JP2014078580A - Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus - Google Patents

Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus Download PDF

Info

Publication number
JP2014078580A
JP2014078580A JP2012224772A JP2012224772A JP2014078580A JP 2014078580 A JP2014078580 A JP 2014078580A JP 2012224772 A JP2012224772 A JP 2012224772A JP 2012224772 A JP2012224772 A JP 2012224772A JP 2014078580 A JP2014078580 A JP 2014078580A
Authority
JP
Japan
Prior art keywords
substrate
electronic component
stop position
mounting
component mounting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2012224772A
Other languages
Japanese (ja)
Inventor
Yasuyuki Ishitani
泰行 石谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Original Assignee
Panasonic Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp filed Critical Panasonic Corp
Priority to JP2012224772A priority Critical patent/JP2014078580A/en
Priority to CN201310469918.6A priority patent/CN103732048A/en
Publication of JP2014078580A publication Critical patent/JP2014078580A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Supply And Installment Of Electrical Components (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an electronic component mounting apparatus handing a high packaging density double-sided mounting board capable of reliably avoiding interference between lower receiving pins and mounted components and a board positioning method in the electronic component mounting apparatus.SOLUTION: The electronic component mounting apparatus controls a board conveying mechanism 3 to stop a board 4 at a target stop position E on a mounting stage [S]. A board recognition camera 11 which moves together with the mounting head recognizes a position detection portion formed on the stopped board 4 to detect a displacement error from the target stop position E. The electronic component mounting apparatus controls the board conveying mechanism 3 to correct the detected displacement error. After performing a displacement correction so that the stop position of the board 4 coincide with the target stop position E, lower receiving pins 15c is raised to support the board 4 with no displacement error from the bottom thereof.

Description

本発明は、基板に電子部品を実装する電子部品実装装置および電子部品実装装置における基板位置決め方法に関するものである。   The present invention relates to an electronic component mounting apparatus for mounting electronic components on a substrate and a substrate positioning method in the electronic component mounting apparatus.

電子部品を基板に実装する電子部品実装装置には、基板搬送機構によって搬送された基板を位置決めするための基板位置決め機構が設けられており、所定の実装作業位置に位置決めされ基板下受け部によって下受け支持された基板を対象として部品実装作業が実行される。このような基板位置決め機構には、基板の端部を固定位置に配置されたストッパに当接させるメカニカルストッパ方式や、基板の端部を基板検出センサによって検出することにより停止位置制御を行うセンサ方式、さらには基板の位置基準部位を光学的に認識することにより停止位置制御を行う光学認識方式など、各種の方法が用いられている(例えば特許文献1参照)。この特許文献例に示す先行技術では、基板位置決め部に停止した基板の位置決めマークを基板認識カメラによって撮像して認識した位置認識結果に基づいて規定の停止位置との位置ずれ量を求める計測処理を所定枚数の基板について実行し、これらの計測結果から求められたフィードバック値を用いて基板停止位置の制御を行うようにしている。   An electronic component mounting apparatus that mounts electronic components on a substrate is provided with a substrate positioning mechanism for positioning the substrate transferred by the substrate transfer mechanism, and is positioned at a predetermined mounting work position and is lowered by a substrate lower receiving portion. A component mounting operation is performed on the received and supported board. Such a substrate positioning mechanism includes a mechanical stopper method in which the end portion of the substrate is brought into contact with a stopper disposed at a fixed position, and a sensor method in which the stop position is controlled by detecting the end portion of the substrate with a substrate detection sensor. In addition, various methods such as an optical recognition method that performs stop position control by optically recognizing the position reference portion of the substrate are used (see, for example, Patent Document 1). In the prior art shown in this patent document example, a measurement process for obtaining a positional deviation amount from a specified stop position based on a position recognition result obtained by picking up and recognizing a positioning mark of a board stopped by a board positioning unit with a board recognition camera. The process is executed for a predetermined number of substrates, and the substrate stop position is controlled using a feedback value obtained from these measurement results.

特開2006−229095号公報JP 2006-229095 A

基板における実装密度の高度化に伴い、基板の実装形態として両面に電子部品が実装される両面実装基板が採用される傾向にある。この実装形態の基板では、最初に実装対象となる第1面への部品実装作業が完了した後に基板が反転され、第1面の反対側の第2面を対象として部品実装作業が実行される。この第2面への部品実装作業においては、基板下受け部に搬入された基板は電子部品が既に実装された既実装面が下受け対象面となる。このように既実装面を下受けする際には、配列位置が可変な下受けピンを備えた下受け機構を用い、基板面において既実装部品が存在しない下受け可能部位を選定して基板品種毎に下受けピンの配列を変更するようになっている。   As the mounting density of a substrate increases, a double-sided mounting substrate on which electronic components are mounted on both sides tends to be adopted as a mounting form of the substrate. In the substrate of this mounting form, after the component mounting operation on the first surface to be mounted first is completed, the substrate is inverted, and the component mounting operation is executed on the second surface opposite to the first surface. . In the component mounting work on the second surface, the substrate that has been carried into the substrate receiving portion has the already mounted surface on which the electronic component has already been mounted as the receiving target surface. In this way, when receiving the already mounted surface, use a receiving mechanism with a receiving pin whose arrangement position is variable, and select the parts that can be received on the substrate surface where there are no already mounted components. The arrangement of the receiving pin is changed every time.

下受けピン方式の下受け機構によって実装密度の高い両面実装基板を下受けする実装形態に対して、前述の先行技術に示す基板停止位置の制御を適用すると、停止位置精度に起因して次のような不具合が生じる。すなわち高実装密度基板では、下受け可能部位が狭小な範囲に限定されるため、既実装部品と下受けピンとの干渉を生じることなく正常に基板を下受け保持するためには、実装作業位置における基板停止位置の精度を高精度で確保する必要がある。   When the board stop position control shown in the above-mentioned prior art is applied to a mounting form in which a double-sided mounting board having a high mounting density is received by a receiving mechanism of a receiving pin method, the following is caused due to the stop position accuracy. Such troubles occur. In other words, in a high mounting density board, the parts that can be received are limited to a narrow range. Therefore, in order to hold the board normally without causing interference between the already mounted parts and the receiving pins, the mounting work position must be It is necessary to ensure the accuracy of the substrate stop position with high accuracy.

しかしながら前述の先行技術では、本来実際の基板停止位置にばらつきが存在することを前提として、ばらつき範囲の中央値を目標停止位置とするにすぎないため、実際の基板停止位置は規定の基板停止位置とは必ずしも一致せず、幾分の位置ずれが避けられない。そしてこの位置ずれの程度によっては、下受けピンと既実装部品とが干渉する事態が発生する。このように、従来技術には、高実装密度の両面実装基板を対象とする場合には、下受けピンと既実装部品との干渉を避けることが難しいという課題があった。   However, in the above-described prior art, since the actual substrate stop position originally has a variation, the median value of the variation range is only set as the target stop position. Does not necessarily match, and some displacement is inevitable. Depending on the degree of this positional deviation, a situation occurs in which the receiving pin and the already mounted component interfere with each other. As described above, the conventional technique has a problem that it is difficult to avoid the interference between the receiving pin and the already mounted component when a high-density double-sided mounting board is targeted.

そこで本発明は、高実装密度の両面実装基板を対象として、下受けピンと既実装部品との干渉を確実に回避することができる電子部品実装装置および電子部品実装装置における基板位置決め方法を提供することを目的とする。   Accordingly, the present invention provides an electronic component mounting apparatus and a substrate positioning method in the electronic component mounting apparatus capable of reliably avoiding interference between a receiving pin and an already mounted component, targeting a high mounting density double-sided mounting substrate. With the goal.

本発明の電子部品実装装置は、部品供給部から取り出した電子部品を、基板の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する電子部品実装装置であって、前記既実装面を下向きにした姿勢の前記基板を搬送する基板搬送機構と、前記基板搬送機構による搬送経路に設定された実装作業領域に搬入されて所定の目標停止位置に停止した基板を、昇降自在な下受けピンによって下方から下受け支持する基板下受け部と、前記部品供給部から搭載ヘッドによって電子部品を取り出して前記実装作業領域に位置決めされた基板に移送搭載する部品搭載機構と、前記搭載ヘッドと一体的に移動し前記基板を上方から撮像して認識する基板認識手段と、前記基板搬送機構、基板下受け部、部品搭載機構および基板認識手段を制御する制御部とを備え、前記制御部は、前記基板搬送機構を制御することにより前記実装作業領域にて前記基板を目標停止位置に停止させる位置決め処理部と、前記基板認識手段を制御することにより、前記停止した基板に設けられた位置検出部位を認識して前記目標停止位置との位置ずれ誤差を検出する位置ずれ検出処理部と、前記検出された位置ずれ誤差を補正するように前記基板搬送機構を制御することにより、基板の停止位置を前記目標停止位置に一致させる位置ずれ補正処理部と、前記基板下受け部を制御することにより、前記下受けピンを上昇させて前記位置ずれ誤差が補正された状態の前記基板を下受け支持させる下受け支持処理部とを有する。   The electronic component mounting apparatus according to the present invention is an electronic component mounting apparatus that mounts an electronic component taken out from a component supply unit on at least the opposite surface of the surface on which the electronic component has already been mounted out of the two surfaces forming the front and back of the substrate. A substrate transport mechanism that transports the substrate in a posture in which the mounted surface is faced down, and a substrate that is loaded into a mounting work area set in a transport path by the substrate transport mechanism and stopped at a predetermined target stop position And a substrate mounting portion for receiving and supporting the substrate from below by a movable receiving pin, and a component mounting mechanism for transferring and mounting the electronic component from the component supply unit to the substrate positioned in the mounting work area. Board recognition means that moves integrally with the mounting head and picks up and recognizes the substrate from above, the substrate transport mechanism, the substrate receiving portion, the component mounting mechanism, and the substrate A control unit that controls a recognition unit, and the control unit controls the substrate transport mechanism to stop the substrate at a target stop position in the mounting work area, and the substrate recognition unit. By controlling, a position shift detection processing unit that recognizes a position detection portion provided on the stopped substrate and detects a position shift error from the target stop position, and corrects the detected position shift error. By controlling the substrate transport mechanism, the misalignment correction processing unit that matches the stop position of the substrate with the target stop position, and the substrate lower receiving unit are controlled to raise the lower receiving pin and And a support support processing unit for receiving and supporting the substrate in a state in which the positional deviation error is corrected.

本発明の電子部品実装装置における基板位置決め方法は、部品供給部から取り出した電子部品を、基板の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する電子部品実装装置において、前記基板を位置決めする基板位置決め方法であって、前記電子部品実装装置は、前記既実装面を下向きにした姿勢の前記基板を搬送する基板搬送機構と、前記基板搬送機構による搬送経路に設定された実装作業領域に搬入されて所定の目標停止位置に停止した基板を、昇降自在な下受けピンによって下方から下受け支持する基板下受け部と、前記部品供給部から搭載ヘッドによって電子部品を取り出して実装作業領域に位置決めされた基板に移送搭載する部品搭載機構と、前記搭載ヘッドと一体的に移動し前記基板を上方から撮像して認識する基板認識手段と、前記基板搬送機構、基板下受け部、部品搭載機構および基板認識手段を制御する制御部とを備え、前記基板搬送機構を制御することにより前記実装作業領域にて前記基板を目標停止位置に停止させる位置決め工程と、前記基板認識手段を制御することにより、前記停止した基板に設けられた位置検出部位を認識して前記目標停止位置との位置ずれ誤差を検出する位置ずれ検出工程と、前記検出された位置ずれ誤差を補正するように前記基板搬送機構を制御することにより、基板の停止位置を前記目標停止位置に一致させる位置ずれ補正工程と、前記基板下受け部を制御することにより、前記下受けピンを上昇させて前記位置ずれ誤差が補正された状態の前記基板を下受け支持させる下受け支持工程とを含む。   The substrate positioning method in the electronic component mounting apparatus according to the present invention is an electronic device in which the electronic component taken out from the component supply unit is mounted on at least the opposite surface of the already mounted surface on which the electronic component is already mounted out of the two surfaces forming the front and back of the substrate. In the component mounting apparatus, a board positioning method for positioning the board, wherein the electronic component mounting apparatus transports the board in a posture in which the mounted surface is faced down, and transport by the board transport mechanism. A substrate lower receiving portion that supports a substrate that has been loaded into the mounting work area set in the path and stopped at a predetermined target stop position from below by a lower receiving pin that can be moved up and down, and a mounting head from the component supply portion. A component mounting mechanism for picking up electronic components and transporting and mounting them on a substrate positioned in the mounting work area; Board recognition means for imaging and recognizing, and a control unit for controlling the board transfer mechanism, the board receiving part, the component mounting mechanism, and the board recognition means, and controlling the board transfer mechanism to thereby implement the mounting work area. A positioning step of stopping the substrate at a target stop position and controlling the substrate recognition means, thereby recognizing a position detection portion provided on the stopped substrate and generating a positional deviation error from the target stop position. A positional deviation detecting step for detecting, a positional deviation correcting step for matching the stop position of the substrate with the target stop position by controlling the substrate transport mechanism so as to correct the detected positional deviation error, and the substrate A lower support supporting step of supporting the substrate in a state in which the position error is corrected by raising the lower support pin by controlling the lower support; Including.

本発明によれば、基板搬送機構を制御して実装作業領域にて基板を目標停止位置に停止させ、停止した基板に設けられた位置検出部位を認識して目標停止位置との位置ずれ誤差を検出し、検出された位置ずれ誤差を補正するように基板搬送機構を制御して基板の停止位置を目標停止位置に一致させる位置ずれ補正を行った後に、下受けピンを上昇させて位置ずれ誤差が補正された状態の基板を下受け支持させることにより、高実装密度の両面実装基板を対象として、下受けピンと既実装部品との干渉を確実に回避することができる。   According to the present invention, the substrate transport mechanism is controlled to stop the substrate at the target stop position in the mounting work area, and the position detection portion provided on the stopped substrate is recognized to thereby prevent the position deviation error from the target stop position. After detecting and correcting the misalignment by controlling the substrate transport mechanism to correct the detected misalignment error and making the stop position of the substrate coincide with the target stop position, the receiving pin is raised and the misalignment error is raised. By supporting the substrate in a state in which the correction has been made, interference between the receiving pin and the already mounted component can be reliably avoided for a high mounting density double-sided mounting substrate.

本発明の一実施の形態の電子部品実装装置の平面図The top view of the electronic component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の電子部品実装装置の基板搬送機構の説明図Explanatory drawing of the board | substrate conveyance mechanism of the electronic component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の電子部品実装装置における基板位置決め機能の説明図Explanatory drawing of the board | substrate positioning function in the electronic component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の電子部品実装装置における基板位置決め方法を示すフロー図The flowchart which shows the board | substrate positioning method in the electronic component mounting apparatus of one embodiment of this invention 本発明の一実施の形態の電子部品実装装置における基板位置決め方法の動作説明図Operation | movement explanatory drawing of the board | substrate positioning method in the electronic component mounting apparatus of one embodiment of this invention

次に本発明の実施の形態を図面を参照して説明する。まず図1を参照して、電子部品実装装置1の構造を説明する。図1において、基台2の中央には、基板搬送機構3が配置されている。基板搬送機構3は2条の搬送レール3aを備えており、実装対象となる基板4を上流側から受け取り、X方向(基板搬送方向)に搬送して位置決めする。基板搬送機構3の両側には、それぞれ部品供給部5が配置されており、部品供給部5には複数のテープフィーダ6が並設されている。テープフィーダ6は実装対象となる電子部品を保持したキャリアテープをピッチ送りすることにより、以下に説明する部品搭載機構による取り出し位置に供給する。   Next, embodiments of the present invention will be described with reference to the drawings. First, the structure of the electronic component mounting apparatus 1 will be described with reference to FIG. In FIG. 1, a substrate transport mechanism 3 is disposed at the center of a base 2. The substrate transport mechanism 3 includes two transport rails 3a, receives the substrate 4 to be mounted from the upstream side, transports it in the X direction (substrate transport direction), and positions it. Component supply units 5 are arranged on both sides of the substrate transport mechanism 3, and a plurality of tape feeders 6 are arranged in parallel on the component supply unit 5. The tape feeder 6 feeds a carrier tape holding an electronic component to be mounted to a take-out position by a component mounting mechanism described below by pitch feeding.

基台2上面のX方向の端部にはY軸移動テーブル7が配設されており、Y軸移動テーブル7には2つのX軸移動テーブル8が、Y方向へ移動自在に装着されている。さらにX軸移動テーブル8には、それぞれ搭載ヘッド9がX方向へ移動自在に装着されている。搭載ヘッド9は複数の単位搭載ヘッド9aを備えた多連型ヘッドであり、単位搭載ヘッド9aは下端部に電子部品を吸着保持する吸着ノズル(図示省略)を備えている。   A Y-axis movement table 7 is disposed at the X-direction end of the upper surface of the base 2, and two X-axis movement tables 8 are mounted on the Y-axis movement table 7 so as to be movable in the Y direction. . Further, the mounting heads 9 are mounted on the X-axis movement table 8 so as to be movable in the X direction. The mounting head 9 is a multiple head including a plurality of unit mounting heads 9a, and the unit mounting head 9a includes a suction nozzle (not shown) for sucking and holding electronic components at the lower end.

Y軸移動テーブル7、X軸移動テーブル8を駆動することにより、搭載ヘッド9はX方向・Y方向に移動し、部品供給部5のテープフィーダ6から電子部品を吸着ノズルによって取り出して、基板搬送機構3に位置決め保持された基板4にこの電子部品を移送搭載する。本実施の形態に示す電子部品実装装置1では、部品供給部5から取り出した電子部品を、基板4の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する形態となっており、基板搬送機構3によって搬入された基板4は、既実装面を下面側に向けた姿勢で基板搬送および部品実装作業が行われる。上記構成においてY軸移動テーブル7、X軸移動テーブル8および搭載ヘッド9は、部品供給部5から搭載ヘッド9によって電子部品を取り出して基板搬送機構3によって位置決め保持された基板4に移送搭載する部品搭載機構10を構成する。   By driving the Y-axis moving table 7 and the X-axis moving table 8, the mounting head 9 moves in the X direction and the Y direction, and the electronic component is taken out from the tape feeder 6 of the component supply unit 5 by the suction nozzle to carry the substrate. This electronic component is transferred and mounted on the substrate 4 positioned and held by the mechanism 3. In the electronic component mounting apparatus 1 shown in the present embodiment, the electronic component taken out from the component supply unit 5 is mounted on at least the surface opposite to the already mounted surface on which the electronic component is already mounted out of the two surfaces forming the front and back of the substrate 4. The substrate 4 carried in by the substrate transport mechanism 3 is subjected to substrate transport and component mounting work with the already mounted surface facing the lower surface. In the above configuration, the Y-axis moving table 7, the X-axis moving table 8 and the mounting head 9 are components that are taken out from the component supply unit 5 by the mounting head 9 and are transferred and mounted on the substrate 4 positioned and held by the substrate transport mechanism 3. The mounting mechanism 10 is configured.

Y軸移動テーブル8の下面には搭載ヘッド9と一体的に移動する基板認識カメラ11が装着されており、搭載ヘッド9とともに基板搬送機構3に位置決めされた基板4の上方に移動した基板認識カメラ11は、基板4の任意位置を撮像する。本実施の形態においては、基板認識カメラ11は基板4に形成された位置認識マーク4aを認識して部品実装点の位置を認識するとともに、基板認識カメラ11が基板4の前端部に形成された位置基準マーク4cを撮像して認識処理部16(図2参照)によって位置を認識することにより、基板4の位置決め時の位置ずれを検出するようにしている。   A substrate recognition camera 11 that moves integrally with the mounting head 9 is attached to the lower surface of the Y-axis moving table 8. 11 images an arbitrary position of the substrate 4. In the present embodiment, the board recognition camera 11 recognizes the position recognition mark 4 a formed on the board 4 to recognize the position of the component mounting point, and the board recognition camera 11 is formed at the front end of the board 4. The position reference mark 4c is imaged and the position is recognized by the recognition processing unit 16 (see FIG. 2), thereby detecting a position shift at the time of positioning the substrate 4.

搭載ヘッド9が部品供給部5から基板搬送機構3へ移動する移動経路には、部品認識カメラ12が配設されている。電子部品を吸着保持した搭載ヘッド9が部品認識カメラ12の上方を移動することにより、吸着ノズルによって保持された状態の電子部品が部品認識カメラ12によって認識される。部品搭載機構10による部品搭載時には、基板認識カメラ11による基板認識結果および部品認識カメラ12による部品認識結果に基づいて、基板4における搭載位置が補正される。上記構成において、基板認識カメラ11は搭載ヘッド9と一体的に移動し基板4を上方から撮像して認識する基板認識手段となっている。   A component recognition camera 12 is disposed on a moving path along which the mounting head 9 moves from the component supply unit 5 to the substrate transport mechanism 3. When the mounting head 9 holding and holding the electronic component moves above the component recognition camera 12, the electronic component held by the suction nozzle is recognized by the component recognition camera 12. At the time of component mounting by the component mounting mechanism 10, the mounting position on the substrate 4 is corrected based on the substrate recognition result by the substrate recognition camera 11 and the component recognition result by the component recognition camera 12. In the above configuration, the substrate recognition camera 11 is a substrate recognition unit that moves integrally with the mounting head 9 and recognizes the substrate 4 by imaging from above.

次に図2を参照して、基板搬送機構3の構成および機能を説明する。図2(a)において、基板搬送機構3は2条の搬送レール3aに沿ってX方向に配設された搬送ベルト13を備えている。図2(b)に示すように、搬送ベルト13は搬送レール3aの両端部に配置された2つのプーリ13aおよびモータ14の駆動プーリ14aに調帯されている。モータ14を駆動することにより、搬送ベルト13が搬送レール3aに沿って水平移動し、搬送ベルト13の上面に載置された基板4はX方向に搬送される。   Next, the configuration and function of the substrate transport mechanism 3 will be described with reference to FIG. In FIG. 2A, the substrate transport mechanism 3 includes a transport belt 13 disposed in the X direction along two transport rails 3a. As shown in FIG. 2B, the transport belt 13 is tuned to two pulleys 13a disposed at both ends of the transport rail 3a and a drive pulley 14a of the motor 14. By driving the motor 14, the transport belt 13 moves horizontally along the transport rail 3a, and the substrate 4 placed on the upper surface of the transport belt 13 is transported in the X direction.

基板搬送機構3による搬送経路には、搭載ヘッド9の移動可能な範囲、すなわち部品搭載機構10による部品搭載が可能な実装作業領域に対応して、実装ステージ[S]が設定されている。実装ステージ[S]には、下受け部材15aを昇降機構15bによって昇降させる(矢印b)構成の基板下受け部15が設けられている。下受け部材15aの上面には、基板4の下面に当接して下受け支持する複数の下受けピン15cが立設されている。   A mounting stage [S] is set in the transport path by the substrate transport mechanism 3 in accordance with the range in which the mounting head 9 can move, that is, the mounting work area in which the component mounting mechanism 10 can mount components. The mounting stage [S] is provided with a substrate lower receiving portion 15 configured to move the lower receiving member 15a up and down by an elevating mechanism 15b (arrow b). On the upper surface of the lower receiving member 15a, a plurality of lower receiving pins 15c are provided so as to contact the lower surface of the substrate 4 and support the lower receiving.

実装ステージ[S]に搬入されて所定の目標停止位置E(ここに示す例では実装ステージ[S]の前縁線)に前端面4bを合わせて停止した基板4に対して下受け部材15aを上昇させることにより、基板4は下面側から昇降自在な下受けピン15cによって下受け支持される。下受けピン15cは下受け部材15aにおいて着脱自在となっており、基板4の下受け対象面が前工程において既に電子部品が実装された既実装面である場合には、下受け部材15aにおける下受けピン15cの装着位置を、対象となる基板4の下面において既実装部品との干渉を生じない下受け可能部位に合わせるようになっている。   The lower support member 15a is placed on the substrate 4 that has been brought into the mounting stage [S] and stopped by aligning the front end face 4b with a predetermined target stop position E (the front edge line of the mounting stage [S] in this example). By raising, the substrate 4 is supported by the lower receiving pins 15c that can be raised and lowered from the lower surface side. The lower receiving pin 15c is detachably attached to the lower receiving member 15a. When the lower surface of the substrate 4 is an already mounted surface on which an electronic component has already been mounted in the previous process, the lower receiving member 15a has a lower surface. The mounting position of the receiving pin 15c is set to a lower receiving portion that does not cause interference with the already mounted component on the lower surface of the target substrate 4.

基板搬送機構3の搬送レール3aには、目標停止位置Eから上流・下流両方向にそれぞれ間隔dだけ隔てた2位置に、第1の基板停止センサ18、第2の基板停止センサ19が配置されている。すなわち、目標停止位置Eは、第1の基板停止センサ18と第2の基板停止センサ19の中央位置に設定されている。さらに第1の基板停止センサ18の上流側に位置して、基板減速センサ17が配置されている。   A first substrate stop sensor 18 and a second substrate stop sensor 19 are disposed on the transport rail 3 a of the substrate transport mechanism 3 at two positions spaced apart from the target stop position E in both upstream and downstream directions by a distance d. Yes. That is, the target stop position E is set at the center position of the first substrate stop sensor 18 and the second substrate stop sensor 19. Further, a substrate deceleration sensor 17 is disposed on the upstream side of the first substrate stop sensor 18.

基板減速センサ17、第1の基板停止センサ18、第2の基板停止センサ19はいずれも透過型の光学センサであり、搬送ベルト13によって搬送された基板4の前端面4b(図3参照)が、基板減速センサ17、第1の基板停止センサ18、第2の基板停止センサ19の検出光軸を通過することにより、基板4の前端面4bが基板減速センサ17、第1の基板停止センサ18、第2の基板停止センサ19の位置に到達したことを検出する。基板減速センサ17、第1の基板停止センサ18、第2の基板停止センサ19による検出信号は、電子部品実装装置1の本体に備えられた制御部20に伝達される。   The substrate deceleration sensor 17, the first substrate stop sensor 18, and the second substrate stop sensor 19 are all transmissive optical sensors, and the front end face 4 b (see FIG. 3) of the substrate 4 transported by the transport belt 13. By passing through the detection optical axes of the substrate deceleration sensor 17, the first substrate stop sensor 18, and the second substrate stop sensor 19, the front end surface 4 b of the substrate 4 becomes the substrate deceleration sensor 17 and the first substrate stop sensor 18. Then, it is detected that the position of the second substrate stop sensor 19 has been reached. Detection signals from the substrate deceleration sensor 17, the first substrate stop sensor 18, and the second substrate stop sensor 19 are transmitted to the control unit 20 provided in the main body of the electronic component mounting apparatus 1.

基板減速センサ17が前端面4bを検出すると、制御部20はモータ14に減速指令を発出し、これにより基板4の搬送速度が減速される。第1の基板停止センサ18が前端面4bを検出すると、制御部20はモータ14に停止指令を発出し、これにより基板4を停止させるための制動がONとなって基板4は停止する。そして第2の基板停止センサ19が前端面4bを検出することにより、停止動作にも拘わらず基板4がオーバーランして停止位置の許容限界を超えたと判断され、停止後の基板4を後退させて目標停止位置Eに近づける位置ずれ補正動作が実行される。   When the substrate deceleration sensor 17 detects the front end face 4b, the control unit 20 issues a deceleration command to the motor 14, thereby decelerating the conveyance speed of the substrate 4. When the first substrate stop sensor 18 detects the front end face 4b, the control unit 20 issues a stop command to the motor 14, whereby braking for stopping the substrate 4 is turned on and the substrate 4 stops. When the second substrate stop sensor 19 detects the front end face 4b, it is determined that the substrate 4 has overrun despite the stop operation and exceeds the allowable limit of the stop position, and the substrate 4 after the stop is moved backward. Thus, a misalignment correction operation for bringing the target stop position E close is performed.

すなわち基板減速センサ17は、基板搬送機構3による搬送途中の基板4の搬送速度を減速させるための減速動作の開始タイミングを規定する。第1の基板停止センサ18は、減速した後の基板4を停止させるための停止動作の開始タイミングを規定する。第2の基板停止センサ19は、停止動作開始後に基板4が実際に停止する実停止位置の許容限界範囲を規定する。   That is, the substrate deceleration sensor 17 defines the start timing of the deceleration operation for decelerating the conveyance speed of the substrate 4 being conveyed by the substrate conveyance mechanism 3. The first substrate stop sensor 18 defines the start timing of the stop operation for stopping the substrate 4 after being decelerated. The second substrate stop sensor 19 defines an allowable limit range of an actual stop position where the substrate 4 actually stops after the stop operation is started.

制御部20は、部品搭載機構10による部品搭載動作を制御するとともに、制御部20がこれらの検出信号に基づいてモータ14、昇降機構15bを制御することにより、基板搬送機構3において基板認識カメラ11による基板4の位置認識結果に基づいて基板4を所定の目標停止位置Eに位置決めし、さらに位置決めされた基板4の下受け面を下方から下受けする。すなわち制御部20は、基板搬送機構3、基板下受け部15、部品搭載機構10および基板認識手段を制御する。   The control unit 20 controls the component mounting operation by the component mounting mechanism 10, and the control unit 20 controls the motor 14 and the lifting mechanism 15 b based on these detection signals, whereby the substrate recognition camera 11 in the substrate transport mechanism 3. The substrate 4 is positioned at a predetermined target stop position E on the basis of the position recognition result of the substrate 4 by the above, and the lower surface of the positioned substrate 4 is received from below. That is, the control unit 20 controls the board transport mechanism 3, the board lower receiving part 15, the component mounting mechanism 10, and the board recognition unit.

制御部20は内部制御処理機能として、位置決め処理部20a、位置ずれ検出処理部20b、位置ずれ補正処理部20c、下受け支持処理部20dを備えている。位置決め処理部20aは基板搬送機構3を制御することにより。実装作業領域Sにて基板4を目標停止位置Eに停止させる処理を行う。位置ずれ検出処理部20bは、基板認識手段を制御することにより、停止した基板4に設けられた位置検出部位である位置基準マーク4cを認識して、目標停止位置Eとの位置ずれ誤差を検出する処理を行う。位置ずれ補正処理部20cは、検出された位置ずれ誤差を補正するように基板搬送機構3を制御することにより、基板4の停止位置を目標停止位置Eに一致させる処理を行う。下受け支持処理部20dは、基板下受け部15を制御することにより、下受けピン15cを上昇させて位置ずれ誤差が補正された状態の基板4を下受け支持させる処理を行う。   The control unit 20 includes a positioning processing unit 20a, a positional deviation detection processing unit 20b, a positional deviation correction processing unit 20c, and a lower support processing unit 20d as internal control processing functions. The positioning processing unit 20 a controls the substrate transport mechanism 3. Processing for stopping the substrate 4 at the target stop position E in the mounting work area S is performed. The misregistration detection processing unit 20b controls the substrate recognizing unit to recognize the position reference mark 4c, which is a position detection portion provided on the stopped substrate 4, and detect a misalignment error with respect to the target stop position E. Perform the process. The misalignment correction processing unit 20c performs a process of matching the stop position of the substrate 4 with the target stop position E by controlling the substrate transport mechanism 3 so as to correct the detected misalignment error. The lower support processing unit 20d controls the substrate lower support 15 to perform the process of raising the lower support pins 15c and supporting the substrate 4 in a state in which the positional deviation error is corrected.

図3は、位置ずれ検出処理部20bおよび位置ずれ補正処理部20cの機能を示している。すなわち、図3(b)に示すように、上方に位置した基板認識カメラ11の光学座標系における基準位置が目標停止位置Eに合致した状態において基板4が搬送されて停止すると、基板認識カメラ11によって前端面4b近傍が撮像される。これにより、位置検出部位である位置基準マーク4cの位置が認識され、目標停止位置Eとの位置誤差を示す認識位置ずれ量Δxが検出される。なお、位置検出部位として基板面に位置基準マーク4cを設ける替わりに、基板4の前端面4bを位置検出部位として用いてもよい。   FIG. 3 shows functions of the positional deviation detection processing unit 20b and the positional deviation correction processing unit 20c. That is, as shown in FIG. 3B, when the substrate 4 is transported and stopped in a state where the reference position in the optical coordinate system of the substrate recognition camera 11 positioned above coincides with the target stop position E, the substrate recognition camera 11 is stopped. Thus, the vicinity of the front end face 4b is imaged. As a result, the position of the position reference mark 4c, which is a position detection part, is recognized, and a recognized positional deviation amount Δx indicating a position error from the target stop position E is detected. Instead of providing the position reference mark 4c on the substrate surface as the position detection portion, the front end face 4b of the substrate 4 may be used as the position detection portion.

この認識位置ずれ量Δxに位置基準マーク4cと前端面4bとの隔たりを示す間隔cを加えたものが、基板4の停止状態における位置決め誤差を示す位置ずれ誤差Δ1となる。そして図3(b)に示すように、制御部20によって基板搬送機構3のモータ14を制御して、求められた位置ずれ誤差Δ1だけ基板4を移動させることにより、基板4の前端面4bが目標停止位置Eに一致し、基板4は正しい位置に位置ずれ誤差無く位置決めされる。   A value obtained by adding a distance c indicating the distance between the position reference mark 4c and the front end face 4b to the recognized positional deviation amount Δx is a positional deviation error Δ1 indicating a positioning error when the substrate 4 is stopped. Then, as shown in FIG. 3B, the front end surface 4b of the substrate 4 is moved by controlling the motor 14 of the substrate transport mechanism 3 by the control unit 20 and moving the substrate 4 by the obtained positional deviation error Δ1. In accordance with the target stop position E, the substrate 4 is positioned at the correct position without any misalignment error.

次に図4,図5を参照して、電子部品実装装置1において、基板4を位置決めする基板位置決め方法について説明する。ここでは、部品供給部5から取り出した電子部品を、基板4の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する例について示している。   Next, a substrate positioning method for positioning the substrate 4 in the electronic component mounting apparatus 1 will be described with reference to FIGS. Here, an example is shown in which the electronic component taken out from the component supply unit 5 is mounted on at least the surface opposite to the already mounted surface on which the electronic component is already mounted out of the two surfaces forming the front and back of the substrate 4.

図4において、まず基板認識カメラ11を実装ステージ[S]の目標停止位置Eの上方へ移動させる(ST1)。これにより、図5(a)に示すように、基板認識カメラ11は基板搬送機構3において目標停止位置Eの上方に位置する。このとき、基板搬送機構3には、既に既実装部品Pが実装された既実装面4dを下面側にした姿勢で基板4が上流側から搬入され、下流側へ搬送(矢印c)される。そしてこの搬送過程において、基板搬送機構3を制御することにより実装ステージ[S]にて基板4を目標停止位置Eに停止させるための位置決め工程が実行される(ST2)。   In FIG. 4, first, the substrate recognition camera 11 is moved above the target stop position E of the mounting stage [S] (ST1). Thereby, as shown in FIG. 5A, the substrate recognition camera 11 is positioned above the target stop position E in the substrate transport mechanism 3. At this time, the substrate 4 is carried from the upstream side to the substrate transport mechanism 3 with the mounted surface 4d on which the mounted component P has already been mounted facing downward, and is transported downstream (arrow c). In this transport process, a positioning process for stopping the substrate 4 at the target stop position E at the mounting stage [S] by controlling the substrate transport mechanism 3 is performed (ST2).

ここでは、まず図5(b)に示すように、基板4が継続して下流側へ搬送(矢印d)される過程において、基板減速センサ17が基板4の既実装面4dを検出したタイミングにて、搬送途中の基板4の搬送速度を予め設定された停止用速度に減速する(ST2A)。次いで図5(c)に示すように、基板4が継続して下流側へ搬送(矢印e)される過程において、第1の基板停止センサ18が基板4の前端面4bを検出したタイミングにて、基板4を停止させるための停止動作を開始する(ST2B)。そしてこの停止動作開始後には、基板4が第2の基板停止センサ19によって検出されるか否かによって、基板4が実際に停止する実停止位置が許容限界範囲内であるか否かを判定する。   Here, as shown in FIG. 5B, first, the substrate deceleration sensor 17 detects the already mounted surface 4d of the substrate 4 in the process in which the substrate 4 is continuously conveyed downstream (arrow d). Thus, the conveyance speed of the substrate 4 in the middle of conveyance is reduced to a preset stop speed (ST2A). Next, as shown in FIG. 5C, at the timing when the first substrate stop sensor 18 detects the front end surface 4 b of the substrate 4 in the process in which the substrate 4 is continuously conveyed downstream (arrow e). Then, a stop operation for stopping the substrate 4 is started (ST2B). After the stop operation is started, whether or not the actual stop position at which the substrate 4 actually stops is within the allowable limit range is determined depending on whether or not the substrate 4 is detected by the second substrate stop sensor 19. .

すなわち搬送ベルト13が制動されることにより基板4が停止するが、このとき図5(d)に示すように、基板4は惰性によって搬送方向に幾分移動した後に停止し、停止状態において前端面4bは目標停止位置Eに対して位置ずれ誤差Δ1だけ位置ずれした状態にある。ここで位置ずれ誤差Δ1が第2の基板停止センサ19の位置を超えている場合には、前端面4bが第2の基板停止センサ19の上流側まで戻るように基板搬送機構3を制御する。そして前端面4bが第2の基板停止センサ19と第1の基板停止センサ18との間に位置した状態で、位置ずれ検出が実行される。すなわち停止した基板4に設けられた位置検出部位(位置基準マーク4c)を基板認識カメラ11で撮像して、前端面4bと目標停止位置Eとの位置ずれ誤差Δ1を検出する(ST3)(位置ずれ検出工程)。   That is, the substrate 4 is stopped by braking the transport belt 13, and at this time, as shown in FIG. 5D, the substrate 4 is stopped after moving somewhat in the transport direction due to inertia, and the front end surface in the stopped state. 4b is in a state of being displaced from the target stop position E by a displacement error Δ1. Here, when the positional deviation error Δ1 exceeds the position of the second substrate stop sensor 19, the substrate transport mechanism 3 is controlled so that the front end surface 4 b returns to the upstream side of the second substrate stop sensor 19. Then, misalignment detection is performed in a state where the front end face 4 b is located between the second substrate stop sensor 19 and the first substrate stop sensor 18. That is, the position detection part (position reference mark 4c) provided on the stopped substrate 4 is imaged by the substrate recognition camera 11, and a positional deviation error Δ1 between the front end face 4b and the target stop position E is detected (ST3) (position Deviation detection step).

次いで基板4の実停止位置が目標停止位置Eと一致しているか否か、すなわち位置ずれ誤差Δ1が基板4の正常な下受け支持に支障とならない許容限度内であるか否かが判断される(ST4)。ここでNO,すなわち位置ずれ誤差Δ1が基板4の正常な下受け支持に支障とならない許容限度を超えている場合には、検出された位置ずれ誤差Δ1を補正するように基板搬送機構3を制御することにより、基板4の停止位置を目標停止位置Eに一致させる(位置ずれ補正工程)(ST5)。   Next, it is determined whether or not the actual stop position of the substrate 4 coincides with the target stop position E, that is, whether or not the positional deviation error Δ1 is within an allowable limit that does not interfere with normal support of the substrate 4. (ST4). Here, if NO, that is, if the displacement error Δ1 exceeds the allowable limit that does not interfere with the normal support of the substrate 4, the substrate transfer mechanism 3 is controlled so as to correct the detected displacement error Δ1. By doing so, the stop position of the substrate 4 is made to coincide with the target stop position E (position shift correction step) (ST5).

その後(ST3)に戻り、位置ずれ検出および位置ずれ補正を反復実行し、(ST4)にて基板4の実停止位置が目標停止位置Eと一致していると確認されたならば、この状態で基板4をクランプ固定するとともに、基板下受け部15を制御することにより、下受けピン15cを上昇させて位置ずれ誤差が補正された状態の基板4を下受け支持させる(下受け支持工程)。そしてこのようにして目標停止位置Eに位置決めされ、クランプ固定された基板4の実装面、すなわち既実装面4dの反対面を対象として、部品搭載機構10による部品搭載作業が実行される。   Thereafter, the process returns to (ST3), and the positional deviation detection and the positional deviation correction are repeatedly executed. If it is confirmed in (ST4) that the actual stop position of the substrate 4 coincides with the target stop position E, in this state. The substrate 4 is clamped and controlled, and the substrate receiving portion 15 is controlled to raise the lower receiving pin 15c and to support the substrate 4 in a state in which the positional deviation error is corrected (lower receiving support step). Then, the component mounting operation by the component mounting mechanism 10 is executed on the mounting surface of the substrate 4 that is positioned and clamped and fixed in this way, that is, the surface opposite to the already mounted surface 4d.

上記説明したように、本実施の形態に示す基板位置決めにおいては、基板搬送機構3を制御して実装作業領域にて基板4を目標停止位置Eに停止させ、停止した基板4に設けられた位置検出部位としての位置基準マーク4cを認識して目標停止位置Eとの位置ずれ誤差Δ1を検出し、検出された位置ずれ誤差Δ1を補正するように基板搬送機構3を制御して基板4の停止位置を目標停止位置Eに一致させる位置ずれ補正を行った後に、下受けピン15cを上昇させて位置ずれ誤差が補正された状態の基板4を下受け支持させるようにしている。   As described above, in the substrate positioning shown in the present embodiment, the substrate transport mechanism 3 is controlled to stop the substrate 4 at the target stop position E in the mounting work area, and the position provided on the stopped substrate 4 The position reference mark 4c as a detection part is recognized, a positional deviation error Δ1 from the target stop position E is detected, and the substrate transport mechanism 3 is controlled to correct the detected positional deviation error Δ1 to stop the substrate 4. After performing the positional deviation correction to make the position coincide with the target stop position E, the lower support pin 15c is raised to support the substrate 4 in a state where the positional deviation error is corrected.

これにより基板4の実停止位置の位置精度を高精度で確保することができ、高実装密度の両面実装基板を対象として、既実装面を下受けピン15cを備えた基板下受け部15によって下受け支持する場合にあっても、下受けピン15cと既実装部品Pとの干渉を確実に回避することができる。   As a result, the position accuracy of the actual stop position of the substrate 4 can be ensured with high accuracy, and the already mounted surface is lowered by the substrate lower receiving portion 15 including the lower receiving pins 15c for a high-density double-sided mounting substrate. Even in the case of receiving and supporting, interference between the lower receiving pin 15c and the already mounted component P can be reliably avoided.

本発明の電子部品実装装置および電子部品実装装置における基板位置決め方法は、高実装密度の両面実装基板を対象として、下受けピンと既実装部品との干渉を確実に回避することができるという効果を有し、基板に電子部品を実装して実装基板を製造する分野において有用である。   The electronic component mounting apparatus and the substrate positioning method in the electronic component mounting apparatus according to the present invention have an effect that the interference between the receiving pin and the already mounted component can be reliably avoided for a high mounting density double-sided mounting substrate. In addition, it is useful in the field of manufacturing a mounting substrate by mounting electronic components on the substrate.

1 電子部品実装装置
3 基板搬送機構
4 基板
4c 位置基準マーク
4d 既実装面
5 部品供給部
9 搭載ヘッド
10 部品搭載機構
13 搬送ベルト
15 基板下受け部
15c 下受けピン
17 基板減速センサ
18 第1の基板停止センサ
19 第2の基板停止センサ
[S] 実装ステージ
E 目標停止位置
Δ1 位置ずれ誤差
P 既実装部品
DESCRIPTION OF SYMBOLS 1 Electronic component mounting apparatus 3 Substrate conveyance mechanism 4 Substrate 4c Position reference mark 4d Already mounted surface 5 Component supply part 9 Mounting head 10 Component mounting mechanism 13 Conveyance belt 15 Substrate lower receiving part 15c Lower receiving pin 17 Substrate deceleration sensor 18 First Substrate stop sensor 19 Second substrate stop sensor [S] Mounting stage E Target stop position Δ1 Misalignment error P Mounted parts

Claims (4)

部品供給部から取り出した電子部品を、基板の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する電子部品実装装置であって、
前記既実装面を下向きにした姿勢の前記基板を搬送する基板搬送機構と、
前記基板搬送機構による搬送経路に設定された実装作業領域に搬入されて所定の目標停止位置に停止した基板を、昇降自在な下受けピンによって下方から下受け支持する基板下受け部と、
前記部品供給部から搭載ヘッドによって電子部品を取り出して前記実装作業領域に位置決めされた基板に移送搭載する部品搭載機構と、
前記搭載ヘッドと一体的に移動し前記基板を上方から撮像して認識する基板認識手段と、
前記基板搬送機構、基板下受け部、部品搭載機構および基板認識手段を制御する制御部とを備え、
前記制御部は、前記基板搬送機構を制御することにより前記実装作業領域にて前記基板を目標停止位置に停止させる位置決め処理部と、
前記基板認識手段を制御することにより、前記停止した基板に設けられた位置検出部位を認識して前記目標停止位置との位置ずれ誤差を検出する位置ずれ検出処理部と、
前記検出された位置ずれ誤差を補正するように前記基板搬送機構を制御することにより、基板の停止位置を前記目標停止位置に一致させる位置ずれ補正処理部と、
前記基板下受け部を制御することにより、前記下受けピンを上昇させて前記位置ずれ誤差が補正された状態の前記基板を下受け支持させる下受け支持処理部とを有することを特徴とする電子部品実装装置。
An electronic component mounting apparatus that mounts an electronic component taken out from a component supply unit on at least the surface opposite to the already mounted surface on which the electronic component is already mounted, of the two surfaces forming the front and back of the substrate
A substrate transport mechanism for transporting the substrate in a posture with the mounted surface facing downward;
A substrate lower receiving portion that supports the substrate that has been loaded into the mounting work area set in the conveying path set by the substrate conveying mechanism and stopped at a predetermined target stop position from below by a lower receiving pin that can be raised and lowered;
A component mounting mechanism for taking out an electronic component from the component supply unit by a mounting head and transporting and mounting the electronic component on a substrate positioned in the mounting work area;
Substrate recognition means that moves integrally with the mounting head and images the substrate from above to recognize it;
A controller for controlling the substrate transport mechanism, the substrate receiving portion, the component mounting mechanism, and the substrate recognition means,
The control unit is configured to stop the substrate at a target stop position in the mounting work area by controlling the substrate transport mechanism; and
By controlling the substrate recognition means, a displacement detection processing unit that recognizes a position detection portion provided on the stopped substrate and detects a displacement error from the target stop position;
A misregistration correction processing unit that matches the stop position of the substrate with the target stop position by controlling the substrate transport mechanism so as to correct the detected misalignment error;
And an under-supporting support processing unit that under-supports the substrate in a state where the misalignment error is corrected by raising the under-support pin by controlling the under-substrate receiving portion. Component mounting equipment.
前記基板搬送機構には、搬送途中の基板の搬送速度を減速させるための減速動作の開始タイミングを規定する基板減速センサと、減速した後の前記基板を停止させるための停止動作の開始タイミングを規定する第1の基板停止センサと、停止動作開始後に前記基板が実際に停止する実停止位置の許容限界範囲を規定する第2の基板停止センサとが設けられており、
前記目標停止位置は、前記第1の基板停止センサと第2の基板停止センサの中央位置に設定されていることを特徴とする請求項1記載の電子部品実装装置。
The substrate transport mechanism defines a substrate deceleration sensor that defines a start timing of a deceleration operation for decelerating the transport speed of a substrate being transported, and a start timing of a stop operation for stopping the substrate after being decelerated. And a second substrate stop sensor that defines an allowable limit range of an actual stop position at which the substrate actually stops after the stop operation is started.
2. The electronic component mounting apparatus according to claim 1, wherein the target stop position is set at a center position of the first board stop sensor and the second board stop sensor.
部品供給部から取り出した電子部品を、基板の表裏をなす2面のうち少なくとも既に電子部品が実装された既実装面の反対面に実装する電子部品実装装置において、前記基板を位置決めする基板位置決め方法であって、
前記電子部品実装装置は、前記既実装面を下向きにした姿勢の前記基板を搬送する基板搬送機構と、前記基板搬送機構による搬送経路に設定された実装作業領域に搬入されて所定の目標停止位置に停止した基板を、昇降自在な下受けピンによって下方から下受け支持する基板下受け部と、前記部品供給部から搭載ヘッドによって電子部品を取り出して実装作業領域に位置決めされた基板に移送搭載する部品搭載機構と、前記搭載ヘッドと一体的に移動し前記基板を上方から撮像して認識する基板認識手段と、前記基板搬送機構、基板下受け部、部品搭載機構および基板認識手段を制御する制御部とを備え、
前記基板搬送機構を制御することにより前記実装作業領域にて前記基板を目標停止位置に停止させる位置決め工程と、
前記基板認識手段を制御することにより、前記停止した基板に設けられた位置検出部位を認識して前記目標停止位置との位置ずれ誤差を検出する位置ずれ検出工程と、
前記検出された位置ずれ誤差を補正するように前記基板搬送機構を制御することにより、基板の停止位置を前記目標停止位置に一致させる位置ずれ補正工程と、
前記基板下受け部を制御することにより、前記下受けピンを上昇させて前記位置ずれ誤差が補正された状態の前記基板を下受け支持させる下受け支持工程とを含むことを特徴とする電子部品実装装置における基板位置決め方法。
A substrate positioning method for positioning the substrate in an electronic component mounting apparatus for mounting an electronic component taken out from a component supply unit on at least the surface opposite to the already mounted surface of the two surfaces forming the front and back of the substrate Because
The electronic component mounting apparatus includes a substrate transport mechanism that transports the substrate in a posture in which the mounted surface is faced down, and a predetermined work stop position that is loaded into a mounting work area set in a transport path by the substrate transport mechanism The board that has stopped in this way is supported by a lower receiving pin that can be moved up and down from below, and the electronic component is taken out from the component supply part by the mounting head and transferred to the board positioned in the mounting work area. A component mounting mechanism, a substrate recognition unit that moves integrally with the mounting head and picks up and recognizes the substrate from above, and a control that controls the substrate transport mechanism, the substrate receiving portion, the component mounting mechanism, and the substrate recognition unit With
A positioning step of stopping the substrate at a target stop position in the mounting work area by controlling the substrate transport mechanism;
A displacement detection step of recognizing a position detection portion provided on the stopped substrate and detecting a displacement error from the target stop position by controlling the substrate recognition means;
A misalignment correcting step of matching the stop position of the substrate with the target stop position by controlling the substrate transport mechanism to correct the detected misalignment error;
An electronic component comprising: a support supporting step of supporting the substrate in a state in which the position error is corrected by raising the support pin by controlling the substrate receiving portion. A substrate positioning method in a mounting apparatus.
前記基板位置決め工程において、基板減速センサが基板を検出したタイミングにて搬送途中の基板の搬送速度を減速させ、減速した後の前記基板を第1の基板停止センサが検出したタイミングにてこの基板を停止させるための停止動作を開始させ、停止動作開始後に前記基板が第2の基板停止センサによって検出されるか否かによって前記基板が実際に停止する実停止位置が許容限界範囲内であるか否かを判定し、
前記目標停止位置は、前記第1の基板停止センサと第2の基板停止センサの中央位置に設定されていることを特徴とする請求項3記載の電子部品実装装置における基板位置決め方法。
In the substrate positioning step, the transport speed of the substrate being transported is decelerated at the timing when the substrate deceleration sensor detects the substrate, and the substrate after the deceleration is detected by the first substrate stop sensor. Whether or not the actual stop position at which the substrate actually stops is within an allowable limit range depending on whether or not the substrate is detected by the second substrate stop sensor after the stop operation is started. Determine whether
4. The substrate positioning method in the electronic component mounting apparatus according to claim 3, wherein the target stop position is set at a center position between the first substrate stop sensor and the second substrate stop sensor.
JP2012224772A 2012-10-10 2012-10-10 Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus Pending JP2014078580A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2012224772A JP2014078580A (en) 2012-10-10 2012-10-10 Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus
CN201310469918.6A CN103732048A (en) 2012-10-10 2013-10-10 Electronic components installation device and method of positioning substrate in electronic components installation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012224772A JP2014078580A (en) 2012-10-10 2012-10-10 Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus

Publications (1)

Publication Number Publication Date
JP2014078580A true JP2014078580A (en) 2014-05-01

Family

ID=50455926

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012224772A Pending JP2014078580A (en) 2012-10-10 2012-10-10 Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus

Country Status (2)

Country Link
JP (1) JP2014078580A (en)
CN (1) CN103732048A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016030612A1 (en) 2014-08-28 2016-03-03 Europlacer Industries Machine for transferring electronic components onto electronic cards with sensors along the conveyor
JP2016207912A (en) * 2015-04-27 2016-12-08 パナソニックIpマネジメント株式会社 Component mounting method and component mounting device
JP2017147401A (en) * 2016-02-19 2017-08-24 ヤマハ発動機株式会社 Stopper-less substrate stopping device, component mounting device, and method of stopping substrate
JP2018107274A (en) * 2016-12-26 2018-07-05 株式会社Fuji Substrate conveyance device
WO2018134892A1 (en) * 2017-01-17 2018-07-26 株式会社Fuji Component mounter

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6792473B2 (en) * 2017-02-07 2020-11-25 株式会社Fuji Parts supply device
CN110832962B (en) * 2017-06-20 2021-04-09 株式会社富士 Electronic component mounting machine
CN111818790B (en) * 2020-07-30 2021-06-15 成都乐创自动化技术股份有限公司 Method, system and device for positioning and monitoring electronic element of component inserter

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016030612A1 (en) 2014-08-28 2016-03-03 Europlacer Industries Machine for transferring electronic components onto electronic cards with sensors along the conveyor
US10064319B2 (en) 2014-08-28 2018-08-28 Europlacer Industries Machine for transferring electronic components onto electronic cards with sensors along the conveyor
GB2544000B (en) * 2014-08-28 2019-05-08 Europlacer Ind Sas Machine for transferring electronic components onto electronic cards with sensors along the conveyor
JP2016207912A (en) * 2015-04-27 2016-12-08 パナソニックIpマネジメント株式会社 Component mounting method and component mounting device
JP2017147401A (en) * 2016-02-19 2017-08-24 ヤマハ発動機株式会社 Stopper-less substrate stopping device, component mounting device, and method of stopping substrate
JP2018107274A (en) * 2016-12-26 2018-07-05 株式会社Fuji Substrate conveyance device
WO2018134892A1 (en) * 2017-01-17 2018-07-26 株式会社Fuji Component mounter
JPWO2018134892A1 (en) * 2017-01-17 2019-11-07 株式会社Fuji Component mounter

Also Published As

Publication number Publication date
CN103732048A (en) 2014-04-16

Similar Documents

Publication Publication Date Title
JP2014078580A (en) Electronic component mounting apparatus and board positioning method in the electronic component mounting apparatus
JP5791408B2 (en) Electronic component mounting equipment
US8789265B2 (en) Electronic component mounting method providing a substrate standby area
JP4578299B2 (en) Component mounting equipment
US20090049681A1 (en) Electronic component mounting apparatus and electronic component mounting method
JP2009173433A (en) Substrate detection device and substrate carrying device
JP5884016B2 (en) Substrate positioning method
JP5751583B2 (en) Substrate transport device, electronic component mounting machine, substrate transport method, electronic component mounting method
JP2009212251A (en) Component transfer equipment
JP6043871B2 (en) Substrate transport apparatus, surface mounter, and substrate transport method
JP2011091288A (en) Component mounting apparatus, and component mounting method
KR20020073274A (en) Mounting device and component-mounting method thereof
JP5787397B2 (en) Electronic component mounting apparatus and electronic component mounting method
JP7285408B2 (en) COMPONENT MOUNTING APPARATUS AND BOARD CONVEYING METHOD
JP5946343B2 (en) Electronic component mounting equipment
JP7300575B2 (en) Component mounting device and mounting board manufacturing method
JP5375879B2 (en) Electronic component mounting apparatus and board conveying method in electronic component mounting apparatus
JP5860688B2 (en) Board work machine
JP6906132B2 (en) Component mounting method and component mounting device
JP5203122B2 (en) Substrate transfer device
JP6435508B2 (en) Component mounting method and component mounting apparatus
WO2022185428A1 (en) Substrate transfer apparatus and substrate transfer method
JP7332515B2 (en) Component mounting line
JP2009283803A (en) Electronic component mounting device and electronic component mounting operation performing method
JP6774380B2 (en) How to notify the status of board work equipment and conveyor belts