JP2014029468A - Image forming system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an image forming system with high productivity configured to perform foil transfer processing in an automatic and continuous process with high quality and high accuracy, even when displacement occurs in a sheet position or a predetermined positive toner image.SOLUTION: An image forming device transfers a negative image on a sheet to be discarded, and transfers all toner images on a sheet Pp. A positive toner image 520 on the sheet Pp is formed by enlarging only a range of a predetermined contour region, as compared with a foil image 504a to be transferred on the toner image 520. The foil transfer device uses a first heating transfer part to transfer an unnecessary foil of a foil layer in a foil sheet 500 onto a negative image on the sheet to be discarded, then uses a second heating transfer part to transfer the remaining foil image 504a on the foil sheet 500 onto a positive image on the sheet Pp. A margin V1 is formed only in the region of an enlarged part 520a of the enlarged positive toner image 520, thereby preventing the foil image 504a from being chipped or narrowed even if displacement occurs in the sheet Pp.

Description

  The present invention relates to an image forming system for transferring a predetermined foil image onto a predetermined toner image of a transfer material after image formation.

  In the fields of bookbinding, commercial printing, card business, plastic molding for cosmetic containers, etc., letters or foil made of foil are used to give a metallic and glossy high-quality image that is difficult to express on prints. A printing process for transferring a pattern onto a sheet is performed. In recent years, foil transfer technology is also used for preventing falsification of cash cards, credit cards, etc., and for holograms provided for security.

  As a foil transfer technique, for example, Patent Document 1 discloses that a transfer material having a toner image for electrostatic copying and a foil sheet in which a foil layer is provided on a film substrate are overlapped with the surface of the toner image and the surface of the foil layer. A simple thermal transfer device is disclosed in which the foil layer is transferred to a toner image by being placed and heated and pressed from above.

  However, according to the foil transfer method disclosed in Patent Document 1, when a toner image other than the predetermined toner image for transferring the foil image to be transferred onto the transfer material is drawn on the transfer material. Problems arise. That is, the toner image is melted by heat and has a fusing function so that the foil image is adhered and transferred, so that not only the predetermined toner image to which the desired predetermined foil image is adhered but also already drawn on the transfer material. In some cases, the foil image is transferred to another toner image such as a background image, and the foil image is transferred to all toner images formed on the transfer material. As a result, there is a problem that a print in which only a desired predetermined foil image is transferred cannot be obtained.

  In order to solve this problem, in Patent Document 2, a toner image is formed on paper, a pigment foil is thermocompression-bonded, and a foil pigment in which a color material layer at a contact portion with the toner is removed from the foil main body is used for supporting. A foil image forming method is disclosed in which a foil image is formed by transferring to a body. In this foil image forming method, (1) a negative image obtained by inverting the image of the original is copied to create a negative image copy. (2) After the negative image copy and the foil pressing plastic foil are thermocompression bonded, 3) By peeling the both, the color material layer at the toner contact portion is adhered and removed on the negative image copy, (4) a positive image of the original is formed on the plastic foil for foil pressing, and (5) a vinyl chloride sheet or the like An image of the foil is formed by thermal transfer to the support.

JP 62-255184 A JP-A 63-286399

  However, in the foil transfer method disclosed in Patent Document 2, a plurality of work steps for preparing a plain paper on which a positive image or a negative image is printed or by thermocompression bonding the foil sheet and the plain paper are performed manually or There is a problem in that foil printing cannot be performed automatically in a continuous process because it must be performed by individual apparatuses. Furthermore, since it is difficult to carry out continuously, there also exists a problem that productivity will also fall.

  Accordingly, the present invention has been made in view of the above problems, and its object is to perform a foil transfer process on a sheet on which other toner images such as a sketch other than a predetermined toner image are formed. An object of the present invention is to provide a high-productivity image forming system capable of performing quality, high accuracy, and automatic continuous processes.

  Another object is to achieve high productivity, high-quality, high-precision, and automatic continuous processes for foil transfer even when the paper position or a predetermined positive toner image is misaligned. An image forming system is provided.

  In order to solve the above problems, an image forming system according to the present invention is an image forming system for transferring a predetermined positive foil image onto a predetermined positive toner image on a second transfer material, wherein A predetermined negative toner image obtained by inverting the positive image for transferring the foil to the transfer material is formed, and the second transfer material includes the predetermined positive toner image obtained by enlarging the positive image. An image forming unit for forming the toner image, a paper supply unit provided upstream of the image forming unit and feeding the first and second transfer materials to the image forming unit, and the image forming unit. A transport unit that is provided downstream of the transport unit and transports a foil sheet having a foil layer on the surface thereof, and is provided on the upstream side of the transport unit, on the predetermined negative toner image of the first transfer material A first transfer portion for transferring a predetermined negative foil image of the foil sheet; By providing the foil image of the predetermined negative from the foil sheet to the first transfer material by the first transfer unit and peeling it from the first transfer unit. A second transfer unit that transfers a predetermined positive foil image formed on the foil sheet onto the predetermined positive toner image of the second transfer material; and a control unit that controls at least the image forming unit. And the control unit controls the image forming unit so as to form the predetermined positive toner image larger than the predetermined positive foil image on the second transfer material. .

  According to the present invention, the predetermined positive toner image to be transferred to the second transfer material is taken into account the amount of deviation of the position of the paper position and the predetermined positive toner image assumed when the predetermined positive foil image is transferred. Therefore, even when a positional deviation such as the paper position occurs, the predetermined positive foil image transferred to the second transfer material is missing or the predetermined positive foil image is originally It is possible to prevent thinning.

  In addition, according to the present invention, it is possible to transfer a predetermined foil image to a predetermined toner image at a high speed in a continuous process with high positional accuracy and high productivity.

1 is a diagram illustrating a configuration example of an image forming system according to a first embodiment of the present invention. 1 is a diagram illustrating a configuration example of an image forming apparatus. It is a figure for demonstrating the paper Pn. It is a figure for demonstrating the paper Pp. It is a figure which shows the structural example of a foil transcription | transfer apparatus. It is a figure which shows the structural example of a foil sheet. 1 is a diagram illustrating a block configuration example of an image forming system. 3 is a flowchart illustrating an operation example of the image forming apparatus. It is a flowchart which shows the operation example of foil transfer apparatus. It is a figure for demonstrating the state of a foil sheet | seat and the paper Pn. It is a figure for demonstrating the state of a foil sheet | seat and the paper Pp. It is a figure which shows the example of the positional relationship of the foil image of the predetermined positive on a foil sheet, and the background of the paper Pp. It is a figure which shows the structural example of the paper Pn used for the foil transfer process of the foil transfer apparatus which concerns on the 2nd Embodiment of this invention. It is a figure for demonstrating the problem of the foil transfer method in the past.

Hereinafter, the best mode for carrying out the invention (hereinafter referred to as an embodiment) will be described.
<First Embodiment>
[Configuration example of image forming system]
First, a schematic configuration of the image forming system GS according to the present invention will be described. FIG. 1 shows an example of a schematic configuration of the image forming system GS. In the drawings shown below including FIG. 1, the dimensional ratios of the drawings are expanded or reduced for convenience of explanation, and may differ from the actual ratios. As shown in FIG. 1, the image forming system GS according to the present invention includes a large-capacity paper feeding device 200, an image forming device 100, a foil transfer device 300, and a finisher 400.

  The large-capacity paper feeder 200 is connected to the upstream side in the transport direction D1 of the image forming apparatus 100 and has a plurality of stages of paper feed trays 210A, 210B, and 210C that accommodate a large amount of paper P. Each of the paper feed trays 210A, 210B, and 210C is a universal tray configured to be able to set paper P of any size. The large-capacity paper feeding device 200 separates and feeds the paper P one by one from the paper feed tray 210 in which the paper P designated by the user is accommodated by a blower unit, a suction conveyance unit, and the like. To the image forming apparatus 100 on the downstream side. In this example, an example in which one large-capacity paper feeder 200 is used has been described. However, the present invention is not limited to this, and two or more large-capacity paper feeders 200 may be connected.

  At the time of foil transfer processing, the image forming apparatus 100 applies a predetermined negative to a large-capacity paper feeding device 200 or a discarding paper Pn fed from the paper feeding unit 20 (see FIG. 2) in the image forming device 100. The toner image is transferred and conveyed to the subsequent foil transfer device 300. In addition, the image forming apparatus 100 transfers all the toner images to the printing paper Pp fed from the large capacity paper feeding device 200 and the like, and conveys the toner image to the subsequent foil transfer device 300.

  In addition, the image forming apparatus 100 includes an operation display unit 160 for receiving settings of various conditions related to the foil transfer process by a user operation. The operation display unit 160 is attached to the upper surface of the housing, and has a touch panel made of, for example, an LCD (Liquid Crystal Display) and hard keys including numeric buttons and a print start button provided on the periphery of the touch panel. ing. The operation display unit 160 accepts, for example, a setting of a range of a contour area for enlarging a positive image to be foil-processed as a condition related to the foil transfer process, or a foil to be foil-processed among images read by the image reading unit 90 or the like described later Accept selection of processing area. These receptions can also be performed by various methods such as a computer (not shown) connected to the image forming apparatus 100.

  The foil transfer device 300 is connected to the downstream side in the transport direction D1 of the image forming apparatus 100. The foil image of the predetermined negative is transferred by heat-pressing the foil sheet to the paper Pn on which the toner image of the predetermined negative conveyed from the image forming apparatus 100 is transferred. When the transfer of the predetermined negative foil image is completed, the foil transfer device 300 is the foil sheet on the printing paper Pp on which all the toner images including the predetermined positive toner image conveyed from the image forming apparatus 100 have been transferred. Is transferred to a predetermined positive foil image remaining on the foil sheet. The paper Pp on which the predetermined positive foil image is transferred and the paper Pn on which the predetermined negative foil image is transferred are conveyed to the finisher 400 at the subsequent stage. The paper Pn is discharged out of the apparatus as a paper to be discarded.

  The finisher 400 is connected to the downstream side of the foil transfer apparatus 300 in the transport direction D1. The finisher 400 performs finisher processing such as stapling, center folding, tri-folding, and saddle stitching on the paper P conveyed from the foil transfer device 300. Further, the finisher 400 discharges the sheets Pn and Pp that have been subjected to the foil transfer processing by the foil transfer device 300 onto the discharge tray.

[Configuration example of image forming apparatus]
Next, a configuration example of the image forming apparatus 100 will be described. FIG. 2 shows an example of the configuration of the image forming apparatus 100 according to the present invention. As shown in FIG. 2, the image forming apparatus 100 is called a tandem type image forming apparatus, and includes a control unit 150, an image processing unit 140, an operation display unit 160, an automatic document feeder 80, an image reading unit. A unit 90, an image forming unit 10, a fixing unit 44, and a paper feeding unit 20.

  The image reading unit 90 irradiates light from a light source onto a document or the like conveyed one by one from the automatic document feeder 80, and receives the reflected light by a CCD (Charge Coupled Device) 94 to obtain image data of the document. get. Image data D acquired by the image reading unit 90 is subjected to analog processing, analog / digital (hereinafter referred to as A / D) conversion processing, image compression processing, and the like by the image processing unit 140.

  The operation display unit 160 sets the type of the sheet P as a transfer material to be used, sets the selection of a foil processing area to transfer the foil from among all the image data D, and a predetermined positive toner image for foil processing. A selection screen for setting an outline area to be enlarged by fattening each image is displayed, and a user selects a type foil processing area of the paper P and sets an outline area to be enlarged. The operation display unit 160 may be provided in the foil transfer device 300. The method for setting the foil processing area from all the image data D is performed by, for example, setting by selecting attributes such as characters, line drawings, and graphics, setting by selecting the foil processing area by inputting coordinates, and the like. Is called.

  The image processing unit 140 generates positive image data corresponding to the foil processing area selected from the image data D, and generates predetermined negative image data obtained by inverting the positive image data. The predetermined negative image data is used to form a predetermined negative toner image formed on the first transfer material. In addition, positive image data corresponding to the foil processing area is generated by enlarging the predetermined positive foil image by a predetermined contour area, and synthesized with image data other than the foil processing area. All the image data for printing including the predetermined positive image data enlarged is generated. All image data for printing is used when a toner image is formed on the second transfer material.

  The image forming unit 10 forms an image by electrophotography, and includes an image forming unit 10Y that forms a yellow (Y) image, an image forming unit 10M that forms a magenta (M) image, It has an image forming unit 10C for forming a cyan (C) color image, an image forming unit 10K for forming a black (K) color image, and an image forming unit 10T for forming a transparent image. The image forming unit 10 also holds an intermediate transfer belt 8 that holds an image formed by any one of the image forming units 10Y, 10M, 10C, 10K, and 10T, and an image on the intermediate transfer belt 8. And a secondary transfer roller 42 that forms a secondary transfer portion N for transferring to the paper P. Note that the order of arrangement of the image forming units 10T and the like is not limited to the order shown in FIG.

  The image forming unit 10Y includes a photoreceptor 1Y, a charging unit 2Y, an exposure unit 3Y, a developing unit 4Y, and a cleaning unit 6Y disposed around the photoreceptor 1Y. Respective photoreceptors 1Y, 1M, 1C, 1K, and 1T in the image forming units 10Y, 10M, 10C, 10K, and 10T, charging units 2Y, 2M, 2C, 2K, and 2T, exposure units 3Y, 3M, 3C, 3K, and 3T The developing units 4Y, 4M, 4C, 4K, and 4T, and the cleaning units 6Y, 6M, 6C, 6K, and 6T have a common configuration. Therefore, in the following, detailed description of the image forming units 10M, 10C, 10K, and 10T will be omitted, and the description will be made without Y, M, C, K, and T unless particularly required to be distinguished. And

  The charging unit 2 charges the surface of the photoreceptor 1 almost uniformly. The exposure unit 3 is configured by, for example, an LPH (LED Print Head) having an LED array and an imaging lens, or a polygon mirror type laser exposure scanning device, and scans the photoreceptor 1 with laser light based on image data. To form an electrostatic latent image. The developing unit 4 develops the electrostatic latent image formed on the photoreceptor 1 with toner. As a result, a toner image which is a visible image is formed on the photoreceptor 1. The intermediate transfer belt 8 is stretched by a plurality of rollers and supported so as to be able to run. When the primary transfer roller 7 operates, the intermediate transfer belt 8 travels, and the toner image formed on each photoconductor 1 is primarily transferred to the image transfer position of the intermediate transfer belt 8.

  In this example, when a predetermined foil processing area to which a foil image to be printed is transferred is selected by, for example, the operation display unit 160 or a computer (not shown), the predetermined image data obtained by inverting the image data of the foil processing area to be printed is selected. A negative toner image is formed on each photoconductor 1. The predetermined negative toner image can be formed using any one of yellow, magenta, cyan, black, and transparent, or a color composed of at least two of these colors. It can also be formed using.

  Subsequently, all the toner images including the selected positive toner image to be processed with the foil and other toner images other than the predetermined positive toner image such as characters and sketches are formed on each photoconductor 1. In this example, a predetermined positive toner image is formed by the image forming unit 10T using transparent toner. The transparent toner is composed of resin particles that do not contain colored food materials such as pigments. The predetermined positive toner image is formed by being enlarged by a predetermined contour region than the positive image in the designated foil processing region. This is because the shift amount of the assumed paper Pn and paper Pp and the shift amount of the transfer position of a predetermined positive toner image are taken into consideration. For the sketch, yellow, magenta, cyan, and black are used.

  The paper feed unit 20 includes a plurality of paper feed trays 20A and 20B that accommodate paper sizes such as A3 and A4. Each of the paper feed trays 20A and 20B is provided with a pickup roller 22 that picks up the paper P from each of the paper feed trays, and a paper roller 24 that prevents double conveyance of the paper P in each of the paper feed trays. Each paper feed unit 20 feeds the paper P from the respective paper feed trays 20A and 20B selected by the operation display unit 160 and the like by the pickup roller 22 and the like, and the fed paper P passes through the transport rollers 26 and 28 and the like. To the registration roller 32.

  The sheet P conveyed to the registration roller 32 is subjected to registration correction for correcting the skew of the sheet P when the loop creation roller 36 abuts the front end of the sheet against the registration roller 32. When the registration correction is completed, the paper P is conveyed to the secondary transfer portion N of the secondary transfer roller 42 at a predetermined timing. In the secondary transfer portion N, the color toner image transferred to the image forming position of the intermediate transfer belt 8 is collectively secondary transferred onto the surface of the paper P conveyed from the paper supply portion 20. In this example, a predetermined negative toner image is transferred to the paper Pn fed from the paper feeding unit 20 or the large-capacity paper feeding device 200. Further, all the toner images including a predetermined positive toner image to be foil-processed are transferred onto the printing paper Pp fed from the paper feeding unit 20 or the like. The second-transferred sheet P is conveyed to the fixing unit 44.

  The fixing unit 44 is provided downstream of the secondary transfer unit N in the transport direction, and includes a pressure roller, a heating roller, and the like. The fixing unit 44 fixes the toner image on the surface of the paper P to the paper P by performing pressure and heat treatment on the paper P on which the image is transferred by the secondary transfer unit N.

  On the downstream side of the fixing unit 44 in the conveyance direction, a switching unit 48 for switching the conveyance path of the paper P to the discharge path side or the reverse path side is provided. The switching unit 48 performs transport path switching control based on the selected print mode (single-sided print mode, double-sided print mode). The paper P for which single-sided printing has been completed in the single-sided printing mode or the paper P for which double-sided printing has been completed in the double-sided printing mode is subjected to fixing processing by the fixing unit 44 and then is fed to the foil transfer device 300 by the paper discharge roller 46. Be transported.

  On the other hand, when the paper P is turned upside down in the duplex printing mode, the paper P on which the image is formed on the front side is conveyed to the reversing path unit 60 via the switching unit 48. The paper P transported to the reversing path unit 60 is switchback transported with the rear end of the paper P at the head by reverse rotation control of the ADU roller 64, and the front and back of the paper P via the transport rollers 66, 68, etc. The paper is fed again to the image forming unit 10 in an inverted state. The paper P re-fed to the image forming unit 10 is transferred with a predetermined toner image on the back surface of the paper P by the secondary transfer unit N, as in the image forming process on the front side of the paper P. In this example, when transferring a predetermined negative toner image on both sides of the paper Pn, the predetermined negative toner image is transferred to the back side by reversing the front and back of the paper Pn. The paper P on which the toner image is transferred to the back surface by the image forming unit 10 is transported to the foil transfer device 300 via the paper discharge roller 46 and the like after the fixing process is performed by the fixing unit 44.

[Configuration Example of First Transfer Material Paper Pn]
Next, a description will be given of a paper Pn for discarded printing onto which a predetermined negative toner image to which a predetermined negative foil image not to be printed is transferred by the image forming apparatus 100 is transferred. FIG. 3A is an example of a plan view of the paper Pn on which a predetermined negative toner image is transferred, and FIG. 3B is a cross-sectional view taken along the line AA. In the following description, a case where a predetermined positive toner image transferred to the printing paper Pp is a star image will be described.

  As shown in FIGS. 3A and 3B, a predetermined negative toner image 512 of the star image is transferred onto the paper Pn. The predetermined negative toner image 512 is a toner image for transferring and peeling an unnecessary foil image on the foil sheet 500 other than the predetermined positive foil image of the star image. The predetermined negative toner image 512 is formed with a white portion 510 from which a star image to which the toner image is not transferred is removed.

[Configuration Example of Second Transfer Material Paper Pp]
Next, the paper Pp will be described. FIG. 4A is an example of a plan view of the paper Pp on which all toner images including a predetermined positive toner image are transferred, and FIG. 4B is a cross-sectional view taken along the line BB. . In the following description, a case where a predetermined positive foil image transferred to the paper Pp is a star image will be described.

  As shown in FIGS. 4A and 4B, in the paper Pp, a predetermined positive foil image of the star image is peeled off by a toner fusion action in the central region of the paper Pp. The positive toner image 520 is transferred. The predetermined positive toner image 520 is formed of a transparent toner, has the same shape as the predetermined positive foil image (broken line in the figure), and has a predetermined contour region than the predetermined positive foil image. (Similar figure). That is, the contour of the predetermined positive toner image 520 is drawn by adding a contour region to the contour of the predetermined positive foil image according to the amount of deviation of the paper or the like. In this example, the portion of the contour region that protrudes beyond the predetermined positive toner image 520 is referred to as an enlarged portion 520a. The predetermined positive toner image 520 may be formed in a wider area than the predetermined positive foil image to be transferred. Therefore, it is preferable that the predetermined positive toner image 520 has the same shape as the predetermined positive foil image in order to reduce the cost of the toner, but it is not always necessary to have the same shape.

  In addition, a background image 524 as another toner image is transferred to an end region along each side of the paper Pp so as to surround a predetermined positive toner image 520 of the star image. In this example, the sketch 524 includes a character 528 of “Star Beer” in addition to the other toner images 526. A region between the predetermined positive toner image 520 and the background image 524 is a white portion 522 where the toner image is not transferred. The length W3 in the transport direction D1 of the paper Pp is the same as the length W1 in the transport direction D1 of the paper Pn, and the length W4 in the orthogonal direction D2 of the paper Pp is the length in the orthogonal direction D2 of the paper Pn. It is the same as W2.

[Configuration example of foil transfer device]
Next, the foil transfer apparatus 300 will be described. FIG. 5 shows an example of the configuration of the foil transfer apparatus 300. As shown in FIG. 5, the foil transfer device 300 includes an attachment portion 302, a winding portion 304, a first transport path R1, a second transport path R2, a first paper discharge path R3, and a second paper discharge path. R4, the 1st heat transfer part 306, the 2nd heat transfer part 308, the gate switching part 320, the 1st detection part 310, the 2nd detection part 330, and the paper detection part 360 are provided. The attachment portion 302 and the winding portion 304 constitute an example of a conveying portion, the first heating transfer portion 306 constitutes an example of a first transfer portion, and the second heating transfer portion 308 constitutes an example of the second transfer portion. It constitutes an example.

  The attachment portion 302 is provided on the upstream side (inlet portion 312 side) in the transport direction D1, and is configured by, for example, a reel or a card ridge, and is rotatably supported by a shaft portion (not shown). The roll 50 around which the foil sheet 500 is wound is set on the attachment portion 302.

  6A is a plan view showing an example of the configuration of the foil sheet 500, and FIG. 6B is a cross-sectional view taken along the line C-C. As shown in FIGS. 6A and 6B, the foil sheet 500 includes a long base material 502 made of a transparent film made of, for example, a heat resistant resin, and a foil formed on the base material 502. Layer 504. The foil layer 504 is formed on the base material 502 by, for example, a vapor deposition method, and the foil layer 504 and the base material 502 are bonded together by van der Waals force. The length W5 of the foil sheet 500 in the orthogonal direction (sheet width direction) D2 is longer than the length W2 of the paper Pn and the length W4 of the paper Pp.

  The winding unit 304 is provided on the downstream side (the exit unit 362 side) in the transport direction D1 of the paper P with a predetermined interval from the mounting unit 302. The winding unit 304 includes, for example, a reel and can be rotated by a shaft unit (not shown). It is supported. In this example, the winding unit 304 is installed at substantially the same height as the mounting unit 302. The winding unit 304 is connected to, for example, a roller driving unit 370 (see FIG. 7) described later, and is configured to rotate in conjunction with the downstream second heating transfer unit 308 by driving the roller driving unit 370. .

  One end of the foil sheet 500 of the roll 50 set on the attachment unit 302 is attached to the winding unit 304 in a state of being stretched via a first heating transfer unit 306 and a second heating transfer unit 308 described later. It is done. When the winding unit 304 rotates, the foil sheet 500 set on the attachment unit 302 is conveyed and wound on the winding unit 304 via the first heating transfer unit 306 and the second heating transfer unit 308. In this example, the conveyance path | route of the foil sheet 500 between the attachment part 302 and the winding part 304 is called foil sheet conveyance path | route R6.

  The first transport path R1 is configured by, for example, a pair of guide plates and the like, and extends from the inlet portion 312 of the foil transfer device 300 toward the first heating transfer portion 306 via the gate switching portion 320. A transport roller 316 is provided in the first transport path R1. The paper Pn transported from the image forming apparatus 100 via the inlet 312 is transported to the registration roller 318 by the transport rollers 314 and 316.

  The first detection unit 310 includes a line sensor in which photoelectric conversion elements are arranged in a line, or an image sensor in which photoelectric conversion elements are arranged in a matrix. The first detection unit 310 is located upstream of the registration roller 318 in the conveyance direction D1 of the paper P. is set up. The first detection unit 310 detects the end position of the paper Pn conveyed through the first conveyance path R1. The edge position of the paper Pn is used at the time of registration swing correction for aligning a paper Pp, which will be described later, with the paper Pn.

  The registration roller 318 is provided between the first detection unit 310 and the first heat transfer unit 306 and abuts against the registration roller 318 that stops the leading end of the sheet Pn to form a loop, thereby forming the loop of the sheet P. Registration correction is performed to correct skew. When the registration correction of the paper Pn is completed, the registration roller 318 resumes the rotation of the roller and conveys the paper Pn to the first heat transfer unit 306 at a predetermined timing.

  The first heat transfer unit 306 is provided on the upstream side of the foil sheet conveyance path R6. For example, the first heat roller 306a in which the heater H1 is incorporated and the first pressure roller 306b disposed to face the first heat roller 306a. And have. The first heat transfer unit 306 presses and heats the surface of the paper Pn on which the predetermined negative toner image conveyed from the registration roller 318 is transferred to the foil layer 504 of the foil sheet 500. The predetermined negative foil image 504c is transferred onto the predetermined negative toner image on the paper Pn. Note that the heating temperature is preferably about 100 ° C., for example. The paper Pn on which a predetermined negative foil image is transferred by the first heat transfer unit 306 is conveyed to the first paper discharge path R3.

  The first paper discharge path R3 is configured by, for example, a pair of guide plates and the like, extends obliquely below the transport direction D1 from the first heat transfer unit 306, and extends in the vertical direction by a predetermined length via the bent portion. It extends toward the outlet portion 364 via the bent portion. A plurality of paper discharge rollers 332, 334, 336, 338, and 340 are provided in the first paper discharge path R3. The paper Pn on which a predetermined negative foil image has been transferred by the first heat transfer unit 306 is conveyed by the paper discharge rollers 332, 334, 336, 338, and 340 to the outlet unit 364 via the first paper discharge path R3. Is done.

  The reversing path R5 is composed of, for example, a pair of guide plates and the like, branches from the first paper discharge path R3, passes under the first heating transfer unit 306, and is upstream of the transport roller 316 in the first transport path R1. Have joined to the side. A conveyance roller 342 is provided in the reversing path R5. When both sides of the paper Pn are used, the paper Pn on which a predetermined negative foil image is transferred to the front side by the first heating transfer unit 306 is switched back by the first paper discharge path R3 and conveyed to the reversing path R5. Then, the front and back sides of the sheet Pn are reversed in the reversing path R5 and are again fed to the first transport path R1. The reverse path R5 is used when both sides of the paper Pn are used.

  The second transport path R2 is composed of, for example, a pair of guide plates and the like, and branches from the inlet section 312 of the foil transfer apparatus 300 to the first transport path R1 and passes through the horizontal gate switching section 320 to the first. It extends toward the heat transfer unit 306. The second transport path R2 intersects the first paper discharge path R3 in the middle of the path. In this example, the position where the second transport path R2 and the first paper discharge path R3 intersect is called an intersection Pc. A plurality of transport rollers 314, 322, 324, and 326 are provided in the second transport path R2. The paper Pp transported from the image forming apparatus 100 via the inlet portion 312 is transported to the registration roller 328 by transport rollers 314, 322, 324, and 326.

  The paper detection unit 360 is provided, for example, in front of the intersection Pc of the second transport path R2, and is configured by, for example, a reflective sensor or a transmissive sensor. The paper detection unit 360 detects the leading edge and the trailing edge of the paper Pp that passes through the intersection Pc of the second transport path R2. The detection result of the paper Pp is used for transport control of the paper Pn that is on standby or decelerated before the intersection Pc of the first paper discharge path R3.

  The second detection unit 330 includes a line sensor in which photoelectric conversion elements are arranged in a line, or an image sensor in which photoelectric conversion elements are arranged in a matrix. The second detection unit 330 is installed downstream of the registration roller 328 in the transport direction D1. ing. The second detector 330 detects the end position of the paper Pp that is transported via the second transport path R2.

  The registration roller 328 is provided on the upstream side in the transport direction D1 from the second heating transfer unit 308, and the registration roller 328 corrects the skew of the paper P by abutting the front end of the paper Pp against the registration roller 328 to form a loop. Make corrections. Further, the registration roller 328 performs registration swing correction that swings in the orthogonal direction D2 orthogonal to the transport direction D1 with the paper P being sandwiched by the difference between the end position of the paper Pp and the end position of the paper Pn. Do. By this resist swing correction, the predetermined positive toner image on the paper Pp can be aligned with the predetermined positive foil image on the foil sheet 500. When the resist swing correction is completed, the registration roller 328 conveys the paper Pp to the second heating transfer unit 308 in accordance with the time when a predetermined positive foil image on the foil sheet 500 reaches the second heating transfer unit 308. To do. When the paper Pp is transported, the nipping of the registration roller 328 is released and the paper Pp moves to a preset home position.

  The second heating transfer unit 308 is provided on the downstream side of the foil sheet conveyance path R6, and includes a second heating roller 308a in which a heater H2 is incorporated and a second pressure roller 308b disposed to face the second heating roller 308a. Have. The second heat transfer unit 308 presses and heats the surface of the paper Pp on which the predetermined positive toner image conveyed from the registration roller 328 is transferred at a predetermined timing on the foil layer 504 of the foil sheet 500. As a result, the predetermined positive foil image remaining on the predetermined positive toner image on the paper Pp is transferred. In addition, it is preferable that heating temperature is about 100 degreeC, for example. The paper Pp on which a predetermined positive foil image is transferred by the second heat transfer unit 308 is conveyed to the second paper discharge path R4.

  The second paper discharge path R4 is configured by, for example, a pair of guide plates and the like, and extends from the second heat transfer unit 308 toward the horizontal outlet 362. A plurality of paper discharge rollers 344 and 346 are provided in the second paper discharge path R4. The paper Pp on which a predetermined positive foil image has been transferred by the second heat transfer unit 308 is conveyed to the outlet 362 by the paper discharge rollers 344 and 346.

[Example of block configuration of image forming system]
Next, an example of a block configuration of the image forming system GS according to the present invention will be described. FIG. 7 shows an example of a block configuration of the image forming system GS. As shown in FIG. 7, the image forming apparatus 100 includes a control unit 150 that controls the operation of the entire system. The control unit 150 includes a CPU 152 that executes a program such as foil transfer processing in conjunction with the large-capacity paper feeding device 200 and the foil transfer device 300, a ROM 154 that stores a control program and the like, and a RAM 156 that is used for temporary storage of data and the like. And have.

  An operation display unit 160, an image reading unit 90, an image processing unit 140, an image forming unit 10, a fixing unit 44, a paper feeding unit 20, and a communication unit 190 are connected to the control unit 150, respectively.

  The image processing unit 140 creates predetermined negative image data Dn obtained by inverting the positive image data corresponding to the foil processing area selected from the image data D, and outputs the negative negative image data Dn to the foil transfer device 300. The predetermined negative image data is used to form a predetermined negative toner image formed on the first transfer material. In addition, positive image data corresponding to the foil processing area is generated by enlarging the predetermined positive foil image by a predetermined contour area, and synthesized with image data other than the foil processing area. All the image data for printing including the predetermined positive image data enlarged is generated. All image data including enlarged predetermined positive image data for printing is used when a toner image is formed on the second transfer material.

  The operation display unit 160 generates an operation signal corresponding to the content related to, for example, foil transfer processing selected by the user on the operation screen or the like and supplies the operation signal to the control unit 150. The image reading unit 90 reads an image of the paper P set on the document table or the like based on the control of the control unit 150. The image forming unit 10 performs image forming processing such as exposure, development, and transfer under the control of the control unit 150 to form a negative image, a positive image, and the like.

The fixing unit 44 controls the heater temperature and the like based on the control of the control unit 150, and performs a heating and pressurizing process on the paper P so that unfixed toner is fixed on the paper P. The paper feeding unit 20 takes out and feeds paper of a predetermined size based on the control of the control unit 150. The communication unit 190 includes NIC (Network Interface Card), MODEM (Modulator-DEModulator), USB
It consists of various interfaces such as (Universal Serial Bus). The communication unit 190 performs two-way communication of information related to foil transfer processing and the like with the communication unit 390 of the foil transfer apparatus 300.

  When the foil transfer processing mode is selected by the operation display unit 160 and the foil processing area to be transferred is input or selected on the operation screen, the control unit 150 controls the image processing unit 140 to correspond to the foil processing area. Enlarged predetermined positive image data and predetermined negative image data obtained by inverting the image corresponding to the foil processing area are generated. At this time, as the predetermined positive image data, predetermined positive image data obtained by enlarging the image of the foil processing region by the range of the predetermined contour region is generated. The range of the contour area of the predetermined positive image data may be calculated by the control unit 150 from the shift amount of the paper Pp to be used, the positive image, or the like, or the user can select an arbitrary contour area range on the operation screen. You may do it.

  The foil transfer apparatus 300 includes a control unit 350 that controls the operation of each component of the foil transfer apparatus 300 based on, for example, instruction information from the control unit 150 of the main image forming apparatus 100. The control unit 350 includes a CPU 352 that executes a foil transfer processing program, a ROM 354 that stores a control program and the like, and a RAM 356 that is used for temporary storage of data and the like.

  The control unit 350 includes a first heat transfer unit 306, a second heat transfer unit 308, a first detection unit 310, a second detection unit 330, a paper detection unit 360, a gate switching unit 320, an adjustment unit 380, and a roller drive unit 370. The transport roller driving units 372 and 374, the discharge roller driving units 376 and 378, the memory unit 358, and the communication unit 390 are connected to each other.

  The first heat transfer unit 306 performs a temperature control and a pressure control based on the first heat transfer signal transmitted from the control unit 150 to thereby form a predetermined negative foil image on the predetermined negative toner image on the paper Pn. Transcript. The second heat transfer unit 308 is also formed on the foil sheet 500 on a predetermined positive toner image on the paper Pp by performing temperature control and pressure control based on the second heat transfer signal transmitted from the control unit 150. The predetermined positive foil image is transferred.

  The first detection unit 310 detects the end position in the orthogonal direction D2 of the paper Pn passing through the first transport path R1, and the control unit 350 outputs a detection signal based on the end position of the paper Pn obtained by this detection. Send to. The second detection unit 330 detects the end position in the orthogonal direction D2 of the paper Pp passing through the second transport path R2, and the control unit 350 outputs a detection signal based on the end position of the paper Pp obtained by this detection. To supply. The paper detection unit 360 detects the paper Pp passing through the intersection Pc in the middle of the second transport path R2, and supplies a detection signal obtained by this detection to the control unit 350.

  The gate switching unit 320 is configured by, for example, a solenoid or a motor, and based on a switching signal supplied from the control unit 350, the transport path of the sheets Pn and Pp is changed to the first transport path R1 or the second transport path R2. Switch. The adjustment unit 380 includes, for example, a gear, a motor, and the like, and swings the registration roller 328 in the orthogonal direction D2 based on a command value supplied from the control unit 350.

  The roller driving unit 370 is composed of, for example, a stepping motor, and drives based on a drive signal supplied from the control unit 350 to drive the roller that constitutes the second heating transfer unit 308 and interlocks with the driving of this roller. Thus, the winding unit 304 is driven to rotate. An encoder may be provided to control the winding speed of the winding unit 304. Note that the winding unit 304 can be driven to wind by providing a driving unit different from the roller driving unit 370.

  The transport roller driving unit 372 is configured by, for example, a stepping motor, and drives based on a drive signal supplied from the control unit 350, thereby rotating, for example, the transport roller 316 provided in the first transport path R1. . The transport roller driving unit 374 is composed of, for example, a stepping motor, and is driven based on a drive signal transmitted from the control unit 350, for example, transport rollers 314, 322, 324 provided in the second transport path R2, for example. 326 and the like are driven to rotate.

  The paper discharge roller driving unit 376 is constituted by, for example, a stepping motor, and is driven based on a drive signal transmitted from the control unit 350, for example, and thereby the paper discharge rollers 332 and 334 provided in the first paper discharge path R3, for example. , 336, 338, 340 and the like are driven to rotate. The paper discharge roller drive unit 378 is composed of, for example, a stepping motor, and is driven based on a drive signal transmitted from the control unit 350, for example, so that the paper discharge rollers 344 and 346 provided in the second paper discharge path R4, for example. Etc. are driven to rotate.

  The memory unit 358 includes, for example, a non-volatile semiconductor memory, an HDD (Hard Disk Drive), and the like, and the sheet Pn detected by the first detection unit 310 and the second detection unit 330, edge position information of the sheet Pp, and the like. Remember. The communication unit 390 includes various interfaces such as NIC, MODEM, and USB, and performs bidirectional communication with the image forming apparatus 100 and the finisher 400.

[Operation example of image forming apparatus]
Next, an example of the operation of the image forming apparatus 100 when a predetermined positive foil image is transferred onto the paper Pp will be described. FIG. 8 is a flowchart illustrating an example of the operation of the image forming apparatus 100. Hereinafter, a case where the paper Pn and the paper Pp are fed from the respective paper feed trays 210A, 210B, 210C of the large capacity paper feeding device 200 to the image forming apparatus 100 will be described.

  As shown in FIG. 8, in step S100, the control unit 150 determines whether or not the foil transfer process has been selected. For example, a button indicating the setting of the foil processing area for performing the foil transfer process and the start of the foil process on the operation screen of the operation display unit 160 is selected by the user, or the button is connected to the image forming apparatus 100 via the network. Judgment is made based on whether or not instruction information indicating the start of the foil transfer process is transmitted from the computer. When the control unit 150 obtains a print job related to the foil transfer process, if it is determined that the foil transfer process is selected, the control unit 150 proceeds to step S101. If it is determined that the foil transfer process is not selected, the foil transfer process is performed. Wait for selection.

  In step S <b> 101, the control unit 150 feeds the paper Pn from the large-capacity paper feeder 200 to the image forming apparatus 100. For example, when the size of the paper Pp is selected on the operation screen of the operation display unit 160 by the user, the control unit 150 outputs the paper size from the paper size detection units 230, 232, and 324 of the paper feed trays 210A, 210B, and 210C. Based on the paper size information to be selected, the paper feed tray 210 on which the paper of the same size as the paper Pp is set is selected as the paper Pn. The control unit 150 feeds the paper Pn from the selected paper feed tray 210 and conveys the fed paper Pn to the image forming apparatus 100 by controlling the large-capacity paper feeding device 200. When the paper Pn is conveyed to the image forming apparatus 100, the process proceeds to step S102.

  For example, when the corresponding paper Pn is not set in all the paper feed trays 210A, 210B, 210C, a message indicating that the paper Pn is not set on the operation screen of the operation display unit 160. Can also be displayed.

  In step S <b> 102, the control unit 150 controls the image forming unit 10 to develop and transfer a predetermined negative toner image onto the paper Pn fed from the large-capacity paper feeding device 200. That is, a predetermined negative toner image for peeling off an unnecessary predetermined negative foil image other than the predetermined positive foil image is transferred onto the paper Pn. Specifically, as shown in FIGS. 3 and 4, when a predetermined positive foil image of a star image is transferred to a sheet Pp, a predetermined negative toner image 512 corresponding to a portion other than the star image is transferred to the sheet. Transfer to Pn. When the paper Pn is used on both sides, when the transfer of the predetermined negative toner image 512 to the front surface is completed, the reverse path unit 60 reverses the front and back of the paper Pn and feeds it again to the image forming unit 10. A predetermined negative toner image 512 is transferred to the back side of Pn. When the predetermined negative toner image 512 is transferred onto the paper Pn, the paper Pn is conveyed to the foil transfer device 300 and the process proceeds to Step S103.

  In step S <b> 103, the control unit 150 feeds the paper Pp from the large-capacity paper feeder 200 to the image forming apparatus 100. For example, the control unit 150 acquires paper size information output from the paper size detection units 230, 232, and 324 of the respective paper feed trays 210 A, 210 B, and 210 C, and is designated based on the acquired paper size information. The paper tray 210 is selected. The control unit 150 feeds the paper Pp from the selected paper feed tray 210 and conveys the fed paper Pp to the image forming apparatus 100 by controlling the large capacity paper feeding device 200. When the paper Pp is conveyed to the image forming apparatus 100, the process proceeds to step S104.

  In step S104, the control unit 150 operates the image forming unit 10 so as to develop and transfer a predetermined positive toner image corresponding to the predetermined positive foil image on the paper Pp fed from the paper feeding unit 20. To control. For example, as shown in FIGS. 3 and 4, when a predetermined positive foil image of the star image is transferred to the paper Pp, the shape is the same as the predetermined positive foil image to be transferred, and the predetermined positive foil image is transferred. A predetermined positive toner image 520 obtained by enlarging the positive foil image by a predetermined contour area is transferred to a corresponding position on the paper Pp. Specifically, for example, assuming that the positional deviation of the paper Pp is within 2 mm, the contour (outer shape) of the predetermined positive toner image 520 is enlarged by 3 mm from the contour of the predetermined positive foil image. The predetermined positive toner image 520 can also be solidly formed on the entire surface of the paper Pp in order to transfer the predetermined positive foil image more reliably. Thereby, the edge (contour) of the transparent toner can be completely eliminated from the predetermined positive toner image 520.

  As described above, in the present embodiment, all toners including a predetermined negative toner image onto the paper Pn and a predetermined positive toner image onto the paper Pp according to the number of image surfaces (number of printed sheets). Alternates image transfer. For example, in the case of a single image, a total of two sheets are fed to the image forming unit 10 with one sheet Pn and one Pp. In addition, when both sides of the sheet Pn are used and there are two images, a total of three sheets of one sheet Pn and two sheets Pp are fed to the image forming unit 10. When all the toner images including the predetermined positive toner image 520 are transferred to the paper Pp, the paper Pp is conveyed to the foil transfer device 300, and the process proceeds to Step S105.

  In step S105, the control unit 150 determines whether the print job is completed. For example, the control unit 150 determines whether or not the transfer of a predetermined positive toner image and a predetermined negative toner image corresponding to the number of image surfaces of the foil transfer set by the user is completed. If the control unit 150 determines that the print job is completed, the control unit 150 ends the image forming process related to a series of foil transfers. On the other hand, if it is determined that the print job has not ended, the process returns to step S101, and the above-described image forming process is repeatedly executed.

[Operation example of foil transfer device]
Next, an example of the operation of the foil transfer apparatus 300 will be described. FIG. 9 is a flowchart illustrating an example of the operation of the control unit 350 of the foil transfer apparatus 300. FIG. 10 is a diagram for explaining the state of the foil sheet 500 and the paper Pn during the foil transfer process. FIG. 11 is a diagram for explaining the state of the foil sheet 500 and the paper Pp during the foil transfer process. 12A is an enlarged plan view of FIG. 11B, and FIG. 12B is a cross-sectional view thereof. In FIG. 12A, the state seen from the foil sheet 500 side is shown, and the foil sheet 500, hatching, character sketches, and the like are omitted for convenience.

  As shown in FIG. 9, in step S200, the control unit 350 determines whether or not the foil transfer process has been selected. The control unit 350 determines whether or not selection information indicating selection of the foil transfer process is transmitted from the image forming apparatus 100, for example. When it is determined that the foil transfer process is selected, the control unit 350 proceeds to step S201, and when it is determined that the foil transfer process is not selected, the control unit 350 waits until the foil transfer process is selected.

  In step S201, the control unit 350 controls the gate switching unit 320 to switch the transport path (entrance gate) to the first transport path R1. When the transport path is switched to the first transport path R1 side, the process proceeds to step S202. Further, when the foil transfer process is selected, the control unit 350 drives the roller driving unit 370 so that winding of the foil sheet 500 set on the mounting unit 302 to the winding unit 304 is started. Control.

  In step S <b> 202, the control unit 350 drives the transport roller driving unit 372 to rotate the transport roller 316 and the like, so that the sheet Pn onto which a predetermined negative toner image carried from the image forming apparatus 100 is transferred is transferred to the first sheet Pn. It is conveyed to the first heating transfer unit 306 via one conveyance path R1.

  In step S <b> 203, the first detection unit 310 detects the end position in the orthogonal direction D <b> 2 of the paper Pn conveyed toward the first heating transfer unit 306. The control unit 350 acquires the edge position information of the paper Pn detected by the first detection unit 310, and stores the acquired edge position information of the paper Pn in, for example, the memory unit 358. When the edge position information of the paper Pn is stored in the memory unit 358, the process proceeds to step S204.

  In step S <b> 204, the control unit 350 stops the registration roller 318, makes the leading end of the sheet Pn transported along the first transport path R <b> 1 abut against the registration roller 318, and forms a leading end loop. Correct. When the correction of the skew of the sheet Pn is completed, the sheet Pn is conveyed to the first heat transfer unit 306 at a predetermined timing, and the process proceeds to step S205.

  In step S205, the controller 350 superimposes the foil layer 504 of the foil sheet 500 on the surface of the paper Pn on which the predetermined negative toner image has been transferred by the first heating transfer unit 306, and heats and presses the sheet Pn. A predetermined negative foil image is transferred onto a predetermined negative toner image on the paper Pn and peeled off. Specifically, as shown in FIGS. 10A and 10B, the foil layer 504 of the foil sheet 500 is superimposed on the surface of the paper Pn on which the predetermined negative toner image 512 is transferred. Pressure and heat treatment. Accordingly, as shown in FIG. 10D, a predetermined negative foil image corresponding to the paper size other than the predetermined positive foil image 504a of the star image is formed on the predetermined negative toner image 512 of the paper Pn. 504c is transferred. On the other hand, the foil layer 504 of the foil sheet 500 has a predetermined positive foil image 504a of the star image to be transferred to the paper Pp, as shown in FIG. 10C, and the remaining area has the size of the paper Pn. A white portion 504b from which the foil has been peeled is formed. When the transfer of the predetermined negative foil image 504c to the paper Pn is completed, the process proceeds to step S206 in FIG.

  In step S206, the control unit 350 drives the paper discharge roller driving unit 376 to rotate the paper discharge roller 332 and the like, and the sheet Pn on which a predetermined negative foil image is transferred by the first heat transfer unit 306. Is conveyed to the first paper discharge path R3. At this time, the sheet Pn is stopped before the intersection Pc so as not to collide with the sheet Pp at the intersection Pc. Further, the paper discharge roller driving unit 376 may be controlled to reduce the conveyance speed of the paper Pn. When the paper Pn is transported to the first paper discharge path R3, the process proceeds to step S207.

  In step S207, the control unit 350 controls the gate switching unit 320 to switch the transport path to the second transport path R2. For example, a sensor may be provided in the vicinity of the entrance 312 and the gate switching unit 320 may be switched after a predetermined time after the sensor detects the paper Pn, or the gate is triggered by the detection result of the first detection unit 310. The switching unit 320 may be switched. When the transport path is switched to the second transport path R2 side, the process proceeds to step S208.

  In step S208, the control unit 350 drives the transport roller driving unit 374 to rotate the transport rollers 314, 322, 324, and 326, and causes the paper Pp carried from the image forming apparatus 100 to pass through the second transport path R2. To the second heat transfer unit 308. At this time, the control unit 350 controls the transport roller driving unit 374 to accelerate (accelerate) the paper Pp, and the first heat transfer unit 306 is a foil sheet from which a predetermined negative foil image has been peeled off. Before 500 reaches the second heat transfer unit 308, the paper Pp is fed into a registration roller 328 provided immediately before the second heat transfer unit 308. When the paper Pp is transported to the second transport path R2, the process proceeds to step S209.

  In step S209, the control unit 350 determines whether or not the sheet Pp has passed the intersection Pc of the second transport path R2. For example, the control unit 350 determines whether or not the detection signal output from the paper detection unit 360 has been turned off from on due to passage of the rear end of the paper Pn. If the control unit 350 determines that the paper Pp has passed the intersection Pc, the control unit 350 proceeds to step S210. On the other hand, if it is determined that the paper Pp has not passed the intersection Pc, the monitoring is continued until the paper Pp passes the intersection Pc.

  In step S <b> 210, the control unit 350 rotates the paper discharge rollers 332, 334, 336, 338, and 340 by driving the paper discharge roller drive unit 376, so that a predetermined negative foil image is formed in the first heating transfer unit 306. The transferred sheet Pn is discharged from the exit 364 to the finisher 400 via the first discharge path R3. If the paper Pn is conveyed, the process proceeds to step S211.

  In step S <b> 211, the second detection unit 330 detects the end position in the orthogonal direction D <b> 2 of the paper Pp conveyed toward the second heating transfer unit 308. The control unit 350 acquires the edge position information of the paper Pp detected by the second detection unit 330, and stores the acquired edge position information of the paper Pp in the memory unit 358, for example. When the edge position information of the paper Pp is stored in the memory unit 358, the process proceeds to step S212.

  In step S <b> 212, the control unit 350 performs registration swing correction of the paper Pp whose end position is detected by the second detection unit 330. Specifically, the control unit 350 reads out from the memory unit 358 the edge position information of the paper Pn acquired in step S203 and the edge position information of the paper Pp acquired in step S211. The control unit 350 calculates a difference between the read edge position information of the paper Pn and the edge position information of the paper Pp, and a positional deviation amount (deviation amount) of the paper Pp in the orthogonal direction D2 with respect to the paper Pn. Is calculated. The control unit 350 generates a command value based on the calculated positional deviation amount, outputs the command value to the adjustment unit 380, and drives the adjustment unit 380 in accordance with the command value to move the registration roller 328 in a state where the sheet Pp is sandwiched. It is swung in an orthogonal direction D2 orthogonal to the transport direction D1. Thereby, the predetermined positive toner image on the paper Pp can be aligned with the predetermined positive foil image on the foil sheet 500. Note that skew correction of the paper Pp by abutting the leading edge of the paper may be performed before the resist swing correction.

  When the registration swing correction is completed, the control unit 350 determines that the position of the predetermined positive foil image remaining on the foil sheet 500 is the second heating transfer unit 308 from the timing when the paper Pn is started from the registration roller 318 in step S204. Calculate the time to reach. For example, the arrival time is calculated based on the conveyance speed of the paper Pn, the conveyance speed of the foil sheet 500, the conveyance distance between the first heating transfer unit 306 and the second heating transfer unit 308, and the like. At the time when the calculated position of the positive foil image on the foil sheet 500 reaches the second heating transfer unit 308, the control unit 350 causes the predetermined positive toner image on the paper Pn to be transferred to the second heating transfer unit 308. The conveyance start timing of the registration roller 328 is driven and controlled so as to be conveyed.

  In step S213, the control unit 350 presses and heats the surface of the paper Pp on which the predetermined positive toner image 520 is transferred by the second heating transfer unit 308 on the predetermined positive foil image 504a of the foil sheet 500. By performing the processing, a predetermined positive foil image is transferred onto a predetermined positive toner image on the paper Pp. Specifically, as shown in FIGS. 11A and 11B, a predetermined positive foil image 504a of the foil sheet 500 is applied to the surface of the predetermined positive toner image 520 transferred to the paper Pp. Superimpose and pressurize and heat. In this example, as shown in FIGS. 12A and 12B, the predetermined positive toner image 520 on the paper Pp is more predetermined than the shape of the predetermined positive foil image 504 a remaining on the foil sheet 500. Since the contour region is enlarged and formed, a margin V1 can be provided between the contour 504aL of the predetermined positive foil image 504a and the contour 520L of the predetermined positive toner image 520. FIG. 12 shows a state where there is no positional deviation of the paper Pp and no positional deviation of the image. For this reason, even if the paper Pp is superimposed on the foil sheet 500 in a shifted state or the predetermined positive toner image 520 is transferred with a shift, the foil image at the time of transfer can be used as long as the shift amount is within the margin V1. The 504a can be prevented from being folded or thinned.

  As a result, as shown in FIG. 11D, a predetermined positive foil image 504a of the star image remaining on the foil sheet 500 is transferred onto the positive toner image 520 of the paper Pp without being folded or thinned. . On the other hand, as shown in FIG. 11C, the foil layer 504 of the foil sheet 500 corresponds to the paper size of the paper Pn by peeling the predetermined positive foil image 504a of the star image from the base material 502. A white portion 504b is formed. When the transfer of the predetermined positive foil image 504a to the paper Pp is completed, the process proceeds to step S214 in FIG.

  In step S <b> 214, the control unit 350 discharges the sheet Pb on which a predetermined positive foil image is transferred to the finisher 400 through the outlet 362 by the rotation of the discharge rollers 344 and 346 driven by the discharge roller driving unit 378. Make paper.

  As described above, according to the first embodiment, the predetermined positive toner image 520 transferred to the paper Pp is drawn in an enlarged manner in consideration of the used paper position and the amount of deviation of the image position. Even when a positional deviation such as the paper position occurs, the amount of deviation can be absorbed as long as the predetermined positive toner image 520 is within the enlarged range. Thereby, it is possible to prevent problems such as lack of a foil image transferred to the paper Pp or a thinner foil image. Further, even if the enlarged portion of the predetermined positive toner image 520 protrudes from the predetermined positive foil image 504a after the transfer of the predetermined positive foil image 504a, the predetermined positive toner image 520 is made of transparent toner. Since it is formed, the protruding portion can be made inconspicuous, and an accurate foil image can be obtained without impairing the image quality.

  Further, according to the image forming system GS of the first embodiment, the foil transfer process can be performed continuously at high speed, so that the productivity can be increased. Further, by adopting a universal tray such as the large-capacity paper feeding device 200, it is possible to flexibly deal with paper P of any size, and it is possible to provide a more convenient image forming system GS.

  In addition, according to the first embodiment, since the paper Pp is adjusted to the offset amount of the paper Pn before the paper Pp is conveyed to the second heat transfer unit 308, the paper Pp is more accurately and accurately adjusted. A predetermined positive foil image can be automatically transferred to a desired position.

  Furthermore, according to the first embodiment, since both sides of the paper Pn can be used by providing the reversing path R5, the waste paper Pn to be discarded in the process of forming the foil image can be saved. Can be halved automatically without applying. As a result, an increase in paper cost can be avoided.

<Second Embodiment>
The second embodiment is different from the first embodiment in that the positive image is enlarged and formed, and gradation processing is performed on the edge (contour) of the enlarged positive image. Since the configuration and operation of the other image forming system GS are the same as those in the first embodiment, common constituent elements are given the same reference numerals, and detailed descriptions thereof are omitted.

[Configuration Example of Toner Image Formed on Paper Pp of Second Transfer Material]
FIG. 13 shows an example of a state when the paper Pp according to the second embodiment is pressure-bonded to the foil sheet 500. In FIG. 13, other toner images such as a sketch are omitted for convenience. As shown in FIG. 13, the predetermined positive toner image 520 for fusing and separating the predetermined positive foil image 504a transferred to the paper Pp has a predetermined outline rather than the predetermined positive foil image 504a. Only the area is enlarged and transferred. A gradation process is applied to a portion of the predetermined positive toner image 520 (hereinafter referred to as an enlarged portion 520a) protruding outside the outline 504aL of the predetermined positive foil image 504a. The gradation process is a process for blurring the outline 520aL of the enlargement unit 520a so that the edge of the enlargement unit 520a is not clear. For example, the gradation processing is performed by controlling the gradation of the transparent toner constituting the enlargement unit 520a. It is the process which adjusts so that the quantity of may adhere to the outside gradually little. Specifically, as shown in FIG. 13, when the width X1 of the enlarged portion 520a is 3 mm, gradation processing can be applied to 1 mm of the edge X2 in the width X1. The gradation process can also be performed by a dither process known as a known technique.

  The setting of whether or not to perform the enlargement process and the gradation process on the predetermined positive toner image 520 can be performed, for example, on the operation screen of the operation display unit 160, or a computer connected to the image forming apparatus 100 or the like. This can be done from the operation screen. At this time, it is also possible to set the gradation processing range, for example, how many millimeters (X2) the gradation processing is performed from the contour 520aL in the enlarged portion 520a of the predetermined positive toner image 520. When the instruction information regarding gradation processing or the like is transmitted from the operation display unit 160 or the like, the control unit 150 of the image forming apparatus 100 expands the predetermined positive toner image 520 to the range of the predetermined contour region based on the instruction information. The image processing unit 140 is controlled so that gradation processing is performed on the contour 520aL of the enlarged portion 520a of the predetermined positive toner image 520 while being formed on the paper Pp.

  As described above, according to the second embodiment, by applying gradation processing to the outline 520aL of the enlarged portion 520a protruding from the predetermined positive toner image 520 enlarged and transferred to the paper Pp, the predetermined positive image is obtained. The edge of the toner image 520 can be blurred. As a result, even when a positional deviation of the paper Pp or a transfer deviation of the predetermined positive toner image 520 occurs, the predetermined positive toner is prevented while the predetermined positive foil image 504a is not chipped or thinned during transfer. Even slight steps such as the enlarged portion 520a of the image 520 can be made difficult to see. As a result, a print including a predetermined positive foil image 504a with higher quality can be obtained.

  It should be noted that the technical scope of the present invention is not limited to the above-described embodiments, and includes those in which various modifications are made to the above-described embodiments without departing from the spirit of the present invention. For example, in the above embodiment, the entire predetermined positive toner image 520 is formed of the transparent toner, but only the enlarged portion 520a of the predetermined positive toner image 520 protruding from the predetermined positive foil image to be transferred is made transparent. Also good. That is, only a portion that can be visually recognized by the user after the transfer of a predetermined positive foil image may be transparent. Further, the predetermined positive toner image 520 to be enlarged is made the same shape as the predetermined positive foil image, but is not limited to this shape, and is at least larger than the outer shape of the predetermined positive foil image. Any image that is a region may be used.

  In the above-described embodiment, the example in which the control unit 150 of the image forming apparatus 100 is the main and performs control such as foil transfer processing in conjunction with the other control units 250 and 350 has been described. However, the present invention is not limited thereto. There is nothing. For example, the control unit 350 of the foil transfer apparatus 300 can be mainly used to control the foil transfer process.

  In the above embodiment, the paper Pp is controlled to pass with priority over the paper Pn at the intersection Pc. However, the present invention is not limited to this. For example, the conveyance control may be performed so that the paper Pn is given priority over the paper Pp and passes through the intersection Pc. Also in this case, the paper Pn is controlled to be accelerated or the paper Pp is controlled to be decelerated so that the paper Pn and the paper Pp do not collide at the intersection Pc.

  In the above embodiment, the image to be transferred to the paper Pp is a star image, but an image other than the star image may be employed. Further, the conveyance roller driving units 372 and 374 and the discharge roller driving units 376 and 378 of the foil transfer apparatus 300 are configured to drive a plurality of conveyance rollers and discharge rollers at the same time for convenience, but are not limited thereto. Alternatively, each transport roller or the like may be driven independently.

DESCRIPTION OF SYMBOLS 10 Image forming part 100 Image forming apparatus 150 Control part 300 Foil transfer apparatus 302 Attachment part (conveyance part)
304 Winding unit (conveying unit)
306 First heating transfer section (first transfer section)
308 Second heat transfer section (second transfer section)
Pn Discarded paper (first transfer material)
Pp Printing paper (second transfer material)
R6 Foil sheet transport path GS Image forming system

Claims (5)

An image forming system for transferring a predetermined positive foil image onto a predetermined positive toner image of a second transfer material,
A predetermined negative toner image obtained by inverting a positive image for transferring the foil to the first transfer material and enlarging the positive image on the second transfer material. An image forming unit that forms all toner images including
A paper feeding unit that is provided upstream of the image forming unit and feeds the first and second transfer materials to the image forming unit;
A transport unit that is provided downstream of the image forming unit and transports a foil sheet having a foil layer on the surface;
A first transfer unit that is provided upstream of the transport unit and transfers a predetermined negative foil image of the foil sheet onto the predetermined negative toner image of the first transfer material;
Provided downstream of the transport unit from the first transfer unit, and transferring and peeling the predetermined negative foil image from the foil sheet to the first transfer material by the first transfer unit. A second transfer portion that transfers a predetermined positive foil image formed on the foil sheet onto the predetermined positive toner image of the second transfer material;
A control unit for controlling at least the image forming unit,
The control unit controls the image forming unit so as to form the predetermined positive toner image larger than the predetermined positive foil image on the second transfer material. system The image forming system according to claim 1, wherein the control unit controls the image forming unit to form the predetermined positive toner image formed on the second transfer material with a transparent toner. . The image forming system according to claim 1, wherein the control unit controls the image forming unit to perform gradation processing on an edge portion of the predetermined positive toner image. The control unit adjusts the position of the second transfer material based on the position of the first transfer material, and conveys the second transfer material to the second transfer unit. The image forming system according to any one of claims 1 to 3. 5. The image forming system according to claim 1, further comprising an operation display unit configured to set an image of a foil processing area to which the foil is transferred from all images.