JP2014021061A - Reduced-thickness inspection device for piping with thermal insulation material using radioactive isotope as authentication equipment with display and reduced-thickness inspection method - Google Patents

Reduced-thickness inspection device for piping with thermal insulation material using radioactive isotope as authentication equipment with display and reduced-thickness inspection method Download PDF

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JP2014021061A
JP2014021061A JP2012162879A JP2012162879A JP2014021061A JP 2014021061 A JP2014021061 A JP 2014021061A JP 2012162879 A JP2012162879 A JP 2012162879A JP 2012162879 A JP2012162879 A JP 2012162879A JP 2014021061 A JP2014021061 A JP 2014021061A
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pipe
heat insulating
insulating material
radiation
piping
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Etsuo Kono
悦雄 河野
Takashi Nagano
貴史 長野
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Fuji Furukawa Engineering and Construction Co Ltd
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Fuji Furukawa Engineering and Construction Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a reduced-thickness inspection device of piping with thermal insulation materials using a radioactive isotope as authentication equipment with display capable of finely specifying and detecting the reduced-thickness place of piping and a reduced-thickness inspection method.SOLUTION: The reduced-thickness inspection device of piping 50 with thermal insulation materials constituted of an outer casing 53, a thermal insulation material 52 and a pipe material 51 in this order from the outside includes: a first frame 15 having a plurality of rotary rollers 20 and 21 oppositely arranged with the piping 50 with thermal insulation materials sandwiched therebetween, which is mounted on the piping 50 with thermal insulation materials so as to be rotatable in a circumferential direction by allowing the rollers 20 and 21 to abut to the outer peripheral surface of the outer casing 53; a second frame 16 mounted on the first frame 15 so as to slide in a direction orthogonal to the axial center line of the piping 50 with thermal insulation materials, the second frame 16 being constituted such that a radiation source 13 and a radiation detector 14 are oppositely arranged with the piping 50 with thermal insulation materials sandwiched therebetween; and a thickness measurement section 30 for measuring the reduced-thickness of the piping 51 from transmitted radiation amounts to be emitted from the radiation source 13, and to be obtained by the radiation detector 14.

Description

本発明は表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置及び減肉検査方法に関するものであり、特に、外部が保温材で覆われている保温材付配管の減肉厚を測定する表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置及び減肉検査方法に関するものである。   The present invention relates to a thinning inspection apparatus and a thinning inspection method for a pipe with a heat insulating material using a radioisotope that is an authentication device with a display, and in particular, to a pipe with a heat insulating material whose outside is covered with a heat insulating material. The present invention relates to a thinning inspection apparatus and a thinning inspection method for a pipe with a heat insulating material using a radioisotope, which is an authentication device with a display for measuring a thinning thickness.

各種プラントで用いられている配管の中には、高温または低温の液体・気体等を搬送するため、外部が保温材で覆われているものがある。   Some pipes used in various plants are covered with a heat insulating material in order to convey a high-temperature or low-temperature liquid or gas.

このような保温材付配管において、定期点検等で配管の劣化を調べようとした場合、保温材を撤去してから、外観検査や、超音波探触を使用した配管肉厚測定を行って来た(例えば、特許文献1参照)。   In such a pipe with a heat insulating material, when it is attempted to check the deterioration of the pipe by periodic inspection, etc., after removing the heat insulating material, the pipe thickness measurement using an ultrasonic inspection or an ultrasonic inspection is performed. (For example, see Patent Document 1).

しかしながら、検査前には、まず保温材を撤去するこれまでの手法では、検査後に保温材を修復する必要があるため、保温材が無い場合に比べて検査に費用と時間がかかるという問題点があった。このために、保温材付配管では検査実施率が低く、腐食減肉等重大な損傷が見逃される可能性が多いと心配されて来た。   However, before the inspection, the conventional method of removing the heat insulating material first requires the heat insulating material to be repaired after the inspection, so that there is a problem that the inspection takes more cost and time than the case without the heat insulating material. there were. For this reason, it has been worried that pipes with heat insulating materials have a low inspection implementation rate, and that serious damage such as corrosion thinning is often overlooked.

そこで、外部が保温材で覆われている配管を間接的に検査できるようにした放射線検査装置も存在するが、法律的な手続きの煩雑さや放射線遮蔽が限定される等、利用が進んでいない。   Thus, there is a radiation inspection apparatus that can indirectly inspect a pipe whose outside is covered with a heat insulating material, but its use has not progressed due to the complexity of legal procedures and the limitation of radiation shielding.

また、従来の放射線を用いた検査装置では、放射線源と検出器を配管の軸中心線と交差する方向にスライドさせて配管の両側面での放射線吸収量を測定していたので、どちらの側面が減肉しているか不明であった(例えば、特許文献2参照)。   In addition, in conventional inspection equipment using radiation, the radiation source and detector were slid in the direction intersecting the axial center line of the pipe to measure the amount of radiation absorbed on both sides of the pipe. It was unclear whether the thickness was reduced (for example, see Patent Document 2).

特開2000−88824号公報。Japanese Unexamined Patent Publication No. 2000-88824. 特開昭60−257308号公報。JP-A-60-257308.

上述したように、特許文献1記載の発明のように、超音波探触を使用した配管肉厚測定では、保温材を撤去してから、外観検査や、超音波探触による測定を行わなければならないために、検査に費用と時間がかかるという問題点があった。   As described above, in the pipe wall thickness measurement using the ultrasonic probe as in the invention described in Patent Document 1, after the heat insulating material is removed, the appearance inspection and the measurement by the ultrasonic probe are not performed. Therefore, there is a problem that the inspection is costly and time consuming.

一方、放射線を用いた配管厚さ測定では放射性の利用についての手続きや放射線被ばくの管理など法的な制限が多い上に、特許文献2記載の発明のように、放射線を用いた検査装置では、配管両側面のどちらの側面が減肉しているか判定するのが難しいという問題点があった。   On the other hand, in pipe thickness measurement using radiation, there are many legal restrictions such as procedures for the use of radioactivity and management of radiation exposure, and as in the invention described in Patent Document 2, in the inspection apparatus using radiation, There was a problem that it was difficult to determine which side of both sides of the pipe was thin.

そこで、配管の減肉箇所をより細かく特定して検出することができる保温材付配管の減肉検査装置及び減肉検査方法を提供するために解決すべき技術的課題が生じてくるのであり、本発明はこの課題を解決することを目的とする。   Therefore, there is a technical problem to be solved in order to provide a thinning inspection device and a thinning inspection method for a pipe with a heat insulating material capable of more specifically identifying and detecting a thinning portion of the pipe, The present invention aims to solve this problem.

本発明は上記目的を達成するために提案されたものであり、請求項1記載の発明は、外側から外装板、保温材、管材の順で構成されている保温材付配管の減肉検査装置であって、前記保温材付配管を挟んで相対向して配設される複数個の回転ローラを有し、該回転ローラを前記外装板の外周面に当接させて該保温材付配管に対し円周方向に回転可能に取り付けられる第1のフレームと、前記第1のフレームに前記保温材付配管の軸中心線と交差する方向にスライド可能に取り付けられた第2のフレームと、前記第2のフレームに前記保温材付配管を挟んで放射線源と高感度γ放射線検出器例えばCsI(TI)シンチレーション検出器(以下放射線検出器と略す)を対向させて配設し、該放射線源から出て前記放射線検出器で得られる透過放射線量から前記管材の減肉厚を測定する肉厚計測部とを備える表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置を提供する。   The present invention has been proposed in order to achieve the above object, and the invention according to claim 1 is a thinning inspection apparatus for a pipe with a heat insulating material, which is composed of an exterior plate, a heat insulating material, and a tube material in this order from the outside. And having a plurality of rotating rollers arranged opposite to each other across the pipe with the heat insulating material, and contacting the rotating roller with the outer peripheral surface of the exterior plate to the pipe with the heat insulating material A first frame that is rotatably attached to the circumferential direction, a second frame that is slidably attached to the first frame in a direction that intersects the axial center line of the pipe with the heat retaining material, A radiation source and a high-sensitivity γ radiation detector, for example, a CsI (TI) scintillation detector (hereinafter abbreviated as a radiation detector) are arranged opposite to each other with the heat insulating material pipe interposed between the two frames, and the radiation source exits from the radiation source. The amount of transmitted radiation obtained by the radiation detector Further, a thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope, which is an authentication device with a display, including a thickness measuring unit for measuring the thickness reduction of the pipe material.

この構成によれば、保温材付配管の外周面上で、この保温材付配管の円周方向に第1のフレームと第2のフレームを一体に回転させると、放射線源と放射線検出器が、保温材付配管の軸中心線周りに回転走査される。また、保温材付配管の軸中心線を基準として、第1のフレームに対して第2のフレームをスライドさせると、放射線源と放射線検出器が互いに平行移動しながら、保温材付配管の軸中心線と交差する方向に一定距離だけスライドされて、回転走査される。そして、肉厚計測部において、回転走査時に得られた減肉が存在する箇所の透過放射線量と減肉が存在しない箇所の透過放射線量を比較すると共に、第2のフレームを一定距離だけスライドして回転走査させた時に得られた減肉が存在する箇所の透過放射線と減肉が存在しない箇所の透過放射線量を比較することにより、管材のどの部分の面がどの程度減肉しているかを含めて、管材の減肉状態を判定することができる。 According to this configuration, when the first frame and the second frame are integrally rotated in the circumferential direction of the pipe with the heat insulating material on the outer peripheral surface of the pipe with the heat insulating material, the radiation source and the radiation detector are It is rotationally scanned around the axis center line of the pipe with the heat insulating material. In addition, when the second frame is slid with respect to the first frame with reference to the axial center line of the pipe with the heat insulating material, the radiation source and the radiation detector move in parallel with each other, and the axial center of the pipe with the heat insulating material It is slid by a certain distance in the direction intersecting with the line and rotated and scanned. Then, in the thickness measurement unit, the transmitted radiation dose at the location where the thinning obtained at the rotational scanning is compared with the transmitted radiation dose at the location where the thinning does not exist, and the second frame is slid by a certain distance. By comparing the amount of transmitted radiation at the location where thinning is obtained and the amount of transmitted radiation at the location where there is no thinning, the extent of thickness reduction of which part of the tube material is obtained. It is possible to determine the thinning state of the pipe material.

請求項2記載の発明は、請求項1記載の構成において、上記第1のフレームと上記第2のフレームは、上記保温材付配管の外径に応じて、相対向して配設される上記回転ローラ間の距離及び上記放射線源と上記放射線検出器間の距離を各々調節可能に形成してなる表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置を提供する。   According to a second aspect of the present invention, in the configuration of the first aspect, the first frame and the second frame are arranged to face each other according to an outer diameter of the pipe with the heat insulating material. Provided is a thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope, which is an authentication device with a display formed by adjusting a distance between rotating rollers and a distance between the radiation source and the radiation detector. .

この構成によれば、保温材付配管の外径が変わった場合、相対向して配設される回転ローラ間の距離及び放射線源と放射線検出器間の距離を各々調節することができる。これにより、保温材付配管の外径が変わっても対応することができる。   According to this configuration, when the outer diameter of the heat retaining material-attached pipe changes, the distance between the rotating rollers and the distance between the radiation source and the radiation detector can be adjusted. Thereby, it can respond even if the outer diameter of piping with a heat insulating material changes.

請求項3記載の発明は、請求項1または2記載の構成において、同一の上記放射線源からの放射線を受ける上記放射線検出器を、上記保温材付配管の円周方向へずらして少なくとも2個以上設けてなる表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置を提供する。   According to a third aspect of the present invention, in the configuration according to the first or second aspect, at least two or more radiation detectors that receive radiation from the same radiation source are shifted in the circumferential direction of the pipe with the heat insulating material. Provided is a thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope that is an authentication apparatus with a display provided.

この構成によれば、放射線検出器を、保温材付配管の円周方向にずらして少なくとも2個以上設けることによって、1回の測定で管材の異なる箇所の減肉状態を同時に測定することができる。   According to this configuration, by providing at least two radiation detectors shifted in the circumferential direction of the pipe with the heat insulating material, it is possible to simultaneously measure the thinning state of different portions of the pipe material in one measurement. .

請求項4記載の発明は、請求項1または2記載の構成において、同一の上記放射線源からの放射線を受ける上記放射線検出器を、上記保温材付配管の上記軸中心線に沿うように位置をずらして少なくとも2個以上設けてなる表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置を提供する。   According to a fourth aspect of the present invention, in the configuration of the first or second aspect, the radiation detector that receives the radiation from the same radiation source is positioned so as to be along the axial center line of the pipe with the heat insulating material. Provided is a thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope, which is an authentication apparatus with a display provided by shifting at least two.

この構成によれば、放射線検出器を、保温材付配管の軸中心線に沿うように位置をずらして少なくとも2個以上設けることによって、1回の測定で管材の異なる箇所の減肉状態を同時に測定することができる。   According to this configuration, by providing at least two radiation detectors with the positions shifted along the axial center line of the pipe with the heat insulating material, the thinning state of different portions of the pipe material can be simultaneously measured in one measurement. Can be measured.

請求項5記載の発明は、外側から外装板、保温材、管材の順で構成されている保温材付配管の減肉検査方法であって、前記保温材付配管を挟んで放射線源と放射線検出器を対向させて配設し、該放射線源と放射線検出器を前記保温材付配管の中心軸線と交差する方向へのスライド操作と円周方向への回転操作を行わせて、前記放射線源から出て前記放射線検出器で得られる透過放射線量から前記管材の減肉厚を測定する表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査方法を提供する。   The invention according to claim 5 is a thinning inspection method for a pipe with a heat insulating material configured in the order of an exterior plate, a heat insulating material, and a pipe material from the outside, and a radiation source and a radiation detection across the pipe with the heat insulating material The radiation source and the radiation detector are arranged so as to face each other, and the slide operation in the direction intersecting the central axis of the pipe with the heat insulating material and the rotation operation in the circumferential direction are performed. A thinning inspection method for a pipe with a heat insulating material using a radioisotope, which is an authentication device with a display for measuring the thinning thickness of the pipe from the amount of transmitted radiation obtained by the radiation detector.

この方法によれば、放射線源と放射線検出器を保温材付配管の外周面上で回転させると、保温材付配管の軸中心線周りに回転走査される。また、放射線源と放射線検出器を、例えば保温材付配管の軸中心から配管端面に向かって平行移動させると、放射線源と放射線検出器が保温材付配管の軸中心線と交差する方向に一定距離だけスライドされて回転走査される。そして、回転走査時に得られた減肉が存在する箇所の透過放射線量と減肉が存在しない箇所の透過放射線量を比較すると共に、第2のフレームを一定距離だけスライドして回転走査させた時に得られた減肉が存在する箇所の透過放射線量と減肉が存在しない箇所の透過放射線量を比較することにより、管材のどの部分の面がどの程度減肉しているかを含めて、管材の減肉状態を判定することができる。   According to this method, when the radiation source and the radiation detector are rotated on the outer peripheral surface of the pipe with the heat insulating material, the rotation scanning is performed around the axial center line of the pipe with the heat insulating material. In addition, when the radiation source and the radiation detector are translated from, for example, the axis center of the pipe with the heat insulating material toward the pipe end surface, the radiation source and the radiation detector are constant in the direction intersecting the axis center line of the pipe with the heat insulating material. It is slid by the distance and rotated and scanned. Then, the transmitted radiation dose at the location where the thinning is obtained and the transmitted radiation dose at the location where the thinning is not obtained are compared, and the second frame is slid by a predetermined distance and rotationally scanned. By comparing the amount of transmitted radiation at the location where the thinning is present and the amount of transmitted radiation at the location where there is no thinning, including how much of the surface of the tubular material is thinned, A thinning state can be determined.

請求項1記載の発明は、放射線源と放射線検出器が保温材付配管の軸中心線周りに回転走査されて得られる透過放射線量と、放射線源と放射線検出器が保温材付配管の軸中心線と交差する方向にスライド走査されて得られる透過放射線量を基に、肉厚計測部において管材のどの部分の面がどの程度減肉しているかを含めて管材の減肉箇所をより細かく特定して検出することができるので、精度の良い検出を簡単に行うことができるという利点が期待される。   According to the first aspect of the present invention, the radiation dose obtained by rotational scanning of the radiation source and the radiation detector around the axial center line of the pipe with the heat insulating material, and the axial center of the pipe with the heat insulating material are provided. Based on the amount of transmitted radiation obtained by sliding scanning in the direction intersecting the line, the thinned part of the pipe material is specified in detail, including how much the surface of the pipe material is thinned in the wall thickness measurement unit Therefore, there is an expectation that an accurate detection can be easily performed.

請求項2記載の発明は、請求項1記載の効果に加えて、更に温材付配管の外径が変わっても、その外径に対応させて使用することができるので、汎用性が得られるという利点が期待される。   In addition to the effect of the first aspect, the invention according to the second aspect can be used according to the outer diameter even if the outer diameter of the pipe with the hot material changes, so that versatility is obtained. The advantage is expected.

請求項3記載の発明は、請求項1または2記載の効果に加えて、更に1回の測定で管材の異なる箇所の減肉状態を同時に測定することができるので、測定時間の短縮及び測定精度の向上が期待される。   In addition to the effect of the first or second aspect, the invention according to the third aspect can simultaneously measure the thinning state of different parts of the pipe material by one measurement, so that the measurement time can be shortened and the measurement accuracy can be reduced. Improvement is expected.

請求項4記載の発明は、請求項1または2記載の効果に加えて、更に1回の測定で管材の異なる箇所の減肉状態を同時に測定することができるので、測定時間の短縮及び測定精度の向上が期待される。   In addition to the effect of the first or second aspect, the invention according to the fourth aspect can further reduce the measurement time and the measurement accuracy because the thinning state of different parts of the pipe material can be simultaneously measured by one measurement. Improvement is expected.

請求項5記載の発明は、放射線源と放射線検出器が保温材付配管の軸中心線周りに回転走査されて得られる透過放射線量と、放射線源と放射線検出器が保温材付配管の軸中心線と交差する方向にスライド走査されて得られる透過放射線量を基に、管材のどの部分の面がどの程度減肉しているかを含めて管材の減肉箇所をより細かく特定して検出することができるので、精度の良い検出を簡単に行うことができるという利点が期待される。   The invention according to claim 5 is the amount of transmitted radiation obtained by rotating and scanning the radiation source and the radiation detector around the axial center line of the piping with the heat insulating material, and the axial center of the piping with the thermal insulating material between the radiation source and the radiation detector. Based on the amount of transmitted radiation obtained by sliding scanning in the direction intersecting with the line, the thinned part of the pipe material, including the degree of thinning of the surface of which part of the pipe material, should be specified in more detail and detected. Therefore, there is an expectation that an accurate detection can be easily performed.

本発明の第1実施形態として示す減肉検査装置の正面図であり、(a)は標準的な外径の保温材付配管を設置した状態を示す図、(b)は標準よりも小さい外径の保温材付配管を設置する場合の対応を説明する図、(c)は標準的な外径の保温材付配管を設置した場合でのスライド走査を説明する図。BRIEF DESCRIPTION OF THE DRAWINGS It is a front view of the thinning inspection apparatus shown as 1st Embodiment of this invention, (a) is a figure which shows the state which installed the piping with a heat insulating material of a standard outer diameter, (b) is outside smaller than a standard. The figure explaining the response | compatibility at the time of installing the piping with a heat insulating material of a diameter, (c) is the figure explaining the slide scanning at the time of installing the piping with a heat insulating material of a standard outer diameter. 本発明の第1実施形態として示す減肉検査装置の側面図。The side view of the thinning inspection apparatus shown as 1st Embodiment of this invention. 本発明の第1実施形態として示す減肉検査装置の上面図であり、(a)はスライド走査前の状態を示す図、(b)はスライド走査を説明する図。It is a top view of the thinning inspection apparatus shown as 1st Embodiment of this invention, (a) is a figure which shows the state before a slide scan, (b) is a figure explaining a slide scan. 本発明の第1実施形態として示す減肉検査装置の減肉測定を説明する図で、(a)は回転走査による測定の説明図、(b)はスライド走査による測定の説明図。It is a figure explaining the thinning measurement of the thinning inspection apparatus shown as 1st Embodiment of this invention, (a) is explanatory drawing of the measurement by rotational scanning, (b) is explanatory drawing of the measurement by slide scanning. 本発明の第1実施形態として示す減肉検査装置における回転走査の減肉測定で得られた計数値変化の一例を示す図。The figure which shows an example of the count value change obtained by the thinning measurement of the rotation scanning in the thinning inspection apparatus shown as 1st Embodiment of this invention. 本発明の第2実施形態として示す減肉検査装置の正面図。The front view of the thinning inspection apparatus shown as 2nd Embodiment of this invention. 本発明の第2実施形態として示す減肉検査装置の側面図。The side view of the thinning inspection apparatus shown as 2nd Embodiment of this invention. 本発明の第2実施形態として示す減肉検査装置の上面図。The top view of the thinning inspection apparatus shown as 2nd Embodiment of this invention. 本発明の第3実施形態として示す減肉検査装置の正面図。The front view of the thinning inspection apparatus shown as 3rd Embodiment of this invention. 本発明の第3実施形態として示す減肉検査装置の側面図。The side view of the thinning inspection apparatus shown as 3rd Embodiment of this invention. 本発明の第3実施形態として示す減肉検査装置の上面図。The top view of the thinning inspection apparatus shown as 3rd Embodiment of this invention. 本発明の第1実施形態として示す減肉検査装置の減肉測定を説明する図で線源−放射線検出器を配管の軸中心線からスライドさせて回転走査させた時に得られる配管の2個所の減肉測定場所の関係を示す。The figure explaining the thinning measurement of the thinning inspection apparatus shown as the first embodiment of the present invention is a diagram illustrating two places of piping obtained when the radiation source-radiation detector is slid from the axial center line of the piping and rotated and scanned. The relationship of the measurement site for thinning is shown.

本発明は配管の減肉箇所をより細かく特定して検出することができる表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置及び減肉検査方法を提供するという目的を達成するために、外側から外装板、保温材、管材の順で構成されている保温材付配管の減肉検査装置であって、前記保温材付配管を挟んで相対向して配設される複数個の回転ローラを有し、該回転ローラを前記外装板の外周面に当接させて該保温材付配管に対し円周方向に回転可能に取り付けられる第1のフレームと、前記第1のフレームに前記保温材付配管の軸中心線と交差する方向にスライド可能に取り付けられた第2のフレームと、前記第2のフレームに前記保温材付配管を挟んで放射線源と放射線検出器を対向させて配設し、該放射線源から出て前記放射線検出器で得られる透過放射線量から前記管材の減肉厚を測定する肉厚計測部とを備えるようにして実現した。   An object of the present invention is to provide a thinning inspection apparatus and a thinning inspection method for a pipe with a heat insulating material using a radioisotope, which is an authentication device with a display capable of more specifically identifying and detecting a thinning portion of the pipe. In order to achieve this, it is a thinning inspection device for a pipe with a heat insulating material, which is composed of an exterior plate, a heat insulating material, and a pipe material in this order from the outside, and is arranged opposite to each other across the pipe with the heat insulating material. A first frame that is attached to the outer peripheral surface of the exterior plate so as to be rotatable in a circumferential direction with respect to the pipe with the heat insulating material; A second frame that is slidably attached to the frame in a direction intersecting the axis center line of the pipe with the heat insulating material, and a radiation source and a radiation detector sandwiching the pipe with the heat insulating material between the second frame. Placed facing each other and out of the radiation source Serial from penetrating radiation amount obtained by the radiation detector is realized so as to include a wall-thickness measurement section for measuring the thickness reduction of the pipe material.

以下、本発明を実施するための形態(以下、「実施形態」という)を、添付図面に基づいて詳細に説明する。なお、本発明の説明では、上下や左右等の方向を示す表現は、絶対的なものではなく相対的なものであり、本発明の減肉検査装置の各部が描かれている場合に適切であるが、その姿勢が変化した場合には姿勢の変化に応じて変更して解釈されるべきである。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as “embodiments”) will be described in detail with reference to the accompanying drawings. In the description of the present invention, expressions indicating directions such as up and down and left and right are relative rather than absolute, and are appropriate when each part of the thinning inspection apparatus of the present invention is drawn. However, if the posture changes, it should be interpreted according to the change in posture.

図1乃至図3は本発明に係る減肉検査装置の第1実施形態を示すもので、図1はその減肉検査装置の正面図、図2はその減肉検査装置の側面図、図3はその減肉検査装置の上面図である。以下の説明において、図1(a)の左右方向を減肉検査装置の左右、上下方向を上下、紙面に垂直な方向を軸方向、矢印100で示す方向を円周方向(または回転走査方向)、矢印101で示す方向をスライド方向として説明する。   1 to 3 show a first embodiment of a thinning inspection apparatus according to the present invention. FIG. 1 is a front view of the thinning inspection apparatus, FIG. 2 is a side view of the thinning inspection apparatus, and FIG. FIG. 3 is a top view of the thinning inspection apparatus. In the following description, the left-right direction of FIG. 1A is the left-right direction of the thinning inspection apparatus, the up-down direction is the up-down direction, the direction perpendicular to the page is the axial direction, and the direction indicated by the arrow 100 is the circumferential direction (or rotational scanning direction) The direction indicated by the arrow 101 will be described as the slide direction.

図1乃至図3において、減肉検査装置11は、水平に敷設された被測定配管である保温材付配管50の外周面に設置される配管固定用フレーム12を有し、該配管固定用フレーム12に放射線源13と放射線検出器14が取り付けられている。なお、ここでの放射線源13には、利用制限が無い微小線量の表示付認証機器である放射性同位元素を用いている。   1 to 3, the thinning inspection apparatus 11 has a pipe fixing frame 12 installed on the outer peripheral surface of a pipe 50 with a heat insulating material, which is a pipe to be measured that is laid horizontally, and the pipe fixing frame. A radiation source 13 and a radiation detector 14 are attached to 12. The radiation source 13 used here is a radioisotope, which is an authentication device with a minute dose display that is not restricted in use.

被測定配管である前記保温材付配管50は、図4に示すように、日本工業規格(JIS)等に基づいて製造された鉄製の管材51の外周をケイ酸カルシウム等の保温材52で覆い、更に保温材52の外周を鉄やステンレス製の外装板53で覆ったものである。なお、この実施形態では、管材51の外径は150A、厚さは5mmで、保温材52の厚さは50mm、外装板53の厚さは0.3mmである。   As shown in FIG. 4, the pipe 50 with a heat insulating material, which is a pipe to be measured, covers the outer periphery of an iron pipe 51 manufactured based on Japanese Industrial Standard (JIS) or the like with a heat insulating material 52 such as calcium silicate. Further, the outer periphery of the heat insulating material 52 is covered with an outer plate 53 made of iron or stainless steel. In this embodiment, the outer diameter of the tube material 51 is 150 A, the thickness is 5 mm, the thickness of the heat insulating material 52 is 50 mm, and the thickness of the exterior plate 53 is 0.3 mm.

前記配管固定用フレーム12は、第1のフレーム15と第2のフレーム16等により構成されている。   The pipe fixing frame 12 includes a first frame 15 and a second frame 16.

前記第1のフレーム15は、上フレーム部15aと、該上フレーム部15aの一端側に垂設されている側フレーム部15bと、該側フレーム部15bの下端側から該上フレーム部15aと相対向して平行に延びるようにして該側フレーム部15bに上下方向スライド調整可能に取り付けられている下フレーム部15cを、一体的に有して正面視概略コ字状に形成されている。   The first frame 15 includes an upper frame portion 15a, a side frame portion 15b suspended from one end side of the upper frame portion 15a, and a relative position to the upper frame portion 15a from the lower end side of the side frame portion 15b. The lower frame portion 15c, which is attached to the side frame portion 15b so as to be vertically slidable so as to extend in parallel with the lower frame portion 15b, is integrally formed so as to be substantially U-shaped when viewed from the front.

また、前記下フレーム部15cには、高さ調整部材17を介してローラ取付部材18が取り付けられている。該高さ調整部材17は、前記下フレーム部15cの図示しないねじ孔に貫通した状態で螺合されている棒状のねじ部材であり、上端部にローラ取付部材18を回転可能に取り付け、下側部にツマミ19を一体回転可能に取り付けしている。そして、該高さ調整部材17は、前記ツマミ19を摘んで回転させると、前記下フレーム部15cの前記ねじ孔との螺合により、その回転方向に応じて上または下方向にねじ送り移動され、これに伴って前記ローラ取付部材18が該下フレーム部15cに対し上または下方向へ移動できるようになっている。   A roller attachment member 18 is attached to the lower frame portion 15 c via a height adjustment member 17. The height adjusting member 17 is a rod-like screw member screwed in a state of passing through a screw hole (not shown) of the lower frame portion 15c, and a roller attachment member 18 is rotatably attached to an upper end portion thereof. A knob 19 is attached to the part so as to be integrally rotatable. Then, when the knob 19 is picked and rotated, the height adjusting member 17 is screwed up or down depending on the rotation direction by screwing with the screw hole of the lower frame portion 15c. Accordingly, the roller mounting member 18 can move upward or downward with respect to the lower frame portion 15c.

さらに、前記ローラ取付部材18には、左右に離れて一対の回転ローラ20,20が、前記保温材付配管50の外周面(外装板53)に当接可能な状態で回転可能に取り付けられている。また、この一対の回転ローラ20,20と相対向するようにして、前記上フレーム部15aの下面側には左右に離れて一対の回転ローラ21,21が、前記保温材付配管50の外周面(外装板53)に当接可能な状態で回転可能に取り付けられている。   Further, a pair of rotating rollers 20, 20 are attached to the roller mounting member 18 so as to be rotatable in a state in which they can contact the outer peripheral surface (exterior plate 53) of the pipe 50 with a heat insulating material. Yes. The pair of rotating rollers 21 and 21 are separated from each other on the lower surface side of the upper frame portion 15a so as to face the pair of rotating rollers 20 and 20, and the outer peripheral surface of the pipe 50 with the heat insulating material. It is rotatably attached so as to be able to contact the (exterior plate 53).

そして、一対の回転ローラ20,20が前記保温材付配管50の外周面(外装板53)に当接された仮セット状態で、前記高さ調整部材17を調整して、一対のローラ回転20,20が該保温材付配管50の外周面に当接するまでローラ取付部材18を上方に移動させると、該一対の回転ローラ20,20の間に該保温材付配管50の軸中心Oが配置されるとともに、該一対の回転ローラ21,21と該一対の回転ローラ20,20の間に該保温材付配管50が挟まれて保持され、この保持により前記第1のフレーム15を該保温材付配管50の外周面(外装板53)に取り付けることができる。図1の(a)は、このようにして配管固定用フレーム12が保温材付配管50の外周面に取り付けられている状態を示す。   Then, in a temporary set state in which the pair of rotating rollers 20, 20 are in contact with the outer peripheral surface (exterior plate 53) of the heat retaining material-equipped pipe 50, the height adjusting member 17 is adjusted, and the pair of roller rotations 20. When the roller mounting member 18 is moved upward until the outer peripheral surface of the pipe 50 with a heat insulating material contacts the outer peripheral surface of the pipe 50 with a heat insulating material, the axial center O of the pipe 50 with the heat insulating material is disposed between the pair of rotating rollers 20, 20. At the same time, the piping 50 with a heat insulating material is held between the pair of rotating rollers 21 and 21 and the pair of rotating rollers 20 and 20, and the first frame 15 is held by the holding by the holding. It can be attached to the outer peripheral surface (exterior plate 53) of the attached pipe 50. FIG. 1A shows a state in which the pipe fixing frame 12 is attached to the outer peripheral surface of the heat retaining material-equipped pipe 50 in this way.

なお、前記保温材付配管50の太さ(外径)が標準の保温材付配管50の太さよりも小さい場合は、前記下フレーム部15cの位置を前記側フレーム15bに対して上側に移動調節した後、高さ調整部材17を調整してもよい。また、反対に標準の保温材付配管50の太さよりも大きい場合は、前記下フレーム部15cの位置を前記側フレーム15bに対して下側に移動調節した後、高さ調整部材17を調整してもよい。   In addition, when the thickness (outer diameter) of the pipe 50 with a heat insulating material is smaller than the thickness of the standard pipe 50 with a heat insulating material, the position of the lower frame portion 15c is moved upward with respect to the side frame 15b. After that, the height adjusting member 17 may be adjusted. On the other hand, if the thickness of the standard heat insulating material pipe 50 is larger, the height adjusting member 17 is adjusted after the position of the lower frame portion 15c is moved downward with respect to the side frame 15b. May be.

次に、前記第2のフレーム16は、前記第1のフレーム15の前記上フレーム部15aに水平方向へスライド可能に取り付けられた上フレーム部16aと、該上フレーム部16aの一端側に垂設されている側フレーム部16bと、該側フレーム部16bの下端側から該上フレーム部16aと相対向して平行に延びるようにして該側フレーム部16bに上下方向スライド調整可能に取り付けられている下フレーム部16cを、一体的に有して正面視概略コ字状に形成されている。したがって、該第2のフレーム16は、前記第1のフレーム15の前記上フレーム部15aに上フレーム部16aが水平移動可能に取り付けられていることにより、該第1のフレーム15に対して水平方向(図1中の矢印101方向に)にスライドできる。   Next, the second frame 16 has an upper frame portion 16a attached to the upper frame portion 15a of the first frame 15 so as to be slidable in the horizontal direction, and is suspended from one end side of the upper frame portion 16a. The side frame portion 16b is attached to the side frame portion 16b so as to be vertically slidable so as to extend parallel to the upper frame portion 16a from the lower end side of the side frame portion 16b. The lower frame portion 16c is integrally formed and is formed in a generally U shape in front view. Therefore, the second frame 16 is attached to the upper frame portion 15a of the first frame 15 in a horizontal direction with respect to the first frame 15 by attaching the upper frame portion 16a to be horizontally movable. It can slide in the direction of arrow 101 in FIG.

また、前記第2のフレーム16の前記上フレーム部16aの下面には、前記放射線検出器14が固定して取り付けられ、前記下フレーム部16cの上面には、該放射線検出器14と対向させて前記放射線源13が固定して取り付けられている。該放射線源13と該放射線検出器14は、該放射線源13より放出された放射線を前記保温材付配管50に当てて走査し、そのときの透過放射線量を該放射線検出器14で検出するものである。そして、該放射線検出器14で検出された透過放射線量は肉厚計測部30に送られ、該肉厚計測部30では該放射線検出器14からの信号に基づいて管材51の減肉肉厚を測定するようになっている。   The radiation detector 14 is fixedly attached to the lower surface of the upper frame portion 16a of the second frame 16, and the upper surface of the lower frame portion 16c is opposed to the radiation detector 14. The radiation source 13 is fixedly attached. The radiation source 13 and the radiation detector 14 scan the radiation emitted from the radiation source 13 against the heat retaining material-equipped pipe 50 and detect the amount of transmitted radiation at that time by the radiation detector 14. It is. Then, the amount of transmitted radiation detected by the radiation detector 14 is sent to the wall thickness measurement unit 30, and the wall thickness measurement unit 30 reduces the wall thickness of the pipe material 51 based on the signal from the radiation detector 14. It comes to measure.

次に、本発明に係る減肉検査装置11の動作を説明する。まず、前記保温材付配管50に配管固定用フレーム12をセットする場合、前記第1のフレーム15においては、前記一対の回転ローラ20,20と前記一対の回転ローラ21,21との間の隙間が前記保温材付配管50の外径よりも大きく離れた状態になるまで、前記高さ調整部材17を調整し、該一対の回転ローラ20,20の位置を下側に移動させる。一方、前記第2のフレーム16においては、前記放射線源13と前記放射線検出器14との間の隙間が前記保温材付配管50の外径よりも所定量だけ大きく離れた状態になるまで、前記側フレーム部16bに対する前記下フレーム部16cの位置を調整する。   Next, the operation of the thinning inspection apparatus 11 according to the present invention will be described. First, when the pipe fixing frame 12 is set in the pipe 50 with a heat insulating material, in the first frame 15, a gap between the pair of rotating rollers 20, 20 and the pair of rotating rollers 21, 21. The height adjusting member 17 is adjusted until the distance between the pair of rotating rollers 20 and 20 moves downward until the distance between the pair of rotating rollers 20 and 20 increases. On the other hand, in the second frame 16, the gap between the radiation source 13 and the radiation detector 14 is in a state separated by a predetermined amount larger than the outer diameter of the pipe 50 with a heat insulating material. The position of the lower frame portion 16c with respect to the side frame portion 16b is adjusted.

すなわち、前記保温材付配管50の太さ(外径)が標準の保温材付配管50の太さよりも小さい場合、前記第1のフレーム15においては、前記下フレーム部15cの位置を前記側フレーム15bに対して上側に移動調節した後、さらに高さ調整部材17を調整する。一方、前記第2のフレーム16においては、前記下フレーム部16cの位置を前記側フレーム16bに対して上側に移動調節し、前記放射線源13と前記放射線検出器14の間の隙間を所定の状態に調整する。図1(a)は標準の太さの保温材付配管50の場合を示し、同図(b)は標準の太さよりも小さい場合を示している。   That is, when the thickness (outer diameter) of the pipe 50 with the heat insulating material is smaller than the thickness of the standard pipe 50 with the heat insulating material, the position of the lower frame portion 15 c is set to the side frame in the first frame 15. After adjusting the movement upward with respect to 15b, the height adjusting member 17 is further adjusted. On the other hand, in the second frame 16, the position of the lower frame portion 16c is moved and adjusted upward with respect to the side frame 16b, and the gap between the radiation source 13 and the radiation detector 14 is set in a predetermined state. Adjust to. FIG. 1 (a) shows a case of the pipe 50 with a standard thickness of the heat insulating material, and FIG. 1 (b) shows a case where the pipe is smaller than the standard thickness.

また、反対に、前記保温材付配管50の太さが標準の保温材付配管50の太さよりも大きい場合は、前記第1のフレーム15においては、前記下フレーム部15cの位置を前記側フレーム15bに対して下側に移動調節した後、さらに高さ調整部材17を調整する。一方、前記第2のフレーム16においては、前記下フレーム部16cの位置を前記側フレーム16bに対して下側に移動調節し、前記放射線源13と前記放射線検出器14の間の隙間を所定の状態に調整する。   On the other hand, when the thickness of the pipe 50 with the heat insulating material is larger than the thickness of the standard pipe 50 with the heat insulating material, the position of the lower frame portion 15c is set to the side frame in the first frame 15. After adjusting the movement downward with respect to 15b, the height adjusting member 17 is further adjusted. On the other hand, in the second frame 16, the position of the lower frame portion 16c is moved and adjusted downward with respect to the side frame 16b, and a gap between the radiation source 13 and the radiation detector 14 is set to a predetermined value. Adjust to the state.

次いで、上記仮セット状態において、前記高さ調整部材17を調整して、一対のローラ回転20,20が該保温材付配管50の外周面に当接するまでローラ取付部材18を上方に移動させる。これにより、該一対の回転ローラ20,20の間に該保温材付配管50の軸中心Oが位置されるとともに、該一対の回転ローラ21,21と該一対の回転ローラ20,20の間に該保温材付配管50が挟まれて保持される。また、この保持により、前記第1のフレーム15を該保温材付配管50の外周面に、前記第2のフレーム16と共に取り付けることができる。   Next, in the temporary setting state, the height adjusting member 17 is adjusted, and the roller mounting member 18 is moved upward until the pair of roller rotations 20 and 20 abut on the outer peripheral surface of the heat retaining material-equipped pipe 50. Thereby, the axial center O of the pipe 50 with the heat insulating material is positioned between the pair of rotating rollers 20 and 20, and between the pair of rotating rollers 21 and 21 and the pair of rotating rollers 20 and 20. The piping 50 with a heat insulating material is sandwiched and held. Further, by this holding, the first frame 15 can be attached to the outer peripheral surface of the pipe 50 with a heat insulating material together with the second frame 16.

このようにして前記保温材付配管50の外周面に前記第2のフレーム16と共に取り付けられた第1のフレーム15は、該一対の回転ローラ20,20と該一対の回転ローラ21,21を介して該保温材付配管50に取り付けられているので、該一対の回転ローラ20,20と該一対の回転ローラ21,21の回転を伴って該保温材付配管50の円周方向(図1中に示す矢印100の方向)に回転することができる。   In this way, the first frame 15 attached to the outer peripheral surface of the pipe 50 with a heat insulating material together with the second frame 16 is provided via the pair of rotating rollers 20 and 20 and the pair of rotating rollers 21 and 21. Are attached to the pipe 50 with a heat insulating material, and the circumferential direction of the pipe 50 with a heat insulating material (in FIG. 1) is accompanied by the rotation of the pair of rotating rollers 20 and 20 and the pair of rotating rollers 21 and 21. In the direction of the arrow 100 shown in FIG.

そして、このようにして保温材付配管50の外周面に取り付けられた減肉検査装置11は、測定の開始時、前記放射線源13の中心と前記放射線検出器14の中心が該保温材付配管50の軸中心Oを通るようにセットされる。   In the thinning inspection apparatus 11 attached to the outer peripheral surface of the pipe 50 with a heat insulating material in this way, at the start of measurement, the center of the radiation source 13 and the center of the radiation detector 14 are the pipe with the heat insulating material. It is set to pass 50 axial centers O.

また、一対の回転ローラ20,20と該一対の回転ローラ21,21の回転を伴って、前記配管固定用フレーム12を前記保温材付配管50の円周方向(図1中に示す矢印100の方向)に回転すると、前記放射線源13と前記放射線検出器14の、前記保温材付配管50に対する回転方向の走査が行われる。このとき、前記放射線検出器14からは前記管材51の減肉状態に応じて異なる透過放射線量が得られ、これが前記肉厚計測部30に出力される。図5は、この回転走査によって、0°から180°まで走査した際に得られた計数値変化であり、減肉状態にある箇所では透過放射線量が増加する。すなわち、図5中の60°〜110°及び150°近辺では透過放射線量が増加している。この計数値変化を基に、前記肉厚計測部30では、どの回転位置での部位が減肉状態になっているかを判定する。   Further, with the rotation of the pair of rotating rollers 20 and 20 and the pair of rotating rollers 21 and 21, the pipe fixing frame 12 is moved in the circumferential direction of the pipe 50 with the heat insulating material (indicated by the arrow 100 shown in FIG. 1). When rotating in the direction), scanning in the rotational direction of the radiation source 13 and the radiation detector 14 with respect to the pipe 50 with heat insulating material is performed. At this time, different radiation doses are obtained from the radiation detector 14 in accordance with the thinned state of the tube material 51, and this is output to the wall thickness measurement unit 30. FIG. 5 shows the change in the count value obtained when scanning from 0 ° to 180 ° by this rotational scanning, and the amount of transmitted radiation increases in the thinned portion. That is, the amount of transmitted radiation increases in the vicinity of 60 ° to 110 ° and 150 ° in FIG. Based on this count value change, the thickness measuring unit 30 determines at which rotational position the portion is in a reduced thickness state.

しかし、この状態では、未だどちらの側面が減肉しているか不明である。そこで、続いて前記第2のフレーム16を前記第1のフレーム15に対してスライドさせる。このスライドでは、前記放射線源13と前記放射線検出器14が、前記保温材付配管50の軸中心Oから配管端面に向かって平行に移動し、この移動を一定距離だけ行わせた後、再び回転走査を行う。この第2のフレームを一定距離だけスライドして行う回転走査では、前記放射線源13の中心と前記放射線検出器14の中心が保温材付配管50の軸中心Oを通るようにセットして前記放射線検出器14から得られた回転走査の時とは異なる前記管材51の減肉状態に応じた透過放射線量が得られ、これが前記肉厚計測部30に出力される。   However, in this state, it is unclear which side is still thinning. Therefore, subsequently, the second frame 16 is slid with respect to the first frame 15. In this slide, the radiation source 13 and the radiation detector 14 are moved in parallel from the axial center O of the heat retaining material-equipped pipe 50 toward the pipe end face. Scan. In the rotational scanning performed by sliding the second frame by a predetermined distance, the center of the radiation source 13 and the center of the radiation detector 14 are set so as to pass through the axial center O of the pipe 50 with a heat insulating material. A transmitted radiation dose corresponding to the thinning state of the tube material 51 different from that at the time of the rotational scanning obtained from the detector 14 is obtained, and this is output to the thickness measuring unit 30.

前記肉厚計測部30では、回転走査で得られた透過放射線量の変化と一定距離だけスライドして回転走査して得られた透過放射線の変化とを比較して、前記管材51における両側面のどちらの側面がどの程度減肉しているかを含めて該管材51の減肉状態を判定する。   The thickness measurement unit 30 compares the change in transmitted radiation amount obtained by rotational scanning with the change in transmitted radiation obtained by rotational scanning by sliding a predetermined distance, and compares The thinning state of the pipe material 51 is determined including how much of which side surface is thinned.

その判定原理を説明すると、まず、減肉箇所を検出するために前記放射線源13と前記放射線検出器14を保温材付配管50の軸中心Oに対して円周方向に回転させる。前記放射線源13から放射された放射線は、軸中心Oを通過して前記放射線検出器14に入射する。この時得られる放射線量は前記放射線源13と前記放射線検出器14に間に存在する外装板53、保温材52、管材51の2側面を通過した放射線量に比例する。ここで、外装板53、保温材52、管材51は一定の厚さで設計されているので180°回転させた場合の放射線量は180°にわたって同一の放射線量となる。もし、管材51に減肉している場所があればそこでの放射線吸収量が減るので前記放射線検出器14で測定された放射線量は減肉箇所で増加する。この増加を検出することで減肉の有無が判定できる。   The determination principle will be described. First, the radiation source 13 and the radiation detector 14 are rotated in the circumferential direction with respect to the axial center O of the pipe 50 with a heat insulating material in order to detect a thinned portion. The radiation emitted from the radiation source 13 passes through the axial center O and enters the radiation detector 14. The amount of radiation obtained at this time is proportional to the amount of radiation that has passed through the two side surfaces of the exterior plate 53, the heat insulating material 52, and the tube material 51 existing between the radiation source 13 and the radiation detector 14. Here, since the exterior plate 53, the heat insulating material 52, and the tube material 51 are designed with a constant thickness, the radiation dose when rotated 180 ° is the same radiation dose over 180 °. If there is a place where the pipe material 51 is thinned, the amount of radiation absorbed there decreases, so the radiation amount measured by the radiation detector 14 increases at the thinned portion. By detecting this increase, the presence or absence of thinning can be determined.

しかし、ここでの測定は、放射線が通過する経路にある管材51の2側面の吸収の合計となっているので、そのいずれの側面に減肉が存在するのかを判定する必要がある。そこで放射線が通過する管材51の2つの場所の組み合わせを変えることで判定することができる。   However, since the measurement here is the sum of the absorption of the two side surfaces of the pipe material 51 in the path through which the radiation passes, it is necessary to determine which side surface has the thinning. Therefore, it can be determined by changing the combination of the two locations of the pipe material 51 through which the radiation passes.

そこで、前記放射線源13の中心と前記放射線検出器14の中心が前記管材51の軸中心Oを通るようにセットして行った前記回転走査に対し、前記第1のフレーム15に対して前記第2のフレーム16を一定の距離だけスライドさせる。このスライドにより、前記放射線源13と前記放射線検出器14も軸中心線Oから一定の距離離れた場所までスライドする。これにより、前記放射線源13から出た放射線が前記放射線検出器14に入射する経路上の管材51の2点の場所を変えることができる。この状態で前記保温材付配管50の円周方向に回転させると前記放射線源13から出た放射線が軸中心線を通過して前記放射検出器14に入射する経路上にある管材51の2点の場所での放射線吸収量の測定と異なり、異なる点を通過する放射線の吸収量を測定することができる。   Therefore, with respect to the rotational scanning performed by setting the center of the radiation source 13 and the center of the radiation detector 14 so as to pass through the axial center O of the tube material 51, The second frame 16 is slid by a certain distance. By this slide, the radiation source 13 and the radiation detector 14 are also slid to a place away from the axial center line O by a certain distance. Thereby, the location of two points of the pipe material 51 on the path | route in which the radiation emitted from the said radiation source 13 injects into the said radiation detector 14 can be changed. When rotating in the circumferential direction of the pipe 50 with a heat insulating material in this state, two points of the pipe material 51 on the path where the radiation emitted from the radiation source 13 passes through the axial center line and enters the radiation detector 14. Unlike the measurement of the amount of radiation absorbed at the location, it is possible to measure the amount of radiation absorbed through different points.

例えば、軸中心Oを通過する放射線の場合の2点をA、Bとするとスライドさせた時の2点の組み合わせはA,Cとなる。この組み合わせで180°回転して透過放射線量を測定すると減肉がどの場所に存在するか判定できる。上記の2つの測定でAの場所で放射線量の増加があれば減肉はAと判断でき、また増加が1つの測定で見られた場合は他の場所BまたはCと判定できる。   For example, if the two points in the case of radiation passing through the axial center O are A and B, the combination of the two points when sliding is A and C. When this combination is rotated 180 ° and the amount of transmitted radiation is measured, it can be determined where the thinning is present. If there is an increase in radiation dose at location A in the above two measurements, the thinning can be determined as A, and if the increase is observed in one measurement, it can be determined as other location B or C.

したがって、この減肉検査装置11では、前記放射線源13が中心線Oを通過して前記放射検出器14に入射する経路上で回転走査させたときに前記放射線検出器14が得られる透過放射線量と前記保温材付配管50の軸中心Oから一定距離スライドして回転走査させたときに得られる透過放射線量を基に、前記管材51の両側面のどちらの側面がどの程度減肉しているかを含めて、該管材51の減肉箇所をより細かく特定して検出することができる。また、測定に透過放射線量の差を用いることで、放射線源13には、利用制限が無い微小線量の表示付認証機器のものを用いることが可能となる。   Therefore, in this thinning inspection apparatus 11, the amount of transmitted radiation that can be obtained by the radiation detector 14 when the radiation source 13 is rotated and scanned on the path incident on the radiation detector 14 through the center line O. And how much of the side surfaces of the both sides of the pipe material 51 are thinned based on the amount of transmitted radiation obtained by sliding and rotating a certain distance from the axial center O of the pipe 50 with heat insulating material. In other words, the thinned portion of the pipe material 51 can be more specifically identified and detected. Further, by using the difference in the amount of transmitted radiation for the measurement, it is possible to use the radiation source 13 of the authentication device with a display with a minute dose with no use limitation.

図6乃至図8に本発明の第2実施形態としての減肉検査装置を示す。この第2の実施形態は、3つの放射線検出器14,14,14を保温材付配管50の円周方向へずらして3個設けたものであり、他の構成は図1乃至図3と同一であるから、同一の構成部分は同一符号を付して重複説明を省略する。   6 to 8 show a thinning inspection apparatus as a second embodiment of the present invention. In the second embodiment, three radiation detectors 14, 14, 14 are provided by shifting in the circumferential direction of the pipe 50 with a heat insulating material, and other configurations are the same as those in FIGS. 1 to 3. Therefore, the same components are denoted by the same reference numerals, and redundant description is omitted.

すなわち、第2実施形態の減肉検査装置11は、図6に示すように上記第2のフレーム16の上記下フレーム部16cに上記放射線源13を1個設け、前記第2のフレーム16の上記上フレーム部16aの下面に、3個の上記放射線検出器14,14,14を互いに左右方向に離して設けている。この3個の前記放射線検出器14,14,14の中、真ん中の放射線検出器14(A)は、前記放射線源13の中心と前記放射線検出器14の中心が該保温材付配管50の軸中心Oを通るようにセットされ、左右の前記放射線検出器14(B),14(C)は該保温材付配管50の軸中心Oから外れた位置に配置される。   That is, the thinning inspection apparatus 11 of the second embodiment is provided with one radiation source 13 in the lower frame portion 16c of the second frame 16 as shown in FIG. The three radiation detectors 14, 14, 14 are provided on the lower surface of the upper frame portion 16a so as to be separated from each other in the left-right direction. Of these three radiation detectors 14, 14, 14, the middle radiation detector 14 (A) is configured such that the center of the radiation source 13 and the center of the radiation detector 14 are the axes of the pipe 50 with the heat insulating material. The radiation detectors 14 (B) and 14 (C) on the left and right are set so as to pass through the center O, and are arranged at positions away from the axis center O of the pipe 50 with heat insulating material.

そして、この第2実施形態の減肉検査装置11における減肉測定では、1個の前記放射線源13から放射される放射線を3個の前記放射線検出器14,14,14で各々受け、該各放射線検出器14,14,14で検出された透過放射線量を上記肉厚計測部30に入力させて計測するものである。   In the thinning measurement in the thinning inspection apparatus 11 of the second embodiment, the radiation radiated from one radiation source 13 is received by the three radiation detectors 14, 14, and 14, respectively. The transmitted radiation amount detected by the radiation detectors 14, 14, 14 is input to the thickness measuring unit 30 and measured.

また、この第2実施形態の減肉検査装置11でも、前記放射線源13の中心と前記放射線検出器14,14,14の少なくとも1つの中心が前記管材51の軸中心Oを通るようにセットして、上記配管固定用フレーム12を前記保温材付配管50の円周方向に回転させる回転走査と、前記第2のフレーム16を前記第1のフレーム15に対してスライドさせ、軸中心Oから一定距離スライドさせた後に回転させる回転走査とを行う。   In the thinning inspection apparatus 11 of the second embodiment, the center of the radiation source 13 and at least one center of the radiation detectors 14, 14, 14 are set so as to pass through the axial center O of the tube material 51. Then, rotation scanning for rotating the pipe fixing frame 12 in the circumferential direction of the pipe 50 with heat insulating material, and sliding the second frame 16 with respect to the first frame 15 to make a constant from the axial center O. Rotation scanning that rotates after sliding the distance is performed.

そして、この2つの異なる回転走査でそれぞれ得られた透過放射線量から、上記肉厚計測部30でどの部分が減肉状態になっているかを判定する。   Then, from the transmitted radiation doses obtained by the two different rotational scans, it is determined which part is in a thinned state by the thickness measuring unit 30.

したがって、この第2実施形態による測定では、1回の測定で前記管材51の複数の場所の減肉を同時に測定することができるので、測定時間の短縮及び測定精度の向上が図れる。なお、本第2実施形態では、前記放射線検出器14を前記保温材付配管50の円周方向へずらして3個配設した構造を開示したが、2個以上の前記放射線検出器14であればよいものである。   Therefore, in the measurement according to the second embodiment, it is possible to simultaneously measure the thinning of a plurality of locations of the pipe material 51 in one measurement, so that the measurement time can be shortened and the measurement accuracy can be improved. In the second embodiment, a structure in which three radiation detectors 14 are arranged by shifting in the circumferential direction of the pipe 50 with a heat insulating material is disclosed. However, two or more radiation detectors 14 may be used. It is good.

図9乃至図10に本発明の第3実施形態としての減肉検査装置を示す。この第3の実施形態は、3つの放射線検出器14,14,14を保温材付配管50の軸中心Oの軸線に沿うように位置をずらして3個設けたものであり、他の構成は図1乃至図3と同一であるから、同一の構成部分は同一符号を付して重複説明を省略する。   9 to 10 show a thinning inspection apparatus as a third embodiment of the present invention. In the third embodiment, three radiation detectors 14, 14, 14 are provided by shifting their positions along the axis of the axis center O of the pipe 50 with a heat insulating material, and other configurations are as follows. Since it is the same as FIG. 1 thru | or FIG. 3, the same component is attached | subjected the same code | symbol and duplication description is abbreviate | omitted.

すなわち、第3実施形態の減肉検査装置11は、図10及び図11に示すように上記第2のフレーム16の上記下フレーム部16cに上記放射線源13を1個設け、前記第2のフレーム16の上記上フレーム部16aの下面に、3個の前記放射線検出器14,14,14を互いに上記保温材付配管50の軸中心Oの軸線に沿うように位置をずらして設けている。   That is, in the thinning inspection apparatus 11 of the third embodiment, as shown in FIGS. 10 and 11, one radiation source 13 is provided in the lower frame portion 16 c of the second frame 16, and the second frame The three radiation detectors 14, 14, 14 are provided on the lower surface of the upper frame portion 16 a of 16 so as to be displaced from each other along the axis of the axis center O of the pipe 50 with a heat insulating material.

そして、この第3実施形態の減肉検査装置11における減肉測定では、1個の前記放射線源13から放射される放射線を3個の前記放射線検出器14,14,14で各々受け、該各放射線検出器14,14,14で検出された透過放射線量を上記肉厚計測部30に入力させて計測するものである。   In the thinning measurement in the thinning inspection apparatus 11 of the third embodiment, the radiation radiated from one radiation source 13 is received by the three radiation detectors 14, 14, and 14, respectively. The transmitted radiation amount detected by the radiation detectors 14, 14, 14 is input to the thickness measuring unit 30 and measured.

また、この第3実施形態の減肉検査装置11でも、前記放射線源13の中心と前記放射線検出器14,14,14の中心が前記管材51の軸中心Oを通るようにセットして、上記配管固定用フレーム12を前記保温材付配管50の円周方向に回転させる回転走査と、前記第2のフレーム16を前記第1のフレーム15に対してスライドさせ、軸中心Oから一定距離スライドさせた後に回転させる回転走査とを行う。   In the thinning inspection apparatus 11 of the third embodiment, the center of the radiation source 13 and the centers of the radiation detectors 14, 14, 14 are set so as to pass through the axial center O of the tube material 51. Rotation scanning in which the pipe fixing frame 12 is rotated in the circumferential direction of the pipe 50 with a heat insulating material, and the second frame 16 is slid with respect to the first frame 15 and is slid a predetermined distance from the axis O. Rotation scanning is performed after rotation.

そして、この2つの異なる回転走査でそれぞれ得られた透過放射線量から、上記肉厚計測部30でどの部分が減肉状態になっているかを判定する。   Then, from the transmitted radiation doses obtained by the two different rotational scans, it is determined which part is in a thinned state by the thickness measuring unit 30.

したがって、この第3実施形態による測定では、1回の測定で前記管材51の複数の場所の減肉を同時に測定することができるので、測定時間の短縮及び測定精度の向上が図れる。なお、本第3実施形態では、前記放射線検出器14を保温材付配管50の軸中心線に沿うように位置をずらして3個配設した構造を開示したが、2個以上の前記放射線検出器14であればよいものである。   Therefore, in the measurement according to the third embodiment, it is possible to simultaneously measure the thinning of a plurality of locations of the pipe material 51 by one measurement, so that the measurement time can be shortened and the measurement accuracy can be improved. In the third embodiment, a structure in which three radiation detectors 14 are disposed so as to be shifted along the axial center line of the pipe 50 with a heat insulating material is disclosed. However, two or more radiation detectors are disclosed. The container 14 is sufficient.

また、上記第2と第3実施形態の各例では、回転走査時、3つの前記放射線検出器14,14,14の中の一つが、前記放射線源13の中心と前記放射線検出器14の中心が該保温材付配管50の軸中心Oを通るように設定されている場合について説明したが、例えば図12に示すように前記放射線検出器14,14,14に向かう全ての放射線が、前記保温材付配管50の軸中心Oから離れた場所を通過するようにすると、減肉が前記管材51のどちら側の面に存在するかを容易に区別することが可能になる。   In each example of the second and third embodiments, one of the three radiation detectors 14, 14, 14 is the center of the radiation source 13 and the center of the radiation detector 14 during rotational scanning. Is set so as to pass through the axial center O of the pipe 50 with a heat insulating material. For example, as shown in FIG. 12, all the radiations directed toward the radiation detectors 14, 14, and 14 are By passing through a place away from the axial center O of the pipe 50 with material, it is possible to easily distinguish on which side of the pipe material 51 the thinning is present.

なお、本発明は、本発明の精神を逸脱しない限り種々の改変を為すことができ、そして、本発明が該改変されたものに及ぶことは当然である。   It should be noted that the present invention can be variously modified without departing from the spirit of the present invention, and the present invention naturally extends to the modified ones.

本発明は、保温材で覆われている保温材付配管以外の減肉厚を測定する配管の減肉検査装置にも応用できる。   The present invention can also be applied to a pipe thickness reduction inspection apparatus that measures a thickness reduction other than a pipe with a heat insulating material covered with a heat insulating material.

11 減肉検査装置
12 配管固定用フレーム
13 放射線源
14 放射線検出器
15 第1のフレーム
15a 上フレーム部
15b 側フレーム部
15c 下フレーム部
16 第2のフレーム
16a 上フレーム部
16b 側フレーム部
16c 下フレーム部
17 高さ調整部材
18 ローラ取付部材
19 ツマミ
20 回転ローラ
21 回転ローラ
30 肉厚計測部
50 保温材付配管
51 管材
52 保温材
53 外装板
100 矢印(円周方向、回転走査方向)
101 矢印(スライド方向、スライド走査方向)
O 軸中心
11 Thinning Inspection Device 12 Pipe Fixing Frame 13 Radiation Source 14 Radiation Detector 15 First Frame 15a Upper Frame Part 15b Side Frame Part 15c Lower Frame Part 16 Second Frame 16a Upper Frame Part 16b Side Frame Part 16c Lower Frame Portion 17 Height adjusting member 18 Roller mounting member 19 Knob 20 Rotating roller 21 Rotating roller 30 Thickness measuring unit 50 Pipe 51 with heat insulating material Tubing material 52 Heat insulating material 53 Exterior plate 100 Arrow (circumferential direction, rotational scanning direction)
101 arrow (slide direction, slide scan direction)
O axis center

Claims (5)

外側から外装板、保温材、管材の順で構成されている保温材付配管の減肉検査装置であって、
前記保温材付配管を挟んで相対向して配設される複数個の回転ローラを有し、該回転ローラを前記外装板の外周面に当接させて該保温材付配管に対し円周方向に回転可能に取り付けられる第1のフレームと、
前記第1のフレームに前記保温材付配管の軸中心線と交差する方向にスライド可能に取り付けられた第2のフレームと、
前記第2のフレームに前記保温材付配管を挟んで放射線源と高感度γ放射線検出器例えばCsI(TI)シンチレーション検出器(以下放射線検出器と略す)を対向させて配設し、該放射線源から出て前記放射線検出器で得られる透過放射線量から前記管材の減肉厚を測定する肉厚計測部と、
を備えることを特徴とする表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置。
It is a thinning inspection device for piping with a heat insulating material, which is composed of an exterior plate, a heat insulating material, and a tube material in this order from the outside.
A plurality of rotating rollers disposed opposite to each other with the piping with the heat insulating material interposed therebetween, the circumferential direction of the rotating roller being in contact with the outer peripheral surface of the exterior plate with respect to the piping with the heat insulating material; A first frame rotatably attached to the
A second frame attached to the first frame so as to be slidable in a direction intersecting the axial center line of the pipe with the heat insulating material;
A radiation source and a high-sensitivity γ radiation detector, for example, a CsI (TI) scintillation detector (hereinafter abbreviated as a radiation detector) are arranged opposite to each other with the heat retaining material pipe interposed between the second frame and the radiation source. A wall thickness measuring unit that measures the reduced thickness of the tube from the amount of transmitted radiation obtained from the radiation detector,
A thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope, which is an authentication apparatus with a display.
上記第1のフレームと上記第2のフレームは、上記保温材付配管の外径に応じて、相対向して配設される上記回転ローラ間の距離及び上記放射線源と上記放射線検出器間の距離を各々調節可能に形成してなることを特徴とする請求項1記載の表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置。   The first frame and the second frame have a distance between the rotating rollers disposed opposite to each other and between the radiation source and the radiation detector according to an outer diameter of the pipe with the heat insulating material. The thinning inspection apparatus for a pipe with a heat insulating material using a radioisotope, which is an authentication apparatus with a display according to claim 1, wherein the distance is formed so as to be adjustable. 同一の上記放射線源からの放射線を受ける上記放射線検出器を、上記保温材付配管の円周方向へずらして少なくとも2個以上設けてなることを特徴とする請求項1または2記載の表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置。   The authentication with a display according to claim 1 or 2, wherein at least two radiation detectors that receive radiation from the same radiation source are provided by being shifted in a circumferential direction of the pipe with the heat insulating material. A thinning inspection device for piping with heat insulation materials using radioactive isotopes. 同一の上記放射線源からの放射線を受ける上記放射線検出器を、上記保温材付配管の上記軸中心線に沿うように位置をずらして少なくとも2個以上設けてなることを特徴とする請求項1または2記載の表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査装置。   2. The radiation detector for receiving radiation from the same radiation source, wherein at least two radiation detectors are provided so as to be shifted along the axial center line of the pipe with heat insulating material. A thinning inspection apparatus for pipes with a heat insulating material using a radioisotope, which is an authentication apparatus with a display according to 2. 外側から外装板、保温材、管材の順で構成されている保温材付配管の減肉検査方法であって、
前記保温材付配管を挟んで放射線源と放射線検出器を対向させて配設し、該放射線源と放射線検出器を前記保温材付配管の中心軸線と交差する方向へのスライド操作と円周方向への回転操作を行わせて、前記放射線源から出て前記放射線検出器で得られる透過放射線量から前記管材の減肉厚を測定することを特徴とする表示付認証機器である放射性同位元素を用いた保温材付配管の減肉検査方法。
It is a thinning inspection method for a pipe with a heat insulating material composed of an exterior plate, a heat insulating material, and a pipe material in this order from the outside,
A radiation source and a radiation detector are arranged facing each other across the pipe with the heat insulating material, and the radiation source and the radiation detector are slid in the direction intersecting the central axis of the pipe with the heat insulating material and the circumferential direction. A radioisotope which is an authentication device with a display, characterized in that the thinning thickness of the tube material is measured from the amount of transmitted radiation obtained from the radiation source and obtained by the radiation detector. Thinning inspection method for used heat insulating material piping.
JP2012162879A 2012-07-23 2012-07-23 Reduced-thickness inspection device for piping with thermal insulation material using radioactive isotope as authentication equipment with display and reduced-thickness inspection method Pending JP2014021061A (en)

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