JP2014129789A - Fuel injection connection device adaptable for multi-fuel, fuel injection system using connection device and method for connection with connection device - Google Patents

Fuel injection connection device adaptable for multi-fuel, fuel injection system using connection device and method for connection with connection device Download PDF

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JP2014129789A
JP2014129789A JP2012288657A JP2012288657A JP2014129789A JP 2014129789 A JP2014129789 A JP 2014129789A JP 2012288657 A JP2012288657 A JP 2012288657A JP 2012288657 A JP2012288657 A JP 2012288657A JP 2014129789 A JP2014129789 A JP 2014129789A
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fuel injection
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flow path
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JP2014129789A5 (en
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Sumito Nishio
澄人 西尾
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National Maritime Research Institute
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

PROBLEM TO BE SOLVED: To provide a connection device facilitating modification from the conventional fuel injection system to a fuel injection system adaptable for multi-fuel having a main fuel system and a sub-fuel system.SOLUTION: A fuel injection valve system connection part 17 of a fuel injection connection device 10 comprising a main body 14 having a main fuel flow passage 11, a sub-fuel flow passage 12 and a confluence flow passage 13; a main fuel system connection part 15 connected to a main fuel piping 21; a sub-fuel system connection part 16 connected to a sub-fuel piping 31; and a fuel injection valve system connection part 17 connected to a fuel injection valve 40 is formed in the same connection structure as that of the main fuel system connection part 15 and enables the conventional main fuel piping 21 to be connected. The sub-fuel system connection part 16 is formed in different structure from the fuel injection valve system connection part 17 and the main fuel system connection part 15 so as not to enable an erroneous connection of the sub-fuel piping 31 to a connection part other than the sub-fuel system connection part 16.

Description

本発明は、内燃機関の気筒内に燃料を噴射する燃料噴射系に接続される、接続の合理化を図った多種燃料に対応可能な燃料噴射用接続装置、同接続装置を用いた燃料噴射システム、及び同接続装置を用いた接続方法に関する。   The present invention is connected to a fuel injection system that injects fuel into a cylinder of an internal combustion engine, and is connected to a fuel injection system that can handle various types of fuels with a streamlined connection, a fuel injection system using the connection device, And a connection method using the connection device.

多種の燃料で運転可能な内燃機関及びこのような内燃機関に用いられる燃料噴射装置が求められている。例えば、より低質の石油系の燃料を用いること、バイオ燃料を用いることなどが提案されている。燃料はその種によって着火性が異なり、多種の燃料で運転可能とするためには、着火性の悪い燃料に対応する必要がある。   There is a need for an internal combustion engine that can be operated with various types of fuel and a fuel injection device used in such an internal combustion engine. For example, it has been proposed to use lower quality petroleum-based fuels and biofuels. Fuels have different ignitability depending on the species, and in order to be able to operate with various types of fuel, it is necessary to cope with fuels with poor ignitability.

着火性の悪い燃料を用いる場合に、この燃料よりも着火性の良い燃料を先に噴射し、着火させ、これを火種として着火性の悪い燃料を燃焼させる技術が知られている(下記、特許文献1参照)。   In the case of using a fuel with poor ignitability, a technology is known in which a fuel with better ignitability than this fuel is injected first, ignited, and this fuel is used as a fire type to burn fuel with poor ignitability (see below, patents) Reference 1).

また、燃焼室内への第1燃料と第2燃料の燃料噴射の制御を行なうための共通の燃料噴射ノズルを設ける構成が開示されている(下記、特許文献2参照)。   Moreover, the structure which provides the common fuel injection nozzle for controlling the fuel injection of the 1st fuel and the 2nd fuel in a combustion chamber is disclosed (refer the following patent document 2).

また、第1燃料噴射ポンプと第2燃料噴射ポンプにより共通の燃料噴射ノズルを設ける構成において、2つの燃料噴射ポンプと燃料噴射ノズルとを接続する噴射管のT型管継手について開示されている(下記、特許文献3参照)。   In addition, in a configuration in which a common fuel injection nozzle is provided by the first fuel injection pump and the second fuel injection pump, a T-type pipe joint of an injection pipe connecting the two fuel injection pumps and the fuel injection nozzle is disclosed ( See Patent Document 3 below).

特開平6−159182号公報JP-A-6-159182 特開平5−26127号公報Japanese Patent Laid-Open No. 5-26127 実開平5−61453号公報Japanese Utility Model Publication No. 5-61453

前述の特許文献1や特許文献2のように、主燃料系と副燃料系を共通の燃料噴射ノズル内で接続する場合は、燃料噴射システムの構成が複雑になるという欠点や、燃料噴射ノズルが複雑で内燃機関の気筒への燃料噴射ノズルの接続構造も特別な配慮を図る必要がある。さらに、特殊な燃料噴射ノズルを使用する必要がある。   When the main fuel system and the sub fuel system are connected in a common fuel injection nozzle as in Patent Document 1 and Patent Document 2 described above, there is a drawback that the configuration of the fuel injection system becomes complicated, and the fuel injection nozzle The complicated structure of connecting the fuel injection nozzle to the cylinder of the internal combustion engine also requires special consideration. Furthermore, it is necessary to use a special fuel injection nozzle.

また、前述の特許文献3のように、第1燃料噴射ポンプ及び第2燃料噴射ポンプと燃料噴射ノズルとをT型管継手を用いて噴射管で接続する場合は、T型管継手は燃料噴射ポンプに接続するようになっており、燃料噴射ノズルに付けるようにはなっていないため、第1燃料と第2燃料の合流部分が長い。また、第2燃料噴射ポンプの燃料吐出弁口とT型管継手の出口を接続構造的かつ寸法的に等しく形成していないため、既設の噴射管を利用することができない。さらに、第1燃料噴射ポンプの燃料吐出弁口とT型管継手の出口が略等しく、接続構造的または寸法的に異ならせる配慮をしていないため、誤接続する可能性があり、例えば、ねじ部を損傷したり、接続工数的なロスを生じる欠点がある。   Further, as in Patent Document 3 described above, when the first fuel injection pump, the second fuel injection pump, and the fuel injection nozzle are connected by an injection pipe using a T-type pipe joint, the T-type pipe joint is a fuel injection. Since it is connected to the pump and not attached to the fuel injection nozzle, the joining portion of the first fuel and the second fuel is long. In addition, since the fuel discharge valve port of the second fuel injection pump and the outlet of the T-type pipe joint are not formed equally in terms of connection structure and dimensions, the existing injection pipe cannot be used. Furthermore, since the fuel discharge valve port of the first fuel injection pump and the outlet of the T-type fitting are substantially equal and are not considered to differ in connection structure or dimensions, there is a possibility of erroneous connection, for example, a screw There is a defect that damages the part and causes loss of connection man-hours.

本発明は、主、副二つの燃料系を持つ多種燃料に対応可能な燃料噴射系へ従来の燃料噴射系からの改造を容易にする接続装置を提供することを目的とする。   An object of the present invention is to provide a connection device that facilitates modification from a conventional fuel injection system to a fuel injection system that can handle various fuels having two main and sub fuel systems.

請求項1に対応した多種燃料に対応可能な燃料噴射用接続装置は、内燃機関の気筒内に燃料を噴射する燃料噴射弁に接続される燃料噴射用接続装置であって、主燃料が流れる主燃料流路と副燃料が流れる副燃料流路と前記主燃料と前記副燃料が合流して流れる合流流路とを有した本体と、前記主燃料を供給する主燃料配管に接続される前記本体の前記主燃料流路の端部に設けた主燃料系接続部と、前記副燃料を注入する副燃料注入弁を介して前記副燃料を供給する副燃料配管に接続される前記本体の前記副燃料流路の端部に設けた副燃料系接続部と、前記燃料噴射弁に接続される前記本体の前記合流流路の端部に設けた燃料噴射弁系接続部とを備え、前記燃料噴射弁系接続部を前記主燃料系接続部と接続構造的に等しく形成し、前記副燃料系接続部を前記燃料噴射弁系接続部及び前記主燃料系接続部と接続構造的に異ならせて形成したことにより、主燃料配管を主燃料系接続部に接続することができる。また、副燃料系接続部を燃料噴射弁系接続部及び主燃料系接続部と接続構造的に異ならせて形成したことにより、副燃料配管を燃料噴射弁系接続部に、または副燃料配管を主燃料系接続部に接続できなくなっている。尚、接続構造的に等しくとは、例えばフランジ同士の接続構造のように外形が同一で接続ができるものは無論、ねじの雄ねじと雌ねじの関係のように外形が一見異なっても嵌合することにより接続ができるもの、外形形状が異なっているが接続することにより機能として燃料の流れる流路が形成できるもの等を含むものとする。   A fuel injection connecting device corresponding to various fuels according to claim 1 is a fuel injection connecting device connected to a fuel injection valve for injecting fuel into a cylinder of an internal combustion engine. A main body having a fuel flow path, a sub fuel flow path through which the sub fuel flows, a merge flow path through which the main fuel and the sub fuel flow, and the main body connected to a main fuel pipe for supplying the main fuel A main fuel system connection portion provided at an end of the main fuel flow path, and a sub fuel pipe connected to a sub fuel pipe for supplying the sub fuel via a sub fuel injection valve for injecting the sub fuel. An auxiliary fuel system connection provided at an end of the fuel flow path; and a fuel injection valve system connection provided at an end of the merging flow path of the main body connected to the fuel injection valve. A valve system connection portion is formed in a connection structure equal to the main fuel system connection portion, and the sub fuel system is formed. By forming with different connection part to connect the structural and the fuel injection valve based connections and the main fuel system connection unit may connect the main fuel piping to the main fuel system connection. Further, by forming the auxiliary fuel system connection portion different from the connection structure of the fuel injection valve system connection portion and the main fuel system connection portion, the auxiliary fuel pipe is connected to the fuel injection valve system connection portion, or the auxiliary fuel piping is provided. Cannot be connected to the main fuel system connection. Note that “equal in connection structure” means that, for example, a connection structure having the same outer shape, such as a connection structure between flanges, of course, can be fitted even if the outer shape looks different, such as the relationship between male and female screws. It is possible to include those that can be connected to each other, and those that have different external shapes but can form a flow path through which fuel flows as a function.

また、請求項2に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記主燃料流路に前記燃料の逆流を防止する主燃料流路逆止弁を備えている。この主燃料流路逆止弁により、副燃料を注入した際に燃料が主燃料流路を逆流することなく、燃料噴射弁に燃料が流れることとなる。ここで、燃料噴射弁に流れる燃料とは、主燃料と副燃料が混合した燃料の場合、主燃料が主体の場合、副燃料が主体の場合がある。また、主燃料と副燃料は同じ種類の燃料である場合、異なる種類の燃料である場合もある。主燃料と副燃料が異なる種類の燃料である場合としては、例えば、副燃料が主燃料よりセタン価の高い燃料である場合がある。また、例えば主燃料が重油で副燃料が軽油である場合がある。   According to a second aspect of the present invention, there is provided a fuel injection connecting device capable of dealing with various fuels, wherein the main fuel flow path is provided with a main fuel flow path check valve for preventing a back flow of the fuel. The main fuel flow path check valve allows the fuel to flow through the fuel injection valve without flowing back through the main fuel flow path when the auxiliary fuel is injected. Here, the fuel flowing through the fuel injection valve may be a fuel in which main fuel and sub fuel are mixed, in the case where the main fuel is the main component, and in some cases, the sub fuel is the main component. Further, when the main fuel and the sub fuel are the same type of fuel, they may be different types of fuel. As a case where the main fuel and the auxiliary fuel are different types of fuel, for example, the auxiliary fuel may be a fuel having a higher cetane number than the main fuel. For example, the main fuel may be heavy oil and the secondary fuel may be light oil.

また、請求項3に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記副燃料流路に前記副燃料を注入する副燃料注入弁を備えている。この副燃料注入弁を燃料噴射用接続装置に備えることにより、燃料噴射用接続装置と副燃料注入弁が一体で構成されるため、副燃料注入弁を副燃料配管の途中に別途設ける必要がなくなり、施工を一度に完了できる。また、一体に構成させたため、副燃料注入弁以降の副燃料流路を短くできる。   According to a third aspect of the present invention, there is provided a fuel injection connecting device capable of handling various fuels, comprising a sub fuel injection valve for injecting the sub fuel into the sub fuel flow path. By providing this auxiliary fuel injection valve in the fuel injection connecting device, the connecting device for fuel injection and the auxiliary fuel injection valve are configured integrally, so there is no need to separately provide the auxiliary fuel injection valve in the middle of the auxiliary fuel piping. The construction can be completed at once. Moreover, since it was comprised integrally, the sub fuel flow path after a sub fuel injection valve can be shortened.

また、請求項4に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記副燃料注入弁の接続部が前記副燃料系接続部を兼ねている。この副燃料注入弁の接続部が副燃料系接続部を兼ねていることにより、副燃料系接続部を別途設ける必要がなくなる。   Further, in the fuel injection connecting device that can handle various fuels according to claim 4, the connecting portion of the auxiliary fuel injection valve also serves as the auxiliary fuel system connecting portion. Since the connecting portion of the auxiliary fuel injection valve also serves as the auxiliary fuel system connecting portion, it is not necessary to separately provide the auxiliary fuel system connecting portion.

また、請求項5に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記副燃料注入弁を前記主燃料流路に対して、前記主燃料と前記副燃料の流れの方向のなす角度が90度未満の斜めに接続している。すなわち、副燃料注入弁を斜めに接続することにより、合流部を燃料噴射弁系接続部に近づけることができ、合流流路を短くできる。また、副燃料注入弁を斜めに接続することにより、副燃料系接続部を燃料噴射弁系接続部や燃料噴射弁から遠ざけられ、副燃料系接続部の周辺の空間を広くすることができる。   According to a fifth aspect of the present invention, there is provided a fuel injection connecting apparatus capable of handling various fuels, wherein the sub fuel injection valve is formed at an angle between the main fuel flow path and the flow direction of the main fuel and the sub fuel. Are connected at an angle of less than 90 degrees. That is, by connecting the auxiliary fuel injection valves obliquely, the joining portion can be brought close to the fuel injection valve system connecting portion, and the joining flow path can be shortened. Further, by connecting the auxiliary fuel injection valve obliquely, the auxiliary fuel system connection portion can be moved away from the fuel injection valve system connection portion and the fuel injection valve, and the space around the auxiliary fuel system connection portion can be widened.

また、請求項6に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記副燃料流路を前記本体内部に前記主燃料流路に並行して形成し、前記主燃料流路との合流部を前記燃料噴射弁系接続部の近傍に、前記合流流路の長さが前記主燃料流路または前記副燃料流路の長さより短くなるように設けている。副燃料流路と主燃料流路との合流部は燃料噴射弁の近くにすることができ、合流流路を短くできる。   According to a sixth aspect of the present invention, there is provided a fuel injection connecting device capable of handling various fuels, wherein the auxiliary fuel flow path is formed in the main body in parallel with the main fuel flow path. The merging portion is provided in the vicinity of the fuel injection valve system connection portion so that the length of the merging passage is shorter than the length of the main fuel passage or the sub fuel passage. The junction between the sub fuel channel and the main fuel channel can be close to the fuel injection valve, and the junction channel can be shortened.

また、請求項7に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記主燃料逆止弁の弁体を前記主燃料流路の下流側に臨ませ、前記弁体を付勢する付勢手段を前記弁体の上流側に臨ませた構造とする。すなわち、主燃料系逆止弁の上流側に弁体を付勢する付勢手段を配置して弁体の下流側に付勢手段を収納する空間を不要としているため、副燃料の注入により加圧される部分の容積を小さくできる。付勢手段としては、例えば、バネ、磁力、エラストマー等を利用することができる。   According to a seventh aspect of the present invention, there is provided a fuel injection connecting device capable of handling various fuels, wherein the valve body of the main fuel check valve faces the downstream side of the main fuel flow path and biases the valve body. The biasing means is structured to face the upstream side of the valve body. In other words, an urging means for urging the valve body is arranged upstream of the main fuel system check valve so that a space for housing the urging means is unnecessary on the downstream side of the valve body. The volume of the pressed portion can be reduced. As the biasing means, for example, a spring, a magnetic force, an elastomer, or the like can be used.

また、請求項8に対応した多種燃料に対応可能な燃料噴射用接続装置は、前記副燃料流路に前記燃料の逆流を防止する副燃料流路逆止弁を備えている。すなわち、この副燃料流路逆止弁により、主燃料の圧力が副燃料の圧力より大きくなった場合に、燃料が副燃料流路を逆流することを防止し、燃料噴射弁に燃料が流れることとなる。   In addition, a fuel injection connecting device that can handle various fuels according to claim 8 includes a sub fuel flow path check valve that prevents back flow of the fuel in the sub fuel flow path. That is, when the pressure of the main fuel becomes larger than the pressure of the auxiliary fuel, the auxiliary fuel flow path check valve prevents the fuel from flowing back through the auxiliary fuel flow path, and the fuel flows to the fuel injection valve. It becomes.

また、請求項9に対応した多種燃料に対応可能な燃料噴射用接続装置を用いた燃料噴射システムは、前記副燃料を高圧で供給する高圧ポンプと、高圧の前記副燃料を蓄えるコモンレールとを備えている。すなわち、高圧ポンプで加圧した高圧の副燃料をコモンレールに蓄え、内燃機関の気筒内に供給することができる。例えば、プレ噴射やアフター噴射等の副噴射は、コモンレールを含む副燃料系を用いて、主燃料系より高い精度で噴射タイミング、噴射期間(噴射量)、噴射圧力等の制御をすることが可能となる。   According to a ninth aspect of the present invention, there is provided a fuel injection system using a fuel injection connecting device capable of handling various fuels, comprising: a high-pressure pump that supplies the auxiliary fuel at a high pressure; and a common rail that stores the high-pressure auxiliary fuel. ing. That is, the high-pressure auxiliary fuel pressurized by the high-pressure pump can be stored in the common rail and supplied into the cylinder of the internal combustion engine. For example, sub-injection such as pre-injection and after-injection can control the injection timing, injection period (injection amount), injection pressure, etc. with higher accuracy than the main fuel system by using an auxiliary fuel system including a common rail. It becomes.

また、請求項10に対応した多種燃料に対応可能な燃料噴射用接続装置を用いた燃料噴射システムは、前記副燃料の圧力が前記主燃料の圧力より低くなった場合に前記燃料の逆流を防止するシステム逆止弁を前記コモンレールと前記副燃料系接続部との間の前記副燃料配管に備えている。例えば、逆止弁の無い高圧ポンプを用いた場合や高圧ポンプの逆止弁が破損した場合に、副燃料注入弁が完全閉止型でなくても、このシステム逆止弁により燃料の逆流を防止することが可能となる。   According to a tenth aspect of the present invention, there is provided a fuel injection system using a fuel injection connecting device that can handle various fuels, and prevents back flow of the fuel when the pressure of the auxiliary fuel becomes lower than the pressure of the main fuel. A system check valve is provided in the auxiliary fuel pipe between the common rail and the auxiliary fuel system connection portion. For example, when a high-pressure pump without a check valve is used or when the check valve of the high-pressure pump is damaged, this system check valve prevents back flow of fuel even if the auxiliary fuel injection valve is not completely closed It becomes possible to do.

請求項11に対応した多種燃料に対応可能な燃料噴射用接続装置を用いた接続方法は、前記主燃料を前記内燃機関の前記気筒内に供給する前記燃料噴射弁に接続される前記主燃料配管を取り外すステップ1と、前記燃料噴射用接続装置の前記燃料噴射弁系接続部を前記燃料噴射弁に取り付けるステップ2と、取り外した前記主燃料配管を前記燃料噴射用接続装置の前記主燃料系接続部に接続するステップ3と、前記燃料噴射用接続装置の前記副燃料系接続部に前記副燃料配管を接続するステップ4とを備えている。本接続装置を用いて、ステップ1からステップ4を行なうことにより、従来の燃料噴射系から主燃料系と副燃料系をもつ多種燃料に対応可能な燃料噴射系に変更が可能となる。これにより、副燃料系接続部と主燃料系接続部を間違えることなく接続することができる。   A connecting method using a fuel injection connecting device capable of handling various fuels according to claim 11 is the main fuel pipe connected to the fuel injection valve for supplying the main fuel into the cylinder of the internal combustion engine. , Step 2 for attaching the fuel injection valve system connection portion of the fuel injection connection device to the fuel injection valve, and removing the main fuel pipe from the main fuel system connection of the fuel injection connection device. A step 3 for connecting to the part, and a step 4 for connecting the auxiliary fuel pipe to the auxiliary fuel system connecting part of the fuel injection connecting device. By performing Step 1 to Step 4 using this connecting device, it is possible to change the conventional fuel injection system to a fuel injection system that can handle various fuels having a main fuel system and a sub fuel system. Thereby, it is possible to connect the auxiliary fuel system connection part and the main fuel system connection part without making a mistake.

請求項12に対応した多種燃料に対応可能な燃料噴射用接続装置を用いた接続方法は、前記コモンレールを前記副燃料配管に接続するステップ5を備えている。燃料噴射用接続装置とコモンレールを個別に接続することができる。例えば、現場でコモンレールを後付けで接続することができる。   According to a twelfth aspect of the present invention, there is provided a connecting method using a fuel injection connecting device that can handle various fuels, and includes a step 5 of connecting the common rail to the auxiliary fuel pipe. The fuel injection connecting device and the common rail can be individually connected. For example, the common rail can be connected later on site.

主燃料流路と副燃料流路と合流流路を有した本体と、主燃料配管に接続される本体の主燃料系接続部と、副燃料を注入する副燃料注入弁を介して副燃料配管に接続される本体の副燃料系接続部と、燃料噴射弁に接続される本体の燃料噴射弁系接続部とを備え、燃料噴射弁系接続部を主燃料系接続部と接続構造的に等しく形成したことにより、燃料噴射弁系接続部に燃料噴射弁を接続でき、また主燃料系接続部に主燃料配管を接続することができる。また、副燃料系接続部を燃料噴射弁系接続部及び主燃料系接続部と接続構造的に異ならせて形成したことにより、副燃料配管を燃料噴射弁系接続部に、または副燃料配管を主燃料系接続部に接続することができないため配管接続時の誤接続を防止でき、また従来の燃料噴射系からの改造も効率よく容易に行なうことが可能となる。さらに、例えば既設の燃料噴射弁を使用することができるため、特殊な燃料噴射弁を用いることや気筒への燃料噴射弁の接続について特別な配慮を図る必要がない。尚、副燃料系を後付け設置する場合は、新造主機関や新造船のみならず、既存主機関や既存船へも容易に適用可能である。   A main fuel channel, a sub fuel channel, a main body having a merging channel, a main fuel system connection part of the main body connected to the main fuel pipe, and a sub fuel pipe through a sub fuel injection valve for injecting sub fuel And a fuel injection valve system connection portion of the main body connected to the fuel injection valve, and the fuel injection valve system connection portion is equal in structure to the main fuel system connection portion. By forming, a fuel injection valve can be connected to a fuel injection valve system connection part, and a main fuel piping can be connected to a main fuel system connection part. Further, by forming the auxiliary fuel system connection portion different from the connection structure of the fuel injection valve system connection portion and the main fuel system connection portion, the auxiliary fuel pipe is connected to the fuel injection valve system connection portion, or the auxiliary fuel piping is provided. Since it cannot be connected to the main fuel system connection portion, erroneous connection at the time of pipe connection can be prevented, and modification from the conventional fuel injection system can be performed efficiently and easily. Further, for example, since an existing fuel injection valve can be used, it is not necessary to use special fuel injection valves or special considerations regarding the connection of the fuel injection valves to the cylinders. In addition, when a secondary fuel system is retrofitted, it can be easily applied not only to a new main engine and a new ship but also to an existing main engine and an existing ship.

主燃料流路に燃料の逆流を防止する主燃料流路逆止弁を備えることにより、副燃料を注入した際に燃料が主燃料流路を逆流することなく、燃料噴射弁に燃料が流れることとなる。主燃料流路への燃料の逆流が防止されるため、燃料の圧力の低下が抑えられ、副燃料の注入により燃料噴射圧の高圧化が可能になる。さらに燃料の逆流がないため、逆流分を考慮して副燃料の注入量を制御する必要がなく、副燃料の燃料噴射制御時の注入量精度が上げられるため、エンジンの高効率化や排気ガス特性の改善効果を十分にあげるように燃料噴射制御をすることが可能となる。   By providing a main fuel flow path check valve that prevents back flow of fuel in the main fuel flow path, fuel flows into the fuel injection valve without flowing back through the main fuel flow path when the auxiliary fuel is injected. It becomes. Since the backflow of the fuel to the main fuel flow path is prevented, a decrease in the fuel pressure is suppressed, and the fuel injection pressure can be increased by injecting the auxiliary fuel. In addition, since there is no backflow of fuel, there is no need to control the amount of secondary fuel injected in consideration of the backflow, and the accuracy of the amount of fuel injected during fuel injection control of the secondary fuel can be improved. It is possible to perform fuel injection control so as to sufficiently improve the characteristics.

副燃料流路に副燃料を注入する副燃料注入弁を備えることにより、燃料噴射用接続装置と副燃料注入弁を一体で構成できるため、施工を一度に容易に完了できる。また、副燃料注入弁が副燃料配管の途中になくなるため、配管作業が容易になる。さらに、副燃料注入弁を一体に構成させたため、副燃料注入弁以降の副燃料流路を短くでき、副燃料の注入により加圧して制御する部分の容積が小さくなり、少量の副燃料の注入で対応できるため、燃料噴射制御の応答性や噴射量の制御の精度を上げることができる。このため、副燃料を注入して、高い精度で噴射タイミング、噴射期間(噴射量)、噴射圧力等の制御をすることが可能となり、例えば、エンジンの高効率化や排気ガス特性の改善効果を十分にあげるように燃料噴射制御をすることが可能となる。   By providing the auxiliary fuel injection valve for injecting auxiliary fuel into the auxiliary fuel flow path, the fuel injection connecting device and the auxiliary fuel injection valve can be configured integrally, so that the construction can be completed easily at one time. In addition, since the auxiliary fuel injection valve is eliminated in the middle of the auxiliary fuel pipe, the piping work is facilitated. Further, since the auxiliary fuel injection valve is integrated, the auxiliary fuel flow path after the auxiliary fuel injection valve can be shortened, the volume of the portion controlled by pressurization by injection of the auxiliary fuel is reduced, and a small amount of auxiliary fuel is injected. Therefore, the responsiveness of the fuel injection control and the accuracy of the injection amount control can be improved. For this reason, it is possible to inject auxiliary fuel and control the injection timing, injection period (injection amount), injection pressure, etc. with high accuracy. For example, it is possible to improve engine efficiency and improve exhaust gas characteristics. It is possible to control the fuel injection so that it can be sufficiently increased.

副燃料注入弁の接続部が副燃料系接続部を兼ねていることにより、副燃料系接続部を別途設ける必要がなくなる。このため、例えば、副燃料系接続部の周辺の空間を広くすることができるとともに、施工の工数を減らすことができ、取り付け作業が容易になる。   Since the connecting portion of the auxiliary fuel injection valve also serves as the auxiliary fuel system connecting portion, it is not necessary to separately provide the auxiliary fuel system connecting portion. For this reason, for example, the space around the auxiliary fuel system connection portion can be widened, the number of man-hours for construction can be reduced, and attachment work is facilitated.

副燃料注入弁を主燃料流路に対して主燃料と副燃料の流れの方向のなす角度が90度未満の斜めに接続することにより、合流部を燃料噴射弁系接続部に近づけることができ、合流流路を短くできる。このため、副燃料の注入により加圧して制御する部分の容積を小さくでき、少量の副燃料の注入で制御できるため、燃料噴射制御の応答性を良くし、精度良く燃料噴射を行なうことが可能となる。これにより、例えば、小量の副燃料の注入で燃料噴射が可能となり、副燃料の供給量を少なくできることから副燃料供給系を小さくすることができる。また、副燃料注入弁を斜めに接続することにより、副燃料系接続部を燃料噴射弁系接続部や燃料噴射弁から遠ざけられ、副燃料系接続部の周辺の空間を広くすることができる。これにより、配管作業が容易になる。   By connecting the auxiliary fuel injection valve to the main fuel flow path at an angle of less than 90 degrees between the flow direction of the main fuel and the auxiliary fuel, the junction can be brought closer to the fuel injection valve system connection. The confluence channel can be shortened. For this reason, the volume of the portion controlled by pressurizing by injection of sub fuel can be reduced, and control can be performed by injection of a small amount of sub fuel, so that the responsiveness of fuel injection control can be improved and fuel injection can be performed with high accuracy. It becomes. As a result, for example, fuel injection can be performed by injecting a small amount of auxiliary fuel, and the amount of auxiliary fuel supplied can be reduced, so that the auxiliary fuel supply system can be made smaller. Further, by connecting the auxiliary fuel injection valve obliquely, the auxiliary fuel system connection portion can be moved away from the fuel injection valve system connection portion and the fuel injection valve, and the space around the auxiliary fuel system connection portion can be widened. Thereby, piping work becomes easy.

副燃料流路を本体内部に主燃料流路に並行して形成し、主燃料流路との合流部を燃料噴射弁系接続部の近傍に、合流流路の長さが主燃料流路または副燃料流路より短くなるように設けることにより、副燃料流路と主燃料流路との合流部を燃料噴射弁系接続部に近づけることができ、合流流路を短くすることにより、副燃料の注入により加圧される部分の容積を小さくし、精度良く燃料を噴射することが可能となる。また、合流流路が短くなったため、主燃料と副燃料との交換を速く行なうことができる。例えば、燃料噴射弁から噴射される燃料を主燃料から副燃料へ切り替える場合、副燃料の注入量は合流流路が短くなった分少なくなる。このことにより、例えば、燃料噴射弁から噴射される燃料を副燃料、主燃料、副燃料というように制御して燃料噴射を行なうことが可能となる。   The auxiliary fuel flow path is formed in the main body in parallel with the main fuel flow path, the junction with the main fuel flow path is in the vicinity of the fuel injection valve system connection portion, and the length of the merge flow path is the main fuel flow path or By providing it so as to be shorter than the auxiliary fuel flow path, the merging portion of the auxiliary fuel flow path and the main fuel flow path can be brought closer to the fuel injection valve system connection portion, and by shortening the merging flow path, the auxiliary fuel flow path can be reduced. It is possible to reduce the volume of the pressurized portion by injecting the fuel and to inject the fuel with high accuracy. Further, since the merging flow path is shortened, the main fuel and the auxiliary fuel can be exchanged quickly. For example, when the fuel injected from the fuel injection valve is switched from the main fuel to the auxiliary fuel, the injection amount of the auxiliary fuel decreases as the merge flow path becomes shorter. Thus, for example, it is possible to perform fuel injection by controlling the fuel injected from the fuel injection valve as sub fuel, main fuel, and sub fuel.

主燃料逆止弁の弁体を主燃料流路の下流側に臨ませ、弁体を付勢する付勢手段を弁体の上流側に臨ませた構造とすることにより、弁体の下流側に付勢手段を収納する空間が不必要となるため、副燃料の注入により加圧される部分の容積が小さくなり、燃料圧の高圧化とその応答性を向上させて燃料を噴射することが可能となる。これにより、例えば、燃料噴霧の微粒化や噴射パターンの多様化が可能となり、良好な燃焼を実現でき、排気ガスの改善が行なえる。   By adopting a structure in which the valve body of the main fuel check valve faces the downstream side of the main fuel flow path and the biasing means for biasing the valve body faces the upstream side of the valve body, the downstream side of the valve body Since the space for storing the biasing means is unnecessary, the volume of the portion pressurized by the injection of the auxiliary fuel is reduced, and the fuel pressure can be increased and the response can be improved to inject the fuel. It becomes possible. As a result, for example, atomization of fuel spray and diversification of the injection pattern can be performed, good combustion can be realized, and exhaust gas can be improved.

副燃料流路に燃料の逆流を防止する副燃料流路逆止弁を備えることにより、主燃料の圧力が副燃料の圧力より大きくなった場合に、燃料が副燃料流路を逆流することを防止することができ、燃料噴射弁に燃料が流れることとなる。燃料の逆流が防止されるため、燃料噴射量の制御が容易となる。このことにより、例えば、エンジンの高効率化や排気ガス特性の改善を効率的に行なうことができる。   By providing the auxiliary fuel flow path check valve for preventing the reverse flow of the fuel in the auxiliary fuel flow path, it is possible to prevent the fuel from flowing back through the auxiliary fuel flow path when the pressure of the main fuel becomes higher than the pressure of the auxiliary fuel. This can prevent the fuel from flowing into the fuel injection valve. Since the backflow of fuel is prevented, the fuel injection amount can be easily controlled. As a result, for example, engine efficiency and exhaust gas characteristics can be improved efficiently.

副燃料を高圧で供給する高圧ポンプと、高圧の副燃料を蓄えるコモンレールを備えることにより、高圧ポンプで加圧した高圧の副燃料をコモンレール内に高圧で蓄え、安定して内燃機関の気筒内に供給することができ、例えば、燃料噴霧の微粒化や噴射パターンの多様化が可能となり、良好な燃焼を実現でき、排気ガスの改善が行なえる。   By providing a high-pressure pump that supplies auxiliary fuel at a high pressure and a common rail that stores high-pressure auxiliary fuel, the high-pressure auxiliary fuel pressurized by the high-pressure pump is stored at a high pressure in the common rail and stably stored in the cylinder of the internal combustion engine. For example, it is possible to atomize the fuel spray and diversify the injection pattern, realize good combustion, and improve the exhaust gas.

副燃料の圧力が主燃料の圧力より低くなった場合に燃料の逆流を防止するシステム逆止弁をコモンレールと副燃料系接続部との間の副燃料配管に備えることにより、例えば、逆止弁の無い高圧ポンプを用いた場合や高圧ポンプの逆止弁が破損した場合に、副燃料注入弁が完全閉止型でない際にこのシステム逆止弁により燃料の逆流を防止し、燃料噴射を悪化させずに良好に保つことが可能となる。   By providing a system check valve in the sub fuel pipe between the common rail and the sub fuel system connection portion to prevent the back flow of the fuel when the pressure of the sub fuel becomes lower than the pressure of the main fuel, for example, the check valve This system check valve prevents fuel backflow and worsens fuel injection when a high-pressure pump without air pressure is used or when the check valve of the high-pressure pump is damaged and the auxiliary fuel injection valve is not fully closed. It is possible to keep good without.

主燃料を内燃機関の気筒内に供給する燃料噴射弁に接続される主燃料配管を取り外すステップ1と、燃料噴射用接続装置の燃料噴射弁系接続部を燃料噴射弁に取り付けるステップ2と、取り外した主燃料配管を燃料噴射用接続装置の主燃料系接続部に接続するステップ3と、燃料噴射用接続装置の副燃料系接続部に副燃料配管を接続するステップ4を備え、これらのステップを行なうことにより、従来の燃料噴射系から主燃料系と副燃料系をもつ燃料噴射系に誤接続無く、効率よく容易に変更が可能となる。さらに、既設の燃料噴射弁を使用することができるため、特殊な燃料噴射弁や気筒への燃料噴射弁の接続について特別な配慮を図る必要がない。尚、副燃料系を後付け設置するだけであるため、新造主機関や新造船のみならず、既存主機関や既存船へも容易に適用可能である。   Step 1 for removing a main fuel pipe connected to a fuel injection valve for supplying main fuel into a cylinder of an internal combustion engine, Step 2 for attaching a fuel injection valve system connection portion of a fuel injection connecting device to the fuel injection valve, and removal Step 3 for connecting the main fuel pipe to the main fuel system connection portion of the connecting device for fuel injection, and Step 4 for connecting the sub fuel pipe to the sub fuel system connecting portion of the fuel injection connecting device. As a result, the conventional fuel injection system can be changed efficiently and easily without erroneous connection from the fuel injection system having the main fuel system and the sub fuel system. Furthermore, since an existing fuel injection valve can be used, it is not necessary to take special considerations regarding connection of a special fuel injection valve or a fuel injection valve to a cylinder. Since the auxiliary fuel system is only installed afterward, it can be easily applied not only to new main engines and new ships but also to existing main engines and existing ships.

コモンレールを副燃料配管に接続するステップ5を備えることにより、燃料噴射用接続装置とコモンレールを個別に接続することができる。例えば、現場でコモンレールを後付けで接続することができるため、現場の空間に合わせて容易に接続作業を行なうことができる。   By providing the step 5 of connecting the common rail to the auxiliary fuel pipe, the fuel injection connecting device and the common rail can be individually connected. For example, since the common rail can be retrofitted at the site, the connection work can be easily performed according to the space at the site.

本発明の第一の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。1 is a conceptual diagram of a fuel injection system using a fuel injection connecting device according to a first embodiment of the present invention. 本発明の第二の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。It is a conceptual diagram of the fuel-injection system using the connection apparatus for fuel injection in 2nd embodiment of this invention. 本発明の第三の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。It is a conceptual diagram of the fuel-injection system using the connection apparatus for fuel injection in 3rd embodiment of this invention. 本発明の第四の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。It is a conceptual diagram of the fuel-injection system using the connection apparatus for fuel injection in 4th embodiment of this invention. 本発明の第五の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。It is a conceptual diagram of the fuel-injection system using the connection apparatus for fuel injection in 5th embodiment of this invention. 本発明の第六の実施形態における燃料噴射用接続装置を用いた燃料噴射システムの概念図である。It is a conceptual diagram of the fuel-injection system using the connection apparatus for fuel injection in 6th embodiment of this invention.

以下、本発明の第一から第六の実施形態について図1〜図6に基づいて説明する。   Hereinafter, first to sixth embodiments of the present invention will be described with reference to FIGS.

図1は、本発明の第一の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。この燃料噴射システムは、燃料噴射用接続装置10、主燃料供給系20及び副燃料供給系30、気筒50に燃料を噴射する燃料噴射弁40を有している。燃料噴射用接続装置10は主燃料が流れる主燃料流路11と副燃料が流れる副燃料流路12と合流して流れる合流流路13を有した本体14と、主燃料を供給する主燃料配管21に接続される本体14の主燃料流路11の端部に設けた主燃料系接続部15と、副燃料を供給する副燃料配管31に接続される本体14の副燃料流路12の端部に設けた副燃料系接続部16と、燃料噴射弁40に接続される本体14の合流流路13の端部に設けた燃料噴射弁系接続部17から成る。尚、本実施の形態では、本体14の主燃料流路11に燃料の逆流を防止する主燃料流路逆止弁18を備えている。副燃料供給系30においては、高圧ポンプ33、コモンレール34、副燃料注入弁19が設けられている。燃料噴射用接続装置10の燃料噴射弁系接続部17を主燃料系接続部15と接続構造的に等しく形成し、主燃料配管21を接続する。尚、接続構造的に等しくとは、例えばフランジ同士の接続構造のように外形が同一で接続ができるものは無論、ねじの雄ねじと雌ねじの関係のように外形が一見異なっても嵌合することにより接続ができるもの、外形形状が異なっているが接続することにより機能として燃料の流れる流路が形成できるもの等を含むものとする。燃料噴射弁系接続部17がねじ構造の場合、主燃料系接続部15をこれと対になった同じ接続構造のねじで、ねじ径及びねじピッチ等の寸法も同じものとし、接続が可能となるように形成する。また、副燃料系接続部16を燃料噴射弁系接続部17及び主燃料系接続部15と接続構造的に異ならせて形成したことにより、副燃料配管31を燃料噴射弁系接続部17に、または副燃料配管31を主燃料系接続部15に接続できず、誤接続防止となる。例えば、燃料噴射弁系接続部17がねじ構造の場合、副燃料系接続部16をねじ構造でない締結手段にするか、またはねじ構造であってもねじ径またはねじピッチ等を寸法的に異ならせることにより接続ができないように形成する。   FIG. 1 is a conceptual diagram of a fuel injection system using a fuel injection connecting device 10 according to a first embodiment of the present invention. This fuel injection system includes a fuel injection connecting device 10, a main fuel supply system 20, a sub fuel supply system 30, and a fuel injection valve 40 that injects fuel into a cylinder 50. The fuel injection connecting device 10 includes a main body 14 having a merging flow path 13 that flows through a main fuel flow path 11 through which main fuel flows and a sub fuel flow path 12 through which sub fuel flows, and a main fuel pipe that supplies the main fuel. The main fuel system connection portion 15 provided at the end of the main fuel flow path 11 of the main body 14 connected to the main body 14, and the end of the sub fuel flow path 12 of the main body 14 connected to the sub fuel pipe 31 for supplying the sub fuel. And a fuel injection valve system connection portion 17 provided at the end of the merging flow path 13 of the main body 14 connected to the fuel injection valve 40. In this embodiment, the main fuel flow path check valve 18 for preventing the back flow of fuel is provided in the main fuel flow path 11 of the main body 14. In the auxiliary fuel supply system 30, a high-pressure pump 33, a common rail 34, and an auxiliary fuel injection valve 19 are provided. The fuel injection valve system connection portion 17 of the fuel injection connection device 10 is formed in the same structure as the main fuel system connection portion 15 to connect the main fuel pipe 21. Note that “equal in connection structure” means that, for example, a connection structure having the same outer shape, such as a connection structure between flanges, of course, can be fitted even if the outer shape looks different, such as the relationship between male and female screws. It is possible to include those that can be connected to each other, and those that have different external shapes but can form a flow path through which fuel flows as a function. When the fuel injection valve system connection portion 17 has a screw structure, the main fuel system connection portion 15 is a screw having the same connection structure paired with the main fuel system connection portion 15 and has the same dimensions such as a screw diameter and a screw pitch. It forms so that it may become. Further, the auxiliary fuel system connection portion 16 is formed to be different from the fuel injection valve system connection portion 17 and the main fuel system connection portion 15 in terms of connection structure, so that the auxiliary fuel pipe 31 is connected to the fuel injection valve system connection portion 17. Alternatively, the auxiliary fuel pipe 31 cannot be connected to the main fuel system connection portion 15 and erroneous connection is prevented. For example, when the fuel injection valve system connection portion 17 has a screw structure, the auxiliary fuel system connection portion 16 is a fastening means that does not have a screw structure, or the screw diameter or the screw pitch is dimensionally different even in the screw structure. So that it cannot be connected.

このように構成された燃料噴射系の動作を説明する。
主燃料供給系20においては、主燃料タンク22に蓄えられている主燃料は、機械式燃料噴射ポンプ23により加圧されて送出され、主燃料配管21、燃料噴射用接続装置10を介して燃料噴射弁40に送られる。燃料噴射弁40には、燃料の圧力により流路を開放する弁を有し、機械式燃料噴射ポンプ23による燃料の圧力が所定の値(噴射開始圧)を超えると燃料が噴射される。噴射された燃料は、細かな粒子(液滴)となって気筒50内を拡がり、ピストンによる圧縮で気筒50内の温度が上昇すると自己着火して燃焼する。主燃料供給系20は、カムによるプランジャのストロークのたびに燃料が加圧される。つまり、燃料噴射の1回ごとに、その時に必要な燃料が機械式燃料噴射ポンプ23により加圧される。各気筒50の燃料噴射タイミング(時期)に合わせて燃料を加圧、送出、噴射しなければならないので、機械式燃料噴射ポンプ23は各気筒50に独立して設けられている。
The operation of the fuel injection system configured as described above will be described.
In the main fuel supply system 20, the main fuel stored in the main fuel tank 22 is pressurized and sent by a mechanical fuel injection pump 23, and fuel is supplied via the main fuel pipe 21 and the fuel injection connecting device 10. It is sent to the injection valve 40. The fuel injection valve 40 has a valve that opens the flow path by the pressure of the fuel, and the fuel is injected when the pressure of the fuel by the mechanical fuel injection pump 23 exceeds a predetermined value (injection start pressure). The injected fuel spreads in the cylinder 50 as fine particles (droplets), and self-ignites and burns when the temperature in the cylinder 50 rises due to compression by the piston. In the main fuel supply system 20, fuel is pressurized every time the plunger is stroked by the cam. That is, for each fuel injection, the fuel required at that time is pressurized by the mechanical fuel injection pump 23. Since the fuel must be pressurized, delivered, and injected in accordance with the fuel injection timing (timing) of each cylinder 50, the mechanical fuel injection pump 23 is provided independently for each cylinder 50.

副燃料供給系30においては、副燃料タンク32に蓄えられた副燃料は、高圧ポンプ33で加圧、送出され、圧力が高い状態でコモンレール34に蓄えられる。コモンレール34から副燃料配管31を介して燃料噴射用接続装置10に向かう途中には、副燃料注入弁19が設けられている。この副燃料注入弁19が開放されると、コモンレール34に蓄えられた燃料が、燃料噴射用接続装置10を介して燃料噴射弁40に送られ、ここから気筒50内に噴射される。高圧ポンプ33及びコモンレール34は全気筒50または複数の気筒50に共通に設けられ、副燃料注入弁19及び燃料噴射用接続装置10が気筒50ごとに設けられる。   In the auxiliary fuel supply system 30, the auxiliary fuel stored in the auxiliary fuel tank 32 is pressurized and sent out by the high-pressure pump 33 and stored in the common rail 34 in a high pressure state. A sub fuel injection valve 19 is provided on the way from the common rail 34 to the fuel injection connecting device 10 via the sub fuel pipe 31. When the auxiliary fuel injection valve 19 is opened, the fuel stored in the common rail 34 is sent to the fuel injection valve 40 via the fuel injection connecting device 10 and is injected into the cylinder 50 from here. The high-pressure pump 33 and the common rail 34 are provided in common for all cylinders 50 or a plurality of cylinders 50, and the auxiliary fuel injection valve 19 and the fuel injection connecting device 10 are provided for each cylinder 50.

副燃料注入弁19を電気的に制御することにより、この構成を有する自動車用のコモンレール34システムの導入がより容易となる。また、電気制御式とすることで、燃料噴射タイミングや、燃料噴射期間(噴射量)、燃料噴射パターン等が電気信号で制御可能となり、制御の自由度が拡大する。また、船舶においては、波の影響により、波の周期に関連した負荷変動を生じる場合はあるが、制御の自由度が高い電気制御式を採用することで、これに好適に対応できる。   By electrically controlling the auxiliary fuel injection valve 19, the introduction of the common rail 34 system for an automobile having this configuration becomes easier. Further, by adopting the electric control type, the fuel injection timing, the fuel injection period (injection amount), the fuel injection pattern, and the like can be controlled by electric signals, and the degree of freedom of control is expanded. Further, in ships, load fluctuations related to the wave period may occur due to the influence of waves, but this can be suitably dealt with by adopting an electric control system with a high degree of freedom of control.

上述のように主燃料供給系20においては、燃料の加圧は、燃料噴射のたびにそれぞれ独立して行われるのに対し、副燃料供給系30においては、燃料は予め加圧されて、加圧された状態で蓄えられており、燃料噴射のタイミングで予め加圧されていた燃料が供給される。主燃料供給系20においては、燃料噴射の初期においては、圧力が低く、噴射される燃料の粒子が比較的大きい。一方副燃料供給系30においては、燃料は予め加圧されているので、噴射期間の初期から高い圧力で噴射することが可能であり、燃料の粒子はより微細となる。   As described above, in the main fuel supply system 20, fuel pressurization is performed independently for each fuel injection, whereas in the sub fuel supply system 30, the fuel is pre-pressurized and pressurized. The fuel that has been stored in a pressurized state and has been pressurized in advance at the timing of fuel injection is supplied. In the main fuel supply system 20, the pressure is low at the initial stage of fuel injection, and the fuel particles injected are relatively large. On the other hand, in the auxiliary fuel supply system 30, since the fuel is pressurized in advance, it can be injected at a high pressure from the beginning of the injection period, and the fuel particles become finer.

尚、本実施の形態では、本体14の主燃料流路11に燃料の逆流を防止する主燃料流路逆止弁18を備えている。この主燃料流路逆止弁18は、燃料が主燃料流路11を逆流することを防いでいる。このため、主燃料供給系20の燃料の加圧がされていない場合でも、副燃料を注入した際に燃料が主燃料流路11を逆流することなく、燃料噴射弁40に燃料が流れ、この注入された副燃料により燃料噴射弁40内の燃料の圧力が上昇し、噴射開始圧を超えると燃料が噴射される。この副燃料の注入により噴射圧の高圧化や多様な噴射が可能になり、エンジンの高効率化や排気ガス特性の改善効果を十分にあげることが可能となる。さらに、この主燃料逆止弁18を備えることにより、主燃料供給系20に不具合があった場合は、副燃料供給系30だけでエンジンを安全に運転することが可能となる。尚、本実施の形態では周囲に溝をともなったステムをもつデリバリバルブ型の逆止弁であるが、ボールとバネ18bを組み合わせて用いたものでも良い。   In this embodiment, the main fuel flow path check valve 18 for preventing the back flow of fuel is provided in the main fuel flow path 11 of the main body 14. The main fuel flow path check valve 18 prevents the fuel from flowing back through the main fuel flow path 11. For this reason, even when the fuel in the main fuel supply system 20 is not pressurized, the fuel flows into the fuel injection valve 40 without backflowing the main fuel flow path 11 when the auxiliary fuel is injected. The injected sub fuel increases the pressure of the fuel in the fuel injection valve 40, and the fuel is injected when the injection start pressure is exceeded. By injecting this auxiliary fuel, it becomes possible to increase the injection pressure and perform various injections, and it is possible to sufficiently improve the engine efficiency and improve the exhaust gas characteristics. Further, by providing the main fuel check valve 18, the engine can be safely operated only by the auxiliary fuel supply system 30 when the main fuel supply system 20 has a problem. In this embodiment, the delivery valve type check valve has a stem with a groove around the periphery, but a ball and a spring 18b may be used in combination.

新造船の新しいエンジンの場合、従来の噴射系から主、副燃料系をもつ多種燃料に対応可能な燃料噴射系に改造する際、燃料噴射接続装置10を用いて、効率よく容易に改造を行なうことが可能となる。この時、従来の燃料噴射弁40及び従来の主燃料配管21を使用することが可能である。特殊な燃料噴射弁40や気筒50への燃料噴射弁40の接続について特別な配慮を図る必要がない。また、既存船の既存のエンジンの場合、従来の噴射系から主、副燃料系をもつ多種燃料に対応可能な燃料噴射系に改造する際は、さらに既設の燃料噴射弁40及び既設の主燃料配管21を使用することが可能である。尚、副燃料供給系30を後付け設置するだけであるため、既存船へも容易に適用可能である。又、何らかの理由により元の状態に戻す必要が生じた場合も、既設の主燃料配管21を使用して副燃料供給系30を外した状態に容易に復旧することが可能である。   In the case of a new engine of a new shipbuilding, when remodeling from a conventional injection system to a fuel injection system that can handle various fuels having main and sub fuel systems, the fuel injection connection device 10 is used to efficiently and easily remodel the engine. It becomes possible. At this time, the conventional fuel injection valve 40 and the conventional main fuel pipe 21 can be used. There is no need to give special consideration to the connection of the fuel injection valve 40 to the special fuel injection valve 40 or the cylinder 50. In the case of an existing ship's existing engine, when remodeling from a conventional injection system to a fuel injection system compatible with various fuels having main and sub fuel systems, the existing fuel injection valve 40 and the existing main fuel are further added. It is possible to use the piping 21. Since the auxiliary fuel supply system 30 is only installed afterward, it can be easily applied to existing ships. Further, even if it is necessary to return to the original state for some reason, it is possible to easily restore the state where the auxiliary fuel supply system 30 is removed using the existing main fuel pipe 21.

さらに、燃料噴射用接続装置10を用いた次の4つのステップによる接続方法により、接続作業が容易になる。主燃料を内燃機関の気筒50内に供給する燃料噴射弁40に接続される主燃料配管21を取り外すステップ1、多種燃料に対応可能な燃料噴射用接続装置10の燃料噴射弁系接続部17を燃料噴射弁40に取り付けるステップ2、取り外した主燃料配管21を燃料噴射用接続装置10の主燃料系接続部15に接続するステップ3、燃料噴射用接続装置10の副燃料系接続部16に副燃料配管31を接続するステップ4である。これにより、副燃料系接続部16と主燃料系接続部15を間違えることなく接続することができる。本燃料噴射用接続装置10を用いて、ステップ1からステップ4を行なうことにより、従来の燃料噴射系から主燃料系と副燃料系をもつ燃料噴射系に、効率よく容易に変更が可能となる。既設の燃料噴射弁40を使用することができるため、特殊な燃料噴射弁40や気筒50への燃料噴射弁40の接続について特別な配慮を図る必要がない。尚、副燃料供給系30を後付け設置するだけであるため、新造主機関や新造船のみならず、既存主機関や既存船へも容易に適用可能である。   Furthermore, the connection work is facilitated by the following four-step connection method using the fuel injection connection device 10. Step 1 of removing the main fuel pipe 21 connected to the fuel injection valve 40 for supplying the main fuel into the cylinder 50 of the internal combustion engine, the fuel injection valve system connection portion 17 of the fuel injection connection device 10 capable of dealing with various fuels. Step 2 for attaching to the fuel injection valve 40, Step 3 for connecting the removed main fuel pipe 21 to the main fuel system connection portion 15 of the connection device 10 for fuel injection, Sub-system connection to the sub fuel system connection portion 16 of the fuel injection connection device 10 Step 4 is to connect the fuel pipe 31. Thereby, the sub fuel system connection part 16 and the main fuel system connection part 15 can be connected without making a mistake. By performing steps 1 to 4 using the fuel injection connecting device 10, it is possible to efficiently and easily change from a conventional fuel injection system to a fuel injection system having a main fuel system and a sub fuel system. . Since the existing fuel injection valve 40 can be used, it is not necessary to consider special considerations regarding the connection of the fuel injection valve 40 to the special fuel injection valve 40 or the cylinder 50. Note that since the auxiliary fuel supply system 30 is only installed afterward, it can be easily applied not only to a new main engine and a new ship but also to an existing main engine and an existing ship.

上述のステップ1からステップ4に加えて、コモンレール34を副燃料配管31に接続するステップ5を備え、燃料噴射用接続装置10とコモンレール34を個別に接続することができる。現場でコモンレール34を後付けで接続することができるため、現場の空間に合わせて容易に接続作業を行なうことができる。   In addition to Step 1 to Step 4 described above, Step 5 for connecting the common rail 34 to the auxiliary fuel pipe 31 is provided, and the fuel injection connecting device 10 and the common rail 34 can be individually connected. Since the common rail 34 can be connected later on site, the connection work can be easily performed according to the space of the site.

図2は、本発明の第二の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。すでに説明した第一の実施形態の構成要素と同一の構成要素については、同一の番号を付与するものとし、その詳しい説明を省略する。本実施の形態においては、副燃料流路12に副燃料を注入する副燃料注入弁19を備えて一体としている。また、副燃料注入弁19の接続においては、第一の実施形態とは異なる接続構造を用いている。本体14は、副燃料注入弁19を副燃料流路12に接続するように嵌め込むことができる構造である。この本体14に副燃料注入弁19を嵌め込み、副燃料注入弁19の背後に押しがねをあてて、この押しがねと本体14をボルトでつなぎ、間の副燃料注入弁19を挟み込むようにして固定する接続構造としている。   FIG. 2 is a conceptual diagram of a fuel injection system using the fuel injection connecting device 10 according to the second embodiment of the present invention. The same components as those of the first embodiment already described are assigned the same numbers, and detailed descriptions thereof are omitted. In the present embodiment, an auxiliary fuel injection valve 19 for injecting auxiliary fuel into the auxiliary fuel flow path 12 is provided and integrated. Further, in the connection of the auxiliary fuel injection valve 19, a connection structure different from that of the first embodiment is used. The main body 14 has a structure that can be fitted to connect the auxiliary fuel injection valve 19 to the auxiliary fuel flow path 12. The auxiliary fuel injection valve 19 is fitted into the main body 14, a pusher is applied behind the auxiliary fuel injection valve 19, the pusher and the main body 14 are connected with bolts, and the auxiliary fuel injection valve 19 is sandwiched therebetween. The connection structure is fixed.

本実施の形態では、副燃料注入弁19を本体14に固定しているため一体として取り扱うことができる。その効果としては、副燃料流路12に副燃料を注入する副燃料注入弁19を備えることにより、燃料噴射用接続装置10と副燃料注入弁19を一体で構成できるため、施工を一度に容易に完了できる。更に、燃料噴射用接続装置10と副燃料注入弁19を一体で構成することにより、装置全体の小型化を図れる可能性が高くなる。   In the present embodiment, since the auxiliary fuel injection valve 19 is fixed to the main body 14, it can be handled as a unit. As an effect, by providing the auxiliary fuel injection valve 19 for injecting auxiliary fuel into the auxiliary fuel flow path 12, the connecting device for fuel injection 10 and the auxiliary fuel injection valve 19 can be configured integrally, so that construction can be easily performed at once. Can be completed. Further, by integrally configuring the fuel injection connecting device 10 and the auxiliary fuel injection valve 19, there is a high possibility that the entire device can be reduced in size.

また、副燃料注入弁19を副燃料配管31の途中に別途設ける必要がなくなり、その分空間が広くとれるとともに、配管工数が減り配管作業が容易になる。   Further, it is not necessary to separately provide the auxiliary fuel injection valve 19 in the middle of the auxiliary fuel pipe 31, so that the space can be increased accordingly, and the number of piping steps can be reduced and the piping work can be facilitated.

更に、副燃料注入弁19を一体に構成させたため、副燃料注入弁19以降の副燃料流路12を短くでき、副燃料の注入により加圧して制御する部分の容積が小さくなり、少量の副燃料の注入で制御できるため、燃料噴射制御の応答性や噴射量の制御の精度を上げることができる。副燃料を注入して、高い精度で噴射タイミング、噴射期間(噴射量)、噴射圧力等の制御をすることが可能となり、例えば、エンジンの高効率化や排気ガス特性の改善効果を十分にあげるように燃料噴射制御をすることが可能となる。更に、副燃料注入弁19の注入口を主燃料流路11及び合流流路13に接して取り付ければ、副燃料流路12は極めて短くでき、さらに副燃料の注入により加圧して制御する部分の容積が小さくなるために、前述の効果が増す。   Further, since the auxiliary fuel injection valve 19 is integrally formed, the auxiliary fuel flow path 12 after the auxiliary fuel injection valve 19 can be shortened, the volume of the portion controlled by pressurization by injection of the auxiliary fuel is reduced, and a small amount of the auxiliary fuel injection valve 19 is formed. Since it can be controlled by fuel injection, the responsiveness of the fuel injection control and the accuracy of the injection amount control can be improved. By injecting auxiliary fuel, it becomes possible to control the injection timing, injection period (injection amount), injection pressure, etc. with high accuracy. For example, the efficiency of the engine is improved and the effect of improving exhaust gas characteristics is sufficiently improved. Thus, fuel injection control can be performed. Furthermore, if the inlet of the auxiliary fuel injection valve 19 is attached in contact with the main fuel flow path 11 and the merge flow path 13, the auxiliary fuel flow path 12 can be made extremely short, and further, the portion controlled by pressurization by the injection of auxiliary fuel. Since the volume is reduced, the above-described effects are increased.

また、本実施の形態においては、副燃料注入弁19の接続部が副燃料系接続部16を兼ねている。このため副燃料系接続部16を別途設ける必要がなく、施工の工数を減らすことができ、取り付け作業が容易になる。また、本実施の形態では、副燃料注入弁19の動作には高圧の燃料が使用され、この燃料は戻り配管36を通って副燃料タンク32に戻る構造となっている。   In the present embodiment, the connecting portion of the auxiliary fuel injection valve 19 also serves as the auxiliary fuel system connecting portion 16. For this reason, it is not necessary to provide the auxiliary fuel system connection part 16 separately, the number of man-hours for construction can be reduced, and attachment work becomes easy. In the present embodiment, high-pressure fuel is used for the operation of the auxiliary fuel injection valve 19, and this fuel returns to the auxiliary fuel tank 32 through the return pipe 36.

図3は、本発明の第三の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。すでに説明した第一及び第二の実施形態の構成要素と同一の構成要素については、同一の番号を付与するものとし、その詳しい説明を省略する。本実施の形態においては、副燃料注入弁19を主燃料流路11に対して主燃料と副燃料の流れの方向のなす角度が90度未満の斜めに接続している。   FIG. 3 is a conceptual diagram of a fuel injection system using the fuel injection connecting device 10 according to the third embodiment of the present invention. The same components as those of the first and second embodiments already described are given the same numbers, and detailed descriptions thereof are omitted. In the present embodiment, the auxiliary fuel injection valve 19 is connected to the main fuel flow path 11 at an angle of less than 90 degrees formed by the flow direction of the main fuel and the auxiliary fuel.

このように副燃料注入弁19を主燃料流路11に対して斜めに接続することにより、合流部を燃料噴射弁系接続部17に近づけることができ、合流流路13を短くできる。このため、副燃料の注入により加圧して制御する部分の容積を小さくでき、少量の副燃料の注入で制御できるため、燃料噴射制御の応答性を良くし、精度良く燃料噴射を行なうことが可能となる。これにより、熱効率や排気ガス特性を制御することが可能となり、高効率化や排気ガス特性の改善効果をあげることが可能となる。   By connecting the auxiliary fuel injection valve 19 obliquely to the main fuel flow path 11 in this way, the merging portion can be brought closer to the fuel injection valve system connection portion 17 and the merging flow path 13 can be shortened. For this reason, the volume of the portion controlled by pressurizing by injection of sub fuel can be reduced, and control can be performed by injection of a small amount of sub fuel, so that the responsiveness of fuel injection control can be improved and fuel injection can be performed with high accuracy. It becomes. Thereby, it becomes possible to control thermal efficiency and exhaust gas characteristics, and it is possible to improve efficiency and improve exhaust gas characteristics.

また、副燃料注入弁19を斜めに接続することにより、副燃料系接続部16を燃料噴射弁系接続部17や燃料噴射弁40から遠ざけられ、副燃料系接続部16の周辺の空間を広くすることができる。これにより、配管作業が容易になる。   Further, by connecting the auxiliary fuel injection valve 19 at an angle, the auxiliary fuel system connection portion 16 can be moved away from the fuel injection valve system connection portion 17 and the fuel injection valve 40, and the space around the auxiliary fuel system connection portion 16 is widened. can do. Thereby, piping work becomes easy.

また、副燃料注入弁19を主燃料流路11に対して主燃料と副燃料の流れの方向のなす角度が90度未満になるように接続することにより、流路抵抗が少なくなりエネルギーロスが少なくなる。また、燃料の流れに乱れが生じないため、燃料注入量の精度が上げられ、燃料噴射の制御が容易になる。   Further, by connecting the auxiliary fuel injection valve 19 to the main fuel flow path 11 so that the angle formed by the flow directions of the main fuel and the auxiliary fuel is less than 90 degrees, the flow resistance is reduced and energy loss is reduced. Less. Further, since the fuel flow is not disturbed, the accuracy of the fuel injection amount is increased, and the fuel injection can be easily controlled.

さらに、副燃料の注入量を必要最小限に抑えることができることにより、高圧ポンプ33やコモンレール34などの副燃料供給系30の構成要素を小さく抑えることができ、コストダウンが可能となる。   Furthermore, since the injection amount of the auxiliary fuel can be suppressed to the minimum necessary, the components of the auxiliary fuel supply system 30 such as the high pressure pump 33 and the common rail 34 can be suppressed to be small, and the cost can be reduced.

図4は、本発明の第四の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。すでに説明した第一から第三の実施形態の構成要素と同一の構成要素については、同一の番号を付与するものとし、その詳しい説明を省略する。本実施の形態においては、副燃料流路12を本体14内部に主燃料流路11に並行して形成し、主燃料流路11との合流部を燃料噴射弁系接続部17の近傍にしている。   FIG. 4 is a conceptual diagram of a fuel injection system using the fuel injection connecting device 10 according to the fourth embodiment of the present invention. The same components as those of the first to third embodiments already described are assigned the same numbers, and detailed descriptions thereof are omitted. In the present embodiment, the auxiliary fuel flow path 12 is formed in the main body 14 in parallel with the main fuel flow path 11, and the junction with the main fuel flow path 11 is set in the vicinity of the fuel injection valve system connection portion 17. Yes.

合流部を燃料噴射弁系接続部17に近づけ、合流流路13を短くし、副燃料の注入により加圧される部分の容積を小さくすることによって、燃料圧の高圧化やその応答性(加圧速度)の向上が期待できる。   By bringing the merging portion closer to the fuel injection valve system connecting portion 17, shortening the merging flow path 13, and reducing the volume of the portion pressurized by the injection of the auxiliary fuel, the fuel pressure is increased and its responsiveness (acceleration is increased). (Pressure speed) can be expected to improve.

また、副燃料と主燃料の合流部が燃料噴射弁40の近くになることは、燃料の交換が迅速に行なわれることになり、燃料種を変えた燃料噴射の制御が容易になる。例えば、副燃料を主燃料より着火性、燃焼性の良い燃料として、燃料噴射弁40から噴射される燃料を副燃料、主燃料、副燃料というように制御して燃料噴射を行なうことにより、高効率化や排気ガス特性の改善を行なうことが可能となる。このため、合流流路13を短くすることが重要であり、合流流路13の長さを主燃料流路11または副燃料流路12の長さより短くすることが好適である。   Further, when the joining portion of the auxiliary fuel and the main fuel is close to the fuel injection valve 40, the fuel is exchanged quickly, and the control of the fuel injection by changing the fuel type becomes easy. For example, by controlling the fuel injected from the fuel injection valve 40 as sub fuel, main fuel, and sub fuel so that the sub fuel is more ignitable and combustible than the main fuel, fuel injection is performed. Efficiency and exhaust gas characteristics can be improved. For this reason, it is important to shorten the merging channel 13, and it is preferable to make the length of the merging channel 13 shorter than the length of the main fuel channel 11 or the auxiliary fuel channel 12.

また、主燃料と副燃料の粘度が高く、それぞれの燃料の温度を高く調整して合流させて燃料噴射する場合は、主燃料と副燃料が近接して並行して流れる部分があることで、主燃料と副燃料の温度差が少なくなり、合流後の温度むらが少なくなり、燃料の温度調整が容易となる。   Also, when the main fuel and the auxiliary fuel are high in viscosity, and the temperature of each fuel is adjusted to be merged and injected into the fuel, there is a portion where the main fuel and the auxiliary fuel flow in close proximity, The temperature difference between the main fuel and the sub fuel is reduced, the temperature unevenness after joining is reduced, and the temperature adjustment of the fuel becomes easy.

図5は、本発明の第五の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。すでに説明した第一から第四の実施形態の構成要素と同一の構成要素については、同一の番号を付与するものとし、その詳しい説明を省略する。本実施の形態においては、主燃料流路逆止弁18の弁体18aを主燃料流路11の下流側に設置し、弁体18aを付勢するバネ18bを弁体18aの上流側に設置する構造としている。弁体18aのステムは弁受18cの中心に設けられた穴である弁案内部を通して、付勢手段であるバネ18bを通して、ステムの端部はバネ受18dによって固定されている。ステムの端部とバネ受18dの固定は止めねじやコッタなどによってなされている。尚、弁体18aのステム部には燃料が通る溝がついた構造となっている。   FIG. 5 is a conceptual diagram of a fuel injection system using the fuel injection connecting device 10 in the fifth embodiment of the present invention. The same components as those of the first to fourth embodiments already described are assigned the same numbers, and detailed descriptions thereof are omitted. In the present embodiment, the valve body 18a of the main fuel flow path check valve 18 is installed on the downstream side of the main fuel flow path 11, and the spring 18b that biases the valve body 18a is installed on the upstream side of the valve body 18a. It has a structure to do. The stem of the valve body 18a is fixed through a valve guide 18 which is a hole provided in the center of the valve receiver 18c, through a spring 18b which is a biasing means, and an end of the stem is fixed by a spring receiver 18d. The end of the stem and the spring receiver 18d are fixed by a set screw or a cotter. The stem portion of the valve body 18a has a structure with a groove through which fuel passes.

このように主燃料逆止弁18の弁体18aを主燃料流路11の下流側に臨ませ、弁体18aを付勢するバネ18bを弁体18aの上流側に臨ませた構造とすることにより、弁体18aの下流側にバネ18bを収納する空間が不必要となるため、副燃料の注入によって加圧される容積が小さくなり、燃料圧の高圧化とその応答性(加圧速度)の向上が期待できる。主燃料流路逆止弁18の弁体18aから燃料噴射弁40の穴までの管路容積をできるだけ小さくすることが重要であるが、図1〜図4の主燃料流路逆止弁18に比べて、バネ18bの容積が減った分、燃料圧の高圧化とその応答性(加圧速度)の向上が期待できる。燃料噴射の高圧化や、副燃料の注入によるプレ噴射等の燃料噴射を迅速に行うことにより、高効率化や排気ガス特性の改善効果が大きくなる。尚、本実施の形態ではバネ18bを付勢手段として用いているが、磁力やバネ18b以外のエラストマー等を付勢手段として利用することもできる。   In this way, the valve body 18a of the main fuel check valve 18 faces the downstream side of the main fuel flow path 11, and the spring 18b that biases the valve body 18a faces the upstream side of the valve body 18a. This eliminates the need for a space for housing the spring 18b on the downstream side of the valve body 18a, so that the volume pressurized by the injection of the auxiliary fuel is reduced, and the fuel pressure is increased and its response (pressurization speed) is reduced. Improvement can be expected. Although it is important to reduce the volume of the pipe from the valve body 18a of the main fuel flow path check valve 18 to the hole of the fuel injection valve 40 as much as possible, the main fuel flow path check valve 18 in FIGS. In comparison, it can be expected that the fuel pressure is increased and the responsiveness (pressurization speed) is improved because the volume of the spring 18b is reduced. By increasing the pressure of fuel injection and quickly performing fuel injection such as pre-injection by injecting secondary fuel, the effect of improving efficiency and improving exhaust gas characteristics is increased. In the present embodiment, the spring 18b is used as the urging means. However, a magnetic force or an elastomer other than the spring 18b may be used as the urging means.

図6は、本発明の第六の実施形態における燃料噴射用接続装置10を用いた燃料噴射システムの概念図である。すでに説明した第一から第五の実施形態の構成要素と同一の構成要素については、同一の番号を付与するものとし、その詳しい説明を省略する。この燃料噴射システムは、副燃料流路12に燃料の逆流を防止する副燃料流路逆止弁12bを備えている。また、コモンレール34の圧力を調整する圧力調整弁37と副燃料の圧力が主燃料の圧力より低くなった場合に燃料の逆流を防止するシステム逆止弁38を備えている。   FIG. 6 is a conceptual diagram of a fuel injection system using the fuel injection connecting device 10 in the sixth embodiment of the present invention. The same components as those of the first to fifth embodiments already described are assigned the same numbers, and detailed descriptions thereof are omitted. This fuel injection system includes an auxiliary fuel flow path check valve 12b for preventing a reverse flow of fuel in the auxiliary fuel flow path 12. Further, a pressure adjusting valve 37 for adjusting the pressure of the common rail 34 and a system check valve 38 for preventing a back flow of the fuel when the pressure of the auxiliary fuel becomes lower than the pressure of the main fuel are provided.

本実施の形態は、燃料噴射用接続装置10、副燃料を高圧で供給する高圧ポンプ33、高圧の副燃料を蓄えるコモンレール34を備えた燃料噴射システムである。高圧ポンプ33で加圧した高圧の副燃料をコモンレール34に高圧で蓄え、安定して内燃機関の気筒50内に供給し、プレ噴射やアフター噴射等の副噴射を、コモンレール34を含む副燃料供給系30を用いて、主燃料供給系20より高い精度で噴射タイミング、噴射時間(噴射量)、噴射圧力等の制御することが可能である。また、コモンレール34の圧力は、変更することができる。本実施の形態では、コモンレール34から副燃料タンク32に副燃料を戻すリターン経路に圧力調整弁37を設け、この圧力調整弁37が開放する圧力を変更して、コモンレール34内圧力を調整している。つまり、圧力調整弁37はコモンレール34内の圧力を設定された圧力に調整するために、電磁弁の開閉を通電のオン、オフで行なう構造となっている。また、安全のために通電がオフの状態では電磁弁が開の状態となり、圧力が高くならないようになっている。つまり、コモンレール34内の圧力が設定された圧力より高い場合、圧力調整弁37の電磁弁の通電がオフになり電磁弁は開となり、コモンレール34内の燃料を逃がして圧力を下げて調整するようになっている。また、コモンレール34内の圧力が設定された圧力より低い場合は、圧力調整弁37の電磁弁の通電をオンにして電磁弁を閉にして高圧ポンプ33からの高圧の燃料をためて圧力を上げて調整するようになっている。尚、高圧ポンプ33に電気式のポンプを採用した場合は、ポンプを駆動するモータの回転速度を変更して、コモンレール34の圧力を調整することもできる。また、高圧ポンプ33の送油量を変更することなどで、ポンプ側で圧力調整をする場合もある。   The present embodiment is a fuel injection system including a fuel injection connecting device 10, a high-pressure pump 33 that supplies auxiliary fuel at a high pressure, and a common rail 34 that stores high-pressure auxiliary fuel. The high-pressure auxiliary fuel pressurized by the high-pressure pump 33 is stored in the common rail 34 at a high pressure, is stably supplied into the cylinder 50 of the internal combustion engine, and sub-injection such as pre-injection and after-injection is supplied to the common rail 34. Using the system 30, it is possible to control the injection timing, injection time (injection amount), injection pressure and the like with higher accuracy than the main fuel supply system 20. Further, the pressure of the common rail 34 can be changed. In the present embodiment, a pressure adjusting valve 37 is provided on the return path for returning the auxiliary fuel from the common rail 34 to the auxiliary fuel tank 32, and the pressure that the pressure adjusting valve 37 opens is changed to adjust the pressure in the common rail 34. Yes. That is, the pressure regulating valve 37 has a structure in which the electromagnetic valve is opened / closed by turning on / off the energization in order to adjust the pressure in the common rail 34 to a set pressure. For safety, when the energization is off, the solenoid valve is open and the pressure is not increased. That is, when the pressure in the common rail 34 is higher than the set pressure, the solenoid valve of the pressure adjustment valve 37 is turned off, the solenoid valve is opened, and the fuel in the common rail 34 is released to reduce the pressure for adjustment. It has become. If the pressure in the common rail 34 is lower than the set pressure, the solenoid valve of the pressure regulating valve 37 is turned on and the solenoid valve is closed to increase the pressure by collecting high-pressure fuel from the high-pressure pump 33. To adjust. When an electric pump is used as the high-pressure pump 33, the pressure of the common rail 34 can be adjusted by changing the rotational speed of the motor that drives the pump. Further, the pressure may be adjusted on the pump side by changing the oil feed amount of the high-pressure pump 33 or the like.

本実施の形態においては、副燃料流路12に燃料の逆流を防止する副燃料流路逆止弁12bが備えられている。この副燃料流路逆止弁12bにより、主燃料の圧力が副燃料の圧力より大きくなった場合に、燃料が副燃料流路12を逆流することを防止している。コモンレール34内の副燃料の圧力を主噴射の最高噴射圧より低く設定してプレ噴射を行なう場合などに、主燃料の圧力が副燃料の圧力より大きくなる場合がある。この場合、逆流を防止することにより、主燃料による主噴射が迅速にまた、高圧に行なうことができ、エンジンの高効率化や排気ガスの改善が行なえる。   In the present embodiment, the auxiliary fuel flow path 12 is provided with a secondary fuel flow path check valve 12b that prevents back flow of fuel. The sub fuel flow check valve 12b prevents the fuel from flowing back through the sub fuel flow channel 12 when the pressure of the main fuel becomes larger than the pressure of the sub fuel. When the pre-injection is performed by setting the pressure of the auxiliary fuel in the common rail 34 lower than the maximum injection pressure of the main injection, the pressure of the main fuel may be larger than the pressure of the auxiliary fuel. In this case, by preventing the backflow, the main injection by the main fuel can be performed quickly and at a high pressure, and the engine efficiency can be improved and the exhaust gas can be improved.

また、何らかの原因により副燃料供給系30に不具合が起こった場合、主燃料の圧力が副燃料の圧力より大きくなり、主燃料が燃料噴射弁40だけでなく、副燃料供給系30にも逆流してしまう。このような場合でも副燃料流路逆止弁12bを備えておくことにより、副燃料供給系30等への燃料の逆流を防止し、通常の機械式燃料噴射ポンプ23によるエンジン運転が可能となる。   In addition, when a malfunction occurs in the auxiliary fuel supply system 30 for some reason, the pressure of the main fuel becomes larger than the pressure of the auxiliary fuel, and the main fuel flows back not only to the fuel injection valve 40 but also to the auxiliary fuel supply system 30. End up. Even in such a case, by providing the auxiliary fuel flow path check valve 12b, the backflow of fuel to the auxiliary fuel supply system 30 and the like can be prevented, and the engine operation by the normal mechanical fuel injection pump 23 becomes possible. .

また、本実施の形態は、副燃料の圧力が主燃料の圧力より低くなった場合に燃料の逆流を防止するシステム逆止弁38をコモンレール34と副燃料系接続部16との間の副燃料配管31に備えている。システム逆止弁38の役割は副燃料流路逆止弁12bとほぼ同じであるためにどちらか一方を設けるだけでも良い。どちらかに不具合が生じることを考えて両方設けても良い。副燃料流路逆止弁12bは、燃料噴射用接続装置10の内部に設置する必要があり、空間的に設置が困難な場合は、システム逆止弁38を設置することで副燃料流路逆止弁12bと同様の効果を得ることができる。   Further, in the present embodiment, the system check valve 38 that prevents the back flow of the fuel when the pressure of the auxiliary fuel becomes lower than the pressure of the main fuel is provided with the auxiliary fuel between the common rail 34 and the auxiliary fuel system connection portion 16. The pipe 31 is provided. Since the role of the system check valve 38 is substantially the same as that of the auxiliary fuel flow path check valve 12b, only one of them may be provided. Both may be provided in consideration of the occurrence of problems in either. The auxiliary fuel flow path check valve 12b needs to be installed inside the fuel injection connecting device 10, and when it is difficult to install spatially, the auxiliary fuel flow path check valve 12b is installed by installing the system check valve 38. The same effect as the stop valve 12b can be obtained.

これらの逆止弁が無い場合は、主燃料の圧力が副燃料の圧力より大きくなった場合に、燃料が副燃料流路12を逆流し、副燃料配管31を逆流してしまう。高圧ポンプ33には通常の逆止弁が備えられているため逆流はしないが、圧力調整弁37は通電することにより逆止弁の役目を果たすため、圧力調整弁37に通電されていない場合は、燃料は逆流してしまう。このような場合でも逆止弁を備えておくことにより、副燃料供給系30等への燃料の逆流を防止し、通常の機械式燃料噴射ポンプ23によるエンジン運転が可能となる。また、主燃料が副燃料タンク32に流れて混合されるのを防止できる。尚、本実施の形態で副燃料注入弁19にある戻り配管36は、副燃料注入弁19の作動に使用された高圧の副燃料が副燃料タンク32に戻る配管であるため、副燃料注入弁19を作動させなければ、燃料が逆流して副燃料タンク32に流れることはない。   Without these check valves, when the pressure of the main fuel becomes larger than the pressure of the auxiliary fuel, the fuel flows back through the auxiliary fuel flow path 12 and flows back through the auxiliary fuel pipe 31. Since the high pressure pump 33 is provided with a normal check valve, it does not flow back, but the pressure adjustment valve 37 functions as a check valve when energized, so when the pressure adjustment valve 37 is not energized, The fuel will flow backward. Even in such a case, by providing the check valve, the backflow of fuel to the auxiliary fuel supply system 30 and the like can be prevented, and the engine operation by the normal mechanical fuel injection pump 23 becomes possible. Further, it is possible to prevent the main fuel from flowing into the auxiliary fuel tank 32 and mixing. In the present embodiment, the return pipe 36 in the auxiliary fuel injection valve 19 is a pipe for returning the high pressure auxiliary fuel used for operating the auxiliary fuel injection valve 19 to the auxiliary fuel tank 32. If 19 is not operated, the fuel does not flow backward and does not flow to the auxiliary fuel tank 32.

第一の実施形態〜第六の実施形態において、取り付け場所の制約により、主燃料系接続部15と副燃料系接続部16との位置を変えることもできる。この場合も、副燃料系接続部16を燃料噴射弁系接続部17及び主燃料系接続部15と接続構造的または寸法的に異ならせて形成しておくことにより、誤接続防止となり、従来の燃料噴射系からの改造を効率よく容易に行なうことが可能となる。また、取り付け場所の制約により、燃料噴射用接続装置10の主燃料流路11と副燃料流路12の合流の形体を、例えば、T型に合流させても、Y型に合流させても良い。   In the first to sixth embodiments, the positions of the main fuel system connection portion 15 and the sub fuel system connection portion 16 can be changed due to the restriction of the mounting location. Also in this case, by forming the auxiliary fuel system connection portion 16 different from the fuel injection valve system connection portion 17 and the main fuel system connection portion 15 in terms of connection structure or dimensions, erroneous connection can be prevented. Remodeling from the fuel injection system can be performed efficiently and easily. Further, depending on the restriction of the mounting location, the merged shape of the main fuel flow path 11 and the auxiliary fuel flow path 12 of the fuel injection connecting device 10 may be merged into, for example, T type or Y type. .

また、スペースの関係で燃料噴射用接続装置10の取り付けが困難な場合は、燃料噴射用接続装置10と燃料噴射弁40の間に接続配管を設けても良い。   Further, when it is difficult to attach the fuel injection connecting device 10 due to space, a connection pipe may be provided between the fuel injection connecting device 10 and the fuel injection valve 40.

以上の実施形態においては、船舶用のディーゼル機関に関連して説明したが、他の移動体、例えば鉄道車両、自動車等の内燃機関についても本発明を適用することができる。また、ディーゼル機関以外の間欠燃焼を行う機関(直噴式のオットー機関等)についても適用することができる。   In the above embodiment, although it demonstrated in relation to the diesel engine for ships, this invention is applicable also to other moving bodies, for example, internal combustion engines, such as a rail vehicle and a motor vehicle. The present invention can also be applied to an engine (such as a direct injection type Otto engine) that performs intermittent combustion other than a diesel engine.

10 燃料噴射用接続装置
11 主燃料流路
12 副燃料流路
12b 副燃料流路逆止弁
13 合流流路
14 本体
15 主燃料系接続部
16 副燃料系接続部
17 燃料噴射弁系接続部
18 主燃料流路逆止弁
18a 弁体
18b バネ
18c 弁受
18d バネ受
19 副燃料注入弁
20 主燃料供給系
21 主燃料配管
30 副燃料供給系
31 副燃料配管
33 高圧ポンプ
34 コモンレール
37 圧力調整弁
38 システム逆止弁
40 燃料噴射弁
50 気筒
DESCRIPTION OF SYMBOLS 10 Fuel injection connection apparatus 11 Main fuel flow path 12 Sub fuel flow path 12b Sub fuel flow path check valve 13 Merge flow path 14 Main body 15 Main fuel system connection part 16 Sub fuel system connection part 17 Fuel injection valve system connection part 18 Main fuel flow path check valve 18a Valve body 18b Spring 18c Valve receiver 18d Spring receiver 19 Sub fuel injection valve 20 Main fuel supply system 21 Main fuel pipe 30 Sub fuel supply system 31 Sub fuel pipe 33 High pressure pump 34 Common rail 37 Pressure adjustment valve 38 System Check Valve 40 Fuel Injection Valve 50 Cylinder

Claims (12)

内燃機関の気筒内に燃料を噴射する燃料噴射弁に接続される燃料噴射用接続装置であって、
主燃料が流れる主燃料流路と副燃料が流れる副燃料流路と前記主燃料と前記副燃料が合流して流れる合流流路とを有した本体と、前記主燃料を供給する主燃料配管に接続される前記本体の前記主燃料流路の端部に設けた主燃料系接続部と、前記副燃料を注入する副燃料注入弁を介して前記副燃料を供給する副燃料配管に接続される前記本体の前記副燃料流路の端部に設けた副燃料系接続部と、前記燃料噴射弁に接続される前記本体の前記合流流路の端部に設けた燃料噴射弁系接続部とを備え、
前記燃料噴射弁系接続部を前記主燃料系接続部と接続構造的に等しく形成し、前記副燃料系接続部を前記燃料噴射弁系接続部及び前記主燃料系接続部と接続構造的に異ならせて形成したことを特徴とする多種燃料に対応可能な燃料噴射用接続装置。
A fuel injection connecting device connected to a fuel injection valve for injecting fuel into a cylinder of an internal combustion engine,
A main fuel passage through which main fuel flows, a sub fuel passage through which sub fuel flows, a main body having a confluence passage through which the main fuel and the sub fuel are joined, and a main fuel pipe that supplies the main fuel A main fuel system connection portion provided at an end of the main fuel flow path of the main body to be connected, and a sub fuel pipe for supplying the sub fuel via a sub fuel injection valve for injecting the sub fuel. A sub fuel system connection provided at an end of the sub fuel flow path of the main body, and a fuel injection valve system connection provided at an end of the merge flow path of the main body connected to the fuel injection valve. Prepared,
The fuel injection valve system connection portion is formed to be equal in connection structure with the main fuel system connection portion, and the sub fuel system connection portion is different from the fuel injection valve system connection portion and the main fuel system connection portion in connection structure. A fuel injection connecting device capable of dealing with various types of fuels.
前記主燃料流路に前記燃料の逆流を防止する主燃料流路逆止弁を備えたことを特徴とする請求項1に記載の多種燃料に対応可能な燃料噴射用接続装置。   2. The fuel injection connecting device according to claim 1, wherein the main fuel flow path is provided with a main fuel flow path check valve for preventing a back flow of the fuel. 前記副燃料流路に前記副燃料を注入する副燃料注入弁を備えたことを特徴とする請求項1又は請求項2に記載の多種燃料に対応可能な燃料噴射用接続装置。   The fuel injection connecting device according to claim 1 or 2, further comprising a sub fuel injection valve for injecting the sub fuel into the sub fuel flow path. 前記副燃料注入弁の接続部が前記副燃料系接続部を兼ねたことを特徴とする請求項3に記載の多種燃料に対応可能な燃料噴射用接続装置。   4. The fuel injection connecting device according to claim 3, wherein the connecting portion of the auxiliary fuel injection valve also serves as the auxiliary fuel system connecting portion. 前記副燃料注入弁を前記主燃料流路に対して、前記主燃料と前記副燃料の流れの方向のなす角度が90度未満の斜めに接続したことを特徴とする請求項3又は請求項4に記載の多種燃料に対応可能な燃料噴射用接続装置。   5. The sub fuel injection valve is connected to the main fuel flow path at an angle of less than 90 degrees with respect to the flow direction of the main fuel and the sub fuel. A fuel injection connecting device capable of handling the various fuels described in 1. 前記副燃料流路を前記本体内部に前記主燃料流路に並行して形成し、前記主燃料流路との合流部を前記燃料噴射弁系接続部の近傍に、前記合流流路の長さが前記主燃料流路または前記副燃料流路の長さより短くなるように設けたことを特徴とする請求項1から請求項5のうちの1項に記載の多種燃料に対応可能な燃料噴射用接続装置。   The auxiliary fuel flow path is formed in the main body in parallel with the main fuel flow path, and the junction with the main fuel flow path is located in the vicinity of the fuel injection valve system connection portion, and the length of the merge flow path. 6. The fuel injection unit capable of handling multiple fuels according to claim 1, wherein the length is shorter than a length of the main fuel flow path or the sub fuel flow path. Connected device. 前記主燃料逆止弁の弁体を前記主燃料流路の下流側に臨ませ、前記弁体を付勢する付勢手段を前記弁体の上流側に臨ませた構造としたことを特徴とする請求項2から請求項6のいずれかに記載の多種燃料に対応可能な燃料噴射用接続装置。   The valve body of the main fuel check valve faces the downstream side of the main fuel flow path, and the biasing means for biasing the valve body faces the upstream side of the valve body. A connecting device for fuel injection capable of handling various fuels according to any one of claims 2 to 6. 前記副燃料流路に前記燃料の逆流を防止する副燃料流路逆止弁を備えたことを特徴とする請求項1から請求項7のうちの1項に記載の多種燃料に対応可能な燃料噴射用接続装置。   The fuel capable of handling various fuels according to any one of claims 1 to 7, further comprising: a sub fuel flow path check valve for preventing a back flow of the fuel in the sub fuel flow path. Connecting device for injection. 請求項1から請求項8のうちの1項に記載の多種燃料に対応可能な燃料噴射用接続装置を用いた燃料噴射システムであって、
前記副燃料を高圧で供給する高圧ポンプと、高圧の前記副燃料を蓄えるコモンレールとを備えたことを特徴とする多種燃料に対応可能な燃料噴射用接続装置を用いた燃料噴射システム。
A fuel injection system using a fuel injection connecting device capable of handling various fuels according to one of claims 1 to 8,
A fuel injection system using a fuel injection connecting device capable of dealing with various fuels, comprising a high-pressure pump for supplying the auxiliary fuel at a high pressure, and a common rail for storing the high-pressure auxiliary fuel.
前記副燃料の圧力が前記主燃料の圧力より低くなった場合に前記燃料の逆流を防止するシステム逆止弁を前記コモンレールと前記副燃料系接続部との間の前記副燃料配管に備えたことを特徴とする請求項9に記載の多種燃料に対応可能な燃料噴射用接続装置を用いた燃料噴射システム。   A system check valve for preventing back flow of the fuel when the pressure of the sub fuel becomes lower than the pressure of the main fuel is provided in the sub fuel pipe between the common rail and the sub fuel system connection portion. The fuel-injection system using the connecting apparatus for fuel-injection corresponding to the various fuel of Claim 9 characterized by these. 請求項1から請求項8のうちの1項に記載の多種燃料に対応可能な燃料噴射用接続装置を用いた接続方法であって、
前記主燃料を前記内燃機関の前記気筒内に供給する前記燃料噴射弁に接続される前記主燃料配管を取り外すステップ1と、前記燃料噴射用接続装置の前記燃料噴射弁系接続部を前記燃料噴射弁に取り付けるステップ2と、取り外した前記主燃料配管を前記燃料噴射用接続装置の前記主燃料系接続部に接続するステップ3と、前記燃料噴射用接続装置の前記副燃料系接続部に前記副燃料配管を接続するステップ4とを備えたことを特徴とする多種燃料に対応可能な燃料噴射用接続装置を用いた接続方法。
A connection method using a fuel injection connecting device capable of handling multiple fuels according to one of claims 1 to 8,
Removing the main fuel pipe connected to the fuel injection valve for supplying the main fuel into the cylinder of the internal combustion engine; and connecting the fuel injection valve system connection portion of the fuel injection connecting device to the fuel injection Step 2 for attaching to the valve, Step 3 for connecting the removed main fuel pipe to the main fuel system connection portion of the fuel injection connection device, and the sub fuel system connection portion of the fuel injection connection device to the sub fuel system connection portion. A connection method using a fuel injection connecting device capable of dealing with various fuels, comprising: connecting a fuel pipe to step 4;
コモンレールを前記副燃料配管に接続するステップ5を備えたことを特徴とする請求項11に記載の多種燃料に対応可能な燃料噴射用接続装置を用いた接続方法。   12. The connection method using the fuel injection connecting device according to claim 11, further comprising a step 5 of connecting a common rail to the auxiliary fuel pipe.
JP2012288657A 2012-12-28 2012-12-28 FUEL INJECTION CONNECTION DEVICE CAPABLE OF MULTI-FUEL FUEL, FUEL INJECTION SYSTEM USING THE CONNECTION DEVICE, AND CONNECTION METHOD USING THE CONNECTION DEVICE Expired - Fee Related JP6164601B2 (en)

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