JP2014095167A - Polyphenylene sulfide monofilament and industrial fabric - Google Patents

Polyphenylene sulfide monofilament and industrial fabric Download PDF

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JP2014095167A
JP2014095167A JP2012247118A JP2012247118A JP2014095167A JP 2014095167 A JP2014095167 A JP 2014095167A JP 2012247118 A JP2012247118 A JP 2012247118A JP 2012247118 A JP2012247118 A JP 2012247118A JP 2014095167 A JP2014095167 A JP 2014095167A
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monofilament
pps
strength
yarn
polyphenylene sulfide
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Katsuhiro Tsuneka
勝博 津稱鹿
Yasushi Tsubaki
康司 椿
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Toray Monofilament Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a polyphenylene sulfide monofilament and an industrial fabric expressing excellent process passability by improving yarn cutting or yarn breakage at the time of warp yarn weaving or beating up of the weft yarn during manufacturing an industrial fabric.SOLUTION: A polyphenylene sulfide is made from a monofilament, and has tensile strength measured according to JIS L1013:2008 of 2.00 cN/dtex or more, tensile elongation of 15% to 70%, loop strength measured according to same specification of 2.20 cN/dtex or more, further impact breaking strength calculated by dividing strength by fineness when cutting of a monofilament with energy of 5.15 J and impact velocity of 1.7 m/sec., is 1.80 cN/dtex or more.

Description

本発明は、優れた強伸度特性ならびに衝撃耐久性を有することから、工業用織物の製織時において、糸割れや糸切れが発生し難く、極めて安定した工程通過性を示し、抄紙用織物などに代表される工業用織物の構成素材として好適に利用が可能なポリフェニレンサルファイドモノフィラメントおよびこれを用いた工業用織物に関するものである。   Since the present invention has excellent strength and elongation properties and impact durability, when weaving industrial fabrics, yarn cracking and thread breakage hardly occur, and shows extremely stable process passage properties, such as paper fabrics. The present invention relates to a polyphenylene sulfide monofilament that can be suitably used as a constituent material of an industrial fabric represented by (2) and an industrial fabric using the same.

ポリフェニレンサルファイド(以下、PPSという)は、耐熱性、耐薬品性および難燃性などに優れている上、溶融成型が可能であることから、これら特性を必要とする成型品用途以外にも、フィルムや繊維として広く用いられている。中でもPPS繊維は、その優れた耐熱性、耐薬品性および難燃性を生かして、抄紙用ドライヤーカンバスなどの工業用織物、フィルターおよびブラシ用毛材などの様々な用途で用いられている。   Polyphenylene sulfide (hereinafter referred to as PPS) is excellent in heat resistance, chemical resistance and flame retardancy, and can be melt-molded. Widely used as and fiber. Among these, PPS fibers are used in various applications such as industrial fabrics such as papermaking dryer canvas, filters, and brush hairs, taking advantage of their excellent heat resistance, chemical resistance and flame retardancy.

しかしながら、PPSからなる繊維はポリエステル繊維やポリアミド繊維に比較して、引張強度、結節強度および引掛強度の物理的特性が不十分であるという問題を抱えており、さらに近年では製紙用具メーカーの最新鋭大型高速織機の導入により、筬打ち時や緯糸打ち込み時の衝撃により糸割れや糸切れが発生し、生産性を低下させるという問題が顕在化してきており、従来にも増して製織時の工程通過性を改善したPPSモノフィラメントの実現を望む声が強くなってきている。そのため、これら物理的特性の向上ならびに製織時の工程通過性向上を目的とした種々の提案がなされてきている。   However, fibers made of PPS have the problem that the physical properties of tensile strength, knot strength and hook strength are insufficient compared to polyester fibers and polyamide fibers, and more recently, the state-of-the-art of paper tool manufacturers. Due to the introduction of large-scale high-speed looms, problems such as yarn breakage and thread breakage due to impacts during hammering and weft driving have become apparent, and productivity has been reduced. There is a growing demand for the realization of PPS monofilaments with improved properties. For this reason, various proposals have been made for the purpose of improving these physical characteristics and improving processability during weaving.

例えば、PPS未延伸糸を自然延伸比以上の倍率で1段延伸し、その後150〜260℃以上で、かつ一段目の延伸温度以上で定長熱処理するか、同様の温度域で全延伸倍率が一段目の延伸倍率の1〜2倍になるように二段延伸することにより、機械的特性や耐熱性、耐薬品性を向上させたPPS繊維(例えば、特許文献1参照)や、PPSを溶融紡糸して得た未延伸糸を80〜260℃で2〜7倍に延伸した後、285〜385℃の乾熱雰囲気中で引き取り比0.8〜1.35倍で0.1〜30秒間熱処理することにより、引張強度が3.5g/d以上、引掛強度が2.5g/d以上であり、屈曲摩耗や屈曲疲労特性を改善したPPS繊維(例えば、特許文献2参照)などが提案されているが、これら技術で得られるPPS繊維やPPSモノフィラメントは、ある程度の物理的特性を有しているものの、耐衝撃性については言及されておらず、実際に工業用織物用原糸として使用した場合には、上記で述べたような、経糸では筬打ち時の衝撃による糸割れ、また緯糸では高速打ち込み時の衝撃による緯糸の糸切れが発生するという問題があった。   For example, the PPS undrawn yarn is drawn in one step at a ratio higher than the natural draw ratio, and then subjected to constant length heat treatment at 150 to 260 ° C. or higher and higher than the first stage drawing temperature, or the total draw ratio is set in the same temperature range. Melting PPS fiber (for example, see Patent Document 1) and PPS with improved mechanical properties, heat resistance, and chemical resistance by two-stage stretching so that the first-stage draw ratio is 1 to 2 times. The undrawn yarn obtained by spinning is drawn 2 to 7 times at 80 to 260 ° C, and then taken in a dry heat atmosphere of 285 to 385 ° C at a take-up ratio of 0.8 to 1.35 times for 0.1 to 30 seconds. PPS fibers with a tensile strength of 3.5 g / d or more and a hooking strength of 2.5 g / d or more with improved bending wear and bending fatigue characteristics (for example, see Patent Document 2) have been proposed. However, PPS fibers and PPS modules obtained with these technologies Although the filament has some physical properties, it does not mention impact resistance. When it is actually used as an industrial textile raw yarn, There was a problem that yarn breakage due to impact at the time of beating, and weft breakage due to impact at the time of high speed driving occurred.

また、25〜約99質量部のポリフェニレン硫化物と、約75〜1質量部のポリアミド樹脂と、約0.1〜10質量部の相溶化剤の混合物から押出成形された物理的性質を向上させたモノフィラメント(例えば、特許文献3参照)が提案されているが、この場合には複数の材料を混合することによりモノフィラメントの製造が困難となったり、摩耗性などの特定の物理的特性は向上するものの、その他の引張強力などの物理的特性が低下したりするといった問題があった。   It also improves the physical properties extruded from a mixture of 25 to about 99 parts by weight polyphenylene sulfide, about 75 to 1 parts by weight polyamide resin, and about 0.1 to 10 parts by weight compatibilizer. Monofilaments (see, for example, Patent Document 3) have been proposed, but in this case, it is difficult to produce a monofilament by mixing a plurality of materials, and specific physical characteristics such as wear are improved. However, other physical properties such as other tensile strengths are deteriorated.

特開昭64−3961号公報JP-A-64-3961 特開平4−222217号公報JP-A-4-222217 公表2000−508720号公報Publication 2000-508720

以上のような状況を鑑み、本発明は従来技術における問題点の解決を課題として検討した結果達成されたものである。   In view of the circumstances as described above, the present invention has been achieved as a result of studying the solution of problems in the prior art as an issue.

すなわち、本発明の目的は、最新鋭高速大型織機で使用した場合においても、優れた強伸度特性ならびに衝撃耐久性を有するPPSモノフィラメントを提供することであり、さらに詳しくは、工業用織物の製織時において、糸割れや糸切れが発生し難く、極めて安定した工程通過性を示し、抄紙用織物などに代表される工業用織物の構成素材として好適に利用が可能なPPSモノフィラメントを提供することにある。   That is, an object of the present invention is to provide a PPS monofilament having excellent strength and impact resistance even when used on a state-of-the-art high-speed large-scale loom, and more specifically, weaving industrial textiles. To provide a PPS monofilament that is less likely to cause thread breakage or thread breakage, exhibits extremely stable processability, and can be suitably used as a constituent material for industrial fabrics typified by papermaking fabrics. is there.

上記目的を達成するために、本発明によればPPSからなるモノフィラメントであって、JIS L1013:2008の規定に準じて測定した引張強度が2.00cN/dtex以上、且つ引張伸度が15%以上70%以下、同規格に準じ測定した引掛強度が2.20cN/dtex以上であり、さらにエネルギー5.15J、衝撃速度1.7m/秒の力を与え、モノフィラメントが切断した時の強力を繊度で割り返して算出した衝撃破断強度が1.80cN/dtex以上であることを特徴とするPPSモノフィラメントが提供される。   In order to achieve the above object, according to the present invention, a monofilament composed of PPS, having a tensile strength measured in accordance with JIS L1013: 2008 of 2.00 cN / dtex or more and a tensile elongation of 15% or more. Less than 70%, the hook strength measured according to the same standard is 2.20 cN / dtex or more, further gives a force of energy 5.15 J, impact speed 1.7 m / sec, and the strength when the monofilament is cut is fine There is provided a PPS monofilament characterized in that the impact fracture strength calculated by repeated calculation is 1.80 cN / dtex or more.

また、本発明のPPSモノフィラメントの製造方法は、PPSを溶融押出しし、65℃以上95℃以下の温水中で冷却固化することにより得られた未延伸糸を90℃以上110℃以下の温度雰囲気下で3.20倍以上4.00倍以下の範囲で一段目延伸し、さらに二段目延伸を100℃以上260℃以下の温度雰囲気下で1.00倍以上1.50倍以下の範囲で延伸し、トータル延伸倍率が4.00倍以上4.80倍以下の範囲となるように延伸した後、引続き連続して100℃以上270℃以下の温度雰囲気下で0.80倍以上1.00倍以下の範囲で熱セットすることを特徴とする。   In addition, the method for producing a PPS monofilament of the present invention is a method in which PPS is melt-extruded and an undrawn yarn obtained by cooling and solidifying in warm water of 65 ° C. or higher and 95 ° C. or lower is subjected to a temperature atmosphere of 90 ° C. or higher and 110 ° C. or lower. In the range of 3.20 times or more and 4.00 times or less, the first stage stretching is performed, and the second stage stretching is performed in the temperature atmosphere of 100 ° C. or more and 260 ° C. or less in the range of 1.00 times or more and 1.50 times or less. Then, after stretching so that the total stretching ratio is in the range of 4.00 times to 4.80 times, it is continuously 0.80 times to 1.00 times in a temperature atmosphere of 100 ° C. to 270 ° C. It is characterized by heat setting in the following range.

さらに、本発明の工業用織物は、上記のPPSモノフィラメントを経糸および/または緯糸の少なくとも一部に使用したことを特徴とし、特に抄紙用織物として好適に利用ができ、本発明のPPSモノフィラメントが前記した優れた特徴を有することから、工業用織物の製織時において、非常に安定した工程通過性の実現を可能とする。   Furthermore, the industrial fabric of the present invention is characterized in that the PPS monofilament described above is used in at least a part of warp and / or weft, and can be suitably used particularly as a papermaking fabric. Therefore, it is possible to realize a very stable process passability when weaving industrial fabrics.

本発明によれば、最新鋭高速大型織機で使用した場合においても、優れた強伸度特性ならびに衝撃耐久性を有するPPSモノフィラメントが得られることから、工業用織物の製織時において、糸割れや糸切れが発生し難く、極めて安定した工程通過性を示し、抄紙用織物などに代表される工業用織物の構成素材として好適に利用が可能なPPSモノフィラメントの取得が可能となる。   According to the present invention, even when used on a state-of-the-art high-speed large-scale loom, a PPS monofilament having excellent strength and impact durability and impact durability can be obtained. It is possible to obtain a PPS monofilament that does not easily break and exhibits extremely stable process passability and can be suitably used as a constituent material for industrial fabrics typified by papermaking fabrics.

以下、本発明をさらに詳細に説明する。   Hereinafter, the present invention will be described in more detail.

本発明で使用するPPS樹脂は、ポリマーの繰り返し単位がp−フェニレンサルファイド単位やm−フェニレンサルファイド単位からなるフェニレンサルファイド単位を含有するポリマーを意味する。これらのポリマーの中でも、繰り返し単位の90%以上がp−フェニレンサルファイド単位からなるポリマーが好ましく用いられる。   The PPS resin used in the present invention means a polymer in which the polymer repeating unit contains a phenylene sulfide unit composed of a p-phenylene sulfide unit or an m-phenylene sulfide unit. Among these polymers, a polymer in which 90% or more of the repeating units are composed of p-phenylene sulfide units is preferably used.

本発明において特に好ましく用いることのできるPPSポリマーは、p−ジクロルベンゼンに硫化ナトリウムを重縮合反応させることにより製造できるが、p−ジクロルベンゼンに10モル%未満のトリクロルベンゼンを分岐成分として共重縮合させることによって製造したものであってもよい。   A PPS polymer that can be particularly preferably used in the present invention can be produced by polycondensation reaction of sodium sulfide with p-dichlorobenzene, but the p-dichlorobenzene is used as a branching component with less than 10 mol% of trichlorobenzene. It may be produced by polycondensation.

本発明においては、ASTM D1238−86に準拠し、316℃、オリフィス径2.095mm、オリフィス長さ8.00mm、荷重5kgの条件で測定した10分あたりの流出ポリマー量(g)で示されるメルトフローレート(以下、MFRという)が20〜300g/10分程度のPPSを用いることができるが、強伸度バランス、直径斑、摩耗特性、製糸性の点から、特にMFRが70〜200g/10分程度のPPSを好ましく用いることができる。ここで、市販品として使用できるPPSとしては、例えば東レ(株)製PPSのE1880、E2080、E2280、E2481、M2488およびM2588などを挙げることができる。なお、本発明で使用するPPS樹脂は、上述の市販品として入手可能なPPSチップでなくとも、PPSフィルム屑やPPS繊維屑などをリサイクルすることによって得られる再生PPS樹脂を用いても何ら問題はない。また、PPSは通常粉末で得られるものであるが、溶融紡糸に供する前にエクストルーダーなどで粉末PPSを融点以上の温度に加熱し、溶融・混練した後、必要に応じフィルター類で異物を濾過除去し、ガット状に押出して冷却し、その後カッティングするなどの方法によりペレット状に加工して用いることができる。そして、PPS粉体あるいはPPSペレットは、概ね100〜180℃で5〜24時間程度、減圧真空下で乾燥してから紡糸に供することが好ましい。   In the present invention, in accordance with ASTM D1238-86, the melt indicated by the amount (g) of spilled polymer per 10 minutes measured at 316 ° C., orifice diameter 2.095 mm, orifice length 8.00 mm, and load 5 kg. PPS having a flow rate (hereinafter referred to as MFR) of about 20 to 300 g / 10 min can be used, but in particular, MFR is 70 to 200 g / 10 from the standpoints of balance of strength and elongation, diameter unevenness, wear characteristics, and yarn production. PPS of about a minute can be preferably used. Here, as PPS which can be used as a commercial item, E1880, E2080, E2280, E2481, M2488, M2588, etc. of Toray Industries, Inc. can be mentioned, for example. In addition, even if the PPS resin used by this invention is not the PPS chip | tip which can be obtained as the above-mentioned commercial item, even if it uses the reproduction | regeneration PPS resin obtained by recycling PPS film waste, PPS fiber waste, etc., there is no problem. Absent. PPS is usually obtained in powder form, but before being subjected to melt spinning, the powder PPS is heated to a temperature higher than the melting point with an extruder or the like, melted and kneaded, and then foreign matter is filtered with filters if necessary. It can be removed, extruded into a gut shape, cooled, and then processed into a pellet by a method such as cutting. The PPS powder or PPS pellets are preferably subjected to spinning after being dried at about 100 to 180 ° C. for about 5 to 24 hours under a vacuum.

本発明のPPSモノフィラメントは、JIS L1013:2008の規定に準じて測定した引張強度が2.00cN/dtex以上、同規格に準じ測定した引掛強度が2.20cN/dtex以上であることを特徴とする。   The PPS monofilament of the present invention is characterized in that the tensile strength measured according to JIS L1013: 2008 is 2.00 cN / dtex or more, and the hook strength measured according to the same standard is 2.20 cN / dtex or more. .

ここで、引張強度が2.00cN/dtex未満、引掛強度が2.20cN/dtex未満では、得られる工業用織物の実用強度が低下するほか、工業用織物の織継部や経糸と緯糸が交差するいわゆるナックル部分での糸割れや糸切れが生じるなどの好ましくない状況を招くことに繋がる。   Here, when the tensile strength is less than 2.00 cN / dtex and the hook strength is less than 2.20 cN / dtex, the practical strength of the obtained industrial fabric is lowered, and the woven joint portion or warp and weft of the industrial fabric intersect. This leads to an unfavorable situation such as the occurrence of thread breakage or thread breakage at the so-called knuckle portion.

本発明のPPSモノフィラメントは、その引張伸度が15%以上70%以下であることを特徴とするが、好ましくは20%以上65%以下、さらに25%以上60%以下の範囲とした場合に、工業用織物の寸法安定性の向上ならびに製織時の工程通過性が極めて良好になるなどの効果の発現が期待できる。   The PPS monofilament of the present invention is characterized in that its tensile elongation is 15% to 70%, preferably 20% to 65%, and more preferably 25% to 60%. The improvement of the dimensional stability of industrial fabrics and the manifestation of effects such as extremely good processability during weaving can be expected.

ここで、引張伸度が15%未満のPPSモノフィラメントでは、伸度が低いことに起因し、緯糸打ち込み時に糸切れの発生が多くなるばかりか、引掛強力のバラツキが大きくなる傾向となり、品質安定性に欠けるPPSモノフィラメントとなってしまう。   Here, with PPS monofilaments having a tensile elongation of less than 15%, not only the occurrence of yarn breakage during weft driving is increased, but also the variation in hook strength tends to increase, resulting in stable quality. It becomes a PPS monofilament lacking.

一方、伸度が70%を超えるような高伸度のPPSモノフィラメントでは、経糸使用時の糸割れや、緯糸打ち込み時の糸切れなどの不具合は少ないものの、工業用織物とした場合において、その高すぎる伸度がそのまま工業用織物の特性として現れてしまい、織物が非常に伸びやすく、寸法安定性が不十分となるため好ましくない。   On the other hand, PPS monofilaments with high elongation exceeding 70% have few problems such as yarn breakage when using warp and yarn breakage when weft is driven. Excessive elongation appears as a characteristic of industrial fabrics as it is, which is not preferable because the fabric is very easy to stretch and the dimensional stability becomes insufficient.

さらに、本発明のPPSモノフィラメントは、エネルギー5.15J、衝撃速度1.7m/秒の力を与え、モノフィラメントが切断した時の強力を繊度で割り返して算出した衝撃破断強度が1.80cN/dtex以上であることを特徴とするが、ここで、衝撃破断強度が1.80cN/dtex未満であると、筬打ち時や緯糸打ち込み時の衝撃により頻繁に糸割れや糸切れが発生し、製織の工程通過性が悪化し、生産性を低下させるという好ましくない状況を招く。   Furthermore, the PPS monofilament of the present invention gives a force of energy 5.15 J and an impact speed of 1.7 m / sec, and has an impact fracture strength calculated by dividing the strength when the monofilament is cut by the fineness to 1.80 cN / dtex. In this case, when the impact breaking strength is less than 1.80 cN / dtex, yarn breakage or thread breakage frequently occurs due to impact at the time of hammering or weft driving, and weaving Process passability deteriorates, leading to an unfavorable situation of reducing productivity.

次に、上記の特性を有する本発明のPPSモノフィラメントの製造方法を説明する。   Next, a method for producing the PPS monofilament of the present invention having the above characteristics will be described.

まず、本発明のPPSモノフィラメントの製造方法は、PPSを溶融押出しし、65℃以上95℃以下の温水中で冷却固化することを特徴とするが、特に75℃以上85℃以下の範囲が安定した製糸性が得られるため好ましい。ここで冷却固化する温水の温度が65℃未満であると、溶融ポリマーが急冷されることにより糸の内部に気泡が発生したり、冷却工程でモノフィラメント未延伸糸の走行安状態が悪化するため、後の延伸工程において延伸切れの原因となったり、得られるPPSモノフィラメントの物理的特性が低下したりするなどの好ましくない状況を招くことに繋がる。また、冷却温度が95℃を超える場合は、冷却工程に導いたPPS溶融ポリマーの表面に、冷却溶媒として用いる温水が、PPS溶融ポリマーの熱により沸騰したことによって生じた気泡が多量に付着し、その結果、PPS未延伸糸の表面に多数の凹凸が生じるため好ましくない。   First, the method for producing a PPS monofilament of the present invention is characterized in that PPS is melt-extruded and cooled and solidified in hot water of 65 ° C. or higher and 95 ° C. or lower, but the range of 75 ° C. or higher and 85 ° C. or lower is particularly stable. This is preferable because yarn-making properties can be obtained. If the temperature of the hot water to be cooled and solidified is less than 65 ° C., bubbles are generated inside the yarn due to the rapid cooling of the molten polymer, or the running safety state of the monofilament unstretched yarn deteriorates in the cooling process, This leads to an unfavorable situation such as a cause of stretching breakage in the subsequent stretching step or a decrease in physical properties of the obtained PPS monofilament. In addition, when the cooling temperature exceeds 95 ° C., a large amount of bubbles generated by boiling the hot water used as the cooling solvent by the heat of the PPS molten polymer on the surface of the PPS molten polymer led to the cooling step, As a result, many irregularities are generated on the surface of the undrawn PPS yarn, which is not preferable.

続いて、得られた未延伸糸は、90℃以上110℃以下の温度雰囲気下で、3.20倍以上4.00倍以下の範囲で一段目延伸するが、ここで3.20倍以上4.00倍以下の一段目延伸を行う場合に、延伸温度が90℃未満であると、熱量が不十分となって一段目延伸工程において延伸切れが発生しやすくなり、また、温度が110℃を超える場合は、糸の配向が進まないまま糸の太さのみが細くなるスーパードローと言われる現象が発生するため好ましくない。   Subsequently, the obtained undrawn yarn is first-stage drawn in a temperature range of 3.20 times to 4.00 times in a temperature atmosphere of 90 ° C. or higher and 110 ° C. or lower. When performing the first-stage stretching of 0.000 or less, if the stretching temperature is less than 90 ° C, the amount of heat becomes insufficient, and the first-stage stretching step tends to cause breakage of the stretching, and the temperature is 110 ° C. If it exceeds, a phenomenon called “super draw” in which only the thickness of the yarn becomes thin while the yarn orientation does not progress is undesirable.

次いで、二段目延伸工程では、100℃以上260℃以下の温度雰囲気下にて1.00倍以上1.50倍以下で延伸し、トータル延伸倍率を4.00倍以上4.80倍以下とすることを特徴とするが、二段目延伸工程では、特に120℃以上240℃以下の温度雰囲気下において、1.10倍以上1.40倍以下で延伸を行うことが、製糸性およびPPSモノフィラメントの物理的特性を向上させるため好ましい。   Next, in the second stage stretching step, stretching is performed at a temperature of 100 ° C. to 260 ° C. in a temperature atmosphere of 1.00 times to 1.50 times, and the total stretching ratio is 4.00 times to 4.80 times. However, in the second-stage drawing step, the drawing is preferably performed at 1.10 times or more and 1.40 times or less in a temperature atmosphere of 120 ° C. or more and 240 ° C. or less. It is preferable in order to improve the physical characteristics.

すなわち、二段目の延伸温度が100℃未満であると、熱量が不十分となって延伸切れが発生しやすくなり、逆に延伸温度が260℃を超える場合は、得られるPPSモノフィラメントの物理的特性が低下するため好ましくない。   That is, if the second stage stretching temperature is less than 100 ° C., the amount of heat is insufficient and stretching breakage tends to occur. Conversely, when the stretching temperature exceeds 260 ° C., the physical properties of the resulting PPS monofilament This is not preferable because the characteristics deteriorate.

本発明のPPSモノフィラメントの製造方法においては、前記した一段目の延伸条件を延伸温度90℃以上110℃以下、且つ延伸倍率3.20倍以上4.00倍以下、さらに二段目延伸条件を100℃以上260℃以下の温度雰囲気下として、1.00倍以上1.50倍以下で行い、トータル延伸倍率を4.00倍以上4.80倍以下に調整することが重要であり、トータル延伸倍率が4.00倍未満であると、得られるPPSモノフィラメントの引張強度が低下し、また、トータル延伸倍率が4.80倍を超える場合は、得られるPPSモノフィラメントの衝撃破断強度が低下するといった好ましくない状況を招くため、一段目延伸条件、二段目延伸条件ならびにトータル延伸条件を同時に満足させることによって、安定した製糸性ならびに本発明のPPSモノフィラメントの特徴である引張強度2.00cN/dtex以上、引張伸度15%以上70%以下、引掛強度2.20cN/dtex以上、さらに衝撃破断強度1.80cN/dtex以上の優れた強伸度特性ならびに衝撃破断強度の実現が可能となるのである。   In the method for producing a PPS monofilament according to the present invention, the first-stage drawing conditions are the drawing temperature of 90 ° C. or more and 110 ° C. or less, the draw ratio is 3.20 times or more and 4.00 times or less, and the second-stage drawing condition is 100. It is important to adjust the total draw ratio to 4.00 times or more and 4.80 times or less under a temperature atmosphere of ℃ to 260 ℃, and adjust the total draw ratio to 4.00 times or more and 4.80 times or less. Is less than 4.00 times, the tensile strength of the resulting PPS monofilament is reduced, and when the total draw ratio exceeds 4.80 times, the impact breaking strength of the resulting PPS monofilament is reduced. Stable yarn-making performance can be achieved by satisfying the first-stage drawing condition, the second-stage drawing condition and the total drawing condition at the same time. Furthermore, the tensile strength is 2.00 cN / dtex or more, the tensile elongation is 15% or more and 70% or less, the catching strength is 2.20 cN / dtex or more, and the impact breaking strength is 1.80 cN / dtex or more, which is a feature of the PPS monofilament of the present invention. This makes it possible to achieve high elongation characteristics and impact rupture strength.

本発明のPPSモノフィラメントの製造方法では、前記延伸条件に加えて、100℃以上270℃以下の温度雰囲気下で、0.80倍以上1.00倍以下の範囲で熱セットすることを特徴とするが、熱セット温度が100℃未満の場合は、十分な熱セットが行えないため、PPSモノフィラメントの収縮特性にばらつきが生じ、その結果、織物製織時の熱セット工程においてPPSモノフィラメントの収縮ばらつきが悪影響し、織物の引き攣れや弛みが発生し、織物の表面平滑性を損なうなど好ましくない結果を招いてしまう。一方、熱セット温度が270℃を超える場合は、その高すぎる温度のため、延伸配向の緩和が大きくなりすぎ、PPSモノフィラメントの物理的特性が極端に低下するため好ましくない。また、熱セット倍率が0.80倍未満においても、熱セットによるモノフィラメントの配向緩和が大きくなり、物理的特性の低下を招き、1.00倍より高い場合では、熱セットによる延伸歪みの除去が不十分となり、織物製織時のセット性が悪化するため好ましくない。   In the method for producing a PPS monofilament of the present invention, in addition to the stretching conditions, heat setting is performed in a temperature atmosphere of 100 ° C. or more and 270 ° C. or less in a range of 0.80 times or more and 1.00 times or less. However, when the heat setting temperature is less than 100 ° C., sufficient heat setting cannot be performed, and thus the shrinkage characteristics of the PPS monofilament vary. As a result, the shrinkage variation of the PPS monofilament is adversely affected in the heat setting process during weaving of the fabric In addition, the fabric is jerked or loosened, which leads to undesirable results such as a loss of surface smoothness of the fabric. On the other hand, when the heat setting temperature exceeds 270 ° C., the temperature is too high, so that the relaxation of stretch orientation becomes too large, and the physical characteristics of the PPS monofilament are extremely lowered, which is not preferable. Moreover, even when the heat set magnification is less than 0.80 times, the relaxation of the orientation of the monofilament due to the heat set is increased, resulting in a decrease in physical properties. When the heat set magnification is higher than 1.00 times, the stretching strain is removed by the heat set. This is not preferable because it becomes insufficient and the setability at the time of weaving the fabric deteriorates.

なお、本発明のPPSモノフィラメントの直径は、特に限定されるものではないが、工業用織物用途の構成素材として利用する場合は0.05〜3.00mm、特に0.10〜2.50mmの範囲が好ましい。   The diameter of the PPS monofilament of the present invention is not particularly limited, but is 0.05 to 3.00 mm, particularly 0.10 to 2.50 mm when used as a constituent material for industrial textiles. Is preferred.

また、本発明のPPSモノフィラメントは、その断面形状についても特に限定されるものではなく、円形、楕円形、三角形、正方形、扁平形、菱形、半月形、五角形以上の多角形、多葉形、ドッグボーン形および繭形などが挙げられるが、特に工業用織物の構成素材として用いる場合は、円形、楕円または、扁平形であることが好ましい。   Further, the cross-sectional shape of the PPS monofilament of the present invention is not particularly limited, and is circular, oval, triangular, square, flat, rhombus, half moon, pentagon or more polygon, multileaf, dog Examples of the shape include a bone shape and a saddle shape. In particular, when the material is used as a constituent material of an industrial fabric, a circular shape, an oval shape, or a flat shape is preferable.

さらに、本発明のPPSモノフィラメントは、目的とする特性を疎外しない範囲であれば、酸化チタン、酸化ケイ素、チッ化ケイ素、クレー、タルク、カオリン、ジルコニウム酸などの各種無機粒子や架橋高分子粒子、従来公知の抗酸化剤、金属イオン封鎖剤、イオン交換剤、着色防止剤、耐光剤、包接化合物、各種着色剤、ワックス類、シリコーンオイル、各種界面活性剤、各種強化繊維類、フッ素樹脂類、ポリアミド類、ポリエステル類、ポリオレフィン類およびポリスチレン類などを含有することができる。   Furthermore, as long as the PPS monofilament of the present invention does not exclude the intended characteristics, various inorganic particles such as titanium oxide, silicon oxide, silicon nitride, clay, talc, kaolin, and zirconium acid, and crosslinked polymer particles, Conventionally known antioxidants, sequestering agents, ion exchangers, anti-coloring agents, light-proofing agents, inclusion compounds, various coloring agents, waxes, silicone oils, various surfactants, various reinforcing fibers, fluororesins , Polyamides, polyesters, polyolefins, polystyrenes, and the like.

かくして得られる本発明のPPSモノフィラメントは、安定した製糸性を有し、最新鋭高速大型織機で使用した場合においても、優れた強伸度特性並びに衝撃耐久性を有するPPSモノフィラメントとなることから、工業用織物の製織時において、糸割れや糸切れが発生し難く、極めて安定した工程通過性を示し、抄糸用織物などに代表される工業用織物の構成素材として好適に利用が可能である。   The PPS monofilament of the present invention thus obtained has a stable yarn-forming property and becomes a PPS monofilament having excellent strength and impact durability even when used in a state-of-the-art high-speed large-scale loom. When weaving a woven fabric, yarn breakage and thread breakage are unlikely to occur, exhibit extremely stable processability, and can be suitably used as a constituent material for industrial fabrics typified by yarn making fabrics.

以下、本発明のPPSモノフィラメントに関し、さらに詳細に説明するが、本発明はその要旨を超えない限り、以下の実施例に何ら限定されるものではない。   Hereinafter, the PPS monofilament of the present invention will be described in more detail, but the present invention is not limited to the following examples unless it exceeds the gist.

なお、上記および下記に記載の本発明のPPSモノフィラメントの物性などは以下の方法により測定した値である。
(1)モノフィラメントの引張強度
JIS L1013:2008の8.5項に記載の方法に準じて、20℃、65%RHの温湿度調整室内で、(株)オリエンテック社製“テンシロン”UTM−4−100型引張試験機を用い、試長250mm、引張速度300mm/分の条件で測定し、試料が切断した時の強力を求め、その強力を繊度で割り返して強度(cN/dtex)を算出し、それを10回測定の平均値で示した。
(2)モノフィラメントの引張伸度
JIS L1013:2008の8.5項に記載の方法に準じて、20℃、65%RHの温湿度調整室内で、(株)オリエンテック社製“テンシロン”UTM−4−100型引張試験機を用い、試長250mm、引張速度300mm/分の条件で測定し、試料が切断した時の伸度を求め、それを10回測定の平均値で示した。
The physical properties of the PPS monofilament of the present invention described above and below are values measured by the following method.
(1) Tensile strength of monofilament “Tensilon” UTM-4 manufactured by Orientec Co., Ltd. in a temperature and humidity adjustment chamber at 20 ° C. and 65% RH according to the method described in Section 8.5 of JIS L1013: 2008 Using a -100 type tensile tester, measure under the conditions of a test length of 250 mm and a tensile speed of 300 mm / min, determine the strength when the sample is cut, calculate the strength (cN / dtex) by dividing the strength by the fineness It was shown as the average value of 10 measurements.
(2) Tensile elongation of monofilament In accordance with the method described in Section 8.5 of JIS L1013: 2008, in a temperature / humidity adjustment chamber at 20 ° C. and 65% RH, “Tensilon” UTM- manufactured by Orientec Co., Ltd. Using a 4-100 type tensile tester, measurement was performed under the conditions of a test length of 250 mm and a tensile speed of 300 mm / min, and the elongation when the sample was cut was determined.

(3)モノフィラメントの引掛強度
JIS L1013:2008の8.7項に記載の方法に準じて、20℃、65%RHの温湿度調整室内で、(株)オリエンテック社製“テンシロン”UTM−4−100型引張試験機を用い、試長250mm、引張速度300mm/分の条件で測定し、試料が切断した時の強力を求め、その強力を繊度で割り返して強度(cN/dtex)を算出し、それを10回測定の平均値で示した。
(4)衝撃破断強度
(株)島津製作所製振子型衝撃試験機を用い、試料(長さ300mm)に位置エネルギー5.15J、衝撃速度1.7m/秒の力を与え、試料が切断した時の強力を10kgのロードセルを用いて測定し、ビジグラフのチャート上に現れたピークの高さを読み取ることによって求め、その強力を繊度で割り返して強度(cN/dtex)を算出し、それを10回測定の平均値で示した。
(5)製糸性
24時間の連続製糸を行い、以下の基準で判定した。
(3) Hatch strength of monofilament According to the method described in 8.7 of JIS L1013: 2008, “Tensilon” UTM-4 manufactured by Orientec Co., Ltd. in a temperature / humidity adjustment chamber at 20 ° C. and 65% RH. Using a -100 type tensile tester, measure under the conditions of a test length of 250 mm and a tensile speed of 300 mm / min, determine the strength when the sample is cut, calculate the strength (cN / dtex) by dividing the strength by the fineness It was shown as the average value of 10 measurements.
(4) Impact breaking strength When using a pendulum type impact tester manufactured by Shimadzu Corporation, applying a force of potential energy of 5.15 J and impact speed of 1.7 m / sec to the sample (length: 300 mm), the sample was cut Is measured using a 10 kg load cell, and is obtained by reading the height of the peak appearing on the chart of the visual graph, and the strength (cN / dtex) is calculated by dividing the strength by the fineness. It showed by the average value of the measurement.
(5) Spinning property Continuous spinning for 24 hours was performed, and the following criteria were used.

○…製糸中に延伸切れが1回以下であった、
×…製糸中に延伸切れが2回以上発生した。
(6)製織評価
緯糸打ち込み評価を行い、以下の基準で判断した。
○: There was no more than one draw break during yarn production,
X: Two or more stretch breaks occurred during yarn production.
(6) Weaving evaluation Weft driving evaluation was performed and judged according to the following criteria.

PPSモノフィラメントを緯糸に使用し、2重織の抄紙用ドライヤーカンバスを作製した。このドライヤーカンバスを長さ方向に5m製織するに際し、緯糸打ち込み時の糸切れ状況を確認し、以下の基準で判断した。   Using PPS monofilaments as wefts, a double woven papermaking dryer canvas was prepared. When weaving this dryer canvas 5 m in the length direction, the yarn breakage condition at the time of weft driving was confirmed and judged according to the following criteria.

○…緯糸打ち込み時の糸切れが1回以下であった。   ○: The thread breakage at the time of weft driving was less than once.

×…緯糸打ち込み時の糸切れが2回以上発生した。
[実施例1]
PPS原料として、150℃で15時間、真空条件下で乾燥を行なった東レ(株)製PPSペレットE2080(MFR=90g/10分)を準備した。これをエクストルーダー型紡糸機へ供給し、紡糸機温度330℃にて溶融混練し、紡糸口金から溶融ポリマーを押出した後、ただちに80℃の温水中で冷却固化させPPS未延伸糸を得た。引き続き、上記の未延伸糸を100℃の温度雰囲気下で3.60倍に一段目延伸し、さらに130℃の温度雰囲気下で1.25倍に二段目延伸を行ってトータル延伸倍率を4.50倍とし、次いで180℃の温度雰囲気下で、倍率を0.95倍にて熱セットを行ない、直径0.400mmのPPSモノフィラメントを得た。
X: The yarn breakage occurred twice or more when the weft was driven.
[Example 1]
PPS pellets E2080 (MFR = 90 g / 10 min) manufactured by Toray Industries, Inc., which was dried under vacuum conditions at 150 ° C. for 15 hours, was prepared as a PPS raw material. This was supplied to an extruder type spinning machine, melted and kneaded at a spinning machine temperature of 330 ° C., extruded from a spinneret, and immediately cooled and solidified in warm water at 80 ° C. to obtain an undrawn PPS yarn. Subsequently, the above-mentioned undrawn yarn was stretched to the first stage by 3.60 times in a temperature atmosphere of 100 ° C., and further, the second stage drawing was conducted by 1.25 times in a temperature atmosphere of 130 ° C. Then, heat setting was performed at a magnification of 0.95 under a temperature atmosphere of 180 ° C. to obtain a PPS monofilament having a diameter of 0.400 mm.

得られたPPSモノフィラメントの引張強度、引張伸度、引掛強度、衝撃破断強度、糸割れ耐久性試験、製糸性および製織評価の結果を表1に示す
[実施例2および比較例1〜2]
実施例1と同じ製糸プロセスを用い、冷却温度を表1および表2に示すように変更し、概略直径0.40mmのPPSモノフィラメントを得た。得られたPPSモノフィラメントの引張強度、引張伸度、引掛強度、衝撃破断強度、糸割れ耐久性、製糸性および製織評価(以降、引張強度、引張伸度、引掛強度、衝撃破断強度、糸割れ耐久性、製糸性および製織評価については、各評価結果という)の評価結果を表1および表2に示す。
[実施例3〜4および比較例3〜5]
実施例1と同じ製糸プロセスを用い、一段目延伸温度および二段目延伸温度を表1および表2に示すように変更し、概略直径0.40mmのPPSモノフィラメントを得た。得られたPPSモノフィラメントの各評価結果を表1および表2に示す。
[実施例5〜6および比較例6〜8]
実施例1と同じ製糸プロセスを用い、一段目延伸倍率および二段目延伸倍率を表1および表2に示すように変更し、概略直径0.40mmのPPSモノフィラメントを得た。得られたPPSのモノフィラメントの各評価結果を表1および表2に示す。
[実施例7〜8および比較例9〜10]
実施例1と同じ製糸プロセスを用い、熱セット時の温度および倍率を表1および表2に示すように変更し、概略直径0.40mmのPPSモノフィラメントを得た。得られたPPSモノフィラメントの各評価結果を表1および表2に示す。
Table 1 shows the results of tensile strength, tensile elongation, tensile strength, impact breaking strength, yarn cracking durability test, yarn forming property and weaving evaluation of the obtained PPS monofilament [Example 2 and Comparative Examples 1-2]
The same spinning process as in Example 1 was used, and the cooling temperature was changed as shown in Tables 1 and 2 to obtain a PPS monofilament having an approximate diameter of 0.40 mm. Tensile strength, tensile elongation, hook strength, impact breaking strength, yarn cracking durability, yarn-making property and weaving evaluation of the obtained PPS monofilament (hereinafter, tensile strength, tensile elongation, hooking strength, impact breaking strength, yarn cracking durability) Table 1 and Table 2 show the evaluation results of properties, yarn-making properties and weaving evaluation).
[Examples 3 to 4 and Comparative Examples 3 to 5]
Using the same spinning process as in Example 1, the first-stage stretching temperature and the second-stage stretching temperature were changed as shown in Tables 1 and 2, and PPS monofilaments having an approximate diameter of 0.40 mm were obtained. Tables 1 and 2 show the evaluation results of the obtained PPS monofilament.
[Examples 5-6 and Comparative Examples 6-8]
Using the same spinning process as in Example 1, the first stage draw ratio and the second stage draw ratio were changed as shown in Tables 1 and 2, and PPS monofilaments having an approximate diameter of 0.40 mm were obtained. Tables 1 and 2 show the evaluation results of the obtained PPS monofilaments.
[Examples 7 to 8 and Comparative Examples 9 to 10]
Using the same spinning process as in Example 1, the temperature and magnification at the time of heat setting were changed as shown in Tables 1 and 2, and PPS monofilaments having an approximate diameter of 0.40 mm were obtained. Tables 1 and 2 show the evaluation results of the obtained PPS monofilament.

Figure 2014095167
Figure 2014095167

Figure 2014095167
Figure 2014095167

表1の結果から明らかなように、本発明のPPSモノフィラメントは、優れた引張強度、引掛強度、衝撃破断強度、製糸性および良好な製織性を有することから、抄紙用ドライヤーカンバスなどの工業用織物用途へ用いるPPSモノフィラメントとして、極めて好適に利用できるものであることがわかる。 As is clear from the results in Table 1, the PPS monofilament of the present invention has excellent tensile strength, hook strength, impact breaking strength, yarn-making property and good weaving property. It can be seen that the PPS monofilament used for the application can be used very suitably.

一方、表2の結果から明らかなように、本発明の規定を満たさないPPSモノフィラメントは、工業用織物用途のPPSモノフィラメントとしての特性を満足せず、製織工程での糸切が生じるなど製織性が悪く、工業用織物用途のPPSモノフィラメントとしては好ましくないものとなった。   On the other hand, as is clear from the results in Table 2, PPS monofilaments that do not satisfy the provisions of the present invention do not satisfy the characteristics as PPS monofilaments for industrial textile use, and have woven properties such as thread cutting in the weaving process. Unfortunately, it became unpreferable as a PPS monofilament for industrial textile use.

すなわち、冷却温度が低すぎた比較例1では、低すぎる冷却温度の影響で、PPSモノフィラメント未延伸糸中にボイドと言われる気泡が発生したことにより、24時間の製糸中に糸切れが3回発生し、さらにボイドの影響により引張強度および衝撃強度が低くなり、製織評価において糸切れが頻発する好ましくない結果を招いた。   That is, in Comparative Example 1 in which the cooling temperature was too low, bubbles called voids were generated in the undrawn PPS monofilament yarn due to the cooling temperature that was too low, resulting in three yarn breaks during 24 hours of yarn production. In addition, the tensile strength and impact strength were lowered due to the influence of voids, leading to an undesirable result of frequent yarn breakage in the weaving evaluation.

冷却温度が高すぎた比較例2では、冷却工程に導いたPPSモノフィラメント未延伸糸によって、冷却溶媒の温水が溶融状態のPPS未延伸糸上で沸騰し、得られたPPSモノフィラメントの表面に多数の凹凸が発生するばかりか、この凹凸の影響によって衝撃破断強度が低くなる結果となり、製織評価でも糸切れが散発する極めて好ましくない結果を招いた。   In Comparative Example 2 in which the cooling temperature was too high, the PPS monofilament unstretched yarn led to the cooling process caused boiling water of the cooling solvent to boil on the melted PPS unstretched yarn, and the surface of the obtained PPS monofilament had many Not only unevenness was generated, but the impact breaking strength was lowered due to the influence of the unevenness, and even in the weaving evaluation, the yarn breakage was sporadic, resulting in a very undesirable result.

一段目延伸温度が高すぎた比較例3では、その高すぎる一段目延伸温度の影響でスーパードローが発生し、引張強度、引張伸度および衝撃破断強度のいずれもが、本発明の規定を満たさないものとなった。また、比較例1および比較例2の結果から、衝撃破断強度が低すぎると、製織評価において糸切れが発生することから、比較例3の製織評価については未評価とした。以降、衝撃破断強度が本発明の規定を満たさない比較例の製織評価は未評価とした。   In Comparative Example 3 in which the first-stage stretching temperature was too high, superdraw occurred due to the influence of the first-stage stretching temperature that was too high, and all of the tensile strength, tensile elongation, and impact rupture strength satisfied the provisions of the present invention. It became nothing. Further, from the results of Comparative Examples 1 and 2, if the impact breaking strength is too low, yarn breakage occurs in the weaving evaluation. Therefore, the weaving evaluation of Comparative Example 3 was not evaluated. Henceforth, the weaving evaluation of the comparative example whose impact fracture strength does not satisfy the provisions of the present invention was not evaluated.

二段目延伸温度が低すぎる比較例4では、24時間の製糸中に延伸切れが6回発生するなど製糸性が悪く、また、引掛強度および衝撃破断強度も低下するなど、工業用織物用途のPPSモノフィラメントとして適さないものとなった。また、二段目延伸温度が高すぎた比較例5では、引張強度および衝撃破断強度が低くなり。工業用織物用途のPPSモノフィラメントとしては不十分なものとなった。   In Comparative Example 4 in which the second stage stretching temperature is too low, the spinning performance is poor, for example, the stretching breakage occurs 6 times during 24 hours of spinning, and the hook strength and impact breaking strength are also reduced. It became unsuitable as a PPS monofilament. Further, in Comparative Example 5 in which the second stage stretching temperature was too high, the tensile strength and impact rupture strength were low. It became insufficient as a PPS monofilament for industrial textile use.

さらに、比較例6では、一段目延伸倍率が高すぎることにより、衝撃破断強度が低いPPSモノフィラメントとなり、一段目延伸倍率が高すぎたことによって延伸切れが24時間の製糸中に3回発生するなど、製糸性も好ましくないものとなった。   Furthermore, in Comparative Example 6, the first stage draw ratio is too high, resulting in a PPS monofilament having a low impact breaking strength, and the first stage draw ratio is too high, resulting in three breaks during 24 hours of yarn production. Further, the yarn forming property was not preferable.

また、トータル延伸倍率が本発明の規定より低すぎた比較例7においては、得られたPPSモノフィラメントの引張強度が低く、製織時においても引張強度が低すぎることに起因し、糸切れが発生するなど工程通過性に欠けるものとなった。   Further, in Comparative Example 7 in which the total draw ratio was too lower than the regulation of the present invention, the tensile strength of the obtained PPS monofilament was low, and the yarn breakage occurred due to the tensile strength being too low even during weaving. It became a thing lacking in process passage nature.

トータル延伸倍率が本発明の規定より高すぎた比較例8においては、24時間製糸中に延伸切れが7回発生するなど製糸性が悪く、得られたPPSモノフィラメントの引張伸度、引掛強度および衝撃破断強度の特性がいずれもが低くなるなど、工業用織物用PPSモノフィラメントとして要求特性を満足しないものとなった。   In Comparative Example 8 in which the total draw ratio was too higher than the provisions of the present invention, the spinning performance was poor, such as seven draw breaks during 24-hour spinning, and the resulting PPS monofilament had a tensile elongation, a catching strength and an impact. The properties of breaking strength were all low, and the PPS monofilament for industrial textiles did not satisfy the required properties.

熱セット温度が本発明の規定より高すぎた比較例9では、高すぎる熱セット温度の影響で延伸配向の緩和が大きく、引張強度および衝撃破断強度の低下を招いた。また、熱セット倍率が低すぎた比較例10では、熱セット時のリラックス率が大きすぎることで比較例9と同様に、延伸配向の緩和が大きく強度特性の低下を招く結果となり、いずれも工業用織物用途のPPSモノフィラメントとして適さないものとなった。   In Comparative Example 9 in which the heat setting temperature was too higher than the definition of the present invention, the stretching orientation was greatly relaxed due to the influence of the heat setting temperature that was too high, and the tensile strength and impact rupture strength were reduced. Moreover, in Comparative Example 10 in which the heat setting magnification was too low, the relaxation rate during heat setting was too large, and as in Comparative Example 9, the stretching orientation was greatly relaxed, resulting in a decrease in strength characteristics. It was not suitable as a PPS monofilament for textile use.

本発明のPPSモノフィラメントは、優れた強度特性と耐衝撃性、適正な伸度特性を有し、工業用織物製織時において安定した工程通過性を示すことから、抄紙ドライヤーカンバスなどの工業用織物の構成素材として極めて好適なものであると言える。   The PPS monofilament of the present invention has excellent strength characteristics, impact resistance, and proper elongation characteristics, and exhibits stable process passage when weaving industrial textiles. It can be said that it is extremely suitable as a constituent material.

Claims (5)

ポリフェニレンサルファイドからなるモノフィラメントであって、JIS L1013:2008に準じて測定した引張強度が2.00cN/dtex以上、且つ引張伸度が15%以上70%以下、同規格に準じ測定した引掛強度が2.20cN/dtex以上であり、さらにエネルギー5.15J、衝撃速度1.7m/秒の力を与え、モノフィラメントが切断した時の強力を繊度で割り返して算出した衝撃破断強度が1.80cN/dtex以上であることを特徴とするポリフェニレンサルファイドモノフィラメント。 A monofilament made of polyphenylene sulfide having a tensile strength measured according to JIS L1013: 2008 of 2.00 cN / dtex or more, a tensile elongation of 15% or more and 70% or less, and a hook strength measured according to the same standard of 2 The impact breaking strength was 1.80 cN / dtex which was calculated by dividing the strength when the monofilament was cut by the fineness by applying a force of energy 5.15 J and impact speed 1.7 m / sec. A polyphenylene sulfide monofilament characterized by the above. ポリフェニレンサルファイドを溶融押出しし、65℃以上95℃以下の温水中で冷却固化することにより得られた未延伸糸を、90℃以上110℃以下の温度雰囲気下で3.20倍以上4.00倍以下の範囲で一段目延伸し、さらに100℃以上260℃以下の温度雰囲気下で1.00倍以上1.50倍以下の範囲で二段目延伸し、トータル延伸倍率が4.00倍以上4.80倍以下となるように延伸した後、ついで100℃以上270℃以下の温度雰囲気下で0.80倍以上1.00倍以下の範囲で熱セットすることを特徴とするポリフェニレンサルファイドモノフィラメントの製造方法。 An undrawn yarn obtained by melt-extrusion of polyphenylene sulfide and cooling and solidification in warm water of 65 ° C. to 95 ° C. in a temperature atmosphere of 90 ° C. to 110 ° C. is 3.20 times to 4.00 times. First-stage stretching is performed in the following range, and further, second-stage stretching is performed in a temperature range of 1.00 times to 1.50 times in a temperature atmosphere of 100 ° C. to 260 ° C., and the total stretching ratio is 4.00 times to 4 times. The polyphenylene sulfide monofilament is characterized in that it is stretched to 80 times or less, and then heat-set in a temperature atmosphere of 100 ° C. or more and 270 ° C. or less in a range of 0.80 times or more and 1.00 times or less. Method. 請求項1に記載のポリフェニレンサルファイドモノフィラメントを経糸および/または緯糸の少なくとも一部に使用したことを特徴とする工業用織物。 An industrial fabric, wherein the polyphenylene sulfide monofilament according to claim 1 is used for at least a part of warp and / or weft. 抄紙用織物であることを特徴とする請求項3に記載の工業用織物。 The industrial fabric according to claim 3, which is a papermaking fabric. 抄紙ドライヤーカンバスであることを特徴とする請求項3または請求項4に記載の工業用織物。 The industrial fabric according to claim 3 or 4, which is a papermaking dryer canvas.
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CN107835873A (en) * 2015-08-24 2018-03-23 东丽纤维研究所(中国)有限公司 A kind of high-performance polyphenylene sulfide fiber tectosome and its manufacture method and purposes
CN111433395A (en) * 2017-12-21 2020-07-17 东丽株式会社 Polyphenylene sulfide short fiber, fiber structure, filter felt, and bag filter
JP2021055212A (en) * 2019-09-30 2021-04-08 Kbセーレン株式会社 Polyphenylenesulfide monofilament, method of producing the same, and package of the same

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JPS62299513A (en) * 1986-06-16 1987-12-26 Toray Ind Inc Production of polyphenylene sulfide monofilament
JP2002038332A (en) * 2000-07-24 2002-02-06 Toray Monofilament Co Ltd Polyphenylene sulfide yarn, method for producing the same and industrial woven fabric
JP2002285429A (en) * 2001-03-28 2002-10-03 Toray Monofilament Co Ltd Polyphenylene sulfide fiber and method for producing the same
JP2010007193A (en) * 2008-06-25 2010-01-14 Toray Monofilament Co Ltd Polyphenylene sulfide monofilament with flat cross section, and industrial woven fabric

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JPS62299513A (en) * 1986-06-16 1987-12-26 Toray Ind Inc Production of polyphenylene sulfide monofilament
JP2002038332A (en) * 2000-07-24 2002-02-06 Toray Monofilament Co Ltd Polyphenylene sulfide yarn, method for producing the same and industrial woven fabric
JP2002285429A (en) * 2001-03-28 2002-10-03 Toray Monofilament Co Ltd Polyphenylene sulfide fiber and method for producing the same
JP2010007193A (en) * 2008-06-25 2010-01-14 Toray Monofilament Co Ltd Polyphenylene sulfide monofilament with flat cross section, and industrial woven fabric

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107835873A (en) * 2015-08-24 2018-03-23 东丽纤维研究所(中国)有限公司 A kind of high-performance polyphenylene sulfide fiber tectosome and its manufacture method and purposes
CN111433395A (en) * 2017-12-21 2020-07-17 东丽株式会社 Polyphenylene sulfide short fiber, fiber structure, filter felt, and bag filter
JP2021055212A (en) * 2019-09-30 2021-04-08 Kbセーレン株式会社 Polyphenylenesulfide monofilament, method of producing the same, and package of the same
JP7402648B2 (en) 2019-09-30 2023-12-21 Kbセーレン株式会社 Polyphenylene sulfide monofilament, its manufacturing method and its package

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