JP2014073587A - Decorative base plate composite conifer plywood - Google Patents
Decorative base plate composite conifer plywood Download PDFInfo
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- JP2014073587A JP2014073587A JP2012220728A JP2012220728A JP2014073587A JP 2014073587 A JP2014073587 A JP 2014073587A JP 2012220728 A JP2012220728 A JP 2012220728A JP 2012220728 A JP2012220728 A JP 2012220728A JP 2014073587 A JP2014073587 A JP 2014073587A
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- plywood
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Description
本発明は針葉樹合板の片面及び両面に湿式硬質繊維板(ハードボード)を熱圧プレス(合板製造時に接着)又はコールドプレスにて針葉樹合板に2次接着した化粧台板針葉樹複合合板に関する。 The present invention relates to a decorative baseboard softwood composite plywood in which a wet hard fiberboard (hardboard) is secondarily bonded to a softwood plywood by hot pressing (adhering at the time of plywood production) or cold press on one side and both sides of the softwood plywood.
針葉樹合板は節等が多く表面に化粧単板、合成樹脂シート、合成樹脂系フイルム、コート紙、アフターコート紙を接着すると、節等が化粧された表面に欠点として出るため、針葉樹合板では化粧台板合板は出来ない。 Softwood plywood has many knots, etc. When a veneer veneer, synthetic resin sheet, synthetic resin film, coated paper, and after-coated paper are bonded to the surface, knots etc. appear as defects on the surface where makeup is made. Board plywood is not possible.
又、針葉樹合板を基材とし、その表面に木質繊維板を載置して接着して作られた複合合板3種が知られている。(特許文献1参照) There are also known three types of composite plywood made by using softwood plywood as a base material and placing and adhering a wood fiber board on the surface. (See Patent Document 1)
針葉樹合板は節等が多く表面に化粧単板、合成樹脂シート、合成樹脂系フイルム、コート紙、アフターコート紙を接着すると、節等欠点が化粧された表面に欠点として出るため、化粧針葉樹合板を作成することは困難であった。針葉樹合板の片面又は両面に湿式硬質繊維板(ハードボード)を接着した化粧台板針葉樹複合合板において、化粧された表面に現れる欠点をカバーする必要があった。 Softwood plywood has many knots, etc. When a veneer veneer, synthetic resin sheet, synthetic resin film, coated paper, or after-coated paper is bonded to the surface, defects such as knots appear as defects on the decorated surface. It was difficult to create. In a decorative baseboard softwood composite plywood in which a wet hard fiberboard (hardboard) is bonded to one or both sides of a softwood plywood, it is necessary to cover the defects that appear on the decorated surface.
本願発明は請求項1に記載のとおり、針葉樹合板の表面又は、表裏面に湿式硬質繊維板(ハードボード)の裏面に出来る湿式裏面エンボス層を針葉樹合板の表面に接着したことを特徴とする、化粧台板針葉樹複合合板である。又請求項2として、エンボス層は湿式硬質繊維板(ハードボード)の各厚みに対して約40%(通常は約25%)の厚さであることを特長とする請求項1記載の化粧台板針葉樹複合合板である。 The present invention is characterized in that, as described in claim 1, the surface of the softwood plywood or the wet back surface embossed layer formed on the back surface of the wet hard fiberboard (hardboard) on the front and back surfaces is adhered to the surface of the softwood plywood. It is a dressing board softwood composite plywood. Further, as claimed in claim 2, the embossing layer has a thickness of about 40% (usually about 25%) with respect to each thickness of the wet hard fiberboard (hardboard). It is a board conifer composite plywood.
針葉樹合板表面及び表裏面に接着する湿式硬質繊維板(ハードボード)は化粧単板合成樹脂シート、合成樹脂系フイルム、コート紙、又はアフターコート紙を接着するため湿式硬質繊維板(ハードボード)の表面側平滑面をサンダーする。サンダーは平滑面に残存している湿式硬質繊維板(ハードボード)のプレス製板時の離型のための離型材をとり、平滑性を作るのみにして平滑面の表層に存在する岩盤層を残す。 Wet hard fiberboard (hardboard) that adheres to the front and back surfaces of softwood plywood is made of wet hardfiberboard (hardboard) for bonding decorative veneer synthetic resin sheet, synthetic resin film, coated paper, or aftercoated paper. Sand the surface side smooth surface. The sander takes the release material for release when wet hard fiberboard (hardboard) that remains on the smooth surface is pressed, and the bedrock layer that exists on the surface of the smooth surface is only made smooth. leave.
湿式硬質繊維板(ハードボード)生産は、パルプ液に添加樹脂の内添を最大限にする。 Wet hard fiberboard (hardboard) production maximizes the internal addition of additive resin to the pulp liquor.
その後プレス前のマットの表面に熱硬化樹脂を外添し、高圧高温プレスにて製板する。 Thereafter, a thermosetting resin is externally added to the surface of the mat before pressing, and plate-making is performed by a high-pressure high-temperature press.
岩盤層の増加と曲げ強度UP及び層間強度を強くする。 Increase the bedrock layer and increase the bending strength and interlayer strength.
裏面の網目跡であるエンボス層の長さを針葉樹合板の表面に接着する湿式硬質繊維板(ハードボード)の厚みに比例して上記のようにエンボスの厚みを変えることにより裏面エンボス層の比重を低くし針葉樹合板の欠点を埋める。 By changing the emboss thickness as described above in proportion to the thickness of the wet hard fiberboard (hardboard) that adheres the length of the embossed layer, which is the backside mesh, to the surface of the softwood plywood, Lower and fill the drawbacks of softwood plywood.
針葉樹合板の欠点である凹み等を上記湿式硬質繊維板(ハードボード)の比重の低い裏面エンボス層にて埋める。又、凹み等の気体変化を湿式硬質繊維板(ハードボード)の裏面層の比重の低い層にて内部吸収する。 The dent etc. which are the faults of a softwood plywood are filled with the back surface embossing layer with the low specific gravity of the said wet hard fiber board (hard board). In addition, gas changes such as dents are internally absorbed by a low specific gravity layer on the back layer of the wet hard fiberboard (hardboard).
本発明により杉、檜等を原料とした針葉樹合板を化粧表面に欠点の出ない化粧台板針葉樹複合合板とすることができる。 According to the present invention, a softwood plywood made of cedar, straw, etc. as a raw material can be made into a decorative baseboard softwood composite plywood with no defects on the decorative surface.
針葉樹合板は節等欠点が多くMDF、高比重MDFを針葉樹合板の表面に接着しても節等欠点を100%カバー出来ない。上記湿式硬質繊維板(ハードボード)は安定した強度のある岩盤層があるため針葉樹合板の欠点が化粧表面に出ない、且つ針葉樹合板の欠点である凹みを湿式硬質繊維板(ハードボード)の比重の低い裏面エンボス層にて埋める。又針葉樹合板の欠点である凹みにある空間の気体変化を湿式硬繊板(ハ―ドボード)裏面エンボス層にて内部吸収する。以下、図面にて実施例を説明する。 Softwood plywood has many defects such as joints, and even if MDF and high specific gravity MDF are bonded to the surface of softwood plywood, they cannot cover 100% of defects such as joints. The above wet hard fiberboard (hardboard) has a stable and strong rock layer, so the defects of coniferous plywood do not appear on the decorative surface, and the dent that is the defect of softwood plywood is the specific gravity of the wet hardfiberboard (hardboard) Fill with a low embossed layer on the back. Moreover, the gas change in the space in the dent, which is a disadvantage of softwood plywood, is internally absorbed by the back embossed layer on the wet hard fiber board (hardboard). Hereinafter, embodiments will be described with reference to the drawings.
図1は針葉樹の単板を奇数枚接着した針葉樹合板と針葉樹合板2の表面に上記湿式硬質繊維板(ハードボード)を接着した化粧台板複合合板を示す。針葉樹合板を構成する杉、檜等の単板は1.25t、1.5t、2.7t、3.0t、3.2t等あり、それぞれを熱圧接着して2.5t以上の針葉樹合板を作成するが、針葉樹合板の表面に多数の節等欠点が観察された。 FIG. 1 shows a softwood plywood in which an odd number of softwood veneers are bonded and a decorative baseboard composite plywood in which the wet hard fiberboard (hardboard) is bonded to the surface of the softwood plywood 2. There are 1.25t, 1.5t, 2.7t, 3.0t, 3.2t, etc., and the softwood plywood that constitutes the softwood plywood is bonded by heat-pressure bonding. Although it was prepared, many defects such as nodes were observed on the surface of the conifer plywood.
湿式硬質繊維板(ハードボード)は厚み1.5tから2.5tを使用し、寸法は針葉樹合板と同じ寸法とする。 The wet hard fiberboard (hardboard) uses a thickness of 1.5 to 2.5 t, and has the same dimensions as the softwood plywood.
この湿式硬質繊維板(ハードボード)は裏面に板厚の約40%のエンボス層を形成する。エンボス層の厚み形成方法は製板時の脱水用金網の厚みを変えることにより作成する。 This wet hard fiber board (hard board) forms an embossed layer having a thickness of about 40% on the back surface. The thickness forming method of the embossed layer is created by changing the thickness of the dewatering wire mesh at the time of plate making.
現在針葉樹合板の用途は構造用合板及び2重床下地用が主体であり、化粧台板合板はラワン原木を主流とする南洋材合板が主流である。針葉樹化粧台板複合合板を作成することは国産材の用途が増加して国内森林の活性化になる。 Currently, softwood plywood is mainly used for structural plywood and double-floor underlays, and the veneering board plywood is mainly south-seawood plywood mainly made of raw lauan wood. Producing a coniferous veneer composite plywood increases the use of domestic timber and revitalizes domestic forests.
国内合板製造業界の活性化が出来き、国内森林事業の活性化になる。 The domestic plywood manufacturing industry can be activated, and the domestic forest business can be activated.
1、湿式硬質繊維板(ハードボード)
2、針葉樹合板
3、節等欠点
4、湿式硬質繊維板(ハードボード)のエンボス層
5、化粧台板複合合板
1. Wet hard fiberboard (hardboard)
2, conifer plywood 3, defects such as joints 4, embossed layer 5 of wet hard fiberboard (hardboard), composite baseboard composite plywood
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JP2012220728A JP2014073587A (en) | 2012-10-02 | 2012-10-02 | Decorative base plate composite conifer plywood |
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JP2012220728A JP2014073587A (en) | 2012-10-02 | 2012-10-02 | Decorative base plate composite conifer plywood |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014226794A (en) * | 2013-05-20 | 2014-12-08 | 株式会社イクタ | Composite plywood |
JP2017061843A (en) * | 2014-12-05 | 2017-03-30 | 大日本印刷株式会社 | Decorative material using cork sheet |
JP2018003358A (en) * | 2016-06-29 | 2018-01-11 | 朝日ウッドテック株式会社 | Woody composite base material and floor material |
Citations (5)
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JPH0557841A (en) * | 1991-08-28 | 1993-03-09 | Eidai Co Ltd | Manufacture of composite board and composite board |
JPH09131832A (en) * | 1995-11-08 | 1997-05-20 | Noda Corp | Building plate |
JP2008006727A (en) * | 2006-06-29 | 2008-01-17 | Eidai Co Ltd | Method for smoothing surface of wood fiber board bonded to substrate and veneer laminated decorative board |
JP2008080714A (en) * | 2006-09-28 | 2008-04-10 | Nichiha Corp | Fiberboard which captures and decomposes aldehyde |
US20100125121A1 (en) * | 2008-11-20 | 2010-05-20 | Tsutomu Nishio | Environmentally-friendly wet process type hard fiberboard |
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2012
- 2012-10-02 JP JP2012220728A patent/JP2014073587A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0557841A (en) * | 1991-08-28 | 1993-03-09 | Eidai Co Ltd | Manufacture of composite board and composite board |
JPH09131832A (en) * | 1995-11-08 | 1997-05-20 | Noda Corp | Building plate |
JP2008006727A (en) * | 2006-06-29 | 2008-01-17 | Eidai Co Ltd | Method for smoothing surface of wood fiber board bonded to substrate and veneer laminated decorative board |
JP2008080714A (en) * | 2006-09-28 | 2008-04-10 | Nichiha Corp | Fiberboard which captures and decomposes aldehyde |
US20100125121A1 (en) * | 2008-11-20 | 2010-05-20 | Tsutomu Nishio | Environmentally-friendly wet process type hard fiberboard |
JP2010121058A (en) * | 2008-11-20 | 2010-06-03 | Nichiha Corp | Environmentally-friendly wet process type hard fiberboard |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014226794A (en) * | 2013-05-20 | 2014-12-08 | 株式会社イクタ | Composite plywood |
JP2017061843A (en) * | 2014-12-05 | 2017-03-30 | 大日本印刷株式会社 | Decorative material using cork sheet |
JP2018003358A (en) * | 2016-06-29 | 2018-01-11 | 朝日ウッドテック株式会社 | Woody composite base material and floor material |
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