JP2014104448A - Active carbon cartridge and gas purification device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an active carbon cartridge which inhibits outflow of dust coal and a gas purification device including the active carbon cartridge.SOLUTION: A gas purification device 1 includes: a cylindrical housing 4; a prefilter 5; a fan 6; an active carbon cartridge 7 which is provided so as to transmit air from the fan 6; and an after filter 8. The active carbon cartridge 7 includes: an inner cylinder 10 and an outer cylinder 11; a ring shaped front end plate 12; a discoid shaped rear end plate 13; a filter sheet 9 which is provided along an outer peripheral surface of the inner cylinder 10 and an inner peripheral surface of the outer cylinder 11; and granular active carbon 14 placed in a space between the inner cylinder 10 and the outer cylinder 11.

Description

  The present invention relates to an activated carbon cartridge in which activated carbon is filled between a breathable inner cylinder and an outer cylinder, and a gas purification apparatus including the activated carbon cartridge.

  When a gas such as air is passed through the packed bed of activated carbon, the corrosive components and odor components in the gas are adsorbed and removed. In FIGS. 5 and 6 of Patent Document 1, activated carbon is filled between the air-permeable inner cylinder and the outer cylinder, air is sent into the inner cylinder, and purified air is taken out from the outer peripheral surface of the outer cylinder. An activated carbon cartridge is described. 5 to 8 of Patent Document 2 describe an air cleaner that removes gaseous impurities by ventilating air through activated carbon with a fan.

  In recent years, various troubles have occurred in factories due to the occurrence of corrosion caused by the complex corrosive gas of high-precision electrical and electronic equipment. For example, a very low concentration of hydrogen sulfide generated in the electronic component manufacturing process may corrode metals such as copper exposed on the surfaces of electrical equipment, electronic devices, and electronic components.

  Panels and control parts that use precision substrates, etc., are corroded by hydrogen sulfide, etc., and if a precision substrate corrodes and breaks or breaks due to a short-circuit problem, the repair takes a lot of labor and time, so damage due to production line outages It is enormous. For this reason, it is required to highly remove corrosive components such as hydrogen sulfide from the air in the room in which the boards, control parts and the like employing these precision substrates are installed.

  In order to remove sulfur oxide, hydrogen sulfide and the like from the air, it is known to use activated carbon impregnated with potassium iodide (Patent Document 3).

JP 2001-225055 A JP 2002-170874 A JP2003-10688

  When granular activated carbon having a particle size of about 2.4 to 4.7 mm is used, it is possible to prevent the activated carbon from flowing out by using a cartridge having a pore size of 1 to 2.5 mm. However, when the gas to be treated is passed through the granular activated carbon filled activated carbon cartridge for a long time, the granular activated carbon is gradually pulverized, pulverized coal flows out of the activated carbon cartridge, and the after filter downstream of the activated carbon cartridge is clogged. In particular, when a relatively large activated carbon cartridge is used, if the ventilation rate to the activated carbon cartridge is increased, the vibration of the activated carbon increases, the activated carbon is easily pulverized, and the after filter is easily clogged. The exchange frequency increases.

  An object of this invention is to provide the comparatively large sized activated carbon cartridge by which the outflow of pulverized coal was suppressed, and the gas purification apparatus provided with this activated carbon cartridge.

  The activated carbon cartridge of the present invention includes an inner cylinder and an outer cylinder having vent holes, a filter sheet made of a nonwoven fabric provided on an inner peripheral surface of the outer cylinder and an outer peripheral surface of the inner cylinder, and 10 to 10 between the filter sheets. An activated carbon cartridge having 20 kg of granular activated carbon, wherein the granular activated carbon has a particle size of 2.4 to 4.7 mm and a particle size of 90 wt% or more, and the outer and inner cylinders have a hole diameter of 1 to 2.5 mm. It is characterized by being.

  The filter sheet is preferably an electrostatic filter sheet.

The gas purification apparatus of the present invention has the activated carbon cartridge of the present invention and a ventilation means for allowing gas to flow through the activated carbon cartridge at an air flow rate of ⁵ to 25 m ³ / min.

  Preferably, the ventilation means is configured to supply gas into the inner cylinder of the activated carbon cartridge and to cause the gas to flow out from the outer peripheral surface of the outer cylinder.

  When a gas to be treated containing a corrosive component or odor component is passed through a gas purification apparatus equipped with the activated carbon cartridge of the present invention, the corrosive component or odor component is adsorbed on the activated carbon, and the purified gas is taken out. . If the gas supply to the gas purification device is continued, pulverization of the activated carbon gradually occurs. However, since the nonwoven fabric filter is provided, the outflow of pulverized coal is suppressed, and the replacement frequency of the after filter is reduced.

It is sectional drawing of the longitudinal direction of the gas purification apparatus which concerns on embodiment. (A) The figure is sectional drawing of the axial center direction of an activated carbon cartridge, (b) The figure is a BB sectional drawing of (a) figure. It is sectional drawing which shows the filling method of the activated carbon to an activated carbon cartridge.

  Hereinafter, embodiments will be described with reference to the drawings. As shown in FIGS. 1 and 2, the gas purification device 1 is configured to purify air with an activated carbon cartridge 7.

  The gas purification apparatus 1 includes a cylindrical housing 4, a prefilter 5 made of a nonwoven fabric or the like provided so as to cross the upstream end of the housing 4, and a space between the prefilter 5 and the activated carbon cartridge 7. , The activated carbon cartridge 7 provided so as to transmit the air supplied from the fan 6, and the after filter 8 provided so as to cross the downstream end of the housing 4. Have.

  As shown in FIG. 2, the activated carbon cartridge 7 closes one end side of a space between the inner cylinder 10 and the outer cylinder 11, and a breathable inner cylinder 10 and an outer cylinder 11 each made of a porous plate, a mesh or the like. A ring-shaped front end plate 12, a disc-shaped rear end plate 13 that completely closes the other end of the activated carbon cartridge 7, a filter sheet 9 provided along the inner peripheral surface of the outer cylinder 11, It has the filter sheet 9 provided along the outer peripheral surface of the inner cylinder 10, and the granular activated carbon 14 with which the space between each filter sheet 9 was filled.

  The activated carbon cartridge 7 is a large cartridge capable of accommodating 10 to 20 kg of granular activated carbon. In addition, when the filling amount of activated carbon is less than 10 kg, the cartridge replacement frequency may increase (for example, it becomes difficult to reduce 50 to 400 ppb hydrogen sulfide to 10 ppb or less). On the other hand, if it exceeds 20 kg, it is not preferable because it is difficult to carry and exchange.

  As the granular activated carbon, activated carbon having a particle size of 2.4 to 4.7 mm and having a particle size of 90 wt% or more is used. In this embodiment, activated carbon is impregnated with potassium iodide. The amount of potassium iodide is preferably 0.01 to 10 wt%. As the inner cylinder 10 and the outer cylinder 11, a mesh filter (mesh size of about 1 to 2.5 mm) is preferable. The filter sheet 9 is preferably a sponge-like sheet having a collection efficiency of about 10 to 40% in JIS 11 species (wind speed 8.7 cm / s). The prefilter 5 is preferably a general dust removal filter having an ASHRAE average mass method collection rate of about 70 to 80%. As the after filter 8, a general medium-high performance filter having a JIS colorimetric collection rate of 90% or more is preferable. However, these are merely examples, and the present invention is not limited thereto.

A ring-shaped mounting seat 15 having a center hole 15 a is provided on the inner surface of the housing 4. The activated carbon cartridge 7 is detachably attached to the attachment seat 15 with bolts or the like. The center hole 15a and the inner cylinder 10 have substantially the same diameter and are arranged coaxially. The diameter of the outer cylinder 11 is smaller than that of the housing 4. The outer cylinder 10 is installed coaxially with the housing 4, and a ventilation space is formed between the outer peripheral surface of the outer cylinder 10 and the inner peripheral surface of the housing 4. The amount of air passing through the activated carbon cartridge 7 is 5 to 25 m ³ / min, particularly 6 to 15 m ³ / min.

  In the gas purification apparatus configured as described above, when the fan 6 is driven, the gas to be treated containing a corrosive component or the like passes through the prefilter 5 and flows into the activated carbon cartridge 7, and the inner cylinder 10 of the activated carbon cartridge 7. The filter sheet 9 that overlaps the inner cylinder 10, the filling portion of the activated carbon 14, the filter sheet 9 that overlaps the outer cylinder 11, and the outer cylinder 11 sequentially pass through, and the purified gas passes through the after filter 8 and flows out.

  In the present invention, since the air volume is large, the vibration of the gas purifier increases, and when the operation is continued, the activated carbon 14 is gradually pulverized. However, since the filter sheet 9 is provided, the pulverized coal is removed from the activated carbon cartridge 7. Outflow is suppressed, clogging of the after filter 8 is suppressed, and the replacement frequency of the after filter 8 is reduced.

  In order to fill the activated carbon cartridge 7 with activated carbon, as shown in FIG. 3, the cartridge main body of the activated carbon cartridge 7 is placed vertically so that the front end plate 12 is the bottom, and after the filter sheet 9 is mounted, the activated carbon is filled and the rear end. The plate 13 may be attached. When filling the activated carbon, it is preferable to cover the inner cylinder 10 with a cap so that the activated carbon does not enter the inner cylinder 10. Also, instead of charging the entire amount of activated carbon at once, after filling about 2/3 of the total amount, vibrate with a vibrator, etc., and tighten the activated carbon layer (increase the packing density), then the remainder It is preferable that the activated carbon is filled and vibrationally compacted again, and then the activated carbon is additionally filled as necessary, and the rear end plate 13 is mounted. As the filter sheet 9, a nonwoven fabric is preferable, and a nonwoven fabric electrostatic filter sheet is particularly preferable.

  It is also possible to flow the gas from the outer peripheral surface of the outer cylinder toward the inner cylinder. The present invention can be used in a factory where corrosive gas such as hydrogen sulfide (about 50 to 400 ppb) is generated to prevent a failure due to metal corrosion of an electric / electronic device.

[Example 1]
An activated carbon cartridge having an inner diameter of 200 mm, an outer diameter of 350 mm, and a length of 500 mm and having a granular activated carbon filling amount of 15 kg and having the structure shown in FIG. 2 was installed in the housing of FIG. A granular activated carbon having a particle size of 2.4 to 4.7 mm and a particle size of 90 wt% or more was used. Activated carbon was impregnated with 0.5 wt% potassium iodide.

  The Viledon (registered trademark) air filter PS manufactured by Japan Vilene (collection efficiency 76%) is used as the pre-filter 5, and the Filopleat (registered trademark) VM (collection efficiency 90%) manufactured by Vilene Japan is used as the after filter 8. Was used. As the inner cylinder 10 and the outer cylinder 11, a vinyl chloride cylindrical cartridge (mesh size of about 2 mm) was used. Erytron (registered trademark) EF (collection efficiency: 20 to 35%) manufactured by Toyobo was used as the nonwoven fabric electrostatic filter sheet 9. In addition, a rectangular 1115 mm × 500 mm sheet is wound into a cylindrical shape and retained, installed along the outer peripheral surface of the inner cylinder 10 and the inner peripheral surface of the outer cylinder 11, and temporarily fixed with an adhesive tape. Filled with activated carbon.

When this gas purifying apparatus 1 was continuously operated for one year by passing a gas containing 100 ppb of hydrogen sulfide so that the amount of air passing through the activated carbon cartridge was 6 m ³ / min, the hydrogen sulfide was reduced to 10 ppb or less. The state was maintained. Maintenance was performed so that the afterfilter 8 was replaced when the differential pressure of the afterfilter 8 increased by about 100 to 200 Pa from the initial differential pressure. As a result, it was sufficient to replace the after-filter 8 once in the middle.

[Comparative Example 1]
In Example 1, the same gas purification apparatus was operated under the same conditions except that the activated carbon cartridge 7 did not use the filter sheets 9 on the inner cylinder side and the outer cylinder side. As a result, the after filter 8 had to be replaced three times in one year.

[Comparative Example 2]
In the comparative example 1, it drive | operated on the same conditions except having set the air volume to 3 m < ³ > / min. As a result, the after-filter has only to be changed once a year.

Therefore, the following items were confirmed by these experiments.
(1) The outflow of pulverized coal is suppressed by the filter sheet, the clogging of the after-filter after the apparatus is reduced, and the replacement frequency of the after-filter, which is a consumable item, is significantly reduced.
(2) The differential pressure of the gas purifier can be reduced, the consumable replacement standard can be clarified, and stable and continuous operation can be achieved.
(3) If the air volume is small, the problem of pulverized coal generation does not occur.

DESCRIPTION OF SYMBOLS 1 Gas purification apparatus 4 Housing 5 Pre filter 6 Fan 7 Activated carbon cartridge 8 After filter 9 Filter sheet 14 Activated carbon

Claims (4)

An inner cylinder and an outer cylinder having vent holes, a filter sheet made of a non-woven fabric provided on the inner peripheral surface of the outer cylinder and the outer peripheral surface of the inner cylinder, and granular activated carbon filled with 10 to 20 kg between the filter sheets; An activated carbon cartridge having
The activated carbon cartridge is characterized in that the granular activated carbon has a particle size of 2.4 to 4.7 mm and a particle size of 90 wt% or more, and the hole diameter of the outer cylinder and the inner cylinder is 1 to 2.5 mm.   2. The activated carbon cartridge according to claim 1, wherein the filter sheet is an electrostatic filter sheet. A gas purification apparatus comprising: the activated carbon cartridge according to claim 1 or 2; and a ventilation means for allowing gas to flow through the activated carbon cartridge at an air volume of 5 to 25 m ³ / min.   4. The gas purifier according to claim 3, wherein the ventilation means is configured to supply gas into the inner cylinder of the activated carbon cartridge and to cause the gas to flow out from the outer peripheral surface of the outer cylinder.

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