JP2014141978A - Bearing rotation state measuring monitoring device - Google Patents

Bearing rotation state measuring monitoring device Download PDF

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Publication number
JP2014141978A
JP2014141978A JP2013008914A JP2013008914A JP2014141978A JP 2014141978 A JP2014141978 A JP 2014141978A JP 2013008914 A JP2013008914 A JP 2013008914A JP 2013008914 A JP2013008914 A JP 2013008914A JP 2014141978 A JP2014141978 A JP 2014141978A
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Prior art keywords
bearing
rotation state
monitoring device
rolling
inner ring
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JP2013008914A
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Japanese (ja)
Inventor
Shinichi Kawada
真一 河田
Kazuhiro Hara
和弘 原
Daiki Mizoguchi
大木 溝口
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NSK Ltd
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NSK Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bearing rotation state measuring monitoring device which can be reduced in size and weight, and can accurately measure and monitor a rotation state of a bearing which rotates at a high speed (for example, a temperature, strain and vibration of the bearing, the number of revolutions of a rolling body or the like).SOLUTION: A bearing rotation state monitoring device comprises: an outer ring; an inner ring; and a plurality of rolling bodies relatively rotating between the outer ring and the inner ring, and monitors a rotation state of the rolling bearing which rotatably supports a rotating shaft. A flange is arranged at the outer ring or the inner ring, a hole is formed in a region opposing the rolling bodies of the flange in a bearing axial direction, and a measuring sensor composed of a strain gauge is embedded in the hole. By this constitution, there can be obtained an effect that the bearing rotation state can be accurately monitored without being influenced by a bearing external atmosphere or the like.

Description

本発明は、各種の回転機械装置(例えば、航空機のジェットエンジンや産業用のガスタービンエンジンなど)の主軸を支持する軸受において、当該軸受の回転状態(例えば、軸受の温度、歪みや振動、あるいは転動体の回転数など)を計測監視するための軸受回転状態計測監視装置(以下、監視装置という)の改良に関する。   The present invention relates to a bearing that supports the main shaft of various rotating machinery devices (e.g., aircraft jet engines and industrial gas turbine engines), and the rotational state of the bearings (e.g., bearing temperature, strain and vibration, or The present invention relates to an improvement in a bearing rotation state measuring and monitoring device (hereinafter referred to as a monitoring device) for measuring and monitoring the number of rotations of rolling elements.

従来から、かかるジェットエンジンやガスタービンエンジンなどには、その主軸を支持する軸受(例えば、玉軸受、ころ軸受あるいはすべり軸受など)の回転状態を計測監視するための監視装置が設けられている。具体的な一例としては、軸受内輪または外輪に設けた孔内にセンサを設けて、軸受の温度変化、歪みや振動有無、あるいは転動体の回転数変動などの計測が行われている。これにより、軸受の回転状態(回転異常の有無)を監視し、当該軸受に対する損傷(例えば、軌道面の微小剥離など)の発生を防止しているとともに、初期段階で確実に検知し、これらのジェットエンジンやガスタービンエンジンなどの安全性確保を図っている。   Conventionally, such jet engines, gas turbine engines, and the like have been provided with a monitoring device for measuring and monitoring the rotational state of a bearing (for example, a ball bearing, a roller bearing, or a slide bearing) that supports the main shaft. As a specific example, a sensor is provided in a hole provided in the bearing inner ring or the outer ring, and measurement of temperature change of the bearing, distortion or vibration, or fluctuation of the rotational speed of the rolling element is performed. As a result, the rotation state of the bearing (the presence or absence of abnormal rotation) is monitored, and damage to the bearing (for example, minute separation of the raceway surface, etc.) is prevented. Safety of jet engines and gas turbine engines is being secured.

このような監視装置におけるセンサとしては、例えば熱電対センサなどによって軸受の回転状態(軸受温度、歪みや振動)を計測し、その結果が電気信号(以下、計測信号という)として出力されている。そして、計測信号は所定の信号処理部に送信(伝達)され、当該信号処理部によって、単位時間当たりの軸受の温度、歪みや振動などの変化・変動量を演算処理することで、かかる軸受の温度推移、歪み量や振動量などの軸受の回転状態が計測されている。   As a sensor in such a monitoring device, for example, a rotational state of the bearing (bearing temperature, strain or vibration) is measured by a thermocouple sensor or the like, and the result is output as an electrical signal (hereinafter referred to as a measurement signal). Then, the measurement signal is transmitted (transmitted) to a predetermined signal processing unit, and the signal processing unit performs arithmetic processing on the amount of change / variation such as the temperature, strain and vibration of the bearing per unit time. The rotation state of the bearing such as temperature transition, strain amount and vibration amount is measured.

ところで、例えば、ジェットエンジンやガスタービンエンジンなどの高速回転する主軸を支持する軸受は、内外輪が同時に回転する構成、すなわち内外輪がいずれも回転輪として構成される場合がある。この場合、かかる軸受の回転状態を計測監視する際、その計測精度の向上を図るべく、センサを回転体(内外輪や主軸など)に取り付け、当該回転するセンサから出力された計測信号を信号処理部に対して伝達することが必要とされる場合がある。   By the way, for example, a bearing that supports a main shaft that rotates at high speed, such as a jet engine or a gas turbine engine, may have a configuration in which inner and outer rings rotate simultaneously, that is, both inner and outer rings may be configured as rotating wheels. In this case, when measuring and monitoring the rotation state of such a bearing, in order to improve the measurement accuracy, a sensor is attached to the rotating body (inner / outer ring, main shaft, etc.), and the measurement signal output from the rotating sensor is subjected to signal processing. It may be necessary to communicate to the part.

その際、回転するセンサから出力された計測信号の信号処理部に対する伝達手段としては、従来から、軸受の回転状態を計測し、計測結果を電気信号として出力する熱電対センサよりなるセンサ部12と、センサ部から出力された電気信号に基づいて発光素子16を発光させることで、電気信号を光信号に変換して出力する第1の信号変換部14と、発光素子によって発せられた光信号を受光素子18により受光し、その光信号を電気信号に変換して出力する第2の信号変換部110と、第2の信号変換部から出力された電気信号を受信して演算処理を行うと共に、回転状態を監視する制御監視部112とを備えた構成が一例として開示されている。(特許文献1)   At that time, as a means for transmitting the measurement signal output from the rotating sensor to the signal processing unit, conventionally, a sensor unit 12 including a thermocouple sensor that measures the rotation state of the bearing and outputs the measurement result as an electric signal; The light-emitting element 16 emits light based on the electrical signal output from the sensor unit, thereby converting the electrical signal into an optical signal and outputting the optical signal, and the optical signal emitted by the light-emitting element. The light receiving element 18 receives light, converts the optical signal into an electrical signal, and outputs the electrical signal. The electrical signal output from the second signal conversion unit is received, and calculation processing is performed. A configuration including a control monitoring unit 112 that monitors the rotation state is disclosed as an example. (Patent Document 1)

特開2009−20013号公報JP 2009-20013 A

しかしながら、上記特許文献1において監視対象の軸受が鍔付き軸受にあっては、軸受のなかでも最もシビアで監視が必要な鍔面、転動面から離れた位置にセンサが配置されているため、軸受周囲の外部の熱環境などによってセンサの測定誤差が生じやすく監視判定の精度が低下するという問題が懸念されていた。また、特許文献1の測定手段として熱電対センサなどを用いると、軸受外部の熱環境の変化によって正確な軸受状態の測定が困難になるという問題も懸念されていた。   However, in the above Patent Document 1, if the bearing to be monitored is a flanged bearing, the sensor is disposed at a position farthest from the rolling surface and the saddle surface that is most severely monitored among the bearings. There is a concern that the measurement error of the sensor is likely to occur due to the external thermal environment around the bearing, and the accuracy of the monitoring determination is lowered. Further, when a thermocouple sensor or the like is used as the measuring means of Patent Document 1, there is a concern that it becomes difficult to accurately measure the bearing state due to a change in the thermal environment outside the bearing.

本発明は、このような課題を解決するためになされており、その目的は、小型軽量化を図ることが可能で、且つ、高速回転する軸受の回転状態(例えば、軸受の温度、歪みや振動、転動体の回転数など)を高精度に計測監視することが可能な軸受回転状態計測監視装置を提供することにある。   The present invention has been made in order to solve such a problem, and an object of the present invention is to reduce the size and weight of the bearing and to rotate the bearing rotating at high speed (for example, the temperature, strain and vibration of the bearing). Another object of the present invention is to provide a bearing rotation state measuring and monitoring device capable of measuring and monitoring the rotational speed of rolling elements with high accuracy.

前記課題を解決するための発明は、外輪と、内輪と、前記外輪と前記内輪の間にあって相対回転させる複数の転動体とを備え、回転軸を回転可能に支持する転がり軸受の回転状態を監視するための軸受回転状態監視装置であって、前記外輪または内輪には鍔部が設けられており、前記鍔部の転動体に対向する部位に軸受軸方向に向け孔を設けるとともに、前記孔内に歪ゲージよりなる測定センサが埋め込まれていることを特徴とする。   The invention for solving the above-described problems includes an outer ring, an inner ring, and a plurality of rolling elements between the outer ring and the inner ring that rotate relative to each other, and monitors the rotation state of a rolling bearing that rotatably supports a rotating shaft. A bearing rotation state monitoring device, wherein the outer ring or the inner ring is provided with a flange, a hole facing the rolling element of the flange is provided in the bearing axial direction, A measurement sensor comprising a strain gauge is embedded in

本発明によれば、転動体と鍔部の近傍に歪センサを配置したため、軸受外部環境等に影響を受ける事無く、軸受回転状態を高精度で監視できるという効果が得られる。   According to the present invention, since the strain sensor is disposed in the vicinity of the rolling elements and the flange portion, the effect that the bearing rotation state can be monitored with high accuracy without being affected by the bearing external environment or the like can be obtained.

本発明に係る軸受回転状態監視装置を示す図である。It is a figure which shows the bearing rotation state monitoring apparatus which concerns on this invention. 従来の軸受回転状態監視装置を示す図である。It is a figure which shows the conventional bearing rotation state monitoring apparatus.

本発明を図1に基づいて説明する。転がり軸受1は、内輪2と外輪3と前記内輪2と前記外輪3との間にあって、前記内輪と前記外輪とを相対回転させる複数の円筒ころ状の転動体4を備えている。前記内輪2には転動体両端に鍔部5が設けられており、前記転動体4は前記内輪2に案内されて回転できるようになっている。   The present invention will be described with reference to FIG. The rolling bearing 1 includes a plurality of cylindrical roller-shaped rolling elements 4 that are located between an inner ring 2, an outer ring 3, the inner ring 2, and the outer ring 3 and relatively rotate the inner ring and the outer ring. The inner ring 2 is provided with flanges 5 at both ends of the rolling element, and the rolling element 4 can be guided and rotated by the inner ring 2.

転がり軸受1は、前記鍔部5と前記転動体4間において回転よる大きな摩擦力が働き、転がり軸受1内で最も過酷な条件となるため、当該部位の回転状態を精度良く監視することで、転がり軸受1の状態を把握することが可能である。そのため、前記鍔部5内において前記転動体4と対向する位置に軸受軸方向に向け孔5aを設け、前記孔5a内に熱による影響を受けにくい歪センサよりなる測定センサ6を埋め込むことで、転動体4の状態を精度良く監視することが可能となる。なお測定センサ6から回転状態を監視する不図示の制御監視部までの回路については、特許文献1のような従来構成と同様のため説明は省略する。   Since the rolling bearing 1 is subjected to a large frictional force due to rotation between the flange portion 5 and the rolling element 4 and becomes the most severe condition in the rolling bearing 1, by accurately monitoring the rotation state of the part, The state of the rolling bearing 1 can be grasped. Therefore, by providing a hole 5a facing the rolling element 4 in the flange portion 5 in the bearing axial direction and embedding a measurement sensor 6 made of a strain sensor that is not easily affected by heat in the hole 5a, It becomes possible to monitor the state of the rolling element 4 with high accuracy. The circuit from the measurement sensor 6 to the control monitoring unit (not shown) that monitors the rotation state is the same as that of the conventional configuration as disclosed in Patent Document 1, and thus the description thereof is omitted.

1…転がり軸受
2…内輪
3…外輪
4…転動体
5…鍔部
5a…孔
6…測定センサ
DESCRIPTION OF SYMBOLS 1 ... Rolling bearing 2 ... Inner ring 3 ... Outer ring 4 ... Rolling body 5 ... Eave part 5a ... Hole 6 ... Measurement sensor

Claims (1)

外輪と、内輪と、前記外輪と前記内輪の間にあって相対回転させる複数の転動体とを備え、回転軸を回転可能に支持する転がり軸受の回転状態を監視するための軸受回転状態監視装置であって、前記外輪または内輪には鍔部が設けられており、前記鍔部の転動体に対向する部位に軸受軸方向に向け孔を設けるとともに、前記孔内に歪ゲージよりなる測定センサが埋め込まれていることを特徴とする軸受回転状態監視装置。   A bearing rotation state monitoring device for monitoring the rotation state of a rolling bearing that includes an outer ring, an inner ring, and a plurality of rolling elements that are relatively rotated between the outer ring and the inner ring and that rotatably supports a rotating shaft. The outer ring or the inner ring is provided with a flange, a hole facing the rolling element of the flange is provided in the bearing axial direction, and a measurement sensor made of a strain gauge is embedded in the hole. Bearing rotation state monitoring device characterized by that.
JP2013008914A 2013-01-22 2013-01-22 Bearing rotation state measuring monitoring device Pending JP2014141978A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104237039A (en) * 2014-09-17 2014-12-24 上海大学 Bearing ball friction-wear testing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104237039A (en) * 2014-09-17 2014-12-24 上海大学 Bearing ball friction-wear testing machine

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