JP2014070459A - Installation device and installation method for lining concrete wall within tunnel - Google Patents

Installation device and installation method for lining concrete wall within tunnel Download PDF

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JP2014070459A
JP2014070459A JP2012219444A JP2012219444A JP2014070459A JP 2014070459 A JP2014070459 A JP 2014070459A JP 2012219444 A JP2012219444 A JP 2012219444A JP 2012219444 A JP2012219444 A JP 2012219444A JP 2014070459 A JP2014070459 A JP 2014070459A
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area
tunnel
concrete wall
formwork
mold
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Atsushi Kuge
敦 久下
Hideaki Nishiura
秀明 西浦
Kenji Akiyoshi
賢治 秋好
Shunichi Iwamoto
俊一 岩本
Junichi Niwaya
純一 庭屋
Tsunehide Okubo
常秀 大久保
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Obayashi Corp
Gifu Industry Co Ltd
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Obayashi Corp
Gifu Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To improve work efficiency by reducing stage replacement work when moving forms in accordance with a method of construction for improving the quality of lining concrete wall within the tunnel by prolonging a curing term of the lining concrete wall within the tunnel by alternately using a plurality of forms.SOLUTION: A plurality of installation areas to install therein forms 2, 3 which may take diameter enlarged states W2, W3 and a diameter reduced state S2 are arranged side by side with each other in a length direction X within a tunnel 1. The plurality of installation areas include a front area P1 at a side of an installation progressing direction XF, a rear area Q1 at a side of an opposite direction XB to the installation progressing direction XF, and an intermediate area R1 between the front area P1 and the rear area Q1. When performing installation successively from the form 2 installed in the rear area Q1, the preceding form 2 brought into the diameter reduced state S2 can be moved to the front area P1 through the inside of the following forms 3 in the diameter enlarged states W2, W3. A movable stage 6 of a support stand 4 has such a length as to support the forms 2, 3, thereby moving from a retracting position 4B over the rear area Q1 and the intermediate area R1 to a forward position 4F over the intermediate area R1 and the front area P1. A transfer stage 7 of the support stand 4 for supporting the form 2 in the diameter reduced state S2 is capable of reciprocating in the length direction X on the movable stage 6. Thus, work efficiency is improved by reducing stage replacement work when moving the forms 2, 3.

Description

本発明は、トンネル内に覆工コンクリート壁を打設する装置及び方法に関するものである。   The present invention relates to an apparatus and method for placing a lining concrete wall in a tunnel.

従来、トンネル内の覆工コンクリート壁の養生期間を長くして覆工コンクリート壁の品質を向上させる場合には、断面径方向に縮径するテレスコピックタイプの型枠を2組用意し、それらの型枠を交互に使用してコンクリートを打設する方法がある。下記の特許文献1に示すような場合には、例えば図7に示す工程を経る。   Conventionally, in order to improve the quality of the lining concrete wall by extending the curing period of the lining concrete wall in the tunnel, two sets of telescopic molds that reduce the diameter in the cross-sectional diameter direction are prepared. There is a method of placing concrete using alternating frames. In the case shown in Patent Document 1 below, for example, the process shown in FIG. 7 is performed.

図7(a)に示す工程においては、トンネル1内の長手方向Xで区分されて互いに隣接する三域P1,Q1,R1のうち、覆工コンクリート壁を延長していく向きである打設進行向きXF側の前域P1と打設進行向きXFに対する反対向きXB側の後域Q1との間で挟まれた中間域R1で、中間位置4Rの支持台4が設置されている。中間位置4Rの支持台4に拡径状態W3で支持された型枠3により打設室10が設けられている。この工程では、後域Q1の打設室10にコンクリート壁11が既に打設されて養生状態にある。   In the process shown in FIG. 7 (a), the casting progress is in the direction of extending the lining concrete wall among the three zones P1, Q1, R1 that are separated by the longitudinal direction X in the tunnel 1 and are adjacent to each other. The support base 4 at the intermediate position 4R is installed in the intermediate area R1 sandwiched between the front area P1 on the direction XF side and the rear area Q1 on the XB side opposite to the driving advance direction XF. The placement chamber 10 is provided by the mold 3 supported in the expanded state W3 on the support 4 at the intermediate position 4R. In this step, the concrete wall 11 has already been placed in the placement room 10 in the rear area Q1 and is in a curing state.

図7(b)に示す工程においては、図7(a)の工程後に、中間域R1の打設室10にコンクリート壁11が後域Q1ですでに打設されたコンクリート壁11と連続して打設されてその打設後に所定期間養生される。コンクリート壁11に対する型枠3の支持が不要になった段階で、中間位置4Rの支持台4は、中間域R1で拡径状態W3にある型枠3から離れて後域Q1に移動され、後退位置4Qで拡径状態W2の型枠2を支持する。   In the step shown in FIG. 7 (b), after the step of FIG. 7 (a), the concrete wall 11 is continuously placed in the placement chamber 10 in the intermediate zone R1 and the concrete wall 11 already placed in the rear zone Q1. After being placed, it is cured for a predetermined period. At the stage when the support of the formwork 3 with respect to the concrete wall 11 is no longer necessary, the support 4 at the intermediate position 4R is moved away from the formwork 3 in the expanded state W3 in the intermediate area R1 to the rear area Q1 and retracted. The mold 2 in the expanded state W2 is supported at the position 4Q.

図7(c)に示す工程においては、図7(b)の工程後に、後域Q1の型枠2の全体が後域Q1のコンクリート壁11から下方へ離間されて縮径状態S2となる。
図7(d)に示す工程においては、図7(c)の工程後に、後域Q1の支持台4が後域Q1の型枠2とともに中間域R1に移動されて、中間位置4Rで拡径状態W3にある中間域R1の型枠3の内側に縮径状態S2の型枠2が並ぶ。
In the step shown in FIG. 7C, after the step of FIG. 7B, the entire mold 2 in the rear area Q1 is separated downward from the concrete wall 11 in the rear area Q1 to be in a reduced diameter state S2.
In the step shown in FIG. 7 (d), after the step of FIG. 7 (c), the support base 4 in the rear region Q1 is moved to the intermediate region R1 together with the mold 2 in the rear region Q1, and the diameter is expanded at the intermediate position 4R. The mold 2 in the reduced diameter state S2 is arranged inside the mold 3 in the intermediate region R1 in the state W3.

図7(e)に示す工程においては、図7(d)の工程後に、中間域R1の支持台4が縮径状態S2の型枠2とともに拡径状態W3にある中間域R1の型枠3の内側を通して前域P1に移動して前進位置4Pで設置される。   In the step shown in FIG. 7 (e), after the step of FIG. 7 (d), the support 3 in the intermediate region R1 is in the expanded state W3 together with the mold 2 in the reduced state S2, and the mold 3 in the intermediate region R1. It moves to the front area P1 through the inner side of and is installed at the forward position 4P.

図7(f)に示す工程においては、図7(e)の工程後に、前域P1の型枠2が縮径状態S2から拡径状態W2になり、中間域R1の型枠3に対し前域P1の型枠2がトンネル1内の長手方向Xで並べられ、トンネル1の内周と前域P1の型枠2との間には打設室10が設けられる。   In the step shown in FIG. 7 (f), after the step of FIG. 7 (e), the mold 2 in the front region P1 is changed from the reduced diameter state S2 to the expanded diameter state W2, and the mold 3 in the intermediate region R1 is moved forward. Forms 2 in the area P1 are arranged in the longitudinal direction X in the tunnel 1, and a placement chamber 10 is provided between the inner periphery of the tunnel 1 and the formwork 2 in the front area P1.

このようにして一サイクルが終了した後は、図7(a)に示す三域である後域Q1、中間域R1及び前域P1のうち、元の中間域R1である新たな後域Q2と、元の前域P1である新たな中間域R2と、新たな中間域R2に隣接する新たな前域P2とを次の三域として、次のサイクルでコンクリート壁11の打設が同様に繰り返される。   After one cycle is completed in this way, a new rear area Q2 that is the original intermediate area R1 among the rear area Q1, the intermediate area R1, and the front area P1, which are the three areas shown in FIG. In the next cycle, the placement of the concrete wall 11 is repeated in the same way, with the new front zone P2 that is the original front zone P1 and the new front zone P2 adjacent to the new middle zone R2 as the next three zones. It is.

特開2008−308855号公報JP 2008-308855 A

前述したように、型枠2,3を支持する支持台4は、中間域R1から後域Q1に移動した後に再び中間域R1を経て前域P2に移動されるため、一サイクルで中間位置4Rと後退位置4Qと前進位置4Pとの三位置に設置される。その各位置4R,4Q,4Pへの三回の移動ごとに、支持台に架設されている風管やベルトコンベア等の掘削作業に必要な設備の盛り替え作業が必要になる。そのため、トンネル1内でコンクリート壁11を打設する作業において内径の大きい型枠2,3ほど支持台4の移動時に必要な時間と手間が増加する。   As described above, the support table 4 that supports the molds 2 and 3 is moved from the intermediate area R1 to the rear area Q1, and then again moved through the intermediate area R1 to the front area P2, so that the intermediate position 4R is moved in one cycle. And a reverse position 4Q and a forward position 4P. For each of the three movements to the respective positions 4R, 4Q, and 4P, it is necessary to replace the equipment necessary for excavation work such as the wind pipes and belt conveyors installed on the support base. Therefore, in the operation of placing the concrete wall 11 in the tunnel 1, the time and labor required for moving the support base 4 increase as the molds 2 and 3 have a larger inner diameter.

この発明は、複数の型枠を交互に使用することにより、トンネル内の覆工コンクリート壁の養生期間を長くして覆工コンクリート壁の品質を向上させる工法において、型枠移動の際の段取り替え作業を少なくして作業効率を向上させることを目的としている。   The present invention relates to a method for changing the formwork when moving a formwork in a method for improving the quality of the lining concrete wall by lengthening the curing period of the lining concrete wall in the tunnel by using a plurality of formwork alternately. The purpose is to reduce work and improve work efficiency.

後記の実施形態(図1〜4に示す第1実施形態、図5に示す第2実施形態、図6に示す第3実施形態)の図面の符号を援用して本発明を説明する。
請求項1の発明にかかるトンネル内の覆工コンクリート壁の打設装置においては、拡径状態(W2,W3)と縮径状態(S2)とを取り得る型枠(2,3)を設置する打設域(Q1,R1,P1)をトンネル(1)内の長手方向(X)で複数並べ、コンクリート打設後に縮径状態にした型枠を、拡径状態にある型枠の内側を通して、コンクリート打設進行向きに移換し得るようにした。そして、少なくとも2つの連続する打設域(Q1,R1,P1)にわたる型枠(2,3)を支持し得る長さを有し、コンクリート打設進行向き(XF)に移動し得る支持台(4)を備え、この支持台(4)上で縮径状態(S2)の型枠(2)を支持して長手方向(X)へ移動し得るようにした。
The present invention will be described with reference to the drawings of the following embodiments (the first embodiment shown in FIGS. 1 to 4, the second embodiment shown in FIG. 5, and the third embodiment shown in FIG. 6).
In the apparatus for placing a lining concrete wall in a tunnel according to the invention of claim 1, a formwork (2, 3) capable of taking an expanded state (W2, W3) and a reduced diameter state (S2) is installed. A plurality of placement areas (Q1, R1, P1) are arranged in the longitudinal direction (X) in the tunnel (1), and the formwork that has been reduced in diameter after placing concrete is passed through the inside of the formwork in an expanded state, It can be changed to the direction of concrete placement. And the support stand which has the length which can support the formwork (2, 3) over at least 2 continuous placement area (Q1, R1, P1), and can move to concrete placement progress direction (XF) ( 4), and the mold (2) in the reduced diameter state (S2) is supported on the support base (4) so as to be movable in the longitudinal direction (X).

例えば第1,2実施形態で示すように、前記複数の打設域は、トンネル(1)内の長手方向(X)で区分されて互いに並ぶ三域のうち、コンクリート打設進行向き(XF)側の前域(P1)と、コンクリート打設進行向き(XF)に対する反対向き(XB)側の後域(Q1)と、その前域(P1)と後域(Q1)との間で挟まれた中間域(R1)であって、前記支持台(4)は、後域(Q1)と中間域(R1)とを含む後退位置(4B)から、中間域(R1)と前域(P1)とを含む前進位置(4F)に移動し得る。   For example, as shown in the first and second embodiments, the plurality of placement areas are divided in the longitudinal direction (X) in the tunnel (1), and the concrete placement progress direction (XF) among the three areas arranged side by side. It is sandwiched between the front area (P1) on the side, the rear area (Q1) on the opposite side (XB) to the concrete placement direction (XF), and the front area (P1) and the rear area (Q1) In the intermediate region (R1), the support (4) is moved from the retracted position (4B) including the rear region (Q1) and the intermediate region (R1) to the intermediate region (R1) and the front region (P1). Can be moved to the forward position (4F).

また、例えば第3実施形態で示すように、前記複数の打設域は、トンネル(1)内の長手方向(X)で区分されて互いに並ぶ三域のうち、コンクリート打設進行向き(XF)側の前域(P1)と、コンクリート打設進行向き(XF)に対する反対向き(XB)側の後域(Q1)と、その前域(P1)と後域(Q1)との間で挟まれた中間域(R1)であって、前記支持台(4)は、後域(Q1)と中間域(R1)とを含む後退位置(4B)から、後域(Q1)と中間域(R1)と前域(P1)とを含む前進位置(4F)に移動し得る。   Further, as shown in the third embodiment, for example, the plurality of placement areas are divided in the longitudinal direction (X) in the tunnel (1) and out of the three areas aligned with each other, the concrete placement progress direction (XF) It is sandwiched between the front area (P1) on the side, the rear area (Q1) on the opposite side (XB) to the concrete placement direction (XF), and the front area (P1) and the rear area (Q1) In the intermediate region (R1), the support base (4) is moved from the retracted position (4B) including the rear region (Q1) and the intermediate region (R1) to the rear region (Q1) and the intermediate region (R1). And the forward position (4F) including the front area (P1).

請求項1の発明では、少なくとも2つの連続する打設域(Q1,R1,P1)にわたる型枠(2,3)を支持し得る長さを有する支持台(4)を備えたので、この支持台(4)上で縮径状態(S2)の型枠(2)を支持して長手方向(X)へ移動させることができる。従って、トンネル(1)内でコンクリート壁(11)を打設する作業時に支持台(4)を移動させる方向をコンクリート打設進行向き(XF)だけにすることができる。   In the invention of claim 1, since the support base (4) having a length capable of supporting the formwork (2, 3) extending over at least two continuous placement areas (Q1, R1, P1) is provided, this support is provided. The mold (2) in the reduced diameter state (S2) can be supported on the table (4) and moved in the longitudinal direction (X). Therefore, the direction in which the support base (4) is moved during the operation of placing the concrete wall (11) in the tunnel (1) can be set to the concrete placement direction (XF) only.

例えば、前記複数の打設域が、トンネル(1)内の長手方向(X)で区分されて互いに並ぶ三域のうち、コンクリート打設進行向き(XF)側の前域(P1)と、コンクリート打設進行向き(XF)に対する反対向き(XB)側の後域(Q1)と、その前域(P1)と後域(Q1)との間で挟まれた中間域(R1)である場合、一サイクルにおいて支持台(4)は、後域(Q1)と中間域(R1)とを含む後退位置(4B)と、中間域(R1)と前域(P1)とを含む前進位置(4F)、または、後域(Q1)と中間域(R1)と前域(P1)とを含む前進位置(4F)との二位置に設置されるだけであるため、従来の三位置(中間位置4R、後退位置4B、前進位置4P)への支持台(4)の設置と比較して、トンネル(1)内でコンクリート壁(11)を打設する作業時に支持台(4)を移動させる回数を一回分軽減することができる。   For example, among the three zones in which the plurality of placement zones are divided by the longitudinal direction (X) in the tunnel (1) and are lined up with each other, the front zone (P1) on the concrete placement direction (XF) side and the concrete When it is the rear area (Q1) on the opposite side (XB) side to the driving direction (XF) and the intermediate area (R1) sandwiched between the front area (P1) and the rear area (Q1), In one cycle, the support base (4) includes a backward position (4B) including the rear area (Q1) and the intermediate area (R1), and an advanced position (4F) including the intermediate area (R1) and the front area (P1). Or the conventional three positions (intermediate position 4R, since it is only installed in two positions of the forward position (4F) including the rear area (Q1), the intermediate area (R1) and the front area (P1). Compared with the installation of the support base (4) at the backward position 4B and the forward position 4P) Support table bets wall (11) during operation of pouring the number of times the moving (4) can be reduced dose.

請求項1の発明を前提とする請求項2の発明において、前記支持台(4)は、コンクリート打設進行向き(XF)に移動し得る可動台(6)と、型枠(2)を支持して可動台(6)上で長手方向(X)へ移動し得る移換台(7)とを備えている。請求項2の発明では、移換台(7)が可動台(6)とともに移動するとともに可動台(6)上で長手方向(X)へ移動し得るため、可動台(6)上で移換台(7)により型枠(2)を容易に移動させることができる。   In the invention of claim 2 premised on the invention of claim 1, the support base (4) supports a movable base (6) capable of moving in a concrete pouring direction (XF) and a formwork (2). And a transfer table (7) that can move in the longitudinal direction (X) on the movable table (6). In the invention of claim 2, since the transfer table (7) moves together with the movable table (6) and can move in the longitudinal direction (X) on the movable table (6), the transfer table (7) is transferred on the movable table (6). The formwork (2) can be easily moved by the table (7).

請求項3の発明にかかるトンネル内の覆工コンクリート壁の打設方法においては、トンネル(1)内の長手方向(X)で区分されて並ぶ連続する三域(Q1,R1,P1)のうち、コンクリート打設進行向き(XF)に対する反対向き(XB)側の後域(Q1)と、後域(Q1)に隣接する中間域(R1)とにわたり設置された支持台(4)の上方で、後域(Q1)に設置された型枠(2)と中間域(R1)に設置された型枠(3)とをトンネル(1)内の長手方向(X)で互いに並べ、拡径された後域(Q1)の型枠(2)により設けた打設室(10)にコンクリート壁(11)を打設した後に、拡径された中間域(R1)の型枠(3)により設けた打設室(10)にコンクリート壁(11)を打設するとともに養生する間に、コンクリート壁(11)の養生を終えた後域(Q1)の型枠(2)を縮径させて、拡径された中間域(R1)の型枠(3)の内側を通して支持台(4)上で前域(P1)の方向に移換し、かつ、支持台(4)を前域(P1)の方向に移動する。   In the method of placing the lining concrete wall in the tunnel according to the invention of claim 3, among the three continuous areas (Q1, R1, P1) that are divided and arranged in the longitudinal direction (X) in the tunnel (1) Above the support base (4) installed over the rear area (Q1) on the opposite side (XB) side to the concrete placement direction (XF) and the intermediate area (R1) adjacent to the rear area (Q1) The formwork (2) installed in the rear area (Q1) and the formwork (3) installed in the middle area (R1) are aligned with each other in the longitudinal direction (X) in the tunnel (1), and the diameter is increased. After the concrete wall (11) is placed in the placement chamber (10) provided by the mold (2) in the rear area (Q1), the diameter is increased by the mold (3) in the intermediate area (R1). While placing the concrete wall (11) in the casting chamber (10) and curing, After finishing the curing of the wall (11), the mold (2) in the rear area (Q1) is reduced in diameter, and is passed through the inside of the mold (3) in the enlarged intermediate area (R1) on the support base (4). Then, the direction is changed to the direction of the front area (P1), and the support base (4) is moved to the direction of the front area (P1).

請求項3の発明では、一サイクルにおいて支持台(4)は、後域(Q1)と中間域(R1)とを含む後退位置(4B)と、中間域(R1)と前域(P1)とを含む前進位置(4F)、または、後域(Q1)と中間域(R1)と前域(P1)とを含む前進位置(4F)との二位置に設置されるだけであるため、従来の三位置(中間位置4R、後退位置4B、前進位置4P)への支持台(4)の設置と比較して、トンネル(1)内でコンクリート壁(11)を打設する作業時に支持台(4)を移動させる回数を一回分軽減することができる。   In the invention of claim 3, in one cycle, the support base (4) includes a rearward position (4B) including a rear region (Q1) and an intermediate region (R1), an intermediate region (R1), and a front region (P1). Or the forward position (4F) including the rear area (Q1), the intermediate area (R1) and the front area (P1). Compared with the installation of the support base (4) at the three positions (intermediate position 4R, reverse position 4B, forward position 4P), the support base (4) during the operation of placing the concrete wall (11) in the tunnel (1) ) Can be reduced by one time.

本発明は、複数の型枠(2,3)を交互に使用することにより、トンネル(1)内の覆工コンクリート壁の養生期間を長くして覆工コンクリート壁の品質を向上させる場合に、型枠(2,3)の移動の際の段取り替え作業を少なくして作業効率を向上させることができる。   The present invention, when alternately using a plurality of formwork (2, 3), to improve the quality of the lining concrete wall by extending the curing period of the lining concrete wall in the tunnel (1), It is possible to improve the work efficiency by reducing the setup change work when moving the formwork (2, 3).

(a)〜(f)は後記の第1実施形態におけるトンネル内の覆工コンクリート壁の打設方法を示す工程図である。(A)-(f) is process drawing which shows the placement method of the lining concrete wall in the tunnel in 1st Embodiment mentioned later. (a)は図1(a)または図5(a)または図6(a)のA1−A1線断面図であり、(b)は図1(a)または図5(a)または図6(a)のA2−A2線断面図である。(A) is the A1-A1 line sectional view of Drawing 1 (a), Drawing 5 (a), or Drawing 6 (a), and (b) is Drawing 1 (a), Drawing 5 (a), or Drawing 6 ( It is A2-A2 sectional view taken on the line of a). (a)は図1(b)または図5(b)または図6(b)のB1−B1線断面図であり、(b)は図1(c)または図5(c)または図6(c)のB2−B2線断面図である。(A) is a sectional view taken along line B1-B1 of FIG. 1 (b), FIG. 5 (b) or FIG. 6 (b), and (b) is FIG. 1 (c), FIG. 5 (c) or FIG. It is B2-B2 sectional view taken on the line of c). (a)は図1(d)または図5(d)または図6(d)のC1−C1線断面図であり、(b)は図1(e)または図5(e)または図6(e)のC2−C2線断面図である。(A) is a sectional view taken along line C1-C1 of FIG. 1 (d), FIG. 5 (d) or FIG. 6 (d), and (b) is FIG. 1 (e), FIG. 5 (e) or FIG. It is the C2-C2 sectional view taken on the line of e). (a)〜(f)は後記の第2実施形態におけるトンネル内の覆工コンクリート壁の打設方法を示す工程図である。(A)-(f) is process drawing which shows the placement method of the lining concrete wall in the tunnel in 2nd Embodiment mentioned later. (a)〜(f)は後記の第3実施形態におけるトンネル内の覆工コンクリート壁の打設方法を示す工程図である。(A)-(f) is process drawing which shows the placement method of the lining concrete wall in the tunnel in 3rd Embodiment mentioned later. (a)〜(f)は従来におけるトンネル内の覆工コンクリート壁の打設方法を示す工程図である。(A)-(f) is process drawing which shows the placement method of the lining concrete wall in the conventional tunnel.

以下、本発明の第1実施形態にかかるトンネル内の覆工コンクリート壁の打設装置及び打設方法について図1〜4を参照して説明する。
図1(a)及び図2(a)(b)に示す打設装置は、トンネル1内の長手方向Xで並べられた両型枠2,3の下方に設置された支持台4を備えている。支持台4は、長手方向Xに対し直交する幅方向Yの両側に配設された両レール5に沿って長手方向Xへ移動し得る可動台6と、可動台6とともに移動して可動台6上で長手方向Xへ往復移動し得る移換台7とを備えている。型枠2,3は、トンネル1内の天井部に面して配設された天井分割枠2a,3aと、天井分割枠2a,3aの幅方向Yの両側に連結された両側分割枠2b,3bと、この両側分割枠2b,3bの下端部に連結された下端分割枠2c,3cとを有している。それらの分割枠2a,3a、2b,3b、2c,3cは、トンネル1の内周に沿ってアーチ状に並べられている。可動台6における長手方向寸法は互いに並設した両型枠2,3における長手方向寸法より長く設けられ、可動台6の長手方向Xの両側は両型枠2,3より長手方向Xへ突出している。なお、トンネル1内には風管8とコンベヤ9とが長手方向Xに延設されている。
Hereinafter, a placing apparatus and a placing method for a lining concrete wall in a tunnel according to a first embodiment of the present invention will be described with reference to FIGS.
The placement device shown in FIGS. 1 (a) and 2 (a) (b) includes a support base 4 installed below both molds 2 and 3 arranged in the longitudinal direction X in the tunnel 1. Yes. The support base 4 is movable with the movable base 6 along the rails 5 arranged on both sides of the width direction Y orthogonal to the longitudinal direction X and the movable base 6. A transfer table 7 capable of reciprocating in the longitudinal direction X is provided. The mold frames 2 and 3 are divided into ceiling division frames 2a and 3a arranged facing the ceiling portion in the tunnel 1, and both side division frames 2b connected to both sides in the width direction Y of the ceiling division frames 2a and 3a. 3b and lower end split frames 2c and 3c connected to the lower ends of both side split frames 2b and 3b. These divided frames 2 a, 3 a, 2 b, 3 b, 2 c, 3 c are arranged in an arch shape along the inner periphery of the tunnel 1. The longitudinal dimension of the movable table 6 is longer than the longitudinal dimension of the two mold frames 2 and 3 arranged side by side, and both sides of the movable table 6 in the longitudinal direction X protrude from the mold frames 2 and 3 in the longitudinal direction X. Yes. In the tunnel 1, a wind tube 8 and a conveyor 9 are extended in the longitudinal direction X.

次に、打設装置の作用(打設方法)について説明する。
図1(a)に示す工程においては、トンネル1内の長手方向Xで区分されて互いに並ぶ三域P1,Q1,R1(打設域)のうち、覆工コンクリート壁を延長する向きである打設進行向きXF側の前域P1と打設進行向きXFに対する反対向きXB側の後域Q1との間で挟まれた中間域R1とその後域Q1とにわたり支持台4が後退位置4Bで設置されている。支持台4の上方には、後域Q1に設置された型枠2と中間域R1に設置された型枠3とがそれぞれ拡径状態W2,W3でトンネル1内の長手方向Xで互いに並べられている。この工程では後域Q1の打設室10にコンクリート壁11が既に打設されて養生状態にある。
Next, the operation (placement method) of the placement apparatus will be described.
In the process shown in FIG. 1 (a), of the three zones P1, Q1, and R1 (placed zones) that are separated by the longitudinal direction X in the tunnel 1 and are lined up with each other, it is a direction that extends the lining concrete wall. The support 4 is installed at the retreat position 4B across the intermediate region R1 and the rear region Q1 sandwiched between the front region P1 on the installation progress direction XF side and the rear region Q1 on the XB side opposite to the placement progress direction XF. ing. Above the support 4, the mold 2 installed in the rear area Q1 and the mold 3 installed in the intermediate area R1 are arranged in the longitudinal direction X in the tunnel 1 in the expanded diameter states W2 and W3, respectively. ing. In this step, the concrete wall 11 has already been placed in the placement chamber 10 in the rear area Q1 and is in a curing state.

図1(a)及び図2(a)に示すように、後域Q1では、型枠2の天井分割枠2aが移換台7に対し非支持状態にあり、型枠2の両側分割枠2bが各ジャッキ6a,6bにより可動台6に支持され、型枠2の両下端分割枠2cがトンネル1内の床部に固定されている。トンネル1の内周と後域Q1の型枠2とにより設けられた打設室10には既にコンクリートが打設されており、自立する強度発現後にさらに強度と耐久性を向上させるために、型枠内養生をしている状態である。   As shown in FIGS. 1 (a) and 2 (a), in the rear area Q1, the ceiling division frame 2a of the mold 2 is in an unsupported state with respect to the transfer table 7, and both side division frames 2b of the mold 2 are provided. Is supported by the movable table 6 by the jacks 6a and 6b, and both lower end division frames 2c of the mold 2 are fixed to the floor in the tunnel 1. Concrete has already been cast in the casting chamber 10 provided by the inner periphery of the tunnel 1 and the mold 2 in the rear area Q1, and in order to further improve the strength and durability after the self-supporting strength development, It is in a state of being cured within the frame.

図1(a)及び図2(b)に示すように、中間域R1では、型枠3の天井分割枠3aが両ジャッキ7aにより移換台7に支持され、型枠3の両側分割枠3bが両シリンダ7bにより移換台7に支持されているとともに各ジャッキ6a,6bにより可動台6に支持され、型枠3の両下端分割枠3cがトンネル1内の床部に固定されている。図2(b)の状態では、まだ、トンネル1の内周と中間域R1の型枠3とにより設けられた打設室10に中間域R1のコンクリート壁11が打設されていないが、移換台7で天井分割枠3aを支持している状態で打設室10にコンクリート壁11を打設し、自立強度が発現する所定養生期間その状態で養生をする。   As shown in FIGS. 1 (a) and 2 (b), in the intermediate region R1, the ceiling division frame 3a of the mold 3 is supported by the transfer table 7 by both jacks 7a, and the both-side division frames 3b of the mold 3 are supported. Is supported on the transfer table 7 by both cylinders 7b and supported by the movable table 6 by the jacks 6a and 6b, and both lower end split frames 3c of the mold 3 are fixed to the floor portion in the tunnel 1. In the state of FIG. 2 (b), the concrete wall 11 of the intermediate zone R1 is not yet placed in the placement chamber 10 provided by the inner periphery of the tunnel 1 and the mold 3 of the intermediate zone R1. The concrete wall 11 is placed in the placement chamber 10 while the ceiling dividing frame 3a is supported by the switchboard 7, and is cured in that state for a predetermined curing period in which the self-supporting strength is developed.

次の工程である図1(b)の状態では、コンクリート壁11の自立強度が発現した中間域R1の天井分割枠3aを支持している両ジャッキ7aを取り外した後、後域Q1と中間域R1とにわたり後退位置4Bで設置された可動台6の上方で、移換台7のみが中間域R1から後域Q1へ後退する。   In the state of FIG. 1B, which is the next step, after removing both jacks 7a supporting the ceiling dividing frame 3a of the intermediate region R1 where the self-supporting strength of the concrete wall 11 is expressed, the rear region Q1 and the intermediate region are removed. Above the movable table 6 installed at the retreat position 4B across R1, only the transfer table 7 retreats from the intermediate region R1 to the rear region Q1.

図1(c)に示す工程において、後域Q1では、図3(b)に示すように、図1(b)の工程後に、型枠2の両側分割枠2bと可動台6との間の各ジャッキ6a,6bが取り外され、型枠2の両下端分割枠2cがトンネル1内の床部から取り外されて両側分割枠2bに対し上方へ屈曲されてシリンダ12により保持され、型枠2の天井分割枠2aが両ジャッキ7aにより移換台7に支持されるとともに両側分割枠2bが両シリンダ7bにより移換台7に支持されながら下動する。そのため、後域Q1の型枠2の全体が後域Q1のコンクリート壁11から下方へスペース13をあけて離間して縮径状態S2となる。この縮径状態S2で両側分割枠2bと可動台6との間の各ジャッキ6a,6bが取り外される。   In the process shown in FIG. 1 (c), in the rear area Q1, as shown in FIG. 3 (b), after the process of FIG. The jacks 6a and 6b are removed, and the lower end split frames 2c of the mold 2 are removed from the floor in the tunnel 1, bent upward with respect to the split frames 2b and held by the cylinder 12, and The ceiling division frame 2a is supported on the transfer table 7 by both jacks 7a, and the both-side division frame 2b moves downward while being supported on the transfer table 7 by both cylinders 7b. For this reason, the entire mold 2 in the rear area Q1 is spaced apart from the concrete wall 11 in the rear area Q1 with a space 13 downward to be in a reduced diameter state S2. In this reduced diameter state S2, the jacks 6a, 6b between the both-side divided frame 2b and the movable base 6 are removed.

図1(d)に示す工程においては、図1(c)の工程後に、支持台4の可動台6が移換台7及び後域Q1の型枠2とともに後域Q1及び中間域R1から中間域R1と前域P1とにわたり移動されて前進位置4Fで設置される。中間域R1では、図4(a)に示すように、拡径状態W3にある中間域R1の型枠3の内側に縮径状態S2の型枠2が並ぶ。   In the process shown in FIG. 1 (d), after the process of FIG. 1 (c), the movable base 6 of the support base 4 is intermediate from the rear area Q1 and the intermediate area R1 together with the transfer base 7 and the mold 2 in the rear area Q1. It is moved over the region R1 and the front region P1 and installed at the forward position 4F. In the intermediate region R1, as shown in FIG. 4A, the mold 2 in the reduced diameter state S2 is arranged inside the mold 3 in the intermediate region R1 in the expanded diameter state W3.

図1(e)に示す工程においては、図1(d)の工程後に、中間域R1と前域P1とにわたり前進位置4Fで設置された可動台6の上方で、縮径状態S2の型枠2が拡径状態W3にある中間域R1の型枠3の内側を通して移換台7に載置された状態で前域P1に移換される。前域P1では、図4(b)に示すように、縮径状態S2の型枠2が前域P1の型枠2としてトンネル1の内周に対しスペース14をあけて対向する。   In the step shown in FIG. 1 (e), after the step in FIG. 1 (d), the formwork in the reduced diameter state S2 above the movable platform 6 installed at the forward position 4F across the intermediate zone R1 and the front zone P1. 2 is transferred to the front area P1 while being placed on the transfer table 7 through the inside of the mold 3 in the intermediate area R1 in the expanded diameter state W3. In the front region P1, as shown in FIG. 4B, the mold 2 in the reduced diameter state S2 faces the inner periphery of the tunnel 1 as a mold 2 in the front region P1 with a space 14 therebetween.

図1(f)に示す工程においては、図1(e)の工程後に、前域P1の型枠2が移換台7に対し図2(a)の状態と同様に縮径状態S2から拡径状態W2になり、中間域R1と前域P1とにわたり前進位置4Fで設置された支持台4の上方で、中間域R1の型枠3に対し前域P1の型枠2がトンネル1内の長手方向Xで並べられる。トンネル1の内周と前域P1の型枠2との間には打設室10が設けられる。   In the step shown in FIG. 1 (f), after the step of FIG. 1 (e), the mold 2 in the front region P1 is expanded from the reduced diameter state S2 to the transfer table 7 in the same manner as in the state of FIG. 2 (a). The mold 2 in the front region P1 is located in the tunnel 1 with respect to the mold 3 in the intermediate region R1 above the support 4 that is in the radial state W2 and is installed at the forward position 4F across the intermediate region R1 and the front region P1. They are arranged in the longitudinal direction X. A placement chamber 10 is provided between the inner periphery of the tunnel 1 and the mold 2 in the front area P1.

このようにして一サイクルが終了した後は、図1(a)に示す三域である後域Q1、中間域R1及び前域P1のうち、元の中間域R1である新たな後域Q2と、元の前域P1である新たな中間域R2と、新たな中間域R2に隣接する新たな前域P2とを次の三域(打設域)として、次のサイクルでコンクリート壁11の打設が同様に繰り返される。   After one cycle is completed in this way, a new rear area Q2 that is the original intermediate area R1 among the rear area Q1, the intermediate area R1, and the front area P1, which are the three areas shown in FIG. The new intermediate area R2 which is the original front area P1 and the new front area P2 adjacent to the new intermediate area R2 are set as the next three areas (placed areas), and the concrete wall 11 is driven in the next cycle. The setting is repeated in the same way.

図5(a)〜(f)に示す第2実施形態においては、第1実施形態と比較して、支持台4の可動台6を後域Q1及び中間域R1から中間域R1と前域P1とにわたり移動させて設置するとともに、後域Q1で設置されてコンクリート壁11の養生を終えた型枠2を支持台4の移換台7に設置した状態で中間域R1の型枠3の内側を通して前域P1に移換する手順を変更している。すなわち、図5(d)に示す工程においては、図5(c)の工程後に、まず、後域Q1と中間域R1とにわたり後退位置4Bで設置された可動台6の上方で、縮径状態S2の型枠2を載置した移換台7が拡径状態W3にある中間域R1の型枠3の内側に移換され、中間域R1で拡径状態W3にある型枠3の内側に縮径状態S2の型枠2が並ぶ。次に、図5(e)に示すように、支持台4の可動台6が移換台7及び後域Q1の型枠2とともに後域Q1及び中間域R1から中間域R1と前域P1とにわたり移動されて前進位置4Fで設置され、縮径状態S2の型枠2が前域P1に移換される。   In the second embodiment shown in FIGS. 5A to 5F, the movable base 6 of the support base 4 is moved from the rear area Q1 and the intermediate area R1 to the intermediate area R1 and the front area P1 as compared with the first embodiment. The mold 2 that has been installed in the rear area Q1 and has finished curing the concrete wall 11 is installed on the transfer table 7 of the support base 4, and the inside of the mold 3 in the intermediate area R1. The procedure for switching to the front area P1 is changed. That is, in the step shown in FIG. 5 (d), after the step shown in FIG. 5 (c), first, the diameter-reduced state is above the movable table 6 installed at the retracted position 4B across the rear region Q1 and the intermediate region R1. The transfer table 7 on which the mold 2 of S2 is placed is transferred to the inside of the mold 3 in the intermediate area R1 in the expanded diameter state W3, and inside the mold 3 in the expanded diameter W3 in the intermediate area R1. The molds 2 in the reduced diameter state S2 are arranged. Next, as shown in FIG. 5 (e), the movable table 6 of the support table 4 is moved from the rear region Q1 and the intermediate region R1 to the intermediate region R1 and the front region P1 together with the transfer table 7 and the mold 2 of the rear region Q1. And the mold 2 in the reduced diameter state S2 is transferred to the front region P1.

また、図6(a)〜(f)に示す第3実施形態においては、支持台4の可動台6における長手方向Xの長さを第1実施形態の可動台6よりもさらに1打設域分長くしている。図6(a)に示す工程においては、可動台6が後域Q1よりさらに1打設域分後方に延設された状態で後域Q1及び中間域R1を含む後退位置4Bで設置される。図6(b)に示す工程においては、可動台6が後域Q1と中間域R1と前域P1とにわたる前進位置4Fに移動設置され、その可動台6上で移換台7のみが中間域R1から後域Q1へ後退する。図6(c)(d)(e)(f)に示す工程においては、可動台6が前進位置4Fに設置されたままの状態で、移換台7のみが第1実施形態において図1(c)(d)(e)(f)に示す工程と同様に移動する。従って、前進位置4Fにある可動台6を移動させずに、移換台7に支持した型枠2を後域Q1から前域P1まで移動させることができる。   Moreover, in 3rd Embodiment shown to Fig.6 (a)-(f), the length of the longitudinal direction X in the movable stand 6 of the support stand 4 is further set | placed 1 area | region than the movable stand 6 of 1st Embodiment. It's a minute longer. In the process shown in FIG. 6 (a), the movable platform 6 is installed at the retreat position 4B including the rear area Q1 and the intermediate area R1 in a state where the movable base 6 extends further rearward by one placement area from the rear area Q1. In the step shown in FIG. 6B, the movable table 6 is moved and installed at the forward position 4F extending over the rear area Q1, the intermediate area R1, and the front area P1, and only the transfer table 7 is located on the movable table 6 in the intermediate area. Retreat from R1 to rear area Q1. In the steps shown in FIGS. 6C, 6D, 6E, and 6F, only the transfer table 7 is the same as that shown in FIG. c) Move in the same manner as shown in steps (d), (e), and (f). Therefore, the mold 2 supported by the transfer table 7 can be moved from the rear area Q1 to the front area P1 without moving the movable table 6 at the forward movement position 4F.

本実施形態は下記の効果を有する。
支持台4上で縮径状態S2の型枠2を支持して長手方向Xへ往復移動させることができるので、トンネル1内でコンクリート壁11を打設する作業時に支持台4を移動させる方向を前方だけにすることができる。
This embodiment has the following effects.
Since the mold 2 in the reduced diameter state S2 is supported on the support base 4 and can be reciprocated in the longitudinal direction X, the direction in which the support base 4 is moved during the operation of placing the concrete wall 11 in the tunnel 1 is determined. Can only be forward.

すなわち、前述した一サイクルにおいて支持台4の可動台6が後域Q1から中間域R1にわたる後退位置4Bと中間域R1から前域P1にわたる前進位置4Fとの二位置に設置されるだけであるため、従来と比較して、トンネル1内でコンクリート壁11を打設する作業時に支持台4を移動させる回数を一回分軽減することができる。そのため、支持台4の移動に際し、支持台4に架設された設備の盛り替え作業として必要な時間と手間を軽減することができる。従って、トンネル1内にコンクリート壁11を打設する工程を簡略化して作業効率を向上させることができる。   That is, the movable table 6 of the support table 4 is only installed at two positions, that is, the retracted position 4B extending from the rear area Q1 to the intermediate area R1 and the forward position 4F extending from the intermediate area R1 to the front area P1 in one cycle described above. Compared with the prior art, the number of times the support 4 is moved during the operation of placing the concrete wall 11 in the tunnel 1 can be reduced by one. Therefore, when the support base 4 is moved, the time and labor required for the replacement work of the equipment installed on the support base 4 can be reduced. Therefore, the process of placing the concrete wall 11 in the tunnel 1 can be simplified and work efficiency can be improved.

前記実施形態以外にも例えば下記のように構成してもよい。
・ 支持台4において、移換台7を省略し、型枠2に設置した車輪が可動台6上を直接移動する構成にしてもよい。また、可動台6上で型枠2を前進位置と後退位置との二位置で直接組み付けてもよい。
For example, the following embodiment may be configured as follows.
-In the support stand 4, the transfer stand 7 may be abbreviate | omitted and the wheel installed in the formwork 2 may be set as the structure which moves on the movable stand 6 directly. Alternatively, the mold 2 may be directly assembled on the movable platform 6 at two positions, ie, a forward position and a backward position.

・ 支持台4の長さは、2組の型枠2,3の全長より若干短くても、支持台4を一定位置に設置したままで型枠2,3を後域Q1から前域P1まで移動設置できる長さであれば、本発明における効果は変わるものではない。さらに、本実施例では型枠2,3を2組使用して三域(後域Q1、中間域R1及び前域P1)の覆工コンクリートを打設する場合を例示したが、3組の型枠を使用して四域の覆工コンクリートを打設する場合や、4組以上の型枠を使用する場合でも、それに適した長さの支持台を使用することで、同様の効果を発揮できることは言うまでもない。また、本発明の効果として養生期間を長くする工法での作業効率の向上を謳っているが、単一のセントルを使用した場合と養生期間を同じにすれば、急速施工に対応できる技術であると言うこともできる。   Even if the length of the support base 4 is slightly shorter than the total length of the two sets of molds 2 and 3, the molds 2 and 3 can be moved from the rear area Q1 to the front area P1 while the support base 4 is installed at a fixed position. As long as it can be moved and installed, the effect of the present invention does not change. Further, in this embodiment, the case where three sets of molds 2 and 3 are used to lay concrete lining in three regions (the rear region Q1, the intermediate region R1 and the front region P1) is illustrated. The same effect can be achieved by using a support base with a suitable length even when using four frames of lining concrete using a frame or when using four or more sets of formwork. Needless to say. In addition, as an effect of the present invention, the improvement of work efficiency in the construction method that lengthens the curing period is sought, but if the curing period is the same as when a single centle is used, it is a technique that can cope with rapid construction. It can also be said.

1…トンネル、2…型枠、3…型枠、W2,W3…型枠の拡径状態、S2…型枠の縮径状態、4…支持台、4F…支持台の前進位置、4B…支持台の後退位置、6…支持台の可動台、7…支持台の移換台、10…コンクリート打設室、11…コンクリート壁、Q1…後域(打設域)、R1…中間域(打設域)、P1…前域(打設域)、X…長手方向、XF…打設進行向き、XB…打設進行向きに対する反対向き。
DESCRIPTION OF SYMBOLS 1 ... Tunnel, 2 ... Formwork, 3 ... Formwork, W2, W3 ... Diameter expansion state of mold, S2 ... Diameter reduction state of formwork, 4 ... Support stand, 4F ... Advance position of support stand, 4B ... Support Back position of base, 6 ... movable base of support base, 7 ... transfer base of support base, 10 ... concrete placement room, 11 ... concrete wall, Q1 ... rear area (placement area), R1 ... middle area (placement) Installation area), P1... Front area (placement area), X... Longitudinal direction, XF...

Claims (3)

拡径状態と縮径状態とを取り得る型枠を設置する打設域をトンネル内の長手方向で複数並べ、コンクリート打設後に縮径状態にした型枠を、拡径状態にある型枠の内側を通して、コンクリート打設進行向きに移換し得るようにしたトンネル内の覆工コンクリート壁の打設装置において、
少なくとも2つの連続する打設域にわたる型枠を支持し得る長さを有し、コンクリート打設進行向きに移動し得る支持台を備え、
この支持台上で縮径状態の型枠を支持して長手方向へ移動し得るようにしたことを特徴とするトンネル内の覆工コンクリート壁の打設装置。
Arrange a plurality of placement areas in the tunnel in the longitudinal direction to install the formwork that can take the expanded diameter state and the reduced diameter state. In the lining concrete wall casting device in the tunnel, which can be transferred to the concrete casting direction through the inside,
A support base having a length capable of supporting the formwork over at least two consecutive placement areas and capable of moving in the direction of concrete placement;
An apparatus for placing a lining concrete wall in a tunnel, characterized in that the reduced-diameter formwork is supported on the support stand so as to be movable in the longitudinal direction.
前記支持台は、コンクリート打設進行向きに移動し得る可動台と、型枠を支持して可動台上で長手方向へ移動し得る移換台とを備えていることを特徴とする請求項1に記載のトンネル内の覆工コンクリート壁の打設装置。   The said support stand is provided with the movable stand which can move to concrete pouring progress direction, and the transfer stand which can support a formwork and can move to a longitudinal direction on a movable stand. Equipment for lining concrete walls in tunnels as described in 1. トンネル内の長手方向で区分されて並ぶ連続する三域のうち、コンクリート打設進行向きに対する反対向き側の後域と、後域に隣接する中間域とにわたり設置された支持台の上方で、後域に設置された型枠と中間域に設置された型枠とをトンネル内の長手方向で互いに並べ、
拡径された後域の型枠により設けた打設室にコンクリート壁を打設した後に、拡径された中間域の型枠により設けた打設室にコンクリート壁を打設するとともに養生する間に、コンクリート壁の養生を終えた後域の型枠を縮径させて、拡径された中間域の型枠の内側を通して支持台上で前域方向に移換し、かつ、支持台を前域方向に移動する
ことを特徴とするトンネル内の覆工コンクリート壁の打設方法。
Of the three consecutive areas that are separated and aligned in the longitudinal direction in the tunnel, the rear is located above the support base installed across the rear area on the opposite side to the concrete placement direction and the intermediate area adjacent to the rear area. The formwork installed in the area and the formwork installed in the middle area are aligned with each other in the longitudinal direction in the tunnel,
After placing the concrete wall in the casting room provided by the mold of the expanded rear area, and then placing the concrete wall in the casting room provided by the mold of the enlarged intermediate area and curing Next, after finishing the curing of the concrete wall, the rear formwork is reduced in diameter, transferred to the front area on the support base through the inside of the enlarged intermediate area formwork, and the support base is moved forward. A method of placing a lining concrete wall in a tunnel, characterized by moving in the region direction.
JP2012219444A 2012-10-01 2012-10-01 Installation device and installation method for lining concrete wall within tunnel Pending JP2014070459A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016030967A (en) * 2014-07-29 2016-03-07 鹿島建設株式会社 Framework device of lining concrete and construction method of lining concrete
JP2020122298A (en) * 2019-01-29 2020-08-13 株式会社奥村組 Formwork for tunnel lining
JP2020122299A (en) * 2019-01-29 2020-08-13 株式会社奥村組 Formwork for tunnel lining

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003176697A (en) * 2001-12-10 2003-06-27 Minoru Yamamoto Tunnel lining method and lining device for mountain tunneling method
JP2008308855A (en) * 2007-06-13 2008-12-25 Ohbayashi Corp Construction method for lining concrete, and lining concrete structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003176697A (en) * 2001-12-10 2003-06-27 Minoru Yamamoto Tunnel lining method and lining device for mountain tunneling method
JP2008308855A (en) * 2007-06-13 2008-12-25 Ohbayashi Corp Construction method for lining concrete, and lining concrete structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016030967A (en) * 2014-07-29 2016-03-07 鹿島建設株式会社 Framework device of lining concrete and construction method of lining concrete
JP2020122298A (en) * 2019-01-29 2020-08-13 株式会社奥村組 Formwork for tunnel lining
JP2020122299A (en) * 2019-01-29 2020-08-13 株式会社奥村組 Formwork for tunnel lining

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