JP2014118891A - Air intake duct - Google Patents

Air intake duct Download PDF

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JP2014118891A
JP2014118891A JP2012274930A JP2012274930A JP2014118891A JP 2014118891 A JP2014118891 A JP 2014118891A JP 2012274930 A JP2012274930 A JP 2012274930A JP 2012274930 A JP2012274930 A JP 2012274930A JP 2014118891 A JP2014118891 A JP 2014118891A
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opening
absorbing member
sound absorbing
air flow
intake duct
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JP6029968B2 (en
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Takaya Tejima
孝哉 手島
Koichi Hosaka
考一 保坂
Takashi Yamaguchi
貴史 山口
Katsuhiro Tange
勝博 丹下
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Inoac Corp
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Inoue MTP KK
Inoac Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an air intake duct which can protect sound absorption members.SOLUTION: Divided bodies 14 constituting the air intake duct 10 comprise: the sound absorption members 30 for covering openings 20 formed at passages 18 for defining an air flow passage 12a; protection parts 24 integrally arranged at the passages 18 so as to be bulged to the outside from the passages 18, and covering the outside of the sound absorption members 30 with intervals from the sound absorption members 30 which face the openings 20; and attachment parts 25 integrally formed at the protection parts 24. The sound absorption members 30 are held by holding members 40 attached to the attachment parts 25 from the side of the air flow passage 12a.

Description

この発明は、車両におけるエンジンの吸気系に用いられる吸気ダクトに関するものである。   The present invention relates to an intake duct used for an intake system of an engine in a vehicle.

特許文献1のように、エンジンの吸気系で発生する吸気騒音の低減を図った吸気ダクトが提案されている。特許文献1の吸気ダクトは、ダクト本体の壁面に複数の開口を設け、この開口の外側を覆った吸音部材を、ダクト本体に取り付けた保持部材で固定している。   As disclosed in Patent Document 1, an intake duct has been proposed in which intake noise generated in an intake system of an engine is reduced. In the air intake duct of Patent Document 1, a plurality of openings are provided in the wall surface of the duct body, and a sound absorbing member that covers the outside of the opening is fixed by a holding member attached to the duct body.

実公平6−10116号公報Japanese Utility Model Publication No. 6-10116

特許文献1の吸気ダクトは、吸音部材が外面に露出しているので、該ダクトの取り付け時や車両のメンテナンス時などに、吸音部材を引っ掛けて破損したり、吸音部材が開口からずれたりする等の問題が生じるおそれがある。また、吸音部材は、通気性を有しているので、エンジンルームの高圧洗浄時に吸音部材を介して、または水圧により吸音部材がずれた隙間から吸気ダクトの内部に、水が入るおそれがある。   In the air intake duct of Patent Document 1, the sound absorbing member is exposed on the outer surface, so that the sound absorbing member is caught and damaged when the duct is attached or during vehicle maintenance, or the sound absorbing member is displaced from the opening. May cause problems. In addition, since the sound absorbing member has air permeability, water may enter the intake duct through the sound absorbing member during high-pressure cleaning of the engine room or from a gap where the sound absorbing member is displaced due to water pressure.

すなわち本発明は、従来の技術に係る吸気ダクトに内在する前記問題に鑑み、これらを好適に解決するべく提案されたものであって、吸音部材を保護し得る吸気ダクトを提供することを目的とする。   That is, the present invention has been proposed in order to suitably solve these problems inherent in the intake duct according to the prior art, and an object thereof is to provide an intake duct that can protect the sound absorbing member. To do.

前記課題を克服し、所期の目的を達成するため、本願の請求項1に係る発明の吸気ダクトは、
空気流通路を画成する筒状のダクト本体が、該空気流通路の空気流通方向に沿う端縁を互いに組み付けた複数の分割体で構成される吸気ダクトにおいて、
複数の分割体のうちの少なくとも1つの分割体は、
通気性を有するシート状物からなり、前記空気流通路を画成する壁部に形成された開口部を該空気流通路側から覆う吸音部材と、
前記壁部から外側へ膨らむように該壁部と一体形成され、前記開口部に臨む前記吸音部材から間隔をあけて該吸音部材の外側を覆う保護部と、
前記保護部を内側に凹ませて該保護部と一体形成され、該開口部を覆う吸音部材を外側から支持する取付部とを備えたことを要旨とする。
請求項1に係る発明によれば、開口部を覆う吸音部材の外側が保護部で覆われて保護されているので、吸気ダクトの取り付け時や車両のメンテナンス時などに、吸音部材を傷付けたり、吸音部材がずれたりする等の問題の発生を防止することができる。また、保護部によって開口部および吸音部材を介して吸気ダクトの空気流通路に水が入ることを防止できる。保護部に一体形成された取付部で吸音部材を支持する構成であるので、吸音部材の設置に要するスペースを小さくすることができる。しかも、分割体の内側に吸音部材を取り付けた後に、分割体同士を組み合わせる構成であるので、吸音部材を簡単に取り付けることができる。
In order to overcome the above-mentioned problems and achieve an intended purpose, an intake duct according to claim 1 of the present application includes:
In the intake duct constituted by a plurality of divided bodies in which end portions along the air flow direction of the air flow passage are assembled to each other, the cylindrical duct main body defining the air flow passage,
At least one of the plurality of divided bodies is
A sound-absorbing member comprising a sheet-like material having air permeability, and covering an opening formed in a wall portion defining the air flow passage from the air flow passage side;
A protective portion that is integrally formed with the wall portion so as to bulge outward from the wall portion, and covers the outside of the sound absorbing member at a distance from the sound absorbing member facing the opening;
The gist includes an attachment portion that is formed integrally with the protection portion with the protection portion recessed inward and that supports the sound absorbing member that covers the opening from the outside.
According to the first aspect of the invention, since the outer side of the sound absorbing member covering the opening is covered and protected by the protective part, the sound absorbing member is damaged when the intake duct is attached or during vehicle maintenance, Occurrence of problems such as displacement of the sound absorbing member can be prevented. In addition, it is possible to prevent water from entering the air flow passage of the intake duct via the opening and the sound absorbing member by the protective portion. Since the sound absorbing member is supported by the mounting portion integrally formed with the protection portion, the space required for installing the sound absorbing member can be reduced. And since it is the structure which combines a divided body after attaching a sound-absorbing member inside a divided body, a sound-absorbing member can be attached easily.

請求項2に係る発明では、前記吸音部材を前記空気流通路側から挟んで前記取付部に取り付けられ、該吸音部材を保持する保持部材を備えたことを要旨とする。
請求項2に係る発明によれば、保護部に一体形成された取付部に保持部材を取り付ける構成であるので、保持部材の設置に要するスペースを小さくすることができる。そして、保持部材を吸音部材と同様に分割体の内側から取り付ける構成であるから、分割体を組み合わせる前の状態で簡単に取り付けることができる。
A gist of the invention according to claim 2 is that the sound absorbing member is attached to the attachment portion with the sound absorbing member sandwiched from the air flow passage side and includes a holding member that holds the sound absorbing member.
According to the invention which concerns on Claim 2, since it is the structure which attaches a holding member to the attaching part integrally formed in the protection part, the space required for installation of a holding member can be made small. And since it is the structure which attaches a holding member from the inner side of a division body similarly to a sound absorption member, it can attach easily in the state before combining a division body.

請求項3に係る発明では、前記保持部材は、前記分割体に前記開口部を囲んで環状に形成された第1係合部に対応して形成された第2係合部を備え、
前記保持部材は、前記第2係合部を前記第1係合部に噛み合わせて、該第1係合部と第2係合部との間に外周縁を挟んだ前記吸音部材を開口部の開口面外側へ向けて引っ張った状態で前記取付部に取り付けられたことを要旨とする。
請求項3に係る発明によれば、開口部を覆う吸音部材に適度なテンションをかけることで、ダクト本体の吸気騒音をより低減することができる。また、保持部材によって可撓性を有する吸音部材であっても適切に保持し得る。
In the invention which concerns on Claim 3, the said holding member is provided with the 2nd engaging part formed corresponding to the 1st engaging part formed in the above-mentioned division body so that the opening part was formed annularly,
The holding member has the sound absorbing member that has the outer peripheral edge sandwiched between the first engaging portion and the second engaging portion by opening the sound absorbing member with the second engaging portion engaged with the first engaging portion. The gist is that it is attached to the attachment portion in a state of being pulled toward the outside of the opening surface.
According to the third aspect of the invention, the intake noise of the duct body can be further reduced by applying an appropriate tension to the sound absorbing member that covers the opening. Moreover, even a sound-absorbing member having flexibility by the holding member can be appropriately held.

請求項4に係る発明では、前記保護部を内側に凹ませて該保護部と一体形成された支持部を備え、
前記支持部は、その端面が前記開口部の開口縁より離れた位置で該開口部の開口内側に臨むよう構成されたことを要旨とする。
請求項4に係る発明によれば、支持部によって吸音部材を外側から位置規制することができる。
In the invention which concerns on Claim 4, the said protection part is dented inside, The support part integrally formed with this protection part is provided,
A gist of the invention is that the support portion is configured such that the end surface thereof faces the inside of the opening at a position away from the opening edge of the opening.
According to the invention which concerns on Claim 4, a sound absorption member can be position-controlled from an outer side by a support part.

請求項5に係る発明では、前記保持部材は、前記開口部の外周に合わせた環状の外枠と、この外枠の内側に交差するように延在する複数の内枠とを有する網目状に形成され、前記支持部の端面に合わせて形成された内枠の交差部を備えたことを要旨とする。
請求項5に係る発明によれば、保持部材の内枠の交差部と支持部との間で吸音部材を位置規制することで、吸音部材に負圧がかかった際に破損を防止できる。
In the invention which concerns on Claim 5, the said holding member is a mesh shape which has the cyclic | annular outer frame matched with the outer periphery of the said opening part, and the several inner frame extended so that it may cross | intersect inside this outer frame. The gist of the present invention is to provide an intersecting portion of the inner frame which is formed and formed in conformity with the end surface of the support portion.
According to the fifth aspect of the invention, by restricting the position of the sound absorbing member between the intersecting portion of the inner frame of the holding member and the support portion, it is possible to prevent damage when negative pressure is applied to the sound absorbing member.

本発明に係る吸気ダクトによれば、保護部によって吸音部材を保護することができる。   According to the intake duct according to the present invention, the sound absorbing member can be protected by the protection portion.

本発明の好適な実施例に係る吸気ダクトを示す概略斜視図である。1 is a schematic perspective view showing an intake duct according to a preferred embodiment of the present invention. 図1のA−A線で破断した切断部を示す端面図である。It is an end elevation which shows the cut part fractured | ruptured by the AA line of FIG. 図1のB−B線で破断した切断部を示す端面図である。It is an end elevation which shows the cut part fractured | ruptured by the BB line of FIG. 実施例の吸気ダクトを分解して示す概略斜視図である。It is a schematic perspective view which decomposes | disassembles and shows the intake duct of an Example. 実施例の下部分割体を示す概略平面図であって、(a)は保持部材を取り付けた状態を示し、(b)は保持部材を取り外した状態を示す。なお、(a)では吸音部材を省略している。It is a schematic plan view which shows the lower division body of an Example, (a) shows the state which attached the holding member, (b) shows the state which removed the holding member. In (a), the sound absorbing member is omitted. 実施例の下部分割体を示す概略斜視図である。It is a schematic perspective view which shows the lower division body of an Example. 実施例の上部分割体を示す概略底面図であって、(a)は吸音部材を保持させて保持部材を取り付けた状態を示し、(b)は保持部材を取り外した状態を示す。It is a schematic bottom view which shows the upper division body of an Example, (a) shows the state which hold | maintained the sound absorption member and attached the holding member, (b) shows the state which removed the holding member. 実施例の上部分割体を示す概略斜視図である。It is a schematic perspective view which shows the upper division body of an Example. (a)は図3のC部拡大図であり、(b)は図3のD部拡大図である。(a) is the C section enlarged view of FIG. 3, (b) is the D section enlarged view of FIG.

次に、本発明に係る吸気ダクトにつき、好適な実施例を挙げて、添付図面を参照して以下に説明する。   Next, an intake duct according to the present invention will be described below with reference to the accompanying drawings by way of preferred embodiments.

実施例に係る吸気ダクトは、吸い込み側の開口および吐き出し側の開口が横を向くと共に空気流通路が横引きとなる姿勢で車両に設置されるものである。図1〜図3に示すように、吸気ダクト10は、空気流通路12aを画成する筒状のダクト本体12が、該空気流通路12aの空気流通方向に沿う端縁を互いに組み付けた複数の分割体14で構成される。ここで、実施例のダクト本体12は、上向きに開放した樋状に形成された下側の下部分割体14Aと、下向きに開放した樋状に形成された上側の上部分割体14Bとの上下2つで構成される。そして、下部分割体14Aおよび上部分割体14Bは、下部分割体14Aの両上端縁に設けられた溝部15に、上部分割体14Bの両下端縁に下方へ突出する突片16を嵌め合わせて、互いに組み付けられる。なお、分割体14は、ポリプロピレン(PP)または高密度ポリエチレン(HDPE)などの合成樹脂を材質とし、インジェクション成形等によって得られる成形品である。   The intake duct according to the embodiment is installed in the vehicle in a posture in which the opening on the suction side and the opening on the discharge side face sideways and the air flow passage is laterally pulled. As shown in FIG. 1 to FIG. 3, the intake duct 10 includes a plurality of tubular duct bodies 12 that define an air flow passage 12 a, and end edges of the air flow passage 12 a along the air flow direction are assembled to each other. It is composed of divided bodies 14. Here, the duct main body 12 according to the embodiment has two upper and lower portions of a lower lower divided body 14A formed in a bowl shape opened upward and an upper upper divided body 14B formed in a bowl shape opened downward. It consists of two. Then, the lower divided body 14A and the upper divided body 14B are fitted into the groove portions 15 provided on both upper end edges of the lower divided body 14A with the projecting pieces 16 projecting downward at both lower end edges of the upper divided body 14B, Assembled together. The divided body 14 is a molded product made of a synthetic resin such as polypropylene (PP) or high density polyethylene (HDPE) and obtained by injection molding or the like.

各分割体14は、吸気ダクト10での吸気騒音を低減するための吸音構造を備えている。図2〜図4に示すように、実施例の吸音構造は、空気流通路12aを画成する壁部(通路部という)18に形成された開口部20を覆う吸音部材30と、吸音部材30の外側を覆うように通路部18と一体形成された保護部24と、この保護部24を内側に凹ませて該保護部24と一体形成され、開口部20を覆う吸音部材30を外側から支持する取付部25とから基本的に構成される。ここで、吸音部材30は、分割体14の内側(空気流通路12a側)から該吸音部材30を挟んで取付部25に取り付けられた保持部材40によって保持される。分割体14は、他の分割体14に組み付けられてダクト本体12を構成した際に、吸気ダクト10に必要とされる空気流通路12aの空気流通断面を満たすように通路部18が形成される。また、吸気ダクト10には、下部分割体14Aにおける上方に開放した凹形状に形成された通路部18の底部分に、開口部20が設けられると共に、上部分割体14Bにおける下方に開放した凹形状に形成された通路部18の天井部分に、開口部20が設けられて、2つの開口部20,20が空気流通路12aを挟んで上下に対向している。なお、実施例の開口部20は、空気流通路12aの空気流通方向に長手が延在する略矩形状に形成される。このように、実施例の吸気ダクト10には、2つの前記吸音構造が上下に対向して設けられる。ここで、下部分割体14Aと上部分割体14Bとでは、吸音構造の基本的な構成が同じであるので、下部分割体14Aの吸音構造を例に挙げて以下に説明し、上部分割体14Bの吸音構造については必要部分のみを説明する。   Each divided body 14 includes a sound absorbing structure for reducing intake noise in the intake duct 10. As shown in FIGS. 2 to 4, the sound absorbing structure of the embodiment includes a sound absorbing member 30 that covers an opening 20 formed in a wall portion (referred to as a passage portion) 18 that defines an air flow passage 12 a, and a sound absorbing member 30. A protective portion 24 integrally formed with the passage portion 18 so as to cover the outer side of the sound source, and a concave portion of the protective portion 24 inwardly formed so as to be integrated with the protective portion 24 and supporting the sound absorbing member 30 covering the opening 20 from the outside. It is fundamentally comprised from the attaching part 25 to do. Here, the sound absorbing member 30 is held by the holding member 40 attached to the attachment portion 25 with the sound absorbing member 30 interposed therebetween from the inside of the divided body 14 (air flow passage 12a side). When the divided body 14 is assembled to another divided body 14 to form the duct body 12, the passage portion 18 is formed so as to satisfy the air flow cross section of the air flow passage 12 a required for the intake duct 10. . In addition, the intake duct 10 is provided with an opening 20 at the bottom portion of the passage portion 18 formed in a concave shape opened upward in the lower divided body 14A, and a concave shape opened downward in the upper divided body 14B. An opening 20 is provided in the ceiling portion of the passage portion 18 formed in the upper and lower portions, and the two opening portions 20 and 20 face each other up and down across the air flow passage 12a. In addition, the opening part 20 of an Example is formed in the substantially rectangular shape extended in the longitudinal direction in the air distribution direction of the airflow path 12a. Thus, in the intake duct 10 of the embodiment, the two sound absorbing structures are provided so as to face each other vertically. Here, since the basic structure of the sound absorbing structure is the same between the lower divided body 14A and the upper divided body 14B, the sound absorbing structure of the lower divided body 14A will be described below as an example, and the upper divided body 14B will be described below. Only the necessary part of the sound absorbing structure will be described.

前記分割体14には、通路部18から空気流通方向と交差する方向外側(下部分割体14Aでは下方、上部分割体14Bでは上方)へ膨らむように該通路部18と一体形成された保護部24が設けられ、開口部20に合わせて空気流通路12a側に開放する凹形状に形成された保護部24によって、開口部20の外側に空間が画成される(図2および図3参照)。ここで、保護部24は、共鳴型消音器のように共鳴室としての空間を画成するものではなく、空気流通路12aを流通する空気の圧力変動に伴って吸音部材30が変形した際に該吸音部材30に接触しない程度に間隔をあけて、開口部20に架設された吸音部材30の外側を覆うように形成される。なお、保護部24において開口部20に架設された吸音部材30に対向する対向面は、該吸音部材30から10mm以上離すのが望ましいが、前記共鳴室の如く容積を確保する必要はないので吸気ダクト10の周辺に設置される部材などに応じて適宜形状にすることができる。また、分割体14には、開口部20を囲むように第1係合部22が形成されている(図2〜図4参照)。第1係合部22は、空気流通路12a側(下部分割体14Aでは上方、上部分割体14Bでは下方)に突出するよう形成された突条片であり、開口部20の全周を囲む環状に延在している(図5(b)参照)。   In the divided body 14, a protective portion 24 integrally formed with the passage portion 18 so as to swell outward from the passage portion 18 in the direction intersecting with the air flow direction (lower in the lower divided body 14 </ b> A and upper in the upper divided body 14 </ b> B). A space is defined outside the opening 20 by the protective part 24 formed in a concave shape that opens to the air flow passage 12a side in accordance with the opening 20 (see FIGS. 2 and 3). Here, the protection unit 24 does not define a space as a resonance chamber like a resonance type silencer, but when the sound absorbing member 30 is deformed due to a pressure fluctuation of the air flowing through the air flow passage 12a. The sound-absorbing member 30 is formed so as to cover the outside of the sound-absorbing member 30 installed in the opening 20 with an interval so as not to contact the sound-absorbing member 30. In addition, although it is desirable that the facing surface facing the sound absorbing member 30 installed in the opening 20 in the protection portion 24 is at least 10 mm away from the sound absorbing member 30, it is not necessary to secure a volume as in the resonance chamber, so that the intake air The shape can be appropriately set according to the members installed around the duct 10. Moreover, the 1st engaging part 22 is formed in the division body 14 so that the opening part 20 may be enclosed (refer FIGS. 2-4). The first engaging portion 22 is a protruding strip formed so as to protrude toward the air flow passage 12 a (upward in the lower divided body 14 </ b> A and downward in the upper divided body 14 </ b> B), and has an annular shape surrounding the entire periphery of the opening 20. (See FIG. 5B).

図6および図8に示すように、保護部24には、保持部材40を取り付けるための取付部25が、開口部20の開口内側に臨むように設けられている。ここで、保護部24には、空気流通方向に並ぶ複数(実施例では8箇所)の取付部25が、空気流通方向と交差する左右方向に2列設けられる。そして、各列の取付部25が、開口部20における空気流通方向に沿う内縁の夫々に近接した位置に並べて配置され、実施例では開口部20における開口内側の角隅部に配置されるものがある(図5(b)および図7(b)参照)。また、保護部24には、開口部20の開口内側略中央部に臨むように、1つの取付部25が設けられる。なお、両列の取付部25は、空気流通方向と交差する左右方向に対向配置され、中央部の取付部25は、左右の取付部25に対して空気流通方向にずらした位置に配置される。   As shown in FIGS. 6 and 8, the protection portion 24 is provided with an attachment portion 25 for attaching the holding member 40 so as to face the inside of the opening 20. Here, a plurality of (eight in the embodiment) mounting portions 25 arranged in the air flow direction are provided in the protection portion 24 in two rows in the left-right direction intersecting the air flow direction. And the attaching part 25 of each row | line | column is arrange | positioned side by side in the position close | similar to each of the inner edge along the air distribution direction in the opening part 20, and what is arrange | positioned in the corner inside the opening in the opening part 20 in the Example. (See FIG. 5 (b) and FIG. 7 (b)). In addition, one attachment portion 25 is provided on the protection portion 24 so as to face the substantially central portion inside the opening of the opening 20. In addition, the attachment parts 25 in both rows are arranged opposite to each other in the left-right direction intersecting the air flow direction, and the center attachment parts 25 are arranged at positions shifted in the air flow direction with respect to the left and right attachment parts 25. .

空気流通方向と交差する左右方向に設けられる取付部25は、保護部24において開口部20に相対する壁(天井壁または底壁)を空気流通路12a側に突出させるのに合わせて、該保護部24において空気流通路12aと交差する方向に延在する壁(側壁)を開口部20の開口内側に凹ませて段状に形成される。また、開口部20の中央部に臨むように設けられる取付部25は、保護部24において開口部20に相対する壁(天井壁または底壁)を空気流通路12a側に突出させるのに合わせて当該壁を凹ませて段状に形成される。すなわち、取付部25は、保護部24を構成する壁を、内側に突出させるのに合わせて外側を凹ませて形成された棚部分であり、開口部20に臨む取付端面25aの中央部に内側(下部分割体14Aでは上方、上部分割体14Bでは下方)へ向けて突出形成された棒状の取付片26による係合により保持部材40を保持するようになっている。各取付部25は、取付端面25aを開口部20の開口面に揃うように形成したり(実施例)、取付端面25aを開口部20の開口面より僅かに外側に位置するように形成することができ、例えば取付端面25aを開口面よりも外側に配置することで、保持部材40を取り付ける際に該保持部材40を外側へ引き込み得る隙間を確保することができる。   The mounting portion 25 provided in the left-right direction intersecting the air flow direction is adapted to project the wall (ceiling wall or bottom wall) facing the opening 20 in the protection portion 24 to the air flow passage 12a side. A wall (side wall) extending in a direction intersecting with the air flow passage 12 a in the portion 24 is formed in a step shape by being recessed inside the opening of the opening 20. Further, the mounting portion 25 provided so as to face the center portion of the opening portion 20 is adapted to project the wall (ceiling wall or bottom wall) facing the opening portion 20 in the protection portion 24 toward the air flow passage 12a. The wall is recessed to form a step. That is, the mounting portion 25 is a shelf portion formed by denting the outer side in accordance with the inward projection of the wall constituting the protective portion 24, and the inner side at the central portion of the mounting end surface 25 a facing the opening 20. The holding member 40 is held by engagement with a rod-shaped attachment piece 26 that protrudes upward (in the lower divided body 14A, downward in the upper divided body 14B). Each mounting portion 25 is formed so that the mounting end surface 25a is aligned with the opening surface of the opening 20 (Example), or the mounting end surface 25a is formed slightly outside the opening surface of the opening 20. For example, by disposing the attachment end surface 25a outside the opening surface, it is possible to secure a gap that allows the holding member 40 to be pulled outward when the holding member 40 is attached.

図6および図8に示すように、保護部24には、前記開口部20を覆う吸音部材30を位置付けるための支持部27が、開口部20の開口内側に臨むように設けられている。下部分割体14Aの保護部24には、空気流通方向に並ぶ複数(実施例では6箇所)の支持部27が、左右の取付部25,25の列の間に位置して、空気流通方向と交差する左右方向に2列設けられる。下部分割体14Aにおいて、両列の支持部27,27は、空気流通方向と交差する左右方向に対向配置されると共に、左右の取付部25,25に対して空気流通方向にずらした位置に配置される(図5(b)および図7(b)参照)。上部分割体14Bの保護部24には、空気流通方向に並ぶ複数(実施例では6箇所)の支持部27が、左右の取付部25,25の列の間に位置して1列設けられる。上部分割体14Bにおいて列をなす支持部27は、左右の取付部25,25に対して空気流通方向にずらした位置に配置される。また、両分割体14A,14Bにおいて、複数の支持部27は、中央部の取付部25を空気流通方向に挟んで均等な数で振り分け配置されている。   As shown in FIGS. 6 and 8, the protection part 24 is provided with a support part 27 for positioning the sound absorbing member 30 covering the opening part 20 so as to face the opening inside of the opening part 20. In the protective part 24 of the lower divided body 14A, a plurality of (six in the embodiment) support parts 27 arranged in the air circulation direction are located between the rows of the left and right attachment parts 25, 25, and the air circulation direction. Two rows are provided in the intersecting left and right direction. In the lower divided body 14A, the support portions 27, 27 in both rows are arranged opposite to each other in the left-right direction intersecting the air flow direction, and are arranged at positions shifted in the air flow direction with respect to the left and right attachment portions 25, 25. (See FIG. 5 (b) and FIG. 7 (b)). In the protection part 24 of the upper divided body 14 </ b> B, a plurality of (six in the embodiment) support parts 27 arranged in the air circulation direction are provided between the left and right attachment parts 25, 25. The support portions 27 forming a row in the upper divided body 14B are arranged at positions shifted in the air circulation direction with respect to the left and right attachment portions 25, 25. Further, in both divided bodies 14A and 14B, the plurality of support portions 27 are distributed and arranged in an equal number with the attachment portion 25 in the center portion sandwiched in the air flow direction.

図2および図3に示すように、各支持部27は、保護部24において開口部20に相対する壁(天井壁または底壁)を空気流通路12a側に突出させるのに合わせて当該壁を凹ませて段状に形成される。すなわち、支持部27は、保護部24を構成する壁を、内側に突出させるのに合わせて外側を凹ませて形成された段状部分であり、実施例では取付部25が保護部24の内側に角柱状に膨らむよう形成されるのに対し、支持部27が保護部24の内側に円柱状に膨らむように形成される。各支持部27は、空気流通路12a側に臨む支持端面27aを開口部20の開口面に揃うように形成したり(実施例)、支持端面27aを開口部20の開口面より僅かに外側に位置させたり、支持端面27aを開口部20の開口面より僅かに内側に位置させることができる。例えば、支持端面27aを開口部20の開口面よりも内側に配置することで、開口部20を覆う吸音部材30を支持端面27aで押して吸音部材30にテンションをかけることができる。また、支持端面27aを開口部20の開口面よりも外側に配置することで、開口部20を覆う吸音部材30の小さな幅での振動を許容するものの、吸音部材30の大きな幅での変形を支持端面27aとの当接により規制することができる。   As shown in FIG. 2 and FIG. 3, each support portion 27 is configured so that the wall (ceiling wall or bottom wall) facing the opening 20 in the protection portion 24 protrudes toward the air flow passage 12 a. It is recessed and formed in a step shape. That is, the support portion 27 is a stepped portion formed by denting the outside in accordance with the inward projection of the wall constituting the protection portion 24. In the embodiment, the mounting portion 25 is the inside of the protection portion 24. The support portion 27 is formed so as to swell in a columnar shape inside the protection portion 24. Each support part 27 is formed so that the support end face 27a facing the air flow passage 12a side is aligned with the opening face of the opening 20 (Example), or the support end face 27a is slightly outside the opening face of the opening 20. The support end surface 27 a can be positioned slightly inside the opening surface of the opening 20. For example, by arranging the support end surface 27 a on the inner side of the opening surface of the opening 20, the sound absorbing member 30 covering the opening 20 can be pushed by the support end surface 27 a to apply tension to the sound absorbing member 30. Moreover, although the support end surface 27a is disposed outside the opening surface of the opening 20, the sound absorbing member 30 covering the opening 20 is allowed to vibrate with a small width, but the sound absorbing member 30 is deformed with a large width. It can control by contact | abutting with the support end surface 27a.

図6および図8に示すように、保護部24の内側には、取付部25および支持部27よりも低いリブ28が形成される。下部分割体14Aでは、一方の列の支持部27間に空気流通方向に延在するリブ28が設けられる。また、上部分割体14Bでは、支持部27間に空気流通方向に延在するリブ28と、支持部27から保護部24の側面の間に空気流通方向と交差する左右方向に延在するリブ28とが設けられる。そして、分割体14は、通路部18、保護部24、取付部25、支持部27およびリブ28が同時成形されて、継ぎ目なく一体的になっている。   As shown in FIGS. 6 and 8, a rib 28 lower than the attachment portion 25 and the support portion 27 is formed inside the protection portion 24. In the lower divided body 14A, ribs 28 extending in the air flow direction are provided between the support portions 27 in one row. Further, in the upper divided body 14 </ b> B, ribs 28 extending in the air flow direction between the support portions 27 and ribs 28 extending in the left-right direction intersecting the air flow direction between the support portions 27 and the side surfaces of the protection portion 24. And are provided. In the divided body 14, the passage portion 18, the protection portion 24, the attachment portion 25, the support portion 27, and the rib 28 are formed at the same time, and are integrated integrally.

前記吸音部材30は、通気性を有する不織布からなるシート状物であり、開口部20および該開口部20を囲う第1係合部22を少なくとも覆い得る大きさに設定されている。また、吸音部材30は、撥水剤や止水剤などの表面処理等により撥水性および止水性を有していてもよいが、保護部24によって外側が覆われる構成であるので、表面処理を省略することもできる。ここで、不織布としては、ポリエステル系繊維やポリプロピレン系繊維などの熱可塑性樹脂繊維からなり、スパンボンド法などによって得られるものを用いることができ、特に限定されないが70g/m〜300g/mの目付量であるのが好ましい。また、不織布は、所要パターンで型押しすることで、熱可塑性樹脂繊維が溶融して圧着した圧着部分と、圧着されていないまたは該圧着部分よりも圧着度合いが小さい一般部分とを設ける所謂エンボス加工が施されている。実施例の吸音部材30には、線状の圧着部分が互いに交わる格子状に延在するようにエンボス加工が施され、この圧着部分によって引っ張り強度が向上されると共に伸び難くなっている。吸音部材30には、前記取付部25の取付片26が挿通可能な挿通孔30aが、各取付片26に対応して厚み方向に貫通形成されている。挿通孔30aは、後述する第1係合部22と第2係合部48との噛み合いによる吸音部材30の引っ張りを阻害しないように、取付片26の外径より大きく形成される。 The sound absorbing member 30 is a sheet-like material made of a non-woven fabric having air permeability, and is set to a size capable of covering at least the opening 20 and the first engagement portion 22 surrounding the opening 20. The sound absorbing member 30 may have water repellency and water repellency by a surface treatment such as a water repellent or a water repellant. It can be omitted. Here, the nonwoven fabric made of thermoplastic resin fibers such as polyester fibers and polypropylene fibers, can be used those obtained by such spunbond method is not particularly limited 70g / m 2 ~300g / m 2 The basis weight is preferable. The nonwoven fabric is so-called embossed by embossing in a required pattern to provide a crimped portion where the thermoplastic resin fibers are melted and crimped, and a general portion that is not crimped or has a lower degree of crimping than the crimped portion. Is given. The sound absorbing member 30 of the embodiment is embossed so that the linear crimping portions extend in a lattice shape where the linear crimping portions intersect with each other, and this crimping portion improves the tensile strength and makes it difficult to stretch. In the sound absorbing member 30, insertion holes 30 a through which the attachment pieces 26 of the attachment portion 25 can be inserted are formed to penetrate in the thickness direction corresponding to the attachment pieces 26. The insertion hole 30a is formed larger than the outer diameter of the attachment piece 26 so as not to hinder the pulling of the sound absorbing member 30 due to the engagement of the first engagement portion 22 and the second engagement portion 48 described later.

図5(a)および図7(a)に示すように、前記保持部材40は、開口部20の外側を囲う第1係合部22よりも一回り大きく形成された部材であり、分割体14と同様に樹脂成形品が用いられている。保持部材40は、開口部20に合わせて略矩形状に形成された外枠42と、この外枠42で画成される開口内側に交差するように延在する複数の内枠44とを有する網目状に形成される。保持部材40には、外枠42の開口内側に前記取付部25に合わせて取付板46が設けられ、この取付板46に内外方向に貫通する取付孔46aが形成される。保持部材40には、各列の取付部25に対応した取付板46が、外枠42における空気流通方向に沿う内縁の夫々に近接した位置に並べて配置され、実施例では外枠42における開口内側の角隅部に配置されるものがある。また、中央部の取付部25に対応した取付板46が、内枠44に支持されて外枠42における開口内側の略中央部に配置される。取付板46は、保持部材40を分割体14に取り付けた際に、取付部25の取付端面25aに重なる位置に配置されると共に、実施例では取付端面25aと略同じ形状(実施例は略矩形状)でかつ略同じ大きさで形成される。保持部材40は、空気流通方向に延在するように対向する外枠42間に架設された内枠44と、空気流通方向と交差する左右方向に延在するように対向する外枠42間に架設された内枠44とを有している。そして、保持部材40は、分割体14に取り付けた際に支持部27の支持端面27aに重なる部位に位置する内枠44の交差部44aを有し、この重複交差部44aが支持端面27aと略同じ形状(実施例は略円形)でかつ略同じ大きさで形成される。なお、保持部材40は、前記重複交差部44a以外に、支持部27の支持端面27aから外れた位置でも縦横の内枠44が交差している。   As shown in FIGS. 5A and 7A, the holding member 40 is a member that is formed to be slightly larger than the first engagement portion 22 that surrounds the outside of the opening 20, and the divided body 14. A resin molded product is used in the same manner as described above. The holding member 40 includes an outer frame 42 formed in a substantially rectangular shape in accordance with the opening 20, and a plurality of inner frames 44 extending so as to intersect the inside of the opening defined by the outer frame 42. It is formed in a mesh shape. A mounting plate 46 is provided in the holding member 40 inside the opening of the outer frame 42 so as to match the mounting portion 25, and a mounting hole 46 a penetrating inward and outward is formed in the mounting plate 46. In the holding member 40, mounting plates 46 corresponding to the mounting portions 25 in each row are arranged side by side at positions close to the inner edges of the outer frame 42 along the air flow direction. There are some which are arranged at the corner corners. A mounting plate 46 corresponding to the central mounting portion 25 is supported by the inner frame 44 and disposed at a substantially central portion inside the opening of the outer frame 42. The mounting plate 46 is disposed at a position overlapping the mounting end surface 25a of the mounting portion 25 when the holding member 40 is mounted on the divided body 14, and in the embodiment, has substantially the same shape as the mounting end surface 25a (the embodiment has a substantially rectangular shape). Shape) and substantially the same size. The holding member 40 is between an inner frame 44 that is laid between opposing outer frames 42 so as to extend in the air circulation direction, and an outer frame 42 that is opposed so as to extend in the left-right direction intersecting the air circulation direction. And an erected inner frame 44. And the holding member 40 has the crossing part 44a of the inner frame 44 located in the site | part which overlaps with the support end surface 27a of the support part 27, when attached to the division body 14, and this overlap crossing part 44a is substantially the support end surface 27a. The same shape (in the embodiment, a substantially circular shape) and the same size are formed. In addition, the holding member 40 has vertical and horizontal inner frames 44 intersecting at a position away from the support end surface 27a of the support portion 27 in addition to the overlapping intersection portion 44a.

図2〜図4に示すように、保持部材40の外周縁を構成する外枠42には、第2係合部48が第1係合部22に対応して形成される。第2係合部48は、外側へ向けて開口する凹溝状に形成され、この凹溝が外枠42の全周に亘って連なっている。保持部材40は、開口部20を覆うように配置した吸音部材30を、分割体14の第1係合部22と第2係合部48との間に挟んで、挿通孔30aおよび取付孔46aを介して内側に突出した取付片26の先端を熱により潰す所謂熱カシメによって分割体14に固定される。ここで、保持部材40は、分割体14に取り付けた際に、凹形状の第2係合部48と突形状の第1係合部22とが噛み合って、両係合部22,48間に挟んだ吸音部材30を開口部20の開口面方向外側に向けて引っ張るようになっている(図9参照)。吸音部材30は、外周縁が両係合部22,48に挟まれて保持されると共に、取付部25の取付端面25aと保持部材40の取付板46との間に挟まれて保持される。また、保持部材40は、分割体14に取り付けた際に内枠44を開口部20の開口面に揃うように形成したり、内枠44を開口部20の開口面より僅かに外側に位置させたり、内枠44を開口部20の開口面より僅かに内側に位置させることができる。例えば、保持部材40は、内枠44を開口部20の開口面よりも外側に配置することで、開口部20を覆う吸音部材30を内枠44で押して吸音部材30にテンションをかけることができる。また、保持部材40は、内枠44を開口部20の開口面よりも外側に配置することで、開口部20を覆う吸音部材30の小さな幅での振動を許容するものの、吸音部材30の大きな幅での変形を内枠44との当接により規制することができる。実施例では、支持部27の支持端面27aおよび内枠44が開口部20の開口面に合わせて形成されて、開口部20を覆う吸音部材30が支持部27の支持端面27aと内枠44の重複交差部44aとの間に挟まれて保持されると共に、支持部27から外れた位置に延在する内枠44が吸音部材30の内面に当接している。   As shown in FIGS. 2 to 4, a second engagement portion 48 is formed on the outer frame 42 constituting the outer peripheral edge of the holding member 40 corresponding to the first engagement portion 22. The second engaging portion 48 is formed in a concave groove shape that opens outward, and the concave groove is continuous over the entire circumference of the outer frame 42. The holding member 40 sandwiches the sound absorbing member 30 disposed so as to cover the opening 20 between the first engaging portion 22 and the second engaging portion 48 of the divided body 14, and the insertion hole 30a and the mounting hole 46a. The fixing piece 26 is fixed to the divided body 14 by so-called heat caulking that crushes the tip of the mounting piece 26 that protrudes inward through heat. Here, when the holding member 40 is attached to the divided body 14, the concave second engaging portion 48 and the projecting first engaging portion 22 mesh with each other, and the two engaging portions 22, 48 are engaged. The sandwiched sound absorbing member 30 is pulled toward the outside in the opening surface direction of the opening 20 (see FIG. 9). The sound absorbing member 30 is held while the outer peripheral edge is sandwiched between the engaging portions 22 and 48 and is sandwiched between the mounting end surface 25 a of the mounting portion 25 and the mounting plate 46 of the holding member 40. In addition, the holding member 40 is formed so that the inner frame 44 is aligned with the opening surface of the opening 20 when attached to the divided body 14, or the inner frame 44 is positioned slightly outside the opening surface of the opening 20. Alternatively, the inner frame 44 can be positioned slightly inside the opening surface of the opening 20. For example, the holding member 40 can apply tension to the sound absorbing member 30 by pressing the sound absorbing member 30 covering the opening 20 with the inner frame 44 by disposing the inner frame 44 outside the opening surface of the opening 20. . Further, although the holding member 40 allows the vibration with a small width of the sound absorbing member 30 covering the opening 20 by disposing the inner frame 44 outside the opening surface of the opening 20, the holding member 40 has a large sound absorbing member 30. Deformation in the width can be restricted by contact with the inner frame 44. In the embodiment, the support end surface 27 a and the inner frame 44 of the support portion 27 are formed according to the opening surface of the opening portion 20, and the sound absorbing member 30 covering the opening portion 20 is formed between the support end surface 27 a of the support portion 27 and the inner frame 44. An inner frame 44 that is sandwiched and held between the overlapping intersections 44 a and extends to a position that is disengaged from the support portion 27 is in contact with the inner surface of the sound absorbing member 30.

[実施例の作用]
前記吸気ダクト10によれば、開口部20を覆う吸音部材30の外側が保護部24で覆われて保護されているので、吸気ダクト10の取り付け時や車両のメンテナンス時などに、吸音部材30を傷付けたり、吸音部材30が開口部20からずれたりする等の問題の発生を防止することができる。また、保護部24によって開口部20および吸音部材30が覆われているので、開口部20および通気性を有する吸音部材30を介して吸気ダクト10の空気流通路12aに対して外から水が入ることを防止できる。吸気ダクト10は、吸音部材30の外側を保護する手段として後付けで取り付けるカバーなどではなく、空気流通路12aを画成する通路部18と一体形成された保護部24を用いている。これにより、保護する手段を取り付けるための構成を必要としないので、吸気ダクト10の構成の複雑化を回避し得ると共に、保護する手段を後付けする手間がかからない。しかも、分割体14の内側に吸音部材30および保持部材40を取り付けた後に、分割体14,14同士を組み合わせる構成であるので、吸音部材30および保持部材40を分割体14を組み付ける前の内側(空気流通路12a側)を開放した状態で簡単に取り付けることができる。すなわち、吸気ダクト10によれば、簡易な構成で、かつ手間なく吸音部材30を適切に保護することができる。また、保持部材40を、開口部20の開口内側に臨むように保護部24に一体形成された取付部25に取り付ける構成であるので、保護部24の内側のスペースを有効利用して吸音部材30または保持部材40の設置に要するスペースを小さくすることができる。
[Operation of Example]
According to the intake duct 10, since the outside of the sound absorbing member 30 covering the opening 20 is covered and protected by the protective portion 24, the sound absorbing member 30 is attached when the intake duct 10 is attached or during vehicle maintenance. Generation | occurrence | production of problems, such as being damaged or the sound absorption member 30 shifting | deviating from the opening part 20, can be prevented. Moreover, since the opening part 20 and the sound absorbing member 30 are covered by the protection part 24, water enters from the outside into the air flow passage 12a of the intake duct 10 via the opening part 20 and the sound absorbing member 30 having air permeability. Can be prevented. The intake duct 10 uses a protective part 24 that is integrally formed with the passage part 18 that defines the air flow passage 12a, not a cover that is attached later as a means for protecting the outside of the sound absorbing member 30. Thereby, since the structure for attaching the means for protecting is not required, it is possible to avoid complication of the structure of the intake duct 10, and it is not necessary to retrofit the means for protecting. And since it is the structure which combines the division bodies 14 and 14 after attaching the sound-absorbing member 30 and the holding member 40 inside the division body 14, inside the sound absorption member 30 and the holding member 40 before assembling the division body 14 ( It can be easily attached with the air flow passage 12a side open. That is, according to the intake duct 10, the sound absorbing member 30 can be appropriately protected with a simple configuration and without any trouble. In addition, since the holding member 40 is attached to the attachment portion 25 that is integrally formed with the protection portion 24 so as to face the opening inside of the opening portion 20, the sound absorbing member 30 is effectively used in the space inside the protection portion 24. Alternatively, the space required for installing the holding member 40 can be reduced.

前記保持部材40を開口部20との間に吸音部材30を挟んで分割体14に取り付けた際には、吸音部材30の外周縁が凸形状の第1係合部22によって凹形状の第2係合部48に押し込まれることで、吸音部材30が開口部20の開口面外側に向けて引っ張られる。ここで、第1係合部22および第2係合部48は吸音部材30の外周縁を全周に亘って挟持するので、吸音部材30における開口部20を覆う部分全体に四方に向けてテンションが一様にかけられる。このように、両係合部22,48の凹凸による簡単な構成で、吸音部材30を適度に引っ張ることができる。実施例の吸気ダクト10によれば、開口部20を覆う吸音部材30に適度なテンションをかけることで、ダクト本体12の内部圧力変動に応じて吸音部材30を振動させることができる。すなわち、吸音部材30が通気性を有するものでありながら所謂振動膜としても機能するので、該振動膜としての消音効果も得られ、ダクト本体12の吸気騒音をより低減することができる。   When the holding member 40 is attached to the divided body 14 with the sound absorbing member 30 sandwiched between the opening 20, the outer peripheral edge of the sound absorbing member 30 is a concave second shape by the convex first engaging portion 22. By being pushed into the engaging portion 48, the sound absorbing member 30 is pulled toward the outside of the opening surface of the opening 20. Here, since the first engaging portion 22 and the second engaging portion 48 sandwich the outer peripheral edge of the sound absorbing member 30 over the entire circumference, the entire portion of the sound absorbing member 30 covering the opening 20 is tensioned in all directions. Is applied uniformly. In this way, the sound absorbing member 30 can be pulled appropriately with a simple configuration due to the unevenness of the engaging portions 22 and 48. According to the intake duct 10 of the embodiment, the sound absorbing member 30 can be vibrated according to the internal pressure fluctuation of the duct body 12 by applying an appropriate tension to the sound absorbing member 30 covering the opening 20. That is, since the sound absorbing member 30 functions as a so-called vibration film while having air permeability, a sound deadening effect as the vibration film is also obtained, and intake noise of the duct body 12 can be further reduced.

前記開口部20に開設された吸音部材30が保持部材40の内枠44の重複交差部44aと支持部27の支持端面27aとの間に位置付けてある。すなわち、重複交差部44aと支持端面27aとの間に吸音部材30を挟持すれば、吸音部材30の変形を防止することができ、重複交差部44aまたは支持端面27aで吸音部材30を押すことで吸音部材30にテンションをかけることができ、重複交差部44aおよび支持端面27aから吸音部材30を離せば、吸音部材30の小さな幅での振動を許容するものの、吸音部材30の大きな幅での変形を重複交差部44aまたは支持端面27aとの当接により規制することができる。このように、支持部27によって吸音部材30を外側から位置規制する態様や、保持部材40の内枠44によって吸音部材30を内側から位置規制する態様を変更して、必要とされる吸音特性や配設される吸音部材30の可撓性などに応じて適宜調節可能である。   The sound absorbing member 30 established in the opening 20 is positioned between the overlapping intersection 44 a of the inner frame 44 of the holding member 40 and the support end surface 27 a of the support 27. That is, if the sound absorbing member 30 is sandwiched between the overlapping intersection 44a and the support end surface 27a, the sound absorbing member 30 can be prevented from being deformed, and the sound absorbing member 30 is pushed by the overlapping intersection 44a or the support end surface 27a. The sound absorbing member 30 can be tensioned, and if the sound absorbing member 30 is separated from the overlapping intersection 44a and the support end surface 27a, the sound absorbing member 30 is allowed to vibrate with a small width, but the sound absorbing member 30 is deformed with a large width. Can be regulated by contact with the overlapping intersection 44a or the support end surface 27a. As described above, the sound absorbing member 30 required from the outside is changed by changing the aspect in which the position of the sound absorbing member 30 is regulated from the outside by the support portion 27 and the aspect in which the sound absorbing member 30 is regulated from the inside by the inner frame 44 of the holding member 40. It can be appropriately adjusted according to the flexibility of the sound absorbing member 30 to be disposed.

(変更例)
前述した構成に限定されず、以下のように変更することも可能である。
(1)保持部材の取り付けは、熱カシメに限定されず、孔と爪とによる機械的な締結、または接着などその他の手段を用いてもよい。
(2)保護部には、水抜き孔等の小孔を設けてもよい。
(3)実施例では、保持部材で吸音部材を挟んで分割体に保持したが、取付部に吸音部材を接着したり、取付部の取付片を熱カシメすること等により、保持部材を用いず、吸音部材を取付部に直接取り付けてもよい。
(Example of change)
The present invention is not limited to the configuration described above, and can be modified as follows.
(1) The attachment of the holding member is not limited to heat caulking, and other means such as mechanical fastening with a hole and a claw or adhesion may be used.
(2) You may provide small holes, such as a drain hole, in a protection part.
(3) In the embodiment, the sound absorbing member is sandwiched by the holding member and held in the divided body. However, the holding member is not used by bonding the sound absorbing member to the mounting portion or by thermally crimping the mounting piece of the mounting portion. The sound absorbing member may be directly attached to the attachment portion.

12 ダクト本体,12a 空気流通路,14A 下部分割体(分割体),
14B 上部分割体(分割体),16 開口部,22 第1係合部,24 保護部,
25 取付部,27 支持部,27a 支持端面(端面),30 吸音部材,
40 保持部材,42 外枠,44 内枠,44a 重複交差部(交差部),
48 第2係合部
12 duct body, 12a air flow passage, 14A lower divided body (divided body),
14B Upper division body (division body), 16 opening part, 22 1st engaging part, 24 protection part,
25 mounting portion, 27 support portion, 27a support end face (end face), 30 sound absorbing member,
40 holding member, 42 outer frame, 44 inner frame, 44a overlapping intersection (intersection),
48 Second engaging portion

Claims (5)

空気流通路を画成する筒状のダクト本体が、該空気流通路の空気流通方向に沿う端縁を互いに組み付けた複数の分割体で構成される吸気ダクトにおいて、
複数の分割体のうちの少なくとも1つの分割体は、
通気性を有するシート状物からなり、前記空気流通路を画成する壁部に形成された開口部を該空気流通路側から覆う吸音部材と、
前記壁部から外側へ膨らむように該壁部と一体形成され、前記開口部に臨む前記吸音部材から間隔をあけて該吸音部材の外側を覆う保護部と、
前記保護部を内側に凹ませて該保護部と一体形成され、該開口部を覆う吸音部材を外側から支持する取付部とを備えた
ことを特徴とする吸気ダクト。
In the intake duct constituted by a plurality of divided bodies in which end portions along the air flow direction of the air flow passage are assembled to each other, the cylindrical duct main body defining the air flow passage,
At least one of the plurality of divided bodies is
A sound-absorbing member comprising a sheet-like material having air permeability, and covering an opening formed in a wall portion defining the air flow passage from the air flow passage side;
A protective portion that is integrally formed with the wall portion so as to bulge outward from the wall portion, and covers the outside of the sound absorbing member at a distance from the sound absorbing member facing the opening;
An intake duct, comprising: an attachment portion that is formed integrally with the protection portion with the protection portion recessed inward and that supports a sound absorbing member that covers the opening portion from the outside.
前記吸音部材を前記空気流通路側から挟んで前記取付部に取り付けられ、該吸音部材を保持する保持部材を備えた請求項1記載の吸気ダクト。   The air intake duct according to claim 1, further comprising a holding member that is attached to the attachment portion with the sound absorbing member sandwiched from the air flow passage side and holds the sound absorbing member. 前記保持部材は、前記分割体に前記開口部を囲んで環状に形成された第1係合部に対応して形成された第2係合部を備え、
前記保持部材は、前記第2係合部を前記第1係合部に噛み合わせて、該第1係合部と第2係合部との間に外周縁を挟んだ前記吸音部材を開口部の開口面外側へ向けて引っ張った状態で前記取付部に取り付けられた請求項2記載の吸気ダクト。
The holding member includes a second engagement portion formed corresponding to a first engagement portion formed in an annular shape surrounding the opening in the divided body,
The holding member has the sound absorbing member that has the outer peripheral edge sandwiched between the first engaging portion and the second engaging portion by opening the sound absorbing member with the second engaging portion engaged with the first engaging portion. The intake duct according to claim 2, wherein the intake duct is attached to the attachment portion in a state of being pulled toward the outside of the opening surface.
前記保護部を内側に凹ませて該保護部と一体形成された支持部を備え、
前記支持部は、その端面が前記開口部の開口縁より離れた位置で該開口部の開口内側に臨むよう構成された請求項1〜3の何れか一項に記載の吸気ダクト。
A support part formed integrally with the protection part by indenting the protection part inside;
The intake duct according to any one of claims 1 to 3, wherein the support portion is configured such that an end surface thereof faces an opening inside the opening at a position away from an opening edge of the opening.
前記保持部材は、前記開口部の外周に合わせた環状の外枠と、この外枠の内側に交差するように延在する複数の内枠とを有する網目状に形成され、前記支持部の端面に合わせて形成された内枠の交差部を備えた請求項4記載の吸気ダクト。   The holding member is formed in a mesh shape having an annular outer frame aligned with the outer periphery of the opening and a plurality of inner frames extending so as to intersect the inner side of the outer frame, and the end surface of the support portion The air intake duct according to claim 4, further comprising an inner frame intersection formed in accordance with the inner frame.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019045099A (en) * 2017-09-05 2019-03-22 タイガースポリマー株式会社 Manufacturing method of sound adsorption duct
JP7351786B2 (en) 2020-03-31 2023-09-27 株式会社イノアックコーポレーション Ducts and their manufacturing methods, duct manufacturing equipment

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JPS6026157A (en) * 1983-07-20 1985-02-09 Nissan Motor Co Ltd Air cleaner for internal-combustion engine
JP2003065173A (en) * 2001-08-24 2003-03-05 Inoac Corp Reduced noise duct
JP2006307755A (en) * 2005-04-28 2006-11-09 Tigers Polymer Corp Intake air noise muffling device
JP2008058712A (en) * 2006-08-31 2008-03-13 Inoac Corp Sound absorbing material
JP2012047168A (en) * 2010-07-28 2012-03-08 Inoac Corp Noise attenuator and vehicle air intake duct

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Publication number Priority date Publication date Assignee Title
JPS6026157A (en) * 1983-07-20 1985-02-09 Nissan Motor Co Ltd Air cleaner for internal-combustion engine
JP2003065173A (en) * 2001-08-24 2003-03-05 Inoac Corp Reduced noise duct
JP2006307755A (en) * 2005-04-28 2006-11-09 Tigers Polymer Corp Intake air noise muffling device
JP2008058712A (en) * 2006-08-31 2008-03-13 Inoac Corp Sound absorbing material
JP2012047168A (en) * 2010-07-28 2012-03-08 Inoac Corp Noise attenuator and vehicle air intake duct

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019045099A (en) * 2017-09-05 2019-03-22 タイガースポリマー株式会社 Manufacturing method of sound adsorption duct
JP7351786B2 (en) 2020-03-31 2023-09-27 株式会社イノアックコーポレーション Ducts and their manufacturing methods, duct manufacturing equipment

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