JP2014166660A - Drilling machine - Google Patents

Drilling machine Download PDF

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JP2014166660A
JP2014166660A JP2013038822A JP2013038822A JP2014166660A JP 2014166660 A JP2014166660 A JP 2014166660A JP 2013038822 A JP2013038822 A JP 2013038822A JP 2013038822 A JP2013038822 A JP 2013038822A JP 2014166660 A JP2014166660 A JP 2014166660A
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thinning
drill
cutting edge
tip
blade
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JP6268716B2 (en
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Sohei Takahashi
宗平 高橋
Koichiro Naruge
康一郎 成毛
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a long-life drilling machine capable of reducing cutting resistance even to a material to be cut such as a heat-resistant alloy and of preventing early wear and loss.SOLUTION: A cutting blade 15 is formed on an intersecting ridge line of a tip flank 13 and a wall face facing in a drill rotational direction T of a chip discharge groove 14 which is formed on a tip outer periphery of a drill body 11 rotated around an axial line O. The cutting blade 15 is provided with a main cutting blade 15a extending from an outer peripheral edge to an inner periphery side, and a thinning blade 15b which is formed on the intersecting ridge line of the tip flank 13 and a thinning face facing in the drill rotational direction T of a thinning part 16 which is formed so as to cut out, to an axial line O side, the inner periphery part of the wall face facing the drill rotational direction T of the chip discharge groove 14, and which continues to the inner periphery of the main cutting blade 15a. The true rake angle of the cutting blade 15 is a positive angle over the whole length and gradually increases toward a positive angle side toward the outer periphery side from the inner periphery of the drill body 11.

Description

本発明は、金属材料よりなる被削材に穴明け加工を施すのに用いられるドリルに関するものである。   The present invention relates to a drill used for drilling a work material made of a metal material.

このようなドリルとして、特許文献1には、ドリル本体の先端部に、軸線方向に捩れを伴って延在する切屑排出溝が配設されて、切屑排出溝の先端には主切刃が備わり、その軸心部にはX形のシンニングが付設されてシンニング刃が形成されたツイストドリルにおいて、切刃強度を保ちつつスラスト荷重の低減を図るために、上記シンニング刃は軸方向すくい角が正角にあってその大きさが+5°〜+15°、具体的には+10°とされたドリルが提案されている。   As such a drill, in Patent Document 1, a chip discharge groove extending with a twist in the axial direction is disposed at the tip of the drill body, and a main cutting edge is provided at the tip of the chip discharge groove. In a twist drill in which an X-shaped thinning is attached to the shaft center portion to form a thinning blade, in order to reduce the thrust load while maintaining the cutting edge strength, the thinning blade has a positive axial rake angle. A drill having a corner and a size of + 5 ° to + 15 °, specifically + 10 ° has been proposed.

また、特許文献2にも、同様に主切刃とシンニング刃を備えた切刃を有するドリルにおいて、工具寿命の向上を図りつつも切削抵抗の減少を図るため、シンニング刃は、そのシンニング刃とドリル本体の軸線とがなす角であるすくい角、すなわち軸方向すくい角が、ドリル本体内周の軸線側と外周の主切刃側とで変化するとともに、このシンニング刃の軸方向すくい角は、主切刃側のすくい角が軸線側のすくい角よりも大きい正の角度に設定されたものが提案されている。   Similarly, in Patent Document 2, in a drill having a cutting edge having a main cutting edge and a thinning edge, in order to reduce the cutting resistance while improving the tool life, the thinning edge includes the thinning edge and the thinning edge. The rake angle that is the angle formed by the axis of the drill body, that is, the axial rake angle varies between the axial line side of the drill body inner periphery and the main cutting edge side of the outer periphery, and the axial rake angle of this thinning blade is A rake angle on the side of the main cutting edge is set to a positive angle larger than the rake angle on the axis side.

特開2000−271811号公報JP 2000-271811 A 特開2008−093805号公報JP 2008-093805 A

ところで、このようなドリルの切刃には一般的に外周側に向かうに従いドリル本体後端側に向かうように先端角が与えられている。このため、特許文献1、2に記載されたドリルのようにシンニング刃の軸方向すくい角が正角であっても、シンニング刃上の一点においてシンニング刃に直交する平面が上記一点を通り上記軸線を含む平面およびシンニング刃のすくい面と交わって得られるそれぞれの交線が挟む角度、すなわち真のすくい角(垂直すくい角)が正角になるとは限らない。   By the way, the cutting edge of such a drill is generally provided with a tip angle so as to go to the rear end side of the drill body as it goes to the outer peripheral side. For this reason, even if the axial rake angle of the thinning blade is a positive angle as in the drills described in Patent Documents 1 and 2, the plane perpendicular to the thinning blade passes through the one point on the axis. The angle between the intersecting lines obtained by intersecting the flat surface including the rake face of the thinning blade, that is, the true rake angle (vertical rake angle) is not necessarily a positive angle.

特に、特許文献2に記載されたドリルのように主切刃側のシンニング刃の軸方向すくい角が軸線側のシンニング刃の軸方向すくい角よりも大きい正の角度に設定されていると、主切刃側のシンニング刃上の一点においてシンニング刃に直交する平面は、相対的に軸方向すくい角が負角側に向けて大きくされた軸線側のシンニング刃のすくい面に向けて延びることになるため、この主切刃側のシンニング刃の真のすくい角は0°または負角となってしまうおそれがある。   In particular, when the axial rake angle of the thinning blade on the main cutting edge side is set to a positive angle larger than the axial rake angle of the thinning blade on the axial line side as in the drill described in Patent Document 2, A plane perpendicular to the thinning blade at one point on the thinning blade on the cutting edge side extends toward the rake face of the thinning blade on the axial side whose axial rake angle is relatively increased toward the negative angle side. For this reason, the true rake angle of the thinning blade on the main cutting edge side may be 0 ° or a negative angle.

ここで、図12ないし図14は、本発明の出願人が先に特願2001−209585(特開2003−025125、特許第4120185号)において出願した発明の製品ドリルを示すものである。この製品ドリルのドリル本体1は切刃2の直径が13.0mmのものであり、図15に示すのは、図13に示すようにこの切刃2上の一点Pにおいて切刃2に直交する平面Qが、図14に示すように上記一点Pを通りドリル本体1の軸線Oを含む平面および切刃2のすくい面3と交わって得られるそれぞれの交線が挟む角度である真のすくい角θを、軸線Oから径方向外周側に向けて概ね直径φが1.0mmごと(半径で0.5mmごと)の切刃2上の各点Pについて測定したものである。   Here, FIG. 12 to FIG. 14 show the product drill of the invention filed in Japanese Patent Application No. 2001-209585 (Japanese Patent Laid-Open No. 2003-025125, Japanese Patent No. 4120185) by the applicant of the present invention. The drill body 1 of this product drill has a cutting blade 2 with a diameter of 13.0 mm, and FIG. 15 shows that the cutting blade 2 is perpendicular to the cutting blade 2 at a point P on the cutting blade 2 as shown in FIG. As shown in FIG. 14, the true rake angle that is an angle between the planes Q passing through the point P and the plane including the axis O of the drill body 1 and the rake face 3 of the cutting edge 2 is sandwiched between the planes Q. θ is measured for each point P on the cutting edge 2 having a diameter φ of about 1.0 mm (radius of 0.5 mm) from the axis O toward the radially outer peripheral side.

この図15において符号Aで示すのは切刃2のうちの主切刃2aの領域、符号Bで示すのは切刃2のうちのシンニング刃2bの領域であるが、このドリルにおいても図15に示すようにシンニング刃2bの領域Bでは切刃2の真のすくい角θが0°および負角となる部分が生じているのが分かる。このようなドリルでは、シンニング刃2bが被削材を押し潰すような加工となるため、切削抵抗が大きくなるとともに、押し潰されて圧縮されることにより硬化した被削材を切刃が切削することになるので、切刃に高い負荷が作用して切刃強度が不足していると欠損を招くおそれがあるが、例えばシンニング刃2bの領域Bにおいて真のすくい角θが0°の部分を正角となるように形成しても、主切刃2aの領域Aとの境界には真のすくい角θが負角となる部分が残されてしまう。   In FIG. 15, the reference symbol A indicates the region of the main cutting edge 2 a of the cutting blade 2, and the reference symbol B indicates the region of the thinning blade 2 b of the cutting blade 2. As shown in FIG. 5, in the region B of the thinning blade 2b, there is a portion where the true rake angle θ of the cutting blade 2 is 0 ° and a negative angle. In such a drill, since the thinning blade 2b crushes the work material, the cutting resistance increases, and the cutting blade cuts the work material hardened by being crushed and compressed. Therefore, if a high load acts on the cutting blade and the cutting blade strength is insufficient, there is a possibility of causing a chipping. For example, in the region B of the thinning blade 2b, a portion where the true rake angle θ is 0 ° Even if it is formed to be a positive angle, a portion where the true rake angle θ is a negative angle remains at the boundary with the region A of the main cutting edge 2a.

その一方で、上述のように先端角が与えられることにより、切刃2のうち主切刃2aの領域Aにおいて生成された切屑は、すくい面3を擦過しつつドリル本体1の外周側から内周側へと巻き込まれるように流れ出る。従って、上述のように主切刃2aの領域Aとシンニング刃2bの領域Bとの境界に真のすくい角θが負角となる部分が残されていると、切屑はこの部分に乗り上げるように流れることになり、当該部分は強い負荷を受けることになる。このため、そのようなドリルによっても、特に加工硬化を起こしやすい耐熱合金等よりなる被削材に穴明け加工を行った場合には、上記境界の部分に切屑が強く摩擦した擦過痕が形成されてしまい、このような穴明け加工を継続すると、高負荷を受けた部分が早期に摩耗もしくは欠損してドリル寿命が費えてしまうおそれがある。   On the other hand, as the tip angle is given as described above, chips generated in the region A of the main cutting edge 2a of the cutting edge 2 are scraped from the outer peripheral side of the drill body 1 while rubbing the rake face 3. It flows out so that it may be caught in the circumference side. Therefore, as described above, if a portion where the true rake angle θ is a negative angle is left at the boundary between the region A of the main cutting edge 2a and the region B of the thinning blade 2b, the chips run on this portion. It will flow and the part will receive a heavy load. For this reason, even with such a drill, particularly when drilling is performed on a work material made of a heat-resistant alloy or the like that is likely to cause work hardening, scratch marks are formed in which the chips are strongly rubbed at the boundary portion. Therefore, if such drilling is continued, a portion subjected to a high load may be worn or chipped early, and the drill life may be consumed.

本発明は、このような背景の下になされたもので、たとえ耐熱合金のような高硬度で高靱性、さらに高耐熱性を有する被削材に対しても、切削抵抗の低減を図るとともに早期の摩耗や欠損を防ぐことが可能な長寿命のドリルを提供することを目的としている。   The present invention has been made under such a background, and is intended to reduce cutting resistance and to reduce the cutting force even for a work material having high hardness, high toughness, and high heat resistance, such as a heat-resistant alloy. An object of the present invention is to provide a long-life drill capable of preventing wear and breakage.

上記課題を解決して、このような目的を達成するために、本発明は、軸線回りに回転されるドリル本体の先端部外周に切屑排出溝が形成され、この切屑排出溝のドリル回転方向を向く壁面と上記ドリル本体の先端逃げ面との交差稜線部に切刃が形成されたドリルであって、上記切刃は、該切刃の外周端から内周側に延びる主切刃と、上記切屑排出溝のドリル回転方向を向く壁面の内周部を上記軸線側に切り欠くように形成されたシンニング部のドリル回転方向を向くシンニング面と上記先端逃げ面との交差稜線部に形成されて上記主切刃の内周に連なるシンニング刃とを備え、これらシンニング刃および主切刃がなす上記切刃の真のすくい角は、該切刃の全長に亙って正角であるとともに、上記ドリル本体の内周から外周側に向かうに従い正角側に漸次大きくなることを特徴とする。   In order to solve the above problems and achieve such an object, according to the present invention, a chip discharge groove is formed on the outer periphery of the tip of the drill body rotated about the axis, and the drill rotation direction of the chip discharge groove is changed. A drill in which a cutting edge is formed at an intersecting ridge line portion between a facing wall surface and a tip flank of the drill body, the cutting edge including a main cutting edge extending from an outer peripheral end of the cutting edge to an inner peripheral side, The inner peripheral part of the wall surface facing the drill rotation direction of the chip discharge groove is formed at the intersecting ridge line part of the thinning surface facing the drill rotation direction of the thinning part formed so as to cut out on the axis side and the tip flank surface. A thinning blade connected to the inner periphery of the main cutting edge, and the true rake angle of the cutting edge formed by the thinning blade and the main cutting edge is a positive angle over the entire length of the cutting edge, and Positive as it goes from the inner circumference to the outer circumference of the drill body Characterized by comprising gradually increases on the side.

このように構成されたドリルにおいては、シンニング刃および主切刃がなす切刃のすくい角が、この切刃の全長に亙って正角であって、上述のように真のすくい角が0°となったり負角となったりする部分がないので、切刃の切れ味も全長に亙って鋭くして切削抵抗の低減を図ることができる。しかも、この切刃の真のすくい角は、ドリル本体の内周から外周側に向かうに従い正角側に漸次大きくなるように連続的に変化させられていて、切刃に沿って部分的に真のすくい角が正角の範囲内でも負角側に向けて大きくなった後に再び正角側に大きくなるような部分が形成されることもないので、このような部分に負荷が集中して摩耗もしくは欠損が生じるのも防ぐことができる。   In the drill configured as described above, the rake angle of the cutting blade formed by the thinning blade and the main cutting blade is a positive angle over the entire length of the cutting blade, and the true rake angle is 0 as described above. Since there is no part that becomes an angle or a negative angle, the cutting edge can be sharpened over the entire length to reduce cutting resistance. Moreover, the true rake angle of this cutting edge is continuously changed so as to gradually increase toward the positive angle side from the inner circumference to the outer circumference side of the drill body, and is partially true along the cutting edge. Even when the rake angle is within the positive angle range, there is no formation of a portion that increases toward the negative angle side after it increases toward the negative angle side. Or it can prevent that a defect | deletion arises.

さらに、切刃のうちのシンニング刃においては、真のすくい角は正角とされているため切れ味の向上を図ることによりスラスト荷重を低減しつつ、ドリル本体の内周側に向かうに従い主切刃に対しては負角側に向けて大きな真のすくい角となるようにされるので、切刃強度を確保して摩耗や欠損を確実に防止することができる。従って、上記構成のドリルによれば、たとえ耐熱合金のような被削材に対しても加工硬化を抑制して早期にドリル本体に摩耗や欠損が生じるのを防ぐことができ、長期に亙って安定した穴明け加工を行うことが可能となる。   Furthermore, in the thinning blade among the cutting blades, the true rake angle is a positive angle, so the main cutting edge is reduced toward the inner peripheral side of the drill body while reducing the thrust load by improving the sharpness. In contrast to this, since a large true rake angle is formed toward the negative angle side, it is possible to ensure the cutting edge strength and reliably prevent wear and chipping. Therefore, according to the drill having the above-described configuration, work hardening can be suppressed even for a work material such as a heat-resistant alloy, so that the drill body can be prevented from being worn or chipped at an early stage. And stable drilling can be performed.

ここで、上記シンニング部のドリル回転方向を向くシンニング面と、このシンニング面に対向してシンニング部のドリル回転方向後方側を向くシンニング壁面とが交差するシンニング部の底面は、これらシンニング面とシンニング壁面とが断面V字をなして角度をもって交差するようにされていてもよいが、そのような場合にはシンニング刃によって生成されてシンニング面を流れた切屑がシンニング壁面にそのまま衝突して押し付けられ、さらにシンニング壁面に沿って強く擦過されつつ切屑排出溝へと排出されるため、シンニング壁面に溶着痕が形成されたり、クレータ状の摩耗が発生してドリル本体に欠損を引き起こすおそれがある。   Here, the bottom surface of the thinning portion where the thinning surface of the thinning portion that faces the drill rotation direction and the thinning wall that faces the thinning surface and faces the back side of the thinning portion in the drill rotation direction intersects the thinning surface and the thinning surface. The wall surface may be crossed at an angle with a V-shaped cross section. In such a case, the chips generated by the thinning blade and flowing on the thinning surface collide with the thinning wall surface and are pressed. In addition, since it is discharged to the chip discharge groove while being rubbed strongly along the thinning wall surface, there is a possibility that a welding mark is formed on the thinning wall surface or crater-like wear occurs to cause the drill body to be damaged.

従って、このようなシンニング壁面の損傷を緩和するには、シンニング面とシンニング壁面とが交差するシンニング部の底面を凹曲面状に形成し、切屑がシンニング壁面に衝突して押し付けられたり、強く擦過させられたりするのを避けるのが望ましいが、上記ドリル本体に一対の切刃が上記軸線に関して対称に形成されていて、これらの切刃に連なる先端逃げ面同士の交差稜線部にはチゼルが形成されたドリルの場合には、こうしてシンニング部の底面を凹曲面状とすると、この底面と先端逃げ面との交差稜線部は凹曲線となるため、上述のようにシンニング面とシンニング壁面とが角度をもって交差している場合と比べてチゼルが長くなってしまう。チゼルは先端逃げ面同士の交差稜線部であって被削材を切削せずに押し潰すだけとなるので、チゼルが長くなると被削材の加工硬化を生じる部分も大きくなるとともにスラスト荷重も増大し、切削抵抗の低減を損なう結果となる。   Therefore, in order to mitigate such damage to the thinning wall surface, the bottom surface of the thinning part where the thinning surface intersects with the thinning wall surface is formed into a concave curved surface, and the chips collide against the thinning wall surface and are pressed against or strongly scratched. It is desirable to prevent the pair of cutting edges from being formed symmetrically with respect to the axis, and a chisel is formed at the intersecting ridge line portion between the tip flank faces connected to these cutting edges. In the case of a drill, if the bottom surface of the thinning part is formed in a concave curved surface in this way, the intersection ridge line part between the bottom surface and the tip flank surface becomes a concave curve, so the angle between the thinning surface and the thinning wall surface is as described above. The chisel will be longer than when crossing. The chisel is the intersection ridgeline between the flank surfaces of the tip, and only crushes the workpiece without cutting it.Thus, the longer the chisel, the larger the work hardening and the thrust load of the workpiece. As a result, the reduction in cutting resistance is impaired.

そこで、このような場合に、シンニング部の底面を凹曲面状としてシンニング壁面の損傷を緩和しつつもチゼルが長くなるのを避けるには、シンニング部の底面が先端逃げ面と交差して形成される凹曲線を、切刃とチゼルとの交点よりもシンニング部のドリル回転方向後方側を向く上記シンニング壁面側に位置させるのが望ましい。これにより、一対の切刃のシンニング部の底面と先端逃げ面とがなす凹曲線が、軸線方向先端視においてチゼルを挟んで互い違いの切刃側に入り込むように配設されるため、チゼルを短く抑えることができて確実に切削抵抗を低減することが可能となる。   Therefore, in such a case, in order to prevent the chisel from becoming long while reducing the damage of the thinning wall surface by making the bottom surface of the thinning portion concave, the bottom surface of the thinning portion is formed so as to intersect the tip flank. The concave curve is preferably positioned on the thinning wall side facing the rear side in the drill rotation direction of the thinning portion with respect to the intersection of the cutting edge and the chisel. As a result, the concave curve formed by the bottom surface of the thinning portion of the pair of cutting blades and the tip flank surface is arranged so as to enter the alternate cutting blade side across the chisel in the axial front end view. Thus, the cutting resistance can be surely reduced.

ところで、このように凹曲面状とされたシンニング部の底面が先端逃げ面と交差して形成される凹曲線を、切刃とチゼルとの交点よりもシンニング壁面側に位置させた場合に、この切刃とチゼルとの交点よりシンニング壁面側においても、シンニング部のシンニング壁面や底面の真のすくい角ともいうべき角度が正角のままであると、特にドリル本体先端中心部において肉厚が最も薄くなる、上記軸線方向先端側から見て上記シンニング面または上記底面と上記先端逃げ面との交差稜線部に内接する上記軸線を中心とした円の接点を通り、かつ上記軸線を含む断面において、一対の切刃のシンニング部のシンニング面または底面がドリル本体後端側に向かうに従い互いに接近して断面クサビ状の部分が形成されてしまい、ドリル本体先端中心部の強度が低下してしまうおそれがある。   By the way, when the concave curve formed by the bottom surface of the thinning portion having such a concave curved surface intersecting the tip flank surface is positioned closer to the thinning wall surface than the intersection of the cutting blade and the chisel, Even on the thinning wall side from the intersection of the cutting edge and chisel, if the angle that should be called the true rake angle of the thinning wall or bottom surface of the thinning part remains a regular angle, the wall thickness is the largest, especially at the center of the tip of the drill body. In a cross section including the axis, passing through a circular contact centered on the axis that is inscribed in the intersecting ridge line portion of the thinning surface or the bottom surface and the tip flank as viewed from the front end side in the axial direction. As the thinning surface or bottom surface of the thinning part of the pair of cutting blades approaches the rear end side of the drill body, they approach each other to form a wedge-shaped section in the cross section of the drill body. There is a possibility that the strength of decreases.

その一方で、シンニング刃の真のすくい角は、切刃の内周端となるチゼルとの交点に向けて正角でありながらも負角側に向けて漸次大きくなるので、このチゼルとの交点を越えてシンニング壁面側に向かう部分でも、シンニング面または底面の真のすくい角というべき角度を負角側に大きくして、上記軸線方向先端側から見て上記シンニング面または上記底面と上記先端逃げ面との交差稜線部に内接する上記軸線を中心とした円の接点を通り、かつ上記軸線を含む断面においては、このシンニング面または底面の上記接点における接線が、上記軸線に平行またはドリル本体後端側に向かうに従い上記軸線から離間するようにして、シンニング面または底面の真のすくい角というべき角度を0°または負角とすることにより、ドリル本体先端中心部の肉厚を確保して上述のような強度の低下を防止することが可能となる。   On the other hand, the true rake angle of the thinning blade is positive toward the intersection with the chisel that is the inner peripheral edge of the cutting blade, but gradually increases toward the negative angle, so the intersection with this chisel Even in the part that goes to the thinning wall side beyond the angle, the angle that should be called the true rake angle of the thinning surface or the bottom surface is increased to the negative angle side, and the thinning surface or the bottom surface and the tip clearance are viewed from the axial front end side. In a cross-section including the axis line that passes through the circle inscribed in the intersecting ridge line with the surface, the tangent line at the contact point of the thinning surface or bottom surface is parallel to the axis line or after the drill body. In the tip of the drill body, the true rake angle of the thinning surface or bottom surface is set to 0 ° or a negative angle so as to be separated from the axis line toward the end side. To secure the thickness of the part and it is possible to prevent a decrease in strength as described above.

以上説明したように、本発明によれば、切刃の全長に亙って真のすくい角が正角であるため、切れ味の向上を図って切削抵抗を低減することができ、被削材の加工硬化を抑制することができるとともに、部分的に負角側に大きくなった後に再び正角側に大きくなるような部分が形成されることもないので、このような部分への負荷の集中による摩耗や欠損を防止することができる。さらに、シンニング刃においては切れ味を維持しつつ、内周側に向けては真のすくい角が正角の範囲内で負角側に漸次大きくなって切刃強度が向上するので、耐熱合金のような被削材に対しても長期に亙って安定した穴明け加工を行うことが可能となる。   As described above, according to the present invention, since the true rake angle is a positive angle over the entire length of the cutting edge, the cutting resistance can be improved and the cutting resistance can be reduced. It is possible to suppress work hardening, and there is no formation of a portion that partially increases to the negative angle side and then increases again to the positive angle side, so the load is concentrated on such a portion. Abrasion and chipping can be prevented. In addition, while maintaining the sharpness of the thinning blade, the true rake angle gradually increases to the negative angle side within the positive angle range toward the inner periphery, so that the cutting edge strength is improved. This makes it possible to perform stable drilling for a long work material over a long period of time.

本発明の一実施形態を示すドリル本体先端部の切刃部の正面図である。It is a front view of the cutting blade part of the drill body front-end | tip part which shows one Embodiment of this invention. 図1に示す実施形態の切刃部先端部の側面図である。It is a side view of the front-end | tip part of the cutting blade part of embodiment shown in FIG. 図1に示す実施形態のドリル本体先端中心部の拡大正面図である。It is an enlarged front view of the drill body front-end | tip center part of embodiment shown in FIG. 図1に示す実施形態のドリル本体先端中心部の拡大側面図である。FIG. 2 is an enlarged side view of the center portion of the tip end of the drill body according to the embodiment shown in FIG. 1. 図3におけるZZ断面図である。It is ZZ sectional drawing in FIG. 図1に示す実施形態における切刃上の各点の真のすくい角を測定した結果を示す図である。It is a figure which shows the result of having measured the true rake angle of each point on the cutting blade in embodiment shown in FIG. 図1に示す実施形態の第1の変形例を示すドリル本体先端中心部の拡大正面図である。It is an enlarged front view of the drill body front-end | tip center part which shows the 1st modification of embodiment shown in FIG. 図1に示す実施形態の第2の変形例を示すドリル本体先端中心部の拡大正面図である。It is an enlarged front view of the drill body front-end | tip center part which shows the 2nd modification of embodiment shown in FIG. 図1に示す実施形態の第3の変形例を示すドリル本体先端中心部の拡大正面図である。It is an enlarged front view of the drill main body front-end | tip center part which shows the 3rd modification of embodiment shown in FIG. 図9に示す第3の変形例のドリル本体先端中心部の拡大側面図である。FIG. 10 is an enlarged side view of the center portion of the tip end of the drill body of the third modification shown in FIG. 9. 図9におけるZZ拡大断面図である。It is ZZ expanded sectional drawing in FIG. 従来のドリルのドリル本体先端部の切刃部の正面図である。It is a front view of the cutting blade part of the drill main body tip part of the conventional drill. 図12に示すドリルの切刃部先端部の側面図である。It is a side view of the cutting-blade front-end | tip part of the drill shown in FIG. 図13におけるZZ拡大断面図である。It is ZZ expanded sectional drawing in FIG. 図12に示すドリルにおける切刃上の各点の真のすくい角を測定した結果を示す図である。It is a figure which shows the result of having measured the true rake angle of each point on the cutting blade in the drill shown in FIG.

図1ないし図5は、本発明の一実施形態を示すものである。本実施形態においてドリル本体11は、超硬合金等の硬質材料によって軸線Oを中心とした外形略円柱状に形成されて、図示されない後端部は円柱状のままのシャンク部とされるとともに、図1および図2に示す先端部は切刃部12とされ、シャンク部が工作機械の主軸に把持されて軸線O回りにドリル回転方向Tに回転されつつ軸線O方向先端側に送り出されることにより、切刃部12によって被削材に穴明け加工を行う。   1 to 5 show an embodiment of the present invention. In the present embodiment, the drill main body 11 is formed in a substantially cylindrical shape centered on the axis O by a hard material such as cemented carbide, and a rear end portion (not shown) is a shank portion that remains in a cylindrical shape. The tip shown in FIGS. 1 and 2 is a cutting edge 12, and the shank is gripped by the main spindle of the machine tool and is sent to the tip in the axis O direction while being rotated around the axis O in the drill rotation direction T. Then, the work piece is drilled by the cutting edge portion 12.

切刃部12の外周には、切刃部12の先端面である先端逃げ面13に開口して後端側に向かうに従い軸線O回りにドリル回転方向Tの後方側に捩れる切屑排出溝14が形成されており、この切屑排出溝14のドリル回転方向Tを向く壁面と先端逃げ面13との交差稜線部に切刃15が形成されている。ここで、本実施形態のドリルは、切刃部12に各一対の先端逃げ面13、切屑排出溝14、および切刃15が軸線Oに関して180°回転対称形状に形成された2枚刃のツイストドリルとされている。   On the outer periphery of the cutting edge portion 12, a chip discharge groove 14 that opens to the front end flank 13 that is the front end surface of the cutting edge portion 12 and twists toward the rear side in the drill rotation direction T about the axis O as it goes to the rear end side. The cutting edge 15 is formed at the intersection ridge line portion of the wall surface of the chip discharge groove 14 facing the drill rotation direction T and the tip flank 13. Here, the drill of this embodiment is a two-blade twist in which each pair of tip flank 13, chip discharge groove 14, and cutting edge 15 is formed in a 180 ° rotationally symmetric shape with respect to the axis O on the cutting edge portion 12. It is a drill.

先端逃げ面13は、切刃15からドリル回転方向Tの後方側に向かうに従いドリル本体11の後端側に向かうように傾斜させられて、切刃15に逃げ角が与えられるとともに、ドリル本体11先端中心部から外周側に向けてもドリル本体11の後端側に向かうように傾斜させられて、切刃15に先端角が与えられるようにされている。ここで、本実施形態の先端逃げ面13は、切刃15に連なる逃げ角の小さな第1先端逃げ面13aと、この第1先端逃げ面13aのドリル回転方向T後方側に連なる逃げ角の大きな第2先端逃げ面13bとから形成されている。本実施形態では、第1、第2先端逃げ面13a、13bの交差稜線は、軸線O方向先端視において該軸線Oを通るようにされている。   The tip flank 13 is inclined so as to be directed toward the rear end side of the drill main body 11 from the cutting edge 15 toward the rear side in the drill rotation direction T, thereby giving a clearance angle to the cutting edge 15 and the drill main body 11. The tip is inclined toward the rear end side of the drill body 11 from the center of the tip toward the outer peripheral side, so that a tip angle is given to the cutting edge 15. Here, the tip flank 13 of the present embodiment has a first flank 13a having a small flank angle continuous with the cutting edge 15, and a large flank angle continuous to the rear side in the drill rotation direction T of the first tip flank 13a. The second tip flank 13b is formed. In the present embodiment, the intersecting ridge lines of the first and second tip flank surfaces 13a and 13b pass through the axis O when viewed from the tip of the axis O direction.

一方、切屑排出溝14のドリル回転方向Tを向く壁面の先端内周部には、この内周部をさらにドリル本体11内周の上記軸線O側に切り欠くようにしてシンニング部16が形成されている。このシンニング部16は、本実施形態では、切屑排出溝14のドリル回転方向Tを向く上記壁面の内周側に連なって同様にドリル回転方向Tを向き、内周側に向かうに従い軸線O側に向かうシンニング面16aと、切屑排出溝14のドリル回転方向T後方側を向く壁面の先端部に連なって同様にドリル回転方向T後方側を向くシンニング壁面16bと、これらシンニング面16aとシンニング壁面16bとが交差する部分に形成された底面16cとを備えている。   On the other hand, a thinning portion 16 is formed in the inner peripheral portion of the tip of the wall surface of the chip discharge groove 14 facing the drill rotation direction T so as to cut out the inner peripheral portion further toward the axis O side of the inner periphery of the drill body 11. ing. In the present embodiment, the thinning portion 16 is connected to the inner peripheral side of the wall surface facing the drill rotation direction T of the chip discharge groove 14 and similarly faces the drill rotation direction T, and toward the inner axis side toward the axis O side. A thinning surface 16a that faces the drilling direction T of the chip discharge groove 14 and a thinning wall surface 16b that faces the rearward side of the drill rotation direction T in the same way, and a thinning surface 16a and a thinning wall surface 16b And a bottom surface 16c formed at a crossing portion.

さらに、切屑排出溝14のドリル回転方向Tを向く上記壁面のうちシンニング部16が形成された以外の外周側部分と先端逃げ面13の第1先端逃げ面13aとの交差稜線部には、上記切刃15のうち外周側の主切刃15aが形成されており、またシンニング部16のシンニング面16aと先端逃げ面13の第1先端逃げ面13aとの交差稜線部には、切刃15のうち主切刃15aの内周側に連なり軸線O側に向かうシンニング刃15bが形成されている。軸線O方向先端視において主切刃15aは直線状をなして内周側に延び、シンニング刃15bはこの主切刃15aに接する凸曲線状をなして内周側に向かうに従い軸線O側に向かうように延びている。   Further, in the cross ridge line portion between the outer peripheral side portion of the wall surface facing the drill rotation direction T of the chip discharge groove 14 and the thinning portion 16 and the first tip flank 13a of the tip flank 13 above, A main cutting edge 15a on the outer peripheral side of the cutting edge 15 is formed, and an intersection ridge line portion between the thinning surface 16a of the thinning portion 16 and the first tip flank 13a of the tip flank 13 Among them, a thinning blade 15b is formed which is connected to the inner peripheral side of the main cutting edge 15a and directed toward the axis O side. The main cutting edge 15a forms a straight line and extends toward the inner peripheral side when viewed from the front end in the direction of the axis O, and the thinning blade 15b forms a convex curve in contact with the main cutting edge 15a toward the inner peripheral side toward the axis O side. It extends like so.

また、一対の切刃15に連なる先端逃げ面13同士の交差稜線部には、チゼル17が形成される。上述のように先端逃げ面13の第1、第2先端逃げ面13a、13bの交差稜線が軸線O方向先端視において該軸線Oを通るようにされた本実施形態では、一対の先端逃げ面13同士で互いに、一方の切刃15に連なる先端逃げ面13の第1先端逃げ面13aは、チゼル17を介して他方の切刃15に連なる先端逃げ面13の第2先端逃げ面13bに交差させられる。従って、切刃15のチゼル17との交点15cは、該切刃15の内周端すなわちシンニング刃15bの内周端とされる。   In addition, a chisel 17 is formed at the intersection ridge line portion between the tip flank surfaces 13 connected to the pair of cutting blades 15. As described above, in the present embodiment in which the intersecting ridge lines of the first and second tip flank surfaces 13a and 13b of the tip flank 13 pass through the axis O when viewed in the direction of the axis O, the pair of tip flank 13 The first tip flank 13a of the tip flank 13 connected to one of the cutting blades 15 intersects with the second tip flank 13b of the tip flank 13 connected to the other cutting blade 15 via the chisel 17. It is done. Therefore, the intersection 15c of the cutting blade 15 with the chisel 17 is the inner peripheral end of the cutting blade 15, that is, the inner peripheral end of the thinning blade 15b.

ここで、シンニング部16の上記底面16cは、本実施形態では凹円筒面等の凹曲面状に形成されていて、上記シンニング面16aとシンニング壁面16bとに滑らかに接するようにされている。さらに、この凹曲面状の底面16cが先端逃げ面13と交差して形成される凹曲線は、図3に示すように切刃15の内周端である切刃15とチゼル17との交点15cよりも上記シンニング壁面16b側に位置するようにされている。   Here, the bottom surface 16c of the thinning portion 16 is formed in a concave curved surface shape such as a concave cylindrical surface in the present embodiment, and is in smooth contact with the thinning surface 16a and the thinning wall surface 16b. Further, a concave curve formed by intersecting the concave curved bottom surface 16c with the tip flank 13 is an intersection 15c between the cutting edge 15 and the chisel 17 which is the inner peripheral end of the cutting edge 15, as shown in FIG. It is arranged to be closer to the thinning wall surface 16b.

また、軸線O方向先端視において上述のように凸曲線状をなすシンニング刃15bは、上記交点15cにおいて底面16cと先端逃げ面13とが交差した凹曲線に直接、あるいは短い接線を介して接するようにされている。一方、シンニング壁面16bとそのドリル回転方向T側に隣接する先端逃げ面13の第2先端逃げ面13bとの交差稜線は、底面16cと先端逃げ面13との凹曲線に接して直線状に外周側に延び、ドリル本体11先端の外周面に達するようにされている。すなわち、シンニング部16は、シンニング壁面16bが切刃部12のヒールの先端までを切り欠くように形成されている。   Further, the thinning blade 15b having a convex curve shape as described above in the front view in the direction of the axis O is configured to contact the concave curve where the bottom surface 16c and the tip clearance surface 13 intersect at the intersection 15c directly or via a short tangent. Has been. On the other hand, the intersecting ridge line between the thinning wall surface 16b and the second tip flank 13b of the tip flank 13 adjacent to the drill rotation direction T side is in contact with the concave curve between the bottom surface 16c and the tip flank 13 and is linearly It extends to the side and reaches the outer peripheral surface of the tip of the drill body 11. That is, the thinning portion 16 is formed such that the thinning wall surface 16b cuts out to the tip of the heel of the cutting blade portion 12.

そして、上記切刃15がなす真のすくい角は、主切刃15aはもとより、シンニング刃15bにかけての切刃15の全長に亙って正角とされるとともに、切刃15の内周端である上記交点15cからシンニング刃15bを経て外周側の主切刃15aに向かうに従い、正角側に漸次大きくなるようにされている。すなわち、切刃15上の一点において切刃15に直交する平面が上記一点を通りドリル本体11の軸線Oを含む平面および切刃15のすくい面(主切刃15aにおいては切屑排出溝14のドリル回転方向Tを向く壁面。シンニング刃15bにおいてはシンニング面16a)と交わって得られるそれぞれの交線が挟む角度である真のすくい角が、切刃15の全長に亙って正角であるとともに、ドリル本体11の内周から外周側に向かうに従い正角側に漸次大きくなるようにされている。   The true rake angle formed by the cutting edge 15 is a regular angle over the entire length of the cutting edge 15 from the main cutting edge 15a to the thinning edge 15b, and at the inner peripheral end of the cutting edge 15. As it goes from the intersection 15c to the main cutting edge 15a on the outer peripheral side through the thinning blade 15b, it gradually increases toward the regular angle side. That is, a plane perpendicular to the cutting edge 15 at one point on the cutting edge 15 passes through the one point and includes the axis O of the drill body 11 and the rake face of the cutting edge 15 (the drill of the chip discharge groove 14 in the main cutting edge 15a). Wall surface facing the rotation direction T. In the thinning blade 15b, the true rake angle that is an angle between the intersecting lines obtained by intersecting with the thinning surface 16a) is a positive angle over the entire length of the cutting blade 15. The drill body 11 gradually increases from the inner circumference toward the outer circumference side toward the regular angle side.

ここで、図6に示すのは、図12ないし図14に示した従来のドリルと同じく切刃15の直径が13.0mmの本実施形態のドリルにおいて、図15に示したのと同様に、切刃15の真のすくい角を、軸線Oから径方向外周側に向けて直径φで概ね1.0mmごと(半径で0.5mmごと)の切刃15上の各点Pについて測定したものである。また、この図6において符号Aで示すのは切刃15のうちの主切刃15aの領域、符号Bで示すのは切刃15のうちのシンニング刃15bの領域であり、軸線Oから直径φ1.0mmの位置は切刃15の内周端であるチゼル17との交点15cの位置と略一致している。   Here, as shown in FIG. 6, in the drill of this embodiment in which the diameter of the cutting edge 15 is 13.0 mm as in the conventional drill shown in FIGS. 12 to 14, as shown in FIG. The true rake angle of the cutting edge 15 is measured at each point P on the cutting edge 15 at a diameter φ of approximately every 1.0 mm (radius every 0.5 mm) from the axis O toward the radially outer peripheral side. is there. Further, in FIG. 6, the reference symbol A indicates the region of the main cutting edge 15 a of the cutting blade 15, and the reference symbol B indicates the region of the thinning blade 15 b of the cutting blade 15. The position of 0.0 mm substantially coincides with the position of the intersection 15 c with the chisel 17 that is the inner peripheral end of the cutting edge 15.

この図6に示されるように、本実施形態では切刃15の真のすくい角は、切刃15の内周端であるチゼル17との交点15cの位置において+5°以上の正角とされて、シンニング刃15bの領域Bでは比較的小さな増加率で外周側に向かうに従い正角側に大きくなって、主切刃15aの領域Aとの境界付近において+10°程度とされている。さらに、主切刃15aの領域Aでは、切刃15の真のすくい角はシンニング刃15bの領域Bよりも概ね大きな増加率で外周側に向かうに従い正角側に大きくなって切刃15の外周端に達し、この外周端では+20°〜+25°の間程度の大きさとされている。   As shown in FIG. 6, in this embodiment, the true rake angle of the cutting edge 15 is a positive angle of + 5 ° or more at the position of the intersection 15 c with the chisel 17 that is the inner peripheral end of the cutting edge 15. In the region B of the thinning blade 15b, it becomes larger on the regular angle side toward the outer peripheral side with a relatively small increase rate, and is about + 10 ° in the vicinity of the boundary with the region A of the main cutting edge 15a. Further, in the area A of the main cutting edge 15a, the true rake angle of the cutting edge 15 increases toward the outer peripheral side at a substantially larger increase rate than the area B of the thinning blade 15b, and becomes larger on the positive angle side. It reaches the end, and the outer peripheral end has a size of about + 20 ° to + 25 °.

一方、切刃15の真のすくい角は、逆にドリル本体11の内周側に向かうに従っては、正角の範囲内で負角側に向けて漸次大きくなるようにされることになり、この傾向は、本実施形態では切刃15の内周端であるチゼル17との交点15cを越えて内周側に向けてもそのままとされている。すなわち、交点15cよりも内周側におけるシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部上の一点において該交差稜線部に直交する平面が上記一点を通りドリル本体11の軸線Oを含む平面およびシンニング面16aまたは底面16cと交わって得られるそれぞれの交線が挟む角度、いわば交点15cより内周側におけるシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部の真のすくい角というべき角度は、交点15cから内周側に向かうに従っても負角側に向けて漸次大きくなっている。   On the other hand, the true rake angle of the cutting edge 15 is gradually increased toward the negative angle side within the positive angle range as it goes toward the inner peripheral side of the drill body 11. In this embodiment, the tendency is maintained as it is even if it goes to the inner peripheral side beyond the intersection 15c with the chisel 17 which is the inner peripheral end of the cutting edge 15. That is, a plane orthogonal to the intersecting ridgeline portion at one point on the intersecting ridgeline portion between the thinning surface 16a or the bottom surface 16c and the tip flank 13 on the inner peripheral side with respect to the intersection 15c passes through the one point and the axis O of the drill body 11 is set. The angle between the intersecting lines obtained by intersecting the flat surface and the thinning surface 16a or the bottom surface 16c, that is, the true scoop of the intersecting ridge line portion between the thinning surface 16a or the bottom surface 16c and the tip relief surface 13 on the inner peripheral side from the intersection 15c. The angle that should be called an angle gradually increases toward the negative angle side as it goes from the intersection 15c toward the inner peripheral side.

そして、この角度は、上記一点が交点15cから内周側に向けて、図3に示すように軸線O方向先端側から見て上記シンニング面16aまたは底面16cと先端逃げ面13との交差稜線部に内接する軸線Oを中心とした円Cの接点Sに達するまでの間で0°となるようにされている。従って、本実施形態では、一対の切刃15のシンニング部16における上記円Cの各接点Sを通り、かつ軸線Oを含む断面においては、図5に示すようにシンニング面16aまたは底面16cの上記接点Sにおける接線Lが、軸線Oに平行、またはドリル本体11後端側に向かうに従い軸線Oから離間するように延びることになる。なお、本実施形態では接点Sは、シンニング部16のうち凹曲面状の底面16cと先端逃げ面13とがなす凹曲線と円Cとの接点とされている。   Then, this angle is such that the one point is directed from the intersection 15c toward the inner peripheral side, and as shown in FIG. 3, when viewed from the front end side in the axis O direction, the intersection ridge line portion between the thinning surface 16a or the bottom surface 16c and the front clearance surface 13 The angle is set to 0 ° until reaching the contact point S of the circle C with the axis O inscribed in the center. Therefore, in the present embodiment, the cross section of the thinning portion 16 of the pair of cutting blades 15 that passes through the contacts S of the circle C and includes the axis O, the thinning surface 16a or the bottom surface 16c of the cross section as shown in FIG. A tangent L at the contact S extends parallel to the axis O or away from the axis O toward the rear end side of the drill body 11. In the present embodiment, the contact S is a contact point between the concave curve formed by the concave curved bottom surface 16 c and the tip flank 13 in the thinning portion 16 and the circle C.

このように構成されたドリルにおいては、主切刃15aおよびシンニング刃15bよりなる切刃15の真のすくい角、すなわち切刃15上の一点において切刃15に直交する平面が上記一点を通りドリル本体11の軸線Oを含む平面および切刃15のすくい面となる切屑排出溝14のドリル回転方向Tを向く壁面およびシンニング面16a交わって得られるそれぞれの交線が挟む角度が、切刃15の全長に亙って正角とされていて、真のすくい角が0°や負角となることがない。このため、切刃15の切れ味も、主切刃15aからシンニング刃15bの切刃15の全長に亙って鋭くすることができ、切削抵抗の低減を図るとともに被削材の加工硬化を抑制することができる。   In the drill constructed in this way, the true rake angle of the cutting edge 15 composed of the main cutting edge 15a and the thinning edge 15b, that is, a plane perpendicular to the cutting edge 15 at one point on the cutting edge 15 passes through the one point. The angle between the plane including the axis O of the main body 11 and the wall surface facing the drill rotation direction T of the chip discharge groove 14 serving as the rake face of the cutting edge 15 and the thinning surface 16a is sandwiched between the cutting edges 15. It is a positive angle over the entire length, and the true rake angle does not become 0 ° or a negative angle. For this reason, the sharpness of the cutting edge 15 can be sharpened from the main cutting edge 15a to the entire length of the cutting edge 15 of the thinning edge 15b, thereby reducing cutting resistance and suppressing work hardening of the work material. be able to.

さらに、特にこの切刃15の真のすくい角は、該切刃15の内周端となるチゼル17との交点15cからドリル本体11内周側のシンニング刃15bを経て外周側の主切刃15aに向かうに従い正角側に漸次大きくなるようにされて連続的に増加しており、真のすくい角が正角であっても部分的に切刃15に沿って一旦負角側に大きくなった後に再び正角側に大きくなるような部分が生じることがない。このため、そのような部分に穴明け加工時の切削負荷が集中して切刃15に摩耗や欠損が生じることも防ぐことができる。   Further, in particular, the true rake angle of the cutting edge 15 is such that the main cutting edge 15a on the outer peripheral side passes through the thinning blade 15b on the inner peripheral side of the drill body 11 from the intersection 15c with the chisel 17 serving as the inner peripheral end of the cutting edge 15. Gradually increased toward the positive angle side and gradually increased, and even when the true rake angle was a positive angle, it partially increased along the cutting edge 15 once to the negative angle side. There will never be a portion that becomes larger toward the regular angle later. For this reason, it can also prevent that the cutting load at the time of a drilling process concentrates on such a part, and a wear and a defect | deletion arise in the cutting blade 15. FIG.

また、切刃15のうち主切刃15aの内周側に連なるシンニング刃15bにおいては、真のすくい角は正角でありながらも内周側に向けては負角側に向けて大きくなるので、切れ味を鋭くしてスラスト加重の低減を図りつつ、切刃強度を確保して摩耗や欠損を確実に防止することができる。このため、上記構成のドリルによれば、耐熱合金のような高硬度で高靱性かつ高耐熱性を有する加工硬化を生じ易い被削材に対しても、摩耗や欠損によって早期にドリル寿命が費えてしまうのを防いで、長期的に安定した穴明け加工を行うことが可能となる。   Further, in the thinning blade 15b connected to the inner peripheral side of the main cutting edge 15a among the cutting blades 15, the true rake angle is a positive angle but increases toward the negative angle side toward the inner peripheral side. The sharpness can be sharpened to reduce the thrust load, and the strength of the cutting edge can be ensured to prevent wear and chipping. For this reason, according to the drill having the above-described configuration, even when a work material having high hardness, high toughness, and high heat resistance, such as a heat-resistant alloy, is prone to work hardening, the drill life is quickly consumed due to wear or chipping. It is possible to perform stable drilling for a long period of time.

ところで、上記実施形態では、シンニング部16のシンニング面16aとシンニング壁面16bとが交差する底面16cが凹曲面状に形成されているが、切刃15の真のすくい角が正角であってドリル本体11の外周側に向かうに従い漸次大きくなるようにされていれば、例えば図7に示すこの実施形態の第1の変形例のように、シンニング部16の底面は、シンニング面16aとシンニング壁面16bとが角度をもって交差するように形成された断面V字状とされていてもよい。なお、この第1の変形例を初め、後述する第2および第3の変形例においても、上記実施形態と共通する部分には同一の符号を配して説明を省略する。   By the way, in the said embodiment, although the bottom face 16c where the thinning surface 16a of the thinning part 16 and the thinning wall surface 16b cross | intersect is formed in concave curved surface shape, the true rake angle of the cutting blade 15 is a regular angle, and a drill is carried out. If it is made to become gradually large as it goes to the outer peripheral side of the main body 11, the bottom surface of the thinning part 16 will be the thinning surface 16a and the thinning wall surface 16b like the 1st modification of this embodiment shown, for example in FIG. May have a V-shaped cross section formed so as to intersect at an angle. Note that, in the first modified example as well, in the second and third modified examples, which will be described later, the same reference numerals are assigned to portions common to the above-described embodiment, and the description thereof is omitted.

しかるに、このような第1の変形例においても、切刃15の真のすくい角が正角で外周側に向かうに従い漸増することにより、切刃15の切れ味を鋭利にするとともに切刃15自体の摩耗や欠損を防止することはできるが、その一方で、シンニング刃15bによって生成された切屑はシンニング面16a上を流れ出てそのままシンニング壁面16bに衝突し、さらにシンニング壁面16bに強く押し付けられて擦過しつつ切屑排出溝14に排出されることになる。このため、シンニング壁面16bに溶着やクレータ摩耗が生じてドリル本体11先端部が損傷するおそれがある。   However, also in the first modified example, the true rake angle of the cutting edge 15 is a positive angle and gradually increases toward the outer peripheral side, thereby sharpening the cutting edge 15 and sharpening the cutting edge 15 itself. Although wear and breakage can be prevented, on the other hand, chips generated by the thinning blade 15b flow out on the thinning surface 16a and collide with the thinning wall surface 16b as they are, and are strongly pressed against the thinning wall surface 16b and rubbed. However, it is discharged into the chip discharge groove 14. For this reason, there exists a possibility that welding and crater wear may arise in the thinning wall surface 16b, and the front-end | tip part of the drill main body 11 may be damaged.

これに対して、上記実施形態では、上述のようにシンニング部16の底面16cがシンニング面16aとシンニング壁面16bとに接する凹曲面状に形成されているので、シンニング面16a上を流れ出た切屑は、この底面16cがなす凹曲面に沿って滑らかにカールされつつ切屑排出溝14に排出され、シンニング壁面16bに衝突して強く押し付けられることがない。従って、このシンニング壁面16bの溶着やクレータ摩耗によってドリル本体11先端部に損傷が生じるのを防ぐことができ、ドリル寿命の一層の延長を図ることが可能となる。   On the other hand, in the above embodiment, since the bottom surface 16c of the thinning portion 16 is formed in a concave curved surface shape that contacts the thinning surface 16a and the thinning wall surface 16b as described above, the chips flowing out on the thinning surface 16a The chip is discharged into the chip discharge groove 14 while being smoothly curled along the concave curved surface formed by the bottom surface 16c, and does not collide with the thinning wall surface 16b and is strongly pressed. Therefore, it is possible to prevent the tip of the drill body 11 from being damaged due to welding of the thinning wall surface 16b and crater wear, and it is possible to further extend the drill life.

ただし、こうしてシンニング部16の底面16cを凹曲面状に形成した場合でも、例えば図8に示す第2の変形例のように、第1の変形例の断面V字状に交差したシンニング面16aとシンニング壁面16bとを単に凹曲面状の底面16cによって連続させただけであると、底面16cと先端逃げ面13とが交差してなす凹曲線は軸線Oから離れて形成されることになって、一対の切刃15に連なる先端逃げ面13同士の交差稜線部に形成されるチゼル17は、この凹曲線上で切刃15と交点15cにおいて交差することになる。従って、そのような第2の変形例では、被削材を押し潰すように加工するチゼル17が長くなってスラスト荷重が増大してしまい、真のすくい角を正角としたことによる効果が相殺されてしまうおそれがある。   However, even when the bottom surface 16c of the thinning portion 16 is formed in a concave curved surface, the thinning surface 16a intersecting the V-shaped cross section of the first modification example, for example, as in the second modification example shown in FIG. If the thinning wall 16b is simply continued by the concave curved bottom surface 16c, a concave curve formed by the intersection of the bottom surface 16c and the tip flank 13 is formed away from the axis O. The chisel 17 formed at the intersection ridge line portion between the tip flank surfaces 13 connected to the pair of cutting edges 15 intersects the cutting edge 15 at the intersection 15c on this concave curve. Therefore, in such a second modification, the chisel 17 that is processed to crush the work material becomes longer and the thrust load increases, and the effect of setting the true rake angle to a positive angle is offset. There is a risk of being.

これに対しても、上記実施形態では、シンニング部16の底面16cが先端逃げ面13と交差して形成される凹曲線が、切刃15とチゼル17との交点15cよりもシンニング部16のドリル回転方向T後方側を向くシンニング壁面16b側に位置させられており、これにより、一対の切刃15のシンニング部16の底面16cと先端逃げ面13とがなす上記凹曲線は、軸線方向O先端視においてチゼル17を挟んで互い違いの切刃15側に入り込むように配設されることになるため、チゼル17が徒に長くなるのを避けることができる。   In contrast to this, in the above-described embodiment, the concave curve formed by the bottom surface 16c of the thinning portion 16 intersecting the tip flank 13 is a drill of the thinning portion 16 than the intersection 15c of the cutting edge 15 and the chisel 17. The concave curve formed by the bottom surface 16c of the thinning portion 16 of the pair of cutting blades 15 and the tip flank 13 is positioned on the thinning wall surface 16b side facing the rear side in the rotational direction T. In view, the chisel 17 is disposed so as to enter the alternate cutting blades 15 with the chisel 17 interposed therebetween, so that it is possible to avoid the chisel 17 from becoming long.

すなわち、上記実施形態においては、図7および図8に示した第1、第2の変形例に対して、図3に示したように軸線O方向先端視において一対のシンニング部16のシンニング壁面16b同士が軸線Oおよびチゼル17を間にして互いに大きな間隔をあけるように配置されており、従って一対の切刃15(シンニング刃15b)の内周端となるチゼル17との交点15cをより軸線Oに近接させても、この交点15cから、シンニング部16の底面16cと先端逃げ面13とがなす凹曲線を、一旦軸線O側に近づいた後に外周側に切り上がってシンニング壁面16bと先端逃げ面13との交差稜線部に接するように形成することができる。このため、第2の変形例のように底面16cと先端逃げ面13とがなす凹曲線からチゼル17が延びている場合に比べ、チゼル17を短く抑えることができ、スラスト荷重を抑制して確実に切削抵抗を低減することが可能となる。   That is, in the above-described embodiment, as compared with the first and second modifications shown in FIGS. 7 and 8, the thinning wall surfaces 16b of the pair of thinning portions 16 when viewed from the front in the axis O direction as shown in FIG. They are arranged so as to be spaced apart from each other with the axis O and the chisel 17 between them. Therefore, the intersection 15c with the chisel 17 that is the inner peripheral end of the pair of cutting blades 15 (thinning blades 15b) is more twisted along the axis O. The concave curve formed by the bottom surface 16c of the thinning portion 16 and the tip flank 13 from this intersection 15c is rounded up to the outer peripheral side after approaching the axis O side, and the thinning wall 16b and the tip flank 13 so as to be in contact with the intersection ridge line portion. For this reason, compared with the case where the chisel 17 extends from the concave curve formed by the bottom surface 16c and the tip flank 13 as in the second modification, the chisel 17 can be kept short, and the thrust load can be suppressed and reliably achieved. In addition, cutting resistance can be reduced.

ところで、上記構成のドリルでは、上述のようにシンニング刃15bも含め、切刃15の全長に亙って真のすくい角が正角とされており、従って切刃15の内周端となるチゼル17との交点15cにおいても真のすくい角は正角である。ただし、切刃15の真のすくい角は、ドリル本体11の外周側に向けて正角側に漸次大きくされており、逆に内周側に向けては正角の範囲で負角側に向けて漸次大きくされて、これはチゼル17との交点15cを越えて内周側に向けて延びる部分でも同様であるが、交点15cを越えた直ぐ内周側の部分では、シンニング部16のシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部上の一点において該交差稜線部に直交する平面が上記一点を通り軸線Oを含む平面およびシンニング面16aまたは底面16cと交わって得られるそれぞれの交線が挟む角度、すなわちこれらシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部における真のすくい角というべき角度は、正角のままである。   By the way, in the drill having the above configuration, the true rake angle is a positive angle over the entire length of the cutting blade 15 including the thinning blade 15b as described above. The true rake angle is also a regular angle at the intersection 15 c with 17. However, the true rake angle of the cutting edge 15 is gradually increased toward the positive angle side toward the outer peripheral side of the drill body 11, and conversely, toward the inner peripheral side, it is directed toward the negative angle side within a positive angle range. This is the same for the portion extending toward the inner peripheral side beyond the intersection 15c with the chisel 17, but at the inner peripheral portion immediately beyond the intersection 15c, the thinning surface of the thinning portion 16 is increased. Each plane obtained by intersecting the plane including the axis O and the thinning surface 16a or the bottom surface 16c at one point on the intersection ridgeline portion between the 16a or the bottom surface 16c and the tip flank 13 passes through the one point. The angle between the intersecting lines, that is, the angle that should be the true rake angle at the intersecting ridge line portion between the thinning surface 16a or the bottom surface 16c and the tip flank 13 remains a positive angle.

しかしながら、ドリル本体11の先端部において、切屑排出溝14のドリル回転方向Tを向く壁面の内周部を切り欠くように形成された一対のシンニング部16間の肉厚が最も薄くなる、軸線O方向先端視においてシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部に内接する軸線Oを中心とした円Cの接点Sを通り、かつ軸線Oを含む断面においても、これらシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部における真のすくい角というべき角度が正角のままであると、図9ないし図11に示す第3の変形例のように、特に図11に示す通り上記断面において一対のシンニング部16のシンニング面16a(または底面16c)同士が軸線O方向後端側に向かうに従い接近することとなって、断面が後端側に先細りとなるクサビ状となってしまい、ドリル本体11先端中心部における強度が低下して損傷を生じ易くなってしまう。   However, the axis O between the pair of thinning portions 16 formed so as to cut out the inner peripheral portion of the wall surface facing the drill rotation direction T of the chip discharge groove 14 at the tip portion of the drill body 11 is the smallest. The thinning surface 16a also passes through the contact point S of the circle C centering on the axis O inscribed in the intersecting ridge line portion between the thinning surface 16a or the bottom surface 16c and the tip flank 13 in the direction tip view and includes the axis O. Or, if the true rake angle at the intersecting ridge line portion between the bottom surface 16c and the tip flank surface 13 remains a regular angle, as in the third modification shown in FIGS. As shown, in the cross section, the thinning surfaces 16a (or the bottom surface 16c) of the pair of thinning portions 16 approach each other toward the rear end side in the axis O direction, It becomes a wedge shape tapering to the rear end side, the intensity of the drill body 11 end center portion becomes liable to damage decreases.

これに対しても、上記実施形態においては、上述のようにシンニング面16aまたは底面16cと先端逃げ面13との交差稜線部における真のすくい角というべき角度も内周側に向かうに従い負角側に向けて大きくなるのに鑑みて、上記断面においては、この真のすくい角とも行くべき角度が0°または負角となるように、同断面におけるシンニング面16aまたは底面16cの上記接点Sにおける接線Lが軸線Oに平行またはドリル本体11後端側に向かうに従い軸線Oから離間するように形成されている。このため、ドリル本体11先端中心部の肉厚が最薄となる部分の強度を確保して、スラスト荷重によっても欠損等を生じることのないドリルを提供することが可能となる。   In contrast, in the above embodiment, as described above, the angle that should be the true rake angle at the intersecting ridge line portion between the thinning surface 16a or the bottom surface 16c and the tip flank 13 is also on the negative angle side as it goes toward the inner peripheral side. In view of the fact that it becomes larger toward the surface, the tangent line at the contact S of the thinning surface 16a or the bottom surface 16c in the same cross section in the cross section so that the angle that should go with the true rake angle is 0 ° or a negative angle. L is formed so as to be separated from the axis O as it is parallel to the axis O or toward the rear end side of the drill body 11. For this reason, it is possible to provide a drill that secures the strength of the portion where the thickness of the tip center portion of the drill body 11 is the thinnest and does not cause a defect or the like even by a thrust load.

11 ドリル本体
12 切刃部
13 先端逃げ面
14 切屑排出溝
15 切刃
15a 主切刃
15b シンニング刃
15c 切刃15とチゼル17との交点
16 シンニング部
16a シンニング面
16b シンニング壁面
16c 底面
17 チゼル
O ドリル本体11の軸線
T ドリル回転方向
C 軸線O方向先端視において軸線Oを中心としてシンニング面16aまたは底面16cに内接する円
S 円Cとシンニング面16aまたは底面16cとの接点
DESCRIPTION OF SYMBOLS 11 Drill main body 12 Cutting edge part 13 Tip flank 14 Chip discharge groove 15 Cutting edge 15a Main cutting edge 15b Thinning blade 15c Intersection of the cutting edge 15 and chisel 17 16 Thinning part 16a Thinning surface 16b Thinning wall 16c Bottom face 17 Chisel O Drill Axis line of main body T Drill rotation direction C Axis of circle S inscribed in thinning surface 16a or bottom surface 16c with axis O as a center in contact with the thinning surface 16a or bottom surface 16c in the direction of the axis O direction

Claims (3)

軸線回りに回転されるドリル本体の先端部外周に切屑排出溝が形成され、この切屑排出溝のドリル回転方向を向く壁面と上記ドリル本体の先端逃げ面との交差稜線部に切刃が形成されたドリルであって、上記切刃は、該切刃の外周端から内周側に延びる主切刃と、上記切屑排出溝のドリル回転方向を向く壁面の内周部を上記軸線側に切り欠くように形成されたシンニング部のドリル回転方向を向くシンニング面と上記先端逃げ面との交差稜線部に形成されて上記主切刃の内周に連なるシンニング刃とを備え、これらシンニング刃および主切刃がなす上記切刃の真のすくい角は、該切刃の全長に亙って正角であるとともに、上記ドリル本体の内周から外周側に向かうに従い正角側に漸次大きくなることを特徴とするドリル。   A chip discharge groove is formed on the outer periphery of the tip end of the drill body rotated about the axis, and a cutting edge is formed at a crossed ridge line portion between the wall surface of the chip discharge groove facing the drill rotation direction and the tip flank of the drill body. The cutting blade has a main cutting edge extending from the outer peripheral end of the cutting blade to the inner peripheral side, and an inner peripheral portion of the wall surface facing the drill rotation direction of the chip discharge groove cut out to the axial line side. A thinning blade formed on the intersecting ridge line portion of the thinning portion of the thinning portion facing the drill rotation direction and the tip flank surface and connected to the inner periphery of the main cutting blade. The true rake angle of the cutting edge formed by the blade is a positive angle over the entire length of the cutting edge, and gradually increases toward the positive angle side from the inner periphery to the outer periphery side of the drill body. And drill. 上記ドリル本体には一対の上記切刃が上記軸線に関して対称に形成されていて、これらの切刃に連なる上記先端逃げ面同士の交差稜線部にはチゼルが形成されており、上記シンニング面と上記シンニング部のドリル回転方向後方側を向くシンニング壁面とが交差する該シンニング部の底面は凹曲面状に形成されるとともに、このシンニング部の底面が上記先端逃げ面と交差して形成される凹曲線は、上記切刃と上記チゼルとの交点よりも上記シンニング壁面側に位置していることを特徴とする請求項1に記載のドリル。   The drill body is formed with a pair of cutting edges symmetrically with respect to the axis, and a chisel is formed at the intersecting ridge line portion between the tip flank faces connected to the cutting edges. The bottom surface of the thinning portion intersecting with the thinning wall surface facing the rear side of the drilling direction of the thinning portion is formed in a concave curved surface, and the concave curve formed by intersecting the bottom surface of the thinning portion with the tip clearance surface The drill according to claim 1, wherein the drill is located closer to the thinning wall surface than the intersection of the cutting edge and the chisel. 上記軸線方向先端側から見て上記シンニング面または上記底面と上記先端逃げ面との交差稜線部に内接する上記軸線を中心とした円の接点を通り、かつ上記軸線を含む断面において、上記シンニング面または上記底面の上記接点における接線が、上記軸線に平行または上記ドリル本体後端側に向かうに従い上記軸線から離間するようにされていることを特徴とする請求項2に記載のドリル。   The thinning surface in a cross section passing through a contact point of a circle centered on the axis and inscribed in the intersecting ridge line portion of the thinning surface or the bottom surface and the tip clearance surface when viewed from the axial front end side, and including the axis The drill according to claim 2, wherein a tangent line at the contact point on the bottom surface is parallel to the axis line or is separated from the axis line toward the rear end side of the drill body.
JP2013038822A 2013-02-28 2013-02-28 drill Expired - Fee Related JP6268716B2 (en)

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CN110370104A (en) * 2018-04-13 2019-10-25 肯纳金属公司 Manufacture the method and cutting tool of cutting tool
JP7206572B1 (en) * 2022-06-15 2023-01-18 住友電工ハードメタル株式会社 Drill
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JP7422442B1 (en) 2023-06-23 2024-01-26 株式会社メドメタレックス Drill

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