JP2014177852A - Opening device and method of manufacturing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an opening device capable of improving flame insulation properties, and a method of manufacturing the same.SOLUTION: An opening device includes: a frame body 10; a sash 20 that has a sash frame 25 having a metal material arranged on an outdoor side and having a resin material arranged on an indoor side and that is housed in the frame body 10 in such a manner that an outer peripheral surface of the sash frame 25 is surrounded by the frame body 10; and metal fittings 40 and 41 that are fixed to the metal material and that cover a part, along the outer peripheral surface of the sash frame 25, of the resin material.

Description

  The present invention relates to an opening device and a method for manufacturing the opening device.

  DESCRIPTION OF RELATED ART Conventionally, the structure provided with the frame body attached to the opening part and the shoji attached so that opening and closing with respect to the said frame body is known as an opening part apparatus provided in the opening part of a building. Among these, as a configuration of the shoji, a configuration is known in which a shoji frame made of a composite material of a metal material and a resin material and having an upper rail, a lower rail, and left and right vertical rods is framed in a square shape.

  In recent years, an opening device having a high fireproof property has been demanded. For example, when a fire occurs in a room of a building, it is required that the space inside and outside the opening device does not penetrate in order to ensure flame shielding. On the other hand, as described in cited document 1, a configuration in which a heating foam material is provided on the surface of the lower frame of the frame is known. In this configuration, the heated foam material expands by being foamed by heat, and it is possible to fill a gap formed between the shoji screens.

Japanese Patent Laid-Open No. 11-217978

However, in the above configuration, when a fire occurs in the room, the resin material disposed on the indoor side of the shoji melts and falls off, and the shoji warps at the falling part of the resin material, and the shoji and the frame The gap formed between the two becomes larger. For this reason, the space inside and outside the opening device may penetrate.
In view of the circumstances as described above, it is an object of the present invention to provide an opening device and a method for manufacturing the opening device that can improve flameproofness.

  An opening device according to the present invention is an opening device provided with a frame and a shoji that is housed in the frame so as to be opened and closed, and is a combination of an outdoor metal cage and an indoor resin cage. The said outdoor metal cage | basket is provided with the metal fitting which covers the part along the outer peripheral surface of the said shoji.

  According to the present invention, since the outdoor metal cage includes the metal fitting that covers the portion along the outer circumferential surface of the shoji, the outer circumferential surface of the shoji can be used even when a fire occurs indoors and the indoor resin cage falls off. Is kept covered by the metal fittings. For this reason, even if the shoji is warped, the spread of the gap between the shoji and the frame is suppressed. Thereby, since it becomes difficult to penetrate the space inside and outside the opening device, it is possible to improve the flame shielding property.

In the above opening device, the shoji is assembled in four directions, and the metal fitting is provided so as to cover the bottom surface and the side surface of the lower corner of the shoji of the indoor resin cage.
It has been found that, at the lower corner of the shoji, a gap between the shoji and the frame is easily formed when the indoor resin tub is removed. On the other hand, according to the present invention, the shoji is formed in a quadrangular shape, and the metal fitting is provided so as to cover the bottom surface and the side surface of the lower corner of the shoji among the indoor resin cages. The spread of the gap between the shoji and the frame at the lower corner of the frame is suppressed. Thereby, it becomes possible to improve flame-shielding property more effectively.

In the opening device described above, a first heating foam material is provided in a portion of the frame that faces the metal fitting.
According to the present invention, since the first heating foam material is provided in the portion of the frame that faces the metal fitting, the spread of the gap between the shoji and the frame by the metal fitting and the shoji by the first heating foam material are reduced. It becomes possible to synergistically improve the flame barrier properties by sealing the gap with the frame.

In the opening device described above, a second heating foam material is provided in a portion of the metal fitting that faces the frame body.
According to the present invention, it is possible to synergistically improve flameproofing by suppressing the spread of the gap between the shoji and the frame by the metal fitting and sealing the gap between the shoji and the frame by the second heating foam material. It becomes.

  A manufacturing method of an opening device according to the present invention is an opening device comprising: a frame, and a shoji that is housed in the frame so as to be opened and closed, and is a combination of an outdoor metal member and an indoor resin cage. A step of fixing a metal fitting for covering a portion along the outer peripheral surface of the indoor resin tub to the outdoor metal tub with respect to the shoji.

  According to the present invention, with respect to the shoji of the opening device, by fixing the metal fitting for covering the portion along the outer peripheral surface of the shoji of the indoor resin cage to the outdoor metal rod, the flameproof property is high. An opening device can be obtained. Therefore, for example, a metal fitting may be attached to an existing shoji, and in this case, an opening device having a high flame barrier property can be obtained by a simple operation.

  According to the present invention, even when the shoji is warped by heat, since the spread of the gap between the shoji and the frame is suppressed, it is possible to suppress the penetration of the space between the room and the outside, It becomes possible to improve the flame barrier property. In addition, an opening device with high flame barrier properties can be obtained by a simple operation.

The figure which shows the whole structure of the opening part apparatus which concerns on this embodiment. The figure which shows the structure of the opening part apparatus along the AA cross section in FIG. The figure which shows the structure of the opening part apparatus along the BB cross section in FIG. The figure which shows the structure of the bottom part of the shoji which concerns on this embodiment. The figure which shows the structure of the metal fitting which concerns on this embodiment. The figure which shows the structure of the metal fitting which concerns on this embodiment. The figure which shows the structure of the bottom part of the shoji which concerns on this embodiment. The figure which shows the structure of the bottom part of the shoji which concerns on this embodiment. The figure which shows the structure of the bottom part of the shoji which concerns on a comparative example. The figure which shows the structure of the bottom part of the shoji which concerns on this embodiment.

Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a diagram illustrating a configuration of the opening device 100 according to the present embodiment from the indoor side viewpoint. FIG. 2 is a diagram showing a configuration along the section AA in FIG. FIG. 3 is a diagram showing a configuration along the BB cross section in FIG. 1.
As shown in FIGS. 1 to 3, the opening device 100 includes a frame body 10 and a shoji 20. The opening device 100 has a configuration including a so-called swing-type shoji 20, and is used for a terrace door, a front door, a doorway door, and the like.

  The frame 10 is attached to the opening of the building frame. The frame 10 includes an upper frame 11, a lower frame 12, a left vertical frame 13, and a right vertical frame 14 that are framed in a square shape. The upper frame 11, the lower frame 12, the left vertical frame 13, and the right vertical frame 14 are made of, for example, a composite material of a metal material and a resin material. That is, the upper frame 11 includes a metal upper frame 11a and a resin upper frame 11b. The lower frame 12 includes a metal lower frame 12a and a resin lower frame 12b. The left vertical frame 13 has a metal vertical frame 13a and a resin vertical frame 13b. The right vertical frame 14 includes a metal vertical frame 14a and a resin vertical frame 14b.

  The metal upper frame 11a, the metal lower frame 12a, and the metal vertical frames 13a and 14a are made of a metal material such as an aluminum member, and are arranged on the outdoor side. The resin upper frame 11b, the resin lower frame 12b, and the resin vertical frames 13b and 14b are made of a resin material such as a hard vinyl chloride material, and are respectively the metal upper frame 11a, the metal lower frame 12a, and the metal vertical frames 13a and 14a. It arrange | positions so that the exposed part of an indoor side may be covered.

  The metal upper frame 11a is formed with a packing holding portion 11c extending downward. A packing 15 on the upper door is attached to the packing holding portion 11c. The resin upper frame 11b is formed so as to cover the indoor side of the packing holding portion 11c. Similarly, a packing holding portion 12c extending upward is formed on the metal lower frame 12a. A packing 16 for the lower door is attached to the packing holding portion 12c. The resin lower frame 12b is formed so as to cover the indoor side of the packing holding portion 12c.

  Further, packing holding portions 13c and 14c that extend toward the shoji 20 are formed on the resin vertical frames 13b and 14b, respectively. A door-to-door packing 17 and a door-to-door packing 18 are attached to the packing holding portions 13c and 14c, respectively.

  The shoji 20 is attached to the frame 10 via a hinge 20a. The shoji 20 is provided so as to be rotatable, for example, on the outdoor side about the axis of the hinge 20a. The shoji 20 has a shoji frame 25, a glass body 26, and a door knob 27. A user puts his hand on the door knob 27 and rotates the door knob 27 in the vertical direction, whereby the shoji 20 can be rotated around the axis of the hinge 20a and opened to the outdoor side.

  The shoji frame 25 includes an upper rail 21, a lower rail 22, a left vertical rod 23, and a right vertical rod 24. The upper beam 21 includes a metal upper beam 21a and a resin upper beam 21b. The lower rail 22 includes a metal lower rail 22a and a resin lower rail 22b. The left downer 23 has a metal downer 23a and a resin downer 23b. The right downer 24 has a metal downer 24a and a resin downer 24b.

  The metal upper rail 21a, the metal lower rail 22a, and the metal vertical rods 23a and 24a are made of a metal material such as an aluminum member, and are arranged on the outdoor side. The upper metal bar 21a, the lower metal bar 22a, and the vertical metal rods 23a and 24a constitute an outdoor metal rod. The resin upper beam 21b, the resin lower beam 22b, and the resin vertical rods 23b and 24b are arranged so as to cover the exposed portions on the indoor side of the metal upper beam 21a, the metal lower beam 22a and the metal vertical beams 23a and 24a, respectively. . The resin upper rail 21b, the resin lower rail 22b, and the resin vertical rods 23b and 24b constitute an indoor resin cage.

  Moreover, the heating foam materials 51-66 are attached to each part of the frame 10 and the shoji 20. FIG. The heating foam materials 51 to 66 are configured to be able to close a gap communicating with the indoor side and the outdoor side by foaming and expanding due to heat.

  The glass body 26 is formed in a rectangular plate shape and is fitted into the shoji frame 25. As the glass body 26, for example, multi-layer glass is used. The glass body 26 has an outdoor glass 26a disposed on the outdoor side and an indoor glass 26b disposed on the indoor side. As the outdoor glass 26a, for example, netted glass is used. As the indoor side glass 26b, for example, ordinary glass or tempered glass without a net is used. The outdoor side glass 26 a and the indoor side glass 26 b are provided so as to sandwich the spacer 29, and are attached to the shoji frame 25 through the glazing channel 28.

FIG. 4 is a plan view showing the configuration of the bottom of the shoji 20. In addition, in FIG. 4, the structure when it sees from the upper side is shown.
As shown in FIG. 4, metal fittings 40 and 41 are provided on the lower corner of the door edge side of the shoji frame 25. The metal fittings 40 and 41 are made of, for example, a steel material. The metal fitting 40 is fixed to the side surface 24f of the metal vertical rod 24a via a fixing member 42 such as a screw. Similarly, the metal fitting 41 is fixed to the bottom surface 22f of the metal lower bar 22a via a fixing member 43 such as a screw. Thus, the metal fittings 40 and 41 are each fixed to the metal part of the shoji frame 25.

  Fig.5 (a)-FIG.5 (c) are figures which show a structure when the structure of the metal fitting 40 is seen from three directions of a vertical direction, a horizontal direction, and a depth direction. FIG. 6A and FIG. 6B are diagrams showing the configuration of the metal fitting 41 when viewed from two directions, ie, a planar direction and a thickness direction. FIG. 7 is a perspective view showing the configuration of the lower corner of the door tip of the shoji 20.

  As shown in FIGS. 5A to 5C and FIG. 7, the metal fitting 40 has a first plate-like portion 40a, a second plate-like portion 40b, and a fixing portion 40c. The first plate-like portion 40a is formed in, for example, a rectangular band shape, and covers the side surface 24g of the resin vertical rod 24b. An adhesive or the like may not be provided between the first plate-like portion 40a and the side surface 24g. The side surface 24g constitutes a part of the outer peripheral surface 25a (see FIG. 1) of the shoji frame 25. For this reason, the 1st plate-shaped part 40a has covered the part along the outer peripheral surface 25a of the shoji frame 25 among the resin vertical rods 24b.

  Similar to the first plate-like portion 40a, the second plate-like portion 40b is formed in, for example, a rectangular belt shape, and covers the bottom surface 24h of the resin vertical rod 24b. The second plate-like portion 40b is bent at an angle of 90 ° with respect to the first plate-like portion 40a. An adhesive or the like may not be provided between the second plate-like portion 40b and the bottom surface 24h. The bottom surface 24h constitutes a part of the outer peripheral surface 25a (see FIG. 1) of the shoji frame 25, similarly to the side surface 24g. For this reason, the 2nd plate-shaped part 40b has covered the part along the outer peripheral surface 25a of the shoji frame 25 among the resin vertical rods 24b. The second plate portion 40b is formed integrally with the first plate portion 40a. For this reason, it is in the state where the corner part of the lower side of the door end of resin vertical gutter 24b was covered.

  The fixed part 40c is connected to the first plate-like part 40a via the connecting part 40f. In the present embodiment, the side surface 24g of the resin vertical rod 24b is disposed on the right vertical frame 14 side with respect to the side surface 24f of the metal vertical rod 24a. For this reason, the connecting portion 40f is formed so that the fixed portion 40c and the first plate-like portion 40a both come into contact with the target surface (the side surface 24f of the metal vertical rod 24a and the side surface 24g of the resin vertical rod 24b). The fixing portion 40c is formed in a rectangular plate shape, and is in contact with the side surface 24f of the metal vertical rod 24a. The fixing part 40c has openings 40e at two places, for example. A fixing member 42 such as a screw is inserted into the opening 40e. A heating foam material 40d is attached to the surface of the fixed portion 40c (the surface facing the right vertical frame 14). A through hole for inserting the fixing member 42 is provided at a position overlapping the opening 40e in the heating foam material 40d.

  In the present embodiment, the first plate-like portion 40a and the second plate-like portion 40b cover the side surface 24g and the bottom surface 24h of the resin vertical rod 24b by fixing the metal fitting 40 to the metal vertical rod 24a by the fixing member 42. The shoji 20 can be easily manufactured.

  As shown in FIGS. 6A, 6B, and 7, the metal fitting 41 has a cover portion 41a and a fixing portion 41b. The cover part 41a is formed in, for example, a rectangular band shape, and is in a state in which corners are notched. The cover portion 41a covers the bottom surface 22g of the resin lower bar 22b. An adhesive or the like may not be provided between the cover portion 41a and the bottom surface 22g. The bottom surface 22g constitutes a part of the outer peripheral surface 25a (see FIG. 1) of the shoji frame 25. For this reason, the cover part 41a has covered the part along the outer peripheral surface 25a of the shoji frame 25 among the resin lower crosspieces 22b.

  The fixing part 41b is formed integrally with the cover part 41a. The fixing portion 41b is formed in a rectangular plate shape, and is in contact with the bottom surface 22f of the metal lower bar 22a. The fixed part 41b has openings 41c at two places, for example. A fixing member 43 such as a screw is inserted into the opening 41c. A heating foam material 41d is affixed to the surface of the fixing portion 41b (the surface facing the lower frame 12). A through hole for inserting the fixing member 43 is provided at a position overlapping the opening 41c in the heating foam material 41d.

  In this embodiment, by fixing the metal fitting 41 to the metal lower rail 22a by the fixing member 43, the shoji 20 having a configuration in which the cover portion 41a covers the bottom surface 22g of the resin lower rail 22b can be easily manufactured.

  In the conventional opening device 200 having the configuration in which the metal fittings 40 and 41 are not provided in the above configuration, when a fire occurs indoors, as shown in FIG. 9, as shown in FIG. And so on). In this case, the shoji 120 is warped at the dropping portion of the resin vertical rod 124b, and a gap formed between the shoji 120 and the frame 110 is increased. For this reason, the space inside and outside the opening device 200 may penetrate.

  Further, as shown in FIG. 9, in addition to the resin vertical rod 124b, the resin vertical frame 114b, the door-to-door packing 118, and other portions formed of the resin material fall off. For this reason, even when the warp of the shoji 120 is not formed, a linear gap (indicated by an arrow in the figure) may be formed between the shoji 120 and the frame 110.

  On the other hand, in the building provided with the opening device 100 according to the present embodiment, when a fire occurs indoors, resin materials (resin upper rail 21b, resin lower rail 22b, resin vertical gutters) arranged on the indoor side are similarly used. 23b and 24b) melt at high temperatures and fall off. At this time, in this embodiment, the metal fittings 40 and 41 remain even when the resin material (21b to 24b) is dropped. That is, as shown in FIG. 8, the first plate-like portion 40a and the second plate-like portion 40b of the metal fitting 40 are arranged on the side surface 24g and the bottom surface 24h of the resin vertical rod 24b, and on the bottom surface 22g of the resin lower rail 22b. Will be in the state where the cover part 41a of the metal fitting 41 is arranged. Thereby, since the expansion of the clearance gap between the shoji 20 and the frame 10 is suppressed, the space inside and outside the opening part apparatus 100 becomes difficult to penetrate.

  In addition, the heating foam 40d provided on the metal fitting 40 and the heating foam 41d provided on the metal fitting 41 are foamed by heat and enter between the metal fittings 40, 41 and the right vertical frame 14 and the lower frame 12. Therefore, the space between the shoji 20 and the frame 10 can be closed. Thereby, it can prevent that the space of the room | chamber interior and the outdoor penetrates.

  Moreover, the warp of the shoji 20 occurs more greatly on the upper side than the lower side of the shoji 20. On the other hand, since the temperature of the upper side of the shoji 20 is higher than that of the lower side, the heating foam material disposed on the upper side of the frame body 10 among the heating foam materials 51 to 66 is disposed on the lower side of the frame body 10. Swells faster than heated foam. Thus, since the space between the shoji 20 and the frame 10 is closed earlier than the lower side, the space between the room and the outside is difficult to penetrate on the upper side of the shoji 20. On the other hand, since heat is not easily transmitted to the lower side of the frame body 10, the foaming timing may be delayed for the heated foam material disposed below the frame body 10 among the heated foam materials 51 to 66. is there. In this case, since the metal fittings 40 and 41 are not provided in the conventional configuration, the space between the room and the outside penetrates from when the lower side of the shoji is warped until the gap is closed by the heating foam material. There was a case. On the other hand, in this embodiment, since the metal fittings 40 and 41 are provided in the lower corner part of the shoji 20, the spread of the clearance gap between the shoji 20 and the frame 10 will be suppressed. Thereby, it becomes possible to prevent the space between the room and the outdoor from penetrating more reliably.

  Moreover, in this embodiment, as shown in FIG. 10, since the metal fittings 40 and 41 remain even if the resin material (21b to 24b) falls off, a linear shape is formed between the shoji 20 and the frame body 10. Formation of a gap can be avoided. As a result, it is possible to more reliably prevent the space between the room and the outdoor space from penetrating.

  As mentioned above, according to this embodiment, the metal fittings 40 and 41 which cover the part along the outer peripheral surface 25a of the shoji frame 25 among resin materials (21b-24b) are being fixed to the metal material (21a-24a). Therefore, even when a fire occurs in the room and the resin material (21b to 24b) falls off, the state where the outer peripheral surface 25a of the shoji frame 25 is covered with the metal fittings 40 and 41 is maintained. In this case, since the spread of the gap between the shoji 20 and the frame 10 is suppressed, the space inside and outside the opening device 100 is difficult to penetrate. Thereby, it becomes possible to improve a flame-shielding property.

The technical scope of the present invention is not limited to the above-described embodiment, and appropriate modifications can be made without departing from the spirit of the present invention.
For example, in the above-described embodiment, the opening device 100 using the composite material of metal and resin has been described. However, the present invention is not limited to the composite sash, and can be applied to a metal sash. Nor.

  In the above embodiment, an opening device having a so-called swing-type shoji has been described as an example. However, the present invention is not limited to this, and the opening device having a sliding-type shoji, The present invention can also be applied to an opening device having a sliding type shoji.

  In addition, with respect to the configuration of the above embodiment, for example, a heating foam material (heating foam material 63 and the like) provided in the right vertical frame 14 is disposed at a position facing the first plate-like portion 40a and the fixing portion 40c of the metal fitting 40. It may be a configured. Similarly, the heating foam material (heating foam material 54 etc.) provided in the lower frame 12 is arranged at a position facing the second plate-like portion 40b of the metal fitting 40 and the cover portion 41a of the metal fitting 41. Also good.

  Moreover, although the said embodiment gave and demonstrated the structure by which the metal fittings 40 and 41 were attached to the lower side of the door end of the shoji 20, it is not restricted to this. For example, even if the metal fittings 40 and 41 are disposed at any position on the outer peripheral surface 25a of the shoji 20, it is possible to obtain the same effect as in the above embodiment.

DESCRIPTION OF SYMBOLS 10 Frame 11 Upper frame 12 Lower frame 12a Metal lower frame 12b Resin lower frame 13 Left vertical frame 13a, 14a Metal vertical frame 13b, 14b Resin vertical frame 14 Right vertical frame 20 Shoji 22 Lower frame 22a Metal lower frame 22b Resin lower frame 24 right vertical gutter 24a metal vertical gutter 24b resin vertical gutter 25 shoji frame 25a outer peripheral surface 40 metal fitting 40d heating foam material 41 metal fitting 41d heating foam material 42 fixing member 43 fixing members 51 to 66 heating foam material 100 opening device

Claims (5)

An opening device comprising a frame and a shoji that is housed in the frame so as to be opened and closed, and is a combination of an outdoor metal cage and an indoor resin cage,
The said outdoor metal cage | basket is provided with the metal fitting which covers the part along the outer peripheral surface of the said shoji. The opening apparatus characterized by the above-mentioned. The shoji is assembled on all sides,
The opening part apparatus of Claim 1. The said metal fitting is provided so that the bottom face and side surface of the lower corner part of the said shoji may be covered among the said indoor side resin cages. The opening device according to claim 1, wherein a first heating foam material is provided in a portion of the frame body facing the metal fitting. The opening part apparatus as described in any one of Claims 1-3 in which the 2nd heating foam material is provided in the part which opposes the said frame body among the said metal fittings. A frame,
A shoji that is housed in the frame so as to be openable and closable, and is a combination of an outdoor metal bowl and an indoor resin bowl.
For the shoji of the opening device comprising:
The manufacturing method of the opening part apparatus characterized by including the process of fixing the metal fitting for covering the part along the outer peripheral surface among the said indoor side resin cages to the said outdoor metal cage.

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