JP2014136652A - Quantitative take-out mechanism of stock bin - Google Patents
Quantitative take-out mechanism of stock bin Download PDFInfo
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- JP2014136652A JP2014136652A JP2013020857A JP2013020857A JP2014136652A JP 2014136652 A JP2014136652 A JP 2014136652A JP 2013020857 A JP2013020857 A JP 2013020857A JP 2013020857 A JP2013020857 A JP 2013020857A JP 2014136652 A JP2014136652 A JP 2014136652A
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- hopper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
本発明は、廃プラスチックやバーク等の不成型状の集まりや、粘性又は水分の付着又は含水量の多量な物質を貯留槽を介して他に処理させる目的で移送、乗換えすることに関するものである。The present invention relates to transfer and transfer of non-molded aggregates such as waste plastic and bark, and other substances having a high viscosity or moisture adhering or moisture content through a storage tank. .
集収廃プラスチック(以下廃プラと呼ぶ)から再生エネルギーを得る製造過程に於いて、熱分解により油と粉炭と塩酸を製造する工程において、廃プラを原料槽に入れ、その原料槽より次の設備に供給又は移送する時に於いて、前記槽より移送時に払い出し処理物の不成型物と多量の水分の付着とで廃プラ特有の動かすと発生する静電気等により切り出しが不安定で定量移送することが困難であった。In the process of producing renewable energy from collected plastic (hereinafter referred to as waste plastic), in the process of producing oil, pulverized coal and hydrochloric acid by pyrolysis, the waste plastic is put into the raw material tank and the following equipment is installed from the raw material tank. When feeding or transferring to the tank, the unloading processed material and a large amount of moisture adhering to the tank when transferred from the tank may cause unstable cutting due to static electricity generated due to the movement of the waste plastic. It was difficult.
定量切り出しが困難であった最大の原因は、前記に示した水分量の付着と原料の廃プラの比重が0.3、それの集合体の見掛比重が0.2と非常に軽いことによる。それらは互いに絡み合い、静電気を持って混在している。それら廃プラは、人間社会で使い捨てられ再利用が不可能なゴミであった。The biggest cause of difficulty in quantitative cut-out is due to the fact that the moisture content shown above and the specific gravity of the waste plastic of the raw material are 0.3 and the apparent specific gravity of the aggregate is very light, 0.2. . They are intertwined and mixed with static electricity. These waste plastics were trash that was disposable in human society and could not be reused.
そのゴミを熱分解槽に供給する過程で少なくともグランドホッパーにフォークリフト等で供給し、数時間分のストックをする上ではグランドホッパー開口部受入れ面積が大きい方が作業性が良いが払い出す側は、払出し面積を大きいままで切り出さないから下部払出し口を絞る事になる。In the process of supplying the garbage to the pyrolysis tank, at least the ground hopper is supplied with a forklift etc., and when stocking for several hours, the larger the hopper opening receiving area, the better the workability, Since the payout area remains large and is not cut out, the lower payout port is narrowed.
ホッパー側壁面を下方に行くほど絞り、絞った口にコンベヤー等を設置するには都合が良くなる。比重が重く粒状又は均等塊状でないためここで原料が詰まって問題が発生する。その問題点は、ホッパー壁面の裾を角錐状に絞ることで抵抗が多くなり、処理物は軽いため自重でズリ下がらない問題が起こっていた。It becomes convenient to install a conveyor or the like in the squeezed mouth by reducing the hopper side wall surface downward. Since the specific gravity is heavy and not granular or uniform, the raw material is clogged here, causing a problem. The problem is that the resistance of the hopper wall is reduced by narrowing the bottom of the hopper wall into a pyramid shape, and the processed material is light, and the weight does not fall down due to its own weight.
ずり下がらなければ機械的に廃プラ又は含水率の高いバーク等に力を加える方法として、ホッパー内に立軸に羽根をもうけて攪拌し、収容物のバランスを崩す、又は立置きにスクリューを入れて回転させる、等によって流動エネルギーを与え、力のおよんだところまで空洞が出来るが全体は比重が軽いため沈まず、壁面間でブリッジ状が発生する。また欠点として定量に引出すことが不可能であった。If it does not slide down, as a method of mechanically applying force to waste plastic or high moisture content bark, etc., stir the blades on the vertical shaft in the hopper to break the balance of the contents, or put the screws upright. Flow energy is given by rotating, etc., and a cavity is formed to the point where force is exerted, but the whole has a low specific gravity, so it does not sink and a bridge shape occurs between the wall surfaces. Also, as a drawback, it was impossible to draw out quantitatively.
廃プラを2米以上積み重ね置きすると自然発火の危険性もあり、多量に堆積して自己自重を加えることが不可能である。その改善策としてブリッジ解消にホッパー中途に数本パドルスクリューを並べ、回転させる方法や、ホッパー下部に同じくパドルスクリューを設置して解決を計る方法もあるが粘着用や水分の多い物は付着し、付着が成長してパドル間を逆に閉塞する問題があった。
解決しようとする問題点は、他の異物の混入や含水量が多くても形状の大小又は比重の軽重に関係なく受ホッパーを通して適量を移動切り出すことである。
ホッパー上部受入れ側に駆動部や機器をもうけると受入れ側を閉塞する問題があり、受入れ側を邪魔する設備は困難があった。The problem to be solved is to move and cut out an appropriate amount through the receiving hopper regardless of the size of the foreign matter or the light weight of the specific gravity even if the amount of other foreign matters is mixed or the water content is large.
If a drive unit or device is provided on the hopper upper receiving side, there is a problem that the receiving side is blocked, and there is a difficulty in installing facilities that obstruct the receiving side.
ホッパー底板を利用して、底板上を装着したチェーンコンベヤーを搬出方向に走行させる。ホッパー側板は三方向を囲み、他の一方向の板側は無い。無い側を処理物の排出口とし、有るべき側板位置に立て置きするチェーンコンベヤーに掻き板を装着して上部をホッパー側に傾けて設置し、外周旋回チェーンと内周旋回チェーンの中間に仕切り板を挿入する。Using the hopper bottom plate, the chain conveyor mounted on the bottom plate is run in the unloading direction. The hopper side plate surrounds three directions, and there is no other one side plate side. Install the scraper plate on the chain conveyor that stands on the side plate position that should be used as the discharge port for the processed material, and tilt the upper part to the hopper side. The partition plate is placed between the outer and inner swivel chains. Insert.
立て置きチェーンコンベヤーの進行方向は下進させて下進下端部はホッパー底板上を走行する排出出口の斜め上部に切り出し量を適量に送り出す。隙間を保ってチェーンは回転し、仕切板の外側を上方に向って旋回し、進行する。The moving direction of the standing chain conveyor is moved downward, and the lower end of the lowering is sent out to the oblique upper part of the discharge outlet running on the hopper bottom plate. The chain rotates while maintaining a gap, and the chain turns outward from the partition plate and advances.
水平走行と斜立走行の2台のチェーンコンベヤーは、掻き寄せ板でつながりエンドレスされている。ホッパー床上の処理物を掻きながら排出口出口へ向って移動させると共に立て置きチェーンコンベヤーも下進させる。廃プラは浮上しようとするが立て置きチェーンコンベヤーの上方がホッパー内面に倒れ込むよう傾きを持って可動するので廃プラは浮上を押えられながら排出口より切り出される。The two chain conveyors for horizontal running and oblique running are connected endlessly by a scraping plate. While moving the processed material on the hopper floor toward the outlet outlet, the standing chain conveyor is also moved downward. Although the waste plastic tries to float up, it moves with an inclination so that the upper part of the standing chain conveyor falls into the inner surface of the hopper.
水平チェーンコンベヤーは、底板の上を掻きながら排出口上の転車位置でチェーンは下に廻り底板の裏面を逆走し、底板の後方端部で反転し、底板と底板上の後方側壁板との空間を通り抜けて底板上に戻る。The horizontal chain conveyor scrapes the bottom plate and turns the chain down at the turnover position on the discharge port, reverses the reverse side of the bottom plate, reverses at the rear end of the bottom plate, and the rear side wall plate on the bottom plate and the bottom plate. Go through the space and return to the bottom plate.
ホッパー内に上部を傾けて下部は、水平チェーンコンベヤー排出口は、転車位置よりも外に置き、両転車部位はずれている。前記立送り車の転車位置よりも外に置き、両転車部位はずれている。前記立送り車の転車位置は、水平車の斜め上方に置き、この距離の隙間の広さは、処理物の混入している異物に合わすことが可能とし搬送物の搬送量の制限は、又この隙間の調整が可能にする両チェーンコンベヤーの搬送スピードのコントロールにより搬送量を可変させることが可能である。In the hopper, the upper part is tilted, and the lower part of the horizontal chain conveyor outlet is located outside the turning position, and both turning parts are displaced. It is placed outside the turning position of the vertical feed wheel, and both turning parts are deviated. The turning position of the vertical feed vehicle is placed diagonally above the horizontal vehicle, and the width of the gap of this distance can be adjusted to the foreign matter mixed with the processed material, and the limit of the conveyance amount of the conveyed product is In addition, it is possible to vary the transport amount by controlling the transport speed of both chain conveyors, which makes it possible to adjust this gap.
本来チェーンコンベヤーで掻くと構造上下部に荷こぼれが生ずるが共にチェーンスクレーパーが板上を掻きながら送り出す利点で搬送物のこぼれがない。又水平コンベヤーの浸入口が掻板の高さ以上の開口部が必要でもホッパー上部より廃プラ等は下降してもチェーンコンベヤーは排出口へ向って動いている関係でこぼれない。Originally, scraping with a chain conveyor will cause spillage at the top and bottom of the structure, but there will be no spillage of the conveyed product due to the advantage that the chain scraper sends it while scratching the plate. Even if the entrance of the horizontal conveyor requires an opening larger than the height of the scraper, the chain conveyor does not spill due to the movement toward the discharge port even if the waste plastic or the like descends from the upper part of the hopper.
廃プラを乗り継ぎ部で荷こぼれさせないためにも排出口が長く広いためコンベヤー及び次置き機械の受ホッパー口は、チェーンコンベヤーに対して直角状に設置するのが望ましい。
例えばベルトコンベヤーに乗り継ぐ場合、チェーンコンベヤーとクロス収納に置くとベルト上に長い状態で移設物は積載が可能になり乗り継ぎ部の荷こぼれを防止する。In order to prevent waste plastic from being spilled out at the connecting portion, the discharge port is long and wide, so it is desirable that the conveyor and the receiving hopper port of the next machine be installed at right angles to the chain conveyor.
For example, when transferring to a belt conveyor, the transfer object can be loaded in a long state on the belt and placed in the chain conveyor and cross storage, and the transfer portion is prevented from being spilled.
従来タイヤショベルのバケットで廃プラをホッパーに供給するホッパーの上部開口面積を広く取る必要があった。
このホッパーより次工程の機械受口又は、コンベヤー幅が狭いため荷こぼれを防止上通常は、ホッパー出口下部を絞るためホッパー内で廃プラが詰まる、この詰まることを解消した。Conventionally, it has been necessary to widen the upper opening area of a hopper that supplies waste plastic to the hopper with a bucket of a tire shovel.
In order to prevent spillage because the width of the machine receiving port of the next process or the conveyor is narrower than this hopper, the waste plastic is usually clogged in the hopper to prevent the spillage.
乗り継ぐ機械に適用されるホッパーに於いても、ホッパー底部と送りによって詰まりを防止し、定量に送り込むことが可能である。
小さなホッパー又は背の低いホッパーにおいて軽い廃プラが自重で流れるような流動角を持つホッパーは難しい。立方向と横方向を強制的に動かすことによって詰まりを解消した。Even in a hopper applied to a transfer machine, it is possible to prevent clogging by the bottom of the hopper and feed, and feed it in a fixed amount.
It is difficult to use a hopper having a flow angle such that light waste plastic flows under its own weight in a small hopper or a short hopper. Clogging was eliminated by forcibly moving the vertical and horizontal directions.
水平チェーンコンベヤーで押し出していく廃プラも出口の抵抗で浮上しようとする運動を傾きをホッパー内に設けたことにより廃プラの浮上を押え下方向出口に押えながら下進させる。水平運動と下進運動によって詰まることなく搬送を可能にした。The waste plastic that is pushed out by the horizontal chain conveyor is also moved downward while holding the lift of the waste plastic to the downward outlet by providing a tilt in the hopper with the movement to float by the resistance of the outlet. Conveyance is possible without clogging by horizontal movement and downward movement.
図1は本装置の1実施例を示し1.受けホッパー(グランドホッパー)でありタイヤショベルなどのバケットにより廃プラをすくい込む、バケット幅に制限されてあまり小さいのは供給時に荷こぼれが発生する。
供給量は任意で制限はない。又ホッパー底部板でこの底板上を掻き板に掻いて排出口に移動する。FIG. 1 shows an embodiment of the present apparatus. It is a receiving hopper (grand hopper), and scrapes waste plastic with a bucket such as a tire excavator. If it is limited to the bucket width and is too small, spillage occurs during supply.
The supply amount is arbitrary and is not limited. Also, the hopper bottom plate scrapes the bottom plate with a scraping plate and moves to the discharge port.
4.は水平掻きチェーンコンベヤーのヘッド部であり、2本のチェーン間を5.水平チェーンコンベヤーレーキで継ぎホッパー底板上を移動する。ヘッド部でチェーンコンベヤーは反転し、底板上を逆走し、チェーンコンベヤーのテールで又反転し、ホッパー下部の隙間を潜ってホッパー内の底板上に至る。
チェーンコンベヤーは、掻き板がホッパー隙間に干渉しない隙間を必要とするがホッパー内方向に前進するため隙間より廃プラは溢出しない。4). Is the head part of the horizontal scraping chain conveyor. Move on the joint hopper bottom plate with horizontal chain conveyor rake. At the head part, the chain conveyor is turned over, reversely runs on the bottom plate, and is turned over again with the tail of the chain conveyor, and reaches the bottom plate in the hopper through the gap under the hopper.
The chain conveyor requires a gap where the scraper does not interfere with the hopper gap, but the plastic moves forward in the hopper so that the waste plastic does not overflow from the gap.
水平移動と共に時割は同時に立て置きチェーンコンベヤーも下進する。6.は立て掻きチェーンコンベヤーヘッド部、7.は立て掻きチェーンコンベヤーレーキで継ぎ図1に示すようホッパー内方向に傾き、水平チェーンヘッドと立て掻きチェーンヘッドはずれてその間に隙間を作る部位を設ける。Along with the horizontal movement, the timetable moves down and the chain conveyor moves downward. 6). 6. Vertical scraping chain conveyor head, As shown in FIG. 1, the horizontal chain head and the vertical chain head are separated from each other so that a gap is formed between them.
このヘッドとヘッドのずらした隙間の開き具合で搬出切り出し量は変わる。よって立て置きチェーンコンベヤーは、スライドを可能にし、ホッパー内の廃プラが外に飛散するのを3.ホッパー傾斜板で防止する。この傾斜板と掻き板とで廃プラは逃げずに下進送りを可能にした。The carry-out cut-out amount changes depending on how the gap between the head and the head is shifted. Therefore, the standing chain conveyor enables sliding, and waste plastic in the hopper is scattered outside. Prevent with a hopper inclined plate. With this inclined plate and scraper, the waste plastic can be fed downward without escaping.
図2は実施例2の説明図で、実施例1との違いは、グランドホッパーと違って搬送設備の途中で乗継ぎ又は分岐などの中継用のホッパーで右または左に方向を変えるため13.供給コンベヤー、14.はホッパー下の引出しコンベヤー又は乗り継ぎ用である。FIG. 2 is an explanatory diagram of the second embodiment. Unlike the ground hopper, FIG. 2 is different from the ground hopper in order to change the direction to the right or left by a relay hopper such as connecting or branching in the middle of the transport facility. Feeding conveyor, 14. Is for a drawer conveyor or transit under the hopper.
1.ホッパー(クッション用)フレームを底板上に4.水平掻きチェーンホッパーを備え、7.立て掻きスクレーパーを持つ。6.立て掻きチェーンコンベヤーは、上部供給側を傾かせ、排出口8.より供給した廃プラは掻き出される。1. 3. Place the hopper (for cushion) frame on the bottom plate. 6. equipped with horizontal scraping chain hopper, Hold a vertical scraper. 6). The vertical scraper chain conveyor tilts the upper supply side and discharges it 8. Waste plastic supplied more is scraped.
この供給口は、最終処理設備の供給口でも構わないし、又受けホッパーでもよく、確実に処理物を定量排出させることが可能である。This supply port may be a supply port of a final processing facility, or may be a receiving hopper, and it is possible to reliably discharge a processed material in a fixed amount.
図2.に示すホッパーは、搬送された廃プラは、供給BCで受け排出口は下部の左右にありどちらから払い出す時は反対側の傾斜チェーンコンベヤーを停止し、払い出す方向のみ可動させると必要に応じて左でも右でダンパー替りに払い出すことを可能にしてFIG. The hopper shown in Fig. 2 shows that the transported waste plastic is supplied with BC, and the discharge outlets are on the left and right of the lower part. It is possible to pay out instead of the damper on the left or right
廃プラの不整形物の再利用にあたってプラントの必要方向に移動、貯蔵、払い出しを定量、次の設備に供給させるに詰まることなく搬送を可能にすることができる。When reusing waste plastic irregularities, it is possible to move, store, and dispense in the necessary direction of the plant, and transport it without clogging it so that it can be supplied to the next equipment.
1.ホッパー
2.ホッパー床板
3.ホッパー傾斜板
4.水平掻きチェーンコンベヤーヘッド部
5.水平チェーンコンベヤーレーキ
6.立て掻きチェーンコンベヤーヘッド部
7.立て掻きチェーンコンベヤーレーキ
8.排出部
9.ホッパー受入上部
10.排出部
11.供給BCヘッド
12.コンベヤー上の廃プラ
13.供給BCベルト
14.引出しBC
15.立掻きチェーンコンベヤーGM
16.水平チェーンコンベヤーGM1. Hopper 2. 2.
15. Vertical chain conveyor GM
16. Horizontal chain conveyor GM
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