JP2014078209A - State monitoring method using multi-condition-monitor and state monitoring device system - Google Patents
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Abstract
Description
本考案は設備や施設などの状態監視・診断の分野において、複数の監視対象の状態を一括して監視・管理を効率的に行う状態監視システムに関するものである。 The present invention relates to a state monitoring system that efficiently monitors and manages the states of a plurality of monitoring targets collectively in the field of state monitoring and diagnosis of equipment and facilities.
従来は監視用のモニター画面(たとえば、計算機のディスプレー)上に数多くの監視対象の状態を同時に効率よく監視・表示するのと同時に、それぞれの対象物の情報の管理・検索・登録・編集・確認を行う有効な手法が乏しい。この点については特に関連性のある過去の関連文献は、たとえば、[特許文献1、2、3、4、5]である。
状態監視用のモニター画面(たとえば、計算機のディスプレー)上になるべく数多くの監視対象の状態を同時に表示し、監視対象の情報登録・管理・検索・確認を行う有効な手法を提供する。 The present invention provides an effective method for simultaneously displaying as many monitor target states as possible on a monitor screen for status monitoring (for example, a computer display) and registering, managing, searching, and confirming information on the monitor target.
上記に述べたような問題点を解決するために、本考案では、複数の監視対象(1)に対して、信号採取器(2)を用いて状態監視用の信号を採取し、態監視用の信号を用いて状態監視・診断器(3)の状態監視・診断プログラムを実行し、状態監視・診断プログラムによる状態診断の結果を、マルチ・コンディション・モニター(Multi−conditions Monitor,MCM)(5)の機能を有するディスプレー(4)の上に表示する。前記マルチ・コンディション・モニターにおいては、なるべく多くの監視対象(あるいは、監視ポイント)の状態を一つのモニター画面(たとえば、計算機のディスプレー)上に同時に監視できるようにすると共に、監視対象の情報の登録・確認・編集などが容易に行えるように工夫する。 In order to solve the problems as described above, in the present invention, a signal for state monitoring is collected from a plurality of objects to be monitored (1) using a signal collector (2), and the state monitoring signal is collected. The state monitoring / diagnostic program of the state monitoring / diagnostic device (3) is executed using the signal of the state, and the result of the state diagnosis by the state monitoring / diagnostic program is displayed as a multi-conditions monitor (MCM) (5 ) Is displayed on the display (4) having the function of). In the multi-condition monitor, it is possible to simultaneously monitor the status of as many monitoring targets (or monitoring points) as possible on one monitor screen (for example, a computer display) and to register information on the monitoring targets. -Devise to make it easy to check and edit.
本考案においては、数多くの監視対象(あるいは、監視ポイント)の状態監視・管理を効率よく行い、監視対象(監視ポイント)の情報登録・編集、状態情報の確認・表示が容易に行える。よって、本考案は実際の設備や施設などの状態監視・診断のために、高効率な状態監視システムを提供できる。 In the present invention, status monitoring and management of a large number of monitoring targets (or monitoring points) can be efficiently performed, and information registration / editing of monitoring targets (monitoring points) and confirmation / display of status information can be easily performed. Therefore, the present invention can provide a highly efficient condition monitoring system for condition monitoring / diagnosis of actual equipment and facilities.
図1には本考案の状態監視システムの構成図を示す。複数の監視対象(1)に対して、信号採取器(2)を用いて状態監視用の信号を採取し、態監視用の信号を用いて状態監視・診断器(3)の状態監視・診断プログラムを実行し、状態監視・診断プログラムによる状態診断の結果を、マルチ・コンディション・モニターの機能を有するディスプレー(4)の上に表示する。 FIG. 1 shows a configuration diagram of a state monitoring system of the present invention. For a plurality of monitoring targets (1), a signal for monitoring the state is collected using the signal collector (2), and the state monitoring / diagnosis unit (3) is monitored using the state monitoring signal. The program is executed, and the result of the status diagnosis by the status monitoring / diagnostic program is displayed on the display (4) having the multi-condition monitor function.
図2には本考案のマルチ・コンディション・モニター(MCM)(5)の構成を示す。マルチ・コンディション・モニター(5)は複数の「監視対象アイコン」(6)から構成され、監視対象(あるいは、監視ポイント)毎に「監視対象アイコン」(6)に対応させることができる。また、監視対象(あるいは、監視ポイント)が多い場合、複数のMCMを切替えで表示することができる。 FIG. 2 shows the configuration of the multi-condition monitor (MCM) (5) of the present invention. The multi-condition monitor (5) is composed of a plurality of “monitoring object icons” (6), and each monitoring object (or monitoring point) can correspond to the “monitoring object icon” (6). Further, when there are many monitoring targets (or monitoring points), a plurality of MCMs can be displayed by switching.
カーソルを「監視対象アイコン」(6)に置くと、その「監視対象アイコン」(6)に登録されている必要な情報(場所や対象名など)は画面のある個所に表示される。図2の例では画面の上方(10)に表示されている。あるいは、新たなウィンドウを用いて表示する。図2の例では吹き出し(11)を用いて表示している。 When the cursor is placed on the “monitoring target icon” (6), necessary information (location, target name, etc.) registered in the “monitoring target icon” (6) is displayed at a location on the screen. In the example of FIG. 2, it is displayed above the screen (10). Alternatively, a new window is used for display. In the example of FIG. 2, it is displayed using a balloon (11).
図3のように、「監視対象アイコン」(6)は「情報アイコン」(7)と「状態アイコン」(8)から構成される。監視対象(あるいは、監視ポイント)毎に「監視対象アイコン」(6)を設けることができる。なお、「監視対象アイコン」(6)の中に複数の「情報アイコン」(7)と「状態アイコン」(8)を設けることもでき、また、「情報アイコン」(7)と「状態アイコン」(8)を結合して設けることもでき、さらに「監視対象アイコン」(6)と「情報アイコン」(7)と「状態アイコン」(8)を結合して設けることもできる。 As shown in FIG. 3, the “monitoring target icon” (6) includes an “information icon” (7) and a “status icon” (8). A “monitoring target icon” (6) can be provided for each monitoring target (or monitoring point). A plurality of “information icons” (7) and “status icons” (8) can be provided in the “monitoring target icons” (6), and “information icons” (7) and “status icons” can be provided. (8) can be provided in combination, and “monitoring target icon” (6), “information icon” (7), and “status icon” (8) can also be provided in combination.
「情報アイコン」(7)に監視対象(あるいは、監視ポイント)の必要な情報が登録されており、「情報アイコン」(7)をカーソル(9)でクリックすると、監視対象(監視ポイント)の必要な情報(設置場所や仕様など)を確認・登録・編集することができる。 The necessary information of the monitoring target (or monitoring point) is registered in the “information icon” (7), and when the “information icon” (7) is clicked with the cursor (9), the monitoring target (monitoring point) is required Information (installation location, specifications, etc.) can be confirmed, registered, and edited.
「状態アイコン」(8)は色の種類(例えば、赤:緊急、橙:危険、黄:注意、青:異常、緑:正常、等々)、あるいは色の濃淡(例えば、白:正常、やや濃い色:異常、濃い色:注意、黒:危険、等々)、あるいは文字(例えば、正常、異常、注意、危険、緊急、等々)で監視対象(監視ポイント)の状態を表示する。「状態アイコン」(8)をクリックすると詳細な点検・診断情報などの画面を表示することができ、その状態が判定された根拠を詳細に調べることができる。 The “status icon” (8) is a type of color (for example, red: emergency, orange: danger, yellow: caution, blue: abnormal, green: normal, etc.) or color shade (for example, white: normal, slightly dark). Color: abnormal, dark color: caution, black: dangerous, etc.) or characters (for example, normal, abnormal, caution, danger, emergency, etc.), the status of the monitoring target (monitoring point) is displayed. When the “status icon” (8) is clicked, a screen such as detailed inspection / diagnosis information can be displayed, and the basis for determining the status can be examined in detail.
図4は状態診断方法の流れを示し、その手順は以下ように説明する。 FIG. 4 shows the flow of the state diagnosis method, and the procedure will be described as follows.
ステップA:状態判定基準を点検診断の準備(測定点の決定、測定または点検周期の決定、特徴パラメータの決定など)を行い、図5のように、状態判定用の特徴パラメータの絶対値の状態判定基準を「正常の限界値<注意の閾値<危険の閾値」のように設定する。 Step A: Preparation for inspection diagnosis (determination of measurement points, determination of measurement or inspection period, determination of feature parameters, etc.) as the condition determination criteria, and the state of absolute values of feature parameters for state determination as shown in FIG. The criterion is set as “normal limit value <attention threshold <danger threshold”.
診断用の特徴パラメータは監視対象の状態を反映するものであり、監視対象によって違うが、たとえば、回転機械設備診断の分野では振動信号の実効値、歪度、尖度などが使用される。その絶対値の判定基準は以下のように設定される。 The characteristic parameter for diagnosis reflects the state of the monitoring target and varies depending on the monitoring target. For example, in the field of diagnosis of rotating machine equipment, the effective value, the skewness, the kurtosis, etc. of the vibration signal are used. The criterion for determining the absolute value is set as follows.
「正常の限界値」:監視対象の状態が正常であれば、特徴パラメータの絶対値が「正常の限界値」を超えるのは確率的に低い。 “Normal limit value”: If the state of the monitoring target is normal, it is probabilistically low that the absolute value of the characteristic parameter exceeds the “normal limit value”.
「注意の閾値」:監視対象の状態が中度な異常状態時に、特徴パラメータの絶対値が「注意の閾値」以上かつ「危険の閾値」以下になる可能性は確率的に高い。 “Caution threshold”: The probability that the absolute value of the characteristic parameter is greater than or equal to the “caution threshold” and less than or equal to the “danger threshold” in the abnormal state where the state of the monitoring target is medium is probabilistically high.
「危険の閾値」:監視対象の状態が重度な異常状態時に、特徴パラメータの絶対値が「危険の閾値」を超える可能性は確率的に高い。 “Danger threshold”: The probability that the absolute value of the characteristic parameter exceeds the “danger threshold” is probabilistically high when the monitoring target is in a severe abnormal state.
ステップB:信号測定または点検を行い、必要なときに診断報告書や状態傾向管理グラフを作成して出力する。 Step B: Perform signal measurement or inspection, and create and output a diagnostic report and state trend management graph when necessary.
ステップC:状態監視・診断プログラムを実行し、信号採取器(2)で収集した信号を用いて、特徴パラメータの絶対値を計算し、下記の手順に従って状態判定を行う。 Step C: The state monitoring / diagnosis program is executed, the absolute value of the feature parameter is calculated using the signal collected by the signal collector (2), and the state is determined according to the following procedure.
(a) 前記特徴パラメータの絶対値が「正常の限界値」以下であれば、監視対象の状態を正常状態と判定し、状態診断の結果をディスプレー(4)上に正常状態(たとえば、「正常」)と示し、判定基準の見直しを行い、念のために異常があるか否かという精密診断を行う場合もあり、ステップBへ戻る。 (A) If the absolute value of the characteristic parameter is equal to or less than the “normal limit value”, the monitoring target state is determined to be a normal state, and the result of the state diagnosis is displayed on the display (4) in a normal state (for example, “normal” )), The determination criteria are reviewed, and a precise diagnosis may be performed to determine whether there is an abnormality just in case, and the process returns to Step B.
(b) 前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇でなく然も継続上昇でなければ、監視対象の状態を軽度な異常状態と判定し、状態診断の結果をディスプレー(4)上に軽度な異常状態(たいとえば、「異常」)と示し、必要なときに異常種類を同定する精密診断を行い、状態判定基準を見直してステップBへ戻る。 (B) If the absolute value of the characteristic parameter is greater than the “normal limit value” or less than the “caution threshold value” and is not rapidly rising and is not continuously rising, the monitoring target state is determined to be a mild abnormal state. The result of the condition diagnosis is shown as a slight abnormal condition (for example, “abnormal”) on the display (4), a precise diagnosis is performed to identify the type of abnormality when necessary, and the condition determination criteria are reviewed and step B Return to.
なお、急上昇とは図6に示すように、特徴パラメータの絶対値が前回までの上昇傾向と比べ明らかに急に上昇することである。急上昇は、監視対象によって上昇の程度が違うので、一概に数値的に定義することが困難であるが、前回までの傾向と比べて決定することが必要である。 Note that, as shown in FIG. 6, the sudden increase means that the absolute value of the characteristic parameter is clearly increased compared with the upward trend up to the previous time. A sudden rise is difficult to define numerically in general because the degree of rise varies depending on the monitoring target, but it is necessary to determine it compared to the previous trend.
また、継続上昇とは図6に示すように、特徴パラメータの絶対値が3回以上継続的に上昇することである。 Further, the continuous increase means that the absolute value of the characteristic parameter continuously increases three or more times as shown in FIG.
(c) 前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇でなく然も継続上昇であれば、監視対象の状態を中度な異常状態と判定し、状態診断の結果をディスプレー(4)上に中度な異常状態(たとえば、「注意」)と示し、異常種類を同定する精密診断を行い、点検または測定の周期短縮を検討してステップBへ戻る。 (C) If the absolute value of the characteristic parameter is greater than or equal to “normal limit value” or less than or equal to the “attention threshold value” but does not increase rapidly but continues to increase, the monitoring target state is determined to be a moderately abnormal state. Then, the result of the state diagnosis is shown as a moderately abnormal state (for example, “Caution”) on the display (4), a precise diagnosis for identifying the type of abnormality is performed, and the inspection or measurement cycle shortening is considered and step B is performed. Return to.
(d) 前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇であれば、監視対象の状態を中度な異常状態と判定し、状態診断の結果をディスプレー(4)上に中度な異常状態(たとえば、「注意」)と示し、異常種類を同定する精密診断を行い、点検または測定の周期短縮を検討してステップBへ戻る。 (D) If the absolute value of the characteristic parameter rises above the “normal limit value” and below the “attention threshold value”, the state of the monitoring target is determined as a moderate abnormal state, and the result of the state diagnosis Is displayed as a moderately abnormal state (for example, “Caution”) on the display (4), a precise diagnosis for identifying the type of abnormality is performed, and the inspection or measurement cycle shortening is considered, and the process returns to Step B.
(e) 前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇でなく然も注意の閾値超過後、継続上昇でなければ、監視対象の状態を中度な異常状態と判定し、状態診断の結果をディスプレー(4)上に中度な異常状態(たとえば、「注意」)と示し、異常種類を同定する精密診断を行い、点または測定の検周期短縮を検討してステップBへ戻る。 (E) If the absolute value of the characteristic parameter is not more than a “caution threshold” or less than a “danger threshold”, and if it does not continue to rise after the attention threshold is exceeded, the state of the monitoring target is moderate The abnormal condition is judged, the result of the condition diagnosis is shown as a moderate condition (for example, “Caution”) on the display (4), a precise diagnosis is performed to identify the type of abnormality, and the point or measurement cycle is shortened. And return to Step B.
(f) 前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇でなく然も注意の閾値超過後、継続上昇であれば、監視対象の状態を重度な異常状態と判定し、状態診断の結果をディスプレー(4)上に重度な異常状態(たとえば、「危険」)と示し、異常種類を同定する精密診断を行い、監視強化のために点検周期短縮を検討し、即時に措置を取るか否かを決定してステップBへ戻る。 (F) If the absolute value of the feature parameter is not more than a “caution threshold” or less than a “danger threshold”, and if the feature parameter continues to increase after the attention threshold is exceeded, the state of the monitoring target is serious. It is judged as an abnormal state, the result of the state diagnosis is shown as a severe abnormal state (for example, “danger”) on the display (4), a precise diagnosis is performed to identify the type of abnormality, and the inspection cycle is shortened to strengthen monitoring. Review and decide whether to take immediate action and return to Step B.
(g) 前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇であれば、監視対象の状態を緊急に措置を取らなければならない重度な異常と判定し、状態診断の結果をディスプレー(4)上に緊急に措置を取らなければならない重度な異常(たとえば、「危険」または「停止」)と示し、即時の措置を取ってステップBへ戻る。 (G) If the absolute value of the characteristic parameter is a sharp increase above the “caution threshold” or below the “danger threshold”, it is determined that the monitored state is a serious abnormality that requires urgent action. The result of the condition diagnosis is indicated as a serious abnormality (for example, “danger” or “stop”) that must be taken urgently on the display (4), and the immediate action is taken and the process returns to step B.
(h) 前記特徴パラメータの絶対値が「危険の閾値」以上であれば、監視対象の状態を緊急に措置を取らなければならない重度な異常と判定し、状態診断の結果をディスプレー(4)上に緊急に措置を取らなければならない重度な異常(たとえば、「危険」または「停止」)と示し、即時の措置を取ってステップBへ戻る。 (H) If the absolute value of the characteristic parameter is equal to or greater than the “danger threshold”, it is determined that the monitored state is a serious abnormality that requires urgent action, and the result of the state diagnosis is displayed on the display (4). Indicates a serious abnormality (for example, “danger” or “stop”) that must be taken urgently, take immediate action, and return to step B.
図7に本考案の具体例を示す。図7の場合は、3つの監視対象(A,B,C)(1)にそれぞれの測定点A1〜A6、B1〜B5、C1〜C4があり、信号採取器(A,B,C)(2)によりこれらの測定点から採取した信号を状態監視・診断器(3)へ送り、状態監視・診断器(3)により図4の状態診断の流れに従って診断した結果をマルチ・コンディション・モニター機能を有するディスプレー(4)へ表示している。 FIG. 7 shows a specific example of the present invention. In the case of FIG. 7, three monitoring objects (A, B, C) (1) have respective measurement points A1 to A6, B1 to B5, and C1 to C4, and signal collectors (A, B, C) ( 2) Sends the signals collected from these measurement points to the condition monitoring / diagnostic unit (3), and the condition monitoring / diagnostic unit (3) displays the results of diagnosis according to the condition diagnosis flow of FIG. Is displayed on the display (4).
図7のマルチ・コンディション・モニター(5)の構成と機能は以下の通りである。
設備群別のMCMを選択でき、選択したMCMは画面に表示される。MCMの選択(12)、表示(13)、修正(14)、登録(15)および削除(16)などもできる。The configuration and function of the multi-condition monitor (5) in FIG. 7 are as follows.
The MCM for each facility group can be selected, and the selected MCM is displayed on the screen. The MCM can be selected (12), displayed (13), modified (14), registered (15), deleted (16), and the like.
情報アイコン(7)に英数字が表示されているならば、その箇所に既に対象の設備が登録されている事を表す。この情報アイコン(7)をクリックすると、図8に示すように、登録されている設備情報(22)の確認・編集・変更などを行うことができる。 If alphanumeric characters are displayed on the information icon (7), it indicates that the target equipment has already been registered at that location. When the information icon (7) is clicked, the registered facility information (22) can be confirmed / edited / changed as shown in FIG.
状態アイコン(8)は設備の状態を色(あるいは色の濃淡、あるいは文字)で表している。たとえば、正常:緑(17)、異常:青(18)、注意:黄(19)、危険:橙(20)、緊急:赤(21)である。状態アイコン(7)をカーソル(9)でクリックすると、図9に示すように、その状態判定の根拠である設備点検・診断情報(23)が詳細に表示される。 The state icon (8) represents the state of the facility in color (or color shading or characters). For example, normal: green (17), abnormal: blue (18), caution: yellow (19), danger: orange (20), emergency: red (21). When the state icon (7) is clicked with the cursor (9), as shown in FIG. 9, the equipment inspection / diagnosis information (23) that is the basis for the state determination is displayed in detail.
カーソル(9)が置かれている監視対象アイコン(6)に登録されている情報(設置場所や名称など)が画面の上部(10)に表示される。 Information (installation location, name, etc.) registered in the monitoring target icon (6) where the cursor (9) is placed is displayed in the upper part (10) of the screen.
本考案のマルチ・コンディション・モニターの主な特徴は、
(a)一つの画面で多くの監視対象(あるいは、監視ポイント)の状態を監視できる。
(b)一つの画面で多くの監視対象(あるいは、監視ポイント)の情報(場所や仕様)の確認ができる。
(c)一つの画面で多くの監視対象(あるいは、監視ポイント)の情報(場所や仕様)の登録・変更ができる。
(d)多くの監視対象(あるいは、監視ポイント)の状態監視・管理を容易に行える。
よって、産業上の利用は十分可能である。The main features of the multi-condition monitor of the present invention are:
(A) The status of many monitoring targets (or monitoring points) can be monitored on one screen.
(B) Information (location and specifications) of many monitoring targets (or monitoring points) can be confirmed on one screen.
(C) Information (location and specification) of many monitoring targets (or monitoring points) can be registered and changed on one screen.
(D) It is possible to easily monitor and manage the status of many monitoring targets (or monitoring points).
Therefore, industrial use is sufficiently possible.
1:監視対象、2:信号採集器、3:状態監視・診断器、4:状態監視用のディスプレー、5:マルチ・コンディション・モニター、6:監視対象アイコン、7:情報アイコン、8:状態アイコン、9:カーソル、10:カーソルが置かれている監視対象アイコンに登録されている情報(マルチ・コンディション・モニター画面上)、11:カーソルが置かれている監視対象アイコンに登録されている情報(吹き出し)、12:MCM選択窓、13:MCM表示アイコン、14:MCM修正アイコン、15:MCM登録アイコン、16:MCM削除アイコン、17:正常状態の状態アイコンの色を示す見本、18:異常状態の状態アイコンの色を示す見本、19:注意状態の状態アイコンの色を示す見本、20:危険状態の状態アイコンの色を示す見本、21:緊急状態の状態アイコンの色を示す見本、22:設備仕様書の例、23:設備診断結果の例。 1: monitoring object, 2: signal collector, 3: condition monitoring / diagnostic instrument, 4: display for condition monitoring, 5: multi-condition monitor, 6: monitoring object icon, 7: information icon, 8: condition icon , 9: Cursor, 10: Information registered in the monitoring target icon where the cursor is placed (on the multi-condition monitor screen), 11: Information registered in the monitoring target icon where the cursor is placed ( Balloon), 12: MCM selection window, 13: MCM display icon, 14: MCM correction icon, 15: MCM registration icon, 16: MCM deletion icon, 17: Sample indicating the color of the normal state icon, 18: Abnormal state 19: Sample indicating the color of the state icon in the caution state, 20: Sample indicating the color of the state icon in the caution state, 20: Color of the state icon in the dangerous state Swatch show, 21: sample indicating the color of the emergency state state icon, 22: Example of equipment specifications, 23: of equipment diagnosis result example.
Claims (7)
複数の監視対象(1)から状態監視用の信号を採取するための信号採取器(2)と、
前記態監視用の信号を用いて状態監視・診断プログラムを実行し、状態診断を行う状態監視・診断器(3)と、
前記状態監視・診断プログラムによる状態診断の結果を表示したりするためのマルチ・コンディション・モニター(5)(Multi−conditions Monitor,MCM)を有する少なくとも一つ以上のディスプレー(4)とから構成されることを特徴とする状態監視システム。A state monitoring system for monitoring and diagnosing the state of a monitoring target such as a plurality of facilities and facilities,
A signal collector (2) for collecting signals for state monitoring from a plurality of monitoring targets (1);
A state monitoring / diagnostic device (3) that executes a state monitoring / diagnostic program using the state monitoring signal and performs state diagnosis;
It comprises at least one display (4) having a multi-conditions monitor (MCM) for displaying the result of the state diagnosis by the state monitoring / diagnostic program. A state monitoring system characterized by that.
「監視対象アイコン」(6):
状態監視したい監視対象に対応することと、
下記「情報アイコン」(7)と下記「状態アイコン」(8)とのうち少なくとも一つを含むこと、あるいは下記「情報アイコン」(7)と下記「状態アイコン」(8)とを結合して設けること、あるいは「監視対象アイコン」(6)と下記「情報アイコン」(7)と下記「状態アイコン」(8)を結合して設けることと、
常用な形状を矩形と円形として任意の好む形状のアイコンに設計できることと、
を特徴とする前記マルチ・コンディション・モニター(5)上の監視対象アイコン(6)。
「情報アイコン」(7):
監視対象に関する情報を登録・表示するためのものであり、「情報アイコン」(7)をカーソル(9)でクリックすると、監視対象に関する情報(場所や仕様など)を確認・登録・編集することができ、「情報アイコン」(7)の形状はデザイナーの好みにより任意の好む形状にすることでき、常用な形状が矩形と円形であることを特徴とする前記「監視対象アイコン」(6)に含まれる「情報アイコン」(7)。
「状態アイコン」(8):
監視対象の状態の種類を色の種類あるいは色の濃淡あるいは文字あるいは点滅で表示するためのものであり、「状態アイコン」(8)をカーソル(9)でクリックすると、詳細な点検・診断情報などの画面を表示することができ、その状態判定の根拠を詳細に調べることができ、「状態アイコン」(7)の形状はデザイナーの好みにより任意の好む形状にすることでき、常用な形状が矩形と円形であることを特徴とする前記「監視対象アイコン」(6)に含まれる「状態アイコン」(8)。In the state monitoring system according to claim 1, in order to simultaneously monitor and manage the state and information of a plurality of monitoring targets (1) on one screen of the display (4), the following "information icon" A plurality of the following “monitoring target icons” (6) including (7) and the following “status icons” (8) are arranged side by side on one screen of the display (4). The multi-condition monitor (5) according to item 1.
"Monitoring icon" (6):
Corresponding to the monitoring target you want to monitor,
Including at least one of the following "information icon" (7) and the following "status icon" (8), or combining the following "information icon" (7) and the following "status icon" (8) Providing or combining the “monitoring object icon” (6), the following “information icon” (7), and the “status icon” (8),
The usual shape can be designed as an icon of any desired shape as a rectangle and a circle,
A monitoring object icon (6) on the multi-condition monitor (5), characterized by:
“Information icon” (7):
This is for registering and displaying information related to the monitoring target. When the “information icon” (7) is clicked with the cursor (9), the information related to the monitoring target (location, specification, etc.) can be confirmed, registered, and edited. The shape of the “information icon” (7) can be any desired shape according to the preference of the designer, and the usual shape is a rectangle and a circle, and is included in the “monitoring target icon” (6), characterized in that "Information icon" (7).
"Status icon" (8):
This is for displaying the type of status to be monitored by color type, color shading, text, or blinking. Clicking the “status icon” (8) with the cursor (9) gives detailed inspection / diagnosis information, etc. Can be displayed, and the basis of the state determination can be examined in detail. The shape of the “status icon” (7) can be any desired shape according to the preference of the designer, and the usual shape is rectangular. A “status icon” (8) included in the “monitoring target icon” (6), which is circular.
ステップA:状態判定基準を点検・診断の準備(測定点の決定、測定または点検周期の決定、特徴パラメータの決定など)を行い、状態判定用の特徴パラメータの絶対値の状態判定基準を「正常の限界値<注意の閾値<危険の閾値」のように設定すること、
ステップB:信号測定または点検を行い、必要なときに診断報告書や状態傾向管理グラフを作成して出力すること、
ステップC:前記状態監視・診断プログラムを実行し、前記信号採取器(2)で採集した信号を用いて、前記特徴パラメータの絶対値を計算し、下記の手順に従って状態判定を行うこと、
(a)前記特徴パラメータの絶対値が「正常の限界値」以下であれば、監視対象の状態を正常状態と判定し、ディスプレー(4)で正常状態(または「正常」)と示し、異常があるか否かという精密診断を行う場合もあり、状態判定基準を見直し、ステップBへ戻ること、
(b)前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇でなく然も継続上昇でなければ、監視対象の状態を軽度な異常状態と判定し、ディスプレー(4)で軽度な異常状態(または「異常」)と示し、必要なときに異常種類を同定する精密診断を行い、状態判定基準を見直してステップBへ戻ること、
(c)前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇でなく然も継続上昇であれば、監視対象の状態を中度な異常状態と判定し、ディスプレー(4)で中度な異常状態(または「注意」)と示し、異常種類を同定する精密診断を行い、点検または測定の周期短縮を検討してステップBへ戻ること、
(d)前記特徴パラメータの絶対値が「正常の限界値」以上然も「注意の閾値」以下然も急上昇であれば、監視対象の状態を中度な異常状態と判定し、ディスプレー(4)で中度な異常状態(または「注意」)と示し、異常種類を同定する精密診断を行い、点検または測定の周期短縮を検討してステップBへ戻ること、
(e)前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇でなく然も注意の閾値超過後、継続上昇でなければ、監視対象の状態を中度な異常状態と判定し、ディスプレー(4)で中度な異常状態(または「注意」)と示し、異常種類を同定する精密診断を行い、点または測定の検周期短縮を検討してステップBへ戻ること、
(f)前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇でなく然も注意の閾値超過後、継続上昇であれば、監視対象の状態を重度な異常状態と判定し、ディスプレー(4)で重度な異常状態(または「危険」)と示し、異常種類を同定する精密診断を行い、監視強化のために点検周期短縮を検討し、即時に措置を取るか否かを決定してステップBへ戻ること、
(g)前記特徴パラメータの絶対値が「注意の閾値」以上然も「危険の閾値」以下然も急上昇であれば、監視対象の状態を緊急に措置を取らなければならない重度な異常状態と判定し、ディスプレー(4)で緊急に措置を取らなければならない重度な異常状態(または「緊急」または「停止」)と示し、即時の措置を取ってステップBへ戻ること、
(h)前記特徴パラメータの絶対値が「危険の閾値」以上であれば、監視対象の状態を緊急に措置を取らなければならない重度な異常状態と判定し、ディスプレー(4)で緊急に措置を取らなければならない重度な異常状態(または「緊急」または「停止」)と示し、即時の措置を取ってステップBへ戻ること、
を特徴とする状態監視方法。Using the state monitoring system according to claim 1, as a state diagnosis procedure,
Step A: Prepare the condition criteria for inspection / diagnosis (measurement point determination, measurement or inspection cycle determination, feature parameter determination, etc.). Limit value <attention threshold <danger threshold>
Step B: Perform signal measurement or inspection, and create and output diagnostic reports and status trend management graphs when necessary.
Step C: executing the state monitoring / diagnostic program, calculating an absolute value of the feature parameter using the signal collected by the signal collector (2), and performing state determination according to the following procedure:
(A) If the absolute value of the characteristic parameter is equal to or less than the “normal limit value”, the monitoring target state is determined to be normal, and the display (4) indicates a normal state (or “normal”). There may be a precise diagnosis of whether or not there is, review the condition criteria, and return to Step B.
(B) If the absolute value of the characteristic parameter is greater than or equal to “normal limit value” or less than or equal to the “attention threshold value” and does not increase rapidly, it is determined that the monitored state is a mild abnormal condition. The display (4) shows a mild abnormal condition (or “abnormal”), performs a precise diagnosis to identify the type of abnormality when necessary, reviews the condition criteria, and returns to step B.
(C) If the absolute value of the characteristic parameter is greater than or equal to “normal limit value” or less than or equal to the “attention threshold value” but does not increase rapidly but continues to increase, the monitoring target state is determined to be a moderately abnormal state. The display (4) shows a moderate abnormal condition (or “caution”), performs a precise diagnosis to identify the type of abnormality, considers shortening the inspection or measurement cycle, and returns to step B.
(D) If the absolute value of the feature parameter rises rapidly above the “normal limit value” or below the “attention threshold value”, the monitoring target state is determined to be a moderately abnormal state, and the display (4) Indicate a moderately abnormal condition (or “caution”), perform a precise diagnosis to identify the type of abnormality, consider shortening the inspection or measurement cycle, and return to Step B.
(E) If the absolute value of the characteristic parameter is greater than or equal to the “attention threshold” or less than the “danger threshold”, and does not continue to rise after the attention threshold is exceeded, the monitoring target state is moderate. It is determined that the abnormal condition is present, and the display (4) shows a moderate abnormal condition (or “Caution”). A precise diagnosis is performed to identify the type of abnormality. Going back,
(F) If the absolute value of the feature parameter is not more than a “caution threshold” or less than a “danger threshold”, and if it continues to rise after the attention threshold is exceeded, the state of the monitoring target is serious. Judged as an abnormal condition, indicated a severe abnormal condition (or “danger”) on the display (4), performed a precise diagnosis to identify the type of abnormality, examined shortening of the inspection cycle to strengthen monitoring, and immediately implemented measures Decide whether to take and return to step B,
(G) If the absolute value of the feature parameter is higher than the “caution threshold” or less than the “danger threshold”, it is determined that the state to be monitored is a serious abnormal state that requires urgent action. The display (4) indicates a serious abnormal condition (or “emergency” or “stop”) that must be taken urgently, take immediate action and return to step B;
(H) If the absolute value of the characteristic parameter is equal to or greater than the “danger threshold”, it is determined that the state of the monitoring target is a serious abnormal state that requires urgent action, and the urgent action is taken in the display (4). Indicate a severe abnormal condition (or “emergency” or “stop”) that must be taken, take immediate action and return to step B;
A state monitoring method characterized by the above.
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