CN103878836B - A kind of solid wood multi-layer structural slab production technology - Google Patents
A kind of solid wood multi-layer structural slab production technology Download PDFInfo
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- CN103878836B CN103878836B CN201410132381.9A CN201410132381A CN103878836B CN 103878836 B CN103878836 B CN 103878836B CN 201410132381 A CN201410132381 A CN 201410132381A CN 103878836 B CN103878836 B CN 103878836B
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- wood shavings
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Abstract
The invention discloses a kind of solid wood multi-layer structural slab production technology, including flaking forms the first wood shavings, drying, applying glue, spreads layer, flaking formation the second wood shavings, drying, applying glue, paving sandwich layer, precompressed, hot pressing, sawing, the fixed thickness of sanding.The present invention is to extract wood fibre and thin slice in a kind of brush wood utilizing agriculture and forestry organic waste material, and the manufacturing technique method reconfiguring, use this production technology, production cost can be reduced, meet the needs of large-scale production, it is big that the solid wood multi-layer structural slab that it is produced simultaneously has intensity, and nail-holding ability is strong, the good advantage of anti-bending strength.
Description
Technical field
The present invention relates to Wood-based Panel Production technical field, produce work particularly to a kind of solid wood multi-layer structural slab
Skill.
Background technology
In current climate change by global concern, conserve forests and become human consensus, and money can be adopted by the world
In the case that source is reduced day by day, timber and goods demand thereof are continuously increased by socio-economic development, fully profit
With artificial fast-growing Commercial Forests, Forest Cultivation and logging residue and production and construction, renovate during useless
The resource development wood-based plates such as the wood fibre abandoned, to substitute traditional solid wood products, to protection wildwood resource,
Improve the ecological environment, meet the demand to Wood products for the economic development simultaneously, there is irreplaceable effect.
In prior art, wood-based plate has many types, generally comprise density board, glued board, core-board,
Particieboard etc., wherein, density board be exactly by log remove the peel, be ground into wood chip through defibrator separation after, then
Through HTHP shaping, density is higher than general sheet material, but its less stable, make moist meeting deformed dilation,
Be not suitable for using when width is bigger, should not be at finishing scene, nail-holding ability is poor;Glued board be commonly called as clamping plate or
Much more relatively multi-layer sheet, be to use to be also the earliest at present with a kind of timber to obtain.General by three layers or multilayer one
The veneer of millimeters thick or thin plate sticker hot pressing form, and the three-ply board that we often say is exactly by three layers of veneer pressure
System, but its less stable, deformation possibility is relatively big, and this is consistent due to its core material
Sex differernce causes, and is not suitable for the position of unifaciality, such as cabinet door etc..Glued board is also had to produce
When need substantial amounts of manually, as current cost of labor goes up day by day, glued board can be washed in a pan by market eventually
Eliminate;Core-board is commonly called as lumber core, is to be formed by glue laminated Wood block floor in the middle of two panels veneer, its market price
Position is high, timber resources consumes relatively big when producing, and resistance to mechanical intensity is low.
Therefore, a kind of Wood-based Panel Production technique how is provided so that it is the production cost of wood-based plate can be reduced,
And it is big to make the wood-based plate produced by this production technology have intensity, nail-holding ability is strong, and anti-bending strength is good
Advantage, become those skilled in the art's important technological problems urgently to be resolved hurrily.
Content of the invention
In view of this, the invention provides a kind of solid wood multi-layer structural slab production technology, so that reach can
Enough reduce the production cost of wood-based plate, and make the wood-based plate produced by this production technology have intensity
Greatly, nail-holding ability is strong, the purpose of the good advantage of anti-bending strength.
For achieving the above object, the present invention provides following technical scheme:
A kind of solid wood multi-layer structural slab production technology, including step:
1) by chipper by raw material flaking, the first wood shavings are formed;
2) described first wood shavings are dried, after being dried, control its moisture content 3~5%;
3) applying glue is carried out to dried described first wood shavings so that it is after applying glue, moisture content is 8~12%;
4) described first wood shavings are mated formation into upper epidermis and layer by spreading machine;
5) by chipper by raw material flaking, forming the second wood shavings, the volume of described second wood shavings is more than institute
State the volume of the first wood shavings;
6) described second wood shavings are dried, after being dried, control its moisture content 2~3%;
7) to described step 6) described second wood shavings that obtain carry out applying glue so that it is and after applying glue, moisture content exists
8~10%;
8) by described spreading machine by described step 7) described second wood shavings that obtain mat formation table on described
Form sandwich layer between layer and described layer, constitute slab;
9) to described step 8) in the described slab that obtains carry out precompressed, make described slab just one-step forming;
10) the described slab pressing in advance is sent into HTHP press, at 180 DEG C~200 DEG C, carry out hot pressing;
11) sawing is carried out by trimmed size after the described slab cooling after hot pressing completes;
12) carry out the fixed thickness of sanding to process to the described steel slab surface through sawing, make described solid wood multi-layer
Structural slab;The thickness of described first wood shavings meets 1mm~2mm;The width of described second wood shavings meets
2cm~3cm, length meets 5cm~7cm.
Preferably, described step 3) specifically include to dried described first wood shavings as described in 1000kg
First wood shavings: the ratio of 50kg~60kg adhesive carries out applying glue.
Preferably, described step 5) specifically include raw material flaking by chipper, form the described second plane
Flower.
Preferably, described step 7) be specially to described step 6) described second wood shavings that obtain are by 1000kg
Described second wood shavings: the ratio of 50kg~60kg adhesive carries out applying glue, and moisture content exists after making its applying glue
8~10%.
Preferably, described step 9) be specially to described step 8) in the described slab that obtains pass through precompressed
Machine carries out precompressed, and the pressurization oil cylinder working-pressure of described preformer is between 26~28MPa, and compression ratio is 1:5,
Make described slab just one-step forming.
Preferably, described step 11) be specially hot pressing is completed after described slab cool down 48 hours, so
Carry out sawing by trimmed size afterwards.
From technique scheme it can be seen that the solid wood multi-layer structural slab production technology of present invention offer, wrap
Include 1) by chipper by raw material flaking, form the first wood shavings;2) the first wood shavings are dried, dry
Control its moisture content 3~5% after dry;3) applying glue is carried out to dried first wood shavings;After making its applying glue
Moisture content 8~12%, 4) the first wood shavings are mated formation into upper epidermis and layer by spreading machine;5)
By chipper by raw material flaking, forming the second wood shavings, the volume of the second wood shavings is more than the body of the first wood shavings
Long-pending;6) the second wood shavings are dried, control its moisture content after being dried and exist, 2~3%;7) to step 6)
The second wood shavings obtaining carry out applying glue so that it is after applying glue, moisture content is 8~10%;8) will be walked by spreading machine
Rapid 7) the second wood shavings obtaining are mated formation and are formed sandwich layer between upper epidermis and layer, constitute slab;9)
To step 8) in the slab that obtains carry out precompressed, make slab just one-step forming;10) slab pressing in advance is sent
Enter HTHP press, at 180 DEG C~200 DEG C, carry out hot pressing;11) the slab cooling after hot pressing completes
Carry out sawing by trimmed size afterwards;12) carry out the fixed thickness of sanding to process to the steel slab surface through sawing, system
Become solid wood multi-layer structural slab.Use this production technology, the first plane of the upper epidermis made and layer
The volume of flower, less than the volume of the second wood shavings of sandwich layer, makes plate surface more smooth, it is simple to japanning, simultaneously
Production cost can be reduced, meet the needs of large-scale production, the solid wood multi-layer knot that it is produced simultaneously
It is big that structure plate has intensity, and nail-holding ability is strong, the good advantage of anti-bending strength.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to reality
The accompanying drawing executing required use in example or description of the prior art is briefly described, it should be apparent that below,
Accompanying drawing in description is only some embodiments of the present invention, for those of ordinary skill in the art,
On the premise of not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The flow chart of the solid wood multi-layer structural slab production technology that Fig. 1 provides for an embodiment of the present invention;
The structural representation of the solid wood multi-layer structural slab that Fig. 2 provides for an embodiment of the present invention;
The thermal buckling line chart of the solid wood multi-layer structural slab production technology that Fig. 3 provides for the embodiment of the present invention.
Detailed description of the invention
The invention provides a kind of solid wood multi-layer structural slab production technology, artificial to reach to reduce
The production cost of plate, and it is big to make the wood-based plate produced by this production technology have intensity, nail-holding ability
By force, the purpose of the good advantage of anti-bending strength.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the present invention, and
It is not all, of embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing
The every other embodiment being obtained under the premise of going out creative work, broadly falls into the scope of protection of the invention.
Referring to Fig. 1 and Fig. 2, Fig. 1 produces for the solid wood multi-layer structural slab that an embodiment of the present invention provides
The flow chart of technique;The structural representation of the solid wood multi-layer structural slab that Fig. 2 provides for an embodiment of the present invention
Figure.
A kind of solid wood multi-layer structural slab production technology that the present invention provides, comprises the following steps:
S1:1) by chipper by raw material flaking, the first wood shavings are formed;
S2: be dried the first wood shavings, controls its moisture content 3~5% after being dried;
S3: applying glue is carried out to dried first wood shavings so that it is after applying glue, moisture content is 8~12%;
S4: the first wood shavings are mated formation into upper epidermis 1 and layer 3 by spreading machine;
S5: by chipper by raw material flaking, forms the second wood shavings, and the volume of the second wood shavings is more than first
The volume of wood shavings;
S6: be dried the second wood shavings, controls its moisture content 2~3% after being dried;
S7: the second wood shavings obtaining step S6 carry out applying glue so that it is after applying glue, moisture content is 8~10%;
S8: the second wood shavings being obtained step S7 by spreading machine are mated formation in upper epidermis 1 and layer 3
Between formed sandwich layer 2, constitute slab;
S9: carry out precompressed to the slab obtaining in step S8, makes slab just one-step forming;
S10: the slab pressing in advance is sent into HTHP press, carries out hot pressing at 180 DEG C~200 DEG C;
S11: carry out sawing by trimmed size after the slab cooling after hot pressing completes;
S12: carry out the fixed thickness of sanding to the steel slab surface through sawing and process, make solid wood multi-layer structural slab.
Compared with prior art, the solid wood multi-layer structural slab production technology that an embodiment of the present invention provides,
Using this production technology, the upper epidermis 1 made and the volume of the first wood shavings of layer 3 are less than core
The volume of the second wood shavings of layer 2, makes plate surface more smooth, it is simple to japanning, can reduce production simultaneously
Cost, meets the needs of large-scale production, uses the solid wood multi-layer that this production technology is produced simultaneously
Structural slab include the upper layer being made up of wood particle particle and be clipped between upper layer by wood shavings
The sandwich layer 2 that applying glue is constituted, has intensity big, and nail-holding ability is strong, the good advantage of anti-bending strength.
The size of the first wood shavings directly influences upper epidermis 1 and the roughness of layer 3, oversize
Can cause that surface is excessively coarse is not easy to japanning, therefore, in order to make the upper epidermis 1 produced and under
The smooth surface on top layer 3, it is simple to japanning, in embodiments of the present invention, the thickness of the first wood shavings meets
1mm~2mm.
In order to, while avoiding waste, reach good sizing efficiency, in the embodiment of the present invention, step
S3 specifically includes to dried described first wood shavings, first wood shavings as described in 1000kg: 50kg~60kg glue
The ratio of glutinous agent carries out applying glue.
In embodiments of the present invention, in order to make sheet material have higher nail-holding ability, the width of the second wood shavings is full
Foot 2cm~3cm, length meets 5cm~7cm.Preferably, in order to further enhance the intensity of sheet material, step
Rapid S5 specifically includes raw material flaking by chipper, forms the second wood shavings, is conducive to increasing solid wood multi-layer
The intensity of structural slab.
In the embodiment of the present invention, step S7 is specially the second wood shavings of obtaining step S6 by 1000kg the
Two wood shavings: the ratio of 50kg~60kg adhesive carries out applying glue, and after making its applying glue moisture content 8~10%.
In the embodiment of the present invention, step S9 is specially to be entered the slab obtaining in step S8 by preformer
Row precompressed, the pressurization oil cylinder working-pressure of preformer is between 26~28MPa, and compression ratio is 1:5, makes at the beginning of slab
One-step forming.
Refer to Fig. 3, the hot pressing of the solid wood multi-layer structural slab production technology that Fig. 3 provides for the embodiment of the present invention
Curve map.Hot pressing in step S10 is entered according to hot pressing curve as shown in Figure 3 in HTHP press
Row operation.In Fig. 3, first peak pressure P1 limit value is 135kgf/cm2, P2/P3 is 25-45kgf/cm2,
P4/P5 is 90-115kgf/cm2, P6 is 60kgf/cm2, P7 be 40kgf/cm2, P8 be 25kgf/cm
2nd, P9 is 15kgf/cm2, the T1 time is 120 seconds, and the T2 time is 65S, and the T3 time is 25S, T4
Time be 15S, T5 time be 10S, T6 time be 3S.
In order to, after hot pressing completes, make slab be obtained in that sufficiently cool, in embodiments of the present invention, walk
Rapid S13 is specially the slab after completing hot pressing and cools down 48 hours, then carries out sawing by trimmed size again.
In this specification, each embodiment uses the mode gone forward one by one to describe, and each embodiment stresses
Being the difference with other embodiments, between each embodiment, identical similar portion sees mutually.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses
The present invention.Multiple modifications to these embodiments will be aobvious and easy for those skilled in the art
See, generic principles defined herein can without departing from the spirit or scope of the present invention,
Realize in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein,
And it is to fit to the wide scope consistent with principles disclosed herein and features of novelty.
Claims (6)
1. a solid wood multi-layer structural slab production technology, it is characterised in that include step:
1) by chipper by raw material flaking, the first wood shavings are formed;
2) described first wood shavings are dried, after being dried, control its moisture content 3~5%;
3) applying glue is carried out to dried described first wood shavings so that it is after applying glue, moisture content is 8~12%;
4) described first wood shavings are mated formation into upper epidermis (1) and layer (3) by spreading machine;
5) by chipper by raw material flaking, forming the second wood shavings, the volume of described second wood shavings is more than institute
State the volume of the first wood shavings;
6) described second wood shavings are dried, after being dried, control its moisture content 2~3%;
7) to described step 6) described second wood shavings that obtain carry out applying glue so that it is and after applying glue, moisture content exists
8~10%;
8) by described spreading machine by described step 7) described second wood shavings that obtain mat formation table on described
Form sandwich layer (2) between layer (1) and described layer (3), constitute slab;
9) to described step 8) in the described slab that obtains carry out precompressed, make described slab just one-step forming;
10) the described slab pressing in advance is sent into HTHP press, at 180 DEG C~200 DEG C, carry out hot pressing;
11) sawing is carried out by trimmed size after the described slab cooling after hot pressing completes;
12) carry out the fixed thickness of sanding to process to the described steel slab surface through sawing, make described solid wood multi-layer
Structural slab;The thickness of described first wood shavings meets 1mm~2mm;The width of described second wood shavings meets
2cm~3cm, length meets 5cm~7cm.
2. solid wood multi-layer structural slab production technology according to claim 1, it is characterised in that described
Step 3) specifically include to dried described first wood shavings, first wood shavings as described in 1000kg:
The ratio of 50kg~60kg adhesive carries out applying glue.
3. solid wood multi-layer structural slab production technology according to claim 1, it is characterised in that described
Step 5) specifically include raw material flaking by chipper, form described second wood shavings, then by described
Two wood shavings send into sander polishing.
4. solid wood multi-layer structural slab production technology according to claim 1, it is characterised in that described
Step 7) be specially to described step 6) described second wood shavings, second wood shavings as described in 1000kg of obtaining:
The ratio of 50kg~60kg adhesive carries out applying glue, and after making its applying glue moisture content 8~12%.
5. solid wood multi-layer structural slab production technology according to claim 1, it is characterised in that described
Step 9) be specially to described step 8) in the described slab that obtains carry out precompressed by preformer, described
The pressurization oil cylinder working-pressure of preformer is between 26~28MPa, and compression ratio is 1:5, makes described slab tentatively become
Type.
6. solid wood multi-layer structural slab production technology according to claim 1, it is characterised in that described
Step 11) be specially hot pressing is completed after described slab cool down 48 hours, then carry out by trimmed size
Sawing.
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CN104960066B (en) * | 2015-06-15 | 2017-09-22 | 湖北益嘉林业发展有限公司 | A kind of grass tree structural slab and its production technology |
CN105058542B (en) * | 2015-07-31 | 2017-05-17 | 湖北省林业科学研究院 | Vegetable albumen glue shaving board and preparation technology thereof |
CN106113212A (en) * | 2016-08-18 | 2016-11-16 | 迪芬巴赫机械设备服务(北京)有限公司 | A kind of high-strength shaving board and preparation method thereof |
CN106945145A (en) * | 2017-03-08 | 2017-07-14 | 索菲亚家居(浙江)有限公司 | A kind of production technology of the environmentally friendly particieboard of low smell |
CN110216765A (en) * | 2018-03-02 | 2019-09-10 | 万华生态板业股份有限公司 | Camphorwood particieboard and its manufacturing method |
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CN1099328A (en) * | 1994-03-16 | 1995-03-01 | 郭柏林 | Light shaving board and its producing process |
JP3930942B2 (en) * | 1997-05-28 | 2007-06-13 | 永大産業株式会社 | Manufacturing method of building composite board |
JP2000190311A (en) * | 1998-12-25 | 2000-07-11 | Araco Corp | Method and device for manufacturing fiber board with grainlike pattern |
CN101693378A (en) * | 2009-10-22 | 2010-04-14 | 北京林业大学 | Shaving board with corrosion resistance function and process for preparation |
CN202129833U (en) * | 2011-01-18 | 2012-02-01 | 湖北福汉木业有限公司 | Composite board |
CN102198685A (en) * | 2011-05-13 | 2011-09-28 | 浙江安吉强裕人造板有限公司 | Method for producing uniform-density bamboo shaving board |
CN102350721B (en) * | 2011-09-28 | 2014-07-16 | 浙江农林大学 | Method for preparing fiber particle board |
CN102886808A (en) * | 2012-11-06 | 2013-01-23 | 江苏快乐木业集团有限公司 | Oriented shaving board and preparation method thereof |
CN103072172B (en) * | 2012-12-13 | 2013-12-11 | 江苏快乐木业集团有限公司 | Boxboard based on high-density oriented strand board and processing method thereof |
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