JP2014014810A - Floating oil separation and recovery systems - Google Patents
Floating oil separation and recovery systems Download PDFInfo
- Publication number
- JP2014014810A JP2014014810A JP2012155957A JP2012155957A JP2014014810A JP 2014014810 A JP2014014810 A JP 2014014810A JP 2012155957 A JP2012155957 A JP 2012155957A JP 2012155957 A JP2012155957 A JP 2012155957A JP 2014014810 A JP2014014810 A JP 2014014810A
- Authority
- JP
- Japan
- Prior art keywords
- floating oil
- separation
- oil
- tank
- floating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Removal Of Floating Material (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
本発明は、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置に関する。 The present invention separates the floating oil from the normal oil by utilizing the specific gravity difference between the floating oil and the normal oil contained in the circulating machining fluid and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid. -It relates to a floating oil separation and recovery device to be recovered.
従来の工作機械加工で使用される循環加工液は、工作機械の内部または外部に設けられた貯留タンクに一旦回収され、その切削加工中に混入される潤滑油やスカムやスラッジなどを含む浮上油分は、フロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式、さらには微細気泡発生方式などの種々の回収手段によって回収されている。 The circulating fluid used in conventional machine tool processing is once recovered in a storage tank provided inside or outside the machine tool, and the floating oil content including lubricating oil, scum, sludge, etc. mixed during the cutting process. Is recovered by various recovery means such as a float type, a mechanical type, a bellows suction type, a screw type, a belt type, an overflow type, and a fine bubble generation type.
上記フロート式ならびにジャバラサクション式の回収手段においては、水中ポンプと循環ポンプが同一の貯留タンクに設置されていることによって、液面の上下変動に対応する水中ポンプの吸い込み口を液面位置に確保するフロート装置を備えなければならず、その結果、循環ポンプによる波紋の発生によって不安定になる液面上に回収装置を位置させなければならないといった問題点があり、また、浮上油分が水中ポンプの吸い込み口の全方向より流れ込む構造であるため、該水中ポンプの吸い込み口に流れ込む流力の方向と循環ポンプによる液面の流力の方向が一部相殺し合うことになり、掻き寄せ装置などが設けられない限り浮上油分が効率よく回収されないという問題点も生じるものであった。また機械式の回収手段においては、回収装置を設けることによって、構造が複雑になることから装置が高価となり、さらに保守管理も必要となると共に、貯留タンクの上面が回収装置によって塞がれてしまうなどの多くの問題点があるものであった。さらにスクリュー式、ベルト式の回収手段においては、浮上油分の回収流域が極めて狭いという問題があり、またオーバーフロー式、微細気泡発生方式の回収手段においては、貯留タンクの仕切り板を浮上油分が乗り越えて回収されるため、浮上油分を含む回収対象液を少量づつ、且つ定量送水する必要性があることから、大量処理能力が要求される分離回収装置には不向きなものであった。ついては、下記にその先行技術の実態について詳しく説明する。 In the float type and bellows suction type recovery means, the submersible pump and the circulation pump are installed in the same storage tank, so the suction port of the submersible pump corresponding to the vertical fluctuation of the liquid level is secured at the liquid level. And the result is that the recovery device must be located on a liquid surface that becomes unstable due to the generation of ripples by the circulation pump. Since it has a structure that flows from all directions of the suction port, the direction of the flow force flowing into the suction port of the submersible pump and the direction of the flow force of the liquid level by the circulation pump partially cancel each other. Unless it was provided, the problem that the floating oil was not efficiently recovered also occurred. Also, in the mechanical recovery means, the provision of the recovery device makes the structure complicated, so that the device becomes expensive, maintenance is also required, and the upper surface of the storage tank is blocked by the recovery device. There were many problems such as. Furthermore, in the screw type and belt type recovery means, there is a problem that the recovery flow area of the floating oil is extremely narrow, and in the overflow type and fine bubble generation type recovery means, the floating oil component gets over the partition plate of the storage tank. Since it is collected, it is necessary to feed the liquid to be collected including the floating oil component in small quantities and in a constant amount, so that it is unsuitable for a separation and collection apparatus that requires a large amount of processing capacity. The following describes in detail the actual state of the prior art.
上記フロート式の浮上油回収装置に関しては、例えば、メインフロートの浮力によって液体の中に浮き沈みしないように設けられた水中ポンプの吸い込み口に、サブフロートの浮力によって液体に浮かぶように設けられた開口部を有するゲートリングを上下動可能に取着すると共に、ゲートリングの開口部の上部には液体とともに浮上油、スカム、ゴミ等の浮遊物を掻き集めて開口部から水中ポンプの吸い込み口内に流入させる掻き寄せ手段が設けられ、この掻き寄せ手段はメインフロートに支持される一方、水中ポンプには吸い込み口から流入された液体とともに浮遊物を吐き出す吐き出し口が設けられた「浮上油分回収装置」(特許文献1)が提案されている。 Regarding the float type floating oil recovery device, for example, an opening provided in the suction port of a submersible pump provided so as not to float and sink in the liquid by the buoyancy of the main float so as to float in the liquid by the buoyancy of the sub-float A gate ring having a part is attached so as to be movable up and down, and floating oil, scum, dust and other floating substances are collected together with liquid at the upper part of the opening part of the gate ring, and flowed into the suction port of the submersible pump from the opening part. A "floating oil recovery device" is provided in which a squeezing means is provided, and the squeezing means is supported by the main float, while the submersible pump is provided with a discharge port for discharging suspended matter together with the liquid flowing in from the suction port (patent) Document 1) has been proposed.
しかしながら、係る浮上油回収装置の提案は、比重の軽い油はもとより、粘度が高くなった油、スカム等の回収に優れ、液体に浮かべた回収装置を自由に移動させて利用範囲の拡大を計ることができるとされているが、その設置に当たっては、不安定な液面にフロートを浮かばせてその液面と同位置に水中ポンプの吸い込み口を位置させて全方位方向から浮上油を回収する手段を採っているため、水中ポンプの吸い込み口に回収油分以外の正常油分が必要以上に吸い込まれてしまい、その結果、回収効率、回収確率ならびに回収精度が低下すると共に、装置内に水中ポンプや掻き寄せ手段等を配設することで、配管、配線、電気的制御システムならびに動力源を必要とするものであった。 However, the proposed floating oil recovery device is excellent in recovering oil, scum, etc. with high viscosity as well as light specific gravity, and freely expands the range of use by moving the recovery device floating in the liquid freely However, when installing it, float the float on the unstable liquid level and place the suction port of the submersible pump at the same position as the liquid level to collect the floating oil from all directions. As a result, normal oil other than recovered oil is sucked into the suction port of the submersible pump more than necessary.As a result, the recovery efficiency, recovery probability, and recovery accuracy are reduced, and the submersible pump and By arranging the scraping means and the like, piping, wiring, an electrical control system and a power source are required.
また、上記機械式の浮上油回収装置に関しては、例えば、貯留槽内に配設されるものであって、少なくとも一部が水面に対し垂直状に形成された油分誘導板と、貯留槽内の排水の水面上に浮上した浮上油が回収される油回収容器と、取手部および板部を有する操作体とを備え、作業者が取手部を持って操作体を操作することにより、板部を油分誘導板に向けて移動させた後に、この油分誘導板と接触させた状態で上動させた場合に、浮上油が油分誘導板に沿って押し上げられて、油回収容器に回収される「油回収装置」(特許文献2)が提案されている。 Further, regarding the mechanical floating oil recovery device, for example, it is disposed in a storage tank, and an oil content guide plate at least partially formed perpendicular to the water surface, and a storage tank An oil recovery container that collects the floating oil that has floated on the surface of the drainage, and an operating body having a handle and a plate, and the operator operates the operating body with the handle so that the plate is After moving toward the oil content guide plate, when moved up in contact with the oil content guide plate, the floating oil is pushed up along the oil content guide plate and collected in the oil recovery container. "Recovery device" (Patent Document 2) has been proposed.
しかしながら、係る油回収装置の提案は、構成が簡単で、製造コストが安価であるにも拘らず、浮上油を適切に回収でき、残査粒子を簡単に清掃できるとされているが、貯留槽の上方に油分誘導板などの操作体を設けることは、他の油回収装置と比較して構造的に複雑であると共に、液面管理、清掃作業、メンテナンス作業において多くの保守管理作業労力を必要とするものであった。 However, the proposal of such an oil recovery apparatus is said to be able to appropriately recover the floating oil and easily clean the residual particles despite the fact that the configuration is simple and the manufacturing cost is low. It is structurally more complicated to install an operation body such as an oil guide plate above the other than the other oil recovery devices, and requires a lot of maintenance work in liquid level management, cleaning work, and maintenance work. Was.
また、上記ジャバラサクション式の浮上油回収装置に関しては、例えば、下面を開口したネットカバ−を設け、その上面中央部に、下半部が下面開口部から下方に延出するサクション管を取付け、サクション管の下半部に管内に通じる吸込口を形成し、ベースと、ベース上に設置された伸縮自在なジャバラ胴と、ジャバラ胴内上部に固定された中央部に油流入孔を有するフロ−トとから成るジャバラタンクを設け、サクション管を油流入孔に遊挿し、その下端をベースに固定することによってジャバラタンクをサクション管に取付けて成る「浮上油自動回収装置」(特許文献3)が提案されている。 In addition, for the bellows suction type floating oil recovery device, for example, a net cover having an open bottom surface is provided, and a suction pipe with a lower half extending downward from the bottom surface opening portion is attached to the center of the top surface. A suction port leading to the inside of the suction pipe is formed in the lower half of the suction pipe, and has a base, a telescopic bellows barrel installed on the base, and an oil inflow hole in the center fixed to the upper portion of the bellows barrel. There is a “floating oil automatic recovery device” (Patent Document 3) in which a bellows tank is provided, and a suction pipe is loosely inserted into an oil inflow hole and a lower end thereof is fixed to a base to attach the bellows tank to the suction pipe. Proposed.
しかしながら、係る浮上油自動回収装置の提案は、コンパクトな構成で異物吸引の虞がなく、長期使用が可能とされているが、ジャバラタンクが上下に伸縮作動することでジャバラタンクの吸入口に回収油以外の正常油分が吸い込まれると同時に、液面が波打つことによって浮上油の回収効率、回収確率ならびに回収精度が大幅に低下するもので、さらに装置内にサクション管ならびに吸引ポンプを配設することで、配管、配線、電気的制御システム、油水分離装置の設置ならびにそれらを稼動させる動力源が必要とされるものであった。 However, the proposed floating oil automatic recovery device has a compact structure and does not cause foreign matter suction and can be used for a long time. However, the bellows tank is retracted to the inlet of the bellows tank by extending and contracting vertically. As normal oil other than oil is sucked in, the liquid level undulates and the recovery efficiency, recovery probability, and recovery accuracy of the floating oil are greatly reduced. In addition, a suction pipe and a suction pump are installed in the equipment. Therefore, installation of piping, wiring, electrical control system, oil / water separator and a power source for operating them were required.
また、上記スクリュー式の浮上油回収装置に関しては、例えば、高粘度の油が混合した原液を比重差により油分と水分とに分離して回収する回収装置であって、この回収装置には原液の回収口が設けられている分離槽と、この分離槽に連続する排水槽と、この排水槽の上部から溢流する分離された水分を排出するポンプとが設けられるとともに、分離槽には高粘度の油分を回収する回収手段が設けられている「高粘度油の回収装置」(特許文献4)が提案されている。 The screw type floating oil recovery device is a recovery device that separates and recovers, for example, a stock solution mixed with high-viscosity oil into oil and moisture due to a difference in specific gravity. A separation tank provided with a recovery port, a drain tank connected to the separation tank, and a pump for discharging separated water overflowing from the upper part of the drain tank are provided. There has been proposed a “high viscosity oil recovery device” (Patent Document 4) provided with a recovery means for recovering the oil component.
しかしながら、係る高粘度油の回収装置の提案は、簡単な構造によって高粘度油の中に固形物が混入している浮上油を分離して油分だけを回収することを可能とするものであるが、その回収手段として回転モーターを駆動源とする一対のスクリューコンベアが使用されることによって、配管、配線、電気的制御システムならびに部品コストなど高額な製造コストを必要とする共に、高粘度油の回収装置に限定される上、吸引口が比較的小型であるため、工作機械などの大量の浮上油分を回収する手段としては不向きなものであった。 However, the proposal of such a high-viscosity oil recovery device makes it possible to separate the floating oil in which solid matter is mixed in the high-viscosity oil with a simple structure and recover only the oil content. The use of a pair of screw conveyors with a rotary motor as a recovery means as its recovery means requires expensive production costs such as piping, wiring, electrical control systems and parts costs, and recovery of high viscosity oil In addition to being limited to the apparatus, the suction port is relatively small, and thus it is not suitable as a means for collecting a large amount of floating oil such as a machine tool.
また、上記ベルト式の浮上油回収装置に関しては、例えば、工作機械のクーラントタンクに付設されて切削液中の浮上油を回収する装置であって、クーラントタンクの上部に装備される駆動ローラーと、駆動ローラーにかけわたされて下端が切削液中に没入するエンドレス状のベルト部材と、駆動ローラーの直下に配設されて浮上油を回収する樋を備え、ベルト部材は、メッシュ材でつくられるベルトと、ベルトの外側に適宜間隙で取付けられる樋状のバケットを備える「浮上油回収装置」(特許文献5)が提案されている。 Further, regarding the belt-type floating oil recovery device, for example, a device attached to a coolant tank of a machine tool and recovering floating oil in a cutting fluid, and a driving roller mounted on the top of the coolant tank, An endless belt member that is applied to the driving roller and has a lower end immersed in the cutting fluid; and a trough that is disposed directly below the driving roller and collects floating oil. The belt member is a belt made of a mesh material. In addition, a “floating oil recovery device” (Patent Document 5) including a hook-like bucket attached to the outside of the belt with a gap as appropriate has been proposed.
しかしながら、係る浮上油回収装置の提案は、ベルトに付着した油分のみを回収するものであるため、通常でも回収量は少ないが、クーラントの温度が上がると浮上油の粘度が下がりベルトに付着しないので、ほとんど回収できないという問題を解消すると共に、繊維、ゴムなどのベルトについてアルカリ液や高温クーラントで使用すると膨潤したり、接着面の剥がれが起こる等の不具合が生じるという問題を解消するものであるが、そのベルトによる回収流域が貯流タンクの液面面積に対して極めて小範囲に留まるといった回収効率に問題点が残るものであった。 However, since the proposed floating oil recovery device recovers only the oil adhering to the belt, the recovered amount is usually small, but the viscosity of the floating oil decreases and does not adhere to the belt when the coolant temperature rises. In addition to solving the problem of almost no recovery, it solves the problem of problems such as swelling of the belt of fibers, rubber, etc. when used in an alkaline solution or high-temperature coolant, or peeling of the adhesive surface. However, the recovery basin by the belt remains in a very small range with respect to the liquid surface area of the storage tank, and there remains a problem in the recovery efficiency.
また、上記オーバーフロー式の浮上油回収装置に関しては、例えば、油脂類を多量に含む厨房廃水から油脂を分離・回収する阻集器において、阻集器油水分離槽内に廃水含有油脂の比重差による分離浮上を促す流路を形成する該油水分離槽底部に流入口を有する隔壁と仕切板と、及び両端に開口部を持ち一方の開口部が油水分離槽の側壁を液密に貫通し該油水分離槽外に開口することにより貫通位置が該油水分離槽貯留廃水の水面上限を決定する処理された廃水の排水口を形成し、もう一方の開口部は油水分離槽内に水没し、浮上油脂層下端より下位に上層の浮上油脂層に向けて上向きに開口し、油脂が比重差により浮上する方向と反対の油水分離槽底部へ向い下向きに、処理廃水が流れ込む開口部である略J字形状のトラップにより構成される「阻集効率が高い阻集器」(特許文献6)が提案されている。 In addition, with regard to the overflow type floating oil recovery device, for example, in a interceptor that separates and collects fat from kitchen wastewater containing a large amount of fats and oils, separation and floating due to the difference in specific gravity of the wastewater-containing fats and oils in the interceptor oil and water separation tank A partition wall having a flow inlet at the bottom of the oil / water separation tank and a partition plate, and an opening at both ends, and one opening penetrates the side wall of the oil / water separation tank in a liquid-tight manner. By opening to the outside, the penetrating position forms a drainage of the treated wastewater that determines the upper surface level of the waste water stored in the oil / water separation tank, and the other opening is submerged in the oil / water separation tank and the bottom of the floating oil layer A generally J-shaped trap, which is an opening that opens upward toward the floating oil layer on the upper layer, and into which the treatment wastewater flows downward toward the bottom of the oil / water separation tank opposite to the direction in which the oil floats due to the difference in specific gravity Consists of That "interceptor-effective interceptor device" (Patent Document 6) have been proposed.
しかしながら、係る阻集効率が高い阻集器の提案は、油脂類を多量に含む厨房廃水から油脂と水を高効率で分離する比較的小型の油水分離装置の提案であって、該阻集器の油水分離槽に残された浮上油脂層の回収に関しては、別途にスキーマーや汲み上げポンプ等の回収手段を必要とするものであり、工作機械等に取り付けられて循環加工液の供給量が変化して液面が変化するような大量処理能力が要求される分離・回収装置には不向きなものであった。 However, the proposal of the interceptor with high interception efficiency is a proposal of a relatively small oil-water separator for separating oil and water from kitchen wastewater containing a large amount of fats and oils, and the oil-water separation of the interceptor. Regarding the recovery of the floating oil layer remaining in the tank, a separate means such as a schema or a pumping pump is required, and it is attached to the machine tool etc. This is unsuitable for a separation / recovery device that requires a large amount of processing capacity to change.
また、上記微細気泡発生方式の浮上油回収装置に関しては、例えば、任意流量の油分混合廃液が順次定量送水される油水分離タンクにおいて、流れの方向に前段と後段に二分割し、前段の上澄み液が後段に溢れ入るようにした仕切板を備え、前段は、その底部に微細気泡を発生させる装置および噴出ノズルを備えて微細気泡による油吸着及び浮揚効果により油と廃液を上下に分離する油水分離室とし、後段は、さらに流れの方向に二分割して上流側を浮上油回収室とすると共に該浮上油回収室と底部で連通した下流側を廃液排水室して、浮上油回収室の油回収口よりも低い位置に廃液排水室の廃液排水口を設けた「油水分離装置」(特許文献7)が提案されている。 In addition, regarding the above-mentioned floating oil recovery device for generating fine bubbles, for example, in an oil / water separation tank in which an oil-mixed mixed waste liquid having an arbitrary flow rate is sequentially fed in a divided amount, the front-stage supernatant liquid is divided into two parts in the flow direction. Is equipped with a partition plate that overflows into the rear stage, and the front stage is equipped with a device that generates fine bubbles at the bottom and a jet nozzle, and oil and water separation that separates oil and waste liquid up and down by oil adsorption and floating effect by the fine bubbles The latter stage is further divided into two in the flow direction, the upstream side is used as a floating oil recovery chamber, and the downstream side communicating with the floating oil recovery chamber at the bottom is a waste liquid drainage chamber. An “oil-water separator” (Patent Document 7) has been proposed in which a waste liquid drain port of a waste liquid drain chamber is provided at a position lower than the recovery port.
しかしながら、係る油水分離装置の提案は、微細気泡の油吸着及び浮揚効果により油を浮上分離する油水分離装置において、循環加工液中の微細気泡の浮力が小さく装置内に浮遊し、油と水をエマルション化する場合であっても、廃液排水の油濃度を低減することができ、浮上油分を残さず分離・回収することができる比較的小型の油水分離装置の提案であるが、構成的に定量送水手段を採用することで送り出しポンプを必要とし、さらに各処理層と、浮上油回収口ならびに廃液排水口の回収手段がオーバーフロー方式を採用しているため、仕切り板の上端部とフロートの吸入口と各処理室の微妙な液面レベルの位置関係ならびに安定が求められるため、比較的小型の油水分離装置の提案に留まるものであった。 However, the proposal of such an oil-water separator is an oil-water separator that floats and separates oil by the oil adsorption and buoyancy effect of the fine bubbles, and the buoyancy of the fine bubbles in the circulating processing liquid is small and floats in the device. Even when emulsifying, it is a proposal for a relatively small oil-water separator that can reduce the oil concentration of wastewater wastewater and can be separated and recovered without leaving floating oil. Adopting a water supply means requires a delivery pump, and each processing layer, floating oil recovery port and waste liquid drain port recovery means adopt an overflow method, so the upper end of the partition plate and the float suction port In addition, the subtle relationship between the liquid level of each processing chamber and the stability are required, so that the proposal of a relatively small oil-water separator was limited.
以上のように従来の浮上油分離回収装置は、機械的手段または電気的手段を用いて浮上油を分離・回収すると共に、その浮上油分を吸引する吸入口を液面と同じにするか、液面に対して上下動させる手段を用いて具現化しているが、それらの多くは、その手段を構成するにあたり複雑な電気的制御システムや油水分離装置や吸引装置ならびに水中ポンプなどの動力源を必要とすると共に、複雑な機械的手段が備えられることによって、大量の浮上油分を短時間で処理することができないものであった。さらに浮上油分を吸引する際に不要とする正常油分までを吸引してしまうものであり、経済的、効率的、精度的に問題が残るものであった。それに対し、本発明のような循環加工液に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分を滞留槽に滞留させ、該浮上油分を分離回収ホッパーによって分離・回収し、さらに浮上油分の大きさ、形状、粘性度、種類、流量に係わらず、あらゆるタイプの油水、排水、洗浄液、浮上油、浮遊物に対応することができる浮上油分離回収装置は、本願発明者が知るところでは未だ見当たらない。 As described above, the conventional floating oil separation and recovery device separates and collects floating oil using mechanical means or electrical means, and makes the suction port for sucking the floating oil the same as the liquid level, They are embodied using means that move up and down with respect to the surface, but many of them require a complicated electrical control system, oil / water separator, suction device, and power source such as a submersible pump to configure the means. In addition, since a complicated mechanical means is provided, a large amount of floating oil cannot be processed in a short time. Furthermore, normal oil which is unnecessary when sucking floating oil is sucked, and problems remain economically, efficiently and accurately. On the other hand, the floating oil is retained by utilizing the specific gravity difference between the floating oil and the normal oil contained in the circulating machining fluid as in the present invention, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid. The floating oil is separated and collected by a separation / recovery hopper, and all types of oil and water, drainage, cleaning liquid, floating oil, floating matter, regardless of the size, shape, viscosity, type and flow rate of the floating oil. The present inventors have not yet found a floating oil separation and recovery device that can cope with the above.
然るに、本発明の浮上油分離回収装置は、フロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式、さらには微細気泡発生方式などの従来の浮上油分回収装置が持つ多くの長所を備え、さらには課題となっている多くの問題点を解決するものであると共に、「脂肪,油状物質または同様な浮遊物質の分離または除去装置」の分類における先行技術の中でも従来にない堰止め方式と自然運動エネルギーを利用した浮上油分離回収装置を提案するものである。 However, the floating oil separation and recovery device of the present invention has many advantages of conventional floating oil recovery devices such as float type, mechanical type, bellows suction type, screw type, belt type, overflow type, and fine bubble generation type. In addition to solving many of the problems that have become problems, weirs are unprecedented in the prior art in the classification of "Separation or removal device of fat, oily substance or similar suspended solids" This paper proposes a floating oil separation and recovery device using the method and natural kinetic energy.
本願発明者は、以上のような従来の浮上油分離回収装置の設置状態と、吸引口と吸引される浮上油分ならびに液面の位置関係に着目し、まず浮上油分離回収装置と循環ポンプが設けられる貯留タンクを分離し、つぎに吸引される浮上油分を液面より上方に滞留させ、積層状態にすることによって効率的且つ効果的に分離・回収することができるのではないかとの着想の下、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置を開発し、本出願における「浮上油分離回収装置」の提案に至るものである。 The inventor of the present application pays attention to the installation state of the conventional floating oil separation and recovery device as described above, and the positional relationship between the suction port and the amount of floating oil to be sucked and the liquid level. First, the floating oil separation and recovery device and the circulation pump are provided. The idea is that it can be separated and collected efficiently by separating the storage tank to be collected and then allowing the floating oil component to be sucked next to stay above the liquid level to create a stacked state. The floating oil and normal oil are separated and recovered using the specific gravity difference between the floating oil and normal oil contained in the circulating fluid and the natural kinetic energy such as the fluid force and drop force of the circulating fluid. A floating oil separation and recovery device has been developed, leading to the proposal of a “floating oil separation and recovery device” in the present application.
本発明は上記問題点に鑑み、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して、浮上油分と正常油分とを分離・回収する浮上油分離回収装置の提供を図ることを課題とする。 In view of the above problems, the present invention utilizes the difference in specific gravity between the floating oil and the normal oil contained in the circulating machining fluid, and the natural kinetic energy such as the fluid force and drop force of the circulating machining fluid, It is an object to provide a floating oil separation and recovery device that separates and recovers normal oil from normal oil.
本発明は上記目的を達成するためになされるもので、循環加工液中に含有される浮上油分と正常油分の比重差と、該循環加工液の流力や落差力などの自然運動エネルギーを利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置であって、前記浮上油分離回収装置は、流路を形成する貯流タンクと、浮上油分を分離・回収する分離回収ホッパーと、で構成され、前記貯流タンクの流路の所定中間箇所に設けられる仕切り板が、前記貯流タンクの上層流域を浮遊する浮上油分を堰き止めつつ、下層流域を流動する正常油分を通過させる形状に取り付けられると共に、浮上油分を滞留する滞留槽と、正常油分を外部に排出する排出槽とに分離する形状に形成され、該滞留槽内に上下調整機能を有する分離回収ホッパーを設けることによって、該滞留槽内に滞留する浮上油分を分離・回収する手段を採用した。 The present invention is made to achieve the above object, and utilizes the difference in specific gravity between the floating oil and normal oil contained in the circulating machining fluid, and the natural kinetic energy such as the fluid force and drop force of the circulating machining fluid. A floating oil separation and recovery device that separates and collects a floating oil component and a normal oil component, the floating oil separation and recovery device comprising a storage tank that forms a flow path, and a separation and recovery hopper that separates and collects the floating oil component And a partition plate provided at a predetermined intermediate position of the flow path of the storage tank passes through normal oil flowing in the lower basin while blocking floating oil floating in the upper basin of the storage tank A separation / recovery hopper having a vertical adjustment function is provided in the retention tank, which is formed into a shape that separates into a retention tank that retains floating oil and a discharge tank that discharges normal oil to the outside. In I adopted the means for separating and recovering floating oil staying in the 該滞 distillate tank.
また本発明における浮上油分離回収装置は、前記貯流タンクが、上流から下流にかけて流路を形成する縦長に貯流されるタンク槽を形成し、上流側には工作機械等の排出ホースに連結される供給ダクトを設け、下流側には液面位置調整機能を有する排出ダクトを排出口の外側に連結して成り、前記仕切り板が、前記貯流タンクの流路の所定中間箇所に前記分離回収ホッパーを回避する形状に曲げられて成り、前記分離回収ホッパーが、排出空胴主軸の上部に浮上油分を落下阻集する漏斗状の阻集ホッパー部を形成し、該阻集ホッパー部の上部または排出空胴主軸の下端に上下調整機能を備えると共に浮上油分を外部に排出する浮上油排出パイプを連結した手段を採用した。 In the floating oil separation and recovery apparatus according to the present invention, the storage tank forms a vertically long tank tank that forms a flow path from upstream to downstream, and is connected to a discharge hose of a machine tool or the like on the upstream side. A discharge duct having a liquid level position adjusting function is connected to the outside of the discharge port on the downstream side, and the partition plate is separated and recovered at a predetermined intermediate position of the flow path of the reservoir tank. The separation and recovery hopper is formed in a shape that avoids the hopper, and the separation and recovery hopper forms a funnel-shaped blocking hopper portion that blocks and prevents floating oil on the upper portion of the discharge cavity main shaft, and the upper portion of the blocking hopper portion or the discharge cavity The bottom end of the main shaft is equipped with a vertical adjustment function and a floating oil discharge pipe that discharges floating oil to the outside is connected.
また本発明における浮上油分離回収装置は、前記貯流タンクにおける滞留槽側の底部に、下方に連通口を備える複数の仕切り安定板がトレー体の上部に設けられて成る液面安定装置を載置することで、前記貯流タンク内の液面の安定化が図られる手段を採用した。 The floating oil separation and recovery device according to the present invention includes a liquid level stabilizing device in which a plurality of partition stabilizing plates having communication ports below are provided at the top of the tray body at the bottom of the reservoir tank on the side of the retention tank. By adopting this method, means for stabilizing the liquid level in the reservoir tank was adopted.
また本発明における浮上油分離回収装置は、前記阻集ホッパー部の上端周縁部に浮上油分を落下阻集させる掻き寄せフラップを設けると共に、前記排出空胴主軸の下部に循環加工液の流力を受けて回転する回転翼を設けた手段を採用した。 Further, the floating oil separation and recovery device according to the present invention is provided with a scraping flap for dropping and collecting floating oil at the upper peripheral edge of the blocking hopper, and receiving the flow force of the circulating working fluid below the discharge cavity main shaft. A means provided with rotating rotor blades was adopted.
また本発明における浮上油分離回収装置は、前記阻集ホッパー部の上端周縁部に浮上油分を落下阻集させる掻き寄せフラップを設けると共に、該掻き寄せフラップの上方に回転軸連結機構を設け、且つ、該回転軸連結機構に回転モーター軸の連結部を連結させた手段を採用した。 Further, the floating oil separation and recovery device according to the present invention is provided with a scraping flap for dropping and collecting the floating oil component at the upper peripheral edge of the blocking hopper, and a rotary shaft coupling mechanism above the scraping flap, and A means in which a rotating motor shaft connecting portion is connected to the rotating shaft connecting mechanism is adopted.
10)加工・工作機械の排水ホースに直接取り付けられて分離・回収する構造であるため、取り付けが簡単であると共に、設置スペースを必要としない。
(11)軽量・小型で簡易構造であることから、既存の貯留タンクに外付けすることができると共に、既存または新規の加工・工作機械内にも内設すること
10) Since it is directly attached to the drainage hose of the processing / machine tool and separated and collected, it is easy to install and does not require installation space.
(11) Because it is lightweight, small and has a simple structure, it can be externally attached to an existing storage tank and installed inside an existing or new processing / machine tool.
本発明における浮上油分離回収装置によれば、前述のフロート式、機械式、ジャバラサクション式、スクリュー式、ベルト式、オーバーフロー式の従来の浮上油分回収手段とは全く異なる堰止め方式を採用していることから、
(1)浮上油分離回収装置が、貯留タンクに排水される排水ホースに直接取り付けられるため、従来のような貯留タンクの液面上に浮上油分が溜まらない。
(2)軽量・小型で簡易構造であるため、製品価格が従来の半分以下(ものによっては1/10以下)であると同時に周辺付帯機器類を含めるとそれ以下となり、ユーザーの価格遡及の要求に充分に応えられる。
(3)浮上油の流力と、落差と、浮力等の自然運動エネルギーを利用して浮上油分を分離・回収するため、電気料金などの稼動維持費や機械的保守管理などのランニングコストがかからない。
(4)浮上油分の大きさ、形状、粘性度、種類、浮遊物質、流量に係わらず、あらゆる加工・工作機械に取り付けることができる。
(5)分離回収ホッパーの取り込み口が大きいため、浮上油分を能率的且つ効果的に分離・回収することができる。
(6)貯流タンク内の流入口から分離回収ホッパーまでの流路が水面内に確保されていることから、浮上油分は上方に浮いて回収され、正常油分は排出口に向かって循環加工液の流力によって直接排出されるため、分離・回収精度が高く、効率的且つ効果的に分離・回収ができる。
(7)滞留槽内に浮上油分を積層させ、さらに取り込み口の上方に押し上げて阻集するため、浮上油分以外の油分を必要以上回収しない。
(8)滞留槽内の浮上する浮上油分が分離回収ホッパーの傾斜底部に一旦当たって浮上するため、液面に波紋が立つことなく安定すると共に、滞留槽内に液面安定装置が載置されていることで、流入する循環加工液の流力による波紋ならびに渦流による液面の揺れを抑制することができる。
(9)供給ダクトから排出ダクトまでの貯流タンク内の構造が循環加工液の流動を妨げない構造であることから、貯流タンクの収納容積を最小限に留めることができる。
(10)加工・工作機械の排水ホースに直接取り付けられて分離・回収する構造であるため、取り付けが簡単であると共に、設置スペースを必要としない。
(11)軽量・小型で簡易構造であることから、既存の貯留タンクに外付けすることができると共に、既存または新規の加工・工作機械内にも内設することができる。
(12)耐油性合成樹脂素材で成型することができるため、安価に大量生産することができる。
(13)機械的・電気的・空気的稼動手段を必要としないため、水中ポンプ、油水分離機、エアーコンプレッサー、電磁弁等の付帯周辺機器が不要となることで、導入価格ならびに維持管理費が大幅に削減されるという優れた効果を奏する。
According to the floating oil separation and recovery apparatus of the present invention, a damming system that is completely different from the conventional floating oil content recovery means of the float type, mechanical type, bellows suction type, screw type, belt type, and overflow type is adopted. Because
(1) Since the floating oil separation and recovery device is directly attached to the drain hose drained into the storage tank, the floating oil component does not accumulate on the liquid level of the conventional storage tank.
(2) Light weight, small size, and simple structure, so the product price is less than half of the conventional product (in some cases, less than 1/10) and at the same time, including peripheral accessories, the user's price retroactive requirements Can be fully met.
(3) Floating oil is separated and recovered using natural kinetic energy such as floating oil flow force, head, and buoyancy, so there is no running cost such as operation and maintenance costs such as electricity charges and mechanical maintenance management. .
(4) Regardless of the size, shape, viscosity, type, floating substance, and flow rate of the floating oil, it can be attached to any processing / machine tool.
(5) Since the intake port of the separation and recovery hopper is large, the floating oil can be efficiently and effectively separated and recovered.
(6) Since the flow path from the inlet in the storage tank to the separation and recovery hopper is secured in the water surface, the floating oil component is collected by floating upward, and the normal oil component is circulated toward the discharge port. Since it is discharged directly by the flow force, separation / recovery accuracy is high, and separation / recovery can be performed efficiently and effectively.
(7) Since the floating oil is stacked in the retention tank and further pushed up above the intake port to prevent it, oil other than the floating oil is not recovered more than necessary.
(8) Since the floating oil floating in the retention tank once hits the inclined bottom of the separation / recovery hopper and floats, the liquid level is stabilized without ripples, and a liquid level stabilizer is placed in the retention tank. Therefore, ripples caused by the flow force of the circulating machining fluid flowing in and fluctuations in the liquid level due to vortex flow can be suppressed.
(9) Since the structure in the reservoir tank from the supply duct to the discharge duct is a structure that does not hinder the flow of the circulating machining fluid, the storage volume of the reservoir tank can be kept to a minimum.
(10) Since it is a structure that is directly attached to a drainage hose of a processing / machine tool and separated / collected, it is easy to attach and does not require an installation space.
(11) Since it is lightweight, small and has a simple structure, it can be externally attached to an existing storage tank, and can also be installed inside an existing or new processing / machine tool.
(12) Since it can be molded from an oil-resistant synthetic resin material, it can be mass-produced at low cost.
(13) Since mechanical, electrical, and pneumatic operation means are not required, auxiliary equipment such as submersible pumps, oil / water separators, air compressors, and solenoid valves are not required, leading to lower installation costs and maintenance costs. There is an excellent effect that it is greatly reduced.
また本発明における浮上油分離回収装置によれば、構造が簡単で電気的稼動源を必要としないことから、大規模工場、小規模工場、大型燃料貯蔵施設、海洋事故油回収船舶、湖水浮遊物回収船、研究所、公共施設、医療機関、料理店、給食施設、レジャー施設等の浮上油分離回収装置として、幅広く利用することができるという優れた効果を奏する。 Further, according to the floating oil separation and recovery apparatus of the present invention, since it has a simple structure and does not require an electrical operation source, it is necessary to use a large-scale factory, small-scale factory, large-scale fuel storage facility, marine accident oil recovery ship, lake floating matter. It has an excellent effect that it can be widely used as a floating oil separation and recovery device for collection vessels, research institutes, public facilities, medical institutions, restaurants, lunch facilities, leisure facilities, and the like.
本発明の浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、前記浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離・回収する分離回収ホッパー30と、で構成され、前記貯流タンク20の流路21の所定中間箇所に設けられる仕切り板24が、前記貯流タンク20の上層流域を浮遊する浮上油分Hを堰き止めつつ、下層流域を流動する正常油分Lを通過させる形状に取り付けられると共に、浮上油分Hを滞留する滞留槽22と、正常油分Lを外部に排出する排出槽23とに分離する形状に形成され、該滞留槽内22に上下調整機能33を有する分離回収ホッパー30を設けることによって、該滞留槽22内に滞留する浮上油分Hを分離・回収する手段を採ったことを最大の特徴とするものである。以下、本発明における浮上油分離回収装置10の実施形態を、図面に基づいて説明する。 The floating oil separation and recovery apparatus 10 of the present invention utilizes the difference in specific gravity between the floating oil H and the normal oil L contained in the circulating machining fluid P, and natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes the storage tank 20 that forms the flow path 21 and the floating oil component H. A separation / recovery hopper 30 that separates and collects, and a partition plate 24 provided at a predetermined intermediate position of the flow path 21 of the reservoir tank 20 removes floating oil H that floats in the upper basin of the reservoir tank 20. It is attached to a shape that allows normal oil L flowing in the lower basin to pass through while damming, and is formed into a shape that separates into a retention tank 22 that retains floating oil H and a discharge tank 23 that discharges normal oil L to the outside. In the residence tank By providing the separation and recovery hopper 30 having a vertical adjustment function 33 to 2, in which the maximum, characterized in that taken with means for separating and recovering floating oil H staying in 該滞 Tomeso 22. Hereinafter, an embodiment of a floating oil separation and recovery device 10 according to the present invention will be described with reference to the drawings.
なお、本発明における浮上油分離回収装置10における材質ならび形状及び寸法は、下記に述べる実施例に限定されるものではなく、本発明の技術的思想の範囲内、すなわち同一の作用効果を発揮できる材質ならびに形状及び寸法の範囲内で、適宜変更することができる。 The material, shape, and dimensions of the floating oil separation / recovery device 10 according to the present invention are not limited to the embodiments described below, and can exhibit the same operational effects within the scope of the technical idea of the present invention. It can be changed as appropriate within the range of material, shape and size.
図1は、本発明における請求項1から請求項3記載の浮上油分離回収装置を示す説明図であり、図1(a)は使用状態における分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して、浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、貯流タンク20と、分離回収ホッパー30とで構成される。
FIG. 1 is an explanatory view showing a floating oil separation and recovery apparatus according to claims 1 to 3 of the present invention, and FIG. 1 (a) is an explanatory view using an exploded perspective view in a use state.
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes a storage tank 20 and a separation and recovery hopper 30. .
貯流タンク20は、例えば、耐油性合成樹脂素材またはステンレス製の厚み2mm程度の板材を折り曲げ加工ならびに溶接加工を施すことで、縦長に貯流されるタンク状に製作されるもので、上流から下流にかけて流路21を構成している。該流路21の所定中間箇所には、R状に曲げられた仕切り板24が、下方において連通しつつ排出槽23と滞留槽22とに遮断・分離する状態で設けられ、さらに上流側には工作機械M等の排出ホース55に連結される供給ダクト54が設けられると共に、下流側には液面位置調整機能53を有する排出ダクト50が排出口26の外側に連結されて成り、循環ポンプ61が設けられている貯留タンク60と分離して設けられるものである。なお、供給ダクト54は下層流域を流動する正常油分Lの流力を確実に発生させるべく、上流側側壁に対してL字状に設けて工作機械Mの排出ホース55に連結している。 The reservoir tank 20 is manufactured in the shape of a tank that is stored in a vertically long shape by bending and welding an oil-resistant synthetic resin material or a stainless steel plate having a thickness of about 2 mm. The flow path 21 is configured over the distance. A partition plate 24 bent in an R shape is provided at a predetermined intermediate position of the flow path 21 in a state of being cut off and separated into the discharge tank 23 and the retention tank 22 while communicating in the lower part, and further on the upstream side. A supply duct 54 connected to a discharge hose 55 of the machine tool M or the like is provided, and a discharge duct 50 having a liquid level position adjusting function 53 is connected to the outside of the discharge port 26 on the downstream side. Is provided separately from the storage tank 60 provided with The supply duct 54 is provided in an L shape with respect to the upstream side wall and connected to the discharge hose 55 of the machine tool M in order to reliably generate the flow force of the normal oil L flowing in the lower basin.
滞留槽22は、貯流タンク20の所定中間箇所にR状に曲げられた仕切り板24が下方において連通する状態で取り付けられることで、該貯流タンク20の上流側に位置するものである。該仕切り板24が流路21の上層流域の流動を堰き止める状態に取り付けられることで、貯流タンク20に流入した循環加工液P中に含有される浮上油分Hを流路21の上層流域で遮断し、且つ滞留させることを可能とする。 The retention tank 22 is positioned upstream of the reservoir tank 20 by being attached to a predetermined intermediate location of the reservoir tank 20 in a state in which a partition plate 24 bent in an R shape communicates with the lower portion. By attaching the partition plate 24 in a state of blocking the flow in the upper flow area of the flow path 21, the floating oil component H contained in the circulating processing liquid P flowing into the storage tank 20 is transferred to the upper flow area of the flow path 21. It is possible to block and stay.
排出槽23は、上記滞留槽22同様、貯流タンク20の所定中間箇所にR状に曲げられた仕切り板24が下方において連通する状態で取り付けられることで、該貯流タンク20の下流側に位置するものである。該仕切り板24が下方において連通する状態に取り付けられることで、貯流タンク20に流入した下層流域を流動する正常油分Lが、仕切り板24の下方を通過して排出槽23内に流下し、さらに排出口26の外側に連結される排出ダクト50を通って貯留タンク60に排出されることを可能とする。 The discharge tank 23 is attached to a downstream side of the reservoir tank 20 by attaching a partition plate 24 bent in an R shape to a predetermined intermediate location of the reservoir tank 20 in a state where it communicates below in the same manner as the retention tank 22. It is what is located. By attaching the partition plate 24 in a state of communicating with the lower part, the normal oil L flowing in the lower basin flowing into the reservoir tank 20 flows under the partition plate 24 and flows into the discharge tank 23, Further, it can be discharged to the storage tank 60 through a discharge duct 50 connected to the outside of the discharge port 26.
仕切り板24は、貯流タンク20の流路21を、正常油分Lを外部に排出する排出槽23と、浮上油分Hを滞留させる滞留槽22とに遮断・分離すべく、該流路21の所定中間箇所に設けられるもので、分離回収ホッパー30の回転領域を回避すべくR状に曲げられ、且つ該下方には正常油分Lが排出槽23にスムーズに流下するように連通口25を設けて形成されるものである。また、連通口25に金属ネットならびにパンチングメタル板等を設けて、浮上油分Hの排出槽23側への流下を制限する態様を採ることもできる。 The partition plate 24 separates the flow path 21 of the reservoir tank 20 into a discharge tank 23 that discharges normal oil L to the outside and a retention tank 22 that retains the floating oil H. Provided at a predetermined intermediate location, bent in an R shape so as to avoid the rotation region of the separation and recovery hopper 30, and provided with a communication port 25 so that the normal oil L smoothly flows down into the discharge tank 23 below Is formed. In addition, a mode in which a metal net, a punching metal plate, and the like are provided at the communication port 25 to restrict the flow of the floating oil H to the discharge tank 23 side can be employed.
分離回収ホッパー30は、排出空胴主軸31の上部に浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36が形成されて成り、さらに滞留槽22の上層流域に浮遊する浮上油分Hを阻集ホッパー部36から排出空胴主軸31の内径空胴部31aを通して外部に排出する構造を有し、貯流タンク20の滞留槽22側においてR状に曲げられた仕切り板24に従接する位置に設けられるものである。 The separation / recovery hopper 30 is formed by forming a funnel-shaped blocking hopper portion 36 for blocking the floating oil component H at the upper portion of the discharge cavity main shaft 31, and further blocking the floating oil component H floating in the upper basin of the retention tank 22. It has a structure of discharging from the portion 36 to the outside through the inner diameter cavity 31 a of the discharge cavity main shaft 31, and is provided at a position where it contacts the partition plate 24 bent in an R shape on the staying tank 22 side of the reservoir tank 20. Is.
排出空胴主軸31は、上部には浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36を形成し、該下端には上下調整機能33を備え、さらに最下端には浮上油分Hを外部に排出する浮上油排出パイプ56が連結されるものである。また上部に設けられる阻集ホッパー部36と内径空胴部31aを通して連通され、該阻集ホッパー部36に落下阻集された浮上油分Hは、排出空胴主軸31の内径空胴部31aに連結される浮上油排出パイプ56を通って、外部に設けられる廃棄収納缶63に排出されて回収される。 The discharge cavity main shaft 31 is formed with a funnel-shaped blocking hopper 36 for dropping and blocking the floating oil component H at the top, and has a vertical adjustment function 33 at the lower end, and the floating oil component H at the lower end. The floating oil discharge pipe 56 to be discharged is connected. Further, the floating oil component H communicated through the blocking hopper portion 36 provided in the upper portion and the inner diameter cavity portion 31 a and dropped and collected by the blocking hopper portion 36 is levitated to be connected to the inner diameter cavity portion 31 a of the discharge cavity main shaft 31. It passes through the oil discharge pipe 56 and is discharged and collected in a waste storage can 63 provided outside.
上下調整機能33は、排出空胴主軸31の下端に設けられ、排出空胴主軸31の締め付けねじ部33aを締め付け固定フランジ33bのねじ部に螺合させて締め付けカップリング35によって固定することで、分離回収ホッパー30全体を上下させて上下の位置調整を行うものである。 The vertical adjustment function 33 is provided at the lower end of the discharge cavity main shaft 31, and the fastening screw portion 33 a of the discharge cavity main shaft 31 is screwed into the screw portion of the fastening fixing flange 33 b and fixed by the fastening coupling 35. The entire separation and recovery hopper 30 is moved up and down to adjust the vertical position.
また上下調整機能33は、阻集ホッパー部36の外筒周縁部37aに設ける態様も考え得る。すなわち図面に示すように、該阻集ホッパー部36の外筒周縁部37aに嵌合可能な浮上油面調整リング33cを備え、調整長穴33dを締め付ける締め付けねじ33eを緩めて該浮上油面調整リング33c全体を上下にスライドさせることで、上下の位置調整を行うものである。 Further, a mode in which the vertical adjustment function 33 is provided on the outer cylinder peripheral portion 37a of the blocking hopper 36 can be considered. That is, as shown in the drawing, a floating oil level adjustment ring 33c that can be fitted to the outer cylinder peripheral portion 37a of the blocking hopper 36 is provided, and the tightening screw 33e that tightens the adjustment long hole 33d is loosened to loosen the floating oil level adjustment ring. The vertical position adjustment is performed by sliding the entire 33c up and down.
阻集ホッパー部36は、排出空胴主軸31の上部に連結され、浮上油分Hを落下阻集すると共に、排出空胴主軸31の内径空胴部31aに連通されて成り、阻集した浮上油分Hは該排出空胴主軸31の内径空胴部31aを通ってその最下端に設けられる浮上油排出パイプ56から貯流タンク20の外部に備えられる廃棄収納缶63に浮上油排出ホース57によって排出するものである。浮上油分Hは、滞留する量が増えるに従がって自ら上縁円周部37を乗り越えて阻集ホッパー部36に落下阻集されて回収される。また阻集ホッパー部36の傾斜底部36aは斜め上方に傾斜していることから、浮上油分Hが浮上するに際に該傾斜底部36aに沿って上昇することとなるため、滞留槽22の液面の安定が図られるものである。 The intercepting hopper 36 is connected to the upper portion of the discharge cavity main shaft 31 to prevent the floating oil H from falling and communicate with the inner diameter cavity 31a of the discharge cavity main shaft 31. A discharge oil discharge hose 57 discharges from a floating oil discharge pipe 56 provided at the lowermost end of the discharge cavity main shaft 31 to a waste storage can 63 provided outside the storage tank 20 through an inner diameter cavity portion 31a. is there. As the amount of the floating oil H increases, the floating oil H gets over the upper edge circumferential portion 37 by itself and drops and is collected by the blocking hopper portion 36. Further, since the inclined bottom portion 36a of the intercepting hopper portion 36 is inclined obliquely upward, the floating oil component H rises along the inclined bottom portion 36a when rising, so that the liquid level of the staying tank 22 is increased. Stability is achieved.
液面安定装置40は、貯流タンク20内の液面を安定させる目的で貯流タンク20の滞留槽22側の底部に載置されるもので、トレー体41を設け、該トレー体41の上部には下方に連通口43を備える複数の仕切り安定板42を設けて、循環加工液Pの流力によって液面安定装置40が流されないように掛止フック27によって掛止される。かかる液面安定装置40は、工作機械Mの加工中に発生するスラッジなどの異物を清掃時に容易に取り除く目的も備えて設けられる。 The liquid level stabilizer 40 is placed on the bottom of the reservoir tank 20 on the side of the retention tank 22 for the purpose of stabilizing the liquid level in the reservoir tank 20, and is provided with a tray body 41. In the upper part, a plurality of partition stabilization plates 42 having communication ports 43 are provided below, and are latched by the latching hooks 27 so that the liquid level stabilizer 40 is not caused to flow by the flow force of the circulating machining fluid P. Such a liquid level stabilizer 40 is also provided for the purpose of easily removing foreign matters such as sludge generated during machining of the machine tool M during cleaning.
仕切り安定板42は、水平に設けられるパンチングメタル板と垂直に設けられるトラップ板で仕切られる仕切り板兼安定板から成り、下方には循環加工液Pの正常油分Lが通過する連通口43が設けられている。かかる仕切り安定板42の主な目的は、供給ダクト54から流入する循環加工液Pによる液面の揺れを抑制して液面の安定を図ることであり、正常油分Lが下層流域をスムーズに流動するために連通口43が空けられている。なお、仕切り安定板42は、循環加工液Pの貯流タンク20への流入による液面の揺れを抑制して液面の安定を図ることを主な目的としているため、その形状や大きさならびに取り付け位置などの具体的構造については、特に限定するものではない。 The partition stabilization plate 42 is composed of a partition plate / stabilization plate partitioned by a punching metal plate provided horizontally and a trap plate provided vertically, and a communication port 43 through which normal oil L of the circulating processing liquid P passes is provided below. It has been. The main purpose of the partition stabilizing plate 42 is to stabilize the liquid level by suppressing the fluctuation of the liquid level due to the circulating machining fluid P flowing from the supply duct 54, and the normal oil L flows smoothly in the lower basin. In order to do this, the communication port 43 is opened. The partition stabilizing plate 42 is mainly intended to stabilize the liquid level by suppressing the fluctuation of the liquid level due to the inflow of the circulating processing liquid P into the storage tank 20. The specific structure such as the attachment position is not particularly limited.
排出ダクト50は、正常油分Lを吸入する吸入口51を備え、貯流タンク20の下流側に設けられた排出口26の外側に取り付けられるもので、排出ホース52に連結され、循環ポンプ61が設けられる貯留タンク60に自然運動エネルギーの落差力を利用して正常油分Lを排出するものである。なお、かかる排出ダクト50における吸入口51の両側には、液面位置調整機能53が設けられている。 The discharge duct 50 is provided with a suction port 51 for sucking in normal oil L and is attached to the outside of a discharge port 26 provided on the downstream side of the reservoir tank 20, and is connected to a discharge hose 52. The normal oil L is discharged to the storage tank 60 provided by using the drop force of natural kinetic energy. A liquid level position adjusting function 53 is provided on both sides of the suction port 51 in the discharge duct 50.
液面位置調整機能53は、排出ダクト50の吸入口51の両側に設けられている調整長穴53aにおいて水平に螺着している取付けボルト53bを緩め、排出ダクト50本体を上下に移動させて位置決め調整するものである。 The liquid level position adjustment function 53 loosens the mounting bolts 53b that are screwed horizontally in the adjustment long holes 53a provided on both sides of the suction port 51 of the discharge duct 50, and moves the main body of the discharge duct 50 up and down. The positioning is adjusted.
廃棄収納缶63は、浮上油分離ホッパー30によって分離された浮上油分Hが、阻集ホッパー部36に落下阻集したものを、さらに浮上油排出パイプ56ならびに浮上油排出ホース57から排出して貯留するペール缶を利用した廃棄用の収納缶である。上部に簡易的な手動式遠心分離機を設けて、排出される浮上油分Hの油水分離を行うこともできる。なお、本発明は自然運動エネルギーの落差力を利用して廃棄収納缶63に浮上油分Hを分離・回収する構造を採用しているが、吸引装置Sを利用して強制的に分離・回収することも可能である。 The waste storage can 63 is a pail for storing the floating oil component H separated by the floating oil separation hopper 30 by dropping from the floating oil discharge pipe 56 and the floating oil discharge hose 57 after being collected by the blocking hopper 36. It is a storage can for disposal using cans. A simple manual centrifugal separator can be provided at the upper portion to perform oil-water separation of the floating oil H to be discharged. The present invention employs a structure that separates and collects the floating oil component H in the waste storage can 63 using the drop force of natural kinetic energy, but forcibly separates and collects it using the suction device S. It is also possible.
図1(b)は使用状態における全体配置図を用いた説明図である。
本発明の浮上油分離回収装置10は、循環加工液Pが循環モーター61によって循環される貯留タンク60の上部に載置されて使用される小型軽量の浮上油分離回収装置10であることから、レイアウトに伴う設置スペースを必要とせず、工作機械Mと貯留タンク60を連結する排水ホース55に容易に取り付けることができるものである。
FIG.1 (b) is explanatory drawing using the whole layout figure in use condition.
Since the floating oil separation and recovery apparatus 10 of the present invention is a small and lightweight floating oil separation and recovery apparatus 10 that is used by being mounted on the upper part of the storage tank 60 in which the circulating processing liquid P is circulated by the circulation motor 61, It does not require an installation space associated with the layout, and can be easily attached to the drainage hose 55 that connects the machine tool M and the storage tank 60.
図2は、本発明における請求項1から請求項3記載の浮上油分離回収装置を示す平面図と断面図を用いた説明図であり、図2(a)は使用状態を示す平面説明図、図2(b)は使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離・回収する分離回収ホッパー30と、で構成される。貯流タンク20は、上流から下流にかけて流路21を形成する縦長に貯流されるタンク槽を形成し、上流側には工作機械M等の排出ホース55に連結される供給ダクト54を設け、下流側には液面位置調整機能53を有する排出ダクト50を排出口26の外側に連結して成り、分離回収ホッパー30を回避する形状に曲げられた仕切り板24が、貯流タンク20の流路21の所定中間箇所に設けられている。分離回収ホッパー30は、その排出空胴主軸31の上部に浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36が形成されて成り、該排出空胴主軸31の下端には上下調整機能33が備えられると共に浮上油分Hを外部に排出する浮上油排出パイプ56が連結されて成る。
FIG. 2 is an explanatory view using a plan view and a cross-sectional view showing the floating oil separation and recovery device according to claims 1 to 3 in the present invention, and FIG. FIG. 2B is a cross-sectional explanatory view showing a use state.
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes the storage tank 20 that forms the flow path 21 and the floating oil component H. And a separation / recovery hopper 30 for separation / recovery. The reservoir tank 20 forms a vertically long tank tank that forms a flow path 21 from upstream to downstream, and a supply duct 54 connected to a discharge hose 55 of the machine tool M or the like is provided on the upstream side. On the side, a partition plate 24 formed by connecting a discharge duct 50 having a liquid level position adjusting function 53 to the outside of the discharge port 26 and bent into a shape that avoids the separation and recovery hopper 30 is provided in the flow path of the storage tank 20. 21 is provided at a predetermined intermediate position. The separation / recovery hopper 30 is formed with a funnel-shaped blocking hopper portion 36 for blocking the floating oil H from falling on the upper portion of the discharge cavity main shaft 31, and a vertical adjustment function 33 is provided at the lower end of the discharge cavity main shaft 31. A floating oil discharge pipe 56 that is provided and discharges the floating oil component H to the outside is connected.
かかる構成を採用することにより、本発明における浮上油分離回収装置10は、浮上油分Hの大きさ、形状、粘性度、種類、流量に係わらず効率よく分離・回収処理することができるものである。また装置全体を稼動させる動力源が循環加工液Pの流力や落差力などの自然運動エネルギーを利用していることから、装置自体が軽量且つ、簡単構造であると共に、製造原価のコストダウン化が図られ、さらにランニングコストや機械的メンテナンス作業が不要であると共に、基本的な分離構造が堰止め方式を利用していることから、工作機械Mにおける循環加工液Pの浮上油分Hの油水分離回収装置としてや、厨房廃液の油水分離装置として、そして洗浄液の分離排水装置として使用することができるもので、さらに自然運動エネルギーを利用して電気的稼動手段を採用していないため、車両に積載して工事現場などの臨時の油水分離処理装置としても使用することができる。 By adopting such a configuration, the floating oil separation and recovery apparatus 10 according to the present invention can efficiently perform separation and recovery processing regardless of the size, shape, viscosity, type, and flow rate of the floating oil component H. . In addition, since the power source that operates the entire system uses natural kinetic energy such as the flow force and drop force of the circulating machining fluid P, the device itself is lightweight and has a simple structure, and the manufacturing cost is reduced. In addition, the running cost and mechanical maintenance work are unnecessary, and the basic separation structure uses a weir system, so that the floating oil H of the circulating fluid P in the machine tool M is separated from oil and water. It can be used as a recovery device, as an oil / water separator for kitchen waste liquid, and as a separation / drainage device for cleaning liquid. Furthermore, it uses natural kinetic energy and does not employ electrical operation means, so it is loaded on the vehicle. Therefore, it can also be used as a temporary oil / water separation treatment apparatus at a construction site.
図3は、本発明における請求項1から請求項3記載の浮上油分離回収装置の分離・回収状態を示す説明図である。
本発明における浮上油分離回収装置10の分離・回収手順を簡単に説明すると、
(1)工作機械Mから循環加工液Pが潤沢に排出されて稼動している状態で、貯流タンク20の排水口26の外側に連結されている排出ダクト50の液面位置調整機能53の取付けボルト53bを緩めて排出空胴主軸31の下端に備えられている上下調整機能33の液面調整範囲内に収まるように上下に調整することで、工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなる(貯流タンク20内の液面が一定に保たれる)ように調整する。
(2)さらに使用される循環加工液Pの性質に合わせて、分離回収ホッパー30の排出空胴主軸31を回転させて締め付けねじ部33aを締め付け固定フランジ33bのねじ部に螺合させて上下に位置調整し、その後締め付けカップリング35によって固定することで、分離回収ホッパー30全体の位置調整を行う。その際に工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなっている(貯流タンク20内の液面が一定に保たれる)ことを再確認する。なお、上下調整作業は、阻集ホッパー部36の外筒周縁部37aに嵌合される浮上油面調整リング33cの調整長穴33dを締め付ける締め付けねじ33eを緩めて、浮上油面調整リング33c全体を上下にスライドさせて上下の位置調整を行う態様も可能である。
(3)稼動する工作機械Mから排出される循環加工液Pの浮上油分Hが、滞留槽22の液面に徐々に滞留されてくる。一方、循環加工液Pの正常油分Lは貯流タンク20の下層流域を流下して排出槽23に直接送られ、該排出槽23の下流に設けられている排出口26から排出ダクト50を通って貯留タンク60に排出される。
(4)さらに循環加工液Pが供給ダクト54から貯流タンク20に連続して流入してくると、該循環加工液Pの浮上油分Hが滞留槽22の液面全体に徐々に滞留してくる。その際、阻集ホッパー部36の傾斜底部36aは斜め上方に傾斜していることから、浮上油分Hが浮上する際に該傾斜底部36aに沿って上昇することとなるため、液面の安定が図られるものである。
(5)さらに浮上油Hが滞留槽22に連続して流入してくると、滞留槽22の液面は浮上油Hによって満杯の状態になる。
(6)さらに浮上油Hが滞留槽22に連続して流入してくると、浮上油分Hは積層状態になり、一部の浮上油Hは分離回収ホッパー30の上縁円周部37を乗り越え始める(吹き出し部の拡大図は、浮上油面調整リング33cが設けられた態様の状態を示す)。そしてその乗り越えた浮上油分Hは、分離回収ホッパー30の阻集ホッパー部36に落下阻集されると同時に、浮上油分Hに付着している一部の正常油分Lは、滞留槽22の方に落下して戻される。そして、阻集ホッパー部36に落下阻集された様々な形態(例えば比重、粘性、大きさ、種類、浮遊状態等)の浮上油分Hは、排出空胴主軸31の内径空胴部31aを通って最下端に連結される浮上油排出パイプ56を介して廃棄収納缶63に排出されて回収される。
FIG. 3 is an explanatory view showing the separation / recovery state of the floating oil separation / recovery device according to claims 1 to 3 of the present invention.
Briefly explaining the separation / recovery procedure of the floating oil separation / recovery device 10 according to the present invention,
(1) The liquid level position adjusting function 53 of the discharge duct 50 connected to the outside of the drain port 26 of the reservoir tank 20 in a state where the circulating machining fluid P is exhausted from the machine tool M and operating. The circulating machining fluid P discharged from the machine tool M is adjusted by loosening the mounting bolt 53b and adjusting it up and down so that it falls within the liquid level adjustment range of the vertical adjustment function 33 provided at the lower end of the discharge cavity main shaft 31. And the discharge capacity of the circulating machining fluid P discharged from the reservoir tank 20 are adjusted to be equal (the liquid level in the reservoir tank 20 is kept constant).
(2) Further, according to the nature of the circulating working fluid P to be used, the discharge cavity main shaft 31 of the separation / recovery hopper 30 is rotated so that the tightening screw portion 33a is screwed into the screw portion of the tightening fixing flange 33b to move up and down. The position of the separation / recovery hopper 30 as a whole is adjusted by adjusting the position and then fixing with the tightening coupling 35. At this time, the discharge capacity of the circulating machining fluid P discharged from the machine tool M is equal to the discharge capacity of the circulating machining fluid P discharged from the storage tank 20 (the liquid level in the storage tank 20 is constant). Reconfirmed). The vertical adjustment work is performed by loosening the tightening screw 33e for tightening the adjustment long hole 33d of the floating oil level adjustment ring 33c fitted to the outer cylinder peripheral edge portion 37a of the intercepting hopper 36, and the entire floating oil level adjustment ring 33c. It is possible to adjust the vertical position by sliding up and down.
(3) The floating oil H of the circulating machining fluid P discharged from the working machine tool M is gradually retained on the liquid surface of the retention tank 22. On the other hand, the normal oil L of the circulating machining fluid P flows down the lower basin of the reservoir tank 20 and is sent directly to the discharge tank 23, and passes through the discharge duct 50 from the discharge port 26 provided downstream of the discharge tank 23. And discharged to the storage tank 60.
(4) Further, when the circulating machining fluid P continuously flows from the supply duct 54 into the storage tank 20, the floating oil H of the circulating machining fluid P gradually accumulates over the entire liquid surface of the retention tank 22. come. At that time, since the inclined bottom portion 36a of the blocking hopper portion 36 is inclined obliquely upward, the floating oil component H rises along the inclined bottom portion 36a when rising, so that the stability of the liquid level is improved. It is
(5) Further, when the floating oil H continuously flows into the staying tank 22, the liquid level of the staying tank 22 is filled with the floating oil H.
(6) Further, when the floating oil H continuously flows into the retention tank 22, the floating oil H becomes a laminated state, and a part of the floating oil H gets over the upper edge circumferential portion 37 of the separation and recovery hopper 30. Start (the enlarged view of the blow-out portion shows a state in which the floating oil level adjustment ring 33c is provided). The surfacing floating oil component H drops and collects in the intercepting hopper portion 36 of the separation / recovery hopper 30 and, at the same time, a part of the normal oil component L adhering to the floating oil component H falls to the staying tank 22. Returned. Then, the floating oil H in various forms (for example, specific gravity, viscosity, size, type, floating state, etc.) dropped and intercepted by the interception hopper 36 passes through the inner diameter cavity 31 a of the discharge cavity main shaft 31 to the maximum. It is discharged to the waste storage can 63 through the floating oil discharge pipe 56 connected to the lower end and collected.
以上のように、本発明の浮上油分離回収装置10における浮上油分Hの分離・回収手段は、滞留槽22の液面上に滞留される様々な形態(例えば比重、粘性、大きさ、種類、浮遊状態等)を有する浮上油分Hが、循環加工液Pの流力と浮上油分Hの浮力という自然運動エネルギーによって分離回収ホッパー30の阻集ホッパー部36に落下阻集されるものであって、従来の吸引装置Sならびに水中ポンプ等による強制的手段またはオーバーフローによる流動的手段によって浮上油分Hが阻集ホッパー部36に落とし込まれて分離・回収される手段とは、全く異なる手段で分離・回収されるものである。 As described above, the separation / recovery means of the floating oil component H in the floating oil separation / recovery device 10 of the present invention has various forms (for example, specific gravity, viscosity, size, type, etc.) retained on the liquid surface of the retention tank 22. The floating oil component H having a floating state or the like is fallen and collected by the blocking hopper portion 36 of the separation and recovery hopper 30 by the natural kinetic energy of the circulating fluid P and the floating oil component H. What is separated and collected by means completely different from the means by which the floating oil H is dropped into the interception hopper 36 by forced means by the suction device S and submersible pump or by fluid means by overflow It is.
図4は、本発明における請求項1から請求項3記載の浮上油分離回収装置10の別の実施形態を示す斜視図を用いた説明図であり、図4(a)から図4(f)は分離回収ホッパー30の形状違いによる実施例を示す斜視図を利用した説明図である。
本発明における分離回収ホッパー30における阻集ホッパー部36の形状は、阻集ホッパー部36自体が回転しない仕様においては、貯流タンク20において上層流域を浮遊する浮上油分Hを堰き止めつつ下層流域を流動する正常油分Lを通過させる形状に取り付けられた仕切り板24によって滞留槽22と排出槽23とに分離された滞留槽22内に収まる大きさであって、該滞留槽22の液面が適度に開放されている形状であれば、特に形状を特定するものではない。例えば図4(a)から図4(f)の形状とすることが考えられ、浮上油分Hの落とし込み口となる阻集ホッパー部36の上縁円周部37をできるだけ長く確保し、その落とし込み口の形状に合わせた上下調整機能33が設けられ、さらに液面の揺れを抑制するために阻集ホッパー部36によって適度に液面の表面を覆い隠す大きさに形成されることが好ましい。
FIG. 4 is an explanatory view using a perspective view showing another embodiment of the floating oil separation and recovery apparatus 10 according to claims 1 to 3 of the present invention, and FIG. 4 (a) to FIG. 4 (f). These are explanatory drawings using the perspective view which shows the Example by the shape difference of the separation collection | recovery hopper 30. FIG.
The shape of the interception hopper portion 36 in the separation / recovery hopper 30 according to the present invention is such that when the interception hopper portion 36 itself does not rotate, the floating tank 20 flows in the lower basin while blocking the floating oil H floating in the upper basin. It is sized to fit in the retention tank 22 separated into the retention tank 22 and the discharge tank 23 by the partition plate 24 attached in a shape that allows the normal oil L to pass through, and the liquid level of the retention tank 22 is appropriately opened. The shape is not particularly specified as long as it is in the shape. For example, the shape of FIG. 4 (a) to FIG. 4 (f) can be considered, and the upper edge circumferential portion 37 of the interception hopper 36 serving as a drop-in port for the floating oil H is secured as long as possible. It is preferable that a vertical adjustment function 33 that matches the shape is provided, and that the surface of the liquid level be appropriately covered by the blocking hopper 36 in order to suppress the fluctuation of the liquid level.
図5は、本発明における請求項1から請求項3記載の浮上油分離回収装置の別の実施形態を示す全体斜視図を用いた説明図であり、図5(a)は業務用に使用される実施例を示す斜視図を利用した説明図である。
本発明における浮上油分離回収装置10は、形状を小型化させて料理店、給食施設等に使用される業務用油水分離装置として、調理台の排水管の途中に接続して使用することができる。
FIG. 5 is an explanatory view using an overall perspective view showing another embodiment of the floating oil separation and recovery device according to claims 1 to 3 of the present invention, and FIG. 5 (a) is used for business purposes. It is explanatory drawing using the perspective view which shows the Example which is.
The floating oil separation / recovery device 10 according to the present invention can be used by connecting it in the middle of a drain pipe of a cooking table as a commercial oil / water separation device having a reduced size and used in restaurants, lunch facilities, and the like. .
図5(b)は、家庭用に使用される実施例を示す斜視図を利用した説明図である。
本発明における浮上油分離回収装置10は、形状をさらに小型化させて家庭用油水分離器として使用されるもので、油脂や洗剤が分離された廃水はキッチンシンクに直接排出し、阻集ホッパー部36から回収された油脂液や洗浄液は、使用済みの空き瓶等に回収される。
FIG.5 (b) is explanatory drawing using the perspective view which shows the Example used for home use.
The floating oil separation / recovery device 10 according to the present invention is used as a household oil / water separator with a further reduced shape, and waste water from which fats and oils and detergents are separated is directly discharged to a kitchen sink, and the blocking hopper 36 The oil / fat liquid and the cleaning liquid recovered from are collected in a used empty bottle or the like.
以上のように、本発明における浮上油分離回収装置10は、全体形状を使用目的に合わせて変更することによって、業務用の油水分離装置や、家庭用の廃油ならびに洗剤の回収器として、また自動食器洗い機に内蔵または外付けされる小型の油水分離装置として、さらに図10に示すような大型の油水分離装置や浮遊物除去装置としても使用することができるもので、その利用範囲は極めて大きい。 As described above, the floating oil separation / recovery device 10 according to the present invention can be used as a business-use oil / water separation device, a household waste oil / detergent recovery device, or automatically by changing the overall shape according to the purpose of use. As a small oil / water separator built in or externally attached to the dishwasher, it can also be used as a large oil / water separator or floating substance removing device as shown in FIG. 10, and its application range is extremely large.
図6は、本発明における請求項4記載の浮上油分離回収装置10を示す分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離回収する分離回収ホッパー30と、で構成される。該分離回収ホッパー30は、阻集ホッパー部36の上端周縁部37に浮上油分Hを掻き寄せる掻き寄せフラップ38が設けられると共に、排出空胴主軸31の下部に循環加工液Pの流力を受けて回転する回転翼32が設けられて成る。
FIG. 6 is an explanatory view using an exploded perspective view showing the floating oil separation and recovery device 10 according to claim 4 of the present invention.
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes the storage tank 20 that forms the flow path 21 and the floating oil component H. And a separation / recovery hopper 30 for separation / recovery. The separation / recovery hopper 30 is provided with a scraping flap 38 that scrapes the floating oil component H at the upper peripheral edge 37 of the intercepting hopper 36 and receives the fluid force of the circulating working fluid P below the discharge cavity main shaft 31. A rotating blade 32 that rotates is provided.
分離回収ホッパー30は、排出空胴主軸31の上部に浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36が形成されて成り、該排出空胴主軸31の下端には上下調整機能33を備えると共に、浮上油分Hを外部に排出する浮上油排出パイプ56を連結した排出空胴主軸31の上部に設けられる阻集ホッパー部36と下部に設けられる回転翼32と、下端に設けられるジョイントカプラー34で構成される。該分離回収ホッパー30は、貯流タンク20の滞留槽22側にR状に曲げられる仕切り板24に内接する位置に回転自在に設けられ、循環加工液Pの流力を受けて下部の回転翼32が回転することによって、それに連動して上部の阻集ホッパー部36が回転して滞留槽22の上層流域に浮遊する浮上油分Hを掻き寄せフラップ38で積極的に掻き寄せ、該掻き寄せられた浮上油分Hを阻集ホッパー部36から排出空胴主軸31の内径空胴部31aを通して外部に排出する構造を有している。なお、分離回収ホッパー30の回転翼32が何らかの事由で回転しない場合でも、浮上油分Hは滞留する量が増えるに従い、自ら阻集ホッパー部36の上縁円周部37を乗り越えて排出空胴主軸31の内径空胴部31aに落下阻集されて回収される。 The separation / recovery hopper 30 is formed by forming a funnel-shaped blocking hopper portion 36 for dropping and blocking floating oil H on the upper portion of the discharge cavity main shaft 31, and has a vertical adjustment function 33 at the lower end of the discharge cavity main shaft 31. In addition, a blocking hopper portion 36 provided at the upper portion of the discharge cavity main shaft 31 connected to the floating oil discharge pipe 56 for discharging the floating oil content H to the outside, a rotary blade 32 provided at the lower portion, and a joint coupler 34 provided at the lower end. Composed. The separation / recovery hopper 30 is rotatably provided at a position inscribed in the partition plate 24 bent in an R shape on the side of the retention tank 22 of the reservoir tank 20, and receives the flow force of the circulating machining liquid P to receive the lower rotating blades. By rotating 32, the upper blocking hopper 36 rotates in conjunction with it, and the floating oil H floating in the upper basin of the staying tank 22 is raked up and positively raked by the flap 38. The floating oil H is discharged from the blocking hopper 36 to the outside through the inner diameter cavity 31 a of the discharge cavity main shaft 31. Even if the rotor blades 32 of the separation / recovery hopper 30 do not rotate for some reason, as the amount of the floating oil H stays, the floating hopper 30 gets over the upper edge circumferential portion 37 of the intercepting hopper 36 and discharges the exhaust cavity main shaft 31. The inner diameter cavity portion 31a is collected by being prevented from falling.
排出空胴主軸31は、上部には浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36を形成し、該排出空胴主軸31の下端には上下調整機能33を備えると共に、浮上油分Hを外部に排出する浮上油排出パイプ56を連結して上部に設けられる阻集ホッパー部36と下部に設けられる回転翼32を備え、外部に排出する浮上油排出パイプ56を連結したものである。また貯流タンク20の滞留槽22側にR状に曲げられる仕切り板24に従接する位置に回転自在に固設されるもので、排出空胴主軸31の内径空胴部31aは阻集ホッパー部36と連通され、該阻集ホッパー部36に落下阻集された浮上油分Hは外部に設けられる廃棄収納缶63に排出され回収される。 The discharge cavity main shaft 31 is formed with a funnel-shaped blocking hopper 36 that prevents the floating oil component H from falling, and has a vertical adjustment function 33 at the lower end of the discharge cavity main shaft 31, and A floating oil discharge pipe 56 connected to the outside is connected to a blocking hopper portion 36 provided at the upper portion and a rotary blade 32 provided at the lower portion, and the floating oil discharge pipe 56 discharged to the outside is connected. Further, it is rotatably fixed to a position where it contacts the partition plate 24 bent in an R shape on the side of the retention tank 22 of the reservoir tank 20, and the inner diameter cavity 31a of the discharge cavity main shaft 31 is a blocking hopper 36. The floating oil H that is communicated with and blocked by the blocking hopper 36 is discharged to a waste storage can 63 provided outside and collected.
回転翼32は、排出空胴主軸31の下部に設けられ、循環加工液Pの流力を受けて回転することによって、上部に設けられている阻集ホッパー部36を回転させるものである。かかる回転翼32の形状、枚数、取り付け位置や方法に関しては、特に限定されるものではない。 The rotary blade 32 is provided at the lower part of the discharge cavity main shaft 31, and rotates the interception hopper 36 provided at the upper part by rotating under the flow force of the circulating working fluid P. There are no particular limitations on the shape, number, attachment position, and method of the rotor blades 32.
上下調整機能33は、排出空胴主軸31の下端に設けられ締め付け固着する締め付けカップリング35によって締め付けねじ部33aの位置を調整することで、分離回収ホッパー30全体を上下させて、回転空洞主軸31と締め付けねじ部33aを同時に締め付ける特殊工具を利用して、上下に位置調整を行うものである。 The vertical adjustment function 33 adjusts the position of the tightening screw portion 33a by a tightening coupling 35 provided at the lower end of the discharge cavity main shaft 31 and fastens and fastens, thereby moving the separation / recovery hopper 30 up and down to rotate the main shaft 31 of the rotary cavity. Using a special tool for simultaneously tightening the tightening screw portion 33a, the position is adjusted up and down.
また上下調整機能33は、阻集ホッパー部36の外筒周縁部37aに設ける態様も考え得る。すなわち、該阻集ホッパー部36の外筒周縁部37aに嵌合可能な浮上油面調整リング33cを備え、調整長穴33dを締め付ける締め付けねじ33eを緩めて該浮上油面調整リング33c全体を上下にスライドさせることで、上下に位置調整を行うことが可能となる。 Further, a mode in which the vertical adjustment function 33 is provided on the outer cylinder peripheral portion 37a of the blocking hopper 36 can be considered. That is, a floating oil level adjustment ring 33c that can be fitted to the outer cylinder peripheral portion 37a of the intercepting hopper 36 is provided, and the fastening oil 33e that tightens the adjustment long hole 33d is loosened to move the entire floating oil level adjustment ring 33c up and down. By sliding, it is possible to adjust the position up and down.
ジョイントカプラー34は、排出空胴主軸31の内径空胴部31aを通って下端に回動自在に固設される空胴回転継手である。阻集ホッパー部36で阻集された浮上油分Hを貯流タンク20外に排出する役目と、分離回収ホッパー30を回転させる役目を同時に果たすものである。 The joint coupler 34 is a cavity rotary joint that is rotatably fixed to the lower end through the inner diameter cavity 31 a of the discharge cavity main shaft 31. The function of discharging the floating oil H blocked by the blocking hopper portion 36 to the outside of the storage tank 20 and the function of rotating the separation / recovery hopper 30 are performed at the same time.
本発明における請求項4記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量に発生する、形状が大きい、泡状で容積が大きいなど早期に浮上油分Hを回収しなければならない場合に有効に使用されるものであって、供給ダクト54から排出される循環加工液Pの流動を利用して分離回収ホッパー30が回転することによって、効率的且つ効果的に浮上油分Hを阻集回収するものである。なお、供給ダクト54が貯流タンク20の一方に片寄せられると共に、仕切り板24の下方における連通口25が設けられる側以外が閉鎖されることで、循環加工液Pの流動の勢いを分離回収ホッパー30の回転翼32に減退することなく伝える形状に形成される。 The floating oil separation and recovery device 10 according to claim 4 of the present invention collects the floating oil H at an early stage, such as a large amount of discharge of the floating oil H continuously, a large shape, a foam and a large volume. When the separation and recovery hopper 30 is rotated by utilizing the flow of the circulating processing liquid P discharged from the supply duct 54, the floating oil content is efficiently and effectively used. It collects and collects H. In addition, while the supply duct 54 is shifted to one side of the reservoir tank 20 and the side other than the side where the communication port 25 is provided below the partition plate 24 is closed, the flow momentum of the circulating working fluid P is separated and recovered. It is formed in a shape that can be transmitted to the rotor blade 32 of the hopper 30 without deteriorating.
図7は、本発明における請求項4記載の浮上油分離回収装置10を示す平面図と断面図を用いた説明図であり、図7(a)は使用状態を示す平面説明図、図7(b)は使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10の構成を簡単に説明すると、流路21を形成する貯流タンク20を仕切り板24によって排出槽23と滞留槽22とに遮断すると共に、該仕切り板24における供給ダクト54が設けられる側の下方が開口して連通する状態で分離し、分離回収ホッパー30の排出空胴主軸31の下部に設けられている回転翼32が循環加工液Pの正常油分Lの流力によって回転することで、滞留槽22に滞留している浮上油分Hが収納ホッパー部36内に落下阻集され、さらに排出空胴主軸31の内径空胴部31aを通って下端に設けられる回動自在に固設されるジョイントカプラー34(空胴回転継手)を介して外部に排出される構成となっており、浮上油分Hの大きさ、形状、粘性度、種類、流量に係わらず効率よく分離・回収処理することができるものである。また装置全体を稼動させる動力源が循環加工液Pの流力や落差力などの自然運動エネルギーを利用していることから、装置自体が軽量且つ、簡単構造であると共に、製造原価のコストダウン化が図られ、さらにランニングコストや機械的メンテナンス作業が不要であると共に、基本的な分離構造が堰止め回転方式を採用していることから、工作機械Mにおける循環加工液Pの浮上油分Hの回収装置や厨房廃液の油水分離装置として、また洗浄液の分離排水装置として使用することができるもので、さらに電気的稼動手段を採用していないため、車両に積載して工事現場などの臨時の油水分離処理装置としても使用することができる。
FIG. 7: is the explanatory view using the top view and sectional drawing which show the floating oil separation collection | recovery apparatus 10 of Claim 4 in this invention, FIG. 7 (a) is a plane explanatory drawing which shows a use condition, FIG. b) is a cross-sectional explanatory view showing a use state.
Briefly describing the configuration of the floating oil separation and recovery apparatus 10 according to the present invention, the storage tank 20 forming the flow path 21 is blocked by the partition plate 24 from the discharge tank 23 and the retention tank 22, and in the partition plate 24. The lower side of the side where the supply duct 54 is provided is opened and communicated, and the rotor blade 32 provided at the lower part of the discharge cavity main shaft 31 of the separation / recovery hopper 30 is filled with the normal oil L of the circulating processing liquid P. By rotating by the fluid force, the floating oil H staying in the staying tank 22 is prevented from falling into the storage hopper 36, and is further provided at the lower end through the inner diameter cavity 31a of the discharge cavity main shaft 31. It is configured to be discharged to the outside through a joint coupler 34 (cavity rotary joint) that is movably fixed, and is efficient regardless of the size, shape, viscosity, type, and flow rate of the floating oil component H. It can be separated and recovered. In addition, since the power source that operates the entire system uses natural kinetic energy such as the flow force and drop force of the circulating machining fluid P, the device itself is lightweight and has a simple structure, and the manufacturing cost is reduced. In addition, the running cost and mechanical maintenance work are unnecessary, and the basic separation structure adopts the weir rotation method, so that the floating oil H of the circulating fluid P in the machine tool M is recovered. It can be used as an oil / water separator for equipment and kitchen waste liquid, and as a separator / drainage device for cleaning liquid, and since it does not employ electrical operation means, it is loaded on a vehicle and temporarily separated at a construction site. It can also be used as a processing device.
本発明における請求項4記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量である、形状が大きい、泡状で体積が大きい、粘性が高い場合に有効に使用されるものであって、供給ダクト54から排出される循環加工液Pの流動を利用して、経済的且つ効果的に浮上油分Hを阻集回収するものである。 The floating oil separation and recovery device 10 according to claim 4 of the present invention is effectively used when the amount of discharged floating oil H is continuously large, large, foamy, large in volume, and high in viscosity. Therefore, the floating oil H is collected and collected economically and effectively by using the flow of the circulating machining fluid P discharged from the supply duct 54.
図8は、本発明における請求項5記載の浮上油分離回収装置10を示す分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、分離回収ホッパー30の排出空胴主軸31の上端に連結機構65を設け、該連結機構65へ貯流タンク20の架設プレート62に取り付けられている回転モーター64軸の連結部66を連結し、該排出空胴主軸31の下部に設けられる回転翼32を取り除くと共に、排出空胴主軸31の下端にジョイントカプラー34(空胴回転継手)を設け、さらに仕切り板24の下方が全面開口する連通口25を設け、さらにまた貯流タンク20の上流側の中央下方に供給ダクト54を設けたものである。
FIG. 8 is an explanatory view using an exploded perspective view showing the floating oil separation and recovery device 10 according to claim 5 of the present invention.
The floating oil separation / recovery device 10 according to the present invention is provided with a connection mechanism 65 at the upper end of the discharge cavity main shaft 31 of the separation / recovery hopper 30, and the rotary motor attached to the construction plate 62 of the reservoir tank 20 to the connection mechanism 65. A 64-shaft connecting portion 66 is connected to remove the rotary blade 32 provided at the lower portion of the discharge cavity main shaft 31, and a joint coupler 34 (cavity rotary joint) is provided at the lower end of the discharge cavity main shaft 31. A communication port 25 having a full opening at the lower side of the plate 24 is provided, and a supply duct 54 is provided at the lower center of the upstream side of the reservoir tank 20.
本発明における浮上油分離回収装置10の構成を簡単に説明すると、流路21を形成する貯流タンク20を仕切り板24によって排出槽23と滞留槽22とに遮断すると共に、該仕切り板24が貯流タンクの上層流域を浮遊する浮上油分Hを堰き止めつつ下層流域を流動する正常油分Lを通過させる形状に取り付けられ、浮上油分Hが滞留槽22に滞留している状態で、分離回収ホッパー30が回転モーター64を駆動源として回転することによって、浮上油分Hは強制的に掻き寄せられて阻集ホッパー部36内に落下阻集され、排出空胴主軸31の内径空胴部31aを通って下端に設けられる回動自在に固設されるジョイントカプラー34(空胴回転継手)と浮上油排出パイプ56を介して外部に排出される構成となっており、浮上油分Hの大きさ、形状、粘性度、種類、流量に係わらず効率よく分離・回収処理することができるものである。 Briefly explaining the configuration of the floating oil separating and collecting apparatus 10 according to the present invention, the storage tank 20 forming the flow path 21 is blocked by the partition plate 24 into the discharge tank 23 and the retention tank 22, and the partition plate 24 is It is attached in a shape that allows normal oil L flowing through the lower basin to pass while blocking the floating oil H floating in the upper basin of the storage tank, and the separation and recovery hopper with the floating oil H remaining in the retention tank 22 As the rotary motor 30 rotates using the rotary motor 64 as a drive source, the floating oil component H is forcibly scraped and trapped in the blocking hopper 36 and passes through the inner diameter cavity 31a of the discharge cavity main shaft 31 to the lower end. It is configured to be discharged to the outside through a joint coupler 34 (a cavity rotary joint) that is fixedly provided on the rotary shaft and a floating oil discharge pipe 56. It can be efficiently separated and collected regardless of size, shape, viscosity, type and flow rate.
本発明における請求項5記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量に発生する、形状が大きい、泡状で容積が大きい、粘性が特に高いなど早期に浮上油分Hを回収しなければならない場合に有効に使用されるものであって、貯留タンク20上方の架設プレート62に設けられる回転モーター64の回転力を利用して分離回収ホッパー30が回転することによって、効率的且つ効果的に浮上油分Hを阻集回収するものである。 The floating oil separation and recovery device 10 according to claim 5 of the present invention floats early such that the amount of discharged floating oil H is continuously generated in large quantities, large in shape, foamy and large in volume, and particularly high in viscosity. It is used effectively when the oil component H has to be recovered, and the separation and recovery hopper 30 is rotated by using the rotational force of the rotary motor 64 provided on the erection plate 62 above the storage tank 20. The floating oil component H is collected and collected efficiently and effectively.
図9は、本発明における浮上油分離回収装置10の別の実施形態を示す断面図を用いた説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力や落差力などの自然運動エネルギーを利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離回収する箱状の分離回収ホッパー30と、で構成される。該分離回収ホッパー30は、阻集ホッパー部36に堰き止め板が設けられると共に、排出空胴主軸31の下部に循環加工液Pの流力を受けて回転する回転翼32が設けられて成る。
FIG. 9 is an explanatory view using a cross-sectional view showing another embodiment of the floating oil separation and recovery apparatus 10 according to the present invention.
The floating oil separation and recovery device 10 according to the present invention uses the specific gravity difference between the floating oil H and the normal oil L contained in the circulating machining fluid P, and the natural kinetic energy such as the flow force and drop force of the circulating machining fluid P. The floating oil separation and recovery device 10 that separates and collects the floating oil component H and the normal oil component L. The floating oil separation and recovery device 10 includes the storage tank 20 that forms the flow path 21 and the floating oil component H. And a box-shaped separation / recovery hopper 30 for separation / recovery. The separation / recovery hopper 30 includes a blocking hopper portion 36 provided with a blocking plate, and a rotating blade 32 that rotates under the flow force of the circulating working fluid P at the lower portion of the discharge cavity main shaft 31.
以上のように、本発明における浮上油分離回収装置10は、分離回収ホッパー30の下端に上下調整機能33を設けることによって、浮上油分Hを効率的且つ効果的に回収することができる多様な形状を有する浮上油分離回収装置10を提供することができる。 As described above, the floating oil separation and recovery apparatus 10 according to the present invention has various shapes that can efficiently and effectively recover the floating oil component H by providing the vertical adjustment function 33 at the lower end of the separation and recovery hopper 30. The floating oil separation and recovery apparatus 10 having
図10は、本発明における請求項6記載の浮上油分離回収装置10を示す断面図を用いた説明図である。
本発明における浮上油分離回収装置10は、供給ダクト54に連結される吸引ホース70の先端部に、テーパ状に拡がる上向きまたは下向きの吸引ノズル71と液面の上下変動に追随する三点支持のフロート72を接続し、液面付近の浮上油分Hと正常油分Lを該吸引ノズル71からエアー抜きをした浮上油分Hと正常油分Lを吸引装置Sを介して貯流タンク20に送り込むことで、浮上油分Hと正常油分Lとを分離して外部に排出するものである。
FIG. 10 is an explanatory view using a cross-sectional view showing the floating oil separation and recovery device 10 according to claim 6 of the present invention.
The floating oil separation and recovery apparatus 10 according to the present invention has a three-point support that follows up and down suction nozzles 71 that expand in a tapered shape at the tip of a suction hose 70 that is connected to a supply duct 54 and a vertical fluctuation of the liquid level. By connecting the float 72, the floating oil H and the normal oil L near the liquid level are sent to the storage tank 20 through the suction device S through the suction device S. The floating oil component H and the normal oil component L are separated and discharged to the outside.
吸引ノズル71が下向きの場合は、例えば掃除機の吸引ノズルのようなテーパ状に拡がる形状を有して液面上の浮上油分Hと正常油分Lを同時に吸い込み、一方上向きの場合は、漏斗状の略円錐形に拡がる形状を有して液面上の浮上油分Hと正常油分Lを同時に吸い込むもので、吸引口がテーパ状に拡がっていることによって、浮上油分Hと正常油分Lを吸引装置Sに能率的に吸い上げることができるものである。 When the suction nozzle 71 is downward, for example, it has a shape that expands in a tapered shape like the suction nozzle of a vacuum cleaner, and sucks up floating oil H and normal oil L on the liquid surface at the same time. It has a shape that expands into a substantially conical shape and sucks floating oil H and normal oil L on the liquid surface at the same time. The suction port expands in a tapered shape, so that the floating oil H and normal oil L are sucked in. S can be efficiently sucked into S.
図10(a)は、工場排水タンク74に貯留された廃水を排水ピットに流す実施形態を示す説明図である。
従来の浮上油分離回収装置10が用いられる主な方法であるが、工場排水タンク73の液面上に浮上油分Hが大量に分布するものであって、分離・回収するのに多くの時間と工数を必要とするもので、さらに浮上油分Hが特に食品油や洗浄油の場合は、悪臭が広範囲に漂うため、早期の回収作業を必要とするものであった。
FIG. 10A is an explanatory diagram showing an embodiment in which the waste water stored in the factory drain tank 74 is flowed to the drain pit.
Although the conventional floating oil separation and recovery device 10 is the main method used, the floating oil component H is distributed in large quantities on the liquid level of the factory drain tank 73, and it takes a lot of time to separate and recover. Further, when the floating oil component H is a food oil or a cleaning oil, a bad odor drifts over a wide range, and therefore an early recovery operation is required.
図10(b)は、本発明の浮上油分離回収装置10を使用して工場排水タンクに排水する実施形態を示す説明図である。
本発明の浮上油分離回収装置10を加工機械の排水ホース55に直結することによって、浮上油分Hは工場排水タンク73に溜まることなく廃棄収納缶63に直接回収されるため、大幅な浮上油分処理コストの低減が図れることとなる。
FIG.10 (b) is explanatory drawing which shows embodiment drained to a factory wastewater tank using the floating oil separation collection | recovery apparatus 10 of this invention.
By directly connecting the floating oil separation and recovery apparatus 10 of the present invention to the drainage hose 55 of the processing machine, the floating oil component H is directly collected in the waste storage can 63 without accumulating in the factory drainage tank 73. Costs can be reduced.
図10(c)は、本発明の浮上油分離回収装置10を使用して大型貯留タンク74の浮上油分離回収する実施形態を示す説明図である。
大型貯留タンク74内の油水分離装置や浮遊物除去装置としても使用することができるもので、作業時は移動用に組み立てられた浮上油分離回収装置10を大型貯留タンク74の頂上に設置して、分離・回収作業を行うことができる。
FIG.10 (c) is explanatory drawing which shows embodiment which carries out floating oil separation collection of the large storage tank 74 using the floating oil separation collection | recovery apparatus 10 of this invention.
It can also be used as an oil-water separator or floating substance removing device in the large storage tank 74. During the operation, the floating oil separation and recovery device 10 assembled for movement is installed on the top of the large storage tank 74. Separation and recovery operations can be performed.
本発明の自然運動エネルギーを利用した浮上油分離回収装置は、浮上油分離回収装置として実施例を説明しているが、構造が簡単で電気的稼動源を必要としないことから、大規模工場、小規模工場、燃料貯蔵施設、海洋事故回収船舶、研究所、公共施設、医療機関、料理店、給食施設、レジャー施設等における業務用の油水分離装置としても幅広く利用することができるもので、本発明の浮上油分離回収装置の産業上の利用可能性は大であると解する。 The floating oil separation and recovery device using natural kinetic energy of the present invention has been described as an example of a floating oil separation and recovery device, but since the structure is simple and does not require an electrical operating source, a large-scale factory, It can be widely used as an oil / water separator for business use in small factories, fuel storage facilities, marine accident recovery vessels, research laboratories, public facilities, medical institutions, restaurants, school lunch facilities, leisure facilities, etc. It is understood that the industrial applicability of the floating oil separation and recovery apparatus of the invention is great.
10 浮上油分離回収装置
20 貯流タンク
21 流路
22 滞留槽
23 排出槽
24 仕切り板
25 連通口
26 排出口
27 掛止フック
28 締め付けフランジ
30 分離回収ホッパー
31 回転空洞主軸
31a 内径空胴部
32 回転翼
33 上下調整機能
33a 締め付けねじ部
33b 締め付け固定フランジ
33c 浮上油面調整リング
33d 調整長穴
33e 締め付けねじ
34 ジョイントカプラー
35 締め付けカップリング
36 阻集ホッパー部
36a 傾斜底部
37 上端円周部
37a 外筒周縁部
38 掻き寄せフラップ
39 回転軸連結機構
39a 連結部
40 液面安定装置
41 トレー体
42 仕切り安定板
43 連通口
50 排出ダクト
51 吸入口
52 排出ホース
53 液面位置調整機能
53a 調整長穴
53b 取付けボルト
54 供給ダクト
55 排出ホース
56 浮上油排出パイプ
57 浮上油排出ホース
60 貯留タンク
61 循環ポンプ
62 架設プレート
63 廃棄収納缶
64 回転モーター
65 連結機構
66 連結部
70 吸引ホース
71 吸引ノズル
72 フロート
73 工場排水タンク
74 大型貯留タンク
H 浮上油分
L 正常油分
P 循環加工液
M 工作機械
DESCRIPTION OF SYMBOLS 10 Floating oil separation and recovery apparatus 20 Storage tank 21 Flow path 22 Retention tank 23 Discharge tank 24 Partition plate 25 Communication port 26 Discharge port 27 Latch hook 28 Clamping flange 30 Separation and recovery hopper 31 Rotating cavity main shaft 31a Inner diameter cavity 32 Rotation Wing 33 Vertical adjustment function 33a Tightening screw portion 33b Tightening fixing flange 33c Floating oil level adjustment ring 33d Adjustment long hole 33e Tightening screw 34 Joint coupler 35 Tightening coupling 36 Interference hopper portion 36a Inclined bottom portion 37 Upper end circumferential portion 37a Outer cylinder peripheral portion 38 Scraping flap 39 Rotating shaft coupling mechanism 39a Connecting portion 40 Liquid level stabilizer 41 Tray body 42 Partition stabilizing plate 43 Communication port 50 Discharge duct 51 Suction port 52 Drain hose 53 Liquid level position adjusting function 53a Adjusting long hole 53b Mounting bolt 54 Supply duct 55 discharge ho 56 Floating oil discharge pipe 57 Floating oil discharge hose 60 Storage tank 61 Circulation pump 62 Circulation plate 63 Waste storage can 64 Rotating motor 65 Connection mechanism 66 Connection part 70 Suction hose 71 Suction nozzle 72 Float 73 Factory drainage tank 74 Large storage tank H Floatation Oil L Normal oil P Circulating fluid M Machine tool
また本発明における浮上油分離回収装置は、前記供給ダクトに連結される吸引ホースの先端部に吸引ノズルとフロートを接続し、液面付近の浮上油分と正常油分を該吸引ノズルから吸引装置を介して吸入して前記貯流タンクに送り込むことで、浮上油分と正常油分とを分離して外部に排出する手段を採用した。Further, the floating oil separation and recovery apparatus according to the present invention has a suction nozzle and a float connected to the tip of the suction hose connected to the supply duct, and the floating oil and normal oil in the vicinity of the liquid level are passed from the suction nozzle through the suction device. Then, a means for separating the floating oil component and the normal oil component and discharging them to the outside by adopting and sucking them into the storage tank was adopted.
本発明は、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力及び落差力を利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置に関する。
The present invention relates to a floating oil that separates and recovers a floating oil component and a normal oil component by utilizing a specific gravity difference between the floating oil component and the normal oil component contained in the circulating machining fluid, and a flow force and a drop force of the circulating machining fluid. The present invention relates to a separation and recovery device.
本願発明者は、以上のような従来の浮上油分離回収装置の設置状態と、吸引口と吸引される浮上油分ならびに液面の位置関係に着目し、まず浮上油分離回収装置と循環ポンプが設けられる貯留タンクを分離し、つぎに吸引される浮上油分を液面より上方に滞留させ、積層状態にすることによって効率的且つ効果的に分離・回収することができるのではないかとの着想の下、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力及び落差力を利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置を開発し、本出願における「浮上油分離回収装置」の提案に至るものである。
The inventor of the present application pays attention to the installation state of the conventional floating oil separation and recovery device as described above, and the positional relationship between the suction port and the amount of floating oil to be sucked and the liquid level. First, the floating oil separation and recovery device and the circulation pump are provided. The idea is that it can be separated and collected efficiently by separating the storage tank to be collected and then allowing the floating oil component to be sucked next to stay above the liquid level to create a stacked state. Floating oil separation and recovery device that separates and recovers floating oil and normal oil using the difference in specific gravity between the floating oil and normal oil contained in the circulating machining fluid, and the flow force and drop force of the circulating machining fluid Has been developed, leading to the proposal of a “floating oil separation and recovery device” in the present application.
本発明は上記問題点に鑑み、循環加工液中に含有される浮上油分と正常油分との比重差と、該循環加工液の流力及び落差力を利用して、浮上油分と正常油分とを分離・回収する浮上油分離回収装置の提供を図ることを課題とする。
In view of the above problems, the present invention uses the difference in specific gravity between the floating oil and the normal oil contained in the circulating machining fluid and the flow force and drop force of the circulating machining fluid to It is an object of the present invention to provide a floating oil separation and recovery device for separation and recovery.
本発明は上記目的を達成するためになされるもので、循環加工液中に含有される浮上油分と正常油分の比重差と、該循環加工液の流力及び落差力を利用して浮上油分と正常油分とを分離・回収する浮上油分離回収装置であって、前記浮上油分離回収装置は、流路を形成する貯流タンクと、浮上油分を分離・回収する分離回収ホッパーと、で構成され、前記貯流タンクの流路の所定中間箇所に設けられる仕切り板が、前記貯流タンクの上層流域を浮遊する浮上油分を堰き止めつつ、下層流域を流動する正常油分を通過させる形状に取り付けられると共に、浮上油分を滞留する滞留槽と、正常油分を外部に排出する排出槽とに分離する形状に形成され、該滞留槽内に阻集ホッパー部上端高さ位置の上下調整機能を有する分離回収ホッパーを設けることによって、該滞留槽内に滞留する浮上油分を分離・回収する手段を採用した。
The present invention is made in order to achieve the above object, and the difference between the specific gravity of the floating oil and the normal oil contained in the circulating machining fluid, and the floating oil content using the flow force and drop force of the circulating machining fluid. A floating oil separation and recovery device that separates and collects normal oil, and the floating oil separation and recovery device includes a storage tank that forms a flow path, and a separation and recovery hopper that separates and collects the floating oil. A partition plate provided at a predetermined intermediate position of the flow path of the reservoir tank is attached to a shape that allows normal oil flowing in the lower basin to pass while blocking floating oil floating in the upper basin of the reservoir tank. And a separation / recovery hopper that is formed into a shape that separates a retention tank that retains floating oil and a discharge tank that discharges normal oil to the outside, and that has a vertical adjustment function of the upper end height position of the blocking hopper in the retention tank. Provide And by adopting a means for separating and recovering floating oil staying in the 該滞 distillate tank.
また本発明における浮上油分離回収装置は、前記貯流タンクが、上流から下流にかけて流路を形成する縦長に貯流されるタンク槽を形成し、上流側には前記タンク槽側壁下部に流入口が位置する状態で工作機械の排出ホースに連結される供給ダクトを設け、下流側には上下に移動させて位置決め調整することで液面位置調整機能を有する液面位置調整機能を有する排出ダクトを排出口の外側に連結して成り、前記仕切り板が、前記貯流タンクの流路の所定中間箇所に前記分離回収ホッパーの形状に沿うように曲げられて成り、前記分離回収ホッパーが、排出空胴主軸の上部に浮上油分を落下阻集する漏斗状の阻集ホッパー部を形成し、該阻集ホッパー部の上部または排出空胴主軸の下端に阻集ホッパー部上端高さ位置の上下調整機能を備えると共に浮上油分を外部に排出する浮上油排出パイプを連結した手段を採用した。
Further, in the floating oil separation and recovery apparatus according to the present invention, the storage tank forms a vertically long tank tank that forms a flow path from upstream to downstream, and an upstream side has an inlet at a lower side of the tank tank side wall. A supply duct connected to the discharge hose of the machine tool is provided in a positioned state, and the discharge duct having a liquid level position adjusting function having a liquid level position adjusting function is discharged by moving it up and down on the downstream side to adjust the positioning. The partition plate is connected to the outside of the outlet, and the partition plate is bent at a predetermined intermediate location of the flow path of the storage tank so as to follow the shape of the separation and recovery hopper, and the separation and recovery hopper includes a discharge cavity. forming a funnel-shaped interceptor hopper dropping interceptor floating oil on top of the spindle, provided with a vertical adjustment function interceptor hopper upper end height position at the top or bottom edge of the discharge cavity main axis of said inhibition collecting hopper Both were adopted means connecting the floating oil discharge pipe for discharging the floating oil to the outside.
本発明の浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力及び落差力を利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、前記浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離・回収する分離回収ホッパー30と、で構成され、前記貯流タンク20の流路21の所定中間箇所に設けられる仕切り板24が、前記貯流タンク20の上層流域を浮遊する浮上油分Hを堰き止めつつ、下層流域を流動する正常油分Lを通過させる形状に取り付けられると共に、浮上油分Hを滞留する滞留槽22と、正常油分Lを外部に排出する排出槽23とに分離する形状に形成され、該滞留槽内22に上下調整機能33を有する分離回収ホッパー30を設けることによって、該滞留槽22内に滞留する浮上油分Hを分離・回収する手段を採ったことを最大の特徴とするものである。以下、本発明における浮上油分離回収装置10の実施形態を、図面に基づいて説明する。
The floating oil separation and recovery device 10 of the present invention uses the difference in specific gravity between the floating oil H and the normal oil L contained in the circulating working fluid P, the flow force and the drop force of the circulating working fluid P, and the floating oil H Oil separation / recovery device 10 for separating and recovering oil and normal oil L, wherein the floating oil separation / recovery device 10 separates and collects a storage tank 20 that forms a flow path 21 and a floating oil component H. And a partition plate 24 provided at a predetermined intermediate position of the flow path 21 of the reservoir tank 20 while blocking floating oil H floating in the upper basin of the reservoir tank 20 It is attached to a shape that allows normal oil L flowing in the basin to pass therethrough, and is formed in a shape that separates into a retention tank 22 that retains floating oil H and a discharge tank 23 that discharges normal oil L to the outside. Up / down adjustment function 33 in 22 By providing the separation and recovery hopper 30 having, in which the maximum feature that took means for separating and recovering floating oil H staying in 該滞 Tomeso 22. Hereinafter, an embodiment of a floating oil separation and recovery device 10 according to the present invention will be described with reference to the drawings.
図1は、本発明における請求項1並びに請求項2記載の浮上油分離回収装置を示す説明図であり、図1(a)は使用状態における分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力及び落差力を利用して、浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、貯流タンク20と、分離回収ホッパー30とで構成される。
FIG. 1 is an explanatory view showing a floating oil separation and recovery device according to claims 1 and 2 of the present invention, and FIG. 1 (a) is an explanatory view using an exploded perspective view in a use state.
The floating oil separation and recovery apparatus 10 according to the present invention utilizes the difference in specific gravity between the floating oil H and the normal oil L contained in the circulating machining fluid P, the flow force and the drop force of the circulating machining fluid P, and the floating oil content. A floating oil separation and recovery device 10 that separates and recovers H and normal oil L, and the floating oil separation and recovery device 10 includes a storage tank 20 and a separation and recovery hopper 30.
図2は、本発明における請求項1並びに請求項2記載の浮上油分離回収装置を示す平面図と断面図を用いた説明図であり、図2(a)は使用状態を示す平面説明図、図2(b)は使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力及び落差力を利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離・回収する分離回収ホッパー30と、で構成される。貯流タンク20は、上流から下流にかけて流路21を形成する縦長に貯流されるタンク槽を形成し、上流側には工作機械M等の排出ホース55に連結される供給ダクト54を設け、下流側には液面位置調整機能53を有する排出ダクト50を排出口26の外側に連結して成り、分離回収ホッパー30を回避する形状に曲げられた仕切り板24が、貯流タンク20の流路21の所定中間箇所に設けられている。分離回収ホッパー30は、その排出空胴主軸31の上部に浮上油分Hを落下阻集する漏斗状の阻集ホッパー部36が形成されて成り、該排出空胴主軸31の下端には上下調整機能33が備えられると共に浮上油分Hを外部に排出する浮上油排出パイプ56が連結されて成る。
FIG. 2 is an explanatory view using a plan view and a cross-sectional view showing the floating oil separation and recovery device according to claim 1 and claim 2 in the present invention, and FIG. FIG. 2B is a cross-sectional explanatory view showing a use state.
The floating oil separation and recovery apparatus 10 according to the present invention uses the difference in specific gravity between the floating oil component H and the normal oil component L contained in the circulating processing fluid P, and the floating oil component H using the flow force and drop force of the circulating processing fluid P. Oil separation / recovery device 10 for separating and recovering oil and normal oil component L, which separates and collects the floating tank 20 forming the flow path 21 and the floating oil component H. And a recovery hopper 30. The reservoir tank 20 forms a vertically long tank tank that forms a flow path 21 from upstream to downstream, and a supply duct 54 connected to a discharge hose 55 of the machine tool M or the like is provided on the upstream side. On the side, a partition plate 24 formed by connecting a discharge duct 50 having a liquid level position adjusting function 53 to the outside of the discharge port 26 and bent into a shape that avoids the separation and recovery hopper 30 is provided in the flow path of the storage tank 20. 21 is provided at a predetermined intermediate position. The separation / recovery hopper 30 is formed with a funnel-shaped blocking hopper portion 36 for blocking the floating oil H from falling on the upper portion of the discharge cavity main shaft 31, and a vertical adjustment function 33 is provided at the lower end of the discharge cavity main shaft 31. A floating oil discharge pipe 56 that is provided and discharges the floating oil component H to the outside is connected.
図3は、本発明における請求項1並びに請求項2記載の浮上油分離回収装置の分離・回収状態を示す説明図である。
本発明における浮上油分離回収装置10の分離・回収手順を簡単に説明すると、
(1)工作機械Mから循環加工液Pが潤沢に排出されて稼動している状態で、貯流タンク20の排水口26の外側に連結されている排出ダクト50の液面位置調整機能53の取付けボルト53bを緩めて排出空胴主軸31の下端に備えられている上下調整機能33の液面調整範囲内に収まるように上下に調整することで、工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなる(貯流タンク20内の液面が一定に保たれる)ように調整する。
(2)さらに使用される循環加工液Pの性質に合わせて、分離回収ホッパー30の排出空胴主軸31を回転させて締め付けねじ部33aを締め付け固定フランジ33bのねじ部に螺合させて上下に位置調整し、その後締め付けカップリング35によって固定することで、分離回収ホッパー30全体の位置調整を行う。その際に工作機械Mから排出される循環加工液Pの排出容量と貯流タンク20から排出される循環加工液Pの排出容量が等しくなっている(貯流タンク20内の液面が一定に保たれる)ことを再確認する。なお、上下調整作業は、阻集ホッパー部36の外筒周縁部37aに嵌合される浮上油面調整リング33cの調整長穴33dを締め付ける締め付けねじ33eを緩めて、浮上油面調整リング33c全体を上下にスライドさせて上下の位置調整を行う態様も可能である。
(3)稼動する工作機械Mから排出される循環加工液Pの浮上油分Hが、滞留槽22の液面に徐々に滞留されてくる。一方、循環加工液Pの正常油分Lは貯流タンク20の下層流域を流下して排出槽23に直接送られ、該排出槽23の下流に設けられている排出口26から排出ダクト50を通って貯留タンク60に排出される。
(4)さらに循環加工液Pが供給ダクト54から貯流タンク20に連続して流入してくると、該循環加工液Pの浮上油分Hが滞留槽22の液面全体に徐々に滞留してくる。その際、阻集ホッパー部36の傾斜底部36aは斜め上方に傾斜していることから、浮上油分Hが浮上する際に該傾斜底部36aに沿って上昇することとなるため、液面の安定が図られるものである。
(5)さらに浮上油Hが滞留槽22に連続して流入してくると、滞留槽22の液面は浮上油Hによって満杯の状態になる。
(6)さらに浮上油Hが滞留槽22に連続して流入してくると、浮上油分Hは積層状態になり、一部の浮上油Hは分離回収ホッパー30の上縁円周部37を乗り越え始める(吹き出し部の拡大図は、浮上油面調整リング33cが設けられた態様の状態を示す)。そしてその乗り越えた浮上油分Hは、分離回収ホッパー30の阻集ホッパー部36に落下阻集されると同時に、浮上油分Hに付着している一部の正常油分Lは、滞留槽22の方に落下して戻される。そして、阻集ホッパー部36に落下阻集された様々な形態(例えば比重、粘性、大きさ、種類、浮遊状態等)の浮上油分Hは、排出空胴主軸31の内径空胴部31aを通って最下端に連結される浮上油排出パイプ56を介して廃棄収納缶63に排出されて回収される。
FIG. 3 is an explanatory view showing the separation / recovery state of the floating oil separation / recovery device according to claims 1 and 2 of the present invention.
Briefly explaining the separation / recovery procedure of the floating oil separation / recovery device 10 according to the present invention,
(1) The liquid level position adjusting function 53 of the discharge duct 50 connected to the outside of the drain port 26 of the reservoir tank 20 in a state where the circulating machining fluid P is exhausted from the machine tool M and operating. The circulating machining fluid P discharged from the machine tool M is adjusted by loosening the mounting bolt 53b and adjusting it up and down so that it falls within the liquid level adjustment range of the vertical adjustment function 33 provided at the lower end of the discharge cavity main shaft 31. And the discharge capacity of the circulating machining fluid P discharged from the reservoir tank 20 are adjusted to be equal (the liquid level in the reservoir tank 20 is kept constant).
(2) Further, according to the nature of the circulating working fluid P to be used, the discharge cavity main shaft 31 of the separation / recovery hopper 30 is rotated so that the tightening screw portion 33a is screwed into the screw portion of the tightening fixing flange 33b to move up and down. The position of the separation / recovery hopper 30 as a whole is adjusted by adjusting the position and then fixing with the tightening coupling 35. At this time, the discharge capacity of the circulating machining fluid P discharged from the machine tool M is equal to the discharge capacity of the circulating machining fluid P discharged from the storage tank 20 (the liquid level in the storage tank 20 is constant). Reconfirmed). The vertical adjustment work is performed by loosening the tightening screw 33e for tightening the adjustment long hole 33d of the floating oil level adjustment ring 33c fitted to the outer cylinder peripheral edge portion 37a of the intercepting hopper 36, and the entire floating oil level adjustment ring 33c. It is possible to adjust the vertical position by sliding up and down.
(3) The floating oil H of the circulating machining fluid P discharged from the working machine tool M is gradually retained on the liquid surface of the retention tank 22. On the other hand, the normal oil L of the circulating machining fluid P flows down the lower basin of the reservoir tank 20 and is sent directly to the discharge tank 23, and passes through the discharge duct 50 from the discharge port 26 provided downstream of the discharge tank 23. And discharged to the storage tank 60.
(4) Further, when the circulating machining fluid P continuously flows from the supply duct 54 into the storage tank 20, the floating oil H of the circulating machining fluid P gradually accumulates over the entire liquid surface of the retention tank 22. come. At that time, since the inclined bottom portion 36a of the blocking hopper portion 36 is inclined obliquely upward, the floating oil component H rises along the inclined bottom portion 36a when rising, so that the stability of the liquid level is improved. It is
(5) Further, when the floating oil H continuously flows into the staying tank 22, the liquid level of the staying tank 22 is filled with the floating oil H.
(6) Further, when the floating oil H continuously flows into the retention tank 22, the floating oil H becomes a laminated state, and a part of the floating oil H gets over the upper edge circumferential portion 37 of the separation and recovery hopper 30. Start (the enlarged view of the blow-out portion shows a state in which the floating oil level adjustment ring 33c is provided). The surfacing floating oil component H drops and collects in the intercepting hopper portion 36 of the separation / recovery hopper 30 and, at the same time, a part of the normal oil component L adhering to the floating oil component H falls to the staying tank 22. Returned. Then, the floating oil H in various forms (for example, specific gravity, viscosity, size, type, floating state, etc.) dropped and intercepted by the interception hopper 36 passes through the inner diameter cavity 31 a of the discharge cavity main shaft 31 to the maximum. It is discharged to the waste storage can 63 through the floating oil discharge pipe 56 connected to the lower end and collected.
図4は、本発明における請求項1並びに請求項2記載の浮上油分離回収装置10の別の実施形態を示す斜視図を用いた説明図であり、図4(a)から図4(f)は分離回収ホッパー30の形状違いによる実施例を示す斜視図を利用した説明図である。
本発明における分離回収ホッパー30における阻集ホッパー部36の形状は、阻集ホッパー部36自体が回転しない仕様においては、貯流タンク20において上層流域を浮遊する浮上油分Hを堰き止めつつ下層流域を流動する正常油分Lを通過させる形状に取り付けられた仕切り板24によって滞留槽22と排出槽23とに分離された滞留槽22内に収まる大きさであって、該滞留槽22の液面が適度に開放されている形状であれば、特に形状を特定するものではない。例えば図4(a)から図4(f)の形状とすることが考えられ、浮上油分Hの落とし込み口となる阻集ホッパー部36の上縁円周部37をできるだけ長く確保し、その落とし込み口の形状に合わせた上下調整機能33が設けられ、さらに液面の揺れを抑制するために阻集ホッパー部36によって適度に液面の表面を覆い隠す大きさに形成されることが好ましい。
FIG. 4 is an explanatory view using a perspective view showing another embodiment of the floating oil separation and recovery device 10 according to claim 1 and claim 2 of the present invention, and FIG. 4 (a) to FIG. 4 (f). These are explanatory drawings using the perspective view which shows the Example by the shape difference of the separation collection | recovery hopper 30. FIG.
The shape of the interception hopper portion 36 in the separation / recovery hopper 30 according to the present invention is such that when the interception hopper portion 36 itself does not rotate, the floating tank 20 flows in the lower basin while blocking the floating oil H floating in the upper basin. It is sized to fit in the retention tank 22 separated into the retention tank 22 and the discharge tank 23 by the partition plate 24 attached in a shape that allows the normal oil L to pass through, and the liquid level of the retention tank 22 is appropriately opened. The shape is not particularly specified as long as it is in the shape. For example, the shape of FIG. 4 (a) to FIG. 4 (f) can be considered, and the upper edge circumferential portion 37 of the interception hopper 36 serving as a drop-in port for the floating oil H is secured as long as possible. It is preferable that a vertical adjustment function 33 that matches the shape is provided, and that the surface of the liquid level be appropriately covered by the blocking hopper 36 in order to suppress the fluctuation of the liquid level.
図5は、本発明における請求項1並びに請求項2記載の浮上油分離回収装置の別の実施形態を示す全体斜視図を用いた説明図であり、図5(a)は業務用に使用される実施例を示す斜視図を利用した説明図である。
本発明における浮上油分離回収装置10は、形状を小型化させて料理店、給食施設等に使用される業務用油水分離装置として、調理台の排水管の途中に接続して使用することができる。
FIG. 5 is an explanatory view using an overall perspective view showing another embodiment of the floating oil separation and recovery apparatus according to claim 1 and claim 2 of the present invention, and FIG. 5 (a) is used for business purposes. It is explanatory drawing using the perspective view which shows the Example which is.
The floating oil separation / recovery device 10 according to the present invention can be used by connecting it in the middle of a drain pipe of a cooking table as a commercial oil / water separation device having a reduced size and used in restaurants, lunch facilities, and the like. .
図6は、本発明における請求項3記載の浮上油分離回収装置10を示す分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、循環加工液P中に含有される浮上油分Hと正常油分Lの比重差と、該循環加工液Pの流力及び落差力を利用して浮上油分Hと正常油分Lとを分離・回収する浮上油分離回収装置10であって、該浮上油分離回収装置10は、流路21を形成する貯流タンク20と、浮上油分Hを分離回収する分離回収ホッパー30と、で構成される。該分離回収ホッパー30は、阻集ホッパー部36の上端周縁部37に浮上油分Hを掻き寄せる掻き寄せフラップ38が設けられると共に、排出空胴主軸31の下部に循環加工液Pの流力を受けて回転する回転翼32が設けられて成る。
FIG. 6 is an explanatory view using an exploded perspective view showing the floating oil separation and recovery device 10 according to claim 3 of the present invention.
The floating oil separation and recovery apparatus 10 according to the present invention uses the difference in specific gravity between the floating oil component H and the normal oil component L contained in the circulating processing fluid P, and the floating oil component H using the flow force and drop force of the circulating processing fluid P. Oil separation / recovery device 10 for separating and recovering oil and normal oil component L, which is a separation / recovery device for separating and recovering a floating tank 20 forming a flow path 21 and a floating oil component H. And a hopper 30. The separation / recovery hopper 30 is provided with a scraping flap 38 that scrapes the floating oil component H at the upper peripheral edge 37 of the intercepting hopper 36 and receives the fluid force of the circulating working fluid P below the discharge cavity main shaft 31. A rotating blade 32 that rotates is provided.
本発明における請求項3記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量に発生する、形状が大きい、泡状で容積が大きいなど早期に浮上油分Hを回収しなければならない場合に有効に使用されるものであって、供給ダクト54から排出される循環加工液Pの流動を利用して分離回収ホッパー30が回転することによって、効率的且つ効果的に浮上油分Hを阻集回収するものである。なお、供給ダクト54が貯流タンク20の一方に片寄せられると共に、仕切り板24の下方における連通口25が設けられる側以外が閉鎖されることで、循環加工液Pの流動の勢いを分離回収ホッパー30の回転翼32に減退することなく伝える形状に形成される。
The floating oil separating and recovering apparatus 10 according to claim 3 of the present invention collects the floating oil H at an early stage such that a large amount of discharged floating oil H is continuously generated, a large shape, a foam and a large volume. When the separation and recovery hopper 30 is rotated by utilizing the flow of the circulating processing liquid P discharged from the supply duct 54, the floating oil content is efficiently and effectively used. It collects and collects H. In addition, while the supply duct 54 is shifted to one side of the reservoir tank 20 and the side other than the side where the communication port 25 is provided below the partition plate 24 is closed, the flow momentum of the circulating working fluid P is separated and recovered. It is formed in a shape that can be transmitted to the rotor blade 32 of the hopper 30 without deteriorating.
図7は、本発明における請求項3記載の浮上油分離回収装置10を示す平面図と断面図を用いた説明図であり、図7(a)は使用状態を示す平面説明図、図7(b)は使用状態を示す断面説明図である。
本発明における浮上油分離回収装置10の構成を簡単に説明すると、流路21を形成する貯流タンク20を仕切り板24によって排出槽23と滞留槽22とに遮断すると共に、該仕切り板24における供給ダクト54が設けられる側の下方が開口して連通する状態で分離し、分離回収ホッパー30の排出空胴主軸31の下部に設けられている回転翼32が循環加工液Pの正常油分Lの流力によって回転することで、滞留槽22に滞留している浮上油分Hが収納ホッパー部36内に落下阻集され、さらに排出空胴主軸31の内径空胴部31aを通って下端に設けられる回動自在に固設されるジョイントカプラー34(空胴回転継手)を介して外部に排出される構成となっており、浮上油分Hの大きさ、形状、粘性度、種類、流量に係わらず効率よく分離・回収処理することができるものである。また装置全体を稼動させる動力源が循環加工液Pの流力や落差力などの自然運動エネルギーを利用していることから、装置自体が軽量且つ、簡単構造であると共に、製造原価のコストダウン化が図られ、さらにランニングコストや機械的メンテナンス作業が不要であると共に、基本的な分離構造が堰止め回転方式を採用していることから、工作機械Mにおける循環加工液Pの浮上油分Hの回収装置や厨房廃液の油水分離装置として、また洗浄液の分離排水装置として使用することができるもので、さらに電気的稼動手段を採用していないため、車両に積載して工事現場などの臨時の油水分離処理装置としても使用することができる。
FIG. 7 is an explanatory view using a plan view and a cross-sectional view showing the floating oil separating and collecting apparatus 10 according to claim 3 of the present invention, FIG. 7 (a) is a plan explanatory view showing a use state, FIG. b) is a cross-sectional explanatory view showing a use state.
Briefly describing the configuration of the floating oil separation and recovery apparatus 10 according to the present invention, the storage tank 20 forming the flow path 21 is blocked by the partition plate 24 from the discharge tank 23 and the retention tank 22, and in the partition plate 24. The lower side of the side where the supply duct 54 is provided is opened and communicated, and the rotor blade 32 provided at the lower part of the discharge cavity main shaft 31 of the separation / recovery hopper 30 is filled with the normal oil L of the circulating processing liquid P. By rotating by the fluid force, the floating oil H staying in the staying tank 22 is prevented from falling into the storage hopper 36, and is further provided at the lower end through the inner diameter cavity 31a of the discharge cavity main shaft 31. It is configured to be discharged to the outside through a joint coupler 34 (cavity rotary joint) that is movably fixed, and is efficient regardless of the size, shape, viscosity, type, and flow rate of the floating oil component H. It can be separated and recovered. In addition, since the power source that operates the entire system uses natural kinetic energy such as the flow force and drop force of the circulating machining fluid P, the device itself is lightweight and has a simple structure, and the manufacturing cost is reduced. In addition, the running cost and mechanical maintenance work are unnecessary, and the basic separation structure adopts the weir rotation method, so that the floating oil H of the circulating fluid P in the machine tool M is recovered. It can be used as an oil / water separator for equipment and kitchen waste liquid, and as a separator / drainage device for cleaning liquid, and since it does not employ electrical operation means, it is loaded on a vehicle and temporarily separated at a construction site. It can also be used as a processing device.
本発明における請求項3記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量である、形状が大きい、泡状で体積が大きい、粘性が高い場合に有効に使用されるものであって、供給ダクト54から排出される循環加工液Pの流動を利用して、経済的且つ効果的に浮上油分Hを阻集回収するものである。
The floating oil separation and recovery device 10 according to claim 3 of the present invention is effectively used when the amount of discharged floating oil H is continuously large, large, foamy, large in volume, and high in viscosity. Therefore, the floating oil H is collected and collected economically and effectively by using the flow of the circulating machining fluid P discharged from the supply duct 54.
図8は、本発明における請求項4記載の浮上油分離回収装置10を示す分解斜視図を用いた説明図である。
本発明における浮上油分離回収装置10は、分離回収ホッパー30の排出空胴主軸31の上端に連結機構65を設け、該連結機構65へ貯流タンク20の架設プレート62に取り付けられている回転モーター64軸の連結部66を連結し、該排出空胴主軸31の下部に設けられる回転翼32を取り除くと共に、排出空胴主軸31の下端にジョイントカプラー34(空胴回転継手)を設け、さらに仕切り板24の下方が全面開口する連通口25を設け、さらにまた貯流タンク20の上流側の中央下方に供給ダクト54を設けたものである。
FIG. 8 is an explanatory view using an exploded perspective view showing the floating oil separation and recovery device 10 according to claim 4 of the present invention.
The floating oil separation / recovery device 10 according to the present invention is provided with a connection mechanism 65 at the upper end of the discharge cavity main shaft 31 of the separation / recovery hopper 30, and the rotary motor attached to the construction plate 62 of the reservoir tank 20 to the connection mechanism 65. A 64-shaft connecting portion 66 is connected to remove the rotary blade 32 provided at the lower portion of the discharge cavity main shaft 31, and a joint coupler 34 (cavity rotary joint) is provided at the lower end of the discharge cavity main shaft 31. A communication port 25 having a full opening at the lower side of the plate 24 is provided, and a supply duct 54 is provided at the lower center of the upstream side of the reservoir tank 20.
本発明における請求項4記載の浮上油分離回収装置10は、浮上油分Hの排出量が連続的に多量に発生する、形状が大きい、泡状で容積が大きい、粘性が特に高いなど早期に浮上油分Hを回収しなければならない場合に有効に使用されるものであって、貯留タンク20上方の架設プレート62に設けられる回転モーター64の回転力を利用して分離回収ホッパー30が回転することによって、効率的且つ効果的に浮上油分Hを阻集回収するものである。
The floating oil separating and recovering apparatus 10 according to claim 4 of the present invention floats early such that the amount of discharged floating oil H is continuously generated in large quantities, large in shape, foamy and large in volume, and particularly high in viscosity. It is used effectively when the oil component H has to be recovered, and the separation and recovery hopper 30 is rotated by using the rotational force of the rotary motor 64 provided on the erection plate 62 above the storage tank 20. The floating oil component H is collected and collected efficiently and effectively.
図10は、本発明における請求項5記載の浮上油分離回収装置10を示す断面図を用いた説明図である。
本発明における浮上油分離回収装置10は、供給ダクト54に連結される吸引ホース70の先端部に、テーパ状に拡がる上向きまたは下向きの吸引ノズル71と液面の上下変動に追随する三点支持のフロート72を接続し、液面付近の浮上油分Hと正常油分Lを該吸引ノズル71からエアー抜きをした浮上油分Hと正常油分Lを吸引装置Sを介して貯流タンク20に送り込むことで、浮上油分Hと正常油分Lとを分離して外部に排出するものである。
FIG. 10 is an explanatory view using a cross-sectional view showing the floating oil separating and collecting apparatus 10 according to claim 5 of the present invention.
The floating oil separation and recovery apparatus 10 according to the present invention has a three-point support that follows up and down suction nozzles 71 that expand in a tapered shape at the tip of a suction hose 70 that is connected to a supply duct 54 and a vertical fluctuation of the liquid level. By connecting the float 72, the floating oil H and the normal oil L near the liquid level are sent to the storage tank 20 through the suction device S through the suction device S. The floating oil component H and the normal oil component L are separated and discharged to the outside.
本発明の浮上油分離回収装置は、浮上油分離回収装置として実施例を説明しているが、構造が簡単で電気的稼動源を必要としないことから、大規模工場、小規模工場、燃料貯蔵施設、海洋事故回収船舶、研究所、公共施設、医療機関、料理店、給食施設、レジャー施設等における業務用の油水分離装置としても幅広く利用することができるもので、本発明の浮上油分離回収装置の産業上の利用可能性は大であると解する。
The floating oil separation and recovery apparatus of the present invention has been described as an example of a floating oil separation and recovery apparatus. However, since the structure is simple and does not require an electrical operating source, large-scale factories, small-scale factories, fuel storage Floating oil separation and recovery of the present invention can be widely used as an oil-water separator for business use in facilities, marine accident recovery vessels, research institutes, public facilities, medical institutions, restaurants, lunch facilities, leisure facilities, etc. We understand that the industrial applicability of the equipment is great.
Claims (6)
前記浮上油分離回収装置は、流路を形成する貯流タンクと、浮上油分を分離・回収する分離回収ホッパーと、で構成され、
前記貯流タンクの流路の所定中間箇所に設けられる仕切り板が、前記貯流タンクの上層流域を浮遊する浮上油分を堰き止めつつ、下層流域を流動する正常油分を通過させる形状に取り付けられると共に、浮上油分を滞留する滞留槽と、正常油分を外部に排出する排出槽とに分離する形状に形成され、
該滞留槽内に上下調整機能を有する分離回収ホッパーを設けることによって、該滞留槽内に滞留する浮上油分を分離・回収することを特徴とする浮上油分離回収装置。 Floating oil that separates and collects floating oil and normal oil using the difference in specific gravity between the floating oil and normal oil contained in the circulating fluid and the natural kinetic energy such as the fluid force and drop force of the circulating fluid A separation and recovery device,
The floating oil separation and recovery device includes a storage tank that forms a flow path, and a separation and recovery hopper that separates and recovers the floating oil component.
A partition plate provided at a predetermined intermediate position of the flow path of the reservoir tank is attached to a shape that allows normal oil flowing in the lower basin to pass while blocking floating oil floating in the upper basin of the reservoir tank. , Formed into a shape that separates into a retention tank that retains floating oil and a discharge tank that discharges normal oil to the outside,
A floating oil separation / recovery device characterized by separating and recovering floating oil remaining in the staying tank by providing a separation / recovery hopper having a vertical adjustment function in the staying tank.
前記仕切り板が、前記貯流タンクの流路の所定中間箇所に前記分離回収ホッパーを回避する形状に曲げられて成り、
前記分離回収ホッパーが、排出空胴主軸の上部に浮上油分を落下阻集する漏斗状の阻集ホッパー部を形成し、該阻集ホッパー部の上部または排出空胴主軸の下端に上下調整機能を備えると共に浮上油分を外部に排出する浮上油排出パイプを連結したことを特徴とする請求項1記載の浮上油分離回収装置。 The reservoir tank forms a vertically long tank tank that forms a flow path from upstream to downstream, a supply duct connected to a discharge hose of a machine tool or the like is provided on the upstream side, and a liquid tank is provided on the downstream side A discharge duct having a surface position adjusting function is connected to the outside of the discharge port,
The partition plate is bent into a shape that avoids the separation and recovery hopper at a predetermined intermediate position of the flow path of the storage tank,
The separation / recovery hopper has a funnel-shaped blocking hopper section that prevents falling oil from falling on the upper portion of the discharge cavity main shaft, and has a vertical adjustment function on the upper portion of the blocking hopper portion or on the lower end of the discharge cavity main shaft. The floating oil separation and recovery device according to claim 1, wherein a floating oil discharge pipe for discharging oil to the outside is connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012155957A JP5264001B1 (en) | 2012-07-11 | 2012-07-11 | Floating oil separation and recovery device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012155957A JP5264001B1 (en) | 2012-07-11 | 2012-07-11 | Floating oil separation and recovery device |
Publications (2)
Publication Number | Publication Date |
---|---|
JP5264001B1 JP5264001B1 (en) | 2013-08-14 |
JP2014014810A true JP2014014810A (en) | 2014-01-30 |
Family
ID=49053040
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012155957A Expired - Fee Related JP5264001B1 (en) | 2012-07-11 | 2012-07-11 | Floating oil separation and recovery device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP5264001B1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017074645A (en) * | 2015-10-15 | 2017-04-20 | 群馬精工株式会社 | Machine work fluid performance recovery system |
CN110893492A (en) * | 2019-12-03 | 2020-03-20 | 磐安艾肯机械设备有限公司 | High efficiency rack cutting device |
GB2591556A (en) * | 2019-11-13 | 2021-08-04 | Michael Hoyle Christian | A separator |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6178613B2 (en) * | 2013-05-14 | 2017-08-09 | 富士機械製造株式会社 | Oil / water separator |
CN107739069B (en) * | 2017-11-14 | 2023-12-22 | 河南清波环境工程有限公司 | Oil-water separation system with rotating ring sleeve self-lubricating function for oily sewage |
CN110436563A (en) * | 2019-07-15 | 2019-11-12 | 广州江水清智能科技有限公司 | A kind of mechanical swing arm removes oil-scraping structure |
CN112775714A (en) * | 2020-12-23 | 2021-05-11 | 重庆宇辰机械设备有限公司 | Machining fluid floating oil adsorption device for machining center |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04219104A (en) * | 1990-12-20 | 1992-08-10 | Fujita Corp | Oil recovery device |
JP2009131810A (en) * | 2007-11-30 | 2009-06-18 | Nippon Petroleum Refining Co Ltd | Oil/water separator |
-
2012
- 2012-07-11 JP JP2012155957A patent/JP5264001B1/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017074645A (en) * | 2015-10-15 | 2017-04-20 | 群馬精工株式会社 | Machine work fluid performance recovery system |
GB2591556A (en) * | 2019-11-13 | 2021-08-04 | Michael Hoyle Christian | A separator |
GB2591556B (en) * | 2019-11-13 | 2023-12-13 | Michael Hoyle Christian | A separator |
CN110893492A (en) * | 2019-12-03 | 2020-03-20 | 磐安艾肯机械设备有限公司 | High efficiency rack cutting device |
CN110893492B (en) * | 2019-12-03 | 2021-02-02 | 江苏锦上精密齿条制造有限公司 | High efficiency rack cutting device |
Also Published As
Publication number | Publication date |
---|---|
JP5264001B1 (en) | 2013-08-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5264001B1 (en) | Floating oil separation and recovery device | |
JP5147662B2 (en) | Oil / water separation and recovery equipment | |
JP4621803B1 (en) | Self-priming oil / water separator | |
JP5247919B1 (en) | Floating oil separation and recovery device | |
US6056128A (en) | Coalescer with removable cartridge | |
CN101450267B (en) | Coolant purification device | |
EP2176517B1 (en) | Systems and methods for separating hydrocarbons from water | |
KR101751424B1 (en) | Equipment development for effective removal when a lot of sea creatures flow | |
WO2010064401A1 (en) | Oil-water separation device | |
JP3191074U (en) | Oil / water separation equipment | |
WO2013150901A1 (en) | Device for recovering floated oil and floating sludge and method therefor | |
JP5430790B1 (en) | Channel type floating oil recovery device | |
JP2006118342A (en) | Oil/water separating device | |
KR20080000444U (en) | Rotary Type Scum Removing Machine | |
CN214653795U (en) | Maintenance-free oil separation tank | |
CN115676967A (en) | Oil-water separator | |
CN212347807U (en) | Oil-water separation device with flow adjusting function | |
JP3092013B2 (en) | Oil-water separator | |
CN210764668U (en) | Micro-power oil-water separator | |
JP2001321605A (en) | Oil/water separation device | |
JP2009082789A (en) | Oil/water separation system | |
CN215711939U (en) | Same-layer drainage oil-water separation device | |
JP4514481B2 (en) | Kitchen oil recovery equipment | |
CN215288082U (en) | Oil-water separation device | |
JP2015020162A (en) | Pressure flotation type scum separation apparatus |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
TRDD | Decision of grant or rejection written | ||
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20130426 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
LAPS | Cancellation because of no payment of annual fees |