JP2014148871A - Support structure of stand - Google Patents

Support structure of stand Download PDF

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JP2014148871A
JP2014148871A JP2013019390A JP2013019390A JP2014148871A JP 2014148871 A JP2014148871 A JP 2014148871A JP 2013019390 A JP2013019390 A JP 2013019390A JP 2013019390 A JP2013019390 A JP 2013019390A JP 2014148871 A JP2014148871 A JP 2014148871A
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spherical
support
gantry
support structure
support bolt
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JP6175243B2 (en
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Kazuo Otake
一男 大竹
Kenzo Kamimura
賢三 上村
Norihiro Otaka
範寛 大高
Noriyuki Kawabata
規之 川端
Masabumi Tatsuki
正文 田附
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Nippon Steel Metal Products Co Ltd
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Nippon Steel and Sumikin Metal Products Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a support structure of a stand of a solar panel capable of firmly supporting the stand of the solar panel by a pile foundation, by installing the stand of the solar panel at a predetermined angle, by absorbing a construction error of this support bolt, even when the support bolt provided in the pile foundation is inclined.SOLUTION: The present invention relates to a support structure 1 of the stand for supporting a stand 7 for installing a solar panel 6 by a foundation structure 8, and comprises a support bolt 2 erected on the foundation structure 8 and a spherical surface holding member 3 installed on the support bolt 2. The spherical surface holding member 3 comprises a lower spherical surface member 31 for forming an upward spherical surface part 31a projecting upward and an upper spherical surface member 32 for forming a downward spherical surface part 32a projecting downward so as to be opposed to the upward spherical surface part 31a of the lower spherical surface member 31, and a connection member 5 provided on the stand 7 is sandwiched by the upward spherical surface part 31a of the lower spherical surface member 31 and the downward spherical surface part 32a of the upper spherical surface member 32.

Description

本発明は、コンクリート基礎や杭基礎等の基礎構造物に設置される支持ボルトを用いるものであり、基礎構造物の施工誤差による支持ボルトの傾斜等にかかわらず、所定の角度で太陽光パネルを設置することのできる太陽光パネルの架台の支持構造に関するものである。   The present invention uses a support bolt installed on a foundation structure such as a concrete foundation or a pile foundation, and the solar panel is mounted at a predetermined angle regardless of the inclination of the support bolt due to a construction error of the foundation structure. The present invention relates to a support structure for a solar panel mount that can be installed.

従来より、太陽光パネルの架台の支持構造として用いるものではないが、建物の柱が地震等によって杭基礎に対して傾斜した場合に、この柱の回転変形を許容する構造として、特許文献1に開示される柱脚連結構造が提案されている。   Conventionally, it is not used as a support structure for a solar panel pedestal, but it is disclosed in Patent Document 1 as a structure that allows rotational deformation of a pillar when a pillar of a building is inclined with respect to a pile foundation due to an earthquake or the like. The disclosed column base connection structure has been proposed.

特許文献1に開示された柱脚連結構造は、鋼管杭の頭部から突出させて設けられた棒状連結部材に下部支持部材を取り付けて、この下部支持部材と上部押さえ部材とによって、柱脚下端に取り付けられた平板状の接続部材を挟み込んで固定するものである。   In the column base connection structure disclosed in Patent Document 1, a lower support member is attached to a rod-like connection member provided so as to protrude from the head of a steel pipe pile, and the lower end of the column base is formed by the lower support member and the upper pressing member. A flat plate-shaped connecting member attached to is sandwiched and fixed.

特許文献1に開示された柱脚連結構造は、下部支持部材の上面に凸状部が形成されるとともに、上部押さえ部材の下面が縮径して形成され、下部支持部材の凸状部と上部押さえ部材の下面とで平板状の接続部材を挟み込むことによって、柱の回転変形を定量的に許容して、地震等によって建物の柱が傾いた場合であっても、この柱の傾きを吸収できる構造となっている。   In the column base connection structure disclosed in Patent Document 1, a convex portion is formed on the upper surface of the lower support member, and the lower surface of the upper pressing member is formed with a reduced diameter. By sandwiching a flat plate-like connecting member between the bottom surface of the holding member, it is possible to quantitatively allow the column to rotate and absorb the inclination of the column even if the column of the building is tilted due to an earthquake or the like. It has a structure.

ここで、特許文献1に開示された柱脚連結構造は、鋼管杭に対する柱の傾きを吸収できる構造であるが、太陽光パネルが設置される架台等をコンクリート基礎や杭基礎等の基礎構造物で支持する支持構造としても用いることもできる。   Here, the column base connection structure disclosed in Patent Document 1 is a structure that can absorb the inclination of the column with respect to the steel pipe pile, but the foundation on which the solar panel is installed can be a foundation structure such as a concrete foundation or a pile foundation. It can also be used as a support structure to be supported by.

特開2003−55984号公報JP 2003-55984 A

しかし、特許文献1に開示された柱脚連結構造は、棒状連結部材に上部押さえ部材を締め込んで、下部支持部材の凸状部と上部押さえ部材の下面とで接続部材を挟み込むものであり、柱の回転変形による鋼管杭に対する柱の傾きを吸収するためには、特許文献1の図9に示されるように、接続部材に対する上部押さえ部材の締め込みを緩めることが必要となる。   However, the column base connection structure disclosed in Patent Document 1 is such that the upper pressing member is fastened to the rod-shaped connecting member, and the connection member is sandwiched between the convex portion of the lower support member and the lower surface of the upper pressing member, In order to absorb the inclination of the column with respect to the steel pipe pile due to the rotational deformation of the column, as shown in FIG. 9 of Patent Document 1, it is necessary to loosen the tightening of the upper pressing member with respect to the connection member.

このため、特許文献1に開示された柱脚連結構造は、接続部材に対する上部押さえ部材の締め込みを緩めることで、鋼管杭に対する柱の傾きに対応する可動域を大きくして、地震等によって生じる傾きにも対応することができる一方で、基礎構造物による柱の支持が不十分なものとなるおそれがあるという問題点があった。   For this reason, the column base connection structure disclosed in Patent Document 1 is caused by an earthquake or the like by increasing the range of motion corresponding to the inclination of the column with respect to the steel pipe pile by loosening the tightening of the upper pressing member with respect to the connection member. While it was possible to cope with the inclination, there was a problem that the support of the pillar by the foundation structure might be insufficient.

また、特許文献1に開示された柱脚連結構造は、鋼管杭に対して柱を設置する際に当初から棒状連結部材と柱とが相対的に傾いた状態で固定されることを前提としていないものとなっており、このとき、特許文献1の図1に示されるように、棒状連結部材と柱とが相対的に傾いていない状態であれば、下部支持部材の凸状部と平板状の接続部材とが互いに面接触するとともに、上部押さえ部材の下面と平板状の接続部材とが互いに面接触するものとなる。   Moreover, the column base connection structure disclosed in Patent Document 1 is not based on the assumption that the rod-shaped connecting member and the column are fixed in a relatively inclined state from the beginning when the column is installed on the steel pipe pile. At this time, as shown in FIG. 1 of Patent Document 1, if the rod-like connecting member and the column are not inclined relatively, the convex portion of the lower support member and the flat plate-like shape The connecting member comes into surface contact with each other, and the lower surface of the upper pressing member and the flat connecting member come into surface contact with each other.

ところが、特許文献1に開示された柱脚連結構造は、太陽光パネルの発電効率を向上させるために、太陽光パネルの架台を水平方向から所定の角度で傾斜させる場合に、特許文献1の図9に示されるように、棒状連結部材と柱とが当初から相対的に傾いた状態とすることが必要となり、下部支持部材の凸状部と上部押さえ部材の下面とで平板状の接続部材を上下方向から点接触で挟み込むことになるため、安定した支持状態で棒状連結部材と連結させることが困難になるという問題点があった。   However, the column base connection structure disclosed in Patent Document 1 is shown in Patent Document 1 when the solar panel mount is inclined at a predetermined angle from the horizontal direction in order to improve the power generation efficiency of the solar panel. 9, the rod-shaped connecting member and the column need to be relatively inclined from the beginning, and the flat connecting member is formed by the convex portion of the lower support member and the lower surface of the upper pressing member. Since it will be pinched by the point contact from the up-down direction, there existed a problem that it became difficult to connect with a rod-shaped connection member in the stable support state.

また、特許文献1に開示された柱脚連結構造は、現揚打ちコンクリートによってコンクリート基礎が構築され、このコンクリート基礎に設けられる棒状連結部材が傾いている場合や、地盤等に杭が打ち込まれて杭基礎が構築され、この杭基礎に設けられる棒状連結部材が傾いている場合に、安定した支持状態としながら棒状連結部材に対して接続部材を自在に傾斜させることができず、この傾いた棒状連結部材の施工誤差を吸収することができないことから、太陽光パネルの架台を水平方向から所定の角度に設置することが困難となるという問題点があった。   In addition, in the column base connection structure disclosed in Patent Document 1, a concrete foundation is constructed by the existing uplifted concrete, and when a rod-like connection member provided on the concrete foundation is tilted, a pile is driven into the ground or the like. When a pile foundation is constructed and the rod-shaped connecting member provided on the pile foundation is tilted, the connecting member cannot be freely tilted with respect to the rod-shaped coupling member while maintaining a stable support state. Since the construction error of the connecting member cannot be absorbed, there is a problem that it is difficult to install the solar panel mount at a predetermined angle from the horizontal direction.

さらに、太陽光パネルの架台は、太陽光パネルの自重や、屋外に設置される太陽光パネルに作用する吹き上げ荷重等に十分に抵抗できることが必要となるため、下部支持部材の凸状部と上部押さえ部材の下面とで平板状の接続部材を面接触又は線接触による挟み込みで強固に固定することが必要となる。しかし、特許文献1に開示された柱脚連結構造は、太陽光パネルの架台を水平方向から所定の角度で傾斜させる場合に、特許文献1の図9に示されるように、下部支持部材の凸状部と上部押さえ部材の下面とで平板状の接続部材を点接触で挟み込むことになるため、強固に安定した支持状態とすることができないものとなるという問題点があった。   Furthermore, since the solar panel mount must be able to sufficiently resist the weight of the solar panel and the blowing load acting on the solar panel installed outdoors, the convex portion and the upper portion of the lower support member It is necessary to firmly fix the flat connecting member with the lower surface of the pressing member by sandwiching it by surface contact or line contact. However, the column base connection structure disclosed in Patent Document 1 is such that, when the solar panel base is inclined at a predetermined angle from the horizontal direction, as shown in FIG. Since the flat connecting member is sandwiched by point contact between the shape portion and the lower surface of the upper pressing member, there is a problem in that a strong and stable support state cannot be obtained.

そこで、本発明は、上述した問題点に鑑みて案出されたものであり、その目的とするところは、コンクリート基礎や杭基礎に設けられる支持ボルトが傾いている場合であっても、この支持ボルトの施工誤差を吸収して所定の角度で太陽光パネルの架台を設置することができ、太陽光パネルの架台をコンクリート基礎や杭基礎で強固に支持することのできる太陽光パネルの架台の支持構造を提供することにある。   Therefore, the present invention has been devised in view of the above-mentioned problems, and the object of the present invention is to support this even when the support bolt provided on the concrete foundation or the pile foundation is inclined. The solar panel mount can be installed at a predetermined angle by absorbing bolt installation errors, and the solar panel mount can be firmly supported by a concrete foundation or pile foundation. To provide a structure.

第1発明に係る架台の支持構造は、太陽光パネルが設置される架台を基礎構造物で支持する架台の支持構造であって、基礎構造物に立設される支持ボルトと、前記支持ボルトに取り付けられる球面挟持部材とを備え、前記球面挟持部材は、上方に向けて隆起する球面部が形成された下部球面部材と、前記下部球面部材の球面部に対向するようにして、下方に向けて隆起する球面部が形成された上部球面部材とを有し、前記下部球面部材の球面部と前記上部球面部材の球面部とで架台に設けられた接続部材を挟み込むものであることを特徴とする。   A support structure for a gantry according to a first aspect of the present invention is a gantry support structure for supporting a gantry on which a solar panel is installed with a foundation structure, and a support bolt standing on the foundation structure and the support bolt. A spherical sandwiching member to be attached, and the spherical sandwiching member is directed to a lower spherical member formed with a spherical portion protruding upward, and facing downward to a spherical portion of the lower spherical member. An upper spherical member formed with a raised spherical surface portion, and a connecting member provided on a mount is sandwiched between the spherical surface portion of the lower spherical member and the spherical surface portion of the upper spherical member. .

第2発明に係る架台の支持構造は、第1発明において、前記球面挟持部材は、前記下部球面部材の球面部及び前記上部球面部材の球面部の少なくとも何れか一方の材料に樹脂が用いられ、前記接続部材に向けて前記下部球面部材及び前記上部球面部材が締め付けられることで、前記接続部材に樹脂の球面部が密着して変形し、前記接続部材を樹脂の球面部と面接触させて挟み込むものであることを特徴とする。   The support structure for a gantry according to a second aspect of the present invention is the first aspect of the present invention, wherein the spherical clamping member uses a resin as a material for at least one of the spherical portion of the lower spherical member and the spherical portion of the upper spherical member, By tightening the lower spherical member and the upper spherical member toward the connection member, the spherical surface portion of the resin is brought into close contact with the connection member and deformed, and the connection member is brought into surface contact with the spherical surface portion of the resin and sandwiched between them. It is characterized by being.

第3発明に係る架台の支持構造は、第1発明において、前記球面挟持部材は、前記下部球面部材の球面部及び前記上部球面部材の球面部の少なくとも何れか一方の材料に金属が用いられ、前記接続部材に向けて前記下部球面部材及び前記上部球面部材が締め付けられることで、前記接続部材に形成されて前記支持ボルトが挿通される第1挿通孔の外周に金属の球面部が円状に線接触し、前記接続部材を挟み込むものであることを特徴とする。   In the support structure for a gantry according to a third aspect of the present invention, in the first aspect, the spherical sandwiching member is made of a metal used as a material for at least one of the spherical portion of the lower spherical member and the spherical portion of the upper spherical member, By tightening the lower spherical member and the upper spherical member toward the connecting member, a spherical metal portion is formed in a circular shape on the outer periphery of the first insertion hole formed in the connecting member and through which the support bolt is inserted. It is characterized by being in line contact and sandwiching the connecting member.

第4発明に係る架台の支持構造は、第3発明において、前記下部球面部材及び前記上部球面部材は、前記第1挿通孔よりも小さい外径で、前記支持ボルトが挿通される第2挿通孔が形成されることを特徴とする。   The support structure for a gantry according to a fourth aspect of the present invention is the third insertion hole according to the third aspect, wherein the lower spherical member and the upper spherical member are smaller in outer diameter than the first insertion hole and into which the support bolt is inserted. Is formed.

第1発明〜第4発明によれば、コンクリート基礎や杭基礎等の基礎構造物に設けられた支持ボルトが施工誤差によって傾いている場合であっても、下部球面部材の球面部と上部球面部材の球面部とで架台に設けられた接続部材を挟み込むことにより、支持ボルトとの直交方向に対して接続部材を自在に傾斜させることができるため、この傾いた支持ボルトの施工誤差を吸収することができ、所定の角度に傾斜させた状態で架台を設置することが可能となる。このとき、第1発明〜第4発明によれば、架台を水平方向から所定の角度で傾斜させて、架台に設置される太陽光パネルの発電効率を向上させることが可能となる。   According to 1st invention-4th invention, even if it is a case where the support bolt provided in foundation structures, such as a concrete foundation and a pile foundation, is inclined by construction error, the spherical part of a lower spherical member and an upper spherical member By sandwiching the connecting member provided on the pedestal with the spherical part of the base, the connecting member can be freely inclined with respect to the direction orthogonal to the supporting bolt, so that the construction error of the inclined supporting bolt can be absorbed. It is possible to install the gantry in a state inclined at a predetermined angle. At this time, according to the first to fourth inventions, it is possible to improve the power generation efficiency of the solar panel installed on the gantry by inclining the gantry at a predetermined angle from the horizontal direction.

また、第1発明〜第4発明によれば、コンクリート基礎や杭基礎等の基礎構造物が事後的に不同沈下した場合であっても、支持ボルトとの直交方向に対する接続部材の傾斜角度を事後的に調整することができ、架台の傾斜角度を事後的に調整して、架台が水平方向から所定の角度で傾斜された状態を維持することが可能となる。   In addition, according to the first to fourth inventions, even if a foundation structure such as a concrete foundation or a pile foundation is subsided afterwards, the inclination angle of the connecting member with respect to the direction perpendicular to the support bolt is determined afterwards. The tilt angle of the gantry can be adjusted afterwards to maintain the tilted state of the gantry at a predetermined angle from the horizontal direction.

また、第1発明〜第4発明によれば、コンクリート基礎や杭基礎等の基礎構造物が施工誤差により設計高さに対して上下方向に多少ずれた場合や、事後的に不同沈下した場合であっても、球面挟持部材を支持ボルトの長手方向で自在に移動させて、接続部材が球面挟持部材に挟み込まれる高さ方向の位置を事後的に調整することができ、架台の高さ方向の位置を事後的に調整して、架台が水平方向から所定の角度で傾斜された状態を維持することが可能となる。   In addition, according to the first to fourth inventions, when a foundation structure such as a concrete foundation or a pile foundation is slightly displaced in the vertical direction with respect to the design height due to construction errors, or when the foundation structure is subsided afterwards. Even in such a case, the spherical clamping member can be moved freely in the longitudinal direction of the support bolt, and the position in the height direction in which the connecting member is clamped by the spherical clamping member can be adjusted afterwards. It is possible to maintain the state in which the gantry is inclined at a predetermined angle from the horizontal direction by adjusting the position afterwards.

特に、第2発明によれば、下部球面部材の上向き球面部と上部球面部材の下向き球面部とで、接続部材が面接触された状態で挟み込まれるため、支持ボルト及び球面挟持部材を用いて基礎構造物に架台を強固に安定して支持させることができ、太陽光パネルの自重や、屋外に設置される太陽光パネルに作用する吹き上げ荷重等に十分に抵抗することが可能となる。   In particular, according to the second aspect of the present invention, the connecting member is sandwiched between the upward spherical portion of the lower spherical member and the downward spherical portion of the upper spherical member so that the connecting member is in surface contact. The gantry can be firmly and stably supported by the structure, and can sufficiently resist the weight of the solar panel, the blowing load acting on the solar panel installed outdoors, and the like.

また、第2発明によれば、下部球面部材の上向き球面部及び上部球面部材の下向き球面部が樹脂を材料とするものであり、接続部材に密着させながらこれらを変形させることができるため、基礎構造物による架台の支持を十分なものとするだけでなく、樹脂の変形可能な範囲で接続部材の傾斜可動域を大きくして、架台を任意に傾斜させることが可能となる。   Further, according to the second invention, the upward spherical portion of the lower spherical member and the downward spherical portion of the upper spherical member are made of resin and can be deformed while being in close contact with the connecting member. In addition to sufficient support of the gantry by the structure, it is possible to increase the tilting movable range of the connecting member within a range in which the resin can be deformed and to tilt the gantry arbitrarily.

さらに、第2発明によれば、コンクリート基礎や杭基礎等の基礎構造物に設けられた支持ボルトが施工誤差によって傾いている場合であっても、支持ボルトとの直交方向に対して接続部材を自在に傾斜させることができるため、この傾いた支持ボルトの施工誤差を吸収することができ、架台を所定の角度に傾斜させた状態で、支持ボルトに接続部材を容易に連結することが可能となる。   Furthermore, according to the second invention, even if the support bolt provided on the foundation structure such as a concrete foundation or a pile foundation is inclined due to construction errors, the connecting member is arranged in a direction orthogonal to the support bolt. Since it can be tilted freely, it is possible to absorb the construction error of the tilted support bolt, and it is possible to easily connect the connection member to the support bolt in a state where the mount is tilted at a predetermined angle. Become.

特に、第3発明、第4発明によれば、下部球面部材の上向き球面部と上部球面部材の下向き球面部とで、接続部材が第1挿通孔の外周で円状に線接触された状態で挟み込まれるため、支持ボルト及び球面挟持部材を用いて基礎構造物に架台を強固に安定して支持させることができ、太陽光パネルの自重や、屋外に設置される太陽光パネルに作用する吹き上げ荷重等に十分に抵抗することが可能となる。   In particular, according to the third and fourth inventions, the connecting member is in a line contact with the outer circumference of the first insertion hole in a circular shape between the upward spherical portion of the lower spherical member and the downward spherical portion of the upper spherical member. Because it is sandwiched, the base can be firmly and stably supported by the foundation structure using support bolts and spherical clamping members, and the solar panel's own weight and blowing load acting on the solar panel installed outdoors It is possible to resist sufficiently.

また、第3発明、第4発明によれば、下部球面部材の上向き球面部及び上部球面部材の下向き球面部の材料に金属を用いることで耐候性や耐久性を向上させることができ、上向き球面部や下向き球面部の変形や破壊を長期間に亘って防止することが可能となる。   Further, according to the third and fourth inventions, weather resistance and durability can be improved by using metal for the material of the upward spherical portion of the lower spherical member and the downward spherical portion of the upper spherical member, and the upward spherical surface It is possible to prevent deformation and destruction of the portion and the downward spherical portion over a long period of time.

また、第3発明、第4発明によれば、接続部材が奥行方向に傾斜した状態で、下部球面部材の上向き球面部と上部球面部材の下向き球面部とが、第1挿通孔の外周に円状に線接触した状態を維持するものとなり、基礎構造物による架台の支持を十分なものとしながら、支持ボルトと第2挿通孔の内側面とが当接するまでの範囲で接続部材の傾斜可動域を大きくして、架台を任意に傾斜させることが可能となる。   Further, according to the third and fourth inventions, the upward spherical portion of the lower spherical member and the downward spherical portion of the upper spherical member are circular on the outer periphery of the first insertion hole in a state where the connecting member is inclined in the depth direction. In the range where the support bolt and the inner surface of the second insertion hole come into contact with each other, the tilting movable range of the connecting member is maintained while maintaining the line contact state in a shape. It is possible to arbitrarily tilt the gantry by increasing.

さらに、第3発明、第4発明によれば、コンクリート基礎や杭基礎等の基礎構造物に設けられた支持ボルトが施工誤差によって傾いている場合であっても、支持ボルトとの直交方向に対して接続部材を自在に傾斜させることができるため、この傾いた支持ボルトの施工誤差を吸収することができ、架台を所定の角度に傾斜させた状態で、支持ボルトに接続部材を容易に連結することが可能となる。   Furthermore, according to the 3rd invention and the 4th invention, even if it is a case where the support bolt provided in foundation structures, such as a concrete foundation and a pile foundation, is inclined by construction error, it is perpendicular to a support bolt. Since the connecting member can be freely tilted, construction errors of the tilted support bolt can be absorbed, and the connecting member can be easily coupled to the support bolt in a state where the mount is tilted at a predetermined angle. It becomes possible.

本発明に係る架台の支持構造で太陽光パネルの架台を支持する態様を示す斜視図である。It is a perspective view which shows the aspect which supports the mount frame of a solar panel with the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造を示す斜視図である。It is a perspective view which shows the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造を示す分解斜視図である。It is a disassembled perspective view which shows the support structure of the mount based on this invention. 本発明に係る架台の支持構造の支持ボルトを示す側面図である。It is a side view which shows the support bolt of the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造の球面挟持部材を示す側面図である。It is a side view which shows the spherical surface clamping member of the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造で支持される接続部材を支持構造を省いて示す側面図である。It is a side view which omits a support structure and shows the connection member supported with the support structure of the mount frame which concerns on this invention. (a)は、本発明に係る架台の支持構造で支持される接続部材の第1変形例について支持構造を省いて示す斜視図であり、(b)は、接続部材の第2変形例について支持構造を省いて示す斜視図である。(A) is a perspective view which omits and shows a support structure about the 1st modification of the connection member supported with the support structure of the mount frame concerning the present invention, and (b) is supported about the 2nd modification of a connection member. It is a perspective view which omits a structure and shows. 本発明に係る架台の支持構造の支持ボルトに下部球面部材を取り付けた態様を示す側面図である。It is a side view which shows the aspect which attached the lower spherical member to the support bolt of the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造の支持ボルトに下部球面部材と接続部材と上部球面部材とを取り付けた態様を示す側面図である。It is a side view which shows the aspect which attached the lower spherical member, the connection member, and the upper spherical member to the support bolt of the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造の球面挟持部材で接続部材を挟み込んだ態様を示す側面図である。It is a side view which shows the aspect which pinched | interposed the connection member with the spherical surface clamping member of the support structure of the mount frame which concerns on this invention. 本発明に係る架台の支持構造を複数用いて梁材を傾斜させた態様を示す側面図である。It is a side view which shows the aspect which inclined the beam material using multiple support structures of the mount frame which concerns on this invention. (a)は、本発明に係る架台の支持構造の第1実施形態において、接続部材と上部球面部材との接触状態を示す平面図であり、(b)は、接続部材と下部球面部材との接触状態を示す底面図である。(A) is a top view which shows the contact state of a connection member and an upper spherical member in 1st Embodiment of the support structure of the mount based on this invention, (b) is a connection member and a lower spherical member. It is a bottom view which shows a contact state. (a)は、本発明に係る架台の支持構造の第2実施形態において、接続部材が球面挟持部材に略水平に挟み込まれた態様を示す拡大側面図であり、(b)は、接続部材が球面挟持部材に所定の角度で挟み込まれた態様を示す拡大側面図である。(A) is an expanded side view which shows the aspect by which the connection member was inserted | pinched substantially horizontally by the spherical holding member in 2nd Embodiment of the support structure of the mount based on this invention, (b) is a connection member It is an enlarged side view which shows the aspect pinched | interposed into the spherical holding member at the predetermined angle. (a)は、本発明に係る架台の支持構造の第2実施形態において、接続部材と上部球面部材との接触状態を示す平面図であり、(b)は、接続部材と下部球面部材との接触状態を示す底面図である。(A) is a top view which shows the contact state of a connection member and an upper spherical member in 2nd Embodiment of the support structure of the mount based on this invention, (b) is a connection member and a lower spherical member. It is a bottom view which shows a contact state.

以下、本発明を適用した架台の支持構造1を実施するための形態について、図面を参照しながら詳細に説明する。   EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing the support structure 1 of the mount to which this invention is applied is demonstrated in detail, referring drawings.

本発明を適用した架台の支持構造1は、図1に示すように、太陽光パネル6の発電効率を向上させるために、太陽光パネル6が設置される架台7を水平方向から所定の角度に傾斜させて基礎構造物8で支持するために用いられる。   As shown in FIG. 1, the support structure 1 for a gantry to which the present invention is applied is configured to place the gantry 7 on which the solar panel 6 is installed at a predetermined angle from the horizontal direction in order to improve the power generation efficiency of the solar panel 6. It is used to be inclined and supported by the substructure 8.

架台7は、架台7の奥行方向Xに所定の間隔を空けて設けられる複数の母屋71と、架台7の幅方向Zに所定の間隔を空けて設けられる複数の梁材72とを備える。複数の母屋71は、太陽光パネル6が架設されて取り付けられるものである。複数の梁材72は、複数の母屋71と交差させて、架台7の高さ方向Yで水平方向から所定の角度に傾斜させて設けられる。   The gantry 7 includes a plurality of purlins 71 provided at a predetermined interval in the depth direction X of the gantry 7 and a plurality of beam members 72 provided at a predetermined interval in the width direction Z of the gantry 7. The plurality of purlins 71 are installed with solar panels 6 installed thereon. The plurality of beam members 72 are provided so as to cross the plurality of purlins 71 and be inclined at a predetermined angle from the horizontal direction in the height direction Y of the gantry 7.

基礎構造物8は、地盤等に杭8aを打ち込んで構築された杭基礎を用いるものであり、整地されていない不陸がある地盤等においても、基礎構造物8を構築することができるものである。基礎構造物8は、これに限らず、地盤等にコンクリートを打設して構築されたコンクリート基礎を用いることもできる。   The foundation structure 8 uses a pile foundation constructed by driving a pile 8a into the ground, and the foundation structure 8 can be constructed even on ground that is not leveled. is there. The foundation structure 8 is not limited to this, and a concrete foundation constructed by placing concrete on the ground or the like can also be used.

杭8aは、図2、図3に示すように、略円形中空状の鋼管杭が用いられる。杭8aは、この鋼管杭が地盤等に打ち込まれ、鋼管杭の上端に蓋をするようにして略円形状のキャップ8bが取り付けられる。杭8aは、これに限らず、如何なる材質、形状のものが用いられてもよい。   As shown in FIGS. 2 and 3, the pile 8 a is a substantially circular hollow steel pipe pile. As for the pile 8a, this steel pipe pile is driven into the ground or the like, and a substantially circular cap 8b is attached so as to cover the upper end of the steel pipe pile. The pile 8a is not limited to this, and any material and shape may be used.

本発明を適用した架台の支持構造1は、基礎構造物8となる杭8aに立設される支持ボルト2と、支持ボルト2に取り付けられる球面挟持部材3とを備える。本発明を適用した架台の支持構造1は、架台7の梁材72に設けられた接続部材5が基礎構造物8となる杭8aに連結されて支持されるものであり、支持ボルト2が挿通される第1挿通孔5aが接続部材5に形成される。   A support structure 1 for a gantry to which the present invention is applied includes a support bolt 2 erected on a pile 8 a serving as a foundation structure 8 and a spherical clamping member 3 attached to the support bolt 2. The gantry support structure 1 to which the present invention is applied is such that the connection member 5 provided on the beam member 72 of the gantry 7 is connected to and supported by a pile 8a that becomes the foundation structure 8, and the support bolt 2 is inserted. The first insertion hole 5 a is formed in the connection member 5.

支持ボルト2は、図4に示すように、支持ボルト2の長手方向の全長で側面がネジ切りされた全ネジボルトが用いられる。支持ボルト2は、これに限らず、長手方向の所定の範囲で側面がネジ切りされたボルトが用いられてもよく、また、コンクリート基礎に立設される場合は、アンカーボルト等が用いられてもよい。支持ボルト2は、キャップ8bの略中央に形成された貫通孔8cに挿通され、キャップ8bの上面及び下面でナットによって締結される。支持ボルト2は、キャップ8bの上面から上方に向けて突出した状態で、基礎構造物8に固定される。   As shown in FIG. 4, the support bolt 2 is an all screw bolt whose side is threaded with the entire length in the longitudinal direction of the support bolt 2. The support bolt 2 is not limited to this, and a bolt whose side face is threaded in a predetermined range in the longitudinal direction may be used. When the support bolt 2 is erected on a concrete foundation, an anchor bolt or the like is used. Also good. The support bolt 2 is inserted into a through-hole 8c formed in the approximate center of the cap 8b, and fastened with nuts on the upper and lower surfaces of the cap 8b. The support bolt 2 is fixed to the substructure 8 in a state of protruding upward from the upper surface of the cap 8b.

球面挟持部材3は、図5に示すように、下部球面部材31と上部球面部材32とを高さ方向Yで一対として備える。さらに、球面挟持部材3は、下部ワッシャー33と上部ワッシャー34とを高さ方向Yで一対として備えるとともに、ナット等の下部締結部材35と上部締結部材36とを高さ方向Yで一対として備える。   As shown in FIG. 5, the spherical sandwiching member 3 includes a lower spherical member 31 and an upper spherical member 32 as a pair in the height direction Y. Further, the spherical clamping member 3 includes a pair of a lower washer 33 and an upper washer 34 in the height direction Y, and a pair of a lower fastening member 35 such as a nut and an upper fastening member 36 in the height direction Y.

下部球面部材31は、上方に向けて球面状に隆起する上向き球面部31aが形成される。下部球面部材31は、下部球面部材31の下端面31bが略円形状で略平坦に形成される。下部球面部材31は、上向き球面部31aが略半球状に形成されるものであるが、これに限らず、上向き球面部31aの上部のみが球面状に形成されてもよい。下部球面部材31は、所定の外径で高さ方向Yに貫通された第2挿通孔3aが形成される。   The lower spherical member 31 is formed with an upward spherical portion 31a that protrudes upward in a spherical shape. The lower spherical member 31 is formed so that the lower end surface 31b of the lower spherical member 31 is substantially circular and substantially flat. The lower spherical member 31 has the upward spherical portion 31a formed in a substantially hemispherical shape, but is not limited thereto, and only the upper portion of the upward spherical portion 31a may be formed in a spherical shape. The lower spherical member 31 is formed with a second insertion hole 3a that penetrates in the height direction Y with a predetermined outer diameter.

上部球面部材32は、下部球面部材31の上向き球面部31aに対向するようにして、下方に向けて球面状に隆起する下向き球面部32aが形成される。上部球面部材32は、上部球面部材32の上端面32bが略円形状で略平坦に形成される。上部球面部材32は、下向き球面部32aが略半球状に形成されるものであるが、これに限らず、下向き球面部32aの下部のみが球面状に形成されてもよい。上部球面部材32は、所定の外径で高さ方向Yに貫通された第2挿通孔3aが形成される。   The upper spherical member 32 is formed with a downward spherical portion 32a that protrudes downward in a spherical shape so as to face the upward spherical portion 31a of the lower spherical member 31. The upper spherical member 32 is formed so that an upper end surface 32b of the upper spherical member 32 is substantially circular and substantially flat. The upper spherical member 32 has the downward spherical surface portion 32a formed in a substantially hemispherical shape, but is not limited thereto, and only the lower portion of the downward spherical surface portion 32a may be formed in a spherical shape. The upper spherical member 32 is formed with a second insertion hole 3a that penetrates in the height direction Y with a predetermined outer diameter.

下部ワッシャー33は、略中央に貫通孔33aが形成された略円形状の鋼板等が用いられ、下部ワッシャー33の外径の大きさが、下部球面部材31の下端面31bの外径の大きさ以上のものとなる。上部ワッシャー34は、略中央に貫通孔34aが形成された略円形状の鋼板等が用いられ、上部ワッシャー34の外径の大きさが、上部球面部材32の上端面32bの外径の大きさ以上のものとなる。   The lower washer 33 is made of a substantially circular steel plate or the like having a through hole 33a formed in the substantially center, and the outer diameter of the lower washer 33 is the same as the outer diameter of the lower end surface 31b of the lower spherical member 31. That's it. The upper washer 34 is made of a substantially circular steel plate or the like having a through hole 34a formed in the substantially center, and the outer washer 34 has an outer diameter that is equal to the outer diameter of the upper end surface 32b of the upper spherical member 32. That's it.

接続部材5は、図6に示すように、折り曲げ加工された鋼板等が用いられ、第1挿通孔5aが略中央に形成された平板状の支持部51と、支持部51の奥行方向Xの両端から支持部51に対して略垂直上方に延びるように設けられた一対の架設部52と、各々の架設部52の上端から架設部52に対して略垂直側方に延びるように設けられた一対の鍔部53とを備える。各々の鍔部53は、図3に示すように、幅方向Zに所定の間隔を空けて2箇の貫通孔53aが形成される。   As shown in FIG. 6, the connecting member 5 is made of a bent steel plate or the like, and has a flat plate-like support portion 51 in which the first insertion hole 5 a is formed substantially in the center, and the depth direction X of the support portion 51. A pair of erection parts 52 provided so as to extend substantially vertically upward from both ends with respect to the support part 51, and provided so as to extend substantially vertically laterally from the upper end of each erection part 52 to the erection part 52. A pair of flanges 53. As shown in FIG. 3, each of the flange portions 53 is formed with two through holes 53 a at a predetermined interval in the width direction Z.

接続部材5は、図2、図3に示すように、断面略矩形状の梁材72の上面、左側面及び右側面をU型ボルト54で取り囲み、U型ボルト54の両端を鍔部53の各々の貫通孔53aに挿通させてナットで締結されることによって、架台7の梁材72に設けられる。これにより、接続部材5は、図6に示すように、各々の鍔部53が梁材72の下面に当接された状態で、梁材72に固定されるものとなる。   As shown in FIGS. 2 and 3, the connecting member 5 surrounds the upper surface, the left side surface, and the right side surface of the beam member 72 having a substantially rectangular cross section with U-shaped bolts 54, and both ends of the U-shaped bolt 54 are connected to the flange portion 53. The beam member 72 of the gantry 7 is provided by being inserted into each through hole 53a and fastened with a nut. Thereby, as shown in FIG. 6, the connecting member 5 is fixed to the beam member 72 in a state where each collar portion 53 is in contact with the lower surface of the beam member 72.

接続部材5は、これに限らず、図7(a)に示すように、第1変形例において、梁材72の上面、左側面及び右側面を折り曲げられた板状金具55で取り囲み、板状金具55の両端を鍔部53に固定することによって、架台7の梁材72に設けられてもよい。また、接続部材5は、図7(b)に示すように、第2変形例において、梁材72の上面から下面まで貫通ボルト56を貫通させて、貫通ボルト56の下端を鍔部53に固定することによって、架台7の梁材72に設けられてもよい。さらに、接続部材5は、梁材72の下面と鍔部53の上面とを溶接等することによって、架台7の梁材72に設けられてもよい。   The connection member 5 is not limited to this, and as shown in FIG. 7A, in the first modified example, the upper surface, the left side surface, and the right side surface of the beam member 72 are surrounded by a bent plate-shaped metal fitting 55, The metal member 55 may be provided on the beam member 72 of the gantry 7 by fixing both ends of the metal member 55 to the flange portion 53. Further, as shown in FIG. 7B, the connecting member 5 has the through bolt 56 penetrated from the upper surface to the lower surface of the beam member 72 and the lower end of the through bolt 56 is fixed to the flange portion 53 in the second modified example. By doing so, the beam member 72 of the gantry 7 may be provided. Further, the connecting member 5 may be provided on the beam member 72 of the gantry 7 by welding or the like to the lower surface of the beam member 72 and the upper surface of the flange portion 53.

本発明を適用した架台の支持構造1は、最初に、図8に示すように、下部締結部材35を支持ボルト2に螺合させるとともに、下部ワッシャー33の貫通孔33aに支持ボルト2が挿通されて、下部締結部材35の上方で下部ワッシャー33が支持ボルト2に取り付けられる。本発明を適用した架台の支持構造1は、次に、下部球面部材31の第2挿通孔3aに支持ボルト2が挿通されて、下部球面部材31が支持ボルト2に取り付けられる。   In the gantry support structure 1 to which the present invention is applied, first, as shown in FIG. 8, the lower fastening member 35 is screwed into the support bolt 2, and the support bolt 2 is inserted into the through hole 33 a of the lower washer 33. The lower washer 33 is attached to the support bolt 2 above the lower fastening member 35. Next, in the support structure 1 of the gantry to which the present invention is applied, the support bolt 2 is inserted into the second insertion hole 3 a of the lower spherical member 31, and the lower spherical member 31 is attached to the support bolt 2.

本発明を適用した架台の支持構造1は、次に、図9に示すように、接続部材5の第1挿通孔5aに支持ボルト2が挿通されて、接続部材5が支持ボルト2に取り付けられる。これにより、本発明を適用した架台の支持構造1は、下部球面部材31の上向き球面部31aに接続部材5の支持部51が当接されるものとなる。   Next, as shown in FIG. 9, the support structure 1 for the gantry to which the present invention is applied is such that the support bolt 2 is inserted into the first insertion hole 5 a of the connection member 5 and the connection member 5 is attached to the support bolt 2. . As a result, the support structure 1 of the gantry to which the present invention is applied is such that the support portion 51 of the connection member 5 is brought into contact with the upward spherical portion 31a of the lower spherical member 31.

本発明を適用した架台の支持構造1は、さらに、図9に示すように、上部球面部材32の第2挿通孔3aに支持ボルト2が挿通されて、上部球面部材32が支持ボルト2に取り付けられる。また、本発明を適用した架台の支持構造1は、上部ワッシャー34の貫通孔34aに支持ボルト2が挿通されて、上部球面部材32の上方で上部ワッシャー34が支持ボルト2に取り付けられるとともに、上部締結部材36が支持ボルト2に螺合され仮締結される。   As shown in FIG. 9, the support structure 1 for the gantry to which the present invention is applied is such that the support bolt 2 is inserted into the second insertion hole 3 a of the upper spherical member 32, and the upper spherical member 32 is attached to the support bolt 2. It is done. The gantry support structure 1 to which the present invention is applied includes a support bolt 2 inserted through the through hole 34a of the upper washer 34, the upper washer 34 is attached to the support bolt 2 above the upper spherical member 32, and the upper The fastening member 36 is screwed to the support bolt 2 and temporarily fastened.

最後に、本発明を適用した架台の支持構造1は、図10に示すように、接続部材5の鍔部53へ架台7の梁材72を当てがい、U型ボルト54で接続部材5を梁材72に固定する。そして、本発明を適用した架台の支持構造1は、下部球面部材31と上部球面部材32が適切な高さとなるように、下部締結部材35と上部締結部材36の高さを調整した後、本締結される。   Finally, as shown in FIG. 10, the gantry support structure 1 to which the present invention is applied applies the beam member 72 of the gantry 7 to the flange portion 53 of the connection member 5, and the connection member 5 is beamed by the U-shaped bolt 54. Fix to the material 72. The gantry support structure 1 to which the present invention is applied adjusts the heights of the lower fastening member 35 and the upper fastening member 36 so that the lower spherical member 31 and the upper spherical member 32 have appropriate heights. It is concluded.

これにより、本発明を適用した架台の支持構造1は、下部球面部材31の上向き球面部31aに接続部材5の支持部51が当接されるとともに、上部球面部材32の下向き球面部32aが接続部材5の支持部51に当接されて、球面挟持部材3が下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで接続部材5を挟み込むものとなる。   Thereby, in the support structure 1 of the gantry to which the present invention is applied, the support portion 51 of the connection member 5 is brought into contact with the upward spherical portion 31a of the lower spherical member 31, and the downward spherical portion 32a of the upper spherical member 32 is connected. The spherical holding member 3 is brought into contact with the support portion 51 of the member 5, and the connecting member 5 is sandwiched between the upward spherical portion 31 a of the lower spherical member 31 and the downward spherical portion 32 a of the upper spherical member 32.

本発明を適用した架台の支持構造1は、図11に示すように、地盤等に打ち込まれた複数の杭8aに梁材72が架設されて、各々の杭8aに適用されるものである。このとき、本発明を適用した架台の支持構造1は、複数の杭8aの各々に支持ボルト2が立設され、各々の支持ボルト2に取り付けられた球面挟持部材3で、梁材72に設けられた複数の接続部材5の各々の支持部51を挟み込むものとなる。   As shown in FIG. 11, a support structure 1 for a gantry to which the present invention is applied is such that a beam material 72 is installed on a plurality of piles 8a driven into the ground or the like, and is applied to each pile 8a. At this time, the support structure 1 of the gantry to which the present invention is applied is provided on the beam member 72 by a spherical clamping member 3 in which a support bolt 2 is erected on each of the plurality of piles 8a and attached to each support bolt 2. The supporting portions 51 of the plurality of connecting members 5 thus sandwiched are sandwiched.

これにより、本発明を適用した架台の支持構造1は、コンクリート基礎に設けられた支持ボルト2や、杭基礎となる杭8aに設けられた支持ボルト2が、施工誤差によって傾いている場合であっても、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで接続部材5の支持部51を挟み込むことにより、支持ボルト2との直交方向に対して接続部材5の支持部51を自在に傾斜させることができるため、この傾いた支持ボルト2の施工誤差を球面挟持部材3で吸収することができ、梁材72を所定の角度に傾斜させた状態で、架台7を設置することが可能となる。このとき、本発明を適用した架台の支持構造1は、図1に示すように、架台7を水平方向から所定の角度で傾斜させて、架台7に設置される太陽光パネル6の発電効率を向上させることが可能となる。   Thereby, the support structure 1 of the mount to which the present invention is applied is a case where the support bolt 2 provided on the concrete foundation and the support bolt 2 provided on the pile 8a serving as the pile foundation are inclined due to construction errors. Even so, the support member 51 of the connection member 5 is sandwiched between the upward spherical surface portion 31a of the lower spherical member 31 and the downward spherical surface portion 32a of the upper spherical member 32, so that the connection member 5 is perpendicular to the support bolt 2. Since the support portion 51 can be freely tilted, the construction error of the tilted support bolt 2 can be absorbed by the spherical pinching member 3, and the frame 7 is tilted at a predetermined angle. Can be installed. At this time, as shown in FIG. 1, the support structure 1 for the gantry to which the present invention is applied tilts the gantry 7 at a predetermined angle from the horizontal direction, thereby improving the power generation efficiency of the solar panel 6 installed on the gantry 7. It becomes possible to improve.

なお、本発明を適用した架台の支持構造1は、各々の杭8aが地盤等に打ち込まれる深さを異ならせたり、各々の支持ボルト2がキャップ8bの上面から上方に向けて突出する長さを異ならせることで、梁材72を水平方向から任意の角度で傾斜させて設けることもできる。   In addition, the support structure 1 of the mount to which the present invention is applied has different lengths at which each pile 8a is driven into the ground or the like, or each support bolt 2 protrudes upward from the upper surface of the cap 8b. By making these differ, the beam member 72 can be inclined at an arbitrary angle from the horizontal direction.

また、本発明を適用した架台の支持構造1は、現揚打ちコンクリートによって構築されたコンクリート基礎や地盤等に打ち込まれた複数の杭8aの杭基礎が事後的に不同沈下した場合であっても、支持ボルト2との直交方向に対する接続部材5の支持部51の傾斜角度を事後的に調整することができ、架台7の傾斜角度を事後的に調整して、架台7が水平方向から所定の角度で傾斜された状態を維持することが可能となる。   In addition, the support structure 1 of the gantry to which the present invention is applied is a case where a pile foundation of a plurality of piles 8a driven into a concrete foundation or ground or the like constructed by current uplifted concrete is later subsidized. The inclination angle of the support portion 51 of the connection member 5 with respect to the direction orthogonal to the support bolt 2 can be adjusted afterwards, and the inclination angle of the mount 7 can be adjusted afterwards so that the mount 7 can be It is possible to maintain a state inclined at an angle.

また、本発明を適用した架台の支持構造1は、コンクリート基礎や杭基礎等の基礎構造物8が施工誤差により設計高さに対して上下方向に多少ずれた場合や、事後的に不同沈下した場合であっても、下部締結部材35及び上部締結部材36を支持ボルト2の長手方向で自在に移動させて、各々の接続部材5の支持部51が球面挟持部材3に挟み込まれる高さ方向Yの位置を事後的に調整することができ、架台7の高さ方向Yの位置を事後的に調整して、架台7が水平方向から所定の角度で傾斜された状態を維持することが可能となる。   In addition, the support structure 1 of the gantry to which the present invention is applied is a case where the foundation structure 8 such as a concrete foundation or a pile foundation is slightly displaced in the vertical direction with respect to the design height due to a construction error, or afterwards, the foundation structure 8 is sunk. Even in this case, the lower fastening member 35 and the upper fastening member 36 are freely moved in the longitudinal direction of the support bolt 2, and the height direction Y in which the support portions 51 of the respective connection members 5 are sandwiched between the spherical sandwiching members 3. The position of the gantry 7 can be adjusted afterwards, and the position of the gantry 7 in the height direction Y can be adjusted posteriorly, and the gantry 7 can be maintained in a state inclined at a predetermined angle from the horizontal direction. Become.

ここで、本発明を適用した架台の支持構造1は、第1実施形態において、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aの材料として、EPDMゴム等の樹脂が用いられた球面挟持部材3を備えるものである。本発明を適用した架台の支持構造1は、これに限らず、第1実施形態において、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aの何れか一方においてのみ材料として樹脂が用いられてもよく、また、これらの材料としてCRゴム等の樹脂が用いられてもよい。このとき、第1挿通孔5a及び第2挿通孔3aは、図10に示すように、支持ボルト2の外径より一回り程度大きい外径で形成される。   Here, in the support structure 1 for the gantry to which the present invention is applied, in the first embodiment, resin such as EPDM rubber is used as the material of the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32. The spherical holding member 3 used is provided. The gantry support structure 1 to which the present invention is applied is not limited thereto, and in the first embodiment, the material is used only in one of the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32. Resins may be used, and resins such as CR rubber may be used as these materials. At this time, the first insertion hole 5a and the second insertion hole 3a are formed with an outer diameter that is slightly larger than the outer diameter of the support bolt 2, as shown in FIG.

本発明を適用した架台の支持構造1は、第1実施形態において、梁材72を水平方向から所定の角度に傾斜させることで、支持ボルト2との直交方向に対して接続部材5の支持部51が相対的に傾斜するものとなる。本発明を適用した架台の支持構造1は、接続部材5の支持部51が傾斜した状態で、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで接続部材5の支持部51が挟み込まれて、下部締結部材35及び上部締結部材36によって下部球面部材31及び上部球面部材32が支持ボルト2の長手方向で接続部材5に向けて締め付けられる。   The gantry support structure 1 to which the present invention is applied is the support portion of the connecting member 5 with respect to the direction orthogonal to the support bolt 2 by inclining the beam material 72 at a predetermined angle from the horizontal direction in the first embodiment. 51 is relatively inclined. The support structure 1 of the gantry to which the present invention is applied has the upper spherical surface portion 31a of the lower spherical member 31 and the lower spherical surface portion 32a of the upper spherical member 32 with the support portion 51 of the connection member 5 inclined. The support portion 51 is sandwiched, and the lower spherical member 31 and the upper spherical member 32 are tightened toward the connection member 5 in the longitudinal direction of the support bolt 2 by the lower fastening member 35 and the upper fastening member 36.

このとき、本発明を適用した架台の支持構造1は、図12(a)に示すように、接続部材5の支持部51が奥行方向Xで傾斜した状態で、上部球面部材32の下向き球面部32aが接続部材5の支持部51の上面に密着して変形するものとなり、上部球面部材32の下向き球面部32aが接続部材5の支持部51に対して接触面C1で面接触するものとなる。   At this time, the gantry support structure 1 to which the present invention is applied includes a downward spherical surface portion of the upper spherical member 32 in a state where the support portion 51 of the connection member 5 is inclined in the depth direction X as shown in FIG. 32a is in close contact with the upper surface of the support portion 51 of the connection member 5, and the downward spherical surface portion 32a of the upper spherical member 32 comes into surface contact with the support portion 51 of the connection member 5 at the contact surface C1. .

また、本発明を適用した架台の支持構造1は、図12(b)に示すように、接続部材5の支持部51が奥行方向Xで傾斜した状態で、下部球面部材31の上向き球面部31aが接続部材5の支持部51の下面に密着して変形するものとなり、下部球面部材31の上向き球面部31aが接続部材5の支持部51に対して接触面C1で面接触するものとなる。   Further, the gantry support structure 1 to which the present invention is applied includes an upward spherical portion 31a of the lower spherical member 31 in a state where the support portion 51 of the connection member 5 is inclined in the depth direction X as shown in FIG. Is in close contact with the lower surface of the support portion 51 of the connection member 5 and the upward spherical portion 31a of the lower spherical member 31 comes into surface contact with the support portion 51 of the connection member 5 at the contact surface C1.

これにより、本発明を適用した架台の支持構造1は、第1実施形態において、図12に示すように、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで、接続部材5の支持部51が接触面C1で面接触された状態で挟み込まれるため、図2に示すように、支持ボルト2及び球面挟持部材3を用いて架台7を基礎構造物8に強固に安定して支持させることができ、太陽光パネル6の自重や、屋外に設置される太陽光パネル6に作用する吹き上げ荷重等に十分に抵抗することが可能となる。   Accordingly, the gantry support structure 1 to which the present invention is applied is, as shown in FIG. 12, in the first embodiment, the upper spherical surface portion 31 a of the lower spherical member 31 and the downward spherical surface portion 32 a of the upper spherical member 32. Since the support portion 51 of the connection member 5 is sandwiched in a state where the contact portion C1 is in surface contact with the contact surface C1, the pedestal 7 is firmly attached to the substructure 8 using the support bolt 2 and the spherical sandwiching member 3 as shown in FIG. It can be stably supported, and can sufficiently resist the dead weight of the solar panel 6 and the blowing load acting on the solar panel 6 installed outdoors.

また、本発明を適用した架台の支持構造1は、第1実施形態において、図10に示すように、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aが樹脂を材料とするものであり、接続部材5の支持部51に密着させながらこれらを変形させることができるため、接続部材5を球面挟持部材3で面接触によって強固に固定して、杭8aによる梁材72の支持を十分なものとすることができるのみならず、樹脂の変形可能な範囲で接続部材5の傾斜可動域を大きくして、梁材72を任意に傾斜させることが可能となる。   In addition, in the first embodiment, as shown in FIG. 10, the support structure 1 for the gantry includes a resin material in which the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32 are made of resin. Since these can be deformed while being in close contact with the support portion 51 of the connecting member 5, the connecting member 5 is firmly fixed by surface contact with the spherical clamping member 3, and the beam material 72 by the pile 8a is used. As a result, the beam member 72 can be arbitrarily tilted by increasing the tilting movable range of the connecting member 5 within a deformable range of the resin.

さらに、本発明を適用した架台の支持構造1は、コンクリート基礎に設けられた支持ボルト2や、杭基礎となる杭8aに設けられた支持ボルト2が、施工誤差によって傾いている場合であっても、支持ボルト2との直交方向に対して接続部材5の支持部51を自在に傾斜させることができるため、この傾いた支持ボルト2の施工誤差を球面挟持部材3で吸収することができ、梁材72を所定の角度に傾斜させた状態で、支持ボルト2に接続部材5を容易に連結することが可能となる。   Furthermore, the support structure 1 of the mount to which the present invention is applied is a case where the support bolt 2 provided on the concrete foundation and the support bolt 2 provided on the pile 8a serving as the pile foundation are inclined due to construction errors. In addition, since the support portion 51 of the connection member 5 can be freely tilted with respect to the direction orthogonal to the support bolt 2, the construction error of the tilted support bolt 2 can be absorbed by the spherical clamping member 3, The connecting member 5 can be easily coupled to the support bolt 2 in a state where the beam member 72 is inclined at a predetermined angle.

本発明を適用した架台の支持構造1は、下部球面部材31の下端面31bに下部ワッシャー33の上面が当接されるとともに、上部球面部材32の上端面32bに上部ワッシャー34の下面が当接され、下部ワッシャー33及び上部ワッシャー34の外径の大きさが下部球面部材31の下端面31b及び上部球面部材32の上端面32bの外径の大きさ以上のものとなる。   In the gantry support structure 1 to which the present invention is applied, the upper surface of the lower washer 33 is brought into contact with the lower end surface 31b of the lower spherical member 31, and the lower surface of the upper washer 34 is brought into contact with the upper end surface 32b of the upper spherical member 32. Thus, the outer diameters of the lower washer 33 and the upper washer 34 are larger than the outer diameters of the lower end surface 31 b of the lower spherical member 31 and the upper end surface 32 b of the upper spherical member 32.

このとき、本発明を適用した架台の支持構造1は、接続部材5の支持部51が奥行方向Xに傾斜して、樹脂を材料とした下部球面部材31の上向き球面部31aが接続部材5の支持部51で下方に押圧された場合であっても、下部球面部材31の下端面31bが下部ワッシャー33で下方から支持されることにより、下部球面部材31が下方にはらみ出すことを防止することができる。   At this time, in the support structure 1 for the gantry to which the present invention is applied, the support portion 51 of the connection member 5 is inclined in the depth direction X, and the upward spherical portion 31a of the lower spherical member 31 made of resin is used as the connection member 5 Even when the lower spherical surface 31 is pressed downward by the support portion 51, the lower spherical surface 31 is supported from below by the lower washer 33, thereby preventing the lower spherical surface 31 from protruding downward. Can do.

また、本発明を適用した架台の支持構造1は、接続部材5の支持部51が奥行方向Xに傾斜して、樹脂を材料とした上部球面部材32の下向き球面部32aが接続部材5の支持部51で上方に押圧された場合であっても、上部球面部材32の上端面32bが上部ワッシャー34で上方から支持されることにより、上部球面部材32が上方にはらみ出すことを防止することができる。   Further, in the support structure 1 of the gantry to which the present invention is applied, the support part 51 of the connection member 5 is inclined in the depth direction X, and the downward spherical part 32a of the upper spherical member 32 made of resin is supported by the connection member 5. Even when pressed upward by the portion 51, the upper spherical surface 32b of the upper spherical member 32 is supported from above by the upper washer 34, thereby preventing the upper spherical member 32 from protruding upward. it can.

これにより、本発明を適用した架台の支持構造1は、図10に示すように、下部球面部材31が下方にはらみ出すことを防止するとともに、上部球面部材32が上方にはらみ出すことを防止して、球面挟持部材3で接続部材5を挟持することができ、支持ボルト2及び球面挟持部材3を用いて架台7を基礎構造物8に強固に安定して支持させることが可能となる。   Thus, the gantry support structure 1 to which the present invention is applied prevents the lower spherical member 31 from protruding downward and the upper spherical member 32 from protruding upward as shown in FIG. Thus, the connection member 5 can be clamped by the spherical clamping member 3, and the gantry 7 can be firmly and stably supported by the foundation structure 8 using the support bolt 2 and the spherical clamping member 3.

本発明を適用した架台の支持構造1は、第2実施形態において、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aの材料として、鋼材等の金属が用いられた中実状又は中空状の球面挟持部材3を備えるものとすることができる。本発明を適用した架台の支持構造1は、これに限らず、第2実施形態において、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aの何れか一方においてのみ材料として金属が用いられてもよい。このとき、第1挿通孔5a及び第2挿通孔3aは、図13(a)に示すように、ともに支持ボルト2の外径より大きい所定の外径に形成され、第1挿通孔5aの外径よりも小さい外径で第2挿通孔3aが形成される。   In the support structure 1 for a gantry to which the present invention is applied, in the second embodiment, a metal such as a steel material is used as the material of the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32. The actual or hollow spherical holding member 3 can be provided. The gantry support structure 1 to which the present invention is applied is not limited to this, and in the second embodiment, the material is used only in one of the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32. A metal may be used. At this time, as shown in FIG. 13A, the first insertion hole 5a and the second insertion hole 3a are both formed to have a predetermined outer diameter larger than the outer diameter of the support bolt 2, and are outside the first insertion hole 5a. The second insertion hole 3a is formed with an outer diameter smaller than the diameter.

本発明を適用した架台の支持構造1は、第2実施形態において、図13(b)に示すように、支持ボルト2との直交方向に対して接続部材5の支持部51を相対的に傾斜させた場合に、支持ボルト2と第2挿通孔3aの内側面とが当接するまでの範囲で、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとを奥行方向Xで互いに反対向きに移動させることができる。   In the second embodiment, the gantry support structure 1 to which the present invention is applied is such that the support portion 51 of the connecting member 5 is relatively inclined with respect to the direction orthogonal to the support bolt 2 as shown in FIG. In this case, the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32 are moved in the depth direction X until the support bolt 2 and the inner surface of the second insertion hole 3a come into contact with each other. Can be moved in opposite directions.

これにより、本発明を適用した架台の支持構造1は、支持ボルト2との直交方向に対して接続部材5の支持部51が相対的に傾斜した状態で、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで接続部材5の支持部51が挟み込まれて、下部締結部材35及び上部締結部材36によって下部球面部材31及び上部球面部材32が支持ボルト2の長手方向で接続部材5に向けて締め付けられる。   Thereby, the support structure 1 of the gantry to which the present invention is applied has the upward spherical portion 31a of the lower spherical member 31 in a state where the support portion 51 of the connection member 5 is relatively inclined with respect to the direction orthogonal to the support bolt 2. And the downward spherical surface portion 32a of the upper spherical member 32, the support portion 51 of the connection member 5 is sandwiched between the lower spherical member 31 and the upper spherical member 32 by the lower fastening member 35 and the upper fastening member 36. Then, it is tightened toward the connecting member 5.

このとき、本発明を適用した架台の支持構造1は、接続部材5の支持部51が奥行方向Xで傾斜した状態で、上部球面部材32の下向き球面部32aの一部が接続部材5の第1挿通孔5aに上方から嵌まり込むものとなり、図14(a)に示すように、接続部材5の支持部51において第1挿通孔5aの外周に上部球面部材32の下向き球面部32aが接触線C2で円状に線接触するものとなる。   At this time, the gantry support structure 1 to which the present invention is applied is such that a part of the downward spherical surface portion 32 a of the upper spherical member 32 is connected to the first of the connection member 5 in a state where the support portion 51 of the connection member 5 is inclined in the depth direction X. As shown in FIG. 14A, the downward spherical surface portion 32a of the upper spherical member 32 contacts the outer periphery of the first insertion hole 5a in the support portion 51 of the connection member 5, as shown in FIG. The line C2 makes a line contact in a circular shape.

また、本発明を適用した架台の支持構造1は、接続部材5の支持部51が奥行方向Xで傾斜した状態で、下部球面部材31の上向き球面部31aの一部が接続部材5の第1挿通孔5aに下方から嵌まり込むものとなり、図14(b)に示すように、接続部材5の支持部51において第1挿通孔5aの外周に下部球面部材31の上向き球面部31aが接触線C2で円状に線接触するものとなる。   The gantry support structure 1 to which the present invention is applied is such that a part of the upward spherical portion 31a of the lower spherical member 31 is the first of the connecting member 5 in a state where the supporting portion 51 of the connecting member 5 is inclined in the depth direction X. As shown in FIG. 14 (b), the upward spherical portion 31 a of the lower spherical member 31 is contacted with the outer periphery of the first insertion hole 5 a in the support portion 51 of the connection member 5 as shown in FIG. 14 (b). At C2, a line contact is made in a circular shape.

これにより、本発明を適用した架台の支持構造1は、第2実施形態において、図14に示すように、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとで、接続部材5の支持部51が接触線C2で円状に線接触された状態で挟み込まれるため、図2に示すように、支持ボルト2及び球面挟持部材3を用いて架台7を基礎構造物8に強固に安定して支持させることができ、太陽光パネル6の自重や、屋外に設置される太陽光パネル6に作用する吹き上げ荷重等に十分に抵抗することが可能となる。   Thereby, in the second embodiment, the support structure 1 for the gantry according to the present invention includes an upward spherical portion 31a of the lower spherical member 31 and a downward spherical portion 32a of the upper spherical member 32 as shown in FIG. Since the support portion 51 of the connecting member 5 is sandwiched in a circular contact state with the contact line C2, as shown in FIG. 2, the support 7 and the spherical sandwiching member 3 are used to attach the gantry 7 to the foundation structure 8 as shown in FIG. It is possible to support the solar panel 6 by its own weight, a blowing load acting on the solar panel 6 installed outdoors, and the like.

また、本発明を適用した架台の支持構造1は、第2実施形態において、下部球面部材31の上向き球面部31a及び上部球面部材32の下向き球面部32aの材料に金属を用いることで耐候性や耐久性を向上させることができ、上向き球面部31aや下向き球面部32aの変形や破壊を長期間に亘って防止することが可能となる。   Further, in the second embodiment, the gantry support structure 1 to which the present invention is applied is formed by using a metal for the material of the upward spherical portion 31a of the lower spherical member 31 and the downward spherical portion 32a of the upper spherical member 32, thereby improving the weather resistance and the like. Durability can be improved, and deformation and destruction of the upward spherical portion 31a and the downward spherical portion 32a can be prevented over a long period of time.

また、本発明を適用した架台の支持構造1は、第2実施形態において、図13に示すように、接続部材5の支持部51が奥行方向Xに傾斜した状態で、下部球面部材31の上向き球面部31aと上部球面部材32の下向き球面部32aとが、第1挿通孔5aの外周に円状に線接触した状態を維持するものとなり、接続部材5を球面挟持部材3で線接触によって強固に固定して、杭8aによる梁材72の支持を十分なものとすることができるのみならず、支持ボルト2と第2挿通孔3aの内側面とが当接するまでの範囲で接続部材5の傾斜可動域を大きくして、梁材72を任意に傾斜させることが可能となる。   Further, in the second embodiment, the support structure 1 of the gantry to which the present invention is applied is such that the lower spherical member 31 faces upward in the state where the support portion 51 of the connection member 5 is inclined in the depth direction X as shown in FIG. The spherical surface portion 31a and the downward spherical surface portion 32a of the upper spherical member 32 maintain a circular line contact with the outer periphery of the first insertion hole 5a, and the connecting member 5 is firmly fixed by the spherical contact member 3 by the line contact. The connecting member 5 can be supported by the pile 8a until the support bolt 2 and the inner surface of the second insertion hole 3a come into contact with each other. It is possible to arbitrarily tilt the beam member 72 by increasing the tilt movable range.

さらに、本発明を適用した架台の支持構造1は、コンクリート基礎に設けられた支持ボルト2や、杭基礎となる杭8aに設けられた支持ボルト2が、施工誤差によって傾いている場合であっても、支持ボルト2との直交方向に対して接続部材5の支持部51を自在に傾斜させることができるため、この傾いた支持ボルト2の施工誤差を球面挟持部材3で吸収することができ、梁材72を所定の角度に傾斜させた状態で、支持ボルト2に接続部材5を容易に連結することが可能となる。   Furthermore, the support structure 1 of the mount to which the present invention is applied is a case where the support bolt 2 provided on the concrete foundation and the support bolt 2 provided on the pile 8a serving as the pile foundation are inclined due to construction errors. In addition, since the support portion 51 of the connection member 5 can be freely tilted with respect to the direction orthogonal to the support bolt 2, the construction error of the tilted support bolt 2 can be absorbed by the spherical clamping member 3, The connecting member 5 can be easily coupled to the support bolt 2 in a state where the beam member 72 is inclined at a predetermined angle.

以上、本発明の実施形態の例について詳細に説明したが、上述した実施形態は、何れも本発明を実施するにあたっての具体化の例を示したものに過ぎず、これらによって本発明の技術的範囲が限定的に解釈されてはならないものである。   As mentioned above, although the example of embodiment of this invention was demonstrated in detail, all the embodiment mentioned above showed only the example of actualization in implementing this invention, and these are the technical aspects of this invention. The range should not be construed as limiting.

1 :架台の支持構造
2 :支持ボルト
3 :球面挟持部材
3a :第2挿通孔
31 :下部球面部材
31a :上向き球面部
31b :下端面
32 :上部球面部材
32a :下向き球面部
32b :上端面
33 :下部ワッシャー
33a :貫通孔(下部ワッシャー)
34 :上部ワッシャー
34a :貫通孔(上部ワッシャー)
35 :下部締結部材
36 :上部締結部材
5 :接続部材
5a :第1挿通孔
51 :支持部
52 :架設部
53 :鍔部
53a :貫通孔(鍔部)
54 :U型ボルト
55 :板状金具
56 :貫通ボルト
6 :太陽光パネル
7 :架台
71 :母屋
72 :梁材
8 :基礎構造物
8a :杭
8b :キャップ
8c :貫通孔(キャップ)
C1 :接触面
C2 :接触線
X :奥行方向
Y :高さ方向
Z :幅方向
1: Support structure 2 of base: Support bolt 3: Spherical pinching member 3a: Second insertion hole 31: Lower spherical member 31a: Upward spherical surface portion 31b: Lower end surface 32: Upper spherical surface member 32a: Downward spherical surface portion 32b: Upper end surface 33 : Lower washer 33a: Through hole (lower washer)
34: Upper washer 34a: Through hole (upper washer)
35: Lower fastening member 36: Upper fastening member 5: Connection member 5a: First insertion hole 51: Support portion 52: Installation portion 53: Gutter portion 53a: Through hole (gutter portion)
54: U-shaped bolt 55: Plate-shaped metal fitting 56: Through bolt 6: Solar panel 7: Mount 71: Purlin 72: Beam material 8: Foundation structure 8a: Pile 8b: Cap 8c: Through hole (cap)
C1: Contact surface C2: Contact line X: Depth direction Y: Height direction Z: Width direction

Claims (4)

太陽光パネルが設置される架台を基礎構造物で支持する架台の支持構造であって、
基礎構造物に立設される支持ボルトと、前記支持ボルトに取り付けられる球面挟持部材とを備え、
前記球面挟持部材は、上方に向けて隆起する球面部が形成された下部球面部材と、前記下部球面部材の球面部に対向するようにして、下方に向けて隆起する球面部が形成された上部球面部材とを有し、前記下部球面部材の球面部と前記上部球面部材の球面部とで架台に設けられた接続部材を挟み込むものであること
を特徴とする架台の支持構造。
A support structure for a gantry that supports a gantry on which a solar panel is installed with a foundation structure,
A support bolt erected on the foundation structure, and a spherical clamping member attached to the support bolt;
The spherical sandwiching member includes a lower spherical member formed with a spherical portion protruding upward and an upper portion formed with a spherical portion protruding downward so as to face the spherical portion of the lower spherical member. And a spherical member of the lower spherical member and a spherical member of the upper spherical member sandwiching a connecting member provided on the frame.
前記球面挟持部材は、前記下部球面部材の球面部及び前記上部球面部材の球面部の少なくとも何れか一方の材料に樹脂が用いられ、前記接続部材に向けて前記下部球面部材及び前記上部球面部材が締め付けられることで、前記接続部材に樹脂の球面部が密着して変形し、前記接続部材を樹脂の球面部と面接触させて挟み込むものであること
を特徴とする請求項1に記載の架台の支持構造。
The spherical holding member is made of resin as a material for at least one of the spherical portion of the lower spherical member and the spherical portion of the upper spherical member, and the lower spherical member and the upper spherical member are directed toward the connecting member. 2. The pedestal according to claim 1, wherein by tightening, the spherical surface portion of the resin is in close contact with the connecting member and deformed, and the connecting member is brought into surface contact with the spherical surface portion of the resin and sandwiched. Support structure.
前記球面挟持部材は、前記下部球面部材の球面部及び前記上部球面部材の球面部の少なくとも何れか一方の材料に金属が用いられ、前記接続部材に向けて前記下部球面部材及び前記上部球面部材が締め付けられることで、前記接続部材に形成されて前記支持ボルトが挿通される第1挿通孔の外周に金属の球面部が円状に線接触し、前記接続部材を挟み込むものであること
を特徴とする請求項1に記載の架台の支持構造。
The spherical holding member is made of metal as a material for at least one of the spherical portion of the lower spherical member and the spherical portion of the upper spherical member, and the lower spherical member and the upper spherical member are directed toward the connecting member. By being tightened, the spherical surface of the metal is in circular contact with the outer periphery of the first insertion hole formed in the connection member and through which the support bolt is inserted, and sandwiches the connection member. The gantry support structure according to claim 1.
前記下部球面部材及び前記上部球面部材は、前記第1挿通孔よりも小さい外径で、前記支持ボルトが挿通される第2挿通孔が形成されること
を特徴とする請求項3に記載の架台の支持構造。
4. The pedestal according to claim 3, wherein the lower spherical member and the upper spherical member are formed with a second insertion hole through which the support bolt is inserted with an outer diameter smaller than that of the first insertion hole. Support structure.
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