JP2014136416A - Molding method and molding apparatus of pneumatic tire - Google Patents

Molding method and molding apparatus of pneumatic tire Download PDF

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JP2014136416A
JP2014136416A JP2013007590A JP2013007590A JP2014136416A JP 2014136416 A JP2014136416 A JP 2014136416A JP 2013007590 A JP2013007590 A JP 2013007590A JP 2013007590 A JP2013007590 A JP 2013007590A JP 2014136416 A JP2014136416 A JP 2014136416A
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belt
peripheral surface
outer peripheral
molding drum
molding
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Osamu Sadakuni
修 佐田國
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Bridgestone Corp
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Bridgestone Corp
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Abstract

PROBLEM TO BE SOLVED: To stick laminated strip members in a condition that the laminated strip members are surely and closely contacted to each other by exhausting efficiently and sufficiently residual air among the strip members, when sticking a strip member constituting a pneumatic tire onto stuck strip members stuck on a molding drum.SOLUTION: A pneumatic tire molding method includes a winding process for winding a strip member discharged by a strip member discharge device onto an outer peripheral surface of a molding drum or an outer peripheral surface of strip members on the outer peripheral surface of the molding drum, and a compression-bonding process for compression-bonding the discharged strip member to the outer peripheral surface of the molding drum or the outer peripheral surface of the strip members on the outer peripheral surface of the molding drum at the same time as the winding process. In the compression-bonding process, compression-bonding in the all area of the compression-bonding width in the axial direction of the drum for the strip members to be stuck is performed at a same time, and the compression-bonding process of each of the plural strip members is performed every time when each winding process of the plural strip members is finished.

Description

本発明は、空気入りタイヤの成型方法および成型設備に関するものである。   The present invention relates to a pneumatic tire molding method and molding equipment.

空気入りタイヤを構成する未加硫ゴム部材を成型ドラム上のインナーライナーに貼り付け、あるいは貼り付けられた未加硫ゴム部材にさらに他の未加硫ゴム部材を貼り付ける過程において、この両者の貼り付け面間に空気が残留するため、従来では、成型ドラム上に貼り付けられた未加硫ゴム部材をステッチングロールと称せられる圧着ロールでもって加圧し、貼り付け面間の空気を排出していた(特許文献1参照)。   In the process of pasting the unvulcanized rubber member constituting the pneumatic tire on the inner liner on the molding drum, or further pasting another unvulcanized rubber member on the pasted unvulcanized rubber member, Since air remains between the pasting surfaces, conventionally, the unvulcanized rubber member pasted on the molding drum is pressurized with a crimping roll called a stitching roll, and the air between the pasting surfaces is discharged. (See Patent Document 1).

国際公開第2009/150934号International Publication No. 2009/150934

従来の圧着ロールを使用した空気の排出方式では、圧着力が強く、カーカスプライに皺が発生し易いという欠点がある。また全部材貼付け後に圧着ロールで加圧する工程が別途必要だった。本発明は、帯状部材間の残留空気を能率良く充分に排出できる方法および設備を提供することを目的としている。   The conventional air discharge method using a pressure-bonding roll has the disadvantages that the pressure-bonding force is strong and the carcass ply is easily wrinkled. Moreover, the process of pressurizing with a pressure-bonding roll after pasting all members was separately required. An object of this invention is to provide the method and installation which can discharge | emit the residual air between strip | belt-shaped members efficiently and fully.

請求項1記載の発明は、空気入りタイヤを構成する複数の帯状部材を、成型ドラムの外周面に順次貼り付ける空気入りタイヤ成型方法であって、前記成型ドラムの外周面に対する前記複数の帯状部材の貼り付けは、前記成型ドラム外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材の外周面に、帯状部材搬出装置より搬出された前記帯状部材を巻き付ける巻き付け工程と、該巻き付け工程と同時に、前記成型ドラム外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材の外周面に巻き付けられている前記帯状部材を前記成型ドラムの外周面上の前記既貼り付け帯状部に圧着する圧着工程とよりなり、該圧着工程では、圧着される帯状部材のドラム軸方向における圧着幅全領域内の圧着を同時に行ない、前記複数の帯状部材の圧着工程を、前記複数の帯状部材の各巻き付け工程が終了する都度に実行することを特徴とする空気入りタイヤ成型方法である。   The invention according to claim 1 is a pneumatic tire molding method in which a plurality of belt-shaped members constituting a pneumatic tire are sequentially attached to the outer peripheral surface of the molding drum, wherein the plurality of belt-shaped members with respect to the outer peripheral surface of the molding drum Is a winding step of winding the belt-shaped member carried out from the belt-shaped member unloading device around the outer peripheral surface of the molding drum or the peripheral surface of the already-bonded belt-shaped member already pasted on the outer peripheral surface of the molding drum, Simultaneously with the winding step, the belt-like member wound around the outer peripheral surface of the molding drum or the outer peripheral surface of the already-attached belt-like member already attached to the outer peripheral surface of the molding drum is moved on the outer peripheral surface of the molding drum. It consists of a crimping process for crimping to the already-adhered band-shaped part, and in this crimping process, the crimping within the entire crimping width region in the drum axis direction of the band-shaped member to be crimped is performed simultaneously. Deeds, the crimping process of the plurality of the belt-shaped member, a pneumatic tire molding method characterized by each winding step of the plurality of the belt-shaped member is performed each time the ends.

本発明によりタイヤを構成する帯状部材が相互に緊密に密着した高品質の空気入りタイヤを能率良く生産することができる。   According to the present invention, it is possible to efficiently produce a high-quality pneumatic tire in which the belt-shaped members constituting the tire are in close contact with each other.

また、前記帯状部材搬出手段から搬出された帯状部材を、前記成型ドラム外周面上の前記既貼り付け帯状部材に巻き付ける都度、直に前記帯状部材を前記成型ドラム外周面上の前記既貼り付け帯状部材に圧着するため、該両帯状部材を相互に隙間なく密着することが可能となり、積層される前記複数の帯状部材間の残留空気を確実に排出でき、信頼性の高い空気入りタイヤを生産することができる。   Further, whenever the belt-like member carried out from the belt-like member carrying-out means is wound around the already-attached belt-like member on the outer peripheral surface of the molding drum, the belt-like member is directly attached to the belt-like member on the outer peripheral surface of the molding drum. Since it is crimped to the member, it becomes possible to closely adhere both the band-like members to each other without gaps, and it is possible to reliably discharge the residual air between the plurality of band-like members to be laminated, and to produce a highly reliable pneumatic tire. be able to.

本発明の一実施の形態に係る空気入りタイヤの横断面図。1 is a cross-sectional view of a pneumatic tire according to an embodiment of the present invention. タイヤ構成部材が成型ドラムに順次配置される状態を示した横断面図。The cross-sectional view which showed the state by which a tire structural member is sequentially arrange | positioned to a molding drum. 本発明の一実施例の形態に係る空気入りタイヤの成型設備の正面図。The front view of the shaping | molding equipment of the pneumatic tire which concerns on the form of one Example of this invention. 図3においてIV方向から見た本発明の一実施例の形態に係る空気入りタイヤの成型設備の正面図である。FIG. 4 is a front view of a pneumatic tire molding facility according to an embodiment of the present invention viewed from the IV direction in FIG. 3. 図4のV−V線で切断された空気入りタイヤの成型設備におけるマコロールの配列状態を図示した矢視図である。It is the arrow line view which illustrated the arrangement | sequence state of the macholol in the shaping | molding equipment of the pneumatic tire cut | disconnected by the VV line | wire of FIG. 図5のVI−VI線に沿って切断したマコロールおよびマコロール周辺部分の縦断図面である。FIG. 6 is a longitudinal sectional view of macolol and a macolol peripheral portion cut along the line VI-VI in FIG. 5. 図5のVII−VII矢視図である。It is a VII-VII arrow line view of FIG. 図7のVIII−VIII横断面図である。It is a VIII-VIII transverse cross section of Drawing 7. 成型ドラムの外周面に最初に貼り付けられるインナーライナーの貼り付け方向最先端縁が成型ドラム外周面の母線と一致した場合のマコロールの配列状態を図示した平面図である。FIG. 5 is a plan view illustrating an arrangement state of maco rolls when the leading edge in the attaching direction of the inner liner first attached to the outer peripheral surface of the molding drum coincides with the generatrix of the outer peripheral surface of the molding drum. インナーライナーの次にチェーファが貼り付けられる場合のマコロールの配列状態とチェーファの貼り付けられる位置を図示した平面図である。It is the top view which illustrated the arrangement | sequence state of a macholol in case a chafer is affixed next to an inner liner, and the position where a chafer is affixed. チェーファの次にカーカスプライが貼り付けられる場合のマコロールの配列状態とカーカスプライが貼り付けられる位置を図示した平面図である。It is the top view which illustrated the arrangement | positioning state of a macolol and the position where a carcass ply is affixed when a carcass ply is affixed next to a chafer. 成型ドラムの外周面に最初に貼り付けられるインナーライナーの貼り付け方向最先端縁が平行四辺形に形成された場合のマコロールの配列状態を図示した平面図である。It is the top view which illustrated the arrangement | sequence state of the macolol at the time of the sticking direction frontmost edge of the inner liner first affixed on the outer peripheral surface of a shaping | molding drum being formed in a parallelogram.

以下、図1ないし図11に図示された本発明に係る空気入りタイヤ成型方法および空気入りタイヤ成型設備の実施状況を図示した実施例1について説明する。
図1に図示されるような横断面形状をした空気入りタイヤ0は、図2に図示されるインナーライナー2,チェーファ3,カーカスプライ4,ビード5,ビードフィラー6,サイドウォール7,ベルト8およびトレッド9等よりなる帯状部材1でもって構成され、図2ないし図8に図示された本発明の空気入りタイヤ成型設備10を利用し、本発明の空気入りタイヤ成型方法に従って成型される。
Hereinafter, Example 1 which illustrated the implementation status of the pneumatic tire molding method and pneumatic tire molding facility according to the present invention illustrated in FIGS. 1 to 11 will be described.
A pneumatic tire 0 having a cross-sectional shape as shown in FIG. 1 includes an inner liner 2, a chafer 3, a carcass ply 4, a bead 5, a bead filler 6, a sidewall 7, a belt 8 and a belt shown in FIG. The belt-shaped member 1 made of a tread 9 or the like is used, and is molded according to the pneumatic tire molding method of the present invention using the pneumatic tire molding facility 10 of the present invention shown in FIGS.

まず、本発明の空気入りタイヤ成型設備10の構造について説明する。
空気入りタイヤ成型設備10において、帯状部材1が帯状部材搬出装置15により成型ドラム11に搬出される方向を前方とし、成型ドラム11のドラム回転軸13と平行な方向を左右方向とし、これら前後、左右方向に対し直交する方向を上下方向とする。
First, the structure of the pneumatic tire molding facility 10 of the present invention will be described.
In the pneumatic tire molding facility 10, the direction in which the belt-like member 1 is carried out to the molding drum 11 by the belt-like member unloading device 15 is the front, the direction parallel to the drum rotation shaft 13 of the molding drum 11 is the left-right direction, The direction orthogonal to the left-right direction is the up-down direction.

成型ドラム11はドラム回転軸13に連結された図示されないモータにより予め設定された回転速度で回転駆動され、帯状部材搬出装置15では、1対のプーリ16に無端ベルト17が架設されており、前後いずれか一方のプーリ16は、ドラム外周面12の周速度と同一の周速度となるように、成型ドラム11に連動して回転駆動され、無端ベルト17の搬送面17aの搬送方向延長面は成型ドラム11のドラム外周面12に略接する方向に指向している。   The molding drum 11 is rotationally driven at a preset rotational speed by a motor (not shown) connected to the drum rotation shaft 13, and in the belt-shaped member unloading device 15, an endless belt 17 is installed on a pair of pulleys 16 and One of the pulleys 16 is rotationally driven in conjunction with the molding drum 11 so that the peripheral speed is the same as the peripheral speed of the drum outer peripheral surface 12, and the transport direction extension surface of the transport surface 17a of the endless belt 17 is molded. The direction of the drum 11 is substantially in contact with the drum outer peripheral surface 12.

また、無端ベルト17の搬送面17aがドラム外周面12に隣接する個所に、帯状部材圧着装置20のマコロール33が接し、上下および左右に扁平な直方体状の圧着ユニットケーシング21は、帯状部材1が成型ドラム11のドラム外周面12に隣接した部分とドラム回転軸13とを結ぶ上下面に沿って配置されている。   In addition, the belt-shaped member 1 has a rectangular parallelepiped-shaped crimp unit casing 21 flat in the vertical and horizontal directions where the maco roll 33 of the belt-shaped member crimping device 20 is in contact with the conveyance surface 17a of the endless belt 17 adjacent to the drum outer peripheral surface 12. The molding drum 11 is disposed along the upper and lower surfaces connecting the portion adjacent to the drum outer peripheral surface 12 and the drum rotation shaft 13.

帯状部材圧着装置20の圧着ユニットケーシング21内は、図4に図示されるように、左右方向に亘り等間隔に配置された隔壁22でもって多数の隔室23が形成され、図5に図示されるように、該隔室23内にマコロールユニット24が前後に移動可能に嵌装されるとともに、前後方向に指向したユニット駆動シャフト25がマコロールユニット24を貫通し、ユニット駆動シャフト25の両端は圧着ユニットケーシング21の内面に設けられた枢支部26に嵌合枢支され、マコロールユニット24内にそれぞれユニット前後駆動モータ27(図7,図8参照)が設けられており、ユニット前後駆動モータ27によりユニット駆動シャフト25が正逆転すると、マコロールユニット24が圧着ユニットケーシング21内で前後に移動できるようになっている。   As shown in FIG. 4, a number of compartments 23 are formed in the crimping unit casing 21 of the belt-shaped member crimping apparatus 20 with partition walls 22 arranged at equal intervals in the left-right direction. As shown in the figure, the macolol unit 24 is fitted in the compartment 23 so as to be movable in the front-rear direction, and the unit drive shaft 25 oriented in the front-rear direction penetrates the macolol unit 24, and both ends of the unit drive shaft 25 are Is fitted and supported by a pivot 26 provided on the inner surface of the crimping unit casing 21, and a unit front / rear drive motor 27 (see FIGS. 7 and 8) is provided in the macolol unit 24. When the unit drive shaft 25 is rotated forward and backward by the motor 27, the macolol unit 24 can move back and forth within the crimping unit casing 21.

さらに、図7に図示されるように、圧着ユニットケーシング21の下壁21aに上下方向に連通した開孔21bが形成されるとともに、この開孔21bにマコロール枢支板29が前後、上下に摺動可能に嵌装され、このマコロール枢支板29の一側辺にラック29aが形成され、このラック29aに噛合うギヤ30が、マコロールユニット24と一体の昇降モータ31(図8参照)の回転軸31aに一体に嵌着されており、昇降モータ31の正逆転により、マコロール枢支板29が上下昇降しうるようになっている。   Further, as shown in FIG. 7, an opening 21b communicating with the lower wall 21a of the crimping unit casing 21 in the vertical direction is formed, and the Macolol pivot support plate 29 is slid back and forth and up and down in the opening 21b. A rack 29a is formed on one side of the Macoroll pivotal support plate 29, and the gear 30 that meshes with the rack 29a is connected to the Macoroll unit 24 and an elevating motor 31 (see FIG. 8). It is integrally fitted to the rotating shaft 31a, and the Macolor pivot support plate 29 can be moved up and down by forward and reverse rotation of the lifting motor 31.

図7に図示されるように、マコロール枢支板29の上部における前後面に接する1対のガイドロール35が枢支されており、ユニット前後駆動モータ27の駆動に伴ないマコロール枢支板29が前後に傾くのがガイドロール35で阻止されて、昇降モータ31の動作時にマコロール枢支板29が円滑に昇降しうるようになっている。なお、ガイドロール35をマコロール枢支板29の上部のみならず下部にも設けると、より円滑にマコロール枢支板29を昇降できる。   As shown in FIG. 7, a pair of guide rolls 35 in contact with the front and rear surfaces of the upper part of the macolol pivot support plate 29 are pivotally supported. The guide roll 35 is prevented from inclining back and forth, so that the macoroll pivotal support plate 29 can be moved up and down smoothly when the elevating motor 31 operates. In addition, if the guide roll 35 is provided not only on the upper part of the macolol pivot support plate 29 but also on the lower part, the macolol pivot support plate 29 can be raised and lowered more smoothly.

さらにまた、マコロール枢支板29の下端部にロール支持軸32を介してマコロール33が回転可能に枢支され、マコロール33の外周部には帯状部材1の幅方向の各部位の厚さの変化に対応し弾性復元力に大きな変化のない弾性外輪34が形成されている。   Furthermore, a maco roll 33 is pivotally supported on the lower end portion of the macho roll pivot plate 29 via a roll support shaft 32, and the thickness of each part in the width direction of the belt-like member 1 is changed on the outer circumference of the maco roll 33. Accordingly, an elastic outer ring 34 is formed in which the elastic restoring force does not change greatly.

各帯状部材圧着装置20には、圧着ユニットケーシング21の略上下中央部に1本のユニット駆動シャフト25を設けたが、2本のユニット駆動シャフト25を圧着ユニットケーシング21の上下に設け、上下のユニット駆動シャフト25をチェーン伝動手段等でもって連結すれば、マコロールユニット24を円滑に駆動できる。   Each belt-like member crimping device 20 is provided with one unit drive shaft 25 at the substantially vertical center of the crimp unit casing 21, but two unit drive shafts 25 are provided above and below the crimp unit casing 21, If the unit drive shaft 25 is connected by a chain transmission means or the like, the machol unit 24 can be driven smoothly.

次に、図3ないし図8に図示された空気入りタイヤ成型設備10を利用して空気入りタイヤ0を成型する方法について説明する。   Next, a method for molding the pneumatic tire 0 using the pneumatic tire molding facility 10 shown in FIGS. 3 to 8 will be described.

まず、矩形状に形成された気密性の高いインナーライナー2を成型ドラム11のドラム外周面12に貼り付ける場合、帯状部材圧着装置20を上方から下方へ見た図5において、図示されない制御装置からの制御信号に基づき、マコロールユニット24内におけるユニット前後駆動モータ27(図8参照)を駆動させてユニット駆動シャフト25を適宜回転させ、図5のVI−VI線に沿い階段的に折曲された略逆V字状にマコロールユニット24を移動させた後、昇降モータ31でもってマコロール33を成型ドラム11のドラム外周面12に当接させる。   First, when a highly airtight inner liner 2 formed in a rectangular shape is affixed to the drum outer peripheral surface 12 of the molding drum 11, in FIG. On the basis of the control signal, the unit front / rear drive motor 27 (see FIG. 8) in the macolol unit 24 is driven to appropriately rotate the unit drive shaft 25, and is bent stepwise along the line VI-VI in FIG. After moving the macoroll unit 24 in a substantially inverted V shape, the elevating motor 31 brings the macolol 33 into contact with the drum outer peripheral surface 12 of the molding drum 11.

次に、図3において、成型ドラム11のドラム回転軸13を反時計方向に回転させながら、帯状部材搬出装置15によってインナーライナー2をドラム回転軸13の周速度と同一の移送速度で成型ドラム11のドラム外周面12上に搬出すると、図5に図示されるように、インナーライナー2は矢印方向Aに移動して、インナーライナー2の先端縁2aが帯状部材圧着装置20に接近するとともに昇降モータ31の正転でマコロール枢支板29が下降し、先端縁2aの左右中央部に、逆V字状の先頭マコロールユニット24aのマコロール33が接触して(図9参照)インナーライナー2の先端縁2aが成型ドラム11のドラム外周面12に圧着され、成型ドラム11の回転に連動し、先頭マコロールユニット24aからそれぞれ左右へ隣接するマコロールユニット24のマコロール33によって先端縁2aが左右両側方に向い次々と圧着されるため、ドラム外周面12とインナーライナー2とに挟まれた空間中の残留空気が左右方向へ移動し、インナーライナー2の左右両側縁から大気中に排出される結果、ドラム外周面12とインナーライナー2とは隙間なく密着できる。   Next, in FIG. 3, while the drum rotating shaft 13 of the forming drum 11 is rotated counterclockwise, the inner liner 2 is moved at the same transfer speed as the peripheral speed of the drum rotating shaft 13 by the belt-shaped member unloading device 15. As shown in FIG. 5, the inner liner 2 moves in the direction of arrow A, and the leading edge 2a of the inner liner 2 approaches the belt-like member crimping device 20 and lift motor as shown in FIG. By the forward rotation of 31, the Macolol pivotal support plate 29 descends, and the Macolol 33 of the inverted V-shaped leading Macolol unit 24 a comes into contact with the left and right central portions of the distal end edge 2 a (see FIG. 9). The edge 2a is pressure-bonded to the drum outer peripheral surface 12 of the molding drum 11, and interlocked with the rotation of the molding drum 11, by the maco roll 33 of the maco roll unit 24 adjacent to the left and right from the leading maco roll unit 24a. Since the leading edge 2a is pressed one after another toward the left and right sides, the residual air in the space between the drum outer peripheral surface 12 and the inner liner 2 moves in the left and right direction, and the left and right edges of the inner liner 2 As a result, the drum outer peripheral surface 12 and the inner liner 2 can be in close contact with each other without gaps.

インナーライナー2の後端縁(図示されず)が左右最外側のマコロール33の直下を通過した時点でインナーライナー2の貼り付けが終了するので、その後、圧着ユニットケーシング21のマコロールユニット24の内、左右両側部にそれぞれ隣接した3個ないし4個のマコロールユニット24のみを図10に図示するよう逆V字状に移動させてから、このマコロールユニット24のマコロール33のみを下降させるとともに、成型ドラム11のドラム外周面12に貼り付けられたインナーライナー2の左右両側部上に2枚のチェーファ3を搬出し、前述したと同様な作業を行なうことにより、2枚のチェーファ3をインナーライナー2の左右両側部に隙間なく密着することができる。   Since the inner liner 2 is pasted when the rear end edge (not shown) of the inner liner 2 passes just below the right and left outermost maco rolls 33, the inside of the maco roll unit 24 of the crimping unit casing 21 thereafter. In addition, after moving only 3 to 4 macolol units 24 adjacent to the left and right sides respectively in an inverted V shape as shown in FIG. 10, only the macolol 33 of the macolol unit 24 is lowered, Two chafers 3 are unloaded on both the left and right sides of the inner liner 2 affixed to the drum outer peripheral surface 12 of the molding drum 11, and the same operations as described above are carried out to attach the two chafers 3 to the inner liner. 2 can be adhered to both the left and right side portions without a gap.

さらに、図11に図示されるように、インナーライナー2の左右両側部にそれぞれ貼り付けられた2枚のチェーファ3の外側部とチェーファ3からインナーライナー2にはみ出した部分とに亘ってカーカスプライ4を前述したと同様に貼り付け、このような作業をビード5,ビードフィラー6,サイドウォール7,ベルト8,トレッド9について順次行なうことにより、加硫されていない空気入り生タイヤを成型することができ、この空気入り生タイヤを図示されない加硫機の上下割りモールド内に挿入後、空気入り生タイヤのインナーライナーにブラダ張り付け、ブラダー内に高温・高圧流体を注入して空気入りタイヤを完成することができる。   Further, as shown in FIG. 11, the carcass ply 4 extends over the outer portion of the two chafers 3 attached to the left and right side portions of the inner liner 2 and the portion protruding from the chafer 3 to the inner liner 2. Can be molded in the same manner as described above, and by sequentially performing such operations on the bead 5, the bead filler 6, the sidewall 7, the belt 8 and the tread 9, an unvulcanized pneumatic green tire can be molded. This pneumatic green tire can be inserted into an upper and lower split mold of a vulcanizer (not shown), and then affixed to the inner liner of the pneumatic green tire, and a high-temperature and high-pressure fluid is injected into the bladder to complete the pneumatic tire. be able to.

また、複数のマコロール33を成型ドラム11の全幅方向に亘り相互に接近して成型ドラム11のドラム回転軸13に対して移動させずに帯状部材1であるインナーライナー2,チェーファ3,カーカスプライ4,ビード5…を次々と重ねて貼り付けるため、積層された帯状部材1間の空気を成型ドラム11の両外側方へ流して大気中に放出できるので、高品質の空気入りタイヤを能率良く生産することができる。   Further, the inner liner 2, the chafer 3, and the carcass ply 4 that are the belt-like members 1 are moved without moving the plurality of maco rolls 33 toward each other over the entire width direction of the molding drum 11 with respect to the drum rotating shaft 13 of the molding drum 11. , Beads 5 ... are stacked one after another, so that the air between the laminated strips 1 can flow to the outside of the molding drum 11 and be released into the atmosphere, so high-quality pneumatic tires can be produced efficiently. can do.

図1ないし図11に図示の実施形態では、成型ドラム11のドラム外周面12に貼り付けられるインナーライナー2の先端縁2aは、インナーライナー2の側縁に対して直角であるため、インナーライナー2の先端縁2aと図示されない後端縁とが重なる場合、その重なり部分が、空気入りタイヤ0の周方向に関して一個所に集中することがあるので、これを避けるために、平行四辺形に形成されるインナーライナー2を用いた場合には、図12に図示するように、インナーライナー2の2先端縁2bの左右両側端2c,2dと左右の最外側端の33c,33dとの距離X,Yを一致させると、インナーライナー2の後端縁の左右外側縁から左右の最外縁の33c,33dが同時に離れるので、インナーライナー2と成型ドラム11のドラム外周面12との間の残留空気の排出を同時に終了する結果となり、空気入りタイヤ0の排気の排出を均等に行なうことができる。   In the embodiment shown in FIGS. 1 to 11, the leading edge 2 a of the inner liner 2 attached to the drum outer peripheral surface 12 of the molding drum 11 is perpendicular to the side edge of the inner liner 2. When the leading edge 2a of the tire overlaps with the trailing edge (not shown), the overlapping portion may be concentrated in one place with respect to the circumferential direction of the pneumatic tire 0. To avoid this, it is formed in a parallelogram. When the inner liner 2 is used, as shown in FIG. 12, the distances X, Y between the left and right ends 2c, 2d of the two leading edges 2b of the inner liner 2 and the left and right outermost ends 33c, 33d Since the left and right outer edges 33c and 33d are separated from the left and right outer edges of the rear end edge of the inner liner 2 at the same time, the residual between the inner liner 2 and the drum outer peripheral surface 12 of the molding drum 11 As a result, the exhaust of air is terminated at the same time, and the exhaust of the pneumatic tire 0 can be evenly discharged.

また、前記帯状部材搬出装置15から搬出された帯状部材1を、前記成型ドラム外周面12上の前記既貼り付け帯状部材1に巻き付ける都度、直に前記帯状部材1を前記成型ドラム外周面12上の前記既貼り付け帯状部材1に圧着するため、該両帯状部材1を相互に隙間なく密着することが可能となり、積層される前記複数の帯状部材間1の残留空気を確実に排出でき、信頼性の高い空気入りタイヤ0を生産することができる。   Each time the belt-like member 1 carried out from the belt-like member carrying-out device 15 is wound around the already-attached belt-like member 1 on the outer peripheral surface 12 of the molding drum, the belt-like member 1 is directly put on the outer peripheral surface 12 of the molding drum. Since the two belt-like members 1 can be brought into close contact with each other without any gaps, the residual air between the plurality of belt-like members 1 to be stacked can be surely discharged and reliable. A highly efficient pneumatic tire 0 can be produced.

前記成型ドラム外周面12に既に貼り付けられた既貼り付け帯状部材1に貼り付けられる帯状部材1は、一般的に、どのような帯状部材1でもその周辺部の厚さは他の中央部分に比べて薄く、一体型の圧着ロールで前記帯状部材1を圧着する従来のタイヤ成型設備10によれば、前記帯状部材1における薄い周辺部の加圧力が低く、該帯状部材1の薄い周辺部が確実に密着できないのに対し、昇降モータ31の回転トルクを増大させることにより、前記既貼り付け帯状部材1に貼り付けられる帯状部材1の薄い周辺部のみが強く圧着可能となる結果、この貼り付けられる帯状部材1の周辺部が剥れにくく、確実に前記既貼り帯状部材1に密着状態を保持できる。   In general, the band-like member 1 attached to the already-attached belt-like member 1 already stuck to the outer peripheral surface 12 of the molding drum is such that the thickness of the peripheral part of any belt-like member 1 is in the other central part. According to the conventional tire molding equipment 10 which is thinner than that of the belt-shaped member 1 and presses the belt-shaped member 1 with an integrated crimping roll, the pressure applied to the thin peripheral portion of the belt-shaped member 1 is low. As a result of increasing the rotational torque of the lifting / lowering motor 31, only the thin peripheral portion of the band-shaped member 1 to be bonded to the already-bonded band-shaped member 1 can be strongly pressure-bonded. The peripheral part of the strip-shaped member 1 to be peeled off is difficult to peel off, and it is possible to reliably keep the adhered state to the already-bonded strip-shaped member 1.

前記成型ドラム11の外周面12に既に貼り付けられた既貼り付け帯状部材1に対し後続の帯状部材1を貼り付ける際に、該後続の帯状部材1以外の既貼り付け帯状部材1に接触するマコロール33を上方へ引上げることにより、前記既貼り付け領域に無用な圧着力を加えないようにできるために、前記既貼り付け帯状部材1には、必要以上の圧着力が加えられない。従って、該既貼り付け帯状部材1が初期の形状を保持できて変形することがなく、また、該既貼り付け帯状部材1中のコードが波状に変形することが未然に阻止される。   When the subsequent band member 1 is bonded to the already bonded band member 1 that has already been bonded to the outer peripheral surface 12 of the molding drum 11, it comes into contact with the previously bonded band member 1 other than the subsequent band member 1. By pulling up the maco roll 33 upward, it is possible not to apply unnecessary pressure-bonding force to the already-bonded region, so that the pressure-bonding force more than necessary is not applied to the already-bonded belt-shaped member 1. Therefore, the already-attached belt-like member 1 can retain its initial shape and is not deformed, and the cord in the already-attached belt-like member 1 is prevented from being deformed into a wave shape.

変形し易い未加硫ゴム部材1に対し、必要最小限の加圧でもって、未加硫ゴム部材1間の空気を充分に排出でき、過剰な加圧による未加硫ゴム部材1の変形を回避できる。   With respect to the unvulcanized rubber member 1 that is easily deformed, the air between the unvulcanized rubber members 1 can be sufficiently discharged with the minimum necessary pressure, and the deformation of the unvulcanized rubber member 1 due to excessive pressure can be prevented. Can be avoided.

貼り付けようとする帯状部材1に一旦接触したマコロール33は、その貼り付け動作が終了する迄は、この貼り付けようとする帯状部材1に接触した状態を維持し、貼り付け動作終了後に、マコロール33はこの帯状部材1から離れるため、既貼り付け帯状部材1とこれに貼り付けようとする帯状部材1との間に隙間が生ずることがなく、積層された帯状部材1は相互に強力に結合され、残存空気が介在する惧れがない。   The macolol 33 that has once contacted the band-shaped member 1 to be pasted maintains the state of contact with the band-shaped member 1 to be pasted until the pasting operation is completed. Since 33 is separated from the belt-like member 1, there is no gap between the belt-like member 1 already pasted and the belt-like member 1 to be pasted thereon, and the laminated belt-like members 1 are strongly bonded to each other. There is no risk of residual air intervening.

筒状体に形成された成型ドラム11の外周面12に向って、空気入りタイヤ0を構成する複数の帯状部材1を、帯状部材搬出装置により次々に搬出して、前記筒状体成型ドラム11の中心線を中心として回転する該成型ドラム外周面12上の既貼り付け帯状部材1の外周面12に巻き付け、該巻き付け工程と圧着される帯状部材1の圧着工程とを同時に行ない、前記複数の帯状部材1の圧着工程を、前記複数の帯状部材1の各巻き付け工程が終了する都度に実行できる。   A plurality of belt-like members 1 constituting the pneumatic tire 0 are successively carried out by a belt-like member unloading device toward the outer peripheral surface 12 of the molding drum 11 formed in the cylindrical body, and the cylindrical body molding drum 11 is Winding around the outer peripheral surface 12 of the already-bonded strip-shaped member 1 on the outer peripheral surface 12 of the molding drum rotating around the center line of the sheet, and simultaneously performing the winding step and the crimping step of the strip-shaped member 1 to be crimped. The crimping | compression-bonding process of the strip | belt-shaped member 1 can be performed whenever each winding process of the said some strip | belt-shaped member 1 is complete | finished.

前記成型ドラム11の幅方向に亘り所要の部位に分割された複数のマコロール33で前記圧着ロールを構成し、かつマコロール33の外周に帯状部材1の幅方向の各部位の厚さの変化に対応して適正に弾性変形できる弾性外輪34を設けたため、該マコロール33で圧着される帯状部材1に対し、該帯状部材1の前記成型ドラム11幅方向の各部位に対し、前記マコロール33でもってそれぞれ適正な加圧力を加えることができる結果、前記帯状部材1が変形することなく、該帯状部材1と前記成型ドラム外周面12上の被貼り付け部材との間の空気を確実に排出できる。   The pressure-bonding roll is constituted by a plurality of maco rolls 33 divided into required parts over the width direction of the molding drum 11, and the thickness of each part in the width direction of the belt-like member 1 is accommodated on the outer periphery of the maco roll 33. Since the elastic outer ring 34 that can be appropriately elastically deformed is provided, the band-shaped member 1 that is pressure-bonded by the macolol 33 is provided with the macolol 33 for each part of the band-shaped member 1 in the width direction of the molding drum 11. As a result of being able to apply an appropriate pressure, the air between the band-shaped member 1 and the member to be adhered on the outer peripheral surface 12 of the molding drum can be reliably discharged without deformation of the band-shaped member 1.

前記成型ドラム11を上方から下方を見た平面視で、該成型ドラム11の外周面12上の既貼り付け帯状部材1にその幅方向に亘って貼り付けられる帯状部材1の貼り付け開始縁幅方向中央に、複数のマコロール33の内の前記帯状部材1の貼り付け開始縁方向中央に対応した左右中央マコロール33を配置するとともに、該中央マコロール33から前記成型ドラム11の幅方向へ順次離れた残りのマコロール33を、前記帯状部材1の貼り付け開始縁から前記成型ドラム1の回転方向側へ離れた位置に配置した状態で、成型ドラム外周面12の幅方向に亘って配設されている複数のマコロール33の内の前記帯状部材1の貼り付け開始縁幅方向中央に対応した左右中央マコロール33が、成型ドラム11の回転で該帯状部材1の貼り付け開始縁中央を圧着し、該成型ドラム11の回転が進行するにつれて、前記中央マコロール33に隣接した左右の複数のマコロール33が前記帯状部材1の貼り付け開始縁を次々に圧着することにより、前記成型ドラム11の外周面12、または該成型ドラム11の外周面12に既に貼り付けられた既貼り付け帯状部材1の外周面に巻き付けられた前記帯状部材1と該成型ドラム11の外周面上の既貼り付け帯状部材1との隙間に存在する空気が前記帯状部材1の幅方向中央部から該帯状部材1の左右縁に向って流動しながら大気中に円滑に排出できる結果、前記成型ドラム11上の前記両帯状部材1が相互に一体的に結合できるので、高品質の空気入りタイヤ0を効率良く生産することが可能となる。   In a plan view of the molding drum 11 as viewed from above, the pasting start edge width of the band-shaped member 1 that is pasted on the pasted band-shaped member 1 on the outer peripheral surface 12 of the molding drum 11 in the width direction. At the center of the direction, the left and right center maco rolls 33 corresponding to the center of the pasting start edge direction of the band-shaped member 1 among the plurality of maco rolls 33 are disposed, and the center maco rolls 33 are sequentially separated from each other in the width direction of the molding drum 11. The remaining maco roll 33 is disposed across the width direction of the outer peripheral surface 12 of the molding drum in a state where the remaining maco roll 33 is disposed at a position away from the start edge of the band-shaped member 1 toward the rotation direction of the molding drum 1. Among the plurality of maco rolls 33, the left and right central maco rolls 33 corresponding to the center of the band start member 1 in the width direction of the pasting are pressure-bonded to the center of the band start member 1 by the rotation of the molding drum 11, and the molding is performed. Drum 11 As the rotation proceeds, a plurality of left and right maco rolls 33 adjacent to the central maco roll 33 press the application start edges of the belt-like member 1 one after another, so that the outer peripheral surface 12 of the molding drum 11 or the molding drum 11 is present in the gap between the belt-like member 1 wound around the outer peripheral surface of the already-attached belt-like member 1 already attached to the outer peripheral surface 12 of the belt 11 and the already-attached belt-like member 1 on the outer peripheral surface of the molding drum 11. As a result of air being able to be smoothly discharged into the atmosphere while flowing from the central portion in the width direction of the strip-shaped member 1 toward the left and right edges of the strip-shaped member 1, the two strip-shaped members 1 on the molding drum 11 are integrated with each other. Therefore, it is possible to efficiently produce a high-quality pneumatic tire 0.

平行四辺形に形成されたインナーライナー2を円筒状成型ドラム11の外周面12に貼り付ける場合には、前記インナーライナー2左右いずれか一方の貼り付け方向最先端部から前記成型ドラム11回転方向へ所定長さX離れた地点に前記複数のマコロール33の一方の最外側マコロール33を配置するとともに、前記インナーライナー2の他方の貼り付け方向最後端から前記成型ドラム11回転方向へ所定長さX離れた地点に前記複数のマコロール33の他方の最外側マコロール33を配置し、前記複数のマコロール33の内から前記左右中央マコロール33および左右最外側マコロール33を除いた残余のマコロール33を前記左右中央マコロール33および左右最外側マコロール33を結ぶ直線上に配置することにより、前記左右最外側マコロール33は前記平行四辺形状インナーライナー2の最後縁から同時に離れて、該平行四辺形状インナーライナー2の圧着・貼り付けを同時に終了することができ、前記成型ドラム外周面12に対する前記平行四辺形状インナーライナー2の貼り付けをむらなく均一に遂行することができる。   When the inner liner 2 formed in a parallelogram is attached to the outer peripheral surface 12 of the cylindrical molding drum 11, the inner liner 2 is rotated in the direction of rotation of the molding drum 11 from the rightmost one of the left and right application directions. One outermost maco roll 33 of the plurality of maco rolls 33 is disposed at a point separated by a predetermined length X, and is separated by a predetermined length X in the rotational direction of the forming drum 11 from the other end of the inner liner 2 in the attaching direction. The other outermost macho roll 33 of the plurality of maco rolls 33 is disposed at the point where the left and right central maco rolls 33 and the left and right outermost maco rolls 33 are excluded from the left and right central maco rolls 33. 33 and the left and right outermost macho rolls 33 are arranged on a straight line connecting the left and right outermost macho rolls 33 so that the left and right outermost macho rolls 33 At the same time from the last edge of the liner 2, the parallelogram inner liner 2 can be crimped and pasted at the same time, and the parallelogram inner liner 2 can be applied evenly to the outer peripheral surface 12 of the molding drum. It can be carried out uniformly.

成型ドラム外周面12または該成型ドラム外周面12に既に貼り付けられた帯状部材1外周面に貼り付けられる帯状部材1の各部位の厚さに対応して該帯状部材1の外周面に圧接する複数のマコロール33の上下位置をそれぞれ適切に制御できるため、貼り付けられる該帯状部材1の各部位をその相手側の成型ドラム外周面12または該成型ドラム外周面12に既に貼り付けられた帯状部材1にそれぞれ適切な圧力で圧着できる結果、前記帯状部材1とその相手側の部材との間の空気を満遍なく自動的に確実に能率良に排出でき、該両部材1を相互に一体的に結合できる。   The outer peripheral surface of the belt-like member 1 is pressed against the outer peripheral surface of the belt-like member 1 corresponding to the thickness of each part of the belt-like member 1 attached to the outer peripheral surface of the molding drum or the outer peripheral surface of the belt-like member 1 already attached to the outer peripheral surface 12 of the molding drum. Since the upper and lower positions of the plurality of maco rolls 33 can be controlled appropriately, each part of the band-like member 1 to be attached is attached to the outer peripheral surface 12 of the mating drum on the other side or the outer peripheral surface 12 of the forming drum. As a result of being able to be crimped to each of them with an appropriate pressure, the air between the belt-like member 1 and its counterpart member can be exhausted automatically and surely and efficiently evenly, and both the members 1 can be joined together. it can.

貼り付けられる帯状部材1の各部位における設定厚さに変動があっても、この変動に大きく影響されずに、適切な押圧力によって、前記帯状部材1を被圧着対象部材に圧着することができる結果、該帯状部材1と被圧着対象部材との間に空隙を発生させずに、両者を一体的に結合できる。   Even if there is a variation in the set thickness at each part of the band-shaped member 1 to be pasted, the band-shaped member 1 can be crimped to the member to be crimped by an appropriate pressing force without being greatly affected by the variation. As a result, the two can be integrally coupled without generating a gap between the belt-shaped member 1 and the member to be bonded.

成型ドラム外周面12に巻き付けられた帯状部材1の周辺部、または前記成型ドラム11の外周面12に巻き付けられて圧着された既圧着帯状部材の外面にさらに該既圧着帯状部材の周辺部以外の圧着力よりも高く設定しているため、該帯状部材1はその周辺部から剥れることが未然に阻止される。   Other than the periphery of the band-shaped member 1 wound around the outer peripheral surface 12 of the molding drum or the outer surface of the band-shaped member that is wound around the outer peripheral surface 12 of the molding drum 11 and crimped. Since it is set higher than the pressure-bonding force, the strip-shaped member 1 is prevented from peeling off from the peripheral portion.

0…空気入りタイヤ、1…帯状部材、2…インナーライナー、3…チェーファ、4…カーカスプライ、5…ビード、6…ビードフィラー、7…サイドウォール、8…ベルト、9…トレッド、10…空気入りタイヤ成型設備、11…成型ドラム、12…ドラム外周面、13…ドラム回転軸、15…帯状部材搬出装置、16…プーリ、17…無端ベルト、
20…帯状部材圧着装置、21…圧着ユニットケーシング、22…隔壁、23…隔室、24…マコロールユニット、25…ユニット駆動シャフト、26…枢支部、27…ユニット前後駆動モータ、28…切欠きガイド部、29…マコロール枢支板、
30…ギヤ、31…昇降モータ、32…ロール支持軸、33…マコロール、34…弾性外輪、35…ガイドロール。
DESCRIPTION OF SYMBOLS 0 ... Pneumatic tire, 1 ... Band-shaped member, 2 ... Inner liner, 3 ... Chafer, 4 ... Carcass ply, 5 ... Bead, 6 ... Bead filler, 7 ... Side wall, 8 ... Belt, 9 ... Tread, 10 ... Air Entering tire molding equipment, 11 ... molding drum, 12 ... drum outer peripheral surface, 13 ... drum rotating shaft, 15 ... belt-like member unloading device, 16 ... pulley, 17 ... endless belt,
20 ... strip-shaped member crimping device, 21 ... crimping unit casing, 22 ... partition wall, 23 ... compartment, 24 ... macoroll unit, 25 ... unit drive shaft, 26 ... pivot support, 27 ... unit front / rear drive motor, 28 ... notch Guide part, 29 ... Makorol pivot plate,
30 ... gear, 31 ... elevating motor, 32 ... roll support shaft, 33 ... maco roll, 34 ... elastic outer ring, 35 ... guide roll.

さらに、図11に図示されるように、インナーライナー2の左右両側部にそれぞれ貼り付けられた2枚のチェーファ3の外側部とチェーファ3からインナーライナー2にはみ出した部分とに亘ってカーカスプライ4を前述したと同様に貼り付け、このような作業をビード5,ビードフィラー6,ベルト7,トレッド8、サイドウォール9について順次行なうことにより、加硫されていない空気入り生タイヤを成型することができ、この空気入り生タイヤを図示されない加硫機の上下割りモールド内に挿入後、空気入り生タイヤのインナーライナーにブラダ張り付け、ブラダ内に高温・高圧流体を注入して空気入りタイヤを完成することができる。
Further, as shown in FIG. 11, the carcass ply 4 extends over the outer portion of the two chafers 3 attached to the left and right side portions of the inner liner 2 and the portion protruding from the chafer 3 to the inner liner 2. Can be molded in the same manner as described above, and by sequentially performing such operations on the bead 5, the bead filler 6, the belt 7, the tread 8, and the sidewall 9 , an unvulcanized pneumatic green tire can be molded. This pneumatic green tire can be inserted into the upper and lower split molds of a vulcanizer (not shown), and then affixed to the inner liner of the pneumatic green tire, and high temperature and high pressure fluid is injected into the bladder to complete the pneumatic tire. be able to.

さらに、図11に図示されるように、インナーライナー2の左右両側部にそれぞれ貼り付けられた2枚のチェーファ3の外側部とチェーファ3からインナーライナー2にはみ出した部分とに亘ってカーカスプライ4を前述したと同様に貼り付け、このような作業をビード5,ビードフィラー6,ベルト7,トレッド8、サイドウォール9について順次行なうことにより、加硫されていない空気入り生タイヤを成型することができ、この空気入り生タイヤを図示されない加硫機の上下割りモールド内に挿入後、空気入り生タイヤのインナーライナーにブラダ張り付け、ブラダ内に高温・高圧流体を注入して空気入りタイヤを完成することができる。
Further, as shown in FIG. 11, the carcass ply 4 extends over the outer portion of the two chafers 3 attached to the left and right side portions of the inner liner 2 and the portion protruding from the chafer 3 to the inner liner 2. Can be molded in the same manner as described above, and by sequentially performing such operations on the bead 5, the bead filler 6, the belt 7, the tread 8, and the sidewall 9 , an unvulcanized pneumatic green tire can be molded. This pneumatic green tire can be inserted into the upper and lower split molds of a vulcanizer (not shown), and then affixed to the inner liner of the pneumatic green tire, and high temperature and high pressure fluid is injected into the bladder to complete the pneumatic tire. be able to.

0…空気入りタイヤ、1…帯状部材、2…インナーライナー、3…チェーファ、4…カーカスプライ、5…ビード、6…ビードフィラー、7…ベルト、8…トレッド、9…サイドウォール、10…空気入りタイヤ成型設備、11…成型ドラム、12…ドラム外周面、13…ドラム回転軸、15…帯状部材搬出装置、16…プーリ、17…無端ベルト、20…帯状部材圧着装置、21…圧着ユニットケーシング、22…隔壁、23…隔室、24…マコロールユニット、25…ユニット駆動シャフト、26…枢支部、27…ユニット前後駆動モータ、28…切欠きガイド部、29…マコロール枢支板、30…ギヤ、31…昇降モータ、32…ロール支持軸、33…マコロール、34…弾性外輪、35…ガイドロール。
DESCRIPTION OF SYMBOLS 0 ... Pneumatic tire, 1 ... Band-shaped member, 2 ... Inner liner, 3 ... Chafer, 4 ... Carcass ply, 5 ... Bead, 6 ... Bead filler, 7 ... Belt, 8 ... Tread, 9 ... Side wall , 10 ... Air Included tire molding equipment, 11 ... molding drum, 12 ... drum outer peripheral surface, 13 ... drum rotating shaft, 15 ... strip member unloading device, 16 ... pulley, 17 ... endless belt, 20 ... strip member crimping device, 21 ... crimp unit casing , 22 ... Bulkhead, 23 ... Compartment, 24 ... Macoroll unit, 25 ... Unit drive shaft, 26 ... Pivot, 27 ... Unit front / rear drive motor, 28 ... Notch guide, 29 ... Macorol pivot plate, 30 ... Gear 31, lift motor 32, roll support shaft 33, maco roll 34, elastic outer ring 35 35 guide roll

Claims (5)

空気入りタイヤを構成する複数の帯状部材を、成型ドラムの外周面に順次貼り付ける空気入りタイヤ成型方法であって、
前記成型ドラムの外周面に対する前記複数の帯状部材の貼り付けは、
前記成型ドラム外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材の外周面に、帯状部材搬出装置より搬出された前記帯状部材を巻き付ける巻き付け工程と、
該巻き付け工程と同時に、前記成型ドラム外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材の外周面に巻き付けられている前記帯状部材を前記成型ドラムの外周面上の前記既貼り付け帯状部に圧着する圧着工程とよりなり、
該圧着工程では、圧着される帯状部材のドラム軸方向における圧着幅全領域内の圧着を同時に行なうことを特徴とする空気入りタイヤ成型方法。
A pneumatic tire molding method in which a plurality of belt-shaped members constituting a pneumatic tire are sequentially attached to the outer peripheral surface of a molding drum,
Affixing the plurality of belt-shaped members to the outer peripheral surface of the molding drum is as follows:
A winding step of winding the belt-shaped member carried out from the belt-shaped member carrying-out device around the outer circumferential surface of the molding drum or the outer surface of the pasted belt-shaped member already pasted on the outer circumferential surface of the molding drum;
Simultaneously with the winding step, the belt-like member wound around the outer peripheral surface of the molding drum or the outer peripheral surface of the already-attached belt-like member already attached to the outer peripheral surface of the molding drum is moved on the outer peripheral surface of the molding drum. It consists of a crimping process that crimps to the pasted belt-like part,
In the crimping step, the pneumatic tire molding method is characterized in that the crimping of the band-shaped member to be crimped is simultaneously performed in the entire crimping width region in the drum axial direction.
前記複数の帯状部材の圧着工程では、各該帯状部材の周辺部の圧着力は、該各帯状部材の周辺部以外の圧着力よりもそれぞれ高いことを特徴とする請求項1記載の空気入りタイヤ成型方法。   2. The pneumatic tire according to claim 1, wherein in the crimping step of the plurality of belt-shaped members, a crimping force at a peripheral portion of each belt-shaped member is higher than a crimping force at a portion other than the peripheral portion of each belt-shaped member. Molding method. 筒状体に形成され、該筒状体の中心線を中心として回転駆動される成型ドラムと、
空気入りタイヤを構成する複数の帯状部材を前記成型ドラムの外周面に向って次々に搬出して該成型ドラムの外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材に巻き付ける帯状部材搬出装置と、
前記帯状部材搬出装置から搬出されて前記成型ドラムの外周面、または該成型ドラム外周面に既に貼り付けられた既貼り付け帯状部材の外周面に巻き付けられた前記帯状部材を、該成型ドラムの外周面上の既貼り付け帯状部材に、巻き付け時に同時に圧着する帯状部材圧着装置とからなる空気入りタイヤ成型設備。
A molding drum that is formed in a cylindrical body and is driven to rotate about the center line of the cylindrical body;
A plurality of belt-shaped members constituting the pneumatic tire are successively carried out toward the outer peripheral surface of the molding drum, and the outer peripheral surface of the molding drum, or an already pasted band-shaped member already bonded to the outer peripheral surface of the molding drum A belt-like member unloading device for winding;
The belt-like member wound around the outer peripheral surface of the molding drum that has been unloaded from the belt-like member unloading device and already attached to the outer peripheral surface of the molding drum is wound around the outer periphery of the molding drum. A pneumatic tire molding facility comprising a belt-shaped member crimping device that simultaneously crimps an already-bonded belt-shaped member on a surface during winding.
前記帯状部材圧着装置に用いられる圧着工程用の圧着ロールは、
前記成型ドラムの回転中心軸と平行に指向し、
前記圧着ロールは、前記成型ドラムの幅方向に亘り複数個に分割されたマルチプル・コロ・ロール(以下、マコロールと称する)よりなり、
複数の各帯状部材の幅方向に亘ってそれぞれ複数の部位に分割された各幅方向部位における帯状部材厚さに対応して、前記各帯状部材の幅方向各部位において、接触する各マコロールの下面高さがそれぞれ設定された状態で、前記帯状部材を前記成型ドラムの外周面上の既貼り付け帯状部材に圧着することを特徴とする請求項3記載の空気入りタイヤ成型設備。
The pressure-bonding roll for the pressure-bonding process used in the band-shaped member pressure bonding apparatus is
Oriented parallel to the rotation center axis of the molding drum,
The pressure-bonding roll is composed of a multiple roller roll (hereinafter referred to as “maco roll”) divided into a plurality of parts in the width direction of the molding drum.
Corresponding to the thickness of each band-shaped member divided into a plurality of parts across the width direction of each of the plurality of band-shaped members, the bottom surface of each macoroll that contacts each width-direction part of each band-shaped member The pneumatic tire molding equipment according to claim 3, wherein the belt-like member is pressure-bonded to the already-attached belt-like member on the outer peripheral surface of the molding drum in a state where the heights are set.
前記押圧力制御機構は、前記成型ドラムの外周面に巻き付けられた前記帯状部材の周辺部に対する圧着力、または前記成型ドラムの外周面に巻き付けられて圧着された既圧着帯状部材の外面にさらに該既圧着帯状部材と異なる他の帯状部材の周辺部に対する圧着力を、該帯状部材の周辺部以外の圧着力より高く設定することを特徴とする請求項4記載の空気入りタイヤ成型設備。   The pressing force control mechanism further includes a pressure-bonding force applied to a peripheral portion of the band-shaped member wound around the outer peripheral surface of the molding drum, or an outer surface of the already-bonded band-shaped member wound around and crimped to the outer peripheral surface of the molding drum. 5. The pneumatic tire molding facility according to claim 4, wherein a crimping force with respect to a peripheral part of another belt-like member different from the crimped belt-like member is set higher than a crimping force other than the peripheral part of the belt-like member.
JP2013007590A 2013-01-18 2013-01-18 Molding method and molding apparatus of pneumatic tire Pending JP2014136416A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016132240A (en) * 2015-01-22 2016-07-25 住友ゴム工業株式会社 Carcass ply sticking device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016132240A (en) * 2015-01-22 2016-07-25 住友ゴム工業株式会社 Carcass ply sticking device

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