JP2014082033A - Method for manufacturing lead-acid battery, and lead-acid battery - Google Patents

Method for manufacturing lead-acid battery, and lead-acid battery Download PDF

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JP2014082033A
JP2014082033A JP2012227663A JP2012227663A JP2014082033A JP 2014082033 A JP2014082033 A JP 2014082033A JP 2012227663 A JP2012227663 A JP 2012227663A JP 2012227663 A JP2012227663 A JP 2012227663A JP 2014082033 A JP2014082033 A JP 2014082033A
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battery case
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inorganic powder
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JP6031937B2 (en
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Hiroyuki Shimizu
浩幸 清水
Toshio Kitami
俊男 喜多見
Tatsuo Nagayasu
龍夫 長安
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GS Yuasa Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

PROBLEM TO BE SOLVED: To prevent inorganic powder filled in a battery case from being discharged outside when an electrolyte is injected into the battery case.SOLUTION: Firstly, a filter 14 restricting inorganic powder 7 to pass through while allowing an electrolyte to pass through is attached to a liquid injection part 11 of a lid 3. Then, the inorganic powder 7 is filled from a filling part 10 of the lid 3 into a battery case 2, and, after the filling, the filling part 10 is air-tightly sealed. Then, the liquid injection part 11 of the lid 3 is connected to a vacuum pump to depressurize the inside of the battery case 2, and thereafter, an electrolyte is injected from the liquid injection part 11 into the battery case 2.

Description

本発明は、鉛蓄電池の製造方法、及び、鉛蓄電池に関する。   The present invention relates to a lead storage battery manufacturing method and a lead storage battery.

制御弁式鉛蓄電池においては、電解液の保持方法に応じて、リテーナ式、ゲル式、及び、顆粒式の3つの方式が知られている。リテーナ式では、正極板と負極板の間に挿入されたマット状のセパレータ(ガラスセパレータ)によって電解液を保持する。ゲル式では、電解液を二酸化珪素(シリカ)等の無機酸化物によってゲル状にして極板周囲に保持する。また、顆粒式では、極板周囲にシリカ等の顆粒状無機粉体を充填し、この無機粉体に電解液を含浸させて保持する。   In a control valve type lead-acid battery, three types of a retainer type, a gel type, and a granular type are known depending on the method of holding the electrolyte. In the retainer type, the electrolytic solution is held by a mat-like separator (glass separator) inserted between the positive electrode plate and the negative electrode plate. In the gel type, the electrolytic solution is gelled with an inorganic oxide such as silicon dioxide (silica) and held around the electrode plate. In the granular type, a granular inorganic powder such as silica is filled around the electrode plate, and the inorganic powder is impregnated with an electrolytic solution and held.

上記の3つの方式において、リテーナ式ではガラスセパレータが高価である。また、正極板として、ペースト極板よりもサイクル寿命特性に勝るクラッド極板を用いる場合、上記リテーナ式では、ガラスセパレータとクラッド極板との接触面積が少ないため、十分な容量を確保することが困難であった。上記リテーナ式に対して、ゲル式や顆粒式は安価であるし、電解液を保持するゲルや無機粉体は不定形であるから、クラッド極板に対しても十分な接触状態を維持できる。さらに、ゲル式と顆粒式とを比較すると、顆粒式では、無機粉体中の電解液の移動が、ゲル式と比べて著しく速いため、高率放電性能が高いという利点がある。   In the above three methods, the glass separator is expensive in the retainer type. Further, when using a clad electrode plate that has better cycle life characteristics than the paste electrode plate as the positive electrode plate, the retainer type has a small contact area between the glass separator and the clad electrode plate, so that sufficient capacity can be secured. It was difficult. In contrast to the retainer type, the gel type and granule type are inexpensive, and the gel and inorganic powder holding the electrolytic solution are indefinite, so that a sufficient contact state can be maintained even with the clad electrode plate. Further, comparing the gel type and the granule type, the granule type has an advantage that the high rate discharge performance is high because the movement of the electrolyte in the inorganic powder is remarkably faster than the gel type.

ところで、上記顆粒式の鉛蓄電池の製造工程では、極板が収容された電槽内に無機粉体を充填してから、この電槽内に電解液を注入して無機粉体に浸透させる。特許文献1には、電槽内の無機粉体に速やかに電解液を浸透させるために、先に、無機粉体が充填された電槽内を減圧してから、電槽内に電解液を注入することが開示されている。具体的には、電解液の注液口に三方コックを介して電解液容器と真空ポンプとを接続する。まず、三方コックで注液口を真空ポンプと接続し、真空ポンプにより電槽内の空気を注液口から吸引することによって電槽内を減圧する。電槽内の減圧後、三方コックを切り換えて注液口を電解液容器と接続し、減圧された電槽内に電解液を注入する。   By the way, in the manufacturing process of the granular lead-acid battery, after filling the battery case containing the electrode plate with the inorganic powder, the electrolytic solution is injected into the battery case and infiltrated into the inorganic powder. In Patent Document 1, in order to quickly infiltrate the electrolyte into the inorganic powder in the battery case, the pressure in the battery case filled with the inorganic powder is reduced first, and then the electrolyte solution is put in the battery case. Injecting is disclosed. Specifically, an electrolytic solution container and a vacuum pump are connected to a liquid injection port through a three-way cock. First, the liquid inlet is connected to a vacuum pump with a three-way cock, and the inside of the battery case is decompressed by sucking the air in the battery case from the liquid inlet by the vacuum pump. After depressurization in the battery case, the three-way cock is switched to connect the liquid injection port to the electrolyte container, and the electrolyte solution is injected into the depressurized battery case.

特開平4−363871号公報Japanese Patent Laid-Open No. 4-363871

上述したように、顆粒式鉛蓄電池の製造においては、電解液の注入前に電槽内に無機粉体を充填しておく必要があるが、電槽内に無機粉体を充填してから、その後の電解液の注入が完了するまでに、電槽内の無機粉体が、電解液の注液口から周囲に飛散する虞がある。また、特許文献1のように、電解液を注入するために注液口から減圧する場合に、真空ポンプで強く吸引すると注液口から無機粉体も一緒に吸い出されてしまうため、できるだけゆっくりと吸引する必要があり減圧に時間がかかる。   As described above, in the production of the granular lead-acid battery, it is necessary to fill the battery case with inorganic powder before injecting the electrolytic solution, but after filling the battery case with inorganic powder, There is a possibility that the inorganic powder in the battery case is scattered from the electrolyte injection port to the surroundings until the subsequent injection of the electrolyte is completed. Further, as in Patent Document 1, when the pressure is reduced from the injection port in order to inject the electrolytic solution, if the vacuum pump strongly sucks, the inorganic powder is also sucked out from the injection port, so as slowly as possible. It takes time to decompress.

本発明の目的は、電解液を電槽内に注入する際に、電槽に充填された無機粉体が外部へ放出されることを防止することである。   An object of the present invention is to prevent the inorganic powder filled in the battery case from being discharged to the outside when the electrolytic solution is injected into the battery case.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

第1の発明の鉛蓄電池の製造方法は、極板群、及び、前記極板群の周囲に充填されるとともに電解液が含浸された無機粉体とを収容する電槽と、前記電槽に取り付けられ、前記無機粉体の充填部と前記電解液の注液部とを有する蓋体とを備えた、鉛蓄電池の製造方法であって、
前記蓋体の前記注液部に、前記電解液の通過は許容しつつ前記無機粉体の通過を規制するフィルタを取り付ける、フィルタ取付工程と、前記蓋体の前記充填部から、前記電槽内に前記無機粉体を充填する粉体充填工程と、前記粉体充填工程の後に、前記充填部を気密的に封止する充填部封止工程と、前記蓋体の前記注液部を減圧装置と接続して前記電槽内を減圧する減圧工程と、前記減圧工程後に前記注液部から前記電槽内に前記電解液を注入する注液工程と、を備えていることを特徴とするものである。
According to a first aspect of the present invention, there is provided a lead-acid battery manufacturing method comprising: an electrode group; and a battery case that contains an inorganic powder that is filled around the electrode plate group and impregnated with an electrolyte; and A method for producing a lead-acid battery, comprising: a lid that is attached and has a filling part of the inorganic powder and an injection part of the electrolyte solution,
A filter mounting step for attaching a filter that restricts the passage of the inorganic powder while allowing the electrolyte to pass through the liquid injection part of the lid, and from the filling part of the lid to the inside of the battery case A powder filling step for filling the inorganic powder into the filling portion, a filling portion sealing step for hermetically sealing the filling portion after the powder filling step, and a pressure reducing device for the liquid injection portion of the lid And a pressure reducing step for reducing the pressure inside the battery case, and a liquid pouring step for injecting the electrolyte into the battery case from the liquid pouring part after the pressure reducing step. It is.

本発明において、蓋体は、無機粉体を充填するための充填部と電解液を注入するための注液部とを有する。まず、電解液の注液部にフィルタを取り付けた上で、充填部から無機粉体を充填する。注液部にフィルタが取り付けられているため、電槽内に充填された無機粉体が注液部から外へ放出されることが防止される。無機粉体の充填が完了したら、充填部を気密的に封止する。尚、「気密的に封止する」とは、液体だけでなく気体も通さないように完全に密封することをいう。この充填部の封止後には、注液部だけでなく、充填部からも無機粉体が外へ放出されなくなる。   In the present invention, the lid has a filling part for filling the inorganic powder and a liquid injection part for injecting the electrolytic solution. First, after attaching a filter to the injection part of the electrolytic solution, the inorganic powder is filled from the filling part. Since the filter is attached to the liquid injection part, the inorganic powder filled in the battery case is prevented from being released from the liquid injection part. When the filling of the inorganic powder is completed, the filling portion is hermetically sealed. “Sealing hermetically” means completely sealing so that not only liquid but also gas cannot pass. After sealing the filling portion, the inorganic powder is not released from the filling portion as well as the liquid injection portion.

充填部を封止した後に、注液部に接続した減圧装置によって電槽内の空気を吸引することにより、電槽内を減圧する。減圧後、注液部から電槽内に電解液を注液する。ここで、充填部は気密的に封止されているため、電槽内を確実に減圧することができる。また、注液部にはフィルタが取り付けられているため、減圧工程で電槽内の無機粉体が吸い上げられることがないことから、減圧装置の吸引力を高めて電槽内の減圧を迅速に行うことができる。一方で、フィルタは電解液の通過は許容するため、このフィルタによって電解液の注入が妨げられることはない。   After sealing the filling part, the inside of the battery case is decompressed by sucking air in the battery case with a decompression device connected to the liquid injection part. After decompression, the electrolytic solution is injected into the battery case from the injection portion. Here, since the filling portion is hermetically sealed, the inside of the battery case can be surely decompressed. Moreover, since the filter is attached to the liquid injection part, the inorganic powder in the battery case is not sucked up in the pressure reducing step, so the suction force of the pressure reducing device is increased to quickly reduce the pressure in the battery case. It can be carried out. On the other hand, since the filter allows passage of the electrolytic solution, the injection of the electrolytic solution is not prevented by this filter.

第2の発明の鉛蓄電池の製造方法は、前記第1の発明において、前記充填部封止工程において、前記充填部に封止材を注入することによって、前記充填部を気密的に封止することを特徴とするものである。   In the method for manufacturing a lead-acid battery according to the second invention, in the first invention, in the filling part sealing step, the filling part is hermetically sealed by injecting a sealing material into the filling part. It is characterized by this.

本発明では、充填部に封止材を注入することによって、充填部を簡単且つ確実に封止できる。   In this invention, a filling part can be sealed easily and reliably by inject | pouring a sealing material into a filling part.

第3の発明の鉛蓄電池の製造方法は、前記第2の発明において、前記粉体充填工程において、前記無機粉体の充填完了後に前記充填部に閉止部材を取り付けて前記充填部を塞いだ上で、さらに前記充填部封止工程において前記封止材を注入して前記充填部を気密的に封止することを特徴とするものである。   According to a third aspect of the present invention, there is provided the method for producing a lead-acid battery according to the second aspect, wherein in the powder filling step, the filling portion is closed by attaching a closing member to the filling portion after the filling of the inorganic powder. In the filling portion sealing step, the sealing material is injected to hermetically seal the filling portion.

本発明では、充填部を閉止部材で塞いだ上でさらに封止材を注入することから、充填部が確実に封止される。また、充填部に封止材を注入する際に、充填部が既に閉止部材で塞がれていることから、注入した封止材が充填部から電槽内に入り込むことが防止される。さらに、無機粉体の充填後に、すぐに閉止部材で充填部を塞いでおくことによって、封止材で充填部を封止する前の段階で、充填部から無機粉体が飛散することを防止できる。   In the present invention, since the sealing portion is injected after the filling portion is closed with the closing member, the filling portion is reliably sealed. In addition, when the sealing material is injected into the filling portion, the filling portion is already closed by the closing member, so that the injected sealing material is prevented from entering the battery case from the filling portion. Furthermore, after filling the inorganic powder, the filling portion is immediately closed with a closing member, so that the inorganic powder is prevented from scattering from the filling portion before the filling portion is sealed with the sealing material. it can.

第4の発明の鉛蓄電池の製造方法は、前記第1〜第3の何れかの発明において、前記注液工程後に、前記注液部に、前記電槽内の圧力上昇に応じて開く制御弁を取り付けることを特徴とするものである。   According to a fourth aspect of the present invention, there is provided a method for producing a lead-acid battery according to any one of the first to third aspects, wherein the control valve is opened in the liquid injection part in response to a pressure increase in the battery case after the liquid injection process. It is characterized by attaching.

本発明では、注液部には制御弁が取り付けられており、この注液部は、電解液の注入後は、電槽内で発生したガスを逃がす排気部として機能する。従って、注液部は、充填部とは違い、電解液の注入後に注液部を気密的に封止する必要はない。   In the present invention, a control valve is attached to the liquid injection part, and this liquid injection part functions as an exhaust part for releasing the gas generated in the battery case after the injection of the electrolytic solution. Therefore, unlike the filling part, the liquid injection part does not need to be hermetically sealed after the electrolyte is injected.

第5の発明の鉛蓄電池の製造方法は、前記第4の発明において、前記蓋体は、前記充填部と前記注液部とが収容された収容部を有し、前記注液部に前記制御弁を取り付けた後に、前記蓋体の前記収容部を覆うように、前記制御弁の押さえ板を取り付け、この押さえ板で前記充填部も覆うことを特徴とするものである。   In the lead-acid battery manufacturing method according to a fifth aspect of the present invention, in the fourth aspect of the invention, the lid body includes a storage section in which the filling section and the liquid injection section are stored, and the control is provided in the liquid injection section. After the valve is attached, a pressing plate of the control valve is attached so as to cover the accommodating portion of the lid, and the filling portion is also covered with the pressing plate.

本発明では、蓋体の収容部内に、充填部と注液部とが収容されている。そして、この収容部を覆うように制御弁の押さえ板を取り付けたときに、押さえ板によって充填部も覆われる。つまり、充填部と注液部とを共通の部材で覆うことができるため、部品数が少なくなって工程も減る。尚、先の充填部封止工程で充填部を気密的に封止していることから、押さえ板は充填部を覆うように取り付けられれば十分であり、押さえ板には、充填部を気密的に封止する機能は必ずしも必要でない。   In the present invention, the filling portion and the liquid injection portion are accommodated in the accommodating portion of the lid. When the control plate of the control valve is attached so as to cover the housing portion, the filling portion is also covered by the press plate. That is, since the filling part and the liquid injection part can be covered with a common member, the number of parts is reduced and the number of processes is reduced. In addition, since the filling portion is hermetically sealed in the previous filling portion sealing step, it is sufficient that the pressing plate is attached so as to cover the filling portion. The function of sealing is not necessarily required.

第6の発明の鉛蓄電池は、極板群、及び、前記極板群の周囲に充填されるとともに電解液が含浸された無機粉体とを収容する電槽と、前記電槽に取り付けられ、前記無機粉体の充填部と前記電解液の注液部とを有する蓋体とを備えた、鉛蓄電池であって、前記注液部には、前記電解液の通過は許容しつつ前記無機粉体の通過を規制するフィルタが取り付けられ、前記充填部は、前記電槽内に前記無機粉体が充填された状態で気密的に封止されていることを特徴とするものである。   A lead storage battery according to a sixth aspect of the invention is attached to the battery case, the battery case containing the electrode group, and the inorganic powder filled around the electrode group and impregnated with the electrolyte, A lead-acid battery comprising a lid having a filling part of the inorganic powder and a liquid injection part, wherein the inorganic powder is allowed to pass through the liquid injection part. A filter for restricting the passage of the body is attached, and the filling portion is hermetically sealed in a state where the inorganic powder is filled in the battery case.

本発明は、注液部にはフィルタが取り付けられ、また、充填部は無機粉体の充填後に気密的に封止されている。そのため、電槽内に無機粉体が充填された無機粉体が、注液部や充填部から外へ放出されることが防止される。   In the present invention, a filter is attached to the liquid injection part, and the filling part is hermetically sealed after filling with the inorganic powder. Therefore, the inorganic powder in which the inorganic powder is filled in the battery case is prevented from being released from the liquid injection part or the filling part.

第7の発明の鉛蓄電池は、前記第6の発明において、前記蓋体は、前記充填部と前記注液部とが収容された収容部を有し、前記電槽の前記注液部には、前記電槽内の圧力上昇に応じて開く制御弁が取り付けられ、前記蓋体の前記収容部を覆うように前記制御弁の押さえ板が取り付けられ、前記押さえ板が前記充填部も覆っていることを特徴とするものである。   In the lead storage battery according to a seventh aspect based on the sixth aspect, the lid has a storage portion in which the filling portion and the liquid injection portion are stored, and the liquid injection portion of the battery case includes A control valve that opens in response to a rise in pressure in the battery case is attached, a pressure plate of the control valve is attached so as to cover the accommodating portion of the lid, and the pressure plate also covers the filling portion It is characterized by this.

本発明では、蓋体の収容部内に、充填部と注液部とが収容されている。そして、収容部を覆うように取り付けられる、制御弁の押さえ板によって充填部も覆われる。つまり、充填部と注液部とが共通の部材で覆われるため、部品数が少なくなり、また工程数も減る。   In the present invention, the filling portion and the liquid injection portion are accommodated in the accommodating portion of the lid. And a filling part is also covered by the holding plate of a control valve attached so that a storage part may be covered. That is, since the filling part and the liquid injection part are covered with a common member, the number of parts is reduced and the number of processes is also reduced.

第1実施形態に係る鉛蓄電池の斜視図である。It is a perspective view of the lead acid battery concerning a 1st embodiment. 図1のII-II線鉛直断面図である。It is the II-II line vertical sectional view of FIG. 電槽への無機粉体充填に関する工程を示す図である。It is a figure which shows the process regarding inorganic powder filling to a battery case. 電槽への電解液の注入に関する工程を示す図である。It is a figure which shows the process regarding injection | pouring of the electrolyte solution to a battery case. 制御弁の取付に関する工程を示す図である。It is a figure which shows the process regarding attachment of a control valve. 第2実施形態に係る鉛蓄電池の鉛直断面図である。It is a vertical sectional view of a lead storage battery according to a second embodiment. 第2実施形態の、電槽への無機粉体充填及び電解液の注入に関する工程を示す図である。It is a figure which shows the process regarding inorganic powder filling to a battery case, and injection | pouring of electrolyte solution of 2nd Embodiment. 別の変更形態に係る鉛蓄電池の斜視図である。It is a perspective view of the lead acid battery concerning another modification.

(第1実施形態)
次に、本発明の第1実施形態について説明する。図1は、第1実施形態に係る鉛蓄電池の斜視図である。図2は、図1のII-II線鉛直断面図である。図1に示すように、鉛蓄電池1は、電槽2と、この電槽2の上部に接合された蓋体3と、蓋体3から突出した2つの端子4とを有する。
(First embodiment)
Next, a first embodiment of the present invention will be described. FIG. 1 is a perspective view of a lead-acid battery according to the first embodiment. 2 is a vertical sectional view taken along line II-II in FIG. As shown in FIG. 1, the lead storage battery 1 includes a battery case 2, a lid 3 joined to the upper part of the battery case 2, and two terminals 4 protruding from the lid 3.

電槽2は、上部が開口した合成樹脂製のケースである。電槽2内の構成は従来から公知の構成であって詳細な図示は省略するが、図1、図2に示すように、電槽2内には、図2の紙面垂直方向において交互に配置された2種類の極板5(正極板5a及び負極板5b)からなる極板群6が収容されている。正極板5aとしては、ガラス繊維をチューブ状に編み上げて焼き固めたものの中に活物質が充填されてなる、いわゆる、クラッド式極板が使用される。あるいは、格子体にペースト状の活物質を塗り込んで極板にした、いわゆる、ペースト式極板も使用可能である。一方、負極板5bとしては、一般に、ペースト式極板が使用される。   The battery case 2 is a case made of synthetic resin with an upper portion opened. The configuration in the battery case 2 is a conventionally known configuration and detailed illustration is omitted, but as shown in FIGS. 1 and 2, the battery case 2 is alternately arranged in the direction perpendicular to the paper surface of FIG. An electrode plate group 6 composed of the two types of electrode plates 5 (the positive electrode plate 5a and the negative electrode plate 5b) is accommodated. As the positive electrode plate 5a, a so-called clad electrode plate is used in which a glass fiber is knitted into a tube shape and baked and hardened and filled with an active material. Alternatively, a so-called paste-type electrode plate in which a paste-like active material is applied to the lattice body to form an electrode plate can also be used. On the other hand, as the negative electrode plate 5b, a paste-type electrode plate is generally used.

電槽2内の、極板群6の周囲には、シリカ(二酸化珪素)やアルミナ等の無機材料からなる無機粉体7が充填されている。無機粉体7の粒径は150〜350μm程度である。無機粉体7には希硫酸等の電解液が含浸されている。   An inorganic powder 7 made of an inorganic material such as silica (silicon dioxide) or alumina is filled around the electrode plate group 6 in the battery case 2. The particle size of the inorganic powder 7 is about 150 to 350 μm. The inorganic powder 7 is impregnated with an electrolytic solution such as dilute sulfuric acid.

蓋体3は、電槽2と同じく合成樹脂で形成されており、電槽2の開口部を覆うように電槽2の上部に接合されている。蓋体3には、正極用のストラップ8に接続された正極端子4aと、負極用のストラップ8に接続された負極端子4bが設けられ、正極端子4aと負極端子4bはそれぞれ蓋体3から一部が突出している。また、これらの端子4と蓋体3の間にはエポキシ樹脂等の封止材が注入されている。蓋体3の上面には、端子4の極性を標示するためのラベル9が、上記封止材を覆うように貼り付けられている。   The lid 3 is made of a synthetic resin like the battery case 2 and is joined to the upper part of the battery case 2 so as to cover the opening of the battery case 2. The lid 3 is provided with a positive terminal 4 a connected to the positive strap 8 and a negative terminal 4 b connected to the negative strap 8. The part protrudes. A sealing material such as an epoxy resin is injected between these terminals 4 and the lid 3. A label 9 for indicating the polarity of the terminal 4 is attached to the upper surface of the lid 3 so as to cover the sealing material.

蓋体の上面には凹状の収容部3aが形成されている。図2に示すように、収容部3a内には、電槽2内に無機粉体7を充填するための充填部10と、電槽2内に電解液を注入するための注液部11とが配されている。充填部10及び注液部11は、共に、筒状に形成されて蓋体3を貫通する孔を内部に有する。   A concave accommodating portion 3a is formed on the upper surface of the lid. As shown in FIG. 2, in the accommodating part 3a, the filling part 10 for filling the inorganic powder 7 in the battery case 2, and the liquid injection part 11 for injecting the electrolyte into the battery case 2, Is arranged. Both the filling unit 10 and the liquid injection unit 11 are formed in a cylindrical shape and have a hole penetrating the lid 3 therein.

充填部10の上端開口はねじ込み式のキャップ12(閉止部材)により封止されている。また、キャップ12の上にはエポキシ樹脂等の封止材13が注入されることで、充填部10は気密的に封止されている。一方、注液部11には、その下端開口を覆うようにフィルタ14がフィルタ押さえ15によって取り付けられている。後でも説明するが、このフィルタ14は、電槽2内に充填された無機粉体7が注液部11から外側へ放出されるのを防止するためのものである。   The upper end opening of the filling part 10 is sealed with a screw-in type cap 12 (closing member). In addition, the filling portion 10 is hermetically sealed by injecting a sealing material 13 such as an epoxy resin onto the cap 12. On the other hand, a filter 14 is attached to the liquid injection part 11 by a filter press 15 so as to cover the lower end opening. As will be described later, the filter 14 is for preventing the inorganic powder 7 filled in the battery case 2 from being discharged from the liquid injection part 11 to the outside.

また、注液部11は、その上端開口を覆うように、ゴム等からなる制御弁16が取り付けられており、電槽2内で発生したガスを外部へ排出する排気部としても機能する。本実施形態の鉛蓄電池1は、いわゆる制御弁式鉛蓄電池であり、詳細な説明は省略するが、充電中に正極板5aで発生する酸素ガスを負極板5b上で吸収する構成であり、通常は、電槽2内は制御弁16によって密閉状態が保たれている。しかし、過充電等の異常によって電槽2内の圧力が一定以上に上昇したときには、その圧力上昇に応じて制御弁16が開き、ガスが外部へ排出される。   Further, the liquid injection part 11 is provided with a control valve 16 made of rubber or the like so as to cover the upper end opening thereof, and also functions as an exhaust part for discharging the gas generated in the battery case 2 to the outside. The lead storage battery 1 of the present embodiment is a so-called control valve type lead storage battery, and a detailed description thereof is omitted, but is configured to absorb oxygen gas generated in the positive electrode plate 5a during charging on the negative electrode plate 5b. The battery case 2 is kept sealed by the control valve 16. However, when the pressure in the battery case 2 rises above a certain level due to an abnormality such as overcharging, the control valve 16 opens according to the pressure rise, and the gas is discharged to the outside.

蓋体3に形成された凹状の収容部3aには、制御弁16の押さえ板17が収容部3aを覆うように接合されている。押さえ板17は、制御弁16とは少し隙間を空けて配置され、制御弁16が開放されたときに制御弁16の脱落等を防止するために、制御弁16を押さえるものである。この押さえ板17は、蓋体3と同じく合成樹脂で形成されている。さらに、この押さえ板17は充填部10の上方まで延びており、充填部10を封止するために注入された封止材13を覆っている。即ち、充填部10と注液部11とが、共通の部材(押さえ板17)で覆われている。   A pressing plate 17 of the control valve 16 is joined to the concave housing portion 3a formed on the lid 3 so as to cover the housing portion 3a. The holding plate 17 is arranged with a little gap from the control valve 16 and holds the control valve 16 in order to prevent the control valve 16 from dropping off when the control valve 16 is opened. The pressing plate 17 is formed of a synthetic resin as with the lid 3. Further, the pressing plate 17 extends to above the filling portion 10 and covers the sealing material 13 injected to seal the filling portion 10. That is, the filling part 10 and the liquid injection part 11 are covered with a common member (presser plate 17).

次に、上記の鉛蓄電池1の製造工程について説明する。ここでは、特に、電槽2への無機粉体7の充填、及び、電解液の注入について説明する。図3は、電槽への無機粉体充填に関する工程を示す図、図4は、電槽への電解液の注入に関する工程を示す図、図5は、制御弁の取付に関する工程を示す図である。   Next, the manufacturing process of said lead acid battery 1 is demonstrated. Here, the filling of the inorganic powder 7 into the battery case 2 and the injection of the electrolytic solution will be described in particular. FIG. 3 is a diagram showing a process related to filling of the inorganic powder into the battery case, FIG. 4 is a diagram showing a process related to injection of the electrolyte into the battery case, and FIG. 5 is a diagram showing a process related to mounting the control valve. is there.

まず、図3(a)に示すように、蓋体3の注液部11の下端開口を覆うように、フィルタ14を、フィルタ押さえ15を用いて取り付ける(フィルタ取付工程)。フィルタ14は、電解液の通過は許容するが、電槽2内に充填される無機粉体7の通過は規制するように、無機粉体7の粒径よりも穴が小さいものを使用する。例えば、径が19±3μmの繊維を用いて、見かけ密度0.16±0.03g/cmで規定して作製すれば、電解液は通過させるが、粒径150〜350μmの無機粉体7は通さないフィルタ14を得ることができる。そして、フィルタ14が取り付けられた蓋体3を電槽2の上部に接合する。 First, as shown to Fig.3 (a), the filter 14 is attached using the filter holding | suppressing 15 so that the lower end opening of the liquid injection part 11 of the cover body 3 may be covered (filter attachment process). As the filter 14, a filter having a hole smaller than the particle diameter of the inorganic powder 7 is used so as to allow passage of the electrolytic solution but restrict passage of the inorganic powder 7 filled in the battery case 2. For example, if a fiber having a diameter of 19 ± 3 μm is used and prepared with an apparent density of 0.16 ± 0.03 g / cm 3 , the electrolyte is allowed to pass through, but the inorganic powder 7 having a particle diameter of 150 to 350 μm. Can be obtained. Then, the lid 3 to which the filter 14 is attached is joined to the upper part of the battery case 2.

次に、蓋体3の充填部10から電槽2内に無機粉体7を充填する(粉体充填工程)。尚、このとき、注液部11も開放されているが、注液部11にはフィルタ14が取り付けられているため、無機粉体7の充填時及び充填後に、電槽2内に充填された無機粉体7が注液部11から外へ放出されることが防止される。無機粉体7の充填が完了したら、図3(b)に示すように、充填部10にねじ込み式のキャップ12(閉止部材)を取り付けて、充填部10を仮封止する。   Next, the inorganic powder 7 is filled into the battery case 2 from the filling portion 10 of the lid 3 (powder filling step). At this time, the liquid injection part 11 is also open, but since the filter 14 is attached to the liquid injection part 11, it was filled in the battery case 2 during and after the filling of the inorganic powder 7. The inorganic powder 7 is prevented from being released from the liquid injection part 11. When the filling of the inorganic powder 7 is completed, as shown in FIG. 3B, a screw-in type cap 12 (closing member) is attached to the filling portion 10 to temporarily seal the filling portion 10.

その後、図3(c)に示すように、充填部10(具体的には、キャップ12の上部及びその周囲)に、エポキシ樹脂等の、未硬化状態で液状の封止材13を注入し、封止材13を硬化させる。これにより、充填部10を気密的に封止する(充填部封止工程)。尚、封止材13としては、熱硬化性樹脂や常温硬化性樹脂を使用できる。また、この充填部10へ封止材13を注入する際に、同じ封止材13を端子4(図1参照)の周囲にも注入し、端子4と蓋体3の間の封止(及び硬化)も同時に行う。   Thereafter, as shown in FIG. 3 (c), a liquid sealing material 13 in an uncured state, such as an epoxy resin, is injected into the filling portion 10 (specifically, the upper portion of the cap 12 and its surroundings) The sealing material 13 is cured. Thereby, the filling part 10 is sealed airtight (filling part sealing process). As the sealing material 13, a thermosetting resin or a room temperature curable resin can be used. Further, when the sealing material 13 is injected into the filling portion 10, the same sealing material 13 is also injected around the terminal 4 (see FIG. 1), and the sealing between the terminal 4 and the lid 3 (and Curing) is performed at the same time.

このように、エポキシ樹脂等の封止材13を注入することにより、充填部10を簡単且つ確実に封止できる。そして、充填部10が封止された後は、注液部11だけでなく、この充填部10からも無機粉体7が外へ放出されることはない。また、本実施形態では、無機粉体7の充填後、充填部10をキャップ12で塞いだ上でさらに封止材13を注入することから、充填部10が確実に封止される。また、充填部10に封止材13を注入する際に、充填部10がキャップ12で塞がれていることから、充填部10に注入した封止材13が電槽2内に入り込むことが防止される。   Thus, the filling part 10 can be easily and reliably sealed by injecting the sealing material 13 such as an epoxy resin. And after the filling part 10 is sealed, the inorganic powder 7 is not discharged | emitted not only from the liquid injection part 11 but from this filling part 10. FIG. In the present embodiment, after filling the inorganic powder 7, the filling portion 10 is closed with the cap 12 and then the sealing material 13 is injected, so that the filling portion 10 is reliably sealed. Further, when the sealing material 13 is injected into the filling part 10, the filling part 10 is blocked by the cap 12, so that the sealing material 13 injected into the filling part 10 may enter the battery case 2. Is prevented.

また、無機粉体7の充填完了後、すぐに封止材13を充填部10に注入できるわけではなく、封止材13の注入装置へ搬送するなどの作業及び時間が必要となる。その際に充填部10が開放されたままであると、充填部10から無機粉体7が外へ飛散する虞がある。この点、上記のように、無機粉体7の充填後すぐに、キャップ12で充填部10を塞いでおくことによって、封止材13で充填部10を気密的に封止する前の段階で、充填部10から無機粉体7が飛散することを防止できる。   Moreover, the sealing material 13 cannot be injected into the filling part 10 immediately after the filling of the inorganic powder 7 is completed, and an operation and time such as transporting the sealing material 13 to an injection device are required. At that time, if the filling part 10 remains open, the inorganic powder 7 may be scattered from the filling part 10 to the outside. In this regard, as described above, immediately after the filling of the inorganic powder 7, the filling portion 10 is closed with the cap 12, so that the filling portion 10 is hermetically sealed with the sealing material 13. In addition, the inorganic powder 7 can be prevented from scattering from the filling portion 10.

以上のようにして電槽2内に無機粉体7が充填されたら、電槽2内に電解液を注入する。図4(a)に示すように、電槽2の注液部11に、三方弁20を介して、電解液容器21と真空ポンプ22(減圧装置)を接続する。そして、まず、三方弁20によって注液部11と真空ポンプ22とを連通させてから、真空ポンプ22で電槽2内の空気を吸引して電槽2内を減圧する(減圧工程)。電槽2内の圧力が所定以下まで低下したら、図4(b)に示すように、三方弁20を切り換えて注液部11と電解液容器21を連通させて、電解液容器21内の電解液を電槽2内に注入する(注液工程)。   When the inorganic powder 7 is filled in the battery case 2 as described above, an electrolytic solution is injected into the battery case 2. As shown to Fig.4 (a), the electrolyte container 21 and the vacuum pump 22 (pressure reduction apparatus) are connected to the liquid injection part 11 of the battery case 2 via the three-way valve 20. As shown in FIG. First, the liquid injection unit 11 and the vacuum pump 22 are communicated with each other by the three-way valve 20, and then the air in the battery case 2 is sucked by the vacuum pump 22 to reduce the pressure in the battery case 2 (decompression step). When the pressure in the battery case 2 decreases to a predetermined value or less, as shown in FIG. 4B, the three-way valve 20 is switched to allow the liquid injection part 11 and the electrolyte container 21 to communicate with each other. The liquid is injected into the battery case 2 (liquid injection process).

このように、電槽2内を減圧してから、注液部11から電槽2内に電解液を注液することで、短時間で電解液の注入を行うことができる。また、充填部10は気密的に封止されていることから、真空ポンプ22による吸引によって電槽2内を確実に減圧することができる。また、真空ポンプ22が接続される注液部11にはフィルタ14が取り付けられているために、減圧時に電槽2内の無機粉体7が吸い上げられることがない。そのため、真空ポンプ22の吸引力(吸引速度)を高めて電槽2内の減圧を迅速に行うことができる。一方で、注液部11のフィルタ14は電解液の通過は許容するため、このフィルタ14によって電解液の注入が妨げられることはない。   Thus, after depressurizing the inside of the battery case 2, the electrolyte solution can be injected in a short time by injecting the electrolyte solution from the liquid injection part 11 into the battery case 2. Moreover, since the filling part 10 is airtightly sealed, the inside of the battery case 2 can be reliably decompressed by suction by the vacuum pump 22. Moreover, since the filter 14 is attached to the liquid injection part 11 to which the vacuum pump 22 is connected, the inorganic powder 7 in the battery case 2 is not sucked up during decompression. Therefore, the suction force (suction speed) of the vacuum pump 22 can be increased, and the pressure in the battery case 2 can be quickly reduced. On the other hand, since the filter 14 of the liquid injection part 11 allows the passage of the electrolytic solution, the injection of the electrolytic solution is not prevented by the filter 14.

電解液の注入が完了したら、初充電を実施する。初充電後、図5(a)に示すように、注液部11に制御弁16を取り付ける。このように、注液部11は、電解液の注入後には、電槽2内で発生したガスを排出する排気部として機能することから、電解液の注入後に注液部11を気密的に封止する必要はない。   When the injection of the electrolyte is completed, the first charge is performed. After the initial charging, the control valve 16 is attached to the liquid injection part 11 as shown in FIG. Thus, since the liquid injection part 11 functions as an exhaust part for discharging the gas generated in the battery case 2 after the injection of the electrolytic solution, the liquid injection part 11 is hermetically sealed after the injection of the electrolytic solution. There is no need to stop.

制御弁16を取り付けたら、図5(b)に示すように、押さえ板17を、制御弁16から少し隙間を空けて配置した状態で、蓋体3に接合する。また、押さえ板17は充填部10の上方まで延びた長い板であり、この押さえ板17を、収容部3aのほぼ全体を覆うように蓋体3に接合する(図1参照)。このとき、押さえ板17を筒状の充填部10の上端面にも接合することで、充填部10を封止する封止材13が押さえ板17で覆われる。これにより、共通の部材(押さえ板17)によって、注液部11(制御弁16)及び充填部10(封止材13)を覆うことができ、部品数が少なくなるし工程数も減る。   When the control valve 16 is attached, the presser plate 17 is joined to the lid 3 in a state where the presser plate 17 is arranged with a slight gap from the control valve 16 as shown in FIG. Further, the presser plate 17 is a long plate extending above the filling portion 10, and the presser plate 17 is joined to the lid 3 so as to cover almost the entire housing portion 3a (see FIG. 1). At this time, the pressing plate 17 is also joined to the upper end surface of the cylindrical filling portion 10, so that the sealing material 13 that seals the filling portion 10 is covered with the pressing plate 17. Thereby, the liquid injection part 11 (control valve 16) and the filling part 10 (sealing material 13) can be covered by the common member (pressing plate 17), and the number of parts is reduced and the number of processes is also reduced.

尚、先に、封止材13によって充填部10を気密的に封止していることから、押さえ板17は充填部10を目隠しするように取り付けられれば十分である。つまり、押さえ板17には、充填部10を気密的に封止する機能は必要はない。従って、押さえ板17の接合には、熱溶着などの、接合信頼性は高いものの生産性の低い接合方法を採用する必要はなく、それよりも簡易的な、例えば、超音波溶着などの接合方法で接合することができる。   In addition, since the filling part 10 is airtightly sealed by the sealing material 13 previously, it is sufficient if the pressing plate 17 is attached so as to cover the filling part 10. That is, the holding plate 17 does not need a function of hermetically sealing the filling portion 10. Therefore, it is not necessary to use a bonding method with high bonding reliability but low productivity, such as thermal welding, for bonding the pressing plate 17, and a simpler bonding method such as ultrasonic welding, for example. Can be joined.

(第2実施形態)
次に、本発明の第2実施形態について説明する。図6は、第2実施形態の鉛蓄電池の鉛直断面図である。図6に示すように、この第2実施形態の鉛蓄電池では、前記第1実施形態の図2の構成と比較して、蓋体3の充填部10の封止構造が異なる。以下、前記第1実施形態とほぼ同様の構成を有するものについては、同じ符号を付して、適宜、その説明を省略する。
(Second Embodiment)
Next, a second embodiment of the present invention will be described. FIG. 6 is a vertical cross-sectional view of the lead storage battery of the second embodiment. As shown in FIG. 6, in the lead storage battery of the second embodiment, the sealing structure of the filling portion 10 of the lid 3 is different from the configuration of FIG. 2 of the first embodiment. Hereinafter, components having substantially the same configuration as those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted as appropriate.

図6に示すように、蓋体3に形成された凹状の収容部3aには、充填部10と注液部11とが配されている。充填部10には、はめ込み式のキャップ32(閉止部材)が取り付けられており、キャップ32によって充填部10の上端開口が塞がれている。さらに、この第2実施形態では、さらにキャップ32の上に蓋部材38が熱溶着等で接合されることによって、充填部10が気密的に封止されている。注液部11は、前記第1実施形態と同様に、その下端開口を覆うようにフィルタ14が取り付けられ、また、その上端開口を覆うように制御弁16が取り付けられている。   As shown in FIG. 6, a filling portion 10 and a liquid injection portion 11 are disposed in the concave storage portion 3 a formed in the lid 3. A fitting type cap 32 (closing member) is attached to the filling unit 10, and the upper end opening of the filling unit 10 is closed by the cap 32. Further, in the second embodiment, the filling member 10 is hermetically sealed by further joining the lid member 38 on the cap 32 by heat welding or the like. As in the first embodiment, the liquid injection part 11 is provided with a filter 14 so as to cover its lower end opening, and a control valve 16 is provided so as to cover its upper end opening.

この第2実施形態の鉛蓄電池の製造工程について、特に、無機粉体7の充填及び電解液の注入に関して、図7を参照して説明する。まず、図7(a)に示すように、蓋体3の注液部11にフィルタ14を取り付けて、蓋体3を電槽2に接合した後、充填部10から無機粉体7を電槽2内に充填する。注液部11のフィルタ14によって、無機粉体7が注液部11から放散することが防止される点は、前記第1実施形態と同じである。   The manufacturing process of the lead storage battery of the second embodiment will be described with reference to FIG. 7, particularly regarding the filling of the inorganic powder 7 and the injection of the electrolytic solution. First, as shown in FIG. 7A, after attaching the filter 14 to the liquid injection part 11 of the lid 3 and joining the lid 3 to the battery case 2, the inorganic powder 7 is transferred from the filling part 10 to the battery case. 2 is filled. The point that the inorganic powder 7 is prevented from being diffused from the liquid injection part 11 by the filter 14 of the liquid injection part 11 is the same as in the first embodiment.

次に、図7(b)に示すように、充填部10にはめ込み式のキャップ32を取り付けて充填部10を仮封止する。さらに、充填部10を覆うように蓋体3に蓋部材38を接合して充填部10を気密的に封止する。尚、封止材13の注入によって気密的に封止している前記第1実施形態とは異なり、この第2実施形態ではこの蓋部材38によって充填部10を気密的に封止する。従って、蓋部材38の接合は、熱溶着等の信頼性の高い接合方法で接合する。この充填部10の封止後に電槽2内を減圧し、その後、注液部11から電解液を注入する。   Next, as shown in FIG. 7B, a fitting cap 32 is attached to the filling portion 10 to temporarily seal the filling portion 10. Further, a lid member 38 is joined to the lid 3 so as to cover the filling portion 10 to hermetically seal the filling portion 10. Unlike the first embodiment in which the sealing member 13 is hermetically sealed by injection of the sealing material 13, in the second embodiment, the filling portion 10 is hermetically sealed by the lid member 38. Therefore, the lid member 38 is joined by a highly reliable joining method such as thermal welding. After sealing the filling part 10, the inside of the battery case 2 is decompressed, and then an electrolyte is injected from the liquid injection part 11.

電解液を注入して初充電を実施した後、図7(c)に示すように、注液部11に制御弁16を取り付ける。さらに、注液部11を覆うように、蓋体3に制御弁16の押さえ板37を超音波溶着等で接合する。尚、この第2実施形態では、充填部10は、先の工程で取り付けられた専用の蓋部材38で覆われていることから、押さえ板17は注液部11(制御弁16)のみを覆う。つまり、充填部10と注液部11はそれぞれ別の部材(蓋部材38、押さえ板37)で覆われており、それらの取付も別工程で行われる。   After the initial charging is performed by injecting the electrolytic solution, the control valve 16 is attached to the liquid injection part 11 as shown in FIG. Further, a pressing plate 37 of the control valve 16 is joined to the lid 3 by ultrasonic welding or the like so as to cover the liquid injection part 11. In the second embodiment, since the filling unit 10 is covered with the dedicated lid member 38 attached in the previous step, the pressing plate 17 covers only the liquid injection unit 11 (control valve 16). . That is, the filling part 10 and the liquid injection part 11 are respectively covered with different members (the lid member 38 and the pressing plate 37), and their attachment is also performed in a separate process.

以上、本発明の実施形態の一例を挙げたが、本発明を適用可能な形態はこれに限られるものではなく、以下に例示するように、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。   As mentioned above, although an example of the embodiment of the present invention has been given, the form to which the present invention can be applied is not limited to this, and various modifications can be made without departing from the spirit of the present invention as exemplified below. Is possible.

1]上述した実施形態では、充填部10から無機粉体7を充填した後、キャップ12(32)で充填部10を仮封止した後に、封止材13や蓋部材38で充填部10を気密的に封止(本封止)していたが、仮封止を省略して、充填完了後にすぐに本封止を行ってもよい。特に、第2実施形態のように、充填部10を蓋部材38で気密的に封止する場合は、封止材13で封止する場合と違って、充填部10が開口している状態で蓋部材38を取り付けて封止することはそう難しくはない。 1] In the embodiment described above, after filling the inorganic powder 7 from the filling portion 10, the filling portion 10 is temporarily sealed with the cap 12 (32), and then the filling portion 10 is sealed with the sealing material 13 or the lid member 38. Although hermetically sealed (main sealing), the temporary sealing may be omitted and the main sealing may be performed immediately after completion of filling. In particular, when the filling portion 10 is hermetically sealed with the lid member 38 as in the second embodiment, unlike the case where the filling portion 10 is sealed with the sealing material 13, the filling portion 10 is open. It is not difficult to attach and seal the lid member 38.

2]充填部10と注液部11が、蓋体3に形成された収容部3aに共通に収容されている必要はなく、それぞれの収容部3aが蓋体3に個別に形成されていてもよい。また、収容部3aは、凹状である必要も特になく、図8のように、蓋体3の上面から突出した箱状に形成されていてもよい。 2] The filling unit 10 and the liquid injection unit 11 do not have to be stored in the storage unit 3a formed in the lid 3, and each storage unit 3a may be individually formed in the lid 3. Good. Moreover, the accommodating part 3a does not need to be a concave shape in particular, and may be formed in the box shape which protruded from the upper surface of the cover body 3 like FIG.

1 鉛蓄電池
2 電槽
3 蓋体
3a 収容部
6 極板群
7 無機粉体
10 充填部
11 注液部
12 キャップ
13 封止材
14 フィルタ
16 制御弁
17 押さえ板
22 真空ポンプ
32 キャップ
37 押さえ板
38 蓋部材
DESCRIPTION OF SYMBOLS 1 Lead storage battery 2 Battery case 3 Lid 3a Housing | casing part 6 Electrode board group 7 Inorganic powder 10 Filling part 11 Injection part 12 Cap 13 Sealing material 14 Filter 16 Control valve 17 Holding plate 22 Vacuum pump 32 Cap 37 Holding plate 38 Lid member

Claims (7)

極板群、及び、前記極板群の周囲に充填されるとともに電解液が含浸された無機粉体とを収容する電槽と、前記電槽に取り付けられ、前記無機粉体の充填部と前記電解液の注液部とを有する蓋体とを備えた、鉛蓄電池の製造方法であって、
前記蓋体の前記注液部に、前記電解液の通過は許容しつつ前記無機粉体の通過を規制するフィルタを取り付ける、フィルタ取付工程と、
前記蓋体の前記充填部から、前記電槽内に前記無機粉体を充填する粉体充填工程と、
前記粉体充填工程の後に、前記充填部を気密的に封止する充填部封止工程と、
前記蓋体の前記注液部を減圧装置と接続して前記電槽内を減圧する減圧工程と、
前記減圧工程後に前記注液部から前記電槽内に前記電解液を注入する注液工程と、
を備えていることを特徴とする鉛蓄電池の製造方法。
A battery case containing an electrode group, and an inorganic powder filled around the electrode group and impregnated with an electrolyte; and attached to the battery case; A method for producing a lead-acid battery, comprising a lid body having a liquid injection part.
A filter mounting step for mounting a filter that restricts the passage of the inorganic powder while allowing the electrolyte to pass through the liquid injection portion of the lid, and
From the filling part of the lid, a powder filling step of filling the inorganic powder into the battery case;
After the powder filling step, a filling portion sealing step for hermetically sealing the filling portion;
A depressurization step of depressurizing the inside of the battery case by connecting the liquid injection part of the lid to a depressurization device;
A liquid injection step of injecting the electrolytic solution from the liquid injection portion into the battery case after the pressure reducing step;
A method for producing a lead-acid battery, comprising:
前記充填部封止工程において、前記充填部に封止材を注入することによって、前記充填部を気密的に封止することを特徴とする請求項1に記載の鉛蓄電池の製造方法。   2. The method for producing a lead-acid battery according to claim 1, wherein in the filling portion sealing step, the filling portion is hermetically sealed by injecting a sealing material into the filling portion. 前記粉体充填工程において、前記無機粉体の充填完了後に前記充填部に閉止部材を取り付けて前記充填部を塞いだ上で、さらに前記充填部封止工程において前記封止材を注入して前記充填部を気密的に封止することを特徴とする請求項2に記載の鉛蓄電池の製造方法。   In the powder filling step, after completion of filling of the inorganic powder, a closing member is attached to the filling portion to close the filling portion, and then the sealing material is injected in the filling portion sealing step to The lead-acid battery manufacturing method according to claim 2, wherein the filling portion is hermetically sealed. 前記注液工程後に、前記注液部に、前記電槽内の圧力上昇に応じて開く制御弁を取り付けることを特徴とする請求項1〜3の何れかに記載の鉛蓄電池の製造方法。   The method for producing a lead-acid battery according to any one of claims 1 to 3, wherein a control valve that opens in response to a pressure increase in the battery case is attached to the liquid injection part after the liquid injection process. 前記蓋体は、前記充填部と前記注液部とが収容された収容部を有し、
前記注液部に前記制御弁を取り付けた後に、前記蓋体の前記収容部を覆うように、前記制御弁の押さえ板を取り付け、この押さえ板で前記充填部も覆うことを特徴とする請求項4に記載の鉛蓄電池の製造方法。
The lid has a storage part in which the filling part and the liquid injection part are stored,
The control valve is attached to the liquid injection part and then the control valve is attached so as to cover the accommodating part of the lid, and the filling part is also covered with the presser plate. 4. A method for producing a lead-acid battery according to 4.
極板群、及び、前記極板群の周囲に充填されるとともに電解液が含浸された無機粉体とを収容する電槽と、前記電槽に取り付けられ、前記無機粉体の充填部と前記電解液の注液部とを有する蓋体とを備えた、鉛蓄電池であって、
前記注液部には、前記電解液の通過は許容しつつ前記無機粉体の通過を規制するフィルタが取り付けられ、
前記充填部は、前記電槽内に前記無機粉体が充填された状態で気密的に封止されていることを特徴とする鉛蓄電池。
A battery case containing an electrode group, and an inorganic powder filled around the electrode group and impregnated with an electrolyte; and attached to the battery case; A lead-acid battery comprising a lid having a liquid injection part;
A filter that restricts the passage of the inorganic powder while allowing the electrolyte to pass is attached to the liquid injection part,
The lead-acid battery, wherein the filling portion is hermetically sealed in a state where the inorganic powder is filled in the battery case.
前記蓋体は、前記充填部と前記注液部とが収容された収容部を有し、
前記電槽の前記注液部には、前記電槽内の圧力上昇に応じて開く制御弁が取り付けられ、
前記蓋体の前記収容部を覆うように前記制御弁の押さえ板が取り付けられ、前記押さえ板が前記充填部をも覆っていることを特徴とする請求項6に記載の鉛蓄電池。
The lid has a storage part in which the filling part and the liquid injection part are stored,
A control valve that opens in response to a pressure increase in the battery case is attached to the liquid injection part of the battery case,
The lead storage battery according to claim 6, wherein a pressing plate of the control valve is attached so as to cover the accommodating portion of the lid, and the pressing plate also covers the filling portion.
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