且つ上端近傍部に前記テーパスリーブの上端部が一体的に連結された駆動ロッドと、
前記駆動ロッドを昇降駆動可能な駆動手段と、
前記駆動ロッドを前記駆動手段の駆動力出力部材に対して前記第1方向へ移動不能で且つ前記第2方向へ移動可能に連結する可動連結機構と、
前記プラグ部材を前記本体部材に対して前記第1方向へ移動不能で且つ前記第2方向へ移動可能に案内する案内機構とを備え、
前記案内機構は、前記プラグ部材の下端部に前記第2方向と平行に形成され且つ下方程互いに接近するように傾斜した1対の傾斜面と、前記1対の傾斜面が夫々密着状に係合するように前記本体部材に形成された1対の支持傾斜面とを備えたことを特徴とする位置決め装置。 The workpiece can be positioned in the first direction perpendicular to the axis of the plug portion by fitting the plug portion of the plug member mounted on the base member on the reference side into the cylindrical hole of the workpiece in close contact with the taper sleeve. And a positioning device that allows movement in a second direction orthogonal to the axis and the first direction,
A body member fixed to the base member;
A plug member provided in the main body member, and a plug portion provided with a tapered portion formed on the plug member so as to protrude from an upper end portion of the main body member and having a smaller diameter toward the upper side;
A taper sleeve having a lower half portion externally fitted to the taper portion and having a cylindrical outer peripheral surface and capable of being elastically deformed in a diameter expansion direction;
A drive rod that is inserted through the plug member and the taper sleeve, and the upper end portion of the taper sleeve is integrally connected to the vicinity of the upper end;
Drive means capable of driving the drive rod up and down;
A movable coupling mechanism that couples the driving rod to the driving force output member of the driving means so as not to move in the first direction and to move in the second direction;
A guide mechanism that guides the plug member so as not to move in the first direction and to move in the second direction relative to the body member;
The guide mechanism includes a pair of inclined surfaces formed in parallel to the second direction at the lower end of the plug member and inclined so as to approach each other downward, and the pair of inclined surfaces are in close contact with each other. A positioning device comprising: a pair of support inclined surfaces formed on the main body member so as to match with each other.
前記頭部と係合リングとで形成された環状溝に、前記テーパスリーブの上端部の内鍔部を係合させたことを特徴とする請求項1に記載の位置決め装置。 A head portion having a flange facing the plug member from above at an upper end portion of the drive rod, and an engagement ring externally fixed to the drive rod in the vicinity of the lower side of the head portion;
The positioning device according to claim 1, wherein an inner flange portion of an upper end portion of the tapered sleeve is engaged with an annular groove formed by the head portion and an engagement ring.
前記加圧エア供給通路からエア導入通路に供給する加圧エアをプラグ部材の外周面とスクレーパの間の隙間から噴出させることで異物の侵入を防止するように構成したことを特徴とする請求項4に記載の位置決め装置。 The main body member is provided with a pressurized air supply passage, and an air introduction passage that is continuous with the pressurized air supply passage and is capable of introducing pressurized air on the lower surface side of the fixing ring,
The intrusion of foreign matter is prevented by ejecting pressurized air supplied from the pressurized air supply passage to the air introduction passage through a gap between the outer peripheral surface of the plug member and the scraper. 4. The positioning device according to 4.
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IT201900001983A1 (en) * | 2019-02-12 | 2020-08-12 | Pier Mauro Bronzino | POSITIONING DEVICE FOR MACHINE TOOLS AND WORK CENTERS |
WO2020165090A1 (en) * | 2019-02-12 | 2020-08-20 | Pier Mauro Bronzino | Positioning device for machine tools and machining centers |
EP4257284A4 (en) * | 2020-12-07 | 2024-09-04 | Matinprout Co Ltd | Device for automatically fixing workpiece |
JP7564258B2 (en) | 2022-02-02 | 2024-10-08 | キヤノン ユーエスエイ,インコーポレイテッド | Anti-twist mechanism for robotic endoscope cameras |
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