JP2014112266A - Electrophotographic image forming apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To suppress a fogging phenomenon that occurs immediately after a photoreceptor drum and a developing roller are in contact with each other, and to decrease shortening of a service life resulting from rotation of the developing roller to charge toner triboelectrically.SOLUTION: An electrophotographic image forming apparatus comprises: a photoreceptor drum that carries an electrostatic latent image; a developing roller that carries a toner and develops the electrostatic latent image while being in contact with the photoreceptor drum; and a toner supply roller that supplies the developing roller with the toner while being in contact with the developing roller. The photoreceptor drum and the developing roller are separated from each other while an image is not being formed and are in contact with each other after starting the rotation. A rotation speed of the toner supply roller is higher than the rotation speed of the developing roller in a period from when the photoreceptor drum and the developing roller start rotating until when the photoreceptor drum and the developing roller are in contact with each other.

Description

  The present invention relates to an electrophotographic image forming apparatus that develops an electrostatic latent image formed on an electrophotographic photosensitive member using a developer by bringing the developer carrying member into contact with the electrophotographic photosensitive member.

  Here, the electrophotographic image forming apparatus forms an image on a recording medium (for example, recording paper, OHP sheet, cloth, etc.) using an electrophotographic image forming system. Examples of the electrophotographic image forming apparatus include, for example, an electrophotographic copying machine, an electrophotographic printer (for example, a laser beam printer, an LED printer, etc.), a facsimile apparatus, and a multifunction machine (multifunction printer) thereof.

  In recent years, color image forming apparatuses that form color images using a plurality of color developers have become widespread. As a color image forming apparatus, a photoconductor corresponding to each of image forming operations using a plurality of color developers is arranged in a line along the surface movement direction of a transfer target body onto which a toner image is transferred, so-called An in-line image forming apparatus is known. The in-line method is a preferable image forming method in that it is easy to meet demands such as an increase in image forming speed and development to a multifunction printer.

  As an in-line type image forming apparatus, there is one in which a plurality of photosensitive members are arranged below an intermediate transfer member as a transfer member or a recording material carrier that transports a recording material as a transfer member. When the photosensitive member is disposed below the intermediate transfer member or the recording material carrier, the fixing device and the developing device (or the exposure device, for example) are arranged in such a manner that the intermediate transfer member or the recording material carrier is sandwiched in the image forming apparatus main body. ) Can be arranged at remote locations. Therefore, there is an advantage that the developing device (or the exposure device) is hardly affected by the heat of the fixing device.

  In many color image forming apparatuses, a contact development method is widely used because of advantages such as reproducibility of a halftone image and suppression of an excessive edge effect of an image. The contact development system refers to a system in which a developer carrying member included in a developing unit is brought into contact with an electrophotographic photosensitive member, and a latent image formed on the electrophotographic photosensitive member is developed using a developer (toner).

  The contact developing system is composed of an elastic body (backed up by an elastic body) so that the electrophotographic photosensitive member and the developer carrier are in close contact with each other in the direction of the rotation axis of the electrophotographic photosensitive member and the developer carrier. In general, the other is a rigid body. The simplest configuration is a configuration in which the electrophotographic photosensitive member is a photosensitive drum formed by applying a photosensitive layer to the outer peripheral surface of an aluminum cylinder, and the developer carrying member is a developing roller made of a rubber elastic body. In particular, the process cartridge that can be attached to and detached from the main body of the image forming apparatus is often used in the above combination when it is configured to include an electrophotographic photosensitive member and a developer carrier.

  Further, a toner supply roller (elastic roller) is brought into contact with the developing roller as a developer supplying member for supplying the developer (toner), and the toner is supplied to the developing roller and the undeveloped toner is peeled off.

  When performing development using the contact development method, the photosensitive drum and the development roller are driven to rotate while being contacted. Therefore, if the contact state is continued more than necessary, the photosensitive drum and the developing roller are worn by friction, and the life of the photosensitive drum and the developing roller is shortened.

  Therefore, as disclosed in Patent Document 1, a configuration is proposed in which the photosensitive drum and the developing roller can be brought into contact with and separated from each other, and the developing roller is separated from the photosensitive drum when development is not performed.

JP 2006-292868 A

  However, when the separated developing roller and the photosensitive drum are brought into contact with each other, there is a possibility that a phenomenon called fogging in which toner is transferred from the developing roller to the non-image portion of the photosensitive drum may occur. This fog is a problem that occurs because the toner is not sufficiently triboelectrically charged.

  On the other hand, the more the developing roller is rotated, the more the toner carried by the developing roller is frictionally charged, and the charge amount of the toner approaches an appropriate value, so that the above-described fog phenomenon is suppressed. However, in this case, since the rotation time of the developing roller becomes long, there is a problem that the life of the developing roller is shortened as described above.

  In particular, in the case of counter rotation in which the rotation directions of the developing roller and the toner supply roller are opposite to each other at the contact portion, the rotation of the toner supply roller is configured to be slower than the developing roller. For this reason, in order to replace the toner inside the roller by rotating the toner supply roller once, the developing roller must rotate more than once. Therefore, there is a problem that the number of rotations of the developing roller increases and the life of the developing roller is further reached.

  Accordingly, an object of the present invention is to suppress the fog phenomenon that occurs immediately after the contact between the photosensitive drum and the developing roller, and to reduce the life reduction due to the rotation of the developing roller for frictional charging of the toner. .

  In order to achieve the above object, the present invention provides an electrophotographic photosensitive member carrying an electrostatic latent image and a developer carrying a developer and developing the electrostatic latent image in contact with the electrophotographic photosensitive member. In the electrophotographic image forming apparatus, comprising: a developer carrying member; and a developer supply member that feeds the developer to the developer carrying member in contact with the developer carrying member. The developer carrying member is spaced apart during non-image formation and is configured to contact after starting rotation, and the electrophotographic photosensitive member and developer developing member contact after starting rotation. In the period up to, the number of rotations of the developer supply member is greater than the number of rotations of the developer carrier.

  According to the present invention, the developer can be sufficiently charged by triboelectricity before contacting the electrophotographic photosensitive member and the developer carrying member, and occurs immediately after the contact between the electrophotographic photosensitive member and the developer carrying member. The fog phenomenon can be suppressed. In addition, it is possible to reduce the decrease in the service life due to the rotation of the developer carrier for the frictional charging of the toner.

Configuration model diagram of an example of a process cartridge according to Embodiment 1 Overall configuration model diagram of an example of an electrophotographic image forming apparatus of Example 1 Model diagram of contact / separation mechanism of embodiment 1 Control block diagram of embodiment 1 Timing chart of Example 1 Change in fog of an image forming apparatus in which the separation mechanism of the image forming apparatus of Embodiment 1 is modified Timing chart of Example 2

  Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in the following embodiments are intended to limit the scope of the present invention only to those unless otherwise specified. is not.

[Example 1]
A first embodiment will be described with reference to FIGS.

[Image forming apparatus]
First, the overall configuration of the electrophotographic image forming apparatus (image forming apparatus) will be described with reference to FIG. FIG. 2 is a schematic cross-sectional view of the image forming apparatus 100 of the present embodiment. The image forming apparatus 100 of this embodiment is a full-color laser printer that employs an inline method and an intermediate transfer method.

  The image forming apparatus 100 can form a full-color image on a recording material (for example, recording paper, plastic sheet, cloth, etc.) according to the image information. The image information is input to the image forming apparatus main body 100A from an image reading apparatus connected to the image forming apparatus main body 100A or a host device such as a personal computer connected to the image forming apparatus main body 100A so as to be communicable.

  The image forming apparatus 100 includes, as a plurality of image forming units, first, second, and third images for forming yellow (Y), magenta (M), cyan (C), and black (K) images, respectively. And fourth image forming units SY, SM, SC, and SK. In the present embodiment, the first to fourth image forming units SY, SM, SC, and SK are arranged in a line in a direction that intersects the vertical direction.

  In the present embodiment, the configurations and operations of the first to fourth image forming units SY, SM, SC, and SK are substantially the same except that the colors of images to be formed are different. Therefore, in the following, unless there is a particular distinction, the subscripts Y, M, C, and K given to the reference numerals to indicate that they are elements provided for any color are omitted, and generally explain.

  In other words, in this embodiment, the image forming apparatus 100 includes four drum-type electrophotographic photosensitive members, that is, the photosensitive drums 1 arranged in parallel in a direction intersecting the vertical direction as a plurality of image carriers. . Around the photosensitive drum 1, a charging roller 2 as a charging means for uniformly charging the surface of the photosensitive drum 1, a laser is irradiated based on image information, and an electrostatic image (electrostatic) is formed on the photosensitive drum 1. A scanner unit (exposure device) 3 is disposed as exposure means for forming a (latent image). Further, a developing unit (developing device) 4 as developing means for developing the electrostatic image as a toner image, and a cleaning member as cleaning means for removing the toner (transfer residual toner) remaining on the surface of the photosensitive drum 1 after transfer. 6 is arranged. An intermediate transfer belt 5 serving as an intermediate transfer body for transferring the toner image on the photosensitive drum 1 to the recording material 12 is disposed so as to face the four photosensitive drums 1.

  In this embodiment, the developing unit 4 uses a non-magnetic one-component developer toner as the developer. In this embodiment, the developing unit 4 performs reverse development by bringing a developing roller (described later) as a developer carrying member into contact with the photosensitive drum 1. That is, in the present embodiment, the developing unit 4 is a portion (image portion) in which the charge is attenuated by exposure on the photosensitive drum 1 with the toner charged to the same polarity (here, negative polarity) as the charging polarity of the photosensitive drum 1. , The electrostatic image is developed by adhering to the exposed portion.

  In this embodiment, the photosensitive drum 1 and the charging roller 2, the developing unit 4 and the cleaning member 6 as process means acting on the photosensitive drum 1 are integrated, that is, integrated into a cartridge, A process cartridge 7 is formed. The process cartridge 7 can be attached to and detached from the image forming apparatus 100 via mounting means such as a mounting guide and a positioning member provided in the image forming apparatus main body 100A. In this embodiment, the process cartridges 7 for the respective colors all have the same shape, and each of the process cartridges 7 for each color has yellow (Y), magenta (M), cyan (C), and blank ( K) toner of each color is accommodated.

  The intermediate transfer belt 5 formed of an endless belt as an intermediate transfer member abuts on all the photosensitive drums 1 and circulates (rotates) in the direction of arrow B (counterclockwise direction) in the figure. The intermediate transfer belt 5 is wound around a driving roller 51, a secondary transfer counter roller 52, and a driven roller 53 as a plurality of support members.

  On the inner peripheral surface side of the intermediate transfer belt 5, four primary transfer rollers 8 as primary transfer means are arranged in parallel so as to face the respective photosensitive drums 1. The primary transfer roller 8 presses the intermediate transfer belt 5 toward the photosensitive drum 1 to form a primary transfer portion N1 where the intermediate transfer belt 5 and the photosensitive drum 1 abut. A bias having a polarity opposite to the normal charging polarity of the toner is applied to the primary transfer roller 8 from a primary transfer bias power source (high voltage power source) as a primary transfer bias applying unit (not shown). As a result, the toner image on the photosensitive drum 1 is transferred (primary transfer) onto the intermediate transfer belt 5.

  A secondary transfer roller 9 as a secondary transfer unit is disposed at a position facing the secondary transfer counter roller 52 on the outer peripheral surface side of the intermediate transfer belt 5. The secondary transfer roller 9 is pressed against the secondary transfer counter roller 52 via the intermediate transfer belt 5 to form a secondary transfer portion N2 where the intermediate transfer belt 5 and the secondary transfer roller 9 come into contact. A bias having a polarity opposite to the normal charging polarity of the toner is applied to the secondary transfer roller 9 from a secondary transfer bias power source (high voltage power source) as a secondary transfer bias applying unit (not shown). As a result, the toner image on the intermediate transfer belt 5 is transferred (secondary transfer) to the recording material 12.

  More specifically, at the time of image formation, first, the surface of the photosensitive drum 1 is uniformly charged by the charging roller 2. Next, the surface of the charged photosensitive drum 1 is scanned and exposed by laser light corresponding to the image information emitted from the scanner unit 3, and an electrostatic image according to the image information is formed on the photosensitive drum 1. Next, the electrostatic image formed on the photosensitive drum 1 is developed as a toner image by the developing unit 4. The toner image formed on the photosensitive drum 1 is transferred (primary transfer) onto the intermediate transfer belt 5 by the action of the primary transfer roller 8.

  For example, when forming a full-color image, the above-described process is sequentially performed in the first to fourth image forming units SY, SM, SC, and SK, and the toner images of the respective colors are next superimposed on the intermediate transfer belt 5. The primary transfer.

  Thereafter, the recording material 12 is conveyed to the secondary transfer portion N2 in synchronization with the movement of the intermediate transfer belt 5. The four color toner images on the intermediate transfer belt 5 are secondarily transferred onto the recording material 12 collectively by the action of the secondary transfer roller 9 that is in contact with the intermediate transfer belt 5 via the recording material 12.

  The recording material 12 onto which the toner image has been transferred is conveyed to a fixing device 10 as a fixing unit. The toner image is fixed on the recording material 12 by applying heat and pressure to the recording material 12 in the fixing device 10.

  Further, the primary transfer residual toner remaining on the photosensitive drum 1 after the primary transfer process is removed and collected by the cleaning member 6. The secondary transfer residual toner remaining on the intermediate transfer belt 5 after the secondary transfer process is cleaned by the intermediate transfer belt cleaning device 11.

  Note that the image forming apparatus 100 can form a single-color or multi-color image using only one desired image forming unit or using only some (not all) image forming units. It is like that.

[Process cartridge]
Next, the process cartridge 7 attached to the image forming apparatus 100 of this embodiment will be described with reference to FIG. FIG. 1 is a schematic cross-sectional view (main cross-sectional view) of the process cartridge 7 of the present embodiment. In the present embodiment, the configuration and operation of the process cartridge 7 for each color are substantially the same except for the type (color) of the developer stored therein.

  The process cartridge 7 is configured by integrating a photosensitive unit (first unit) 13 including the photosensitive drum 1 and a developing unit (second unit) 4 including a developing roller 17 and the like.

  First, the photoconductor unit 13 will be described. The photoconductor unit 13 has a cleaning frame 14 as a frame that supports various elements in the photoconductor unit 13. The photosensitive drum 1 is rotatably attached to the cleaning frame 14 via a bearing (not shown).

  The photosensitive drum 1 has a diameter of 30 mm, and the driving force of a driving motor (not shown) as a driving means (driving source) is transmitted to the photosensitive unit 13 in the direction indicated by the arrow A (clockwise direction). And is rotated in the direction of the arrow A (clockwise direction). In this embodiment, the photosensitive drum 1 which is the center of the image forming process is an organic photosensitive drum in which an outer surface of an aluminum cylinder is coated with a functional undercoat layer, a carrier generation layer, and a carrier transfer layer in this order. 1 is used.

  The photosensitive unit 13 is provided with a cleaning blade 6 as a cleaning member and a charging roller 2 so as to come into contact with the peripheral surface of the photosensitive drum 1. The cleaning blade 6 is in contact with the photosensitive drum 1 at a counter. Therefore, the transfer residual toner removed from the surface of the photosensitive drum 1 is scraped off by the cleaning blade 6 and falls and accommodated in the cleaning frame 14. Here, the cleaning blade is illustrated as the cleaning member, but the present invention is not limited to this, and other cleaning members such as a brush may be used.

  The charging roller 2 as charging means is driven to rotate by bringing the roller portion of conductive rubber into pressure contact with the photosensitive drum 1. A predetermined DC voltage is applied to the core of the charging roller 2 with respect to the photosensitive drum 1 as a charging step, whereby a uniform dark portion potential (Vd = −) is applied to the surface of the photosensitive drum 1. 500V) is formed.

  The spot pattern of the laser beam emitted in response to the image data by the laser beam from the scanner unit 3 exposes the photosensitive drum 1, and the exposed portion is charged on the surface by the carrier from the carrier generation layer. Disappears and the potential drops. As a result, an electrostatic latent image is formed on the photosensitive drum 1 with a predetermined bright portion potential (Vl = −100 V) at the exposed portion and a predetermined dark portion potential (Vd = −500 V) at the unexposed portion.

  In order to develop and visualize the electrostatic latent image formed on the photosensitive drum 1 with toner, a developing bias Vdc = −300 V is applied to the developing roller 17 that rotates in contact with, in contact with the photosensitive drum 1. The

  Next, the developing unit 4 will be described. The developing unit 4 is disposed below the toner supply roller 20 as a developer supply member in the gravity direction, and includes a developer storage chamber that stores the toner T, that is, a toner storage chamber 18.

  A stirring and conveying member 22 is provided in the toner storage chamber 18. The agitating / conveying member 22 agitates the toner stored in the toner storage chamber 18 and also conveys the toner in the direction of arrow G in the figure toward the upper portion of the toner supply roller 20. In this embodiment, the agitating / conveying member is driven to rotate at 50 rpm.

  The toner T of the present embodiment is a negatively charged substantially spherical nonmagnetic toner as a one-component developer. The center particle size was about 7 μm, and 1.5 wt% of hydrophobic silica was externally added as a fluidity imparting agent. By coating the toner surface with an external additive, negative charging performance was improved, and fluidity was improved by providing a minute gap between the toners.

  The developing unit 4 includes a developing frame 15 as a frame that supports various elements in the developing unit 4.

The developing roller 17 has a configuration in which a conductive elastic body is provided on the outer peripheral surface of the SUS core metal so as to have a diameter of 15 mm. Here, polyurethane rubber is adopted as the elastic body. The volume resistance when −50 V is applied is set to about 10 ⁵ to 10 ⁶ Ω from the viewpoint of developability and image quality. The hardness is 45 ° in Asker C hardness and 25 ° in JISA hardness. The surface roughness is Rzjis = 7.0 μm.

  A developing blade 21 as a developer regulating member is in contact with the developing roller 17 by a counter, and regulates the coating amount of the toner supplied by the toner supply roller 20 and applies a charge. Here, the developing blade 21 is a thin plate-shaped SUS sheet metal, and a contact pressure is formed by utilizing the spring elasticity of the thin plate, and the surface thereof is in contact with the toner and the developing roller 17.

  The toner as a developer is triboelectrically charged by sliding between the developing blade 21 and the developing roller 17 to be charged, and at the same time the layer thickness is regulated. In this embodiment, a predetermined voltage is applied to the developing blade 21 from a blade bias power source (not shown) to stabilize the toner coat. In the present embodiment, Vdc = −300 V is applied to the developing roller 17 as a developing bias for developing and visualizing the electrostatic latent image formed on the photosensitive drum 1 with toner. Vbl = −400V is applied to the developing blade 21.

The toner supply roller 20 has a diameter of 15 mm, and includes a conductive support and a foam layer supported by the conductive support. Specifically, the toner supply roller 20 includes a foamed urethane layer 20b as a foamed layer composed of a core metal electrode 20a as a conductive support and an open cell body (open cell) in which bubbles are connected to the periphery thereof. Is provided. A large amount of toner can enter the inside of the toner supply roller 20 by using urethane on the surface layer as an open cell body. Here, the surface cell diameter of the toner supply roller 20 is set to 100 μm to 400 μm. The hardness was 60 ° in Asker F hardness. Further, the resistance of the toner supply roller 20 in this embodiment is 1 × 10 ⁸ Ω.

  Here, a method of measuring the resistance of the toner supply roller 20 will be described. The toner supply roller 20 is brought into contact with an aluminum sleeve having a diameter of 30 mm so that the amount of penetration described later is 1.0 mm. By rotating the aluminum sleeve, the toner supply roller 20 is driven to rotate relative to the aluminum sleeve at 30 rpm. Next, a DC voltage of −50 V is applied to the toner supply roller 20. At that time, a resistance of 10 kΩ is provided on the ground side, the current is calculated by measuring the voltage at both ends, and the resistance of the toner supply roller 20 is calculated.

  The toner supply roller 20 is disposed with a predetermined contact portion (nip portion) N formed on the peripheral surface of the developing roller 17 at a portion facing the developing roller 17. At the contact portion N, toner is supplied to the developing roller 17 by the toner supply roller 20 and the toner on the developing roller 17 remaining as development residual toner is stripped off.

  In this embodiment, the toner supply roller is 200 rpm, the developing roller is 100 rpm, and the surfaces of the contact portions (contact portions) N are in the same direction (in this embodiment, the direction is from top to bottom). ) Rotate to move. That is, the peripheral speed ratio indicated by the peripheral speed of the toner supply roller / the peripheral speed of the developing roller is 200%, and the rotational speed of the toner supply roller is larger than the rotational speed of the developing roller within a certain time. The penetration amount of the developing roller 17 and the toner supply roller 20 at the contact portion N is 1.0 mm.

  The developing roller 17 and the toner supply roller 20 are provided in a developing chamber 19 that is provided above the toner storage chamber 18. The agitating and conveying member 22 provided in the toner accommodating chamber 18 conveys the toner accommodated in the toner accommodating chamber toward the upper portion of the toner supply roller. In addition, as described above, the developing roller 17 and the toner supply roller 20 rotate so that their surfaces move in the same direction at the contact portion. Therefore, even if the developing chamber 19 is provided above the toner storage chamber 18, the toner in the developing chamber 19 can be used up without providing a member for stirring and transporting the toner in the developing chamber 19. it can.

[Contact / separation mechanism]
With reference to FIG. 3, an example of the contact / separation mechanism (contact / separation mechanism) provided in each of the image forming units SY, SM, SC, SK will be further described. Since the contact / separation mechanism has the same configuration in each of the image forming units SY to SK, the first image forming unit SY will be described as an example.

  As shown in FIG. 3, the process cartridge 7 is formed by integrating a photosensitive unit 13 including the photosensitive drum 1 and the like, and a developing unit 4 including the developing roller 17 and the like.

  The developing unit 4 is attached to the photosensitive unit 13 so as to be rotatable about a fulcrum portion 31 and can be retracted so that the relative position between the developing roller 17 and the photosensitive drum 1 is increased. In this embodiment, the photosensitive drums 1Y to 1K and the developing rollers 17Y to 17K can be brought into contact with and separated from each other.

  In other words, in this embodiment, a spring 30 as an urging unit is provided between the photosensitive unit 13 and the developing unit 4. As a result, the developing unit 4 rotates about the fulcrum portion 31 and is biased in a direction in which the developing roller 17 contacts the photosensitive drum 1.

  Further, a developing device contact / separation lever 32 and a developing device contact / separation motor 33 are provided as contact / separation mechanisms (contact / separation means). The developing device contacting / separating lever 32 pushes up the lower part of the developing unit 4 by the movement of the developing device contacting / separating motor 33, rotates the developing unit 4 around the fulcrum 31, and separates the developing roller 17 from the photosensitive drum 1. be able to. On the other hand, the developing device contact / separation lever 32 is lowered by rotating the developing device contact / separation motor 33 in the reverse direction. As a result, the developing roller 17 approaches the photosensitive drum 1, and in this embodiment, the developing roller 17 is brought into contact with the photosensitive drum 1 when used for image formation. That is, by the contact / separation mechanism, the photosensitive drum 1 and the developing roller 17 are brought into contact with each other during image formation, and the photosensitive drum 1 and the developing roller 17 are separated during other non-image formation.

[Contact operation]
FIG. 4 is a control block diagram of this embodiment. Since the contact / separation mechanism has the same configuration in each of the image forming units SY to SK, the first image forming unit SY will be described as an example.

  The photosensitive drum 1 and the developing unit 4 are driven by a driving motor 34 that is a driving unit. Driving of the developing unit 4 is transmitted by a gear to be connected, and the developing roller 17, the toner supply roller 20, and the stirring and conveying member 22 in the toner storage chamber 18 are rotationally driven.

  The photosensitive drum 1 is driven by a driving motor 34 via a driving gear 35, and the developing unit 4 is driven by a driving motor 34 via a clutch 36 capable of releasing driving transmission. The developing unit 4 is brought into contact with and separated from the photosensitive drum 1 by a developing device contacting / separating motor 33 via a developing device contacting / separating lever 32. The drive motor 34, the clutch 36, and the developing device contact / separation motor 33 are controlled by a control unit 37, which is a control unit.

  FIG. 5 shows a timing chart. At T0, the photosensitive drum 1 starts to rotate. At the same time, a predetermined charging bias is applied to the charging roller 2. Prior to contact between the photosensitive drum 1 and the developing roller 17 at T1, the developing roller 17 and the toner supply roller 20 start driving. At the same time, a predetermined developing bias is applied to the developing roller 17. The toner supply roller 20 is electrically short-circuited with the developing roller 17. The photosensitive drum 1 and the developing roller 17 abut at T2.

  In the developing device of this embodiment, the toner supply roller 20 and the developing roller 17 rotate so that the surfaces of the toner supply roller 20 and the developing roller 17 move in the same direction (in this embodiment, the direction from the top to the bottom). Then, as described above, the toner supply roller 20 rotates at 200 rpm in the direction of arrow D in FIG. 2, and the developing roller 17 rotates at 100 rpm in the direction of arrow E in FIG. That is, in the period from T1 to T2 shown in FIG. 5 (period until the developing roller 17 comes into contact with the photosensitive drum 1), the rotation speed of the toner supply roller 20 is made larger than the rotation speed of the developing roller 17.

  By increasing the rotation speed of the toner supply roller 20 more than the rotation speed of the developing roller 17, the toner can be sufficiently frictionally charged before the developing roller 17 contacts the photosensitive drum 1. It is possible to suppress the fog phenomenon that occurs immediately after. In addition, the rotation of the developing roller for frictional charging of the toner can be reduced as compared with a configuration in which the developing roller and the toner supply roller rotate in opposite directions at the contact portion. It is possible to reduce a decrease in life due to rotation.

  The present inventors conducted experiments described below in order to elucidate the cause of the occurrence of the fog phenomenon.

  FIG. 6 shows the amount of fog transferred from the developing roller to the photosensitive drum when the contact / separation mechanism is experimentally modified so that the photosensitive drum and the developing roller are always kept in contact with each other and an image forming operation is performed in that state. It is the measured graph. The amount of fog is different from that of an unmodified and normal image forming apparatus for easy comparison. An image forming apparatus using the developing device of this embodiment and an image forming apparatus using a conventional developing device as a comparative example are shown.

  Here, a conventional image forming apparatus will be described. Unlike the image forming apparatus of the present embodiment, the conventional image forming apparatus rotates at a contact portion of the toner supply roller at 90 rpm and the developing roller at 100 rpm so that their surfaces move in different directions. This is a general counter rotation configuration. With this configuration, it is possible to simultaneously supply toner to the developing roller and scrape off development residual toner from the developing roller. The number of rotations of the developing roller per unit time is set to be larger than the number of rotations of the toner supply roller. This is because the direction in which the rotation speed of the toner supply roller increases is the direction in which the rubbing strength between the developing roller and the toner supply roller increases. When the rubbing strength is increased, the image quality is deteriorated due to an increase in damage to the toner, and the motor provided in the image forming apparatus is increased in size due to an increase in rotational driving torque of the developing roller and the toner supply roller.

  On the other hand, the image forming apparatus according to the present embodiment has a configuration in which the rotation speed of the toner supply roller 20 is made higher than the rotation speed of the developing roller 17 during the period until the developing roller 17 contacts the photosensitive drum 1. In other words, the toner supply roller is 200 rpm, the developing roller is 100 rpm, and the surfaces of the abutting portions rotate so as to move in the same direction (in this embodiment, from the top to the bottom).

  As shown in FIG. 6, compared with the conventional image forming apparatus, the configuration of the image forming apparatus according to the present embodiment improves the fog faster, and the fog amount decreases with a smaller number of rotations of the developing roller. That is, the preparation rotation for driving the developing roller can be shortened. The reason for this will be explained.

  At the start of rotation of the developing roller and the toner supply roller, the toner carried on the developing roller and the toner contained in the toner supply roller are rapidly charged with the passage of time from the rubbing received during the previous image forming operation. Because it decreases, it retains almost no charge. Therefore, the fog amount is large at the initial stage of rotation of the developing roller and the toner supply roller.

  In this embodiment, since the rotation speed of the toner supply roller is larger than the rotation speed of the developing roller, the toner supply roller rotates one or more times before the developing roller rotates once. As a result, the toner contained in the toner supply roller is blown out from the toner supply roller, and at the same time newly contains toner in the developing chamber, and the toner is sufficiently rubbed at the contact portion with the developing roller to acquire the charge amount. To do. That is, as the toner supply roller rotates, the charge amount of the toner contained in the toner supply roller and supplied to the developing roller increases toward the saturation value, and therefore the fog amount decreases.

  On the other hand, in the comparative example, even if the developing roller rotates once, the toner supply roller does not rotate once. Therefore, the toner supplied from the toner supply roller to the developing roller is not sufficiently rubbed even if the developing roller rotates once, and the charge amount of the toner has not increased yet. Therefore, in a situation where the number of rotations of the developing roller is small, the fog amount is not reduced as compared with the present embodiment.

  According to the present embodiment, fog generated immediately after contact between the photosensitive drum and the developing roller can be reduced in the configuration in which the number of rotations of the developing roller is minimized, which is unnecessary development compared to the comparative example. Roller rotation time can be reduced. Therefore, it is possible to solve the problems such as the development roller reaching the end of its life or the occurrence of downtime as the time required for the preparation roller rotation.

  In this embodiment, as shown in the timing chart of FIG. 5, the toner supply roller 20 rotates one or more times at the timing T <b> 2 when the developing roller 17 contacts the photosensitive drum 1. That is, when the developing roller 17 rotates once, the toner supply roller 20 rotates further. As a result, the toner supplied from the toner supply roller 20 to the developing roller 17 is sufficiently charged. Therefore, according to the present embodiment, as shown in FIG. 5, when the developing roller 17 rotates once, an image forming operation without fogging can be started. That is, according to this embodiment, compared to the comparative example, the occurrence of fogging can be prevented even when the number of rotations of the developing roller is small, and the image forming operation can be started earlier.

  In this embodiment, as shown in FIG. 5, the timing at which the developing roller 17 and the photosensitive drum 1 are brought into contact with each other is after the toner supply roller 20 has rotated one or more times. In this case, the timing before the developing roller 17 rotates once is the peripheral length from the contact portion (contact portion N) of the developing roller 17 with the toner supply roller 20 to the contact portion with the photosensitive drum 1. It is sufficient that the developing roller 17 is rotated more. Even in this case, since the toner is sufficiently charged, fogging can be prevented. However, the present invention is not limited to this. For example, a configuration in which the developing roller abuts at the time of one rotation may be adopted. In this case, since the toner supply roller 20 rotates more than one turn (here, two turns), the toner is sufficiently charged.

  In the present embodiment, the developing roller 17 and the toner supply roller 20 have the same diameter (here, 15 mm), but the present invention is not limited to this. According to the diameters of the developing roller and the toner supply roller, the developing roller rotates once and the toner supply roller rotates one or more times before the developing roller contacts the photosensitive drum. Good. Thereby, the fog generated immediately after the contact between the photosensitive drum and the developing roller can be eliminated.

  In this embodiment, the toner supply roller and the developing roller are exemplified so that the surfaces of the toner supply roller and the developing roller rotate in the same direction at the contact portion. However, the developing roller rotates once and the toner supply roller rotates. The configuration in which the roller rotates more than once is not limited to this. As in the comparative example, a counter rotation configuration in which the toner supply roller and the developing roller rotate so that their surfaces move in different directions at the contact portion is also possible. However, in the counter rotation configuration, the peripheral speed difference between the developing roller and the toner supply roller at the contact portion is much larger than the configuration of the present embodiment. Therefore, in the counter rotation configuration, the rubbing strength is larger than necessary in the configuration rotating in the same direction, and the image forming apparatus is deteriorated in image quality due to an increase in damage to the toner and the rotation driving torque of the developing roller and the toner supply roller. There is a detrimental effect that increases the size of the motor to be installed.

  In the configuration of this embodiment, the toner supply roller and the developing roller rotate so that their surfaces move in the same direction at the contact portion, and the peripheral speed difference of the contact portion is larger than that of the counter rotation configuration. It can be made smaller. Therefore, there is no problem of image quality deterioration due to increased damage to the toner or an increase in the size of the motor provided in the image forming apparatus due to an increase in torque, so that the motor rotates in the same direction as exemplified in this embodiment as compared with the counter rotation configuration. The configuration is more preferable.

  As described above, according to the present embodiment, the occurrence of fogging can be suppressed, and the toner is transferred from the developing roller to the photosensitive drum and further to the transfer device, leading to the back stain of the recording material such as recording paper. Can be solved. At the same time, the number of rotations of the developing roller can be prevented from being increased more than necessary, and the life of the developing roller can be reduced.

[Example 2]
A second embodiment will be described. The developing device and the image forming apparatus are the same as those described in the first embodiment.

  In this embodiment, not only the developing roller 17 but also the toner supply roller 20 is applied with a predetermined voltage (developer supply bias) from a bias power source (not shown) to stabilize the toner supply to the developing roller 17. . Since negatively chargeable toner is used, Vrs = −500 V so that the toner supply roller 20 has a negative electric field in the toner supply direction with respect to Vdc = −300 V applied as a developing bias to the developing roller 17. Applied.

  FIG. 7 shows a timing chart. At T0, the photosensitive drum 1 starts to rotate. At the same time, a predetermined charging bias is applied to the charging roller 2. Prior to contact between the photosensitive drum 1 and the developing roller 17 at T1, the developing roller 17 and the toner supply roller 20 start driving. At the same time, a predetermined developing bias is applied to the developing roller 17. At the same time, a developer supply bias is applied to the toner supply roller 20.

  Note that, except for the configuration in which a bias is applied to each of the developing roller and the toner supply roller, the configuration is the same as that of the above-described embodiment, and thus description thereof is omitted here.

  For example, even in a situation where the fluidity of the toner is lowered in a low-temperature and low-humidity environment, this embodiment can shorten the preparation rotation for driving the developing roller, as in the first embodiment. The reason for this will be explained.

  When the developing roller and the toner supply roller start to rotate, the toner carried on the developing roller and the toner contained in the toner supply roller are rapidly charged with the passage of time from the rubbing received during the previous image forming operation. Because it decreases, it retains almost no charge. Therefore, the fog amount is large at the initial stage of rotation of the developing roller and the toner supply roller.

  Also in this embodiment, since the rotation speed of the toner supply roller is larger than the rotation speed of the developing roller, the toner supply roller rotates one or more times before the developing roller rotates once. However, since the fluidity of the toner is reduced in a low-temperature and low-humidity environment, the amount of toner contained in the toner supply roller from the toner supply roller is lower than that in the normal environment.

  Therefore, in this embodiment, by applying a bias to the toner supply roller, the toner including the toner supply roller is sufficiently blown out of the toner supply roller, and at the same time includes toner newly present in the developing chamber. The contact portion is sufficiently rubbed to acquire the charge amount. That is, as the toner supply roller rotates, the charge amount of the toner contained in the toner supply roller and supplied to the developing roller increases toward the saturation value, and therefore the fog amount decreases.

  As described above, according to the present embodiment, the occurrence of fogging can be suppressed, and the toner is transferred from the developing roller to the photosensitive drum and further to the transfer device, leading to the back stain of the recording material such as recording paper. Can be solved. At the same time, the number of rotations of the developing roller can be prevented from being increased more than necessary, and the life of the developing roller can be reduced. In particular, in this embodiment, since the bias is also applied to the toner supply roller, the toner supply to the developing roller can be further stabilized.

[Other Examples]
In the above-described embodiment, an image forming apparatus having four image forming units is illustrated. However, the number of use is not limited, and may be set as necessary. Further, although an image forming apparatus capable of forming a color image is illustrated as the image forming apparatus, the present invention is not limited to this. An image forming apparatus capable of forming a monochrome image may be used.

  In the above-described embodiment, as a process cartridge that can be attached to and detached from the image forming apparatus main body, a process that integrally includes a photosensitive drum and a charging unit, a developing unit, and a cleaning unit as process units that act on the photosensitive drum. A cartridge was illustrated. The process cartridge is not limited to this. It may be a process cartridge having at least a photosensitive drum and developing means. Alternatively, it may be a process cartridge integrally including any one of a charging unit and a cleaning unit in addition to the photosensitive drum and the developing unit.

  Furthermore, in the above-described embodiment, the configuration in which the process cartridge including the photosensitive drum is detachable from the image forming apparatus main body is illustrated, but the present invention is not limited to this. For example, an image forming apparatus in which a photosensitive drum and process means acting on the photosensitive drum are respectively incorporated, or an image forming apparatus in which the photosensitive drum and process means acting on the photosensitive drum are detachable may be used.

  In the above-described embodiments, the printer is exemplified as the image forming apparatus, but the present invention is not limited to this. For example, the image forming apparatus may be another image forming apparatus such as a copying machine or a facsimile machine, or another image forming apparatus such as a multi-function machine combining these functions. In addition, an image forming apparatus is illustrated in which an intermediate transfer member is used, toner images of respective colors are sequentially transferred onto the intermediate transfer member, and the toner images carried on the intermediate transfer member are collectively transferred to a recording material. However, it is not limited to this. An image forming apparatus that uses a recording material carrier and sequentially superimposes and transfers the toner images of the respective colors onto the recording material carried on the recording material carrier. The same effect can be obtained by applying the present invention to these image forming apparatuses.

N: contact portion 1 ... photosensitive drum 4 ... developing unit 7 ... process cartridge 12 ... recording material 13 ... photosensitive unit 17 ... developing roller 18 ... toner storage chamber 20 ... toner supply roller 20a ... core metal electrode 20b ... foamed urethane layer DESCRIPTION OF SYMBOLS 21 ... Developing blade 22 ... Agitation conveyance member 30 ... Spring 31 ... Supporting point part 32 ... Developing apparatus contact / separation lever 33 ... Developing apparatus contact / separation motor 37 ... Control part 100 ... Image forming apparatus 100A ... Image forming apparatus main body

Claims (6)

An electrophotographic photoreceptor carrying an electrostatic latent image;
A developer carrying member that carries the developer and develops the electrostatic latent image in a state in contact with the electrophotographic photosensitive member;
A developer supply member for supplying a developer to the developer carrier in a state of being in contact with the developer carrier;
In an electrophotographic image forming apparatus having
The electrophotographic photosensitive member and the developer carrying member are separated during non-image formation, and are configured to contact after starting rotation,
The rotation speed of the developer supply member is greater than the rotation speed of the developer carrier in the period from when the electrophotographic photosensitive member and the developer carrier are brought into contact with each other. An electrophotographic image forming apparatus.   2. The electrophotographic image forming apparatus according to claim 1, wherein the developer carrying member and the developer supply member rotate so that their surfaces move in the same direction at the contact portion.   The electrophotographic image forming apparatus according to claim 1, wherein the developer carrying member rotates one or more times before contacting the electrophotographic photosensitive member.   A development bias is applied to the developer carrier at the same time or before the developer carrier and the developer supply member start to rotate, and a developer supply bias is applied to the developer supply member. The electrophotographic image forming apparatus according to claim 1, wherein the electrophotographic image forming apparatus is provided.   The developer carrier and the developer supply member are provided in a developer chamber partitioned above a developer storage chamber for storing the developer, and the developer is provided by a transport member provided in the developer storage chamber. The electrophotographic image forming apparatus according to claim 1, wherein the developer stored in the storage chamber is transported toward an upper portion of the developer supply member. The electrophotographic image forming apparatus is an electrophotographic image forming apparatus in which a process cartridge is detachably mounted,
The process cartridge includes a first unit including the electrophotographic photosensitive member, and a second unit including the developer carrier and the developer supply member.
2. The electrophotographic photosensitive member and the developer carrying member are brought into contact with and separated from each other as the first unit and the second unit rotate about a fulcrum portion. 6. The electrophotographic image forming apparatus according to any one of items 5.

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